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EP2674764A1 - Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit - Google Patents

Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit Download PDF

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Publication number
EP2674764A1
EP2674764A1 EP12305673.1A EP12305673A EP2674764A1 EP 2674764 A1 EP2674764 A1 EP 2674764A1 EP 12305673 A EP12305673 A EP 12305673A EP 2674764 A1 EP2674764 A1 EP 2674764A1
Authority
EP
European Patent Office
Prior art keywords
shielding casing
sensor unit
circuit board
printed circuit
discharging device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP12305673.1A
Other languages
English (en)
French (fr)
Inventor
François NIARFEIX
Gertjan Van Amerongen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SKF AB
Original Assignee
SKF AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SKF AB filed Critical SKF AB
Priority to EP12305673.1A priority Critical patent/EP2674764A1/de
Priority to JP2013123523A priority patent/JP2013257330A/ja
Priority to KR1020130067146A priority patent/KR20130139793A/ko
Priority to CN201310394789.9A priority patent/CN103486964A/zh
Priority to US13/916,839 priority patent/US9157725B2/en
Publication of EP2674764A1 publication Critical patent/EP2674764A1/de
Ceased legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/24428—Error prevention
    • G01D5/24433—Error prevention by mechanical means
    • G01D5/24442—Error prevention by mechanical means by mounting means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42—Devices characterised by the use of electric or magnetic means
    • G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/443—Devices characterised by the use of electric or magnetic means for measuring angular speed mounted in bearings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007—Encoders, e.g. parts with a plurality of alternating magnetic poles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing

Definitions

  • the present invention concerns a method for producing a sensor unit, and a sensor unit for sensing the angular position of a rotatable element with respect to a fixed element which can be produced using such a method.
  • the invention also concerns an instrumented bearing comprising such a sensor unit.
  • Sensor units for sensing the angular position of a rotatable element often include induction sensors, for example known from US-B-5 309 094 , involving an encoder element, adapted to generate magnetic field variations, and a sensing element adapted to determine, on the basis of the magnetic field variations, the angular position of the rotating element.
  • the data delivered by the sensing element are generally processed by electronic components integrated in a printed circuit board to which the sensing element is connected.
  • the sensing element and the printed circuit board are mounted in a shielding casing made of a metallic material, and adapted to protect the sensing element and the printed circuit board from too intense magnetic fields.
  • the shielding casing catches a substantially high portion of the magnetic fields that exist in its vicinity, it provokes electric potential differences between the shielding casing and the printed circuit board. These electric potential differences continuously increase and can reach a level at which electric arcs can occur and destroy some components of the printed circuit board.
  • the aim of the invention is to provide a new method for producing a sensor unit, which permits to make the electrical potential differences between the casing of the sensor body with the electronic components harmless to the printed circuit board.
  • the invention concerns a method for producing a sensor unit for sensing the angular position of a rotatable element with respect to a fixed element, comprising an encoder element fast with the rotatable element, adapted to generate magnetic field variations as a function of its angular position, and a sensing element fast with the fixed element, adapted to sense the magnetic field variations, the sensing element being connected to a printed circuit board mounted in a shielding casing fast with the fixed element.
  • This method is characterized in that it comprises a step consisting in earthing the shielding casing by electrically connecting it to a load discharging device of the printed circuit board.
  • the shielding casing is not at a random electric potential. This avoids potentially dangerous uncontrolled increases of its electric potential, and therefore prevents electronic components damages on the printed circuit board.
  • such a method may incorporate one of several of the following features:
  • the invention also concerns a sensor unit for sensing the angular position of a rotatable element with respect to a fixed element, comprising an encoder element which is fast with the rotatable element, adapted to generate magnetic field variations as a function of its angular position, and a sensing element fast with the fixed element, adapted to sense the magnetic field variations, the sensing element being connected to a printed circuit board mounted in a shielding casing fast with the fixed element.
  • This sensor unit is characterized in that it comprises means to electrically connect the shielding casing to a load discharging device of the printed circuit board.
  • such a sensor unit may incorporate one of several of the following features:
  • the load discharging device comprises at least one pad protruding towards a surface of the shielding casing.
  • the invention also concerns an instrumented bearing comprising a bearing including a fixed ring and a rotating ring, and a sensor unit as mentioned here-above, whereas the encoder element is fast with the rotating ring and the sensing element is fixed to the fixed ring.
  • the bearing is of the rolling type and comprises rolling elements located between the fixed ring and the rotating ring.
  • the instrumented bearing 2 represented on the figures comprises a rolling bearing 4 including a rotating inner ring 42 and a fixed outer ring 44. Between inner ring 42 and outer ring 44 are located balls 45 mounted in a cage 46.
  • rolling bearing 4 may comprise other types of rolling element, such as rollers or needles.
  • Inner ring 42 is rotatable with respect to outer ring 44 around a central rotation axis X-X' of rolling bearing 4.
  • Instrumented bearing 2 also comprises a sensor unit 6.
  • Sensor unit 6 comprises an encoder element 62, fast with inner ring 42 and adapted to generate magnetic field variations as a function of its angular position.
  • Encoder element 62 comprises a frame 621 and a magnetic ring 623. Magnetic ring 623 is fixed to frame 621, which is fixed to inner ring 42.
  • Sensor unit 6 further comprises a sensor body 64, which is mounted in a shielding casing or yoke 66 fixed to the outer ring 44.
  • Sensor body 64 comprises a sensing element 640.
  • Sensing element 640 is a transducer adapted to sense the magnetic field variations generated by the rotation of the magnetic ring 623 around axis X-X'.
  • Sensing element 640 has a substantially parallelepiped shape extending parallel to axis X-X' and faces magnetic ring 623 along a radial direction.
  • Sensing element 640 is mounted on and connected to a printed circuit board or PCB 642 thanks to a support member 644.
  • PCB 642 is mounted in shielding casing 66.
  • Shielding casing 66 is an annular shaped metallic part centred on axis X-X' and which comprises an inner cylindrical wall 662, a radial bottom wall 664 perpendicular to axis X-X' and an outer cylindrical wall 666. Wall 662 and 666 are centred on and parallel to axis X-X'.
  • Shielding casing 66 is made of steel having a high magnetic permeability.
  • PCB 642 has a half-annular shape corresponding to the shape of shielding casing 66 and is mounted against bottom wall 664.
  • sensor body 64 may comprise a support plate 646, on which PCB 642 is mounted, support plate 646 being mounted against bottom wall 664 of shielding casing 66.
  • Sensing element 640, support member 644, PCB 642 and support plate 646 are over moulded in a layer 648 of plastic material injected in shielding casing 66.
  • shielding casing 66 is earthed by electrically connecting it to PCB 642.
  • a first embodiment is represented on figure 4 .
  • the electrical connection between shielding casing 66 and PCB 642 is obtained with a stamped finger 668 which forms an element protruding towards printed circuit board 642.
  • Stamped finger 668 makes an electrical contact with a non-shown load discharging device implemented in PCB 642.
  • Stamped finger 668 can be realized using a spike shaped punch. Each stamped finger 668 protrudes from an internal surface 664a of bottom wall 664 by a distance d1 comprised between 0.1 and 5 mm.
  • shielding casing 66 comprises several stamped fingers 668 electrically connected to printed circuit board 642 at various locations of PCB 642.
  • a second embodiment of the invention is represented on figure 5 .
  • elements similar to the first embodiment have the same references and work in the same way.
  • Shielding casing 66 does not comprise any stamped finger 668.
  • the electrical connection between PCB 642 and shielding casing 66 is obtained by providing the load discharging device with at least one contact pad 642a protruding towards bottom wall 664 and making a contact with surface 664a.
  • contact pad 642a protrudes from PCB by a distance equal to distance d1.
  • Contact pad 642a is preferably made of tin, in order to facilitate its shaping.
  • a third embodiment of the invention is represented on figure 6 .
  • This embodiment combines the techniques used in the first and the second embodiments.
  • the electrical contact is made both by providing the load discharging device with a protruding contact pad 642a and by creating one or more stamped fingers 668 on shielding casing 66.
  • the contact pads 642a and the stamped fingers 668 make an electrical contact with each other.
  • a hole 646a is provided in support plate 646 to permit the protrusion of stamped fingers 668 and the passage of contact pad 642a towards shielding casing 666 through support place 646. Holes 646a are provided at each area where shielding casing 66 is electrically connected to PCB 642.
  • sensor body 64 may not comprise any support plate 646.
  • PCB 642 is mounted in shielding casing 66 with a mounting clearance.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
EP12305673.1A 2012-06-13 2012-06-13 Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit Ceased EP2674764A1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP12305673.1A EP2674764A1 (de) 2012-06-13 2012-06-13 Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit
JP2013123523A JP2013257330A (ja) 2012-06-13 2013-06-12 センサユニットを製造するための方法、センサユニット及び該センサユニットを備える機器搭載軸受
KR1020130067146A KR20130139793A (ko) 2012-06-13 2013-06-12 센서 유닛을 제조하기 위한 방법, 센서 유닛 및 이러한 센서 유닛을 포함하는 장착형 베어링
CN201310394789.9A CN103486964A (zh) 2012-06-13 2013-06-13 传感器元件及其制造方法以及包含传感器单元的检测轴承
US13/916,839 US9157725B2 (en) 2012-06-13 2013-06-13 Method for producing a sensor unit, sensor unit and instrumented bearing comprising such a sensor unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12305673.1A EP2674764A1 (de) 2012-06-13 2012-06-13 Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit

Publications (1)

Publication Number Publication Date
EP2674764A1 true EP2674764A1 (de) 2013-12-18

Family

ID=46578952

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12305673.1A Ceased EP2674764A1 (de) 2012-06-13 2012-06-13 Verfahren zur Herstellung einer Sensoreinheit, Sensoreinheit und instrumentiertes Lager mit solch einer Sensoreinheit

Country Status (5)

Country Link
US (1) US9157725B2 (de)
EP (1) EP2674764A1 (de)
JP (1) JP2013257330A (de)
KR (1) KR20130139793A (de)
CN (1) CN103486964A (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107167623A (zh) * 2017-05-22 2017-09-15 杭州集普科技有限公司 汽车碰撞试验用三轴角速度传感器
EP3462138A1 (de) * 2017-09-27 2019-04-03 Rockwell Automation Technologies, Inc. Plattenmontierte mikroelektromechanische system(mems)-sensoren für die motordiagnostik und analytik
EP3929539A1 (de) * 2020-06-22 2021-12-29 Dr. Johannes Heidenhain GmbH Abtasteinheit und damit ausgestatteter drehgeber

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016116149A1 (en) * 2015-01-21 2016-07-28 Aktiebolaget Skf Sensor unit, instrumented bearing comprising such a sensor unit and automotive vehicle

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0231385A1 (de) * 1985-07-19 1987-08-12 Fanuc Ltd. Mit einem pulskodierer ausgestatteter motor
US5309094A (en) 1991-07-05 1994-05-03 Skf France Bearing rotary speed sensor with concentric multipole magnetic rings axially aligned with collector branches
US20120125106A1 (en) * 2009-09-08 2012-05-24 Frank Mai Method for manufacturing a sensor

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JPS5911253B2 (ja) * 1975-05-22 1984-03-14 ソニー株式会社 モ−タ
US6492911B1 (en) * 1999-04-19 2002-12-10 Netzer Motion Sensors Ltd. Capacitive displacement encoder
US6879149B2 (en) * 2001-03-13 2005-04-12 Ntn Corporation Wheel support bearing assembly
DE102004047991A1 (de) * 2003-10-02 2005-06-23 Aisan Kogyo K.K., Obu Rotationswinkelsensoren
JP2007292678A (ja) * 2006-04-27 2007-11-08 Nsk Ltd 接地付センサ軸受及び回路基板の接地パターンと筐体との接続方法
WO2009031607A1 (ja) * 2007-09-06 2009-03-12 Ntn Corporation センサユニット
DE102008042795A1 (de) * 2008-10-13 2010-04-15 Robert Bosch Gmbh Vorrichtung zur Erfassung eines Drehwinkels eines drehbaren Teils
JP4962803B2 (ja) * 2009-06-09 2012-06-27 カシオ計算機株式会社 回転スイッチ
KR101926120B1 (ko) 2011-02-18 2018-12-06 쇼오트 아게 피드스루

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0231385A1 (de) * 1985-07-19 1987-08-12 Fanuc Ltd. Mit einem pulskodierer ausgestatteter motor
US5309094A (en) 1991-07-05 1994-05-03 Skf France Bearing rotary speed sensor with concentric multipole magnetic rings axially aligned with collector branches
US20120125106A1 (en) * 2009-09-08 2012-05-24 Frank Mai Method for manufacturing a sensor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107167623A (zh) * 2017-05-22 2017-09-15 杭州集普科技有限公司 汽车碰撞试验用三轴角速度传感器
EP3462138A1 (de) * 2017-09-27 2019-04-03 Rockwell Automation Technologies, Inc. Plattenmontierte mikroelektromechanische system(mems)-sensoren für die motordiagnostik und analytik
US10717643B2 (en) 2017-09-27 2020-07-21 Rockwell Automation Technologies, Inc. Board mounted microelectromechanic system (MEMS) sensors for motor diagnostics and analytics
EP3929539A1 (de) * 2020-06-22 2021-12-29 Dr. Johannes Heidenhain GmbH Abtasteinheit und damit ausgestatteter drehgeber
US11506516B2 (en) 2020-06-22 2022-11-22 Dr. Johannes Heidenhain Gmbh Scanning unit and rotary encoder equipped therewith

Also Published As

Publication number Publication date
US9157725B2 (en) 2015-10-13
US20140021944A1 (en) 2014-01-23
JP2013257330A (ja) 2013-12-26
CN103486964A (zh) 2014-01-01
KR20130139793A (ko) 2013-12-23

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