EP3085492B1 - Grinding tool - Google Patents
Grinding tool Download PDFInfo
- Publication number
- EP3085492B1 EP3085492B1 EP16162638.7A EP16162638A EP3085492B1 EP 3085492 B1 EP3085492 B1 EP 3085492B1 EP 16162638 A EP16162638 A EP 16162638A EP 3085492 B1 EP3085492 B1 EP 3085492B1
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- EP
- European Patent Office
- Prior art keywords
- grinding
- grinding tool
- region
- pursuant
- cylindrical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000227 grinding Methods 0.000 title claims description 217
- 238000003754 machining Methods 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 6
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/06—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
- B24B33/025—Internal surface of conical shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/08—Honing tools
- B24B33/083—Honing tools with different sets of honing stones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/06—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally
- B24B5/08—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally involving a vertical tool spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/02—Wheels in one piece
Definitions
- the invention relates to a grinding tool according to the preamble of claim 1, a set of a first and a second grinding tool according to the preamble of claim 2, the use of a grinding tool according to the invention or one of the two grinding tools of the set according to the invention in a machining process of the inner surface of a cylinder bore in one Workpiece, as well as a CNC machine with at least one grinding tool according to the invention or at least one of the two grinding tools of the set according to the invention and a control program, which is designed to perform the machining process automatically.
- the DE 24 62 847 C2 and the WO 2013/11 45 27 A1 each show a honing tool, which is used for machining the inner surface of a cylinder bore in a workpiece.
- the grinding tool has a cylindrical and an adjoining conical region.
- the object of the present invention is therefore to provide a grinding tool or a set of a first and a second grinding tool, which makes it possible to edit the inner surface of a cylinder bore in a workpiece very quickly and with high precision to the effect that the inner surface of the Machining has a shape that transforms under operating conditions into a quasi-cylindrical shape.
- Another object of the invention is to provide a use of a grinding tool in a machining process of the inner surface of a cylinder bore in a workpiece, as well as a CNC machine with at least one grinding tool according to the invention.
- the grinding tool has a free end and an opposite end and the conical grinding area is disposed adjacent to the free end of the grinding tool, and at the opposite end a fastening means for attachment of the grinding tool to a machining head a CNC machine or an associated one Adapter, preferably HSK adapter, is provided, wherein the fastening means is preferably designed as a flange.
- a machining process of the inner surface of a cylinder bore in a workpiece could thus look like that the grinding tool is introduced with its cylindrical and then conical tapered grinding area in the cylinder bore, is brought to the inner surface of the cylinder bore, at least once in a circle on the inner surface of the cylinder bore along it, where it rotated about its axis of rotation, is lifted from the inner surface of the cylinder bore and is led out of the cylinder bore again.
- the inner surface of the cylinder bore has taken a shape that is initially cylindrical, and has the shape of an opening cone where the conical grinding region has become effective. If a cylinder bore machined in this way expands unevenly due to the fact that a higher heat development takes place in the cylindrical region than in the region of the cone opening, a quasi-cylindrical bore surface area arises.
- the cylinder bore can be processed by the grinding tool in a single operation reduces the time required for machining.
- the precision in the shaping increases because the grinding tool during the machining process does not have to be moved back and forth in the direction of the depth of the cylinder bore, as is the case with honing tools.
- the second grinding tool of the set has a free end and an opposite end and the conical grinding portion is disposed adjacent to the free end on the second grinding tool of the set, and at the opposite end a fastening means for fixing the second grinding tool of the set to a machining head of a CNC machine or an adapter connected thereto, preferably HSK adapter, is provided, wherein the fastening means is preferably formed as a flange.
- a machining process of the inner surface of a cylinder bore in a workpiece could look like that the second abrasive tool having the conical grinding portion is first inserted into the cylinder bore, brought to the inner surface of the cylinder bore, at least once in a circle the inner surface of the cylinder bore is guided along, wherein it rotates about its axis of rotation, is lifted from the inner surface of the cylinder bore and is led out of the cylinder bore again.
- the first grinding tool with the cylindrical grinding portion is inserted into the cylinder bore, guided to the inner surface of the cylinder bore, at least once guided in a circle on the inner surface of the cylinder bore, thereby rotating about its axis of rotation, from the inner surface of the cylinder bore lifted and led out of the cylinder bore again.
- the inner surface of the cylinder bore has taken a shape that is initially cylindrical, and has the shape of an opening cone where the conical grinding region has become effective. If a cylinder bore machined in this way expands unevenly due to the fact that a higher heat development takes place in the cylindrical region than in the region of the cone opening, a quasi-cylindrical bore surface area arises.
- the two processing steps by means of the first and the second grinding tool can also be carried out in the reverse order.
- the variant with the machining of the inner surface of a cylinder bore by means of the set has the disadvantage over the variant with the machining of the inner surface of a cylinder bore by means of the grinding tool, which has both the cylindrical and the conical abrasive coating, that two processing steps are necessary, however These two processing steps are performed with less driving force, since a smaller grinding surface per processing step is effective.
- kits according to the invention are defined in the dependent claims 3 to 7 and 9 to 15.
- the diameter of the conical grinding area over the length of the conical grinding area in the axial direction relative to the diameter of the cylindrical grinding area by 50 to 110 microns , preferably by 80 microns, increases, ie that the cone shape is not visible to the naked eye. Nevertheless, in the processing of the inner surface of a cylinder bore already the desired technical effect in an advantageous manner.
- the cone angle of the conical grinding area is - measured with respect to an axis parallel to the axis of rotation - preferably 0.014 ° to 0.039 °, particularly preferably 0.025 °.
- the cylindrical and the conical grinding area uniform with the same Abrasive, preferably CBN, are occupied. It is therefore desirable in this case that the two grinding areas produce substantially the same grinding performance.
- the coating with the abrasive is favorably galvanic.
- a fundamental advantage of the grinding tool according to the invention or of the grinding tools of the set according to the invention is also that the machined material is removed very quickly from the grinding area.
- a grinding tool according to claim 1 or one of claims 5 to 15, or one of the two grinding tools of the set according to one of claims 2 to 4 or 5 to 7 or 9 to 15 in a machining process of the inner surface of a Cylinder bore in a workpiece wherein the grinding tool or the one of the two grinding tool of the set is introduced in the course of the machining process in the cylinder bore, is brought to the inner surface of the cylinder bore, at least once guided in a circle on the inner surface of the cylinder bore, wherein it rotated about its axis of rotation, is lifted from the inner surface of the cylinder bore and is led out of the cylinder bore again.
- protection is desired for a CNC machine having at least one grinding tool according to the invention or at least one set according to the invention and a control program which is designed to automatically carry out the described machining process of the inner surface of a cylinder bore in a workpiece, ie at least one grinding tool or the first of the two grinding tools of the set and in a subsequent step to introduce the other of the two grinding tools of the set respectively in a cylinder bore in a workpiece to introduce it to the inner surface of the cylinder bore, at least once in a circle on the Run along the inner surface of the cylinder bore, wherein it rotates about its axis of rotation, to lift it from the inner surface of the cylinder bore and bring it out of the cylinder bore again.
- FIG. 1 the abrasive tool 1 according to the invention according to a preferred embodiment is shown schematically in a perspective view. It is essentially rotationally symmetrical about an axis of rotation 4 which extends in the longitudinal direction 26.
- the grinding tool 1 has a free end 14 and an opposite end 15 to which a fastening means 16 in the form of a flange for attachment of the grinding tool 1 to a machining head of a CNC machine or an adapter connected thereto (see. Fig. 4 ) is provided.
- a fastening means 16 in the form of a flange for attachment of the grinding tool 1 to a machining head of a CNC machine or an adapter connected thereto (see. Fig. 4 ) is provided.
- six recesses 24 are provided for receiving screws offset by 60 °.
- the grinding tool 1 has a base body 11 made of steel, which comprises the fastening flange 16, as well as a component protruding therefrom, on the lateral surface of which a cylindrical 5 and cylindrical conical grinding area 6 adjoining it with respect to the rotation axis 4 are arranged.
- the cylindrical grinding area 5 adjacent to the fastening means 16 and the conical grinding area 6 are arranged adjacent to the free end 14 of the grinding tool 1.
- the transition between cylindrical 5 and conical grinding area 6 is indicated by a dashed line.
- the cylindrical 5 and the conical grinding portion 6 are uniformly coated with the same abrasive, namely CBN (cubic drilled nitrite). The assignment is galvanic.
- a total of seven grooves 23 are arranged, which extend over the cylindrical 5 and conical grinding area 6 and substantially in the longitudinal direction 26 of the grinding tool 1.
- these grooves 23 open channels 21, which have a diameter of 2 mm.
- a total of 42 such channels 21 are provided, wherein the channels 21st are arranged spirally, namely so that in each case two adjacent channels 21 are rotated by an angle of 50 ° and axially offset by 3 mm.
- FIGS. 2a and 2b Cross-sectional views of the grinding tool along a central cutting plane parallel to the axis of rotation 4 and to the longitudinal direction 26. It shows FIG. 2a ) the section in a perspective view and FIG. 2b ) the same section viewed from a direction perpendicular to the cross-sectional plane.
- the grinding tool 1 also has a central bore 18 parallel to the axis of rotation 4, the bore 18 having a diameter 19 of 12 mm and a length 20 of 170 mm. Between the bore 18 and the cylindrical 5 and the conical grinding region 6 extend the channels 21, which - as already described - open into the grooves 23.
- the grinding tool 1 has the following dimensions: the cylindrical grinding area 5 has a diameter 8 of 65 mm.
- the diameter 7 of the conical grinding area 6 increases by 80 ⁇ m over the length 9 of the conical grinding area in the axial direction 26 relative to the diameter 8 of the cylindrical grinding area 5.
- the cylindrical grinding portion 5 has a length 13 of 50 mm and the conical grinding portion 6 has a length 9 of 90 mm.
- the thickness of the cylindrical and the conical grinding area is 300 ⁇ m.
- FIG. 3 shows a further cross-sectional view of the grinding tool 1 along a plane in which one of the channels 21 between the central bore 18 and one of the grooves 23 extends.
- FIG. 4 the combination of a grinding tool 1 and a so-called HSK adapter 17 is shown, which makes it possible in a simple manner to attach the grinding tool 1 to a machining head of a CNC machine.
- the CNC machine can be a conventional three-axis machine.
- the effective grinding area is composed of a cylindrical grinding area 5 with a length 13 and a diameter 8 and an axially adjoining conical grinding area 6 with a length 9 and a diameter 7, starting from the cylindrical grinding area 5 in axial direction 26 relative to the diameter 8 of the cylindrical grinding area 7 increases.
- the total increase of the diameter 7 of the conical grinding area 6 at the free end 14 corresponds to twice the drawn distance 10.
- the cone angle of the conical grinding area 6 is provided with the reference numeral 32.
- FIGS. 6a) to 6f serves to illustrate an advantageous machining process of the inner surface 2 of a cylinder bore 3 in a workpiece, for example a motor block.
- Schematically represented are respectively the views perpendicular to the cylinder bore and that of the side, which is the side from which the grinding tool 1, 27 or 28 (see FIGS. 7a, 7b . 8a and 8b ) is inserted into the bore opposite. So look at the free end of the grinding tool 1, 27 or 28.
- the grinding tool 1, 27 or 28 is inserted substantially centrally and with the cylindrical and / or conical grinding area in the cylinder bore 3. Subsequently, the grinding tool 1, 27 or 28 is brought to the inner surface 2 of the cylinder bore 3, which is shown in part figure c). Thereafter, the grinding tool 1, 27 or 28 is guided at least once in a circle along the inner surface 2 of the cylinder bore 3, wherein it rotates about its axis of rotation 4. It should be noted that the grinding tool 1, 27 or 28 can also be set in rotation before or after the actual grinding process.
- the grinding tool 1, 27 or 28 is lifted from the inner surface 2 of the cylinder bore 3 again, i. brought into an approximately central position with respect to the cylinder bore 3 (see Part Figure e)) and finally led out of the cylinder bore 3 (transition between the subfigures e) and f)).
- arrows indicate a specific direction of movement of the grinding tool 1, 27 or 28 along the inner surface 2 of the cylinder bore 3 and a specific direction of rotation of the grinding tool 1, 27 or 28 about the axis of rotation 4. Basically, both directions of rotation are possible for these movements.
- LDS stands for arc-wire spraying, which is a special plasma-phase coating process.
- FIGS. 7a, 7b . 8a and 8b show advantageous embodiments of the inventive set, wherein in the FIGS. 7a and 7b the first grinding tool 27 and in the FIGS. 8a and 8b the second grinding tool 28 is shown - in the FIGS. 7a and 8a each together with an adapter 17 which is connected to a fastening means 16 in the form of a flange.
- the first grinding tool 27 has a cylindrical grinding area 5 with a diameter 8 that is cylindrical relative to the axis of rotation 4.
- the second grinding tool 28 has a grinding area 6 conical with respect to the rotation axis 4, wherein the diameter 7 of the conical grinding area 6 increases in the axial direction 26 starting from a smallest diameter 29 which corresponds to the diameter 8 of the cylindrical grinding area 5 of the first grinding tool 27.
- the second grinding tool 28 has a grinding agent-free region 30. This is cylindrical with respect to the axis of rotation 4 with a reduced by 3 mm with respect to the smallest diameter 29 of the conical grinding portion 6 diameter 31.
- the length of the abrasive-free region 30 of the second grinding tool 28 corresponds to the length 13 of the cylindrical grinding region 5 of the first grinding tool 27.
- the total length of the second grinding tool 28 corresponds to the total length of the grinding tool 1, which has both the cylindrical grinding area 5 and the conical grinding area 6.
- Both the first grinding tool 27 and the second grinding tool 28 have a central bore 18, which in each case extends almost over the entire grinding tool 27 or 28.
- the lengths of the bore 18 is provided with the reference numerals 33 and 20, respectively.
- the first grinding tool 27 and the second grinding tool 28 of the set have channels 21, which between the central bore 18 and the cylindrical grinding area 5 and the conical Grinding area 6 run. In the abrasive-free region 30 of the second grinding tool 28, no such channels 21 are provided.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Description
Die Erfindung betrifft ein Schleifwerkzeug gemäß dem Oberbegriff des Anspruchs 1, ein Set aus einem ersten und einem zweiten Schleifwerkzeug gemäß dem Oberbegriff des Anspruchs 2, die Verwendung eines erfindungsgemäßen Schleifwerkzeugs oder eines der beiden Schleifwerkzeuge des erfindungsgemäßen Sets in einem Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück, sowie eine CNC Maschine mit wenigstens einem erfindungsgemäßen Schleifwerkzeug oder wenigstens einem der beiden Schleifwerkzeuge des erfindungsgemäßen Sets und einem Steuerprogramm, welches dazu ausgelegt ist, den Bearbeitungsprozess automatisiert durchzuführen.The invention relates to a grinding tool according to the preamble of
Es hat sich herausgestellt, dass sich die Zylinder in Verbrennungsmotoren im Betriebszustand aufgrund einer räumlich ungleichmäßigen Erwärmung dahingehend verformen, dass im Betriebszustand eine von der idealzylindrischen Form abweichende Form vorliegt. Das hat einen erhöhten Kraftstoffverbrauch zur Folge, was angesichts der einzuhaltenden Grenzwerte für den Ausstoß der Menge an CO2 pro Kilometer Fahrstrecke problematisch ist.It has been found that the cylinders deform in internal combustion engines in the operating state due to a spatially uneven heating to the effect that in the operating state is deviating from the ideal cylindrical shape shape. This results in an increased fuel consumption, which is problematic in view of the limits to be complied with for the emission of the amount of CO 2 per kilometer of route.
Zur Lösung dieses Problems wurde ein Honverfahren entwickelt, das nicht die zylindrische Bohrungsform zum Ziel hat, sondern bereits die zu erwartenden Verzüge fertigungstechnisch berücksichtigt, sodass sich unter Betriebsbedingungen quasi- zylindrische Bohrungsmantelflächen einstellen. Dadurch wird es möglich, die Kolbenringspannung zu reduzieren. Die Folge sind eine geringere Reibung, ein geringerer Kraftstoffbedarf und somit eine reduzierte CO2 Emission.To solve this problem, a honing process was developed that does not have the cylindrical bore shape as its goal, but already takes into account the anticipated distortions in terms of production, so that quasi-cylindrical bore surface areas are established under operating conditions. This makes it possible to reduce the piston ring voltage. The result is a lower friction, a lower fuel consumption and thus a reduced CO 2 emission.
Nachteilig an diesem Honverfahren ist jedoch, dass es mit einem relativ hohen Zeitaufwand verbunden ist, da das Honwerkzeug in einer oszillierenden Bewegung in der Zylinderbohrung hin und her bewegt wird. Außerdem wäre es wünschenswert, die Präzision gegenüber diesem Verfahren noch weiter zu verbessern.A disadvantage of this honing method, however, is that it is associated with a relatively high amount of time, since the honing tool in an oscillating Movement in the cylinder bore is moved back and forth. In addition, it would be desirable to further improve the precision over this method.
Die
Die Aufgabe der vorliegenden Erfindung besteht also darin, ein Schleifwerkzeug bzw. ein Set aus einem ersten und einem zweiten Schleifwerkzeug anzugeben, welches es ermöglicht, die Innenfläche einer Zylinderbohrung in einem Werkstück sehr schnell und mit hoher Präzision dahingehend zu bearbeiten, dass die Innenfläche nach der Bearbeitung eine Form aufweist, die sich unter Betriebsbedingungen in eine quasi-zylindrische Form umformt. Eine weitere Aufgabe der Erfindung besteht darin, eine Verwendung eines Schleifwerkzeugs in einem Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück, sowie eine CNC Maschine mit wenigstens einem erfindungsgemäßen Schleifwerkzeug anzugeben.The object of the present invention is therefore to provide a grinding tool or a set of a first and a second grinding tool, which makes it possible to edit the inner surface of a cylinder bore in a workpiece very quickly and with high precision to the effect that the inner surface of the Machining has a shape that transforms under operating conditions into a quasi-cylindrical shape. Another object of the invention is to provide a use of a grinding tool in a machining process of the inner surface of a cylinder bore in a workpiece, as well as a CNC machine with at least one grinding tool according to the invention.
Diese Aufgaben werden durch die Merkmale der unabhängigen Ansprüche 1, 2, 16 und 17 gelöst.These objects are solved by the features of
In Bezug auf das erfindungsgemäße Schleifwerkzeug ist es also vorgesehen, dass das Schleifwerkzeug ein freies Ende und ein gegenüberliegendes Ende aufweist und der konische Schleifbereich angrenzend an das freie Ende am Schleifwerkzeug angeordnet ist, und an dem gegenüberliegenden Ende ein Befestigungsmittel zur Befestigung des Schleifwerkzeugs an einem Bearbeitungskopf einer CNC-Maschine oder einem damit verbundenen Adapter, vorzugsweise HSK-Adapter, vorgesehen ist, wobei das Befestigungsmittel vorzugsweise als Flansch ausgebildet ist.With respect to the grinding tool according to the invention, it is thus provided that the grinding tool has a free end and an opposite end and the conical grinding area is disposed adjacent to the free end of the grinding tool, and at the opposite end a fastening means for attachment of the grinding tool to a machining head a CNC machine or an associated one Adapter, preferably HSK adapter, is provided, wherein the fastening means is preferably designed as a flange.
Ein Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück, z.B. einem Motorenblock, könnte damit so aussehen, dass das Schleifwerkzeug mit seinem zylindrischen und daran sich anschließendem konischen Schleifbereich in die Zylinderbohrung eingeführt wird, an die Innenfläche der Zylinderbohrung herangeführt wird, wenigstens einmal im Kreis an der Innenfläche der Zylinderbohrung entlang geführt wird, wobei es dabei um seine Drehachse rotiert, von der Innenfläche der Zylinderbohrung abgehoben wird und wieder aus der Zylinderbohrung herausgeführt wird. Im Ergebnis hat die Innenfläche der Zylinderbohrung im Anschluss an den Bearbeitungsprozess eine Form angenommen, die zunächst zylindrisch ausgebildet ist, und dort, wo der konische Schleifbereich wirksam wurde, die Form eines sich öffnenden Konus hat. Wenn sich nun eine derart bearbeitete Zylinderbohrung ungleichmäßig dadurch ausdehnt, dass im zylindrischen Bereich eine höhere Wärmeentwicklung als im Bereich der Konusöffnung erfolgt, so stellt sich eine quasi-zylindrische Bohrungsmantelfläche ein.A machining process of the inner surface of a cylinder bore in a workpiece, e.g. an engine block, could thus look like that the grinding tool is introduced with its cylindrical and then conical tapered grinding area in the cylinder bore, is brought to the inner surface of the cylinder bore, at least once in a circle on the inner surface of the cylinder bore along it, where it rotated about its axis of rotation, is lifted from the inner surface of the cylinder bore and is led out of the cylinder bore again. As a result, following the machining process, the inner surface of the cylinder bore has taken a shape that is initially cylindrical, and has the shape of an opening cone where the conical grinding region has become effective. If a cylinder bore machined in this way expands unevenly due to the fact that a higher heat development takes place in the cylindrical region than in the region of the cone opening, a quasi-cylindrical bore surface area arises.
Dadurch, dass die Zylinderbohrung mittels des Schleifwerkzeugs in einem einzigen Arbeitsgang bearbeitet werden kann, reduziert sich die für die Bearbeitung erforderliche Zeit. Außerdem erhöht sich die Präzision in der Formgebung, da das Schleifwerkzeug während des Bearbeitungsprozesses nicht in Richtung der Tiefe der Zylinderbohrung hin und her bewegt werden muss, wie dies bei Honwerkzeugen der Fall ist.The fact that the cylinder bore can be processed by the grinding tool in a single operation reduces the time required for machining. In addition, the precision in the shaping increases because the grinding tool during the machining process does not have to be moved back and forth in the direction of the depth of the cylinder bore, as is the case with honing tools.
Vorteilhafte Ausführungsformen des erfindungsgemäßen Schleifwerkzeugs sind in den abhängigen Ansprüchen 5 bis 15 definiert.Advantageous embodiments of the grinding tool according to the invention are defined in the
In Bezug auf das erfindungsgemäße Set ist es vorgesehen, dass das zweite Schleifwerkzeug des Sets ein freies Ende und ein gegenüberliegendes Ende aufweist und der konische Schleifbereich angrenzend an das freie Ende am zweiten Schleifwerkzeug des Sets angeordnet ist, und an dem gegenüberliegenden Ende ein Befestigungsmittel zur Befestigung des zweiten Schleifwerkzeugs des Sets an einem Bearbeitungskopf einer CNC-Maschine oder einem damit verbundenen Adapter, vorzugsweise HSK-Adapter, vorgesehen ist, wobei das Befestigungsmittel vorzugsweise als Flansch ausgebildet ist.With respect to the kit according to the invention, it is provided that the second grinding tool of the set has a free end and an opposite end and the conical grinding portion is disposed adjacent to the free end on the second grinding tool of the set, and at the opposite end a fastening means for fixing the second grinding tool of the set to a machining head of a CNC machine or an adapter connected thereto, preferably HSK adapter, is provided, wherein the fastening means is preferably formed as a flange.
Im Falle des Sets könnte ein Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück, z.B. einem Motorenblock, so aussehen, dass zunächst das zweite Schleifwerkzeug mit dem konischen Schleifbereich in die Zylinderbohrung eingeführt wird, an die Innenfläche der Zylinderbohrung herangeführt wird, wenigstens einmal im Kreis an der Innenfläche der Zylinderbohrung entlang geführt wird, wobei es dabei um seine Drehachse rotiert, von der Innenfläche der Zylinderbohrung abgehoben wird und wieder aus der Zylinderbohrung herausgeführt wird. In einem darauf folgenden Schritt wird das erste Schleifwerkzeug mit dem zylindrischen Schleifbereich in die Zylinderbohrung eingeführt, an die Innenfläche der Zylinderbohrung herangeführt, wenigstens einmal im Kreis an der Innenfläche der Zylinderbohrung entlang geführt, wobei es dabei um seine Drehachse rotiert, von der Innenfläche der Zylinderbohrung abgehoben und wieder aus der Zylinderbohrung herausgeführt. Im Ergebnis hat die Innenfläche der Zylinderbohrung im Anschluss an den Bearbeitungsprozess eine Form angenommen, die zunächst zylindrisch ausgebildet ist, und dort, wo der konische Schleifbereich wirksam wurde, die Form eines sich öffnenden Konus hat. Wenn sich nun eine derart bearbeitete Zylinderbohrung ungleichmäßig dadurch ausdehnt, dass im zylindrischen Bereich eine höhere Wärmeentwicklung als im Bereich der Konusöffnung erfolgt, so stellt sich eine quasi-zylindrische Bohrungsmantelfläche ein.In the case of the set, a machining process of the inner surface of a cylinder bore in a workpiece, eg, an engine block, could look like that the second abrasive tool having the conical grinding portion is first inserted into the cylinder bore, brought to the inner surface of the cylinder bore, at least once in a circle the inner surface of the cylinder bore is guided along, wherein it rotates about its axis of rotation, is lifted from the inner surface of the cylinder bore and is led out of the cylinder bore again. In a subsequent step, the first grinding tool with the cylindrical grinding portion is inserted into the cylinder bore, guided to the inner surface of the cylinder bore, at least once guided in a circle on the inner surface of the cylinder bore, thereby rotating about its axis of rotation, from the inner surface of the cylinder bore lifted and led out of the cylinder bore again. As a result, following the machining process, the inner surface of the cylinder bore has taken a shape that is initially cylindrical, and has the shape of an opening cone where the conical grinding region has become effective. If a cylinder bore machined in this way expands unevenly due to the fact that a higher heat development takes place in the cylindrical region than in the region of the cone opening, a quasi-cylindrical bore surface area arises.
Die beiden Bearbeitungsschritte mittels des ersten und des zweiten Schleifwerkzeugs können auch in umgekehrter Reihenfolge durchgeführt werden.The two processing steps by means of the first and the second grinding tool can also be carried out in the reverse order.
Die Variante mit der Bearbeitung der Innenfläche einer Zylinderbohrung mittels des Sets hat zwar gegenüber der Variante mit der Bearbeitung der Innenfläche einer Zylinderbohrung mittels des Schleifwerkzeugs, welches sowohl den zylindrischen als auch den konischen Schleifbelag aufweist, den Nachteil, dass zwei Bearbeitungsschritte notwendig sind, allerdings können diese beiden Bearbeitungsschritte mit geringerer Antriebskraft durchgeführt werden, da eine kleinere Schleiffläche pro Bearbeitungsschritt wirksam ist.The variant with the machining of the inner surface of a cylinder bore by means of the set has the disadvantage over the variant with the machining of the inner surface of a cylinder bore by means of the grinding tool, which has both the cylindrical and the conical abrasive coating, that two processing steps are necessary, however These two processing steps are performed with less driving force, since a smaller grinding surface per processing step is effective.
Vorteilhafte Ausführungsformen des erfindungsgemäßen Sets sind in den abhängigen Ansprüchen 3 bis 7 und 9 bis 15 definiert.Advantageous embodiments of the kit according to the invention are defined in the
Es sei insbesondere darauf hingewiesen, dass es gemäß einer besonders bevorzugten Ausführungsform des erfindungsgemäßen Schleifwerkzeugs bzw. des erfindungsgemäßen Sets vorgesehen ist, dass der Durchmesser des konischen Schleifbereichs über die Länge des konischen Schleifbereichs in axialer Richtung gegenüber dem Durchmesser des zylindrischen Schleifbereichs um 50 bis 110 µm, vorzugsweise um 80 µm, ansteigt, d.h. dass die Konusform mit bloßem Auge nicht erkennbar ist. Trotzdem stellt sich bei der Bearbeitung der Innenfläche einer Zylinderbohrung bereits der gewünschte technische Effekt in vorteilhafter Weise ein.It should be noted in particular that it is provided according to a particularly preferred embodiment of the grinding tool or the inventive set that the diameter of the conical grinding area over the length of the conical grinding area in the axial direction relative to the diameter of the cylindrical grinding area by 50 to 110 microns , preferably by 80 microns, increases, ie that the cone shape is not visible to the naked eye. Nevertheless, in the processing of the inner surface of a cylinder bore already the desired technical effect in an advantageous manner.
Der Konuswinkel des konischen Schleifbereichs beträgt - gemessen gegenüber einer Achse parallel zur Drehachse - bevorzugt 0,014° bis 0,039°, besonders bevorzugt 0,025°.The cone angle of the conical grinding area is - measured with respect to an axis parallel to the axis of rotation - preferably 0.014 ° to 0.039 °, particularly preferably 0.025 °.
Weiterhin sei darauf hingewiesen, dass es vorgesehen sein kann, dass der zylindrische und der konische Schleifbereich einheitlich mit demselben Schleifmittel, vorzugsweise CBN, belegt sind. Es ist in diesem Fall also gewünscht, dass die beiden Schleifbereiche im Wesentlichen die gleiche Schleifleistung hervorrufen. In diesem Zusammenhang sei angemerkt, dass die Belegung mit dem Schleifmittel günstigerweise galvanisch erfolgt.Furthermore, it should be noted that it can be provided that the cylindrical and the conical grinding area uniform with the same Abrasive, preferably CBN, are occupied. It is therefore desirable in this case that the two grinding areas produce substantially the same grinding performance. In this context, it should be noted that the coating with the abrasive is favorably galvanic.
Die in den Ansprüchen 12 bis 15 definierten Ausführungsformen ermöglichen eine hocheffiziente Kühlung des Schleifwerkzeugs bzw. der Schleifwerkzeuge, welche ebenfalls dazu beiträgt, dass die Innenfläche der Zylinderbohrung sehr präzise bearbeitet werden kann.The embodiments defined in
Ein grundsätzlicher Vorteil des erfindungsgemäßen Schleifwerkzeugs bzw. der Schleifwerkzeuge des erfindungsgemäßen Sets besteht auch darin, dass das zerspante Material sehr schnell vom Schleifbereich entfernt wird.A fundamental advantage of the grinding tool according to the invention or of the grinding tools of the set according to the invention is also that the machined material is removed very quickly from the grinding area.
Wie bereits ausgeführt wird auch Schutz begehrt für Verwendung eines Schleifwerkzeugs nach Anspruch 1 oder einem der Ansprüche 5 bis 15, oder eines der beiden Schleifwerkzeuge des Sets nach einem der Ansprüche 2 bis 4 oder 5 bis 7 oder 9 bis 15 in einem Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück, wobei das Schleifwerkzeug bzw. das eine der beiden Schleifwerkzeuges des Sets im Zuge des Bearbeitungsprozesses in die Zylinderbohrung eingeführt wird, an die Innenfläche der Zylinderbohrung herangeführt wird, wenigstens einmal im Kreis an der Innenfläche der Zylinderbohrung entlanggeführt wird, wobei es dabei um seine Drehachse rotiert, von der Innenfläche der Zylinderbohrung abgehoben wird und wieder aus der Zylinderbohrung herausgeführt wird.As already mentioned protection is desired for use of a grinding tool according to
Außerdem wird Schutz begehrt für eine CNC Maschine mit wenigstens einem erfindungsgemäßen Schleifwerkzeug oder wenigstens einem erfindungsgemäßen Set und einem Steuerprogramm, welches dazu ausgelegt ist, den beschriebenen Bearbeitungsprozess der Innenfläche einer Zylinderbohrung in einem Werkstück automatisiert durchzuführen, d.h. das wenigstens eine Schleifwerkzeug bzw. das zunächst eines der beiden Schleifwerkzeuge des Sets und in einem darauf folgenden Schritt das andere der beiden Schleifwerkzeuge des Sets jeweils in eine Zylinderbohrung in einem Werkstück einzuführen, es an die Innenfläche der Zylinderbohrung heranzuführen, es wenigstens einmal im Kreis an der Innenfläche der Zylinderbohrung entlang zu führen, wobei es dabei um seine Drehachse rotiert, es von der Innenfläche der Zylinderbohrung abzuheben und es wieder aus der Zylinderbohrung herauszuführen.In addition, protection is desired for a CNC machine having at least one grinding tool according to the invention or at least one set according to the invention and a control program which is designed to automatically carry out the described machining process of the inner surface of a cylinder bore in a workpiece, ie at least one grinding tool or the first of the two grinding tools of the set and in a subsequent step to introduce the other of the two grinding tools of the set respectively in a cylinder bore in a workpiece to introduce it to the inner surface of the cylinder bore, at least once in a circle on the Run along the inner surface of the cylinder bore, wherein it rotates about its axis of rotation, to lift it from the inner surface of the cylinder bore and bring it out of the cylinder bore again.
Weitere Einzelheiten und Vorteile der vorliegenden Erfindung werden anhand der Figurenbeschreibung unter Bezugnahme auf die Zeichnungen im Folgenden näher erläutert. Darin zeigen:
- Fig. 1
- das Schleifwerkzeug gemäß einer bevorzugten Ausführungsform in einer perspektivischen Ansicht,
- Fig. 2a und 2b
- eine Querschnittsdarstellung des Schleifwerkzeugs in Längsrichtung,
- Fig. 3
- eine Querschnittsdarstellung durch den konischen Schleifbereich des Schleifwerkzeugs,
- Fig. 4
- die Kombination aus dem Schleifwerkzeug und einem HSK Adapter,
- Fig. 5
- eine Prinzipdarstellung zur Veranschaulichung des zylindrischen und sich daran axial anschließenden konischen Schleifbereichs,
- Fig. 6a bis 6f
- eine schematische Darstellung des Bearbeitungsprozesses der Innenfläche einer Zylinderbohrung in einem Werkstück mittels des erfindungsgemäßen Schleifwerkzeugs,
- Fig. 7a und 7b
- das erste Schleifwerkzeug des erfindungsgemäßen Sets in einer bevorzugten Ausführungsform, und zwar in einer Seitenansicht mit Adapter (
Fig. 7a ) und in einer Querschnittsdarstellung (Fig. 7b ), und - Fig. 8a und 8b
- das zweite Schleifwerkzeug des erfindungsgemäßen Sets in einer bevorzugten Ausführungsform, und zwar in einer Seitenansicht mit Adapter (
Fig. 8a ) und in einer Querschnittsdarstellung (Fig. 8b ).
- Fig. 1
- the grinding tool according to a preferred embodiment in a perspective view,
- Fig. 2a and 2b
- a cross-sectional view of the grinding tool in the longitudinal direction,
- Fig. 3
- a cross-sectional view through the conical grinding region of the grinding tool,
- Fig. 4
- the combination of the grinding tool and a HSK adapter,
- Fig. 5
- a schematic representation of the cylindrical and axially adjacent conical grinding area,
- Fig. 6a to 6f
- a schematic representation of the machining process of the inner surface of a cylinder bore in a workpiece by means of the grinding tool according to the invention,
- Fig. 7a and 7b
- the first grinding tool of the set according to the invention in a preferred embodiment, in a side view with adapter (
Fig. 7a ) and in a cross-sectional representation (Fig. 7b ), and - Fig. 8a and 8b
- the second grinding tool of the set according to the invention in a preferred embodiment, in a side view with adapter (
Fig. 8a ) and in a cross-sectional representation (Fig. 8b ).
In
Das Schleifwerkzeug 1 weist einen Grundkörper 11 aus Stahl auf, welcher den Befestigungsflansch 16, sowie ein davon abstehendes Bauteil umfasst, an dessen Mantelfläche ein bezüglich der Drehachse 4 zylindrischer 5 und sich daran axial anschließender konischer Schleifbereich 6 angeordnet ist. Dabei ist der zylindrische Schleifbereich 5 benachbart zum Befestigungsmittel 16 und der konische Schleifbereich 6 benachbart zum freien Ende 14 des Schleifwerkzeugs 1 angeordnet. Der Übergang zwischen zylindrischem 5 und konischem Schleifbereich 6 ist mittels einer gestrichelten Linie angedeutet. Der zylindrische 5 und der konische Schleifbereich 6 sind einheitlich mit demselben Schleifmittel, nämlich CBN (kubisch Bohrnitrit) belegt. Die Belegung erfolgt galvanisch. Im Arbeitsbereich sind insgesamt sieben Nuten 23 angeordnet, die sich über den zylindrischen 5 und konischen Schleifbereich 6 und im Wesentlichen in Längsrichtung 26 des Schleifwerkzeugs 1 erstrecken. In diese Nuten 23 münden Kanäle 21, die einen Durchmesser von 2 mm aufweisen. Insgesamt sind 42 derartige Kanäle 21 vorgesehen, wobei die Kanäle 21 spiralförmig angeordnet sind, nämlich so, dass jeweils zwei benachbarte Kanäle 21 um einen Winkel von 50° gedreht und 3 mm axial versetzt sind.The grinding
In den
Aus diesen Darstellungen geht hervor, dass das Schleifwerkzeug 1 weiterhin eine zentrale Bohrung 18 parallel zur Drehachse 4 aufweist, wobei die Bohrung 18 einen Durchmesser 19 von 12 mm und eine Länge 20 von 170 mm aufweist. Zwischen der Bohrung 18 und dem zylindrischen 5 und dem konischen Schleifbereich 6 verlaufen die Kanäle 21, die - wie bereits beschrieben - in die Nuten 23 münden. Die Bohrung 18, die Kanäle 21, sowie die Nuten 23 bilden insgesamt eine Kühlmittelführung, welche es ermöglicht, ein zentral gespeistes Kühlmittel in effizienter Weise auf den Arbeitsbereich, d.h. den zylindrischen 5 und konischen Schleifbereich 6 zu führen und dort zu verteilen.It can be seen from these illustrations that the grinding
In dem konkreten Ausführungsbeispiel weist das Schleifwerkzeug 1 folgende Abmessungen auf: der zylindrische Schleifbereich 5 hat einen Durchmesser 8 von 65 mm. Der Durchmesser 7 des konischen Schleifbereichs 6 steigt über die Länge 9 des konischen Schleifbereichs in axialer Richtung 26 gegenüber dem Durchmesser 8 des zylindrischen Schleifbereichs 5 um 80 µm an. Dabei hat der zylindrische Schleifbereich 5 eine Länge 13 von 50 mm und der konische Schleifbereich 6 eine Länge 9 von 90 mm. Die Dicke des zylindrischen und des konischen Schleifbereichs beträgt 300 µm.In the specific embodiment, the grinding
Diese Abmessungen werden jeweils an das zu schleifende Werkstück (Motorenblock) angepasst. Wichtig dabei ist, dass die Gesamtlänge aus zylindrischem und konischen Schleifbereich mindestens der Tiefe der Zylinderbohrung entspricht, damit der Schleifvorgang in einem Arbeitsschritt erfolgen kann, ohne dass das Schleifwerkzeug in Richtung der Tiefe der Zylinderbohrung während des Bearbeitungsprozesses versetzt werden muss.These dimensions are each adapted to the workpiece to be ground (engine block). It is important that the total length of cylindrical and conical grinding area at least the depth of Cylinder bore corresponds, so that the grinding process can be done in one step, without the grinding tool must be offset in the direction of the depth of the cylinder bore during the machining process.
In
Da an dem Schleifwerkzeug 1 gemäß dem vorbeschriebenen Ausführungsbeispiel die Geometrie des zylindrischen 5 und des sich daran anschließenden konischen Schleifbereichs 6 nicht mit bloßem Auge erkennbar ist, ist diese Geometrie zu ihrer Veranschaulichung in
Die Abfolge der
In einem ersten Schritt (Übergang von Teilfigur a) zu Teilfigur b)) wird das Schleifwerkzeug 1, 27 oder 28 im Wesentlichen mittig und mit dem zylindrischen und/oder konischen Schleifbereich in die Zylinderbohrung 3 eingeführt. Anschließend wird das Schleifwerkzeug 1, 27 oder 28 an die Innenfläche 2 der Zylinderbohrung 3 herangeführt, was in Teilfigur c) dargestellt ist. Danach wird das Schleifwerkzeug 1, 27 oder 28 wenigstens einmal im Kreis an der Innenfläche 2 der Zylinderbohrung 3 entlang geführt, wobei es dabei um seine Drehachse 4 rotiert. Es sei darauf hingewiesen, dass das Schleifwerkzeug 1, 27 oder 28 auch bereits vor oder nach dem eigentlichen Schleifvorgang in Rotation versetzt werden kann.In a first step (transition from sub-figure a) to sub-figure b)), the grinding
Nach erfolgtem Schleifvorgang wird das Schleifwerkzeug 1, 27 oder 28 von der Innenfläche 2 der Zylinderbohrung 3 wieder abgehoben, d.h. in eine in etwa mittige Position in Bezug auf die Zylinderbohrung 3 gebracht (vgl. Teilfigur e)) und schließlich aus der Zylinderbohrung 3 herausgeführt (Übergang zwischen den Teilfiguren e) und f)).After the grinding process, the grinding
In der Teilfigur d) sind exemplarisch durch Pfeile eine bestimmte Bewegungsrichtung des Schleifwerkzeugs 1, 27 oder 28 entlang der Innenfläche 2 der Zylinderbohrung 3 und eine bestimmte Rotationsrichtung des Schleifwerkzeugs 1, 27 oder 28 um die Drehachse 4 angedeutet. Grundsätzlich sind für diese Bewegungen jeweils beide Drehrichtungen möglich.In the subfigure d), arrows indicate a specific direction of movement of the grinding
Allgemein sei noch darauf hingewiesen, dass dieser Bearbeitungsvorgang im Falle von metallischen Werkstücken sowohl direkt an der unbehandelten Oberfläche als auch an einer beschichteten, z.B. LDS-beschichteten, Oberfläche vorgenommen werden kann. LDS steht in diesem Fall für Lichtbogen-Draht-Spritzen, welches ein spezielles Beschichtungsverfahren mit einem in die Plasmaphase überführten Draht ist.In general, it should be noted that this machining operation in the case of metallic workpieces both directly on the untreated surface and on a coated, e.g. LDS-coated, surface can be made. In this case, LDS stands for arc-wire spraying, which is a special plasma-phase coating process.
Die
Das erste Schleifwerkzeug 27 weist einen bezüglich der Drehachse 4 zylindrischen Schleifbereich 5 mit einem Durchmesser 8 auf.The
Das zweite Schleifwerkzeug 28 weist einen bezüglich der Drehachse 4 konischen Schleifbereich 6 auf, wobei der Durchmesser 7 des konischen Schleifbereichs 6 ausgehend von einem kleinsten Durchmesser 29, welcher dem Durchmesser 8 des zylindrischen Schleifbereichs 5 des ersten Schleifwerkzeugs 27 entspricht, in axialer Richtung 26 ansteigt.The
Daneben weist das zweite Schleifwerkzeug 28 einen schleifmittelfreien Bereich 30 auf. Dieser ist bezüglich der Drehachse 4 zylindrisch mit einem um 3 mm gegenüber dem kleinsten Durchmesser 29 des konischen Schleifbereichs 6 reduzierten Durchmesser 31 ausgebildet.In addition, the
Die Länge des schleifmittelfreien Bereichs 30 des zweiten Schleifwerkzeugs 28 entspricht der Länge 13 des zylindrischen Schleifbereichs 5 des ersten Schleifwerkzeugs 27.The length of the abrasive-
Die Gesamtlänge des zweiten Schleifwerkzeugs 28 entspricht der Gesamtlänge des Schleifwerkzeug 1, welches sowohl den zylindrischen Schleifbereich 5 als auch den konischen Schleifbereich 6 aufweist.The total length of the
Sowohl das erste Schleifwerkzeug 27 als auch das zweite Schleifwerkzeug 28 weisen eine zentrale Bohrung 18 auf, welche sich jeweils nahezu über das gesamte Schleifwerkzeug 27 bzw. 28 erstreckt. Die Längen der Bohrung 18 ist mit den Bezugszeichen 33 bzw. 20 versehen.Both the
Wie beim Schleifwerkzeug 1, welches sowohl den zylindrischen Schleifbereich 5 als auch den konischen Schleifbereich 6 aufweist, weisen das erste Schleifwerkzeug 27 und das zweite Schleifwerkzeug 28 des Sets Kanäle 21 auf, welche zwischen der zentralen Bohrung 18 und dem zylindrischen Schleifbereich 5 bzw. dem konischen Schleifbereich 6 verlaufen. In dem schleifmittelfreien Bereich 30 des zweiten Schleifwerkzeugs 28 sind keine solchen Kanäle 21 vorgesehen.As with the grinding
Claims (17)
- A grinding tool (1) for machining the inside surface (2) of a cylinder bore (3) in a workpiece, having an axis of rotation (4), wherein the grinding tool has a grinding region (5) which is cylindrical with respect to the axis of rotation and a conical grinding region (6) axially adjoining the cylindrical grinding region and the diameter (7) of the conical grinding region (6) increases starting from the cylindrical grinding region (5) in the axial direction (26) with respect to the diameter (8) of the cylindrical grinding region (5), characterized in that the grinding tool (1) has a free end (14) and an opposite end (15) and the conical grinding region (6) is arranged adjoining the free end (14) on the grinding tool (1), and provided at the opposite end (15) is a fixing means (16) for fixing the grinding tool (1) to a machining head of a CNC machine or an adaptor (17) connected thereto, preferably an HSK adaptor, wherein the fixing means (16) is preferably in the form of a flange.
- A set comprising a first grinding tool (27) and a second grinding tool (28) for machining the inside surface (2) of a cylinder bore (3) in a workpiece, wherein the two grinding tools (27, 28) each have a respective axis of rotation (4), wherein the first grinding tool (27) has a grinding region (5) which is cylindrical with respect to the axis of rotation (4) and which is of a diameter (8) and the second grinding tool (28) has a grinding region (6) which is conical with respect to the axis of rotation (4), wherein the diameter (7) of the conical grinding region (6) increases in the axial direction starting from a smallest diameter (29) which corresponds to the diameter (8) of the cylindrical grinding region (5) of the first grinding tool (27), characterized in that the second grinding tool (28) of the set has a free end (14) and an opposite end (15) and the conical grinding region (6) is arranged adjoining the free end (14) on the second grinding tool (28) of the set, and provided at the opposite end (15) is a fixing means (16) for fixing the second grinding tool (28) of the set to a machining head of a CNC machine or an adaptor (17) connected thereto, preferably an HSK adaptor, wherein the fixing means (16) is preferably in the form of a flange.
- The set pursuant to claim 2 wherein the second grinding tool (28) has a grinding agent-free region (30).
- The set pursuant to claim 3 wherein the grinding agent-free region (30) is cylindrical with respect to the axis of rotation (4), preferably, and the grinding agent-free region (30) is of a diameter (31) which is reduced with respect to the smallest diameter (29) of the conical grinding region (6) by between 1 mm and 5 mm, preferably 3 mm.
- The grinding tool (1) pursuant to claim 1 or the set pursuant to one of the claims 2 to 4 wherein the conical grinding region (6) has a taper angle (32) of between 0.014° and 0.039°, preferably 0.025°.
- The grinding tool (1) pursuant to claim 1 or 5, or the set pursuant to one of the claims 2 to 4 or claim 5 wherein the cylindrical grinding region (5) is of a diameter (8) of between 60 and 70 mm, preferably 65 mm.
- The grinding tool (1) pursuant to claim 1, 5 or 6, or the set pursuant to one of the claims 2 to 4 or claim 5 or claim 6 wherein the diameter (7) of the conical grinding region (6) increases in the axial direction (26) over the length of the conical grinding region (6) with respect to the diameter (8) of the cylindrical grinding region (5) by between 50 and 110 µm, preferably by 80 µm.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 7 wherein the cylindrical grinding region (5) and the conical grinding region (6) are arranged on an integrally provided main body (11), the main body preferably comprising steel.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 8, or the set pursuant to one of the claims 2 to 4 or claims 5 to 7 wherein the cylindrical grinding region (5) and the conical grinding region (6) are coated uniformly with the same grinding agent, preferably CBN.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 9, or the set pursuant to one of the claims 2 to 4 or claims 5 to 7 or claim 9 wherein the cylindrical grinding region (5) and the conical grinding region (6) are of a thickness (12) of between 100 and 600 µm, preferably 300 µm.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 10, or the set pursuant to one of the claims 2 to 4 or claims 5 to 7 or claim 9 or claim 10 wherein the cylindrical grinding region (5) is of a length (13) of between 40 and 60 mm, preferably 50 mm, and the conical grinding region (6) is of a length (9) of between 80 and 100 mm, preferably 90 mm.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 11, or the set pursuant to one of the claims 2 to 4 or claims 5 to 7 or claims 9 to 11 wherein the grinding tool (1) or, respectively, the two grinding tools (27, 28) of the set have a central bore (18) parallel to the axis of rotation (4) wherein the bore (18) is preferably of a diameter (19) of between 10 and 14 mm, particularly preferably 12 mm, and/or are preferably of a length (20) of between 150 and 190 mm, particularly preferably 170 mm.
- The grinding tool (1) pursuant to claim 12, or the set pursuant to claim 12 wherein a plurality of passages (21) are provided which are extending between the central bore (18) and the cylindrical grinding region (5) and the conical grinding region (6), wherein the passages (21) are preferably of a diameter (22) of between 1 and 3 mm, particularly preferably 2 mm..
- The grinding tool (1) pursuant to claim 12 or 13, or the set pursuant claim 12 or 13 wherein the passages (21) are arranged in a spiral form, wherein each two adjacent passages (21) are rotated through an angle of between 40° and 60°, preferably 50°, and are axially displaced by between 2 and 4 mm, preferably 3 mm.
- The grinding tool (1) pursuant to claim 1 or one of the claims 5 to 14, or the set pursuant to one of the claims 2 to 4 or 5 to 7 or 9 to 14 wherein provided in the cylindrical grinding region (5) and the conical grinding region (6) are grooves (23) which extend substantially in the longitudinal direction (26) of the grinding tool (1) or, respectively, the grinding tools (27, 28) of the set and into which the passages (21) open.
- Use of a grinding tool (1) pursuant to claim 1 or one of the claims 5 to 15, or the set pursuant to one of the claims 2 to 4 or 5 to 7 or 9 to 15 in a machining process for the inside surface (2) of a cylinder bore (3) in a workpiece, wherein the grinding tool (1) or, respectively, at first one of the two grinding tools (27, 28) of the set and in a further step the other one of the two grinding tools (27, 28) in the course of the machining process is introduced into the cylinder bore (3), moved to the inside surface (2) of the cylinder bore (3), guided at least once in a circle along the inside surface (2) of the cylinder bore (3), in which case it rotates about its axis of rotation (4), is lifted off the inside surface (2) of the cylinder bore (3) and is again passed out of the cylinder bore (3).
- The CNC machine having at least one grinding tool (1) pursuant to claim 1 or one of the claims 5 to 15, or at least one set pursuant to one of the claims 2 to 4 or 5 to 7 or 9 to 15 and a control program which is adapted to introduce the at least one grinding tool (1) or, respectively, each, at first one of the two grinding tools (27, 28) of the set and in a further step the other one of the two grinding tools (27, 28) into a cylinder bore (3) in a workpiece, move it to the inside surface (2) of the cylinder bore (3), guide it at least once in a circle along the inside surface (2) of the cylinder bore (3), in which case it rotates about its axis of rotation (4), lift it off the inside surface (2) of the cylinder bore (3) and move it out again of the cylinder bore (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL16162638T PL3085492T3 (en) | 2015-04-20 | 2016-03-29 | Grinding tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50309/2015A AT517140B1 (en) | 2015-04-20 | 2015-04-20 | grinding tool |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3085492A2 EP3085492A2 (en) | 2016-10-26 |
EP3085492A3 EP3085492A3 (en) | 2017-01-04 |
EP3085492B1 true EP3085492B1 (en) | 2019-12-11 |
Family
ID=55637290
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16162638.7A Active EP3085492B1 (en) | 2015-04-20 | 2016-03-29 | Grinding tool |
Country Status (7)
Country | Link |
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US (1) | US10751849B2 (en) |
EP (1) | EP3085492B1 (en) |
AT (1) | AT517140B1 (en) |
ES (1) | ES2776228T3 (en) |
HU (1) | HUE048117T2 (en) |
MX (1) | MX2016005075A (en) |
PL (1) | PL3085492T3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021004520A1 (en) | 2021-09-07 | 2022-09-22 | Mercedes-Benz Group AG | Device and method for internal cylindrical plunge-cut grinding |
CN117226621B (en) * | 2023-11-15 | 2024-01-26 | 成都承奥科技有限公司 | Graphite ring running-in machine |
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Also Published As
Publication number | Publication date |
---|---|
HUE048117T2 (en) | 2020-05-28 |
AT517140B1 (en) | 2017-02-15 |
US10751849B2 (en) | 2020-08-25 |
ES2776228T3 (en) | 2020-07-29 |
EP3085492A3 (en) | 2017-01-04 |
PL3085492T3 (en) | 2020-06-01 |
EP3085492A2 (en) | 2016-10-26 |
MX2016005075A (en) | 2016-10-19 |
US20160303700A1 (en) | 2016-10-20 |
AT517140A1 (en) | 2016-11-15 |
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