EP2933397B1 - Connecting profile and prefabricated building plate for use in drywall - Google Patents
Connecting profile and prefabricated building plate for use in drywall Download PDFInfo
- Publication number
- EP2933397B1 EP2933397B1 EP15162713.0A EP15162713A EP2933397B1 EP 2933397 B1 EP2933397 B1 EP 2933397B1 EP 15162713 A EP15162713 A EP 15162713A EP 2933397 B1 EP2933397 B1 EP 2933397B1
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- EP
- European Patent Office
- Prior art keywords
- building panel
- recess
- building
- stabilizing
- panel
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
- E04F19/062—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements
- E04F19/064—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements in corners
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/328—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material slightly bowed or folded panels not otherwise provided for
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F19/00—Other details of constructional parts for finishing work on buildings
- E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
- E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
- E04F19/062—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
- E04B2/723—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall constituted of gypsum elements
- E04B2002/725—Corner or angle connection details
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
- E04F13/06—Edge-protecting borders
- E04F2013/063—Edge-protecting borders for corners
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05D—HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS
- E05D1/00—Pinless hinges; Substitutes for hinges
- E05D1/02—Pinless hinges; Substitutes for hinges made of one piece
Definitions
- the invention relates to a prefabricated building element for the realization of room corners in drywall and a kareries connection profile, wherein two structural panels of the prefabricated building element from the plane to the rear are hinged.
- drywall in particular in the production of walls and front walls, for example, plasterboard, a cost-effective and particularly rapid implementation of construction work is generally required.
- wall structures made of individual building panels the problem of the butt joints between the building panels.
- room corners lead to a non-negligible reworking work, for example, a trowelling of corner rails. From this point of view, the cladding of shafts, columns or the like is associated with a particularly high amount of time.
- a disadvantage of such an embodiment is that the correspondingly used profile at the corner of the end faces of the two adjacent building panels is visible across. However, deviating from the structural panels surface property of the visible profile in the corner considerably complicates the subsequent decoration of the building panels.
- a solution is known from the prior art, in which a recess is incorporated in a continuous building board, so that the arranged on the visible side cover layer is maintained.
- a double-sided adhesive tape is inserted, wherein after flaps of the both sides of the recess existing construction panel sections by means of the double-sided adhesive tape in the corner a renewed connection of the two building board sections is created.
- a disadvantage of the latter embodiment is the lack of stability of the provided with a recess building board, despite the use the double-sided adhesive tape. This can lead to damage in the handling of the building board before it is installed at the place of use.
- the cover layer can tear in the region of the recess in the event of uneven lifting. Furthermore, it can come by lifting on a Bauplattenabêt to detach the top layer from Bauplattenkern. Not to be neglected is the risk of an impermissible breaking out of the construction board core adjacent to the recess.
- plasterboard occurs almost inevitably an irregularly shaped breaking off the bottom of the recess towards tapered gypsum core.
- connection profile is anchored with an anchor web in the gypsum material of the plasterboard.
- connection profile must be inserted already in the manufacture of the plasterboard, since the anchor bar is embedded in the still flowable plaster mass.
- the preparation of such prefabricated components therefore requires a very large plant engineering effort and can not be made on demand also in smaller quantities.
- connection profile for connecting panel elements with two protrusions is known.
- a projection is thereby inserted into a central groove of the panel element, whereas the second projection engages over the Panelement at a corner of the end faces and thereby fixes the connection profile positively.
- connection profile overlaps the panel element on the cover side.
- connection profile panel elements not stacked on top of each other to save space.
- unevenness caused by the overlapping second tab must be over-lapped to form a flat exterior.
- Object of the present invention is therefore to provide a connection profile and a finished component with a corresponding connection profile available, which overcomes the disadvantages of the previous versions in the field of plasterboard.
- the generic finished component is initially used for the realization of room corners in drywall.
- it first requires a building board, which has a arranged on the visible side continuous cover layer and behind the cover layer facing a rear plate core.
- a behind the cover layer facing the back is incorporated over the length of the building panel extending recess, ie, the plate core is divided by the recess.
- the required building board is divided into a right building panel section and a left building board section in continuous cover layer.
- the continuous cover layer in the region of the recess in this case forms a bending zone, which allows a folding of the right building board section relative to the left building board section at least towards the rear over an angle of at least 90 °.
- the prefabricated component comprises a right stabilizer bar for attachment to the right structural plate section and a left stabilizer bar for attachment to the left structural plate section, wherein the stabilizer bars are arranged within the recess. It is obvious that, taking into account the shape and size of the recess, the stabilizer bar must be shaped such that unimpeded flaps of Bauplattenabête back is possible.
- the respective structural panel sections are provided with an insertion groove extending from the recess and extending parallel to the respective structural panel section.
- the stabilizing strips each have a Einsteckschenkel, which is secured in the insertion of the respective Bauplattenabitess.
- a particularly advantageous prefabricated component is created when a plasterboard is used as a building board, in which embodiment the corresponding cover layer is formed by a paper layer.
- the stabilizing strips have a height which is less than the thickness of the intended building board less the thickness of the cover layer.
- the stabilizing strips between the cover layer and the back of the building board can be arranged, whereby a particularly advantageous and damage-free transportability of the finished component is achieved.
- the finished component can be layered without the risk of damage to each other.
- the shape and the preparation of the stabilizing strips further simplified if they are designed substantially symmetrical to each other. This simplifies in particular the design of the recess in the building board as well as the insertion grooves in the building board sections.
- the two stabilizing strips in contrast, it is particularly advantageous if the right and left stabilizing strips are designed as identical parts.
- the stabilizing strips are extended by a latching function.
- the right stabilizer bar right latching means and the left stabilizer left latching means the embodiment of the latching means is initially insignificant, provided that it is ensured that when folding the building panel sections by 90 ° to the back latching the right latching means with the left latching means ,
- This particularly advantageous embodiment with a latching function ensures that at the place of use, starting from the planar shape of the finished component a structural panel section can be folded so that the 90 ° angled shape of the finished component results, then no further adherence to the preservation of this angled shape is required. Now, the finished component can be easily attached to the place of use, the angle is already held automatically due to the locking.
- the realization of the locking means can in this case take place in various ways, wherein in a first particularly advantageous embodiment of the stabilizing strips - particularly advantageously produced as extruded profiles or as a common extruded - the right locking means by means of a locking lug engages behind the left locking means (where right and left are chosen purely arbitrarily).
- the stabilizer bars together with the locking means in the extruded profile without additional rework can be produced and are therefore particularly cost feasible.
- Conceivable here is an embodiment similar to a zipper, so that when the fastening sections are folded by 90 ° to the rear, hooking of the locking means to one another is effected.
- the realizable locking force it is also particularly advantageous if it is not too high. Rather, it is particularly advantageous if a disengagement occurs before a critical breaking load is reached. If unfavorable handling is performed on the prefabricated component after locking, however, it is advantageous if disengagement takes place. If, for example, only one structural panel section is detected and in the other structural panel section, bending forces occur, for example, in a horizontal position under its own weight, then these bending forces can quickly lead to breakage of the structural panel section, in particular in the case of a plasterboard panel. Particularly at risk in this case is the area directly at the insertion groove. In contrast, it is advantageous if, instead, a disengagement takes place, so that although not held Bauplattenabites immediately abruptly drops, but there is a realistic possibility that in a free swinging down in the air damage due to the disengagement is prevented.
- the stabilizer bars can be realized in a particularly advantageous manner by an inventive connection profile.
- the one-piece connection profile initially has, generically, a right stabilizer bar for attachment to a right-hand structural panel section and a left stabilizer bar for attachment to a left-hand structural panel section, the stabilizer bars being fastened as intended in the recess of the structural panel.
- the respective stabilizing strips are extended by a Einsteckschenkel, by means of which a significantly improved connection with the respective Bauplattenabterrorism is achieved without the need for gripping the front sides of the structural panels sections.
- the Einsteckschenkel extends parallel to the plane of the respective Bauplattenabitess, wherein correspondingly in the respective Bauplattenabterrorism an outgoing of the recess insertion groove is required, which must extend parallel to the corresponding plane of the corresponding Bauplattenabitess.
- connection profile can be used in a particularly advantageous manner in a prefabricated component as described above.
- connection profile comprises a central bending section connecting the stabilizing strips.
- connection profile for realizing a bend of the right stabilizer bar relative to the left stabilizer bar by 90 ° to the back is achieved when the connection profile in the initial state has a V-shaped from the bending section to the back opening shape. Furthermore, it is advantageous if the connection profile has on both sides of the bending section a substantially triangular-shaped base section and a plate-shaped web section following thereon.
- the connection profile without viewing the Einsteckschenkel in the starting position is Y-shaped, whereby it can be inserted into a corresponding Y-shaped recess in the building board. This shape favors on the one hand the processing of the building board for the production of the recess.
- novel prefabricated component further leads to a novel method according to the invention for producing a prefabricated component for the realization of room corners in dry construction.
- a building board which has a arranged on the visible side continuous cover layer and a behind the cover layer facing a back plate core. Furthermore, a connection profile with a right and a left stabilizer bar or separate stabilizer bars are needed, each having a Einsteckschenkel.
- a processing of the building board is required, in which the plate core is severed to the top layer in a straight line over the length of the building board.
- this can be done by a separating cut through the plate core, or in a second type of process to form a plate-core removing V- or Y-shaped recess.
- a right and a left adjacent to the recess part plate is formed, wherein the two partial plates remain connected to each other by the continuous cover layer of the building board.
- connection profile is used in a particularly advantageous manner, which integrally has a central bending section, in the particularly advantageous method, the connection profile is folded to the visible side before mounting on the building board sections, so that the Einsteckschenkel are arranged parallel to each other.
- both Einsteckschenkel the connection profile can be inserted simultaneously into the two Einstecknuten the two structural panels sections.
- both sub-plates bear against a planar support together in the region of the machining tool.
- the support with a length of at least 50 mm, particularly advantageously of at least 200 mm, and at a height of at least 120% of the depth of the insertion grooves, particularly advantageously of at least 200% of the depth of the insertion grooves.
- connection profiles and for prefabricated components are outlined.
- connection profile 01 is sketched in cross section, with this with a Y-shaped basic shape divides into a right stabilizer bar 04r and a left stabilizer bar 041, which 04r, 041 are connected to each other via a bending portion 03.
- the bending portion 03 is selected to be so thin that this 03 realizes a film hinge, based on which 03, the two stabilizing strips 04r, 041 are mutually bendable.
- the V-shaped opening towards the rear of the connection profile 01 ensures that the two stabilizing strips 04r, 041 are bendable towards each other by 90 ° towards the rear.
- the design of the stabilizing strips 04 which are each composed of a triangular base section 05, a plate-shaped web section 06 adjoining thereto 05 and a plug-in limb 07, which extends essentially parallel to the plane of the respective building board section 16, can also be seen.
- FIG. 2 is a finished component 11 with the connection profile 01 from Fig. 1 sketched, with the associated building board 15 in the FIG. 3 is pictured.
- 161 161 Einstecknuten 19 are incorporated parallel to the plane of the respective Hauplattenabismee, in which 19 the Einsteckschenkel 07 of the connection profile 01 are attached.
- a particularly stable connection of the connection profile 01 with the building board 15 is achieved.
- connection profile 01 is completely within the recess 18 in this particularly advantageous design and does not protrude beyond the back 13 of the building board 15.
- the finished component 11 is sketched in its use position, for which purpose the two structural panels 16r, 161 of the building panel 15 are folded over by an angle of 90 ° to the rear side 13 out. Accordingly, the two web portions 06 of the right stabilizer bar 04r and the left stabilizer bar 041 come to rest in parallel. Furthermore, it can be seen the advantageous corner design of the finished component in the folded position by 90 °, which is due to the bending region 03 in the manner of a film hinge largely acute-angled. Furthermore, it can be seen from this embodiment that in use a uniform surface is created circumferentially around the corner, so that the subsequent surface design can be made without reworking or additional effort.
- connection profile 01 into the building board 15 comprising the two building board sections 16r and 161 is particularly simple if the connection profile 01 and the building board 15 are each folded through 180 ° to the visible side 12 towards each other (see FIG. 5 ).
- the connection profile 01 and the building board 15 are each folded through 180 ° to the visible side 12 towards each other (see FIG. 5 ).
- the two Einsteckschenkel 07 parallel to each other to lie.
- the two structural plate sections 16r and 161 can be bent by 180 ° to each other to the visible side, so that their Einstecknuten 19 are also aligned parallel to each other to the front side open. In this position, the assembly of the connection profile 01 is readily possible on the thus prepared building board 15.
- FIG. 6 is an alternative to execution Fig. 1 sketched a connection profile 21 with locking function, which 21 as well as the profile Fig. 1 can be produced by extrusion.
- a stabilizer bar 24r a first locking means 29r in the form of a latching hook.
- the other stabilizer bar 24 forms with the free end face of the regularly present web section 06, a second latching means 291, which 291 can be engaged behind by the latching hook 29r.
- connection profile 21 Fig. 6 folded in use in a prefabricated component 31 in the functional position by 90 ° to the back 13.
- the position of the two structural plate sections 16r, 161 is reliably held relative to one another.
- the detent function requires a slight further recess in the associated building board 35.
- connection profile 41 is sketched with locking function, now the right stabilizer bar 44r and the left stabilizer bar 441 are constructed similar, with each undercut changing grid surveys 49r and 491 quasi zipper hooked into each other and thus also secure the position of the two stabilizing bars 44r, 441 to each other.
- stabilizer bars 64 are outlined, which 64 are executed for the right side and the left side as equal parts. These 64 are each composed of a web portion 06 and a Einsteckschenkel 07 together.
- FIG. 11 This outlines the FIG. 11 a prefabricated component 71 with the separate stabilizing strips 64 corresponding to the previous figure.
- the folding of the right structural plate section 76r relative to the left structural plate section 761 takes place at the cover layer 77 passing through in the region of the recess 78.
- this is it is possible to limit the machining in the region of the recess 78 to the region in which the stabilizing strips 64 are attached, so that a shoulder 79 is formed on the building board sections 76 towards the rear above the stabilizing strips 64.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Panels For Use In Building Construction (AREA)
- Revetment (AREA)
Description
Die Erfindung betrifft ein Fertigbauelement zur Realisierung von Raumecken im Trockenbau sowie ein zughöriges Verbindungsprofil, wobei zwei Bauplattenabschnitte des Fertigbauelements aus der Ebene zur Rückseite hin klappbar sind.
Im Trockenbau, insbesondere bei der Herstellung von Wänden sowie Vorsatzwänden beispielsweise aus Gipskartonplatten, wird generell eine kostengünstige und besonders schnelle Durchführung der Bauarbeiten gefordert. Demgegenüber besteht bei derartigen Wandaufbauten aus einzelnen Bauplatten die Problematik der Stoßverbindungen zwischen den Bauplatten. Insbesondere Raumecken führen zu einem nicht zu vernachlässigenden Nacharbeitsaufwand für beispielsweise ein Einspachteln von Eckschienen. Unter diesem Gesichtspunkt ist die Verkleidung von Schächten, Säulen oder dergleichen mit einem besonders hohen Zeitaufwand verbunden.
Zur Rationalisierung sind aus dem Stand der Technik verschiedene Lösungen zur Verbindung der über Eck anstoßenden Bauplatten bekannt, bei denen sich ein nachträgliches Verspachteln erübrigen soll. Bekannt sind hierzu einerseits biegbare Kunststoffprofile, welche beidseitig eines Biegeabschnitts U-förmige Befestigungsabschnitte zur Befestigung der Stirnseiten der angrenzenden Bauplatten aufweisen. Somit kann in einfacher und zuverlässiger Weise die Gestaltung über Eck angrenzender Bauplatten realisiert werden, ohne dass es eines Ausspachtelns des Ecks bedarf.The invention relates to a prefabricated building element for the realization of room corners in drywall and a zughöriges connection profile, wherein two structural panels of the prefabricated building element from the plane to the rear are hinged.
In drywall, in particular in the production of walls and front walls, for example, plasterboard, a cost-effective and particularly rapid implementation of construction work is generally required. In contrast, in such wall structures made of individual building panels, the problem of the butt joints between the building panels. In particular, room corners lead to a non-negligible reworking work, for example, a trowelling of corner rails. From this point of view, the cladding of shafts, columns or the like is associated with a particularly high amount of time.
To rationalize various solutions for connecting the abutting corner panels are known from the prior art, in which a subsequent filling is unnecessary. Known For this purpose, on the one hand bendable plastic profiles, which have on both sides of a bending section U-shaped mounting portions for attachment of the end faces of the adjacent structural panels. Thus, in a simple and reliable way, the design can be realized on the edge of adjacent building panels, without the need for spackling the corner.
Nachteilig bei einer derartigen Ausführungsform ist es jedoch, dass das entsprechend verwendete Profil an der Ecke der Stirnseiten der beiden angrenzenden Bauplatten übergreifend sichtbar ist. Die von den Bauplatten abweichende Oberflächeneigenschaft des im Eck sichtbaren Profils erschwert jedoch erheblich die nachfolgende Dekorierung der Bauplatten.A disadvantage of such an embodiment, however, is that the correspondingly used profile at the corner of the end faces of the two adjacent building panels is visible across. However, deviating from the structural panels surface property of the visible profile in the corner considerably complicates the subsequent decoration of the building panels.
Ein weiterer Nachteil ist die nicht vollständig ebene Gestaltung der mit dem Profil versehenen Bauplatte, da dieses auf Vorderseite und Rückseite die angrenzenden Bauplatten übergreift. Somit kann nicht eine Mehrzahl von mittels Profil verbundenen Bauplatten platzsparend übereinander geschichtet werden. Zur Verhinderung einer Beschädigung aufeinander aufliegender Bauplatten, insbesondere von deren Deckschichten, durch die übergreifenden Profile bedarf es der einzelnen Handhabung des entsprechenden Fertigbauelements, was den logistischen Aufwand erheblich erhöht.Another disadvantage is the not completely flat design of the building board provided with the profile, as this overlaps on the front and back of the adjacent building panels. Thus, a plurality of profile panels connected by profile can not be stacked to save space. To prevent damage to one another superimposed construction panels, in particular their outer layers, by the overarching profiles it requires the individual handling of the corresponding prefabricated component, which significantly increases the logistical effort.
Weiterhin ist aus dem Stand der Technik eine Lösung bekannt, bei der in einer durchgehenden Bauplatte eine Aussparung eingearbeitet wird, so dass die auf der Sichtseite angeordnete Decklage erhalten bleibt. In dieser Aussparung ist ein doppelseitiges Klebeband eingelegt, wobei nach einem Klappen der beidseitig der Aussparung vorhandenen Bauplattenabschnitte mittels des doppelseitigen Klebebands im Eck eine erneute Verbindung der beiden Bauplattenabschnitte geschaffen wird.Furthermore, a solution is known from the prior art, in which a recess is incorporated in a continuous building board, so that the arranged on the visible side cover layer is maintained. In this recess, a double-sided adhesive tape is inserted, wherein after flaps of the both sides of the recess existing construction panel sections by means of the double-sided adhesive tape in the corner a renewed connection of the two building board sections is created.
Nachteilig bei letzterer Ausführung ist jedoch die mangelnde Stabilität der mit einer Aussparung versehenen Bauplatte, trotz der Verwendung des doppelseitigen Klebebands. Dies kann in der Handhabung der Bauplatte zu einer Beschädigung noch vor deren Anbringung am Verwendungsort führen. Hierbei kann einerseits bei ungleichmäßigem Anheben die Decklage im Bereich der Aussparung einreißen. Weiterhin kann es durch Anheben an einem Bauplattenabschnitt zu einem Ablösen der Decklage vom Bauplattenkern kommen. Nicht zu vernachlässigen ist die Gefahr eines unzulässigen Ausbrechens des an der Aussparung angrenzenden Bauplattenkerns. Insbesondere bei Gipskartonplatten tritt nahezu unvermeidbar ein unregelmäßig geformtes Abbrechen des zum Grund der Aussparung hin spitz zulaufenden Gipskerns ein. Diese Schädigungen führen entweder zum Totalverlust der Bauplatte oder erfordern zumindest eine Nachbesserung und somit einen unerwünschten Zeitaufwand.A disadvantage of the latter embodiment, however, is the lack of stability of the provided with a recess building board, despite the use the double-sided adhesive tape. This can lead to damage in the handling of the building board before it is installed at the place of use. In this case, on the one hand, the cover layer can tear in the region of the recess in the event of uneven lifting. Furthermore, it can come by lifting on a Bauplattenabschnitt to detach the top layer from Bauplattenkern. Not to be neglected is the risk of an impermissible breaking out of the construction board core adjacent to the recess. In particular, with plasterboard occurs almost inevitably an irregularly shaped breaking off the bottom of the recess towards tapered gypsum core. These damages either lead to the total loss of the building board or require at least a rework and thus an undesirable expenditure of time.
Aus der
Nachteilig an diesem Fertigbauelement ist es, dass das Verbindungsprofil bereits bei der Fertigung der Gipskartonplatte eingefügt werden muss, da der Ankersteg in die noch fließfähige Gipsmasse eingebettet wird. Die Herstellung solcher Fertigbauelemente setzt deshalb einen sehr großen anlagentechnischen Aufwand voraus und kann nicht bedarfsbezogen auch in kleineren Stückzahlen erfolgen.A disadvantage of this prefabricated component is that the connection profile must be inserted already in the manufacture of the plasterboard, since the anchor bar is embedded in the still flowable plaster mass. The preparation of such prefabricated components therefore requires a very large plant engineering effort and can not be made on demand also in smaller quantities.
Aus der
Nachteilig an diesem Verbindungsprofil ist es, dass das Verbindungsprofil das Panelelement auf der Deckseite übergreift. Somit kann eine Mehrzahl von mittels des Verbindungsprofils verbundenen Panelelementen nicht platzsparend übereinander geschichtet werden. Außerdem muss die vom übergreifenden zweiten Vorsprung verursachte Unebenheit übergespachtelt werden, um eine ebene Außenseite zu bilden.A disadvantage of this connection profile is that the connection profile overlaps the panel element on the cover side. Thus, a plurality of connected by means of the connection profile panel elements not stacked on top of each other to save space. In addition, the unevenness caused by the overlapping second tab must be over-lapped to form a flat exterior.
Aufgabe der vorliegenden Erfindung ist es daher, ein Verbindungsprofil sowie ein Fertigbauelement mit entsprechendem Verbindungsprofil zur Verfügung zu stellen, welches im Bereich der Gipskartonplatten die Nachteile der vorherigen Ausführungen überwindet.Object of the present invention is therefore to provide a connection profile and a finished component with a corresponding connection profile available, which overcomes the disadvantages of the previous versions in the field of plasterboard.
Die gestellte Aufgabe wird durch ein erfindungsgemäßes Fertigbauelement nach der Lehre des Anspruchs 1 gelöst. Ein erfindungsgemäßes Verbindungsprofil ist in Anspruch 8 angegeben. Weiterhin wird im Anspruch 12 ein neues erfindungsgemäßes Verfahren zur Herstellung eines entsprechenden Fertigbauelements angegeben.The stated object is achieved by an inventive prefabricated component according to the teaching of claim 1. An inventive connection profile is specified in claim 8. Furthermore, a new method according to the invention for producing a corresponding prefabricated component is specified in
Vorteilhafte Ausführungsformen sind Gegenstand der Unteransprüche.Advantageous embodiments are the subject of the dependent claims.
Das gattungsgemäße Fertigbauelement dient zunächst einmal zur Realisierung von Raumecken im Trockenbau. Hierzu bedarf es zunächst einer Bauplatte, welche eine auf der Sichtseite angeordnete durchlaufende Decklage und hinter der Decklage einen zur Rückseite weisenden Plattenkern aufweist. Im Weiterhin ist es erforderlich, dass in der Bauplatte eine hinter der Decklage zur Rückseite weisende, sich über die Länge der Bauplatte erstreckende Aussparung eingearbeitet ist, d.h. der Plattenkern durch die Aussparung aufgeteilt wird. Entsprechend unterteilt sich die erforderliche Bauplatte in einen rechten Bauplattenabschnitt und einen linken Bauplattenabschnitt bei durchlaufender Decklage. Die durchlaufende Decklage im Bereich der Aussparung bildet hierbei eine Biegezone, welche eine Klappung des rechten Bauplattenabschnitts relativ zum linken Bauplattenabschnitt zumindest zur Rückseite hin über einen Winkel von zumindest 90° ermöglicht. Somit kann ausgehend von einer ebenen Bauplatte eine Raumecke realisiert werden.The generic finished component is initially used for the realization of room corners in drywall. For this purpose, it first requires a building board, which has a arranged on the visible side continuous cover layer and behind the cover layer facing a rear plate core. Furthermore, it is necessary that in the building board a behind the cover layer facing the back, is incorporated over the length of the building panel extending recess, ie, the plate core is divided by the recess. Accordingly, the required building board is divided into a right building panel section and a left building board section in continuous cover layer. The continuous cover layer in the region of the recess in this case forms a bending zone, which allows a folding of the right building board section relative to the left building board section at least towards the rear over an angle of at least 90 °. Thus, starting from a flat building board a room corner can be realized.
Weiterhin umfasst das Fertigbauelement eine rechte Stabilisierungsleiste zur Befestigung am rechten Bauplattenabschnitt und eine linke Stabilisierungsleiste zur Befestigung am linken Bauplattenabschnitt, wobei die Stabilisierungsleisten innerhalb der Aussparung angeordnet sind. Es ist naheliegend, dass unter Berücksichtigung der Form und Größe der Aussparung die Stabilisierungsleiste derart geformt sein muss, dass unvermindert ein Klappen der Bauplattenabschnitte zur Rückseite hin möglich ist.Furthermore, the prefabricated component comprises a right stabilizer bar for attachment to the right structural plate section and a left stabilizer bar for attachment to the left structural plate section, wherein the stabilizer bars are arranged within the recess. It is obvious that, taking into account the shape and size of the recess, the stabilizer bar must be shaped such that unimpeded flaps of Bauplattenabschnitte back is possible.
Zur Verbesserung des Haltes und der Stabilität gegenüber dem Stand der Technik werden die jeweiligen Bauplattenabschnitte mit einer von der Aussparung ausgehenden, sich parallel zum jeweiligen Bauplattenabschnitt erstreckenden Einstecknut versehen. Hierzu weisen die Stabilisierungsleisten jeweils einen Einsteckschenkel auf, welcher in der Einstecknut des jeweiligen Bauplattenabschnitts befestigt ist.To improve the stability and stability over the prior art, the respective structural panel sections are provided with an insertion groove extending from the recess and extending parallel to the respective structural panel section. For this purpose, the stabilizing strips each have a Einsteckschenkel, which is secured in the insertion of the respective Bauplattenabschnitts.
Durch die Befestigung der Stabilisierungsleisten mittels einer Einstecknut und eines Einsteckschenkels wird eine deutlich verbesserte Verbindung zwischen der Stabilisierungsleiste mit dem Bauplattenabschnitt erzielt, ohne dass es eines Umgreifens der Stirnseiten des Bauplattenabschnitts bedarf. Durch die neu geschaffene Ausführungsform wird ein wesentlich besserer Halt der Stabilisierungsleisten an den Bauplattenabschnitten erzielt, wobei zudem die Steifigkeit und Stabilität der Anordnung aus Bauplatte und Stabilisierungsleisten gegenüber bekannten Ausführungen erhöht werden kann. Dies wiederum reduziert die Gefahr einer Schädigung des Plattenkerns sowie der Decklage im Bereich der Aussparung.By attaching the stabilizing strips by means of an insertion groove and a Einsteckschenkels a significantly improved connection between the stabilizing bar is achieved with the Bauplattenabschnitt, without the need for gripping the front sides of the structural panel section. Due to the newly created embodiment, a much better hold of the stabilizing strips is achieved on the structural panel sections, wherein in addition the rigidity and stability of the arrangement of structural panel and stabilizing strips can be increased over known designs. This in turn reduces the risk of damage to the plate core and the cover layer in the region of the recess.
Ein besonders vorteilhaftes Fertigbauelement wird geschaffen, wenn als Bauplatte eine Gipskartonplatte verwendet wird, wobei in dieser Ausführungsform die entsprechende Decklage von einer Papierlage gebildet wird.A particularly advantageous prefabricated component is created when a plasterboard is used as a building board, in which embodiment the corresponding cover layer is formed by a paper layer.
Besonders vorteilhaft ist die Ausführung des Fertigbauelements, wenn die Stabilisierungsleisten vollständig innerhalb der Aussparung angeordnet sind. D.h. in der gestreckten Ausgangsstellung weisen die Stabilisierungsleisten eine Höhe auf, welche geringer ist als die Stärke der bestimmungsgemäßen Bauplatte abzüglich der Stärke der Decklage. Somit können die Stabilisierungsleisten zwischen der Decklage und der Rückseite der Bauplatte angeordnet werden, wodurch eine besonders vorteilhafte und schadensfreie Transportierbarkeit des Fertigbauelements erzielt wird. Entgegen bekannten Ausführungen mit die Bauplatten umgreifendem Versteifungsprofil kann das Fertigbauelement ohne die Gefahr einer Beschädigung aufeinander geschichtet werden.Particularly advantageous is the execution of the finished component, when the stabilizer bars are completely disposed within the recess. That in the extended starting position, the stabilizing strips have a height which is less than the thickness of the intended building board less the thickness of the cover layer. Thus, the stabilizing strips between the cover layer and the back of the building board can be arranged, whereby a particularly advantageous and damage-free transportability of the finished component is achieved. Contrary to known designs with the structural panels embracing stiffening profile, the finished component can be layered without the risk of damage to each other.
Die Gestalt und die Herstellung der Stabilisierungsleisten vereinfacht sich weiterhin, wenn diese im Wesentlichen symmetrisch zueinander ausgeführt sind. Dies vereinfacht insbesondere die Gestaltung der Aussparung in der Bauplatte sowie der Einstecknuten in den Bauplattenabschnitten. Bei einer getrennten Ausführung der beiden Stabilisierungsleisten ist es demgegenüber besonders vorteilhaft, wenn die rechte und die linke Stabilisierungsleiste als Gleichteile ausgeführt sind.The shape and the preparation of the stabilizing strips further simplified if they are designed substantially symmetrical to each other. This simplifies in particular the design of the recess in the building board as well as the insertion grooves in the building board sections. In a separate embodiment of the two stabilizing strips, in contrast, it is particularly advantageous if the right and left stabilizing strips are designed as identical parts.
Eine vorteilhafte Montage sowie auch eine vorteilhafte Verwendbarkeit des Fertigbauelements wird erzielt, wenn die Bauplattenabschnitte zueinander um einen Winkel von zumindest 170° zur Sichtseite hin klappbar sind. Dies führt dazu, dass die beiden Einstecknuten der jeweiligen Bauplattenabschnitte weitgehend parallel zueinander zum Liegen kommen. In dieser Montagestellung können in einfacher Weise die Stabilisierungsleisten an einer vorbereiteten Bauplatte durch Einschieben der Einsteckschenkel in die Einstecknuten angebracht werden.An advantageous assembly as well as an advantageous usability of the finished component is achieved when the building board sections are mutually hinged at an angle of at least 170 ° to the visible side. As a result, the two insertion grooves of the respective structural panel sections come to lie largely parallel to one another. In this mounting position, the stabilizing strips can be attached to a prepared building board by inserting the Einsteckschenkel in the Einstecknuten in a simple manner.
Eine vorteilhafte Verbindung zwischen den Stabilisierungsleisten und den Bauplattenabschnitten wird erzielt, wenn die Einstecknuten eine Tiefe zwischen 10 mm und 50 mm aufweisen, wobei besonders vorteilhaft eine Tiefe zwischen 20 mm und 30 mm gewählt wird.An advantageous connection between the stabilizing strips and the structural panel sections is achieved when the insertion grooves have a depth between 10 mm and 50 mm, with a depth between 20 mm and 30 mm being particularly advantageously selected.
Hierbei ist es besonders vorteilhaft, wenn die Einsteckschenkel nicht im Grund der Einstecknuten zur Auflage kommen, sondern vielmehr ein Freiraum verbleibt. Dieser sollte jedoch möglichst klein gewählt werden, um keine unnötige Schwächung der Bauplattenabschnitte zu verursachen. Daher ist es vorteilhaft, wenn zwischen dem Einsteckschenkel und dem Grund der Einstecknut ein Abstand zwischen 0,5 mm und 10 mm, besonders vorteilhaft zwischen 1,5 mm und 4 mm, gegeben ist.It is particularly advantageous if the Einsteckschenkel not in the bottom of the insertion come to rest, but rather a free space remains. However, this should be chosen as small as possible in order not to cause unnecessary weakening of Bauplattenabschnitte. Therefore, it is advantageous if between the Einsteckschenkel and the bottom of the Einstecknut a distance between 0.5 mm and 10 mm, particularly advantageously between 1.5 mm and 4 mm, is given.
Besonders vorteilhaft ist es, wenn die Stabilisierungsleisten um eine Rastfunktion erweitert werden. Hierbei weist die rechte Stabilisierungsleiste rechte Rastmittel und die linke Stabilisierungsleiste linke Rastmittel auf, wobei die Ausführungsform der Rastmittel zunächst unerheblich ist, sofern sichergestellt wird, dass bei einem Klappen der Bauplattenabschnitte um 90° zur Rückseite hin ein Verrasten der rechten Rastmittel mit den linken Rastmitteln erfolgt.It is particularly advantageous if the stabilizing strips are extended by a latching function. Here, the right stabilizer bar right latching means and the left stabilizer left latching means, the embodiment of the latching means is initially insignificant, provided that it is ensured that when folding the building panel sections by 90 ° to the back latching the right latching means with the left latching means ,
Durch diese besonders vorteilhafte Ausführungsform mit einer Rastfunktion wird erreicht, dass am Verwendungsort ausgehend von der ebenen Gestalt des Fertigbauelements ein Bauplattenabschnitt hochgeklappt werden kann, so dass sich die um 90° gewinkelte Gestalt des Fertigbauelements ergibt, wobei sodann kein weiteres Festhalten zur Wahrung dieser abgewinkelten Gestalt erforderlich ist. Nunmehr kann das Fertigbauelement in einfacher Weise am Verwendungsort angebracht werden, wobei der Winkel bereits selbsttätig aufgrund der Verrastung gehalten wird.This particularly advantageous embodiment with a latching function ensures that at the place of use, starting from the planar shape of the finished component a structural panel section can be folded so that the 90 ° angled shape of the finished component results, then no further adherence to the preservation of this angled shape is required. Now, the finished component can be easily attached to the place of use, the angle is already held automatically due to the locking.
Die Realisierung der Rastmittel kann hierbei auf verschiedene Art und Weise erfolgen, wobei in einer ersten besonders vorteilhaften Ausführungsform der Stabilisierungsleisten - besonders vorteilhaft hergestellt als Strangpressprofile bzw. als ein gemeinsames Strangpressprofil - das rechte Rastmittel mittels einer Rastnase das linke Rastmittel hintergreift (wobei rechts und links rein willkürlich gewählt sind). Somit können die Stabilisierungsleisten nebst den Rastmitteln im Strangpressprofil ohne zusätzliche Nacharbeit hergestellt werden und sind somit besonders kostengünstig realisierbar.The realization of the locking means can in this case take place in various ways, wherein in a first particularly advantageous embodiment of the stabilizing strips - particularly advantageously produced as extruded profiles or as a common extruded - the right locking means by means of a locking lug engages behind the left locking means (where right and left are chosen purely arbitrarily). Thus, the stabilizer bars together with the locking means in the extruded profile without additional rework can be produced and are therefore particularly cost feasible.
Alternativ ist es möglich, die Rastmittel von linker Seite und rechter Seite gleichartig auszuführen, welche sich wechselseitig hintergreifen. Denkbar ist hierbei eine Ausführungsform ähnlich einem Reißverschluss, so dass bei einem Klappen der Befestigungsabschnitte um 90° zur Rückseite hin ein Verhaken der Rastmittel aneinander bewirkt wird.Alternatively, it is possible to perform the locking means of the left side and right side similar, which engage behind each other. Conceivable here is an embodiment similar to a zipper, so that when the fastening sections are folded by 90 ° to the rear, hooking of the locking means to one another is effected.
Hinsichtlich der realisierbaren Rastkraft ist es weiterhin besonders vorteilhaft, wenn diese nicht zu hoch gewählt wird. Vielmehr ist es hierbei besonders vorteilhaft, wenn ein Ausrasten erfolgt, bevor eine kritische Bruchlast erreicht wird. Falls bei dem Fertigbauelement nach Einrasten eine unvorteilhafte Handhabung durchgeführt wird, ist es jedoch vorteilhaft, wenn ein Ausrasten erfolgt. Wird beispielsweise nur ein Bauplattenabschnitt erfasst und in dem anderen Bauplattenabschnitt treten bei beispielsweise waagerechter Haltung unter dem Eigengewicht Biegekräfte auf, so können diese Biegekräfte insbesondere bei einer Gipskartonplatte schnell zu einem Bruch des Bauplattenabschnitts führen. Besonders gefährdet ist in diesem Fall der Bereich unmittelbar bei der Einstecknut. Demgegenüber ist es von Vorteil, wenn statt dessen ein Ausrasten erfolgt, so dass zwar der nicht gehaltene Bauplattenabschnitt unmittelbar schlagartig herabfällt, jedoch besteht die realistische Möglichkeit, dass bei einem freien Herabpendeln in der Luft eine Beschädigung aufgrund des Ausrastens verhindert wird.With regard to the realizable locking force, it is also particularly advantageous if it is not too high. Rather, it is particularly advantageous if a disengagement occurs before a critical breaking load is reached. If unfavorable handling is performed on the prefabricated component after locking, however, it is advantageous if disengagement takes place. If, for example, only one structural panel section is detected and in the other structural panel section, bending forces occur, for example, in a horizontal position under its own weight, then these bending forces can quickly lead to breakage of the structural panel section, in particular in the case of a plasterboard panel. Particularly at risk in this case is the area directly at the insertion groove. In contrast, it is advantageous if, instead, a disengagement takes place, so that although not held Bauplattenabschnitt immediately abruptly drops, but there is a realistic possibility that in a free swinging down in the air damage due to the disengagement is prevented.
Zur Realisierung der Stabilisierungsleisten stehen verschiedene Möglichkeiten zur Verfügung, wobei in einer ersten Variante für die rechte Stabilisierungsleiste und die linke Stabilisierungsleiste Einzelteile verwendet werden können.For the realization of the stabilizer bars, various options are available, wherein in a first variant for the right stabilizer bar and the left stabilizer bar items can be used.
Demgegenüber können die Stabilisierungsleisten in besonders vorteilhafter Weise durch ein erfindungsgemäßes Verbindungsprofil realisiert werden.In contrast, the stabilizer bars can be realized in a particularly advantageous manner by an inventive connection profile.
Das einteilige Verbindungsprofil weist zunächst gattungsgemäß eine rechte Stabilisierungsleiste zur Anbringung an einem rechten Bauplattenabschnitt und eine linke Stabilisierungsleiste zur Anbringung an einem linken Bauplattenabschnitt auf, wobei die Befestigung der Stabilisierungsleisten bestimmungsgemäß in der Aussparung der Bauplatte erfolgt.The one-piece connection profile initially has, generically, a right stabilizer bar for attachment to a right-hand structural panel section and a left stabilizer bar for attachment to a left-hand structural panel section, the stabilizer bars being fastened as intended in the recess of the structural panel.
Zur Verbesserung gegenüber dem Stand der Technik werden die jeweiligen Stabilisierungsleisten um einen Einsteckschenkel erweitert, mittels dessen eine deutlich verbesserte Verbindung mit dem jeweiligen Bauplattenabschnitt erzielt wird, ohne dass es eines Umgreifens der Stirnseiten der Bauplattenabschnitte bedarf. Hierbei erstreckt sich der Einsteckschenkel parallel zur Ebene des jeweiligen Bauplattenabschnitts, wobei entsprechend im jeweiligen Bauplattenabschnitt eine von der Aussparung ausgehende Einstecknut erforderlich ist, die sich entsprechend parallel zur Ebene des entsprechenden Bauplattenabschnitts erstrecken muss.To improve on the prior art, the respective stabilizing strips are extended by a Einsteckschenkel, by means of which a significantly improved connection with the respective Bauplattenabschnitt is achieved without the need for gripping the front sides of the structural panels sections. In this case, the Einsteckschenkel extends parallel to the plane of the respective Bauplattenabschnitts, wherein correspondingly in the respective Bauplattenabschnitt an outgoing of the recess insertion groove is required, which must extend parallel to the corresponding plane of the corresponding Bauplattenabschnitts.
Ein dementsprechendes Verbindungsprofil kann in besonders vorteilhafter Weise bei einem Fertigbauelement wie oben beschrieben eingesetzt werden.A corresponding connection profile can be used in a particularly advantageous manner in a prefabricated component as described above.
Hierbei ist es des Weiteren besonders vorteilhaft, wenn das Verbindungsprofil einen die Stabilisierungsleisten verbindenden mittigen Biegeabschnitt umfasst. Somit wird ein Klappen der Bauplattenabschnitte mit befestigten Stabilisierungsleisten durch ein Biegen der Decklage der Bauplatte und des Biegeabschnitts ermöglicht.In this case, it is furthermore particularly advantageous if the connection profile comprises a central bending section connecting the stabilizing strips. Thus, flaps of the structural panel sections with attached stabilizer bars are made possible by bending the top layer of the structural panel and the bending section.
Sofern bei Realisierung der Raumecke eine möglichst scharfkantige Eckgestaltung gewünscht wird, ist es weiterhin von besonderem Vorteil, wenn eine Biegung des Verbindungsprofils am Biegeabschnitt mit möglichst kleinem Radius erfolgt. Daher ist es von besonderem Vorteil, wenn sich der Biegeabschnitt quasi als Filmscharnier darstellt, so dass bei einem um 90° zur Rückseite hin gebogenen Verbindungsprofil eine nahezu scharfkantige Ecke realisiert wird. Ebenso ermöglicht dies ein weitgehend widerstandsfreies Biegen der beiden Stabilisierungsleisten zueinander sowohl zur Rückseite hin als auch zur Sichtseite. Ein weiterer Vorteil dieser Ausführungsform ist es, dass die auf der Sichtseite durchlaufende Decklage des Fertigbauelements nur geringfügig durch das Klappen der beiden Bauplattenabschnitte gestreckt wird.If, in the realization of the corner of the room as sharp as possible Eckgestaltung is desired, it is also of particular advantage, if a bending of the connecting profile on the bending section with the smallest possible radius. Therefore, it is particularly advantageous if the bending section is more or less a film hinge, so that a nearly sharp-edged corner is realized when the connection profile is bent through 90 ° to the rear. Likewise, this allows one largely resistance-free bending of the two stabilizing strips to each other both to the rear and to the visible side. A further advantage of this embodiment is that the covering layer of the finished component passing through on the visible side is stretched only slightly by the folding of the two building board sections.
Eine sowohl einfache als auch taugliche Gestaltung des Verbindungsprofils zur Realisierung einer Biegung der rechten Stabilisierungsleiste relativ zur linken Stabilisierungsleiste um 90° zur Rückseite hin wird erreicht, wenn das Verbindungsprofil im Ausgangszustand eine sich vom Biegeabschnitt V-förmig zur Rückseite hin öffnende Gestalt aufweist. Weiterhin ist es vorteilhaft, wenn das Verbindungsprofil beidseitig des Biegeabschnitts einen im Wesentlichen dreieckig geformten Sockelabschnitt und einen im Anschluss daran plattenförmigen Stegabschnitt aufweist. Somit stellt sich das Verbindungsprofil ohne Betrachtung der Einsteckschenkel in der Ausgangslage Y-förmig dar, wodurch es in eine entsprechende Y-förmige Aussparung in der Bauplatte eingefügt werden kann. Diese Gestalt begünstigt zum einen die Bearbeitung der Bauplatte zur Erzeugung der Aussparung. Besonderer Vorteil ist jedoch die Vermeidung einer Schädigung der Bauplattenabschnitte im Bereich der Aussparung. Ebenso erweist sich bei Ausführung als Gipskartonplatte die Verwendung eines Verbindungsprofils mit einer Y-förmigen Gestalt als besonders vorteilhaft, da somit ein Ausbrechen der Kernschicht im Bereich der Aussparung weitestgehend vermieden wird.A simple as well as suitable design of the connection profile for realizing a bend of the right stabilizer bar relative to the left stabilizer bar by 90 ° to the back is achieved when the connection profile in the initial state has a V-shaped from the bending section to the back opening shape. Furthermore, it is advantageous if the connection profile has on both sides of the bending section a substantially triangular-shaped base section and a plate-shaped web section following thereon. Thus, the connection profile without viewing the Einsteckschenkel in the starting position is Y-shaped, whereby it can be inserted into a corresponding Y-shaped recess in the building board. This shape favors on the one hand the processing of the building board for the production of the recess. However, a particular advantage is the avoidance of damage to the building board sections in the region of the recess. Likewise, when used as a plasterboard, the use of a connecting profile with a Y-shaped design proves to be particularly advantageous, since thus breaking out of the core layer in the region of the recess is largely avoided.
Wie oben ausgeführt ist es ebenso wie für das Fertigbauelement auch für das Verbindungsprofil besonders vorteilhaft, wenn die rechte Stabilisierungsleiste rechte Rastmittel und die linke Stabilisierungsleiste linke Rastmittel aufweist, wobei bei einem Klappen der Stabilisierungsleisten um 90° zur Rückseite hin ein Verrasten der rechten Rastmittel mit den linken Rastmitteln erfolgt.As stated above, it is as well as for the finished component for the connection profile particularly advantageous if the right stabilizer bar right latching means and the left stabilizer left latching means, wherein at a flaps of the stabilizing bars by 90 ° to the back latching the right latching means with the left locking means takes place.
Das neuartige Fertigbauelement führt weiterhin zu einem neuartigem erfindungsgemäßen Verfahren zur Herstellung eines Fertigbauelements zur Realisierung von Raumecken im Trockenbau.The novel prefabricated component further leads to a novel method according to the invention for producing a prefabricated component for the realization of room corners in dry construction.
Hierzu bedarf es zunächst einmal einer Bauplatte, welche eine auf der Sichtseite angeordnete durchlaufende Decklage und einen hinter der Decklage zu einer Rückseite weisenden Plattenkern aufweist. Weiterhin werden ein Verbindungsprofil mit einer rechten und einer linken Stabilisierungsleiste oder getrennte Stabilisierungsleisten benötigt, welche jeweils einen Einsteckschenkel aufweisen.For this purpose, it first requires a building board, which has a arranged on the visible side continuous cover layer and a behind the cover layer facing a back plate core. Furthermore, a connection profile with a right and a left stabilizer bar or separate stabilizer bars are needed, each having a Einsteckschenkel.
Zunächst ist eine Bearbeitung der Bauplatte erforderlich, bei der der Plattenkern bis zur Decklage geradlinig über die Länge der Bauplatte durchtrennt wird. Dieses kann in einer ersten Verfahrenart durch einen den Plattenkern durchtrennenden Trennschnitt erfolgen oder in einer zweiten Verfahrensart unter Bildung einer den Plattenkern entfernenden V- oder Y-förmigen Aussparung. In jedem Fall wird eine rechte und eine linke an der Aussparung angrenzende Teilplatte gebildet, wobei die beiden Teilplatten durch die durchlaufende Decklage der Bauplatte miteinander verbunden bleiben.First, a processing of the building board is required, in which the plate core is severed to the top layer in a straight line over the length of the building board. In a first type of process, this can be done by a separating cut through the plate core, or in a second type of process to form a plate-core removing V- or Y-shaped recess. In any case, a right and a left adjacent to the recess part plate is formed, wherein the two partial plates remain connected to each other by the continuous cover layer of the building board.
Nun ist eine Faltung der Teilplatten im Bereich des Trennschnitts bzw. im Bereich der Aussparung zur Sichtseite hin bis zu deren Anlage aneinander erforderlich. Somit sind die Stirnseiten der beiden Teilplatten nicht mehr gegenüberliegend angeordnet, sondern befinden sich nebeneinander mit zwischenliegender Decklage.Now, a folding of the partial plates in the region of the separating section or in the region of the recess to the visible side to their contact with each other is required. Thus, the front sides of the two partial plates are no longer arranged opposite each other, but are located side by side with intermediate cover layer.
In der ersten Verfahrensart mit dem Trennschnitt ist nunmehr eine Bearbeitung der beiden Teilplatten erforderlich, bei der eine Abschrägung an der Stirnseite erzeugt wird. Diese ist derart auszuführen, dass bei einer gedachten ebenen Lage der Teilplatten eine V- oder Y-förmige Aussparung entsteht.In the first type of process with the separating cut a processing of the two partial plates is now required, in which a chamfer on the front side is generated. This is to be carried out such that at an imaginary level position of the sub-panels a V or Y-shaped recess is formed.
Nachfolgend ist die Bearbeitung der beiden Teilplatten mit der Erzeugung einer parallel zur Ebene der Teilplatte verlaufenden, von der Aussparung ausgehenden Einstecknut erforderlich. Hierdurch wird ein rechter respektive ein linker Bauplattenabschnitt gebildet.Subsequently, the processing of the two partial plates with the generation of a parallel to the plane of the partial plate extending, emanating from the recess insertion groove is required. As a result, a right and a left construction panel section is formed.
Nun erfolgt die Montage der rechten und der linken Stabilisierungsleiste am rechten respektive am linken Bauplattenabschnitt unter Bildung eines Fertigbauelements entsprechend der zuvor ausgeführten Beschreibung.Now, the installation of the right and left stabilizer bar on the right and on the left part of the construction panel takes place to form a finished component according to the description above.
Sofern in besonders vorteilhafter Weise ein Verbindungsprofil verwendet wird, welches einteilig einen mittigen Biegeabschnitt aufweist, wird im besonders vorteilhaften Verfahren das Verbindungsprofil vor der Montage an den Bauplattenabschnitten ebenso zur Sichtseite hin gefaltet, so dass die Einsteckschenkel parallel zueinander angeordnet sind. Somit können beide Einsteckschenkel des Verbindungsprofils zugleich in die beiden Einstecknuten der beiden Bauplattenabschnitte eingesteckt werden.If a connection profile is used in a particularly advantageous manner, which integrally has a central bending section, in the particularly advantageous method, the connection profile is folded to the visible side before mounting on the building board sections, so that the Einsteckschenkel are arranged parallel to each other. Thus, both Einsteckschenkel the connection profile can be inserted simultaneously into the two Einstecknuten the two structural panels sections.
Weiterhin ist es zur Erhöhung der Steifigkeit und Festigkeit von besonderem Vorteil, wenn vor der Montage der Einsteckschenkel in die Einstecknuten an den Einsteckschenkeln und/oder in den Einstecknuten Klebstoff angebracht wird.Furthermore, it is to increase the rigidity and strength of particular advantage if adhesive is applied prior to assembly of the Einsteckschenkel in the Einstecknuten on the Einsteckschenkeln and / or in the Einstecknuten.
Zur Verhinderung einer Beschädigung der Teilplatten bei deren Bearbeitung ist es vorteilhaft, wenn bei der Erzeugung der Einstecknuten beide Teilplatten zusammen im Bereich des Bearbeitungswerkzeuges an einer flächigen Abstützung anliegen. Hierbei ist es vorteilhaft, die Abstützung mit einer Länge von zumindest 50 mm, besonders vorteilhaft von zumindest 200 mm, und auf einer Höhe von zumindest 120% der Tiefe der Einstecknuten, besonders vorteilhaft von zumindest 200% der Tiefe der Einstecknuten, auszuführen.In order to prevent damage to the sub-plates during their processing, it is advantageous if, in the production of the insertion grooves, both sub-plates bear against a planar support together in the region of the machining tool. In this case, it is advantageous to carry out the support with a length of at least 50 mm, particularly advantageously of at least 200 mm, and at a height of at least 120% of the depth of the insertion grooves, particularly advantageously of at least 200% of the depth of the insertion grooves.
In den nachfolgenden Figuren werden verschiedene beispielhafte Ausführungsformen für Verbindungsprofile sowie für Fertigbauelemente skizziert.In the following figures, various exemplary embodiments for connection profiles and for prefabricated components are outlined.
Es zeigen:
- Fig. 1
- eine einfache Ausführungsform eines erfindungsgemäßen Verbindungsprofils;
- Fig. 2
- ein Fertigbauelement unter Verwendung des Verbindungsprofils aus
Fig. 1 ; - Fig. 3
- die zu verwendende Bauplatte des Fertigbauelements aus
Fig. 2 ; - Fig. 4
- das Fertigbauelement nach Klappen der beiden Befestigungsabschnitte zur Rückseite hin;
- Fig. 5
- die Montage des Verbindungsprofils an der Bauplatte;
- Fig. 6
- eine erste alternative Ausführungsform eines Verbindungsprofils mit Rastfunktion;
- Fig. 7
- ein Fertigbauelement unter Verwendung des Verbindungsprofils aus
Fig. 6 in geklappter Stellung; - Fig. 8
- eine zweite alternative Ausführungsform eines Verbindungsprofils mit Rastfunktion;
- Fig. 9
- ein Fertigbauelement unter Verwendung des Verbindungsprofils aus
Fig. 8 in geklappter Stellung; - Fig. 10
- getrennte Stabilisierungsleisten zur Verwendung bei einem Fertigbauelement;
- Fig. 11
- ein weiteres Beispiel für ein Fertigbauelement mit den Stabilisierungsleisten aus
Fig. 10 .
- Fig. 1
- a simple embodiment of a connection profile according to the invention;
- Fig. 2
- a prefabricated element using the connection profile
Fig. 1 ; - Fig. 3
- the building board to be used of the finished component from
Fig. 2 ; - Fig. 4
- the finished component after flaps of the two attachment portions to the back;
- Fig. 5
- the mounting of the connection profile on the building board;
- Fig. 6
- a first alternative embodiment of a connection profile with locking function;
- Fig. 7
- a prefabricated element using the connection profile
Fig. 6 in folded position; - Fig. 8
- a second alternative embodiment of a connection profile with locking function;
- Fig. 9
- a prefabricated element using the connection profile
Fig. 8 in folded position; - Fig. 10
- separate stabilizer bars for use with a finished component;
- Fig. 11
- another example of a prefabricated component with the stabilizing strips
Fig. 10 ,
In der
In der
Weiterhin ist der
In der
Die Einbringung des Verbindungsprofils 01 in die Bauplatte 15 umfassend die beiden Bauplattenabschnitte 16r und 161 gestaltet sich besonders einfach, wenn das Verbindungsprofil 01 sowie die Bauplatte 15 jeweils um 180° zur Sichtseite 12 hin zueinander geklappt werden (siehe
In der
Hierzu skizziert die
In der
Hierzu skizziert die
In der
Hierzu skizziert die
Claims (11)
- A prefabricated building element (11, 31, 51, 71) for constructing corners in rooms in dry walling using a building panel (15, 35, 75) made of gypsum board, said building panel (15, 35, 75) having a continuous surface layer (17, 77) arranged on the visible side (12) and a recess (18, 78) behind the surface layer (17, 77), said recess (18, 78) pointing toward a rear side (13), as well as a right and a left building panel section (16r, 76r, 161, 761) adjacent to the recess (18, 78), said building panel sections (16r, 76r, 161, 761) being able to be folded relative to each other at an angle of at least 90° at least toward the rear side (13), and having a right and a left stabilizing strip (04r, 041, 24r, 241, 44r, 441, 64), said stabilizing strips (04, 24, 44, 64) being mounted within the recess (18, 78) at the right or left building panel section (16r, 76r, 161, 761), respectively,
characterized in that
insertion grooves (19) starting from the recess (18, 78) are incorporated in the building panel sections (16r, 76r, 161, 761) parallel to the respective plane of the building panel section (16r, 76r, 161, 761), wherein the stabilizing strips (04, 24, 44, 64) each comprise an insertion tongue (07) which is mounted in the insertion groove (19) of the respective building panel section (16, 76). - The prefabricated building element (11, 31, 51, 71) according to claim 1,
characterized in that
the building panel (15, 35, 75) is a gypsum board. - The prefabricated building element (11, 31, 51, 71) according to claim 1 or 2,
characterized in that
the stabilizing strips (04, 24, 44, 64) are arranged at the building panel (15, 35, 75) within the recess (18, 78) between the surface layer (17, 77) and the rear side (13). - The prefabricated building element (11, 31, 51, 71) according to any one of the claims 1 to 3,
characterized in that
the right stabilizing strip (04r, 24r, 44r) is designed symmetrical to the left stabilizing strip (041, 241, 441); and/or the right stabilizing strip (64) and the left stabilizing strip (64) are designed as non-variable parts. - The prefabricated building element (11, 31, 51, 71) according to any one of the claims 1 to 4,
characterized in that
the building panel sections (16r, 76r, 161, 761) are able to be folded relative to each other toward the visible side (12) at an angle of at least 170°, in particular with the building panel sections (16r, 76r, 161, 761) abutting each other. - The prefabricated building element (11, 31, 51, 71) according to any one of the claims 1 to 5,
characterized in that
the insertion groove (19) has a depth of between 10 mm and 50 mm, in particular between 20 mm and 30 mm, wherein in particular the distance between the insertion tongue (07) and the base of the insertion groove (19) is between 0.5 mm and 10 mm. - The prefabricated building element (11, 31, 51, 71) according to any one of the claims 1 to 5,
characterized in that
the right stabilizing strip (24r, 44r, 64r) has right latching means (29r, 49r, 69) and the left stabilizing strip (241, 441, 64) has left latching means (291, 491, 69), wherein the right latching means (29r, 49r, 69) latch with the left latching means (291, 491, 69) when the building panel sections (16r, 76r, 161, 761) are folded by 90° towards the rear side (13), wherein in particular said latching means (29r, 291, 49r, 491, 69), with respect to the generated retaining force, are designed such that said latching means (29r, 291, 49r, 491, 69) unlatch before the building panel (15, 35, 75) is damaged through breakage at and/or beside the stabilizing strip (04, 24, 44, 64). - A method for producing a prefabricated building element (11, 31, 51, 71) for constructing corners in rooms in dry walling using a building panel made of gypsum board, said building panel having a continuous surface layer (17, 77) arranged on the visible side (12) and a panel core behind the surface layer (17, 77) pointing toward a rear side (13), and having a right and a left stabilizing strip (04r, 041, 24r, 241, 44r, 441, 64), said stabilizing strips (04, 24, 44, 64) each comprising an insertion tongue (07),
comprising the steps:- processing and producing the building panel with a straight separating cut separating the panel core up to the surface layer (17, 77) or with a straight V- or Y-shaped recess (18, 78) penetrating the panel core up to the surface layer (17, 77), wherein a right and a left partial panel adjacent to the recess (18, 78) are formed;- folding the partial panels toward the visible side (12) until they abut each other;- in the case of the separating cut, processing the two partial panels by producing a tapering which forms a V- or Y-shaped recess (18, 78) when the partial panels are in a planar arrangement;- processing the two partial panels by producing an insertion groove (19) running parallel to the plane of the partial panel and starting from the recess (18, 78) when forming a right or a left building panel section (16r, 76r, 161, 761), respectively;- mounting the right and the left stabilizing strip (04r, 041, 24r, 241, 44r, 441, 64) to the right or the left building panel section (16r, 76r, 161, 761), respectively, when producing a prefabricated building element (11, 31, 51, 71) according to any one of the preceding claims. - The method according to claim 8,
characterized in that
a connecting profile (01, 21, 41) according to any one of the preceding claims is used, wherein said connecting profile (01, 21, 41) is also folded toward the visible side (12) before being mounted to the building panel sections (16r, 76r, 161, 761) so that the insertion tongues (07) of the stabilizing strips (04r, 041, 24r, 241, 44r, 441) are arranged parallel to each other. - The method according to claim 8 or 9,
characterized in that
adhesive is applied to the insertion tongues (07) and/or into the insertion grooves (19) before the insertion tongues (07) are mounted in the insertion grooves (19). - The method according to any one of the claims 8 to 10,
characterized in that
both partial panels together rest against a planar support in the area of the processing tool when the insertion grooves (19) are produced.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15162713T PL2933397T3 (en) | 2014-04-16 | 2015-04-08 | Connecting profile and prefabricated building plate for use in drywall |
SI201530081T SI2933397T1 (en) | 2014-04-16 | 2015-04-08 | Connecting profile and prefabricated building plate for use in drywall |
HRP20171271TT HRP20171271T1 (en) | 2014-04-16 | 2017-08-18 | Connecting profile and prefabricated building plate for use in drywall |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202014101817.4U DE202014101817U1 (en) | 2014-04-16 | 2014-04-16 | Connecting profile and finishing board for use in drywall |
Publications (4)
Publication Number | Publication Date |
---|---|
EP2933397A2 EP2933397A2 (en) | 2015-10-21 |
EP2933397A3 EP2933397A3 (en) | 2015-11-11 |
EP2933397B1 true EP2933397B1 (en) | 2017-05-31 |
EP2933397B8 EP2933397B8 (en) | 2017-11-01 |
Family
ID=50726533
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15162713.0A Active EP2933397B8 (en) | 2014-04-16 | 2015-04-08 | Connecting profile and prefabricated building plate for use in drywall |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2933397B8 (en) |
DE (1) | DE202014101817U1 (en) |
DK (1) | DK2933397T3 (en) |
ES (1) | ES2638202T3 (en) |
HR (1) | HRP20171271T1 (en) |
LT (1) | LT2933397T (en) |
PL (1) | PL2933397T3 (en) |
SI (1) | SI2933397T1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018117875A1 (en) * | 2018-07-24 | 2020-01-30 | Schmitt Verwaltungs GmbH | Prefabricated building element for realizing corners in drywall |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10907347B2 (en) | 2016-09-15 | 2021-02-02 | Jerry Moscovitch | Hinging drywall apparatus and method |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3141709A1 (en) * | 1981-10-21 | 1983-05-05 | Oskar 6620 Völklingen Adam | Angled-off moulding produced from a panel |
DE3514276A1 (en) * | 1985-04-17 | 1986-10-23 | VS Winter Bankeinrichtungen GmbH, 4950 Minden | Hinge connection for extruder profiles |
AUPO291296A0 (en) * | 1996-10-11 | 1996-11-07 | Rudduck, Dickory | Building elements |
-
2014
- 2014-04-16 DE DE202014101817.4U patent/DE202014101817U1/en not_active Expired - Lifetime
-
2015
- 2015-04-08 LT LTEP15162713.0T patent/LT2933397T/en unknown
- 2015-04-08 PL PL15162713T patent/PL2933397T3/en unknown
- 2015-04-08 SI SI201530081T patent/SI2933397T1/en unknown
- 2015-04-08 ES ES15162713.0T patent/ES2638202T3/en active Active
- 2015-04-08 DK DK15162713.0T patent/DK2933397T3/en active
- 2015-04-08 EP EP15162713.0A patent/EP2933397B8/en active Active
-
2017
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None * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018117875A1 (en) * | 2018-07-24 | 2020-01-30 | Schmitt Verwaltungs GmbH | Prefabricated building element for realizing corners in drywall |
Also Published As
Publication number | Publication date |
---|---|
ES2638202T3 (en) | 2017-10-19 |
EP2933397A3 (en) | 2015-11-11 |
DE202014101817U1 (en) | 2014-04-29 |
LT2933397T (en) | 2017-08-25 |
EP2933397A2 (en) | 2015-10-21 |
EP2933397B8 (en) | 2017-11-01 |
SI2933397T1 (en) | 2017-09-29 |
HRP20171271T1 (en) | 2017-10-20 |
DK2933397T3 (en) | 2017-09-11 |
PL2933397T3 (en) | 2018-01-31 |
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