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EP2794191B1 - Appareil de compression manuel - Google Patents

Appareil de compression manuel Download PDF

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Publication number
EP2794191B1
EP2794191B1 EP14704583.5A EP14704583A EP2794191B1 EP 2794191 B1 EP2794191 B1 EP 2794191B1 EP 14704583 A EP14704583 A EP 14704583A EP 2794191 B1 EP2794191 B1 EP 2794191B1
Authority
EP
European Patent Office
Prior art keywords
pressing
data
tool
pressing device
camera
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14704583.5A
Other languages
German (de)
English (en)
Other versions
EP2794191A1 (fr
Inventor
Martin Bungter
Jörg Hanisch
Günther Odenthal
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Original Assignee
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novopress GmbH Pressen und Presswerkzeuge and Co KG filed Critical Novopress GmbH Pressen und Presswerkzeuge and Co KG
Publication of EP2794191A1 publication Critical patent/EP2794191A1/fr
Application granted granted Critical
Publication of EP2794191B1 publication Critical patent/EP2794191B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0428—Power-driven hand crimping tools
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49908—Joining by deforming
    • Y10T29/49925—Inward deformation of aperture or hollow body wall
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49908—Joining by deforming
    • Y10T29/49925—Inward deformation of aperture or hollow body wall
    • Y10T29/49934—Inward deformation of aperture or hollow body wall by axially applying force
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining
    • Y10T29/49908—Joining by deforming
    • Y10T29/49936—Surface interlocking

Definitions

  • the invention relates to a hand-held pressing device and a method for quality assurance.
  • the press devices For connecting pipes hand-held pressing devices are used. To prepare the compression, a press fitting is pushed over the pipe ends and then pressed together by means of the pressing device, wherein both the press fitting and the pipe end are plastically compressed.
  • the press devices used for this purpose are known in various embodiments, with only example. On DE 10 2007 005 837.5 is referenced.
  • the pressing devices have a pressing tool with at least two or more pressing jaws, which move towards each other during the pressing process and the press fitting is pressed with the pipe ends.
  • the pressing tool is usually exchangeable and connected via a holding element with the drive unit.
  • the drive unit has an electro-hydraulic drive, consisting essentially of an electric motor and a connected conversion device, which converts the movement of the electric motor in the closing movement of the pressing tool.
  • Conversion device and electric motor are usually located in a common housing.
  • the electric motor is driven by power from an accumulator unit.
  • the invention has for its object to provide a pressing device with which a simple and reliable examination of the pressing process can be performed and detected.
  • the hand-held pressing device for connecting a pipe to a press fitting by pressing has a pressing tool with several pressing jaws.
  • the pressing tool is powered by an electric motor driven by the interposition of a conversion device.
  • the electric motor can draw power from an accumulator unit.
  • the conversion device is, in particular, an electrohydraulic or electromechanical conversion device.
  • the pressing device has at least one data acquisition element, but preferably a plurality of data acquisition elements. At least one of the data acquisition elements is a camera, in particular a CCD chip with lens elements.
  • optically recorded data By providing a camera on a pressing tool, it is possible to visually detect compression, device or operator-specific data.
  • the optically recorded data can be evaluated at any later time.
  • optically recorded data have the advantage according to the invention that they can only be manipulated with difficulty and therefore can be used as evidence.
  • the camera is oriented so that the pressing tool is detected by it.
  • the pressing tool has a distinguishing mark which is detected by the camera.
  • a distinguishing mark which is detected by the camera.
  • color markings, special characters or even barcodes or QR codes are suitable as a distinguishing mark.
  • the last two distinguishing marks allow easy identification of the pressing tool used.
  • a camera is oriented so that it detects the gap between the pressing jaws of the pressing tool.
  • This can be either the same camera as the press tool detected.
  • a second data acquisition element can also be designed as an additional camera.
  • the gap between the press jaws provides information about the pressing process.
  • a closed gap corresponds with a closed pressing tool.
  • a closed gap of the press tool shows that the press process is completed and completed.
  • the detection of the gap between the pressing jaws is a suitable means to ensure the quality of the pressing.
  • markings are applied to each individual pressing jaw, which can be easily detected by the camera and in particular have a high contrast. This facilitates later evaluation or enables automated evaluation.
  • the markings may be glued arrows in high-contrast color and passive or active lighting elements or the like.
  • the pressing device has a further camera or the existing camera is oriented so that the press fitting or a distinguishing mark mounted thereon can be detected.
  • the distinguishing mark can be a colored marking, a lettering, a barcode or a QR code. This makes it possible to uniquely identify the press fitting used.
  • a data acquisition element is designed as an RFID reader (Radio Frequency Identification).
  • the pressing tool has an RFID element which is provided by the RFID reader of the pressing device can be read out. This makes it possible to unambiguously and unambiguously identify the pressing tool.
  • the identification of the pressing tool and the simultaneous identification of the workpiece or the press fitting by the RFID identification also ensures that the pressing tool is suitable for compressing the workpiece and press fitting in a suitable manner, in particular completely.
  • the camera and / or the RFID reader and particularly preferably, all data acquisition elements are arranged in the housing of the pressing device and thereby an integral part of the pressing device itself. This facilitates handling and the data acquisition elements are protected by the housing of the pressing device.
  • the pressing device may have an internal display device and / or an internal storage device in order to display the recorded data on the pressing device or to store it in the pressing device. By saving the acquired data can be read and used at a later time.
  • the pressing device has in particular a transmission unit which can be connected to an external memory device, an external evaluation device and / or an external display device in order to transmit the acquired data. It is particularly preferred if the recorded data on an external storage device, an external evaluation device and an external display device are transmitted. However, it is also possible to transmit the acquired data only to an external storage device and / or an external display device, so that the evaluation is carried out by the user himself.
  • connection can be made wirelessly by means of WLAN, Bluetooth, infrared transmission or another suitable radio transmission.
  • WLAN Wireless Fidelity
  • Bluetooth infrared transmission
  • another suitable radio transmission no cable connection is necessary, allowing free work.
  • no cable connection on the housing is necessary, which would allow the ingress of dirt into the housing.
  • a data entry which is used to document a grouting process and can be used as evidence, must be independent of the user.
  • the motor control triggers the data acquisition.
  • the motor controller triggers the data acquisition at the end of a pressing operation.
  • the invention also includes a method for documenting grouting operations for later detection.
  • the pressing tool on at least one data acquisition element wherein the at least one data acquisition element is designed as a camera.
  • Documentation is started to document injection operations.
  • device-specific and / or compression-specific and / or operator-specific data are acquired by the data acquisition element.
  • the acquired data are stored in a memory device and are assigned to a specific compression. This makes it possible to prove at a later date the compression and its proper implementation.
  • the pressing tool is detected by the camera as compression-specific data. This makes it possible, on the one hand, to identify the press tool used. However, it is also possible to subsequently check the perfect condition of the pressing tool via the optical detection. Additionally or alternatively, the gap between the pressing jaws of the pressing tool can be detected by the camera. With a correctly used pressing tool and a suitable combination of pressing tool and press fitting, the gap between the pressing jaws closes only when fully performed pressing. Thus, it can be demonstrated by the optical detection of the gap between the press jaws in retrospect that the required pressing force has been achieved and the pressing process, in particular has been carried out completely. Additionally or alternatively, the workpiece can also be detected after the pressing by the camera.
  • the possibility is given by the optical detection in retrospect to perform an optical control of the compression. This is particularly advantageous if the compression has taken place in a difficult to reach place and a subsequent on-site inspection is only possible under certain circumstances.
  • the pressing tool, the workpiece, in particular consisting of press fitting and tube and / or the gap between the pressing jaws may have markings which facilitate visual identification.
  • the markings may in particular be colored markings, characters or the like.
  • the markers are designed as a QR code or bar code, whereby an automatic identification is made possible by the camera.
  • the method captures operator-specific data by the camera. This is in particular the user of the pressing device. This can be optically detected by the camera so that an image is documented for later identification. The user can also be identified via the optical detection of an individualized barcode and / or QR code.
  • the identification of the user can be used to determine an authorization of the user for the use of the pressing device. This provides protection against theft and improper handling.
  • a pressing device which has more than one data acquisition element.
  • the pressing device has a plurality of data acquisition elements.
  • the data acquisition elements can be used as device-specific data, in particular the type and / or serial number of the pressing device, the type, serial number and / or the nominal size of a pressing tool of the pressing device and / or control data on the pressing device, such as operating time, operating temperature, battery voltage, number the compressions and / or control data carried out via the pressing tool are detected.
  • the data acquisition elements as compression-specific data for each pressing process the date and / or time of compression, the Verpressdauer, the Verpressweg, the maximum pressing force or the shutdown speeds of the engine, the course of the pressing force on the Verpressweg and / or data about it, whether a compression was correct or not, stored in a memory device and associated with a particular compression.
  • the data acquisition elements in particular a name or an individualized code, are recorded.
  • all or only a selection of the collected data is stored.
  • the storage preferably takes place automatically and does not have to be performed by the user. This makes it possible to obtain reliable documentation and thus proof for each individual pressing through the recorded data.
  • the documentation must be designed to be tamper-proof in order to prevent subsequent changes by the user. A tamper-proof is among other things also given by the automatic acquisition of the data in every single pressing operation without exception.
  • the pressing device has an RFID reader, by means of which data for the documentation of pressing processes are recorded. In this way, in particular the pressing tool or the press fitting can be identified and detected.
  • the pressing device preferably has a GPS sensor or an alternative position-determining element via mobile radio or WLAN, by means of which the location of the pressing for the documentation of the pressing process is detected as compression-specific data.
  • the storage device is arranged in the pressing device.
  • the pressing device then has a transmission device in order to transmit the acquired data, in particular wirelessly via WLAN, infrared connection, Bluetooth or a radio connection to an external storage device.
  • the acquired data may be displayed by an internal display device on the device, but preferably an external display device is connected to the external storage device to display the acquired data on the external display device.
  • the data are stored only in the storage device in the pressing device and can only be displayed on an external display device. This does not save the acquired data to an external Storage device.
  • the data not to be stored in the pressing device but to be transferred to an external storage device immediately after detection. This transmission is preferably wireless. Even in the case where the acquired data is stored exclusively on an external storage device, the acquired data can be displayed, in particular, on an external display device.
  • this shared device may be a laptop, a tablet PC or a smartphone. This has the advantage of the invention to ensure easy operation while allowing high portability.
  • the device according to the invention can preferably also be used to carry out a method for checking the proper functionality of a hand-held pressing device, which can be carried out in particular by the user.
  • a test cycle is started, whereby data from in particular internal data acquisition elements are detected and the acquired data are then displayed on a particularly external display device.
  • the pressing device is in particular a pressing device as described above.
  • the recorded data are the number of operating hours, the number of pressings performed, the current temperature in the pressing device and / or the current voltage of the accumulator unit.
  • the data collected may be the entirety of all the data mentioned or just a selection.
  • an evaluation takes place on the basis of the data.
  • This evaluation is preferably also displayed on a display device.
  • By evaluating the user receives the specific information about the proper functionality of the pressing device. An assessment of the displayed recorded data by the user is no longer necessary, whereby according to the invention a misjudgment of the proper functionality of the pressing device is excluded.
  • the acquired data are compared with respective predetermined value ranges. If the acquired data is not in the specified value range, an error is generated. Thus, e.g. be specified by the manufacturer an operating temperature. If the detected temperature in the pressing device is not within this specified range, an error is generated.
  • this is preferably displayed by the particular external display device, so that the user can see immediately which error is present.
  • the position of the holding element is detected. If an evaluation follows, the position of the holding element is compared with a predetermined position. If these positions do not match, an error is generated and preferably displayed. In particular, the user is prompted to check or re-insert the retaining element to eliminate the error.
  • the engine speed is detected without load and in particular the functionality of the speed sensor.
  • the pressing device is started without a pressing tool.
  • the correct mode of operation and the signal quality of the speed sensor as well as the engine speed are recorded and compared with a setpoint speed. If the required speed is not reached, the user receives the information that the speed sensor is defective via this check with subsequent evaluation. In case of a defective speed sensor, proper compression can no longer be carried out.
  • the thus detected speed can be displayed in particular as idle speed.
  • the method provides for checking the pressing force and / or its course to be detected within a pressing process.
  • a pressing tool is inserted into the pressing device and a pressing process is carried out with a pressing tool.
  • the rotational speed and / or the flow of current and / or the hydraulic pressure in the electro-hydraulic converter are detected over time. From this data, the pressing force can be determined.
  • the determined pressing force is compared with a predetermined course. Alternatively, it is possible to compare both the detected rotational speed and the detected current flow or the hydraulic pressure in each case with a predetermined course. If the data thus collected or determined does not fall within a certain range around the given course, an error is generated.
  • This error is preferably displayed by the display device.
  • the display device is preferably designed as an external display device. By checking the pressing force, the user immediately receives information as to whether the pressing device has the required pressing force can generate. In particular, this ensures that the pressing device can connect the press fitting with the pipe safely and reliably.
  • the functioning of one or more status lamps is checked.
  • the status lights are turned on and a user dialog, but preferably by a current flow control is detected whether current flows through the status lights. If no current is detected, an error is generated, which is preferably displayed on the display device. This ensures that the status lights are working properly. It is also possible to check the functioning of the operating element via a current flow control. If no current is detected by the current flow control on actuation of the control element, an error is generated, which is preferably displayed on the display device.
  • the pressing device has an internal storage device on which the acquired data is stored.
  • the external display device it is also possible to transmit the acquired data to the external display device.
  • the transmission can take place via a cable connection, but is preferably carried out wirelessly via WLAN, Bluetooth, infrared transmission or radio transmission.
  • the acquired data can also be transmitted to an external evaluation device and / or an external storage device, wherein this is preferably likewise possible wirelessly.
  • the external display device comprises the evaluation device and / or the memory device in a common device.
  • the data is stored on an external storage device, it is alternatively possible to dispense with a storage device in the device.
  • the data is preferably wireless and directly during the individual checks stored exclusively in the external storage device.
  • the evaluation generated by the evaluation device can be displayed on the same display device as the acquired data, in particular on the external display device of the common device.
  • this shared device may be a laptop, a tablet PC or a smartphone. This has the advantage of the invention to ensure easy operation while allowing high portability.
  • the recorded data can be transmitted to an external transmission unit that is connected to the manufacturer of the pressing device via the Internet. After the transfer of the recorded data to the manufacturer, the evaluation is carried out by the manufacturer himself. This makes it possible for the manufacturer to carry out a remote diagnosis and, in particular, to perform an error correction remotely. In this way, the collected data can also be stored in a secure access for possible later proof.
  • the hand-held pressing device for connecting two workpieces has a drive unit 10.
  • This drive unit 10 consists of an electric motor that receives power from an accumulator unit and a conversion device that is driven by the electric motor.
  • the electric motor and the conversion device are surrounded by a common housing.
  • a control element 17 is the Pressing device controlled.
  • the pressing device has a pressing tool 13, which is connected via a holding element 12 to the drive unit.
  • the pressing jaws 16 of the pressing tool 13 are pressed apart in the rear part, ie on the side facing the drive unit.
  • the pressing jaws 16 pivot about the pivoting pins 18, so that the pressing jaws 16 move toward one another in the front part, ie on the side facing away from the drive unit.
  • a compression is generated.
  • a press fitting 19 is pressed with a pipe end 14 and thereby durable and tightly connected.
  • the pressing device has a camera 20.
  • the image area of the camera 21 is aligned such that the camera simultaneously detects the pressing tool 13, the pipe end 14 and the press fitting 19.
  • the pressing tool 13 has a distinguishing mark in the form of a QR code 25. This is also detected by the camera 20. This makes it possible to perform an automated detection of the pressing tool 13, since 25 information about the pressing tool 13 are stored in the QR code. This information can be captured by the camera 20 and evaluated by an evaluation device.
  • the camera 20 is oriented such that its image area 21 likewise detects the gap 15 between the pressing jaws 16 of the pressing tool 13.
  • the gap 15 is in the immediate vicinity of the compressed tube 14.
  • the gap 15 is only closed when the two pressing jaws 16 have moved completely toward each other. With matching pressing tool 13 and press fitting 19, the gap 15 can only be completely closed when the pressing has been completed.
  • the closed gap 15 is a criterion by which a proper compression can be assessed. Since the camera 20 the If gap 15 is detected, this can be evaluated at a later time when storing the acquired data.
  • the pressing device has an RFID reader 23.
  • the press fitting 19 is provided with an RFID element 28 and the tube 14 is also provided with an RFID element 26, as in FIG Fig. 2 shown.
  • the RFID reader 23 detects both elements and can identify both the pipe 14 and the press fitting 19 over it.
  • the pressing device also has a transmission unit 30, which transmits via Bluetooth the acquired data of the camera 20 and of the further data acquisition elements to a tablet PC which functions as an external storage device with an evaluation device and a display device.
  • the tablet PC 100 is shown having a display device 101.
  • the display device 101 is used simultaneously as a control element in tablet PCs.
  • the information results from the acquired data, which are transmitted by the transfer unit 30 from the pressing device via Bluetooth.
  • About the control element 111 leads to an overview of the data stored in the storage device data of the pressings.
  • about the control element 112 leads to information that results from the collected device-specific data.
  • About the control element 113 can be reached to verify the proper functionality of the pressing device.
  • the control element 110 can be used to call up press-specific recorded data.
  • Fig. 4 an indicator 101 is shown. Over this an image of the user 141 is displayed, who has performed the compression.
  • operator-specific data for the respective pressings can be recorded and / or entered. It can thus be provided that a photo of the user is made via the operating element 142 and is stored.
  • the date 143, the time 144 and the serial number 145 of the device as well as a serial number for the particular pressing 146 are also displayed and stored as press-specific data.
  • the crimping tool used is indicated and stored in 147. Via the operating element 148, another pressing tool 13 can be selected or detected via the camera 20 or the RFID reader 23.
  • a built-in GPS sensor allows the location of the compression to be recorded. This is displayed under 149.
  • the force curve over time is recorded as press-specific data. This is displayed in 152 and saved.
  • the force curve is compared with a given force curve. The result is indicated by element 151.
  • the force curve is in particular determined from the rotational speed and / or the current flow and / or the hydraulic pressure.
  • the data acquisition can either be started by the user via a control on the Tablet PC 100 or by simply calling the acquisition control on the external device. However, the data acquisition can also be started automatically when the pressing device is switched on and / or when the operating element 17 is actuated. All the data thus acquired, which are stored in Fig. 4 are shown, relate to a single compression. These data are stored and are assigned via the journey number 146. About the control element 156 leads to an overview of all stored pressings.
  • Fig. 5 is displayed on the display device 101 of the Tablet PC 100 an overview of a variety of stored compressions. These can be identified by the sequence number 160. For each compression, a large number of recorded data can be displayed. In Fig. 5 is a selection to see. This selection is limited to the display of idle speed 161, shutdown speed 162, accumulator voltage 163, duty cycle 164, force duration 165, temperature during compression 166, and an associated error code 167 that includes eventual errors during compression. For better identification individual crimps can be color-coded. If an error occurs afterwards, the line belonging to the compression is displayed in a signal color or otherwise highlighted 170. If an error is generated during the evaluation, this error receives a different error code.
  • the user Upon selecting a particular error code 168 associated with a particular compression, the user obtains plain text information 169 about the error as in Fig. 6 shown by way of example. Thus, the user can easily judge whether the pressing was correct or not. This makes it possible to detect sources of error earlier or to correct or prevent incorrect pressing faster.
  • control element 113 leads to the in Fig. 7 displayed on the display device of 101 of the Tablet PC 100.
  • control element 171 of the test cycle it is possible for the user to select individual checks via the operating element 172. Via the further operating element 173, the user returns to the stored documentation of the individual pressings.
  • the user arrives at a display of the device-specific recorded data.
  • the number of compressions 190, the operating hours 191, the temperature in the pressing device 194 and the voltage of the accumulator unit 193 can be represented here.
  • the faults 195 that have occurred are counted.
  • flawless that is, correct compression, slight errors and serious errors, in which a proper compression could not be achieved.
  • the user can nevertheless visually compare the displayed values with a given value range.
  • the temperature is given a value range 196, from 5 ° C to 45 ° C, in which the pressing device works properly.
  • the representation shown here is also a selection of the device-specific recorded data. Other acquired data may be added and / or removed so as to provide a comprehensive assessment of the proper functioning of the press by the user.
  • An automated evaluation is also possible by an evaluation device which compares the acquired data with predetermined respective ranges of values and only displays the result of this evaluation. This makes a misinterpretation by the user impossible. If, for example, the evaluation of the position of the holding element results in an error, the user arrives at a screen which is shown in FIG Fig. 9 , Here, the user receives a step-by-step guide to fix the error. About the control element 900, the holding element can be checked again. This ensures that the pressing tool is always securely connected to the drive unit.
  • the pressing device performs a pressing process without pressing tools.
  • the user starts the pressing process via the control element 17.
  • a data acquisition element which is designed as a speed sensor
  • the speed of the electric motor over the time of Verpressvorgangs is detected.
  • the acquired data is displayed on the display element 1000.
  • the detected rotational speed or the detected rotational speed profile is compared with a profile specified by the manufacturer. If the detected speed is in a range around the given course, then the speed sensor is functional. In addition, a check of the signal quality of the speed sensor respectively.
  • the result of these evaluations is displayed by element 1020. Via the operating element 1030, the user returns to the previous displays.
  • a pressing tool is used.
  • Fig. 11 On the display device 101, a display for carrying out the press force check is shown. About the control element 1110, the device is started, which then performs a pressing operation with pressing tool. Over the time of the pressing process, the rotational speed and the current flow and / or the hydraulic pressure are detected. From these values, the pressing force can be determined. The course of the pressing force 1100 is displayed. For the evaluation, the determined pressing force is compared with a predetermined course of the pressing force. It is also possible to compare both the detected speed and the course of the current flow or the hydraulic pressure with a respective predetermined course.
  • the pressing device can be used to perform a proper pressing.
  • the result of the evaluation is indicated by the element 1120. Via the operating element 1130 the user gets to the previous display.
  • Fig. 12 A summary of the evaluation of various reviews is displayed. If tests are selected via the operating element 172, they are displayed in this summary after the test cycle has been carried out. The result of the respective checks 1200 is also displayed. Via the operating element 1201, the user returns to the display Fig. 3 , The summary makes it easy for the user to judge whether the pressing device is functioning properly. This ensures that performed compressions are also correct. As the reviews also stored in a storage device, can be a proof of the proper functioning of the pressing device.
  • a selection of the recorded data of individual or all test cycles and / or of individual or all compressions performed can be transmitted to the manufacturer via an Internet connection of the tablet PC.
  • an evaluation may already have taken place on the external evaluation device.
  • the evaluation of the collected data can also be done by the manufacturer. The manufacturer thus has the opportunity to guide the user to remotely troubleshooting.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Claims (15)

  1. Appareil de compression manuel destiné au raccord, par compression, de deux pièces à usiner, en particulier d'un tube (14) avec un raccord à sertir (19), avec
    un outil de compression (13) présentant plusieurs mâchoires à sertir (16) et
    un moyen de conversion fonctionnant au moyen d'un moteur électrique et raccordé à l'outil de compression (13),
    le moteur électrique et le moyen de conversion étant entourés, tout au moins en partie, par un carter,
    caractérisé en ce que
    l'appareil de compression présente au moins un élément d'acquisition de données et
    en ce qu'au moins un élément d'acquisition de données est une caméra (20).
  2. Appareil de compression selon la revendication 1, caractérisé en ce que la caméra (20) est orientée de telle sorte qu'elle capture l'outil de compression (13) et est en particulier orientée de telle sorte qu'elle capture un code QR (25) ou un autre repère de distinction, comme un marquage de couleur, sur l'outil de compression (13), afin d'identifier l'outil de compression (13).
  3. Appareil de compression selon l'une des revendications 1 à 2, caractérisé en ce que la caméra (20) est orientée de telle sorte qu'elle capture la fente (15) entre les mâchoires à sertir (16) et/ou est orientée de telle sorte qu'elle capture les pièces à usiner, en particulier le raccord à sertir (19) et le tube (14), ou un repère de distinction monté sur celles-ci afin d'identifier les pièces à usiner.
  4. Appareil de compression selon l'une des revendications 1 à 3, caractérisé en ce qu'un élément d'acquisition de données est un lecteur RFID (23) et, de préférence, l'outil de compression (13) et/ou au moins une pièce à usiner, en particulier le raccord à sertir (19), présentent un élément RFID qui peut être lu par le lecteur RFID (23).
  5. Appareil de compression selon l'une des revendications 1 à 4, caractérisé en ce qu'au moins un, mais de préférence tous les éléments d'acquisition de données sont disposés dans le carter de l'appareil de compression et, de préférence, la commande moteur déclenche l'acquisition des données, en particulier à la fin d'un processus de compression.
  6. Appareil de compression selon l'une des revendications 1 à 5, caractérisé en ce que l'appareil de compression présente un moyen de stockage afin de mémoriser les données saisies.
  7. Appareil de compression selon l'une des revendications 1 à 6, caractérisé en ce que l'appareil de compression présente une unité de transmission (30) qui peut être raccordée à un moyen de stockage externe, un moyen d'exploitation externe et/ou un moyen d'affichage externe (101), afin de transmettre les données saisies sur le moyen de stockage externe, le moyen d'exploitation externe et/ou le moyen d'affichage externe (101), la liaison pouvant en particulier être établie sans fil au moyen d'une connexion locale sans fil (WLAN), d'une connexion Bluetooth, d'une transmission infrarouge ou d'une transmission radio.
  8. Procédé destiné à la documentation de processus de compression de deux pièces à usiner, en particulier d'un tube (14) avec un raccord à sertir (19),
    réalisé par un appareil de compression manuel,
    avec un outil de compression (13) qui présente plusieurs mâchoires à sertir (16) et qui est raccordé à un moyen de conversion,
    le moyen de conversion est commandé par un moteur électrique et présente au moins un élément d'acquisition de données,
    au moins l'un des éléments d'acquisition de données étant conçu pour servir de caméra (20),
    pour lequel la saisie de la documentation est déclenchée, des données spécifiques à l'appareil et/ou spécifiques à la compression et/ou spécifiques à l'utilisateur étant saisies pendant chaque compression par l'élément d'acquisition des données et les données saisies étant mémorisées dans un moyen de stockage et associées à une compression déterminée.
  9. Procédé selon la revendication 8, pour lequel la caméra (20) saisit, sous la forme de données spécifiques à la compression, l'outil de compression (13) et/ou la pièce à usiner après la compression et/ou la fente (15) entre les mâchoires à sertir (16) de l'outil de compression (13) après la compression.
  10. Procédé selon l'une des revendications 8 ou 9, pour lequel l'utilisateur est saisi par la caméra (20), sous la forme de données spécifiques à l'utilisateur, et/ou l'appareil de compression présente plus qu'un élément d'acquisition de données.
  11. Procédé selon l'une des revendications 8 à 10, pour lequel le modèle et/ou le numéro de série de l'appareil de compression, ou le modèle, le numéro de série et/ou la grandeur nominale d'un outil de compression (13) de l'appareil de compression et/ou des données de contrôle relatives à l'appareil de compression, telles que la durée de fonctionnement, la température de service, la tension de l'accumulateur d'une unité d'accumulateur, le nombre de compressions réalisées et/ou des données de contrôle relatives à l'outil de compression (13) sont saisies sous la forme de données spécifiques à l'appareil.
  12. Procédé selon l'une des revendications 8 à 11, pour lequel la date et/ou l'heure de la compression, la durée de la compression, le mode de compression, la force maximale de compression, respectivement le régime d'arrêt, le déroulement de la force de compression par l'intermédiaire du mode de compression et/ou les données y afférentes sont saisies sous la forme de données spécifiques à la compression, que le résultat d'une compression réalisée soit une réussite ou non.
  13. Procédé selon l'une des revendications 8 à 12, pour lequel un nom ou un code est saisi sous la forme de données spécifiques à l'utilisateur et/ou pour lequel un capteur GPS ou un autre élément de détection de la position, fonctionnant par l'intermédiaire d'une radio mobile ou d'un réseau local sans fil (WLAN) est utilisé afin de saisir le lieu de la compression sous la forme de données spécifiques à la compression.
  14. Procédé selon l'une des revendications 8 à 13, pour lequel un lecteur RFID (23) est utilisé afin de saisir des données, en particulier l'outil de compression (13) et/ou l'une des pièces à usiner et, de préférence, pour lequel le moyen de stockage est disposé dans l'appareil de compression.
  15. Procédé selon l'une des revendications 8 à 14, pour lequel les données saisies sont transmises sur un moyen de stockage externe et/ou un moyen d'affichage (101) externe, en particulier par une liaison sans fil au moyen d'une connexion locale sans fil (WLAN), d'une connexion Bluetooth, d'une transmission infrarouge ou d'une transmission radio.
EP14704583.5A 2013-03-01 2014-02-14 Appareil de compression manuel Active EP2794191B1 (fr)

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DE102013203553.5A DE102013203553B3 (de) 2013-03-01 2013-03-01 Handgeführtes Pressgerät
PCT/EP2014/052884 WO2014131627A1 (fr) 2013-03-01 2014-02-14 Appareil de compression manuel

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EP2794191A1 EP2794191A1 (fr) 2014-10-29
EP2794191B1 true EP2794191B1 (fr) 2016-07-27

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EP (1) EP2794191B1 (fr)
AU (1) AU2014222886B2 (fr)
DE (1) DE102013203553B3 (fr)
WO (1) WO2014131627A1 (fr)

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Also Published As

Publication number Publication date
US10427201B2 (en) 2019-10-01
EP2794191A1 (fr) 2014-10-29
US20160016222A1 (en) 2016-01-21
AU2014222886A1 (en) 2015-09-17
AU2014222886B2 (en) 2016-10-27
DE102013203553B3 (de) 2014-07-17
WO2014131627A1 (fr) 2014-09-04

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