EP3080829B1 - Electrical switching apparatus including transductor circuit and alternating current electronic trip circuit - Google Patents
Electrical switching apparatus including transductor circuit and alternating current electronic trip circuit Download PDFInfo
- Publication number
- EP3080829B1 EP3080829B1 EP14792976.4A EP14792976A EP3080829B1 EP 3080829 B1 EP3080829 B1 EP 3080829B1 EP 14792976 A EP14792976 A EP 14792976A EP 3080829 B1 EP3080829 B1 EP 3080829B1
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- European Patent Office
- Prior art keywords
- circuit
- current
- transformer
- switching apparatus
- electrical switching
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- 238000004804 winding Methods 0.000 claims description 19
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- 238000010586 diagram Methods 0.000 description 9
- 230000005284 excitation Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- 238000004088 simulation Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/08—Terminals; Connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/02—Details
- H01H33/59—Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the AC cycle
- H01H33/596—Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the AC cycle for interrupting DC
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
- H01H71/123—Automatic release mechanisms with or without manual release using a solid-state trip unit
Definitions
- the disclosed concept pertains generally to electrical switching apparatus and, more particularly, to circuit breakers including a plurality of separable contacts.
- Circuit breakers have been used in alternating current (AC) applications and direct current (DC) applications.
- the applications for DC circuit breakers have been very small.
- DC molded case circuit breakers have used mechanical thermal and magnetic trip units for overload and short circuit protection, while some DC air circuit breakers employ electronic trip units.
- Magnetic trip units instantaneously trip the circuit breaker when the current in the protected circuit exceeds a predetermined level.
- magnetic trip units are difficult to calibrate and are not as accurate as electronic trip units.
- Thermal trip units are less susceptible to nuisance tripping, but take a longer amount of time to trip the circuit breaker, and are susceptible to ambient thermal conditions causing accuracy problems. Because of these problems thermal and magnetic trip units are not typically used in the larger size and higher current rated circuit breakers in AC applications, but rather, AC electronic trip units, which use a current transformer to sense the AC current, are used.
- DC circuit breakers such as DC air circuit breakers have used a DC electronic trip unit in combination with a shunt to sense the DC current in the protected circuit.
- the DC electronic trip unit provides enhanced control and tripping accuracy of the circuit breaker over thermal and magnetic trip units.
- DC circuit breakers which include a DC electronic trip unit are costly as compared to the high volume and readily available AC electronic trip units.
- the short circuit current level can be relatively low (e.g., less than 200% of the rated current and usually about 125% to 135% of the rated current). Due to the relatively low short circuit current level, DC circuit breakers which use thermal and magnetic trip units are typically not desirable because it is difficult to set the magnetic trip unit precisely at these low levels and could cause excessive nuisance tripping and the thermal trip unit may not offer adequate protection due to the long time it takes to trip the circuit breaker. While a DC circuit breaker which uses a DC electronic trip unit can offer suitable circuit protection in photovoltaic applications, the cost of the DC circuit breaker with a DC electronic trip unit is a concern.
- EP 2 461 345 A1 shows an electrical switching apparatus including at least one pole, a plurality of first terminals, a plurality of second terminals, a plurality of pairs of separable contacts, and a plurality of field-configurable jumpers.
- Each of the plurality of field-configurable jumpers electrically connects two of the pairs of separable contacts in series.
- Each of the plurality of field-configurable jumpers are electrically connected to: two of the first terminals; two of the first terminals or two of the second terminals; or one of the first terminals and one of the second terminals.
- an electrical switching apparatus having an electronic trip circuit includes a transductor circuit and an alternating current electronic trip circuit used for direct current applications.
- an electrical switching apparatus as set forth in claim 1 is provided. Further embodiments are inter alia disclosed in the dependent claims.
- the electrical switching apparatus comprises: a plurality of first terminals including two input terminals structured to electrically connect to a direct current power source; a plurality of second terminals including two output terminals structured to electrically connect to a direct current load; a plurality of pairs of separable contacts; a plurality of conductors that electrically connect each pair of separable contacts between one of the first terminals and one of the second terminals; a transductor circuit that senses a direct current between at least one of the input terminals and at least one of the output terminals and outputs an alternating current proportional to the direct current; and an alternating current electronic trip circuit structured to control the plurality of pairs of separable contacts to separate based on the alternating current output from the transductor circuit, the alternating current electronic trip circuit including a rectifier circuit having a rectifier circuit input and a rectifier circuit output, the rectifier
- number shall mean one or an integer greater than one (i.e., a plurality).
- electrical conductor shall mean a wire (e.g., without limitation, solid; stranded; insulted; non-insulated), a copper conductor, an aluminum conductor, a suitable metal conductor, or other suitable material or object that permits an electric current to flow easily.
- processor shall mean a programmable analog and/or digital device that can store, retrieve, and process data; a computer; a workstation; a personal computer; a controlled; a digital signal processor; a microprocessor; a microcontroller; a microcomputer; a central processing unit; a mainframe computer; a mini-computer; a server; a networked processor; or any suitable processing device or apparatus.
- Figure 1 is a circuit diagram of an electrical switching apparatus I which can be, for example and without limitation, a circuit breaker.
- the electrical switching apparatus 1 is electrically connected to a protected circuit 300 (shown in phantom line drawings).
- the protected circuit 300 includes a DC power source 302 and a DC load 304.
- the electrical switching apparatus 1 includes one or more pairs of separable contacts 406.
- the electrical switching apparatus 1 also includes an operating mechanism 414 that opens and closes the one or more pairs of separable contacts 406 and a trip actuator 416 that cooperates with the operating mechanism 414 to trip open the one or more pairs of separable contacts 406.
- the electrical switching apparatus 1 senses a DC current in the protected circuit 300, and based on the sensed DC current, separates the one or more pairs of separable contacts 406 to interrupt the protected circuit 300.
- the electrical switching apparatus 1 includes a transductor circuit 100 which is inductively coupled with the protected circuit 300.
- the transductor circuit 100 outputs an AC current which is proportional to the DC current flowing in the protected circuit 300.
- the AC current output by the transductor circuit 100 can be used to determine a level of the DC current in the protected circuit 300.
- the electrical switching apparatus 1 also includes an AC electronic trip circuit 200.
- the AC electronic trip circuit 200 is electrically connected to the transductor circuit 100 and receives the AC current output by the transductor circuit 100.
- the AC electronic trip circuit 200 determines a level of the Current in the protected circuit 300 based on the AC current received from the transductor circuit 100.
- the AC electronic trip circuit 200 controls the one or more pairs of separable contacts 406 to separate.
- the AC electronic trip circuit 200 provides enhanced control of tripping of the electrical switching apparatus 1 over known prior circuit breakers which use mechanical thermal and magnetic trip units.
- the AC electronic trip circuit 200 is economical to produce, as similar components can be used for both AC and DC protected circuit applications.
- the transductor circuit 100 includes a first current transformer 110 and a second current transformer 120.
- the first current transformer 110 and the second current transformer 120 include respective secondary windings 114 and 124 which are inductively coupled with the protected circuit 300.
- the first current transformer 110 and the second current transformer 120 are electrically connected in series opposition with each other such that an electromotive force induced in the first current transformer 110 by the DC current in the protected circuit 300 is opposed to an electromotive force induced in the second current transformer 120 by the DC current in the protected circuit 300.
- This arrangement electrically neutralizes the transformer effect.
- the transductor circuit can also be designed in a fashion that it magnetically neutralizes the transformer effect.
- the transductor circuit 100 also includes a power source which provides an AC voltage to the secondary findings of the first and second AC current transformers 110, 120.
- the power source includes an AC power source 104 and a third transformer 102 to isolate the AC power source 104 from the first and second AC current transformers 110, 120, Arranging the AC current transformers 110, 120 in series opposition with each other and providing the AC power source 104 causes the transductor circuit 100 to output an AC current which is proportional to the DC current in the protected circuit 300. It is contemplated that any suitable power source may be employed to provide the AC voltage to the secondary windings of the first and second AC current transformers 110, 120.
- the third transformer 102 is omitted from the power source and the AC power source 104 is electrically connected to the secondary winding of the first AC current transformer 110.
- the power source includes a DC/AC inverter 127 which is electrically connected to the secondary winding of the first AC current transformer 110 and converts a DC voltage generated by a second DC power source 128 into an AC voltage.
- the secondary windings 114 and 124 of the current transformers 110, 120 have first ends 112 and 122 and second ends 116 and 126, respectively.
- the first end 112 of the first current transformer 110 is electrically connected to the third transformer 102.
- the second end 116 of the first current transformer 110 is electrically connected to the second end 126 of the second current transformer 120.
- the first end 122 of the second current transformer 120 is electrically connected to the AC electronic trip circuit 200.
- the electrical connection between the first current transformer 110 and the second transformer 120 is changed such that the second end 116 of the first current transformer 110 is electrically connected to the first end 122 of the second current transformer 120 and the second end 126 of the second current transformer 120 is electrically connected to the AC electronic trip circuit 200.
- the first current transformer 110 and the second current transformer 120 are electrically connected in series opposition with each other with respect to the electromotive forces induced by the DC current in the protected circuit 300.
- FIG. 2 examples of different configurations of the electrical switching apparatus 1 are shown.
- the conductive path includes first terminals 402, second terminals 404, pairs of separable contacts 406, jumpers 408, and conductors 410.
- Two of the first terminals 402 are input terminals which are configured to electrically connect to the DC power source 302.
- Two of the second terminals 404 are output terminals which are structured to electrically connect to the DC load 304.
- the first terminals 402, second terminals 404, pairs of separable contacts 406, jumpers 408, and conductors 410 are connected in series to complete a circuit between the DC power source 302 and DC load 304.
- the first current transformer 110 and the second current transformer 120 are inductively coupled to at least one of the conductors 410. While Figures 2 and 3 show two examples placements of the first current transformer 110 and the second current transformer 120, the disclosed concept is not limited to those example placements.
- the first current transformer 110 and the second current transformer 120 may be placed at a suitable location in order to inductively couple to any of the conductors 410.
- the jumpers 408 are each connected between one of the first terminals 402 and one of the second terminals 404.
- the configuration of jumpers 408 shown in the example of Figure 2 is generally suitable for a potentially ungrounded load where the DC load 304 is not electrically connected to a ground 412.
- the jumpers 408 are each connected between two of the first terminals 402 or two of the second terminals 404.
- the configuration of jumpers 408 shown in the example of Figure 3 is generally suitable for a potentially grounded load where the DC load 304 is electrically connected to a ground 412.
- the change in configuration of the jumpers 408 between the examples shown in Figures 2 and 3 changes the direction of the electromotive force induced in one of the current transformers 110, 120.
- the electrical connection between the first current transformer 110 and the second current transformer 120 should also be changed to keep the first current transformer 110 and the second current transformer 120 electrically connected in series opposition so that it neutralizes the transformer effect.
- configuration plugs 500 and 500' are included in the electrical switching apparatus 1.
- the configuration plug 500 electrically connects the secondary windings of the first current transformer 110 and the second current transformer 120 in the same manner as shown in Figure 1 .
- the configuration plug 500' electrically connects the second end 116 of the first current transformer 110 with the first end 122 of the second current transformer 120 and the second end 126 of the second current transformer 120 with the AC electronic trip circuit 200.
- the configuration plugs 500 and 500' can form a configuration plug set where the configuration plugs 500 and 500' respectively correspond to a different configuration of the electrical switching apparatus 1.
- the first configuration plug 500 can be used in conjunction with the example configuration of the electrical switching apparatus 1 shown in Figure 2
- the second configuration plug 500' can be used in conjunction with the example configuration of the electrical switching apparatus 1 shown in Figure 3 .
- the configuration plugs 500 and 500' can each include resistors 501.
- a resistance value of the resistors 501 can be selected to correspond to a rating of the electrical switching apparatus 1 so that the voltage drop across the resistors at the rated DC current stays at a constant value,
- the configuration plug set can include different configuration plugs which correspond to electrical connections between the first current transformer 110 and the second current transformer 120, and also can correspond to different ratings of the electrical switching apparatus 1.
- the electrical switching apparatus 1 is configured for use with the potentially ungrounded direct current load 304.
- the AC electronic trip circuit 200 includes first, second, and third rectifier circuits 202,204,206, first, second, and third interface circuits 208,210,212, a trip threshold setting circuit 214, and a processor 216.
- the first rectifier circuit 202 includes a first rectifier circuit input 218 and a first rectifier circuit output 220.
- the first rectifier circuit input 218 is electrically connected to the tranductor circuit 100 and is structured to receive the alternating current output from the transductor circuit 100.
- the first rectifier circuit 202 rectifies the alternating current and outputs the rectified alternating current to the first rectifier circuit output 220.
- the first interface circuit 208 includes a first interface circuit input 222 and a first interface circuit output 224.
- the first interface circuit input 222 is electrically connected to the first rectifier circuit output 220 and is structured to receive the rectified alternating current.
- the first interface circuit input 222 is also electrically connected to the trip threshold setting circuit 214.
- the trip threshold setting circuit 214 is structured to set a threshold at which the processor 216 controls the trip actuator 416 to cause the operating mechanism 414 to separate and open the separable contacts 406.
- the first interface circuit output 224 is electrically connected to a first processor input 226 of the processor 216.
- the processor 216 is structured to monitor the first processor input 226 and to determine whether a trip condition (e.g., without limitation, an over current condition) exists. When the processor 216 determines that a trip condition exists, it outputs a control signal to the trip actuator 416 to control the trip actuator 416 to cause the operating mechanism 414 to separate and open the separable contacts 406.
- a trip condition e.g., without limitation, an over current condition
- the second and third rectifier circuits 204,206 are structured similar to the first rectifier circuit 202 and the second and third interface circuits 210,212 are structured similar to the first interface circuit 208.
- each of the first, second, and third rectifier circuits 202,204,206 correspond to one of the phases.
- the output of the transductor circuit 100 only needs to electrically connect to one of the first, second, and third rectifier circuits 202,204,206 and the others are not used.
- the electrical switching apparatus 1 has a configuration that is generally suitable for a potentially grounded load where the DC load 304 is electrically connected to a ground 412.
- FIG 10 is a circuit diagram of the AC electronic trip circuit 200 in accordance with an example embodiment of the disclosed concept.
- the first rectifier circuit includes a full-wave rectifier 228.
- the first interface circuit 208 includes a resistor R1 electrically connected between the first interface input 222 and the first interface output 224. Changing the value of the resistor R1 changes the magnitude of the current at the first processor input 226.
- the processor 216 can be programmed based on receiving a predetermined level of current at the first processor input 226 when a rated current flows through the protected circuit. Generally, the processor 216 will be programmed based on an AC application. That is, the processor 216 will be programmed based on receiving a current having a first value at the first processor input 226 when a rated AC current flows through the protected circuit.
- the output of the transductor circuit 100 when a rated DC current flows through the protected circuit will be different than the output of the current transformers used in an AC application.
- the value of the resistor R1 can be selected in order that the current at the first processor input 226 is substantially the same as the first value when a rated DC current flows through the power circuit. In one example embodiment, the value of the resistor R1 is about 6.3 k ⁇ .
- the second and third rectifier circuits 204,206 also include full-wave rectifiers 230,232 similar to the full-wave rectifier 228 in the first rectifier circuit 202.
- the second and third interface circuits 210,212 also include resistors R2,R3 similar to the resistor R1 in the first interface circuit 208. While the second and third rectifier circuits 204,206 and the second and third interface circuits 210,212 are not used in the disclosed electrical switching apparatus 1, it will be appreciated by those having ordinary skill in the art that the output of the transductor circuit 100 may be electrically connected to any one of the first, second, or third rectifier circuits 202,204,206.
- the trip threshold setting circuit 214 includes a zener diode D1.
- the override threshold for instantaneous trip is based on the breakdown voltage of the zener diode.
- the zener diode has a breakdown voltage of about 2.7 V.
- Figure 11 shows an example plot of the effects of changing the AC voltage provided to the secondary windings of the first and second AC current transformers 110,120 (also referred to as the AC excitation voltage) for a 250 A rated electrical switching apparatus.
- the horizontal axis of the plot corresponds to the actual direct current flowing through the protected circuit and the vertical axis or the plot corresponds to the current that the processor 216 senses flowing through the protected circuit.
- the actual and sensed current would be the same.
- Experimentation and/or simulation may be used to determine an acceptable AC excitation voltage or range of excitation voltages for a particular application.
- the AC excitation voltage is within a range of about 121.5 V RMS to about 148.5 V RMS .
- the AC excitation voltage is within a range of about 288 V RMS to about 352 V RMS .
- the AC excitation voltage is within a range of about ⁇ 10% of a predetermined value (e.g., without limitation, 135 V RMS ; 320 V RMS ).
- the disclosed electrical switching apparatus 1 includes a suitable circuit interrupter mechanism, such as the separable contacts 406 that are opened and closed by the disclosed operating mechanism 414, although the disclosed concept is applicable to a wide range of circuit interruption mechanisms (e.g., without limitation, solid state switches like FET or IGBT devices; contractor contacts) and/or solid state based control protection devices (e.g., without limitation, drives; soft-starters; DC/DC converters) and/or operating mechanisms (e.g., without limitation, electrical, electro-mechanical, or mechanical mechanisms).
- circuit interruption mechanisms e.g., without limitation, solid state switches like FET or IGBT devices; contractor contacts
- solid state based control protection devices e.g., without limitation, drives; soft-starters; DC/DC converters
- operating mechanisms e.g., without limitation, electrical, electro-mechanical, or mechanical mechanisms.
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Description
- The disclosed concept pertains generally to electrical switching apparatus and, more particularly, to circuit breakers including a plurality of separable contacts.
- Circuit breakers have been used in alternating current (AC) applications and direct current (DC) applications. The applications for DC circuit breakers have been very small. With the larger use of alternative energy sources, such as photovoltaic applications, the DC applications are increasing. DC molded case circuit breakers have used mechanical thermal and magnetic trip units for overload and short circuit protection, while some DC air circuit breakers employ electronic trip units. Magnetic trip units instantaneously trip the circuit breaker when the current in the protected circuit exceeds a predetermined level. However, magnetic trip units are difficult to calibrate and are not as accurate as electronic trip units. Thermal trip units are less susceptible to nuisance tripping, but take a longer amount of time to trip the circuit breaker, and are susceptible to ambient thermal conditions causing accuracy problems. Because of these problems thermal and magnetic trip units are not typically used in the larger size and higher current rated circuit breakers in AC applications, but rather, AC electronic trip units, which use a current transformer to sense the AC current, are used.
- Without a time varying magnetic field, the AC current transformer will produce no electromotive force with DC current, which makes the AC electronic trip unit inoperable in DC applications. Certain DC circuit breakers such as DC air circuit breakers have used a DC electronic trip unit in combination with a shunt to sense the DC current in the protected circuit. The DC electronic trip unit provides enhanced control and tripping accuracy of the circuit breaker over thermal and magnetic trip units. However, DC circuit breakers which include a DC electronic trip unit are costly as compared to the high volume and readily available AC electronic trip units.
- Photovoltaic applications present difficulties for current DC circuit breakers. In photovoltaic applications, the short circuit current level can be relatively low (e.g., less than 200% of the rated current and usually about 125% to 135% of the rated current). Due to the relatively low short circuit current level, DC circuit breakers which use thermal and magnetic trip units are typically not desirable because it is difficult to set the magnetic trip unit precisely at these low levels and could cause excessive nuisance tripping and the thermal trip unit may not offer adequate protection due to the long time it takes to trip the circuit breaker. While a DC circuit breaker which uses a DC electronic trip unit can offer suitable circuit protection in photovoltaic applications, the cost of the DC circuit breaker with a DC electronic trip unit is a concern. Attention is also drawn to
EP 2 461 345 A1 , which shows an electrical switching apparatus including at least one pole, a plurality of first terminals, a plurality of second terminals, a plurality of pairs of separable contacts, and a plurality of field-configurable jumpers. Each of the plurality of field-configurable jumpers electrically connects two of the pairs of separable contacts in series. Each of the plurality of field-configurable jumpers are electrically connected to: two of the first terminals; two of the first terminals or two of the second terminals; or one of the first terminals and one of the second terminals. - There is room for improvement in electrical switching apparatus, such as circuit breakers.
- These needs and others are met by embodiments of the disclosed concept in which an electrical switching apparatus having an electronic trip circuit includes a transductor circuit and an alternating current electronic trip circuit used for direct current applications.
- In accordance with the present invention, an electrical switching apparatus as set forth in
claim 1 is provided. Further embodiments are inter alia disclosed in the dependent claims. The electrical switching apparatus according to the invention comprises: a plurality of first terminals including two input terminals structured to electrically connect to a direct current power source; a plurality of second terminals including two output terminals structured to electrically connect to a direct current load; a plurality of pairs of separable contacts; a plurality of conductors that electrically connect each pair of separable contacts between one of the first terminals and one of the second terminals; a transductor circuit that senses a direct current between at least one of the input terminals and at least one of the output terminals and outputs an alternating current proportional to the direct current; and an alternating current electronic trip circuit structured to control the plurality of pairs of separable contacts to separate based on the alternating current output from the transductor circuit, the alternating current electronic trip circuit including a rectifier circuit having a rectifier circuit input and a rectifier circuit output, the rectifier circuit input being electrically connected to the transductor circuit, an interface circuit having an interface circuit input and an interface circuit output, the interface circuit input being electrically connected to the rectifier circuit output, and a processor having a processor input electrically connected to the interface circuit output, the processor being structured to output a control signal to control the plurality of pairs of separable contacts to separate, wherein the plurality of conductors include a first conductor and a second conductor; wherein the transductor circuit includes a first current transformer having a secondary winding inductively coupled with the first conductor, a second current transformer having a secondary winding inductively coupled with the second conductor, and an alternating current power circuit configured to provide an alternating voltage to the first current transformer and the second current transformer; and wherein the secondary windings of the first current transformer and the second current transformer are electrically connected in series-opposition such that an electromotive force induced in the secondary winding of the first current transformer by the direct current is in opposition with an electromotive force induced in the secondary winding of the second current transformer by the direct current. - A full understanding of the disclosed concept can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
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Figure 1 is a circuit diagram of an electrical switching apparatus in accordance with an embodiment of the disclosed concept. -
Figures 2 and3 are schematic diagrams of different configurations of an electrical switching apparatus in accordance with another embodiment of the disclosed concept. -
Figures 4 and5 are circuit diagrams of an electrical switching apparatus including configuration plugs in accordance with another embodiment of the disclosed concept. -
Figures 6 and 7 are circuit diagrams of electrical switching apparatuses in accordance with other embodiments of the disclosed concept. -
Figure 8 is a circuit diagram of an electrical switching apparatus electrically connected two a potentially ungrounded load and including an alternating current (AC) electronic trip circuit in block form in accordance with an embodiment of the disclosed concept. -
Figure 9 is a circuit diagram of an electrical switching apparatus electrically connected to a potentially grounded load and including an AC electronic trip circuit in block form in accordance with an embodiment of the disclosed concept. -
Figure 10 is a circuit diagram of an AC electronic trip circuit in accordance with an embodiment of the disclosed concept. -
Figure 11 is an example graph of sensed direct current versus actual direct current for different alternating current excitation voltages in a transductor circuit. - As employed herein, the term "number" shall mean one or an integer greater than one (i.e., a plurality).
- As employed wherein, the term "electrical conductor" shall mean a wire (e.g., without limitation, solid; stranded; insulted; non-insulated), a copper conductor, an aluminum conductor, a suitable metal conductor, or other suitable material or object that permits an electric current to flow easily.
- As employed herein, the statement that two or more parts are "connected" or "coupled" together shall mean that the parts are joined together either directly or joined through one or more intermediate parts. Further, as employed herein, the statement that two or more parts are "attached" shall mean that the parts are joined together directly.
- As employed herein, the term "processor" shall mean a programmable analog and/or digital device that can store, retrieve, and process data; a computer; a workstation; a personal computer; a controlled; a digital signal processor; a microprocessor; a microcontroller; a microcomputer; a central processing unit; a mainframe computer; a mini-computer; a server; a networked processor; or any suitable processing device or apparatus.
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Figure 1 is a circuit diagram of an electrical switching apparatus I which can be, for example and without limitation, a circuit breaker. Theelectrical switching apparatus 1 is electrically connected to a protected circuit 300 (shown in phantom line drawings). Theprotected circuit 300 includes aDC power source 302 and aDC load 304. Theelectrical switching apparatus 1 includes one or more pairs ofseparable contacts 406. Theelectrical switching apparatus 1 also includes anoperating mechanism 414 that opens and closes the one or more pairs ofseparable contacts 406 and atrip actuator 416 that cooperates with theoperating mechanism 414 to trip open the one or more pairs ofseparable contacts 406. Theelectrical switching apparatus 1 senses a DC current in theprotected circuit 300, and based on the sensed DC current, separates the one or more pairs ofseparable contacts 406 to interrupt theprotected circuit 300. - The
electrical switching apparatus 1 includes atransductor circuit 100 which is inductively coupled with the protectedcircuit 300. Thetransductor circuit 100 outputs an AC current which is proportional to the DC current flowing in theprotected circuit 300. As such, the AC current output by thetransductor circuit 100 can be used to determine a level of the DC current in theprotected circuit 300. - The
electrical switching apparatus 1 also includes an ACelectronic trip circuit 200. The ACelectronic trip circuit 200 is electrically connected to thetransductor circuit 100 and receives the AC current output by thetransductor circuit 100. The ACelectronic trip circuit 200 determines a level of the Current in theprotected circuit 300 based on the AC current received from thetransductor circuit 100. Thus, based on the AC current received from thetransductor circuit 100, the ACelectronic trip circuit 200 controls the one or more pairs ofseparable contacts 406 to separate. The ACelectronic trip circuit 200 provides enhanced control of tripping of theelectrical switching apparatus 1 over known prior circuit breakers which use mechanical thermal and magnetic trip units. Furthermore, the ACelectronic trip circuit 200 is economical to produce, as similar components can be used for both AC and DC protected circuit applications. - The
transductor circuit 100 includes a firstcurrent transformer 110 and a secondcurrent transformer 120. The firstcurrent transformer 110 and the secondcurrent transformer 120 include respectivesecondary windings circuit 300. The firstcurrent transformer 110 and the secondcurrent transformer 120 are electrically connected in series opposition with each other such that an electromotive force induced in the firstcurrent transformer 110 by the DC current in theprotected circuit 300 is opposed to an electromotive force induced in the secondcurrent transformer 120 by the DC current in theprotected circuit 300. By the cancellation of the electromotive forces, this arrangement electrically neutralizes the transformer effect. The transductor circuit can also be designed in a fashion that it magnetically neutralizes the transformer effect. - The
transductor circuit 100 also includes a power source which provides an AC voltage to the secondary findings of the first and second ACcurrent transformers Figure 1 , the power source includes anAC power source 104 and athird transformer 102 to isolate theAC power source 104 from the first and second ACcurrent transformers current transformers AC power source 104 causes thetransductor circuit 100 to output an AC current which is proportional to the DC current in the protectedcircuit 300. It is contemplated that any suitable power source may be employed to provide the AC voltage to the secondary windings of the first and second ACcurrent transformers Figure 6 , thethird transformer 102 is omitted from the power source and theAC power source 104 is electrically connected to the secondary winding of the first ACcurrent transformer 110. In another example embodiment shown inFigure 7 , the power source includes a DC/AC inverter 127 which is electrically connected to the secondary winding of the first ACcurrent transformer 110 and converts a DC voltage generated by a secondDC power source 128 into an AC voltage. - The
secondary windings current transformers Figure 1 , thefirst end 112 of the firstcurrent transformer 110 is electrically connected to thethird transformer 102. Thesecond end 116 of the firstcurrent transformer 110 is electrically connected to thesecond end 126 of the secondcurrent transformer 120. Thefirst end 122 of the secondcurrent transformer 120 is electrically connected to the ACelectronic trip circuit 200. In the example shown inFigure 5 , the electrical connection between the firstcurrent transformer 110 and thesecond transformer 120 is changed such that thesecond end 116 of the firstcurrent transformer 110 is electrically connected to thefirst end 122 of the secondcurrent transformer 120 and thesecond end 126 of the secondcurrent transformer 120 is electrically connected to the ACelectronic trip circuit 200. However, in both the examples shown inFigures 1 and5 , the firstcurrent transformer 110 and the secondcurrent transformer 120 are electrically connected in series opposition with each other with respect to the electromotive forces induced by the DC current in the protectedcircuit 300. - Referring to
Figures 2-4 , examples of different configurations of theelectrical switching apparatus 1 are shown.Figures 2 and shot schematics of a conductive path in theelectrical switching apparatus 1. The conductive path includesfirst terminals 402,second terminals 404, pairs ofseparable contacts 406,jumpers 408, andconductors 410. Two of thefirst terminals 402 are input terminals which are configured to electrically connect to theDC power source 302. Two of thesecond terminals 404 are output terminals which are structured to electrically connect to theDC load 304. Thefirst terminals 402,second terminals 404, pairs ofseparable contacts 406,jumpers 408, andconductors 410 are connected in series to complete a circuit between theDC power source 302 andDC load 304. - The first
current transformer 110 and the secondcurrent transformer 120 are inductively coupled to at least one of theconductors 410. WhileFigures 2 and3 show two examples placements of the firstcurrent transformer 110 and the secondcurrent transformer 120, the disclosed concept is not limited to those example placements. The firstcurrent transformer 110 and the secondcurrent transformer 120 may be placed at a suitable location in order to inductively couple to any of theconductors 410. - In the example shown in
Figure 2 , thejumpers 408 are each connected between one of thefirst terminals 402 and one of thesecond terminals 404. The configuration ofjumpers 408 shown in the example ofFigure 2 is generally suitable for a potentially ungrounded load where theDC load 304 is not electrically connected to aground 412. In the example shown inFigure 3 , thejumpers 408 are each connected between two of thefirst terminals 402 or two of thesecond terminals 404. The configuration ofjumpers 408 shown in the example ofFigure 3 is generally suitable for a potentially grounded load where theDC load 304 is electrically connected to aground 412. - The change in configuration of the
jumpers 408 between the examples shown inFigures 2 and3 changes the direction of the electromotive force induced in one of thecurrent transformers jumpers 408 is changed between the examples shown inFigure 2 and the example shown inFigure 3 , the electrical connection between the firstcurrent transformer 110 and the secondcurrent transformer 120 should also be changed to keep the firstcurrent transformer 110 and the secondcurrent transformer 120 electrically connected in series opposition so that it neutralizes the transformer effect. - To facilitate changing the electrical connection between the first
current transformer 110 and the secondcurrent transformer 120, configuration plugs 500 and 500', as shown in respectiveFigures 4 and5 , are included in theelectrical switching apparatus 1. In the example shown inFigure 4 , theconfiguration plug 500 electrically connects the secondary windings of the firstcurrent transformer 110 and the secondcurrent transformer 120 in the same manner as shown inFigure 1 . In the example shown inFigure 5 , the configuration plug 500' electrically connects thesecond end 116 of the firstcurrent transformer 110 with thefirst end 122 of the secondcurrent transformer 120 and thesecond end 126 of the secondcurrent transformer 120 with the ACelectronic trip circuit 200. - The configuration plugs 500 and 500' can form a configuration plug set where the configuration plugs 500 and 500' respectively correspond to a different configuration of the
electrical switching apparatus 1. For example, thefirst configuration plug 500 can be used in conjunction with the example configuration of theelectrical switching apparatus 1 shown inFigure 2 and the second configuration plug 500' can be used in conjunction with the example configuration of theelectrical switching apparatus 1 shown inFigure 3 . - In addition to changing the electrical connection between the first
current transformer 110 and the secondcurrent transformer 120, the configuration plugs 500 and 500' can each includeresistors 501. A resistance value of theresistors 501 can be selected to correspond to a rating of theelectrical switching apparatus 1 so that the voltage drop across the resistors at the rated DC current stays at a constant value, As such, the configuration plug set can include different configuration plugs which correspond to electrical connections between the firstcurrent transformer 110 and the secondcurrent transformer 120, and also can correspond to different ratings of theelectrical switching apparatus 1. - Referring to
Figure 8 , theelectrical switching apparatus 1 is configured for use with the potentially ungrounded directcurrent load 304. The ACelectronic trip circuit 200 includes first, second, and third rectifier circuits 202,204,206, first, second, and third interface circuits 208,210,212, a tripthreshold setting circuit 214, and aprocessor 216. - The
first rectifier circuit 202 includes a firstrectifier circuit input 218 and a firstrectifier circuit output 220. The firstrectifier circuit input 218 is electrically connected to thetranductor circuit 100 and is structured to receive the alternating current output from thetransductor circuit 100. Thefirst rectifier circuit 202 rectifies the alternating current and outputs the rectified alternating current to the firstrectifier circuit output 220. - The
first interface circuit 208 includes a firstinterface circuit input 222 and a firstinterface circuit output 224. The firstinterface circuit input 222 is electrically connected to the firstrectifier circuit output 220 and is structured to receive the rectified alternating current. The firstinterface circuit input 222 is also electrically connected to the tripthreshold setting circuit 214. The tripthreshold setting circuit 214 is structured to set a threshold at which theprocessor 216 controls thetrip actuator 416 to cause theoperating mechanism 414 to separate and open theseparable contacts 406. The firstinterface circuit output 224 is electrically connected to afirst processor input 226 of theprocessor 216. - The
processor 216 is structured to monitor thefirst processor input 226 and to determine whether a trip condition (e.g., without limitation, an over current condition) exists. When theprocessor 216 determines that a trip condition exists, it outputs a control signal to thetrip actuator 416 to control thetrip actuator 416 to cause theoperating mechanism 414 to separate and open theseparable contacts 406. - The second and third rectifier circuits 204,206 are structured similar to the
first rectifier circuit 202 and the second and third interface circuits 210,212 are structured similar to thefirst interface circuit 208. When the ACelectronic trip circuit 200 is employed in a three-phase AC application, each of the first, second, and third rectifier circuits 202,204,206 correspond to one of the phases. However, when the ACelectronic trip circuit 200 is employed in a DC application, as shown for example inFigure 8 , the output of thetransductor circuit 100 only needs to electrically connect to one of the first, second, and third rectifier circuits 202,204,206 and the others are not used. - Referring to
Figure 9 , an example of a different configuration of theelectrical switching apparatus 1 is shown. InFigure 9 , theelectrical switching apparatus 1 has a configuration that is generally suitable for a potentially grounded load where theDC load 304 is electrically connected to aground 412. -
Figure 10 is a circuit diagram of the ACelectronic trip circuit 200 in accordance with an example embodiment of the disclosed concept. The first rectifier circuit includes a full-wave rectifier 228. - The
first interface circuit 208 includes a resistor R1 electrically connected between thefirst interface input 222 and thefirst interface output 224. Changing the value of the resistor R1 changes the magnitude of the current at thefirst processor input 226. Theprocessor 216 can be programmed based on receiving a predetermined level of current at thefirst processor input 226 when a rated current flows through the protected circuit. Generally, theprocessor 216 will be programmed based on an AC application. That is, theprocessor 216 will be programmed based on receiving a current having a first value at thefirst processor input 226 when a rated AC current flows through the protected circuit. However, the output of thetransductor circuit 100 when a rated DC current flows through the protected circuit will be different than the output of the current transformers used in an AC application. To avoid reprogramming theprocessor 216, the value of the resistor R1 can be selected in order that the current at thefirst processor input 226 is substantially the same as the first value when a rated DC current flows through the power circuit. In one example embodiment, the value of the resistor R1 is about 6.3 kΩ. - The second and third rectifier circuits 204,206 also include full-wave rectifiers 230,232 similar to the full-
wave rectifier 228 in thefirst rectifier circuit 202. The second and third interface circuits 210,212 also include resistors R2,R3 similar to the resistor R1 in thefirst interface circuit 208. While the second and third rectifier circuits 204,206 and the second and third interface circuits 210,212 are not used in the disclosedelectrical switching apparatus 1, it will be appreciated by those having ordinary skill in the art that the output of thetransductor circuit 100 may be electrically connected to any one of the first, second, or third rectifier circuits 202,204,206. - The trip
threshold setting circuit 214 includes a zener diode D1. The override threshold for instantaneous trip is based on the breakdown voltage of the zener diode. In one example embodiments the zener diode has a breakdown voltage of about 2.7 V. -
Figure 11 shows an example plot of the effects of changing the AC voltage provided to the secondary windings of the first and second AC current transformers 110,120 (also referred to as the AC excitation voltage) for a 250 A rated electrical switching apparatus. The horizontal axis of the plot corresponds to the actual direct current flowing through the protected circuit and the vertical axis or the plot corresponds to the current that theprocessor 216 senses flowing through the protected circuit. Ideally, the actual and sensed current would be the same. In the example shown inFigure 11 , it was experimentally determined that the sensed current closely tracks the actual current at an AC excitation voltage of about 135 VRMS. As the AC excitation voltage moves further away from 135 VRMS, the differences between the sensed current and the actual current become more significant. Experimentation and/or simulation may be used to determine an acceptable AC excitation voltage or range of excitation voltages for a particular application. In one example embodiment of the disclosed concept, the AC excitation voltage is within a range of about 121.5 VRMS to about 148.5 VRMS. In another example embodiment of the disclosed concept, the AC excitation voltage is within a range of about 288 VRMS to about 352 VRMS. In yet another example embodiment of the disclosed concept, the AC excitation voltage is within a range of about ±10% of a predetermined value (e.g., without limitation, 135 VRMS; 320 VRMS). - Although
separable contacts 406 are disclosed, suitable solid state separable contacts can be employed. For example, the disclosedelectrical switching apparatus 1 includes a suitable circuit interrupter mechanism, such as theseparable contacts 406 that are opened and closed by the disclosedoperating mechanism 414, although the disclosed concept is applicable to a wide range of circuit interruption mechanisms (e.g., without limitation, solid state switches like FET or IGBT devices; contractor contacts) and/or solid state based control protection devices (e.g., without limitation, drives; soft-starters; DC/DC converters) and/or operating mechanisms (e.g., without limitation, electrical, electro-mechanical, or mechanical mechanisms).
Claims (14)
- An electrical switching apparatus (1) comprising:a plurality of first terminals (402) including two input terminals structured to electrically connect to a direct current power source (302);a plurality of second terminals (404) including two output terminals structured to electrically connect to a direct current load (304);a plurality of pairs of separable contacts (406);an operating mechanism (414) configured to open and close said separable contacts (406);a trip actuator (416) configured to cooperate with said operating mechanism (414) to trip open said separable contacts (406);a plurality of conductors (410) that electrically connect each pair of separable contacts (406) between one of said first terminals (402) and one of said second terminals (404);a transductor circuit (100) that senses a direct current between at least one of the input terminals and at least one of the output terminals and outputs an alternating current proportional to the direct current; andan alternating current electronic trip circuit (200) structured to control the plurality of pairs of separable contacts (406) to separate based on the alternating current output from the transductor circuit (100), the alternating current electronic trip circuit (200) including a rectifier circuit (218) having a rectifier circuit input (218) and a rectifier circuit output (220), the rectifier circuit input (220) being electrically connected to the transductor circuit (100), an interface circuit (208) having an interface circuit input (222) and an interface circuit output (224), the interface circuit input (222) being electrically connected to the rectifier circuit output (220), and a processor (216) having a processor input (226) electrically connected to the interface circuit output (222), the processor (226) being structured to output a control signal to control the trip actuator (416) to cause the operating mechanism (414) to separate and open the plurality of pairs of separable contacts (406),wherein the plurality of conductors (410) include a first conductor and a second conductor; wherein the transductor circuit (100) includes a first current transformer (110) having a secondary winding (114) inductively coupled with the first conductor, a second current transformer (120) having a secondary winding (124) inductively coupled with the second conductor, and an alternating current power circuit (102, 104; 127, 128) configured to provide an alternating voltage to the first current transformer (110) and the second current transformer (120); and whereinthe secondary windings (114; 124) of the first current transformer (110) and the second current transformer (120) are electrically connected in series-opposition such that an electromotive force induced in the secondary winding (114) of the first current transformer (110) by the direct current is in opposition with an electromotive force induced in the secondary winding (124) of the second current transformer (120) by the direct current.
- The electrical switching apparatus (1) of claim 1, wherein the rectifier circuit includes a full-wave rectifier (228).
- The electrical switching apparatus (1) of claim 1, wherein the interface circuit (208) includes a resistor electrically connected between the interface circuit input (222) and the interface circuit output (224); and wherein the resistor has a predetermined value.
- The electrical switching apparatus (1) of claim 3, wherein the processor (216) is programmed based on receiving a current having a first value at the processor input (226) when a rated current flows through the plurality of conductors (410); and wherein the predetermined value of the resistor is selected in order that the current received at the processor input (226) substantially has the first value.
- The electrical switching apparatus (1) of claim 1, wherein the alternating current electronic trip circuit (200) further includes a trip threshold setting circuit (214) structured to set an override threshold at which the processor (216) controls the trip actuator (416) to cause the operating mechanism (414) to instantaneously separate the separable contacts (406).
- The electrical switching apparatus (1) of claim 5, wherein the trip threshold setting circuit (214) includes a zener diode; and wherein the override threshold is based on a breakdown voltage of the zener diode.
- The electrical switching apparatus (1) of claim 1, wherein the alternating voltage is within a range of about 121.5 VRMS to about 148.5 VRMS.
- The electrical switching apparatus (1) of claim 1, wherein the alternating voltage is within a range of about 288 VRMS to about 352 VRMS.
- The electrical switching apparatus (1) of claim 1, wherein the alternating current power circuit (102, 104) includes an alternating current power source (104) and a third transformer (102); and wherein the alternating current power source (104) is configured to provide the alternating voltage to the first current transformer (110) and the second current transformer (120) via the third transformer (102).
- The electrical switching apparatus (1) of claim 1, wherein the alternating current power circuit (127, 128) includes a direct current/alternating current inverter (127) and a second direct current power source (128); and wherein the direct current/alternating current inverter (127) converts a direct current voltage generated by the second direct current power source (128) into said alternating voltage.
- The electrical switching apparatus (1) of claim 1, wherein the secondary windings (114, 124) of each of the first current transformer (110) and the second transformer (120) include a first end (112,122) and a second end (116,126); wherein the first end (112) of the first current transformer (110) is electrically connected to the third transformer; wherein the second end (116) of the first transformer (110) is electrically connected to the second end (126) of the second transformer (120); and wherein the first end (122) of the second transformer (120) is electrically connected to the alternating current electronic trip circuit (200).
- The electrical switching apparatus (1) of claim 11, wherein the direct current load is potentially ungrounded.
- The electrical switching apparatus (1) of claim 1, wherein the secondary windings (114, 124) of each of the first current transformer (110) and the second transformer (120) include a first end (112,122) and a second end (116,126); wherein the first end (112) of the first current transformer (110) is electrically connected to the third transformer; wherein the second end (116) of the first transformer (110) is electrically connected to the first end (122) of the second transformer (120); and wherein the second end (126) of the second transformer (120) is electrically connected to the alternating current electronic trip circuit (200).
- The electrical switching apparatus (1) of claim 14, where the direct current load is potentially grounded.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/100,214 US9025298B2 (en) | 2012-10-22 | 2013-12-09 | Electrical switching apparatus including transductor circuit and alternating current electronic trip circuit |
PCT/US2014/061857 WO2015088654A1 (en) | 2013-12-09 | 2014-10-23 | Electrical switching apparatus including transductor circuit and alternating current electronic trip circuit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3080829A1 EP3080829A1 (en) | 2016-10-19 |
EP3080829B1 true EP3080829B1 (en) | 2017-08-16 |
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ID=51845556
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14792976.4A Not-in-force EP3080829B1 (en) | 2013-12-09 | 2014-10-23 | Electrical switching apparatus including transductor circuit and alternating current electronic trip circuit |
Country Status (2)
Country | Link |
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EP (1) | EP3080829B1 (en) |
WO (1) | WO2015088654A1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB883660A (en) * | 1957-04-16 | 1961-12-06 | English Electric Co Ltd | Improvements in and relating to electrical protective relay systems |
US3475620A (en) * | 1967-12-29 | 1969-10-28 | Atomic Energy Commission | Heavy current arcing switch |
US4743875A (en) * | 1986-07-22 | 1988-05-10 | Westinghouse Electric Corp. | Circuit breaker having a direct current measuring shunt |
CA1293022C (en) * | 1989-03-06 | 1991-12-10 | Christopher Gerald Walker | Test device for circuit breakers having electronic trip units |
US5615075A (en) * | 1995-05-30 | 1997-03-25 | General Electric Company | AC/DC current sensor for a circuit breaker |
JP5038884B2 (en) * | 2007-12-28 | 2012-10-03 | パナソニック株式会社 | DC switch |
US8253044B2 (en) * | 2010-12-02 | 2012-08-28 | Eaton Corporation | Configurable electrical switching apparatus including a plurality of separable contacts and a plurality of field-configurable jumpers to provide a number of poles |
-
2014
- 2014-10-23 WO PCT/US2014/061857 patent/WO2015088654A1/en active Application Filing
- 2014-10-23 EP EP14792976.4A patent/EP3080829B1/en not_active Not-in-force
Non-Patent Citations (1)
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EP3080829A1 (en) | 2016-10-19 |
WO2015088654A1 (en) | 2015-06-18 |
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