EP3027724A1 - Verfahren und einrichtung zur erzeugung von biomasse für futtermittel - Google Patents
Verfahren und einrichtung zur erzeugung von biomasse für futtermittelInfo
- Publication number
- EP3027724A1 EP3027724A1 EP14750693.5A EP14750693A EP3027724A1 EP 3027724 A1 EP3027724 A1 EP 3027724A1 EP 14750693 A EP14750693 A EP 14750693A EP 3027724 A1 EP3027724 A1 EP 3027724A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zones
- plants
- feed
- plant
- photobioreactor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/02—Photobioreactors
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/22—Transparent or translucent parts
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/42—Integrated assemblies, e.g. cassettes or cartridges
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/48—Holding appliances; Racks; Supports
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
- C12M33/04—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus by injection or suction, e.g. using pipettes, syringes, needles
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M39/00—Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/06—Means for regulation, monitoring, measurement or control, e.g. flow regulation of illumination
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/02—Separating microorganisms from the culture medium; Concentration of biomass
Definitions
- the invention relates to a method and a device for producing biomass for animal feed, according to
- Feed, in particular for pig, cattle and poultry farming, is mostly produced from land plants.
- the cultivation of the land plants takes time in the usual growth periods in the annual cycle to complete. That means that the
- Feed production must be timed after global harvests and, moreover, feed plants must be transported over long distances.
- composition in particular reproducible to produce certain valuable amino acids.
- the invention is therefore based on the object
- the core of the process according to the invention is that the aquatic culture surfaces of the photobioreactor are divided within it into zones in which
- compositions are used and harvested cyclically, and that the distribution of
- fat-producing plants are imported from other parts of the world, or at least grown and harvested on other fields, than plants containing protein and / or starch. This leads in the prior art to a considerable logistical effort.
- Feed production are available.
- a mixture of different, preferably but not exclusively aquatic, plants in zones of stacked cultivated areas is cultivated simultaneously.
- Low-light zones these are the lower levels in the stacks, preferably classic low-light plants, such as duckweed generated.
- Each specific plant also has specific ingredients.
- Cultivated areas are divided into zones so that the cyclical harvests available there are different
- Plants from which a mixture is prepared later, in terms of their content concentrations correspond approximately to the desired ingredient distribution in the resulting animal feed.
- Dairy lentils with a yield of about 200 to 350 grams per m2 per day provide the crude protein and starch, while an aquatic fat plant provides the crude fat and, for example, a squirrel crassipes with a yield of 1,500 grams per m2 per day of fiber supply ,
- the cultivated areas are divided into corresponding zones, so that each of the zones daily available renewable crops with a respective resident plant when mixing the cyclically available crops already result in the above-intended ingredients in the feed.
- Crude proteins and starch in certain duckweed lies exactly in the above range of values.
- Fibers are at the o.g. Eichhornia approximately in the specified value range.
- 2nd zone from the top second to fifth floor (ie 4 floors) with FETTPFLANZE. Area fraction 0.3 with approx. 200 grammes / m2 day fresh mass and 30 grammes TS. 3rd zone: from the top sixth to the tenth floor, (ie 5 floors) with duckweed. Area share 0.4 with
- the zones consist of bright and faint areas, and that cultivated in normal light cultured aquatic plants tend to be cultivated in the bright zones, and that in the low-light zones targeted aquatic Schwachloisesse be cultivated.
- Low light zones preferably duckweed are cultivated.
- Eichhornia crassipes or nastrium officinalis can be cultivated in the more heavily lit zones.
- the zones are illuminated by daylight incident from outside onto the photobioreactor. This is the most energy efficient method of cultivation. This is sufficient for the low light plants, such as duckweed, to be able to stack these too.
- the zones or at least a part of the zones or a part of the existing culture surfaces at least partially through
- Photobioreactor light moderately temporally shaded so, and undesirable algae growth so that it is immediately repressible, without affecting the rest of the desired crop growth appreciable.
- the aquatic plant-culture zones essentially have the ratio of these
- the amino acids lysine, methionine and valine are of very special importance and therefore highly desirable. This in turn means that it is precisely these amino acids that affect the value of the animal feed obtained from it insignificantly. Exactly these amino acids, however, can be optimized with the culture system according to the invention and culture method with a short reaction time (1 day).
- the said crop zones are harvested cyclically or daily as the need for the respective crops with their specific
- regrowing plant quantity is already adjusting self-regulating essentially by the daily harvested plant quantity.
- DN is proportional to N (0). This means that partial harvesting always results in a stimulation of stimulation that is approximately proportional to that taken
- the desired harvest quantities in the said zones can thus be controlled in such a way that the desired raw material composition can actually be taken from the entire reactor at the end and readily processed into feed without intermediate storage areas being required.
- Types of water lentil for said feed production CPVO 2009/0984 Lemnacea minor HENRY BLANKE and / or CPVO 2010/0853 Lemnacea minor HENRY Allegro and / or CPVO 2010/0854 Lemnacea minor HENRY Vitesse and / or CPVO 2010/0857 Lemnacea minor HENRY Legato and / or CPVO 2010/0855 Lemnacea minor HENRY DaCapo and / or CPVO 2010/0856 Lemnacea minor HENRY Forte and / or CPVO 2010/0858 Lemnacea minor HENRY Maria and / or
- Another very considerably advantageous embodiment is to further increase the proteins by the addition of urea and / or sulfur into the culture water of said duckweed.
- Dulcium due to its texture of open-pored small leaflets after partial or total drying shows a significant absorbent effect, in particular in relation to fats and / or oils and / or glycerin and / or sugar-containing solutions and / or tannins, as well as other liquids. This effect can be at the
- the partially or completely dried duckweed provides a kind of matrix in which these substances can be introduced. That not the substrate, but the duckweeth itself, which forms the substrate, incorporates these substances in their plant matrix.
- the inclusion of such duckweed by the animal in a much easier to digest and more efficient manner with the substances mentioned
- aquatic culture surfaces of the photobioreactor are divided within the same, in which
- compositions are used and harvested cyclically, so that the zones by grouping stack racks of the cultivated areas in the
- Photobioreactor are formed from which then the there achievable harvesting of cultivated plant varieties or plant species in about the same ratio, as the composition of the ingredients cultivated on each of them in relation to the
- desired ingredient composition of the feed to be produced from a mixture of these harvested plants.
- the photobioreactor is quasi an in situ supplier of predeterminable plant raw material for the direct
- the system can be designed as an open system in this variant. Since each of the culture pans in the stack is initially a separate culture system separate from the other pans, the system can also be operated openly, and there is only a quasi logistical subdivision of zones with
- the said zones within the photobioreactor are sealed off from each other by foil, plastic, or glass walls. This is always the case, even if different CO2 concentrations are desired, or if certain plant candidates for the maintenance of crops special conditions need.
- shading curtains are provided zone-wise or in the entire photobioreactor, with a controlled partial to total temporary
- Cultivated areas of undesirable algae growth can be achieved.
- an inventive feed, or compound feed, or feed mixture, or animal litter for stables in animal husbandry prepared according to one of claims 1 to 13 given, and wholly or partially provided with at least one component consisting of duckweed according to claim 11.
- Figure 1 shows the schematic structure and the interaction of the individual components for the In-situ provision of the harvested plant varieties for the production of a compound feed.
- Photobioreactors stacking systems 2 are arranged, on which the individual culture tubs 3 for aquatic
- Plants are placed on top of each other, with a space in between, such that enough is enough
- low light aquatic crops It has special suitability as an aquatic low light plant in Lemnacea and other duckweed.
- light-fast culture tubs can be cultivated also aquatic plants, which are only suitable for high light.
- Essential to the present invention is that the photobioreactor, i. also the totality of all
- Culture tubs (stack) is divided into zones. In the example shown, this is the left zone for the plant variety A, the middle zone for the plant variety B, and the right zone for the plant variety A *.
- Plant variety A * in this case means that it is biologically the same variety A as in the left zone, but cultivated in the right zone on another culture water with a different fertilising agent, therefore variety A *.
- Skimming method harvested which creates at the Skimmingkante a local wave in the culture tank, with which a part of the culture surface is sloshed over the edge of the ski.
- the desired harvest quantity can be harvested according to the raw material requirement of the forage production in each zone, depending on the variety.
- the respective harvest quantities are matched to the respective content-related contribution of each respective variety.
- the unique feature of such a crop facility for feed production is that the DAILY harvests are controlled as needed.
- the biological knowledge is used that, for example, water lentil cultures by harvesting, which is nothing more than a thinning of the density of culture, the rate of new offspring is directly influenced.
- the daily partial harvest thus amounts to approx. 20% to 30% of the current cultivated density (plant density per m2).
- the plants automatically adapt to the density of culture and thus their population rate. That is, it grows against a boundary density and then stops populating until it is harvestered again. Even if a crop is harvested harder, then the growth rate in the Malthus-Verhülst curve is at a larger gradient of population growth.
- the values automatically obtained there in the rapid analysis device can be generated separately in manipulated variables both for the skimmers 20 to 22 and for the fertilizer injectors 10 for each zone. These then control the tracked "fertilizer cocktail" the respective culture water mixer 11 of the respective zone added.
- the plant can be quickly converted by appropriate specifications in the rapid analysis device, or produced with high precision, a highly reproducible high quality compound feed.
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Zoology (AREA)
- Biotechnology (AREA)
- Genetics & Genomics (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Clinical Laboratory Science (AREA)
- Molecular Biology (AREA)
- Analytical Chemistry (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Cultivation Of Plants (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013012745 | 2013-07-31 | ||
DE102014009485 | 2014-06-26 | ||
PCT/EP2014/002037 WO2015014466A1 (de) | 2013-07-31 | 2014-07-25 | Verfahren und einrichtung zur erzeugung von biomasse für futtermittel |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3027724A1 true EP3027724A1 (de) | 2016-06-08 |
Family
ID=51352485
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14750693.5A Withdrawn EP3027724A1 (de) | 2013-07-31 | 2014-07-25 | Verfahren und einrichtung zur erzeugung von biomasse für futtermittel |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3027724A1 (de) |
WO (1) | WO2015014466A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014011128A1 (de) * | 2014-07-28 | 2016-01-28 | Maria Rogmans | Verwendung von aquatischen Pflanzen mit Haupttriebstruktur als Futtermittelpflanze, sowie diesbezügliches Verfahren und eine Einrichtung |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0874043A1 (de) * | 1997-04-10 | 1998-10-28 | Preussag AG | Verfahren zur Herstellung von Biomasse mittels Photosynthese |
NZ578233A (en) * | 2007-01-08 | 2012-03-30 | Ouro Fino Participacooes E Empreendimentos S A | Process to produce biomass and proteins by microalgae by providing a medium including vinasse and additional carbon dioxide |
DE102007024187A1 (de) * | 2007-05-24 | 2008-11-27 | Schwienbacher, Helmut, Dr. | Verfahren und Vorrichtung zur wirtschaftlichen Herstellung von Bioölen |
CN102223942B (zh) * | 2008-10-09 | 2015-11-25 | 玛丽亚·罗格曼斯 | 用于处理支持光合作用的废气,特别是co2的方法和设备 |
DE102009015925A1 (de) * | 2009-04-01 | 2010-10-07 | LINBEC UG (haftungsbeschränkt) | Photobioreaktoren zur Kultivierung und Vermehrung von phototrophen Organismen |
DE102009049680A1 (de) * | 2009-10-19 | 2011-04-28 | Rogmans, Maria | Verfahren zur Erzeugung von Grundstoffen aus aquatischen Pflanzen, sowie Grundstoffe selbst |
DE102011012676B4 (de) * | 2011-02-28 | 2014-12-24 | Maria Rogmans | Verfahren zur Erzeugung inhaltsstofflich optimierter Biomasse aus höheren aquatischen Pflanzen |
DE102012023929B4 (de) * | 2012-12-06 | 2014-12-31 | Maria Rogmans | Verfahren zum Betrieb einer aquatischen Pflanzenkultureinrichtung für Futtermittel, sowie Pflanzenkultureinrichtung selbst |
-
2014
- 2014-07-25 WO PCT/EP2014/002037 patent/WO2015014466A1/de active Application Filing
- 2014-07-25 EP EP14750693.5A patent/EP3027724A1/de not_active Withdrawn
Non-Patent Citations (1)
Title |
---|
See references of WO2015014466A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2015014466A1 (de) | 2015-02-05 |
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