EP2568156A1 - Kraftstoffeinspritzsystem für einen Verbrennungsmotor, Verfahren zum Einspritzen von Kraftstoff und Verbrennungsmotor - Google Patents
Kraftstoffeinspritzsystem für einen Verbrennungsmotor, Verfahren zum Einspritzen von Kraftstoff und Verbrennungsmotor Download PDFInfo
- Publication number
- EP2568156A1 EP2568156A1 EP12179866A EP12179866A EP2568156A1 EP 2568156 A1 EP2568156 A1 EP 2568156A1 EP 12179866 A EP12179866 A EP 12179866A EP 12179866 A EP12179866 A EP 12179866A EP 2568156 A1 EP2568156 A1 EP 2568156A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- fuel
- injection system
- amplifier
- fuel injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
- F02M63/0265—Pumps feeding common rails
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/02—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
- F02M59/10—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
- F02M59/105—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive hydraulic drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/02—Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
- F02M63/0225—Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
- F02M63/0265—Pumps feeding common rails
- F02M63/027—More than one high pressure pump feeding a single common rail
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/31—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements
- F02M2200/315—Fuel-injection apparatus having hydraulic pressure fluctuations damping elements for damping fuel pressure fluctuations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
Definitions
- the invention relates to a fuel injection system for injecting a fuel into a cylinder of a reciprocating combustion engine, a method for injecting a fuel, as well as an internal combustion engine, in particular two-stroke large diesel engine in accordance with the pre-characterising part of the respective independent claims.
- the fuel is injected only in a narrow range of crank angle degrees of the whole working cycle.
- the fuel injection has to be accurately controlled to have the correct start of injection and the correct duration in order to properly control for example the power, the maximum cylinder pressure, and in particular the emission of noxious substances. More strict emission requirements are increasing the need to have more flexible fuel injection systems with more accurate control.
- Common rail fuel injection systems are typically used on diesel engines today.
- a well known fuel injection system 1' as exemplarily shown by Fig. 1a and Fig. 1b
- a directly engine driven high pressure fuel oil pump 6' delivering fuel 2' to a fuel common rail volume 10', the so called common rail 10'.
- the fuel delivery to the rail 10' is typically controlled by throttling the fuel inlet to the pump 6' based on the feedback from a pressure sensor in the common rail 10'.
- the fuel oil pump 6' typically works with several oscillating plungers pumping fuel 2' to the fuel oil rail 10'.
- the pump 6' has a roller 600' following a cam 601', giving the plunger an oscillating movement.
- the pump 6' has a filling stroke, the downwards stroke when new fuel 2' from the low pressure fuel system is filled into the fuel pump chamber and it has a delivery stroke, the upwards stroke, when the fuel 2' is pressed out into the high pressure common rail 10'.
- a non return valve 602' prevents fuel 2' to flow back from the high pressure system to the low pressure system during the return stroke, that is during the filling stroke of the plunger.
- the delivery for the different plungers is typically not phased with the injection events but the high pressure common rail volume 10' is sized large enough to prevent high pressure fluctuations to a certain, but not to a sufficient extent.
- the pump 6' is thus controlled purely based on rail pressure feedback and not based on feedback when the injection events into the different cylinders 3' of the combustion engine are happening.
- the injection into the cylinders itself is controlled by an electronic control unit CU' either with an injection control unit CU' at directly the fuel oil rail 10' or in the injector 4' itself.
- the fuel injectors 4' are typically connected to the common rail 10' by means of a high pressure pipe 5'.
- the start and the end of the fuel injection are typically controlled by a solenoid included with the injector 4'.
- the fuel 2' is stored in the rail volume 10' under a given high pressure PH', wherein the fuel rail volume 10' is designed to have a relatively large volume of fuel in order to not to have too high pressure drops during the injection events.
- the control of the fuel pumps 6' raising the pressure of the fuel 2' from a low pressure PL' to the high pressure PH' and delivering the fuel 2' to the common rail 10' under the high pressure PH' is typically based on the feedback from the rail pressure signal in order to keep the average high pressure PH' within a correct pressure range.
- the injection of the fuel 2' into the cylinders 3' is thereby controlled by an injector control unit CU', wherein the known injection system 1' according to Fig. 1b includes in addition to that presented by Fig. 1 a a volumetric injection control VIC' allowing a more accurate timing and dosage of the fuel injection compared to the more simple injection system 1' according to Fig. 1a .
- Fig. 1c showing the common rail pressure variations PH' given in bar in dependence from the crank angle ⁇ ' given in degrees as measured in a known fuel injection system 1' according to Fig. 1a or Fig. 1b , respectively, there are significant pressure drops in the common rail storage 10' during the injection of fuel 2' into the cylinders 3' since the control of the pump 6' cannot cope with the very high frequency pressure variations due to the injection events.
- the object of the invention is thus to suggest an improved fuel injection system in which the variations of the high pressure are significantly reduced compared with the known prior art systems, and wherein at the same time, the fuel injection can be controlled more accurate resulting in a reduced fuel consumption and in significantly reduced emissions of noxious substances.
- the invention thus relates to a fuel injection system for injecting a fuel into a cylinder of a reciprocating internal combustion engine, in particular two-stroke large diesel engine.
- Said fuel injection system includes a fuel injector comprising an injector control means for controlling the injection of the fuel into the cylinder.
- the fuel injector is fluidly connected by means of a high pressure pipe to an outlet of a pressure amplifier, and the pressure amplifier has an inlet for receiving the fuel being provided under a low inlet pressure and transforming the low inlet pressure of the fuel to a high outlet pressure being provided at the outlet of the pressure amplifier.
- the pressure amplifier is connected to and driven by a hydraulic servo oil being provided under an intermediate pressure which intermediate pressure is higher than the low inlet pressure and lower than the high outlet pressure.
- the common rail system has a smart control pressure amplifier driven by an hydraulic servo oil.
- the pressure amplifier is preferably electronically controlled in such a way that it is only pumping fuel to the injectors during the injection events.
- the pressure amplifier and the respective injector can be activated for example at the same time, leading to a small pressure drop at the beginning of the injection.
- the pressure amplifier can be activated just before the start of the injection in order to avoid pressure drops a the beginning of the injection.
- the fuel injection system according to the present invention does not compulsory require a large high pressure common rail storage as known from the prior art and as exemplarily displayed by Fig. 1a or Fig. 1b , respectively.
- the high pressure fuel is provided just and only during a relatively small time range in which the injection occurs.
- no storage of a relatively large reservoir of high pressure fuel is required, resulting in an injection system which is of very simple construction, which is less expensive, and which needs less maintenance and being more reliable in operation.
- a common rail storage for high pressure fuel may be present in an injection system according to the invention in order to further reduce the pressure drops in the high pressure fuel line to an absolute minimum.
- the pressure amplifiers can also be more than one pressure amplifier feeding the system as for example shown in Fig. 2b .
- the pressure amplifiers can made smaller and, thus, less expensive.
- At low engine loads for example, when less fuel is needed it is possible to operate only with one pressure amplifier, and at increased engine load more pressure amplifiers can additionally be switched on to deliver more fuel.
- the overall efficiency of the system will be increased by this since only the amount of fuel needed to deliver to the system is compressed.
- the activation of the different pressure amplifiers can be done either at the same time for all amplifiers or at different time for different amplifiers to get a different pressure increase rate during the injection.
- the different pressure amplifiers can either be identical or they may have a different design either different size or slightly different pressure amplifying ratio. This gives more freedom for different injection rate shapes.
- the correct start and end of the fuel injection into the cylinder of the combustion engine and also the correct duration can be most accurately controlled so that a proper control for example of the power, the control of a maximum cylinder pressure, and in particular the control and reduction of the emission of noxious substances is firstly properly ensured by the present invention.
- the hydraulic servo oil is provided under the intermediate pressure in a hydraulic supply volume being fluidly connected to the pressure amplifier by a hydraulic driving pipe.
- the pressure amplifier includes a pressure amplifier piston for transforming the low inlet pressure to the high outlet pressure, wherein the pressure amplifier in practice may include a hydraulic control means for actuating and controlling the pressure amplifier piston.
- a plurality of pressure amplifiers may be provided, wherein the hydraulic supply volume is preferably a hydraulic common rail volume, most preferably being connected to all pressure amplifiers being present in the fuel injection system and providing the hydraulic servo oil to all pressure amplifiers being present in the fuel injection system.
- a fuel common rail volume may be provided between the fuel injector and the outlet of the pressure amplifier in order to reduce pressure drops in the high pressure pipe to an absolute minimum.
- the injector control means and / or the pressure amplifier is electronically controllable, in particular independently electronically controllable in order to ensure a maximum of flexibility regarding the injection of the fuel into the cylinder of the combustion engine.
- the present invention relates furthermore to a method for injecting a fuel into a cylinder of a reciprocating internal combustion engine, in particular two-stroke large diesel engine.
- the fuel is injected into the cylinder by means of a fuel injection system including a fuel injector comprising an injector control means for controlling the injection of the fuel into the cylinder.
- the fuel injector is fluidly connected by means of a high pressure pipe to an outlet of a pressure amplifier, the pressure amplifier having an inlet for receiving the fuel being provided under a low inlet pressure and transforming the low inlet pressure of the fuel to a high outlet pressure and providing the high outlet pressure at the outlet of the pressure amplifier.
- the pressure amplifier is connected to and driven by a hydraulic servo oil being provided under an intermediate pressure wherein the intermediate pressure is chosen higher than the low inlet pressure and lower than the high outlet pressure.
- the low inlet pressure is transformed to the high outlet pressure by means of a pressure amplifier piston, wherein the pressure amplifier piston is preferably actuated and controlled by a hydraulic control means.
- a plurality of pressure amplifiers is provided, wherein in particular a hydraulic supply volume is provided and designed as a hydraulic common rail volume, being connected to and providing the hydraulic servo oil to all pressure amplifiers being present in the fuel injection system used for working the method of the invention.
- the injector control means and / or the pressure amplifier is electronically controlled, preferably independently electronically controlled, wherein the pressure amplifier and the fuel injector are activated at the same time and / or wherein the pressure amplifier is activated before the fuel injector is started.
- At least one pressure amplifier of the fuel injection system may be deactivated in order to reduce the fuel consumption.
- the number of pressure amplifiers being in operation may be increased successively, respectively.
- the invention is related to an internal combustion engine, in particular to a two-stroke large diesel engine comprising a fuel injection system as described and / or being operated using a method in accordance with the present invention.
- Fig. 1a , Fig1b , and Fig. 1c show examples known from the prior art which have been discussed above in great detail, already, and thus, do not need any further consideration.
- Fig. 2a and Fig. 2b two special embodiments of fuel injection systems 1 for an internal combustion engine are displayed, wherein the fuel injection system 1 according to Fig. 2 has a plurality of pressure amplifiers 6 of which, for reasons of clarity, two pressure amplifiers 6 are shown, only.
- the fuel injection system 1 for injecting a fuel 2 into a cylinder 3 of a reciprocating internal combustion engine which is in the present examples of Fig. 2a and Fig. 2b a two-stroke large diesel engine for a vessel, includes a fuel injector 4 comprising an injector control means 41 for controlling the injection of the fuel 2 into the cylinder 3.
- the fuel injector 4 is fluidly connected by means of a high pressure pipe 5 to an outlet 62 of a pressure amplifier 6.
- the pressure amplifier 6 has an inlet 61 for receiving the fuel 2 being provided under a low inlet pressure PL and increases the low inlet pressure PL of the fuel 2 to a high outlet pressure PH being provided at the outlet 62 of the pressure amplifier 6.
- the pressure amplifier 6 is connected to and driven by a hydraulic servo oil 7 being provided under an intermediate pressure PI being higher than the low inlet pressure PL and lower than the high outlet pressure PH.
- the hydraulic servo oil 7 is provided under the intermediate pressure PI in a hydraulic supply volume 8, 81 which is fluidly connected to the pressure amplifier 6 by a hydraulic driving pipe 9.
- the pressure amplifier 6 as such includes a pressure amplifier piston 63 for transforming the low inlet pressure PL to the high outlet pressure PH in a per se known manner.
- the pressure amplifier 6 includes a hydraulic control means 64 for actuating and controlling the pressure amplifier piston 63, wherein the control means 64 is connected to and supplied from the hydraulic supply volume 8, 81 with the hydraulic servo oil 7.
- a plurality of pressure amplifiers 6 is provided of which for reasons of clarity of the drawing two pressure amplifiers 6 are shown, only.
- the hydraulic supply volume 8, 81 according to Fig. 2a and Fig. 2b respectively, is a hydraulic common rail volume 81, which is in the embodiment according to Fig. 2b connected to all pressure amplifiers 6 being present in the fuel injection system 1 and, thus, providing the hydraulic servo oil 7 to all pressure amplifiers 6 being present in the fuel injection system 1 at the same time.
- a fuel common rail volume 10 is provided between the fuel injector 4 and the outlet 62 of the pressure amplifier 6, which is not necessarily compulsory.
- the injector control means 41 as well as the pressure amplifier 4 is electronically controllable, preferably independently electronically controllable by an electronic control means not explicitly shown in Fig. 2a or Fig. 2b .
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12179866.4A EP2568156B1 (de) | 2011-09-08 | 2012-08-09 | Kraftstoffeinspritzsystem für einen Verbrennungsmotor, Verfahren zum Einspritzen von Kraftstoff und Verbrennungsmotor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11180496 | 2011-09-08 | ||
EP12179866.4A EP2568156B1 (de) | 2011-09-08 | 2012-08-09 | Kraftstoffeinspritzsystem für einen Verbrennungsmotor, Verfahren zum Einspritzen von Kraftstoff und Verbrennungsmotor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2568156A1 true EP2568156A1 (de) | 2013-03-13 |
EP2568156B1 EP2568156B1 (de) | 2015-08-05 |
Family
ID=46603818
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12179866.4A Not-in-force EP2568156B1 (de) | 2011-09-08 | 2012-08-09 | Kraftstoffeinspritzsystem für einen Verbrennungsmotor, Verfahren zum Einspritzen von Kraftstoff und Verbrennungsmotor |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2568156B1 (de) |
JP (1) | JP2013057313A (de) |
KR (1) | KR20130027996A (de) |
CN (1) | CN102996260A (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104819083A (zh) * | 2015-04-27 | 2015-08-05 | 江苏海事职业技术学院 | 大型低速二冲程柴油机用高压共轨燃油喷射控制系统 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60162021A (ja) * | 1984-01-31 | 1985-08-23 | Kawasaki Heavy Ind Ltd | 内燃機関の燃料噴射制御装置 |
DE19939421A1 (de) * | 1999-08-20 | 2001-03-01 | Bosch Gmbh Robert | Kombiniertes hub-/druckgesteuertes Kraftstoffeinspritzverfahren und -system für eine Brennkraftmaschine |
WO2002073024A1 (de) * | 2001-03-14 | 2002-09-19 | Robert Bosch Gmbh | Kraftstoffeinspritzeinrichtung |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4341932A1 (de) * | 1993-12-09 | 1995-06-14 | Bosch Gmbh Robert | Kraftstoffeinspritzpumpe für Brennkraftmaschinen |
CN202148954U (zh) * | 2011-06-30 | 2012-02-22 | 徐玉国 | 柴油机燃油高压定压喷射系统 |
-
2012
- 2012-08-03 KR KR1020120085414A patent/KR20130027996A/ko not_active Application Discontinuation
- 2012-08-09 EP EP12179866.4A patent/EP2568156B1/de not_active Not-in-force
- 2012-08-29 JP JP2012189110A patent/JP2013057313A/ja not_active Abandoned
- 2012-09-06 CN CN2012103274907A patent/CN102996260A/zh active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60162021A (ja) * | 1984-01-31 | 1985-08-23 | Kawasaki Heavy Ind Ltd | 内燃機関の燃料噴射制御装置 |
DE19939421A1 (de) * | 1999-08-20 | 2001-03-01 | Bosch Gmbh Robert | Kombiniertes hub-/druckgesteuertes Kraftstoffeinspritzverfahren und -system für eine Brennkraftmaschine |
WO2002073024A1 (de) * | 2001-03-14 | 2002-09-19 | Robert Bosch Gmbh | Kraftstoffeinspritzeinrichtung |
Also Published As
Publication number | Publication date |
---|---|
EP2568156B1 (de) | 2015-08-05 |
JP2013057313A (ja) | 2013-03-28 |
CN102996260A (zh) | 2013-03-27 |
KR20130027996A (ko) | 2013-03-18 |
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