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EP2672583A1 - Outil de montage de connecteur solaire - Google Patents

Outil de montage de connecteur solaire Download PDF

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Publication number
EP2672583A1
EP2672583A1 EP12170865.5A EP12170865A EP2672583A1 EP 2672583 A1 EP2672583 A1 EP 2672583A1 EP 12170865 A EP12170865 A EP 12170865A EP 2672583 A1 EP2672583 A1 EP 2672583A1
Authority
EP
European Patent Office
Prior art keywords
housing
der
assembly
plug
connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP12170865.5A
Other languages
German (de)
English (en)
Inventor
Kurt Battenfeld
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wezag GmbH and Co KG
Original Assignee
Wezag GmbH Werkzeugfabrik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wezag GmbH Werkzeugfabrik filed Critical Wezag GmbH Werkzeugfabrik
Priority to EP12170865.5A priority Critical patent/EP2672583A1/fr
Publication of EP2672583A1 publication Critical patent/EP2672583A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/22—Hand tools

Definitions

  • the invention relates to a solar connector mounting tool, which is used for mounting a solar connector.
  • a connector housing is moved relative to an assembly and thereby pushed onto the assembly and pressed by means of this pushing.
  • the assembly is formed here with a cable and a connector pressed with the cable and in some cases with a seal arranged on the cable.
  • This coupling head is coupled with a pull and reset rod which extends to and beyond a second end face of the solar connector mounting tool opposite the first end face of the housing such that the pull and reset rod projects out of the solar connector mounting tool.
  • the tension and return rod can be moved out of the housing in several stages of actuation with pivoting opening and closing movements of the hand lever.
  • the invention has for its object to provide a solar connector mounting tool by means of which a reliable intended assembly of an assembly formed with a cable and a cable pressed connector with the cable (and in some cases with a seal arranged on the cable), is guaranteed with a connector housing.
  • the invention relates to a solar connector assembly tool by means of which a connector housing can be pushed or pulled onto an assembly.
  • This assembly is formed with a cable and a connector pressed with the cable. Under certain circumstances, the assembly also has a seal arranged on the cable.
  • the solar connector mounting tool according to the invention in this case comprises embodiments in which a sliding or pulling relative movement between the plug housing and assembly takes place, so that in this case a relative movement of the plug housing and / or the module can be done.
  • the embodiment according to the invention is based on the finding that, for the known solar connector assembly tools, compliance with a predetermined orientation or angle of rotation of the plug in the plug housing depends on how carefully the user of the solar connector mounting tool inserts the assembly formed in the solar connector. Mounting tool inserts. Even if the mounting of the assembly group is done very carefully with the correct orientation, it may lead to undesirable changes in the orientation of the connector before the final assembly of the connector housing with the assembly, which the user may not see properly inside the solar connector assembly tool , Since the plug housing is plugged into a counter plug housing in a defined orientation predetermined by the geometry of the plug housing, it may therefore happen that the plug mounted in the plug housing with incorrect orientation does not properly cover the counter plug housing arranged in the opposite plug housing. Plug contacted or even collided with this, whereby the plugging of the plug housing in the mating connector housing may be impossible.
  • the solar connector mounting tool has a test device, via which the insertion of the module, in particular of the plug, can be checked with the correct orientation in the solar connector mounting tool. This can be done immediately with or after inserting the module. It is also possible that the test takes place immediately before moving the connector housing on the assembly for the purpose of re-testing immediately before mounting.
  • the mounting reliability with respect to the orientation of the package in the plug housing can be increased.
  • the test device has a test position and a rest position.
  • the tester does not interact with the assembly.
  • the rest position the insertion of the assembly in the solar connector assembly tool can be made possible or simplified. It is also possible that the rest position is taken during the movement, in particular the pushing or pushing or pulling of the plug housing relative to the assembly, whereby this assembly operation is not hindered by the testing device.
  • the test position or on the way from the rest position to the test position the actual test is carried out as to whether the module is inserted with the correct orientation into the solar connector mounting tool.
  • the test device can be of any desired design and have any degrees of freedom that can include the test position and the rest position.
  • the test device by movement transversely to the mounting direction of the rest position in the test position (and vice versa) movable.
  • the tester can be moved over short distances away from the module and in the direction of this.
  • the test device can work in any way.
  • a non-limiting example may be made by means of the test device, for example, by checking that an edge of the plug is aligned with a reference edge or mark of a housing of the solar connector mounting tool.
  • a positive test is carried out: With this embodiment, the movement of the test device is blocked from the rest position to the test position, if the test device is not inserted with the correct orientation in the solar connector assembly tool, while the movement of the test device is not is blocked when the module is inserted in the solar connector mounting tool with the correct orientation.
  • the user can tentatively operate the testing device and check whether a blockage occurs, which is an indication of whether the correct orientation is guaranteed.
  • the testing device has several possibly multi-stable positions such as the test position and the rest position.
  • the test device is acted upon by a spring in the rest position, so that it is taken automatically. If the test device is then manually applied by the user, overcomes the user by actuating forces the spring, with which the test device can be transferred from the rest position to the test position.
  • any test body can be used, which has, for example, a suitable contact surface, which can come to rest on a reference surface of the plug, if this is inserted in the correct orientation in the solar connector mounting tool, while the movement of the test specimen for other orientations is blocked.
  • the test device is formed with a test specimen having an open-edged recess. Through this open-edged recess extending in the test position of the plug. In other words, the test body can be pushed with the open-edged recess in the movement from the rest position to the test position with the open-edged recess, for example fork-shaped, over the plug when the plug is inserted in the correct orientation in the solar connector mounting tool.
  • Fig. 1 shows exemplary and highly schematic of a solar connector 1.
  • a seal 5 is arranged at a defined distance 3 from a front side 4.
  • the seal 5 adjacent end portion of the cable 2 is stripped and crimped over a crimping tool with a plug 6.
  • a connector housing 9 is moved, pushed or pressed by means of a solar connector assembly tool 8.
  • a locking lug 10 behind the plug 6.
  • the seal 5 is compressed radially between the outer surface of the cable 2 and the stepped inner surface 99 of the plug housing 9. This is to ensure a seal of the solar connector 1.
  • via the compression of the seal 5 between the connector housing 9 and cable 2 is a recording of acting on the cable 2 during operation forces, whereby a "strain relief" can be done.
  • Fig. 2 shows the solar connector mounting tool 8 in a three-dimensional view.
  • the solar connector mounting tool 8 has a "gun-shaped” design, wherein the solid “pistol grip” forms a housing-fixed lever 11, while the “trigger” is extended according to the length of the hand lever 11 and forms a pivotable hand lever 12.
  • the run indicates a mounting axis 34 with a mounting direction 97 along which takes place in the solar connector assembly tool 8 moving, here pushing the plug housing 9 on the assembly 7.
  • a housing 13 of the solar connector mounting tool 8 is formed with two half shells 14, 15, which form a dividing plane in a longitudinal center plane of the solar connector mounting tool 8.
  • the solar connector mounting tool 8 has a drive mechanism 16, a moving unit 17, a checking device 18, and a fixing unit 19.
  • the drive mechanism 16 is formed with the pivoted hand lever 12, which is rigidly connected within the housing 13 with a drive crank 20 ( Fig. 5 ).
  • the hand lever 12 in the connected to the drive crank 20 end portion has a flattening in the region of which the hand lever 12 via a connecting pin 21 and a pivot pin 22 fixedly connected to two on both sides of the flattened plate-shaped drive crank plates 23, 24 connected , which together form the drive crank 20.
  • the pivot pin 22 is pivotally mounted in the projecting from the drive crank plates 23, 24 end portions in the half-shells 14, 15 of the housing 13, so that the hand lever 12 with the drive crank 20 is pivotable about a predetermined by the pivot pin 22 pivot axis.
  • the other spring base of the tension spring 26 is supported under prestress on a bolt 27 which is mounted endwise in the half shells 14, 15 of the housing 13.
  • the spring bias of the tension spring 26 causes the hand lever 12 in Fig. 5 is applied with a torque counterclockwise, so that the hand lever 12 is acted upon by the hand lever 11 away.
  • Hand lever 12 and drive crank 20 together form a lever, wherein hand lever 12 on the one hand and drive crank 20 are arranged on opposite sides of the pivot pin 22 formed with the pivot bearing.
  • the drive crank 20 is held by the drive crank plates 23, 24, a pivot pin 28.
  • a toothed plunger 29 is pivotally mounted between the drive crank plates 23, 24.
  • the pivot axis of the toothed ram 29 is in this case oriented parallel to the predetermined by the pivot pin 22 pivot axis.
  • the toothed ram 29 extends from the pivot pin 28 at the front, wherein the toothed ram 29 is acted upon by a spring element, here a via a housing-fixed pin 30 supported spiral leg spring 31, upwards.
  • the toothed ram 29 has a toothed segment 32 in its end region facing away from the pivot pin 28.
  • the toothed segment 32 interacts with a guide slide 33, which is displaceably guided in the direction of the mounting axis 34 with respect to the housing 13.
  • the guide carriage 33 has on its underside a rack-like toothing 34, whose longitudinal extension in the direction of the mounting axis 34 corresponds at least to the desired assembly stroke of the solar connector assembly tool 8.
  • the toothed segment 32 engages as a result of the loading by the spiral leg spring 31 in the toothing 35 a.
  • the tooth contours of the toothed segment 32 and the toothing 35 are selected such that the guide carriage 33 manually in Fig.
  • a pawl 37 via a pivot pin 38 is pivotally mounted relative to the housing 13.
  • spring element here a spiral leg spring 39
  • the pawl 37 with a toothed segment 40 of the same against the teeth 35 is applied.
  • the toothed ram 29 and the pawl 37 are in this case offset in the direction of the mounting axis 34, but arranged with a certain overlap, while these are offset transversely to the mounting axis and transversely to the longitudinal center plane.
  • the pawl 37 has an actuating pin 31, which passes through a guide slot 42 in the half shell 15 of the housing 13.
  • the pawl 37 in the in Fig. 5 shown upper end position, in which caused by the spiral leg spring 39, the toothed segment 40 can enter into operative connection with the toothing 35 in order to secure the once reached axial position of the guide carriage 33. If, however, the actuating pin 41 is pressed manually outside the housing 13 down, the toothed segment 40 of the pawl 37 is excluded Engagement with the toothing 35, whereby the securing effect of Zwangsgesperres 36 can be canceled.
  • the toothed plunger 49 is also driven downwards by the pawl 37 when the actuating pin 41 is manually actuated downwards, so that the toothed segment 32 of the toothed plunger 29 is also disengaged from the toothing 35.
  • a spring 44 which pulls the guide carriage 33 against the mounting direction 97 to the rear, when both the toothed segment 32 and the toothed segment 40 is out of engagement with the toothing 35.
  • the movement unit 17, which can also be designed as a holding, drive and / or guide unit, is formed with the guide carriage 33.
  • the guide carriage 33 has in the mounting direction in the rear end region 97 has a U-shaped cross section, the base leg of a base plate 45 and the side legs of two parallel side plates 46, 47 are formed. While the side plate 46 is formed continuously over the entire length of the guide carriage 33, the side plate 47 ends approximately centrally, so that in the front end region of the guide carriage 33 has only an L-shaped cross section.
  • the base plate 45 is equipped with a suitable contour 48, which is adapted to the outer contour of the plug housing 9.
  • Fig. 6 shows a side view of the guide slide 33 shown here transparent with a holding body 49 disposed therein.
  • the holding body 49 is rotatably connected to a transversely extending to the mounting axis 34 pivot pin 50 which by aligned through holes 51, 52 of the side plates 46, 47 and parallel to the mounting axis 34 oriented guide slots 53, 54 passes through the housing 13 and in the end regions rotatably connected with wing nuts 55, 56 is connected ( Fig. 7 ).
  • Fig. 2 and 14 is the holding body 49 in a first operating position, in which the holding body 49 can hold a plug housing 9 with a first geometry.
  • This holding can consist in that the plug housing 9 rests against an end face 57 of the holding body 49 and is supported.
  • the end face 57 is suitably contoured to allow the holding of the plug housing 9, has a recess into which the plug housing 9 enters or the holding body 49 is "encompassed" by a sleeve-like plug housing 9.
  • the pivot pin 50 is eccentrically arranged in the holding body 49 such that the distance 59 of the end face 57 of the pivot axis of the pivot pin 50 is greater than the distance 60 of the pivot axis of the pivot pin 50 from the end face 58.
  • the difference of the distances 59, 60 correspond to the length of the extension 61, by which the male connector housing 9 is longer than the female connector housing 9. It is possible that the holding body 49 with its underside in the two operating positions on the base plate 45th is supported. Under certain circumstances, an additional backup of the operating positions of the holding body 49, for example by a locking or locking device. For this purpose, transversely to the mounting axis 34 in the holding body 49 (or in a side plate 46, 47), a locking element elastically supported, which engages in the operating positions in a corresponding recess of the side plate 46, 47 (or the holding body 49).
  • the change in the operating position of the holding body 49 can be caused by a rotation of the wing nuts 55, 56.
  • the pivot pin 50 has, together with the holding body 49 and the guide carriage 33 in the direction of the mounting axis 34 and by the guide slots 53, 54 predetermined (further) degree of freedom.
  • a manual loading of the wing nuts 55, 56 in mounting direction 97 causes pushed as a unit of the guide carriage 33 with holding body 49 and the supported on the holding body 49 plug housing 9 in the mounting direction 97 to the front be, with the toothed segments 40, 32 move ratchet-like along the teeth 35.
  • the fixing unit 19 is arranged in the front end region of the "run" of the solar connector assembly tool 8 and serves to position and hold the pre-assembled assembly 7.
  • the fixing unit 19 is shown in different disassembly stages in particular in the Fig. 10 to 13 and 15, 16 and 20.
  • the fixing unit 19 is formed with a drive body 62, which is here plate-shaped, has only one degree of freedom parallel to the mounting axis 34 and is guided relative to a guide carriage 93. Via a spring element 63 of the guide carriage 93 is biased against the assembly direction 97 to the rear under bias against a stop 64 of the housing 13.
  • An actuator 65 here an operating wheel 66, transverse to the mounting axis 34 by applying an actuating force 67 in the direction of in Fig. 15 shown dissolved position to be actuated while the actuator 65 due to a spring without applying the actuating force 67 in the in Fig. 16 shown fixing position returns. With the movement of the actuating member 65 between the two mentioned positions, a groove body 68 is moved.
  • the groove body 68 has on its underside pointing to the drive body 62 a slot or a long groove 69, whose or its longitudinal axis both relative to the mounting axis 34 and with respect to the actuation direction of the actuating member 65 is inclined.
  • a sliding block or pin 70 engages a sliding block or pin 70, which extends from the drive body 62 upwards.
  • a drive connection stage 71 is formed, by means of which, in view of the inclined orientation of the slot 69, a movement of the groove body 68, caused by the actuation of the actuator 65, is converted transversely to the mounting axis 34 in a movement of the drive body 62 coaxial to the mounting axis 34.
  • the drive body 62 has two V-shaped elongated holes 72, 73, which extend symmetrically on both sides of the mounting axis 34.
  • the longitudinal axis of the elongated holes 72, 73 is both inclined relative to the mounting axis 34 and to the actuating direction of the actuator. Transverse to the mounting axis 34 are compared to the guide carriage two jaws 74, 75 out, which in particular in Fig. 11 can be seen.
  • the jaws 74, 75 each have V-shaped clamping surfaces 76, 77 which together in cross-section parallelogram are arranged and a clamped in the jaws 74, 75 cable 2 clamp over the circumference, wherein the size of the parallelogram is dependent on the distance of the jaws 74, 75 from each other and thus of the diameter of the cable 2.
  • the jaws 74, 75 are in Direction of the mounting axis 34 offset from each other, so that they are guided past each other laterally.
  • the jaws 74, 75 each have on the bottom downwardly extending sliding blocks or pins 78, 79, with which they engage in the slots 72, 73 of the drive body 62.
  • a further drive connection stage 80 is formed, which is a movement of the drive body 62 in the direction of the mounting axis 34, which is caused by an actuation of the actuator 65 using the drive connection stage 71 converts into a movement of the jaws 74, 75 transversely to the mounting axis 34, namely a movement of the jaws 74, 75 toward or away from each other.
  • the jaws 74, 75 acted upon by springs 81, 82 which are supported on the housing 13 to each other.
  • opening of the clamping jaws 74, 75 can take place such that a cable 2 is inserted into the fixing unit 19 from above.
  • the elimination of the actuating force 67 causes the operating position of the fixing unit 19 of Fig. 15 in Fig. 16 changed, which as a result of the springs 81, 82 and possibly another spring 83 which acts on the groove body 68 or the actuator 65, the jaws 74, 75 are closed until the clamping surfaces 76, 77 to the outer surface of the cable 2 to the plant come and pinch this and fix it.
  • the axial position of the assembly formed with the cable 2 7 is selected such that the seal 5 is in a predetermined axial position, which in particular rests against an end face of the guide carriage 93.
  • This inserted into the solar connector assembly tool 8 state of the assembly 7 is, for example, in Fig. 17 shown. In this position, the plug housing 9 on the one hand and the assembly 7 on the other hand are arranged coaxially with each other.
  • the checking device 18 is arranged between the moving unit 17 and the fixing unit 19.
  • the test device 18 is formed with a test specimen 84.
  • the test body 84 has an actuating button 85 and a hereby rigidly connected actuating plunger 86, which extends through a leading bore 87 of the half-shell 14 of the housing 13 therethrough.
  • a spring 88 which extends for the illustrated embodiment, outside of the housing 13 around the actuating plunger 86 around and caught and biased between the housing 13 and the operating knob is, the test piece 84 is applied without manual application of the actuating knob 85 to the outside. Manually, the test piece 84 can be pressed transversely to the mounting axis 34 inwardly into the housing 13.
  • the test body 84 is not rotated about its actuating axis.
  • the test device 18 is in the in Fig. 8 and Fig. 17 shown rest position.
  • the actuating tappet 86 is formed in a rough approximation in the form of a horizontal U, so that it forms an open-edged recess 89, which is bounded by webs 90, 91.
  • the plug 6 is formed out of round, namely flattened, in particular as a result of the crimping process in the axial region where it interacts with the test body 84.
  • the plug 6 can enter the open-edged recess 89 as a result of its flattening, thus achieving a test position. If, however, the plug 6 is rotated relative to this correct orientation about the mounting axis 34, the plug 6 can not enter the open-edged recess 89, but rather collides with the recess 89 limiting webs 90, 91 of the actuating plunger 86.
  • the described fixing unit 19 is fixed in the direction of the mounting axis 34.
  • the fixing unit is formed with a guide carriage 93, on which in the direction of the mounting axis 34 slidably the drive body 62 is mounted and the other explained components of the fixing unit are supported.
  • the guide carriage 93 is pressed counter to the mounting direction 97 of the movement unit 17 by the prestressed spring element 63 against the stop 64. If a force is applied to the guide carriage 93 in the mounting direction 97, which is greater than the biasing force of the spring element 63, the guide carriage 93 can detach from the stop 64, so that the guide carriage 93 (and herewith the other components the fixing unit 19) in the mounting direction 97 can move.
  • a coupling rod 94 passes between the actuator 65 and groove member 68 through a slot 95 of the half shell 15 of the housing 13, wherein the length of the elongated hole 95 at least the permissible movement of the guide carriage 93 corresponds.
  • the mounting movement may consist in that the plug housing 9 held by the movement unit 17 is pushed onto the assembly 7 held in the fixing unit 19. It is within the scope of the invention but quite possible that a fixing unit holds the connector housing 9, while a moving unit einschiebt the assembly held thereon 7 in the connector housing 9. Accordingly possible is the use of a drive mechanism by means of which a mounting or retraction takes place. For example, for a pulling movement instead of a pressure-loaded actuating tappet 86, an actuating tension element with associated drive mechanism can be used. Preferably, however, no pulling takes place through the plug housing 9, as is the case for the initially described prior art.
  • the wing nuts 55, 56 represent an embodiment for the formation of an actuating member 102, by means of which both the idle stroke of the guide carriage 33 can be generated as well as the rotation of the holding body 49th
  • a spring element is formed with a plurality of partial spring elements.
  • the biasing force for the guide carriage 93 of the fixing unit 19 for the illustrated embodiments is generated with a plurality of parallel-acting part spring elements.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP12170865.5A 2012-06-05 2012-06-05 Outil de montage de connecteur solaire Withdrawn EP2672583A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP12170865.5A EP2672583A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP12170865.5A EP2672583A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

Publications (1)

Publication Number Publication Date
EP2672583A1 true EP2672583A1 (fr) 2013-12-11

Family

ID=46318907

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12170865.5A Withdrawn EP2672583A1 (fr) 2012-06-05 2012-06-05 Outil de montage de connecteur solaire

Country Status (1)

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EP (1) EP2672583A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2995424A1 (fr) 2014-09-11 2016-03-16 Wezag GmbH Werkzeugfabrik Pince
DE202014011110U1 (de) 2014-09-11 2017-11-29 Wezag Gmbh Werkzeugfabrik Handzange

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5038461A (en) * 1989-08-31 1991-08-13 Societe Nationale Industrielle Et Aerospatiale Device and system for crimping connecting elements on electric conductors

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5038461A (en) * 1989-08-31 1991-08-13 Societe Nationale Industrielle Et Aerospatiale Device and system for crimping connecting elements on electric conductors

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
"Betriebsanleitung Solarkit Universal MC", 1 August 2011 (2011-08-01), XP055039947, Retrieved from the Internet <URL:http://www.tritec-energy.com/images/content/D_174_Rennsteig_UniversalKit_INST_des.pdf> [retrieved on 20121003] *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2995424A1 (fr) 2014-09-11 2016-03-16 Wezag GmbH Werkzeugfabrik Pince
DE202014011110U1 (de) 2014-09-11 2017-11-29 Wezag Gmbh Werkzeugfabrik Handzange
US9864948B2 (en) 2014-09-11 2018-01-09 Wezag Gmbh Werkzeugfabrik Hand pliers

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