EP2505533A1 - Device and method for delivering printed products from a saddle-shaped support - Google Patents
Device and method for delivering printed products from a saddle-shaped support Download PDFInfo
- Publication number
- EP2505533A1 EP2505533A1 EP12161227A EP12161227A EP2505533A1 EP 2505533 A1 EP2505533 A1 EP 2505533A1 EP 12161227 A EP12161227 A EP 12161227A EP 12161227 A EP12161227 A EP 12161227A EP 2505533 A1 EP2505533 A1 EP 2505533A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- saddle
- discs
- shaped support
- delivery area
- conveying direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 230000001419 dependent effect Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 description 12
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 210000001364 upper extremity Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/12—Revolving grippers, e.g. mounted on arms, frames or cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C1/00—Collating or gathering sheets combined with processes for permanently attaching together sheets or signatures or for interposing inserts
- B42C1/12—Machines for both collating or gathering and permanently attaching together the sheets or signatures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/32—Saddle-like members over which partially-unfolded sheets or signatures are fed to signature-gathering, stitching, or like machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/30—Orientation, displacement, position of the handled material
- B65H2301/32—Orientation of handled material
- B65H2301/322—Riding over one elongated or saddle-like member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
- B65H2301/44714—Grippers, e.g. moved in paths enclosing an area carried by rotating members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4479—Saddle conveyor with saddle member extending in transport direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/11—Details of cross-section or profile
- B65H2404/111—Details of cross-section or profile shape
- B65H2404/1118—Details of cross-section or profile shape with at least a relief portion on the periphery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/50—Gripping means
- B65H2405/54—Rotary gripping arms, i.e. integrated in a rotary element as for instance a cylinder, a disk or a turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1932—Signatures, folded printed matter, newspapers or parts thereof and books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/48—Bookbinding
Definitions
- the invention relates to a device and a method for laying out printed products from a saddle-shaped, a ridge-bearing support on which the printed products are initially supplied astride means of conveying elements in a conveying direction a display area of the saddle-shaped pad and finally removed by means of at least one gripping element from the display area , wherein at least in the delivery area two support parts of the saddle-shaped support spaced from one another and between them forming a gap extending in the conveying direction are arranged.
- saddle stitchers Such devices and methods are known and are usually realized in saddle stitchers. These are machines in which folded sheets are deposited successively on a saddle-shaped support by means of several feeders, assembled into printed products and stapled. The printed products are subsequently transferred to a device for further processing, for example a cutting device. The transport of the sheet is done at the saddle stitcher, at least in the region of its stapling device often with a two individual, spaced from each other and mutually parallel collecting chains existing, so-called double collection chain. In saddle stitchers equipped with such a double-collection chain, the printed product is tacked in the area of a free space between the two chains. On the double collection chain designed as a carrier conveyor elements are arranged, which transport the astride resting on the saddle-shaped pad sheet or printed products through the saddle stitcher.
- solutions are known in which instead of a double collection chain, only a single, carrying the conveying elements collecting chain is used, which arranged together with a substantially parallel thereto Pad part forms the saddle-shaped pad.
- solutions are also known in which the saddle-shaped support is formed by two mutually parallel support parts, while the printed products are transported by means of arranged outside of the saddle-shaped support conveyor elements on the saddle-shaped support. Irrespective of the design of the saddle-shaped support, the printed sheets or printed products should be transported as gently as possible and designed for the respective further processing device, for which purpose a number of devices and methods have already been developed.
- the US2005 / 0225023 A1 relates to a device for transporting stapled printed products consisting of printed sheets.
- the device comprises a saddle-shaped support equipped with a ridge, on which the printed products are transported by carriers and a chain equipped with swords, active elements which, in a delivery area, enter into a gap of the saddle-shaped support, penetrating it from the bottom to the top ,
- the printed products are lifted over a ridge line extended into the delivery area, thus lifted off the saddle-shaped support and positioned for transfer to a rotating arm.
- the lifting is carried out to allow easier gripping of the printed products.
- the problem arises that the printed products must be taken by the gripping elements in the exact gap between two swords, so that no unwanted marks on the printed products are left. Consequently, the control of the device complicated because the pressure products on the saddle-shaped support transporting conveyor elements, the chain carrying the swords and the gripping elements must be synchronized very precisely for this purpose.
- the object of the invention is to show a cost-effective device and a corresponding method for the careful laying out of printed products from a saddle-shaped support.
- the device according to the invention has at least two slits of the delivery area, each rotatable about a spaced apart in the conveying direction, fixed rotation axis rotatable discs, which for the continuous lifting of the printed products from the delivery area of the saddle-shaped support during its rotation about the axis of rotation temporarily over one to in the display area extended ridge line of the saddle-shaped support are formed protruding.
- the discs are formed substantially equal in size and configured such that an uppermost peripheral point of each disc is formed by an equal distance beyond the extended to the display area ridge line of the saddle-shaped support austragbar.
- a distance between the axis of rotation and a respective uppermost peripheral point of the discs is dependent on the angle, wherein the discs are each formed substantially spirally at least in a peripheral region.
- the inventive device is used in particular in a saddle stitcher.
- the printed products in the delivery area are continuously lifted off the saddle-shaped support in the direction of the at least one gripper element by at least two slits that pass through the gap and are each provided with a stationary rotational axis spaced apart in the conveying direction.
- the device and the method provide the opportunity to gently lift the printed products from the saddle-shaped pad and thus prepare them for a corresponding removal.
- the inventive device allows a saving of some elements.
- the second chain with the associated elements such as the swords, no longer necessary.
- the cost of manufacturing and maintaining the device, and in particular the entire saddle stitcher is reduced.
- the Fig. 1 shows a perspective view of a device 1 for laying provided with a fold 2 printed products 3 from a saddle-shaped pad 4 of a saddle stitcher 5 to a further processing device 6.
- the saddle-shaped pad 4 has two spaced apart, arranged parallel to each other, designed as collecting chains support parts 4, 4b as well as a central between the support members 4a, 4b, this outstandingly arranged, the printed products 3 in the region of their fold 2 leading, resting stationary 7 on. Between the collecting chains runs a gap 8, in which the ridge 7 is arranged.
- a plurality of conveying elements 9 designed as drivers are fastened to the collecting chains, by means of which the printed products 3 are transported astride the ridge 7 and the saddle-shaped support 4 in a conveying direction 10 to a delivery area 11.
- a single collecting chain receiving the conveying elements 9 can be used, which forms the saddle-shaped support 4 and the gap 8 together with a support part arranged substantially parallel thereto.
- the saddle-shaped support 4 can also be formed by two support parts arranged parallel to one another, while the printed products are transported on the saddle-shaped support 4 by means of conveying elements 9 arranged outside the saddle-shaped support 4.
- the gap 8 is formed in this case between the support parts.
- Fig. 1 the front support part 4a is visible while the rear support part 4b is covered by the ridge 7 and by a printing product 3 consisting of at least one printed sheet 3 lying in the delivery area 11 on the saddle-shaped support 4. Also hidden are upper edges 12 of the saddle-shaped pad 4, which are indicated in the display area 11 with dashed lines. Stapled printed products 3 are usually lifted off the saddle-shaped delivery device with the device 1 and thus provided for forwarding to the further processing device 6. Of course, also unhewn print products can be used.
- the printed products 3 are transported at a speed in the conveying direction 10 by means of the conveying elements 9 fastened to the collecting chains, which speed corresponds to a speed 9c of the conveying elements 9 or the collecting chains.
- a back leg of a printed product 3 is partially hidden by the front leg and the support parts 4a, 4b.
- the leading the printed products 3 First 7 ends immediately upstream of the display area 11, wherein a running at the height of the ridge 7 ridge line 7a is extendable into the display area 11.
- the device 1 located in the delivery area 11 has two disks 14a, 14b arranged in the gap 8, arranged between the support parts 4a and 4b and passing through them, spaced apart from one another in the conveying direction 10, stationary rotation axis 13a, 13b.
- the discs 14a, 14b are formed during their rotation about the rotation axis 13a, 13b for continuous lifting of the printed products 3 of the saddle-shaped pad 4 temporarily beyond the extended to the display area 11 ridge line 7a of the saddle-shaped pad 4 protruding.
- the discs 14a, 14b in the conveying direction 10 are arranged one behind the other in such a way that a second, upstream disc 14a is followed by a second, upstream disc 14b, wherein these in the representation of Fig. 1 located in a hidden by the printed product 3 area of the gap 8 of the saddle-shaped pad 4.
- the discs 14a, 14b can also be arranged partially overlapping each other in the gap 8 by their axes of rotation 13a, 13b relative to the in Fig. 1 shown position offset in the conveying direction 10 to each other and the discs 14a, 14b so that laterally offset from one another.
- one of the discs 14a, 14b may be slotted and the other disc 14b, 14a may be engaged in the slot.
- the use of two discs 14a, 14b is preferred, but more than two discs may be used.
- an actuator 15 is provided for the rotary drive of the discs 14a, 14b about their axes of rotation 13a, 13b.
- Drive or shaft strands of the disks 14a, 14b are indicated by connecting lines between the respective rotational axis 13a, 13b and the actuator 15. Embodiments of such drives are known and will not be explained further here.
- the actuator 15 drives the disks 14a, 14b at a preferably constant and equal angular velocity 14c.
- each disc 14a, 14b is connected to a separate actuator, the discs 14a, 14b being driven at a preferably constant and substantially equal angular speed 14c.
- a "constant angular velocity” is understood to mean a temporally constant angular velocity 14c during normal operation of the device 1.
- the drive of the discs 14a, 14b by means of a drive, not shown, also a stapler of the saddle stitcher, also not shown.
- a controller 16 for adjusting the angular velocity 14c of the discs 14a, 14b is arranged, whose function is associated with Fig. 3 will be explained in more detail.
- Fig. 1 is also a part of the further processing device 6 is shown, which has a rotating at an angular velocity 17c 17 arm on which a gripper element 18 with two gripper fingers 18a for laying out the printed products 3 from the saddle-shaped pad 4 is arranged.
- the further processing device 6 and / or the arm 17 and / or the gripper element 18 can also be designed differently. Embodiments thereof are known to the person skilled in the art. For example, in the W02008 / 008301 A2 discloses an adjustable gripper assembly.
- the Fig. 2 to 4 show side views of the device 1 in three different snapshots. In these snapshots, the display area 11 of the saddle-shaped pad 4 is shown. Basically, in the entire application text in connection with "display area” or “laying out” the taking place by means of the device 1 lifting the printed products 3 of the saddle-shaped pad 4 and the output of the printed products 3 to the further processing device 6 understood.
- the orientation of the discs 14a, 14b may vary slightly from the actual orientation in a saddle-shaped pad 4, where a certain speed 9c of the conveyor elements 9 or the gathering chains and a certain angular velocity 14c of the discs 14a, 14b prevail.
- the illustrated orientation of the discs 14a, 14b is therefore chosen approximately and for explanatory purposes.
- the Fig. 2 shows a snapshot of the device 1 with an incoming in the delivery area 11 printed product 3.
- the discs 14a, 14b are substantially equal in size and configured such that a distance a1 between their axes of rotation 13a, 13b and a respective uppermost peripheral point 19 of the respective disc 14a 14b is angle-dependent.
- the discs 14a, 14b are formed in a preferred embodiment substantially spiral.
- the term "spiraling" is to be understood here as the discs 14a, 14b, at least in a peripheral region 20, have substantially the shape of a root spiral or an Archimedean spiral, each with a substantially circular circumference.
- the spiral radius can also originate from another growth function and increase from a minimum to a maximum spiral radius. As in the FIGS.
- the spiral of the discs 14a, 14b is not formed over 360 °, ie, it initially has a constant radius, which increases, for example, from an angle of about 120 ° helically.
- spiral disks 14a, 14b other, for. B. elliptical disks are used.
- the discs 14a, 14b are arranged at a fixed distance a2 between their axes of rotation 13a and 13b. Large format printed products are transported so far on the saddle-shaped pad 4, that the discs 14a, 14b attack to lift off approximately in the middle. If a printed product 3 with a fold 2 deviating from a parallel to the ridge line 7a of the saddle-shaped support 4 is to be transferred to the further processing device 6, this is achieved by adjusting the angular position of the disks 14a, 14b relative to one another by means of the control 16.
- the discs 14a, 14b can also be driven so that their angular position can be adjusted to the conveyor elements 9. In this way, with the discs 14a, 14b directly successively different thickness printed products and printed products with variable format lifted from the saddle-shaped pad 4 and thus be provided for takeover by the gripping fingers 18a of the gripping member 18.
- the device 1 is therefore also suitable for the further processing of printed products 3 produced by means of digital printing machines, which can have different thicknesses and / or formats from print product to print product.
- the minimum distance a2 is to be chosen such that the discs 14a, 14b do not interfere with each other during their rotation.
- the adjustability of the distance a2 between the axes of rotation 13a, 13b of the discs 14a, 14b has the advantage of ensuring increased flexibility with respect to the maximum supported format of the printed products 3, especially a height 21 of the printed products 3.
- the minimum height 21 is fixed by the smallest possible distance a2 between the axes of rotation 13a, 13b.
- the maximum height 21 of the printed products 3 can be achieved by displacing the axes of rotation 13a, 13b in opposite directions, i. by a displacement of the first rotation axis 13a in the conveying direction 10 and the second rotation axis 13b counter to the conveying direction 10 can be varied.
- discs 14a, 14b are preferably arranged interchangeably. In particular, they can be exchanged for discs of different shape and size.
- the discs 14a, 14b are aligned, in other words calibrated, that after the delivery of a printed product 3 in the delivery area 11 each located on the largest radius of the discs 14a, 14b, the uppermost point of circumference 19b of the discs 14a, 14b extended ridge line 7a of the saddle-shaped pad 4 at least temporarily surmounted at the same time with an equal distance a3 such that the printed product is lifted off the support parts 4a, 4b ( Fig. 4 ). Based on their shape and size, the discs 14a, 14b are positioned so that they move synchronously.
- the alignment of the discs 14a, 14b relative to each other can be done manually, for example.
- this can also be done automatically by the angular velocity 14c of each disc 14a, 14b is varied until one formed by the transition from a largest to a smallest radius of the disc 14a, 14b Nose 22 of each disc 14a, 14b has passed through a corresponding control point at the same time.
- the control points can be defined for example by the use of laser beams, which are interrupted at the same time and for an equal period of time by the retracting nose 22 of the respective disc 14a, 14b in a synchronous running of the discs 14a, 14b.
- the change in the angular velocities 14c of the disks 14a, 14b can be effected such that the controller 16, based on an evaluation of the data obtained via the interruption of the laser beams, drives the respective actuator 15 to correct the angular velocity 14c of the associated disk 14a, 14b.
- this calibration can also be made for intermediate calibration in idle of the conveying elements 9 and the collecting chains. Other known calibration methods can also be used.
- the printed product 3 moves further in the conveying direction 10, while the discs 14a, 14b rotate at the angular velocity 14c. Due to their spiral formation, the disks 14a, 14b do not protrude beyond the ridge-line 7a of the saddle-shaped support 4 extended into the delivery area 11 during transport of the printed products 3 in the conveying direction 10, since a peripheral area 20 'of the disks 14a equipped with "small" spiral radii is present , 14b in the region of the upper edges 12 of the saddle-shaped pad 4 is located.
- the printed product 3 is transported further unhindered by the conveying elements 9 of the collecting chains via the upstream disk 14b and thus reaches the disk 14a arranged downstream. Due to their further rotation has meanwhile the radius of the discs 14a, 14b increased in its actual top center point 19, preferably steadily increased.
- the radius of the disks 14a, 14b has reached such a value in a first, at this time highest, circumferential point 19a that the disks 14a, 14b have the printed product 3 with the first peripheral point 19a first touch, like this in Fig. 3 is shown for the first peripheral point 19a of the second disc 14b, and then continuously lift it from the delivery area 11 of the saddle-shaped pad 4.
- they may also have contact with the printed product 3 even before lifting.
- a web speed of the first top circumferential point 19a defined by the first contact of at least one of the disks 14a, 14b with the printed product 3 arriving in the delivery area 11 is selected such that in that the amount of a first web speed component 19d parallel to the conveying direction 10 of the conveying elements 9 and of the printed products 3 transported by them is substantially equal to the speed 9c of the conveying elements 9 of the collecting chains.
- the speed 9c of the conveying elements 9 can also deviate considerably from the web speed component 19d.
- the first, uppermost, circumference point 19a is in Fig. 3 shown with a black dot and its web speed component 19d with a horizontal arrow.
- the printed product 3 undergoes neither deceleration nor acceleration which, for example, leads to abrasion of the seam 2 on the disks 14a, 14b or of the printed product 3 on the conveyor elements 9 of the gathering chains could.
- the orbit velocity 23c of any circumferential point 23 is shown by an arrow to indicate the difference with the angular velocity 14c of the discs 14a, 14b to illustrate.
- the web speed 23c depends on the radius of the disk 14a, 14b at the respective peripheral point 23, ie, with the angular velocity 14c being constant, the web speed 23c increases with increasing radius of the disk 14a, 14b. Consequently, it can be achieved via this dependence that, with a variation of the angular velocity 14c and / or the shape of the discs 14a, 14b, the web speed component 19d at the first, uppermost circumferential point 19a corresponds to the speed 9c of the conveyor elements 9. It is noted that the term "component" is used in the context of the web speeds of the first, top, circumferential point 19a of the disks 14a, 14b for formal reasons to distinguish from the horizontal and vertical component web speed 23c of any peripheral point 23 to effect.
- the web speed component 19d actually corresponds to the total web speed in the first, highest circumferential point 19a.
- the term "component” therefore always refers in the present invention to the running in the conveying direction 10 speed component of the respective perimeter point.
- the angular velocity 14c of the discs 14a, 14b can be adjusted via the controller 16.
- the web speed component 19d can be synchronized indirectly with the speed 9c of the conveyor elements 9. This can be done in such a way that the controller 16 connected to the actuator 15 first determines the current angular velocity 14c of the discs 14a, 14b. From this, the expected web speed component 19d in the first, highest circumferential point 19a can be determined.
- the controller 16 can also be used with a not shown here Drive the conveying elements 9, ie the collecting chains to be connected in order to determine the required for synchronization, current speed 9c of the conveying elements 9.
- the angular velocity 14c of the discs 14a, 14b and / or the speed 9c conveying elements 9, ie the collecting chains can be determined during the ongoing operation of the device 1.
- the angular velocity 14c and / or the velocity 9c may also be programmed.
- a comparison of the thus determined web speed component 19d in the first, highest circumferential point 19a with the speed 9c of the conveyor elements or the gathering chains shows whether the angular velocity 14c of the disks 14a, 14b has to be changed in order to adjust the two speeds if required and within certain tolerances 9c and 19d to create.
- the adjustment can be done analogously to the manner described for the alignment of the discs 14a, 14b relative to each other.
- the printed product 3 has been gripped in the area of the lugs 22 by means of the gripper element 18 and its fold 2 is already above the highest possible position achievable with the device 1, ie above a second circumferential point located on the largest radius of the disks 14a, 14b 19b, from where the printed product 3 is removed by means of the gripper element 18 from the delivery area 11. This can be ensured that the printed product 3 on the one hand has been raised high enough to leave no marks on the removal and that on the other hand, not accidentally the discs 14a, 14b are clamped.
- the position of the second circumferential point 19b located at the largest radius of the discs 14a, 14b can be adjusted correspondingly to the angular velocity 14c of the discs 14a, 14b, which is preferably during the Operation of the device 1 takes place.
- the angular velocity 14 c when lifting the printed product 3 through the discs 14 a, 14 b according to the speed 9 c of the conveyor elements 9 must be low, but the discs 14 a, 14 b have no time for sufficient rotation to enter the proper position for receiving the next printed product 3 to come.
- the discs 14a, 14b cyclically accelerated for a short time and braked to lift the printed product 3 again.
- the web speed of the second circumferential point 19b of the disks 14a, 14b defined by the time of removal of the printed product 3 is represented by a web speed component 19e and selected such that the amount of the web speed component 19e parallel to the conveying direction 10 of the conveying elements 9 is substantially one in the conveying direction 10 the conveyor elements 9 extending speed component corresponds to 18d of the rotatable with an angular velocity gripper element 18.
- the printed product 3 describes a forward movement in the conveying direction 10 and at the same time, due to the increasing radius of the discs 14a, 14b, a lifting movement away from the saddle-shaped support 4.
- the printed product 3 experiences an acceleration.
- a final speed 3c of the printed product 3 at the time of removal by the gripping member 18 is determined by the radius of the discs 14a, 14b at the second peripheral point 19b.
- the radius increase of the discs 14a, 14b from the first circumferential point 19a to the second peripheral point 19b is advantageously chosen such that the radius associated with the second circumferential point 19b is the constant angular velocity 14c Slices 14 a, 14 b assumes such a value that the final speed 3 c of the printed product 3 is substantially equal to the speed component 18 d of the gripping member 18.
- a rotating gripping element 18 instead of a rotating gripping element 18, a plurality of rotating gripper elements or one or more suitable stationary gripping elements for the removal of the printed products 3 can be used.
- the slices 14a, 14b can be decelerated or stopped during the supply of a printed product 3 to the delivery area 11 of the saddle-shaped support 4 at a time when they do not hinder the transport of the printed product 3 in the conveying direction 10.
- the advantage of this option is that one or more printed products 3 instead of being lifted off the saddle-shaped support 4 and fed to the further processing device 6 can first be forwarded on the saddle-shaped support 4 in the conveying direction 10 and fed to another use. This can be particularly advantageous, for example, if individual printed products 3 are to be removed as samples for quality control.
- two different printing products 3 are to be removed as samples for quality control.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Discharge By Other Means (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung und ein Verfahren zum Auslegen von Druckprodukten aus einer sattelförmigen, einen First aufweisenden Auflage, auf der die Druckprodukte zunächst rittlings aufliegend mittels Förderelementen in einer Förderrichtung einem Auslagebereich der sattelförmigen Auflage zugeführt und schliesslich mittels zumindest eines Greifelements aus dem Auslagebereich entnommen werden, wobei zumindest im Auslagebereich zwei Auflageteile der sattelförmigen Auflage beabstandet zueinander und zwischen sich einen in Förderrichtung verlaufenden Spalt bildend angeordnet sind.The invention relates to a device and a method for laying out printed products from a saddle-shaped, a ridge-bearing support on which the printed products are initially supplied astride means of conveying elements in a conveying direction a display area of the saddle-shaped pad and finally removed by means of at least one gripping element from the display area , wherein at least in the delivery area two support parts of the saddle-shaped support spaced from one another and between them forming a gap extending in the conveying direction are arranged.
Derartige Vorrichtungen und Verfahren sind bekannt und werden zumeist in Sammelheftern realisiert. Dabei handelt es sich um Maschinen, bei denen gefalzte Druckbogen mittels mehrerer Anleger nacheinander auf einer sattelförmigen Auflage abgelegt, zu Druckprodukten zusammentragen und geheftet werden. Die Druckprodukte werden anschließend an eine Einrichtung zur Weiterverarbeitung, beispielsweise eine Schneidvorrichtung, übergeben. Der Transport der Druckbogen erfolgt beim Sammelhefter zumindest im Bereich seiner Heftvorrichtung häufig mit einer aus zwei einzelnen, beabstandet voneinander und parallel zueinander angeordneten Sammelketten bestehenden, sogenannten Doppelsammelkette. Bei mit einer solchen Doppelsammelkette ausgestatteten Sammelheftern wird das Druckprodukt im Bereich eines zwischen den beiden Ketten bestehenden Freiraums geheftet. An der Doppelsammelkette sind als Mitnehmer ausgebildete Förderelemente angeordnet, welche die rittlings auf der sattelförmigen Auflage aufliegenden Druckbogen bzw. Druckprodukte durch den Sammelhefter transportieren.Such devices and methods are known and are usually realized in saddle stitchers. These are machines in which folded sheets are deposited successively on a saddle-shaped support by means of several feeders, assembled into printed products and stapled. The printed products are subsequently transferred to a device for further processing, for example a cutting device. The transport of the sheet is done at the saddle stitcher, at least in the region of its stapling device often with a two individual, spaced from each other and mutually parallel collecting chains existing, so-called double collection chain. In saddle stitchers equipped with such a double-collection chain, the printed product is tacked in the area of a free space between the two chains. On the double collection chain designed as a carrier conveyor elements are arranged, which transport the astride resting on the saddle-shaped pad sheet or printed products through the saddle stitcher.
Weiterhin sind Lösungen bekannt, bei denen statt einer Doppelsammelkette lediglich eine einzige, die Förderelemente tragende Sammelkette Verwendung findet, welche gemeinsam mit einem im Wesentlichen parallel dazu angeordneten Auflagenteil die sattelförmige Auflage bildet. Schliesslich sind auch Lösungen bekannt, bei denen die sattelförmige Auflage durch zwei parallel zueinander angeordnete Auflagenteile gebildet wird, während die Druckprodukte mittels ausserhalb der sattelförmigen Auflage angeordneter Förderelemente auf der sattelförmigen Auflage transportiert werden. Unabhängig von der Ausbildung der sattelförmigen Auflage sollen die Druckbogen bzw. Druckprodukte so schonend wie möglich transportiert und zur jeweiligen Weiterverarbeitungseinrichtung ausgelegt werden, wozu bereits eine Reihe von Vorrichtungen und Verfahren entwickelt worden sind.Furthermore, solutions are known in which instead of a double collection chain, only a single, carrying the conveying elements collecting chain is used, which arranged together with a substantially parallel thereto Pad part forms the saddle-shaped pad. Finally, solutions are also known in which the saddle-shaped support is formed by two mutually parallel support parts, while the printed products are transported by means of arranged outside of the saddle-shaped support conveyor elements on the saddle-shaped support. Irrespective of the design of the saddle-shaped support, the printed sheets or printed products should be transported as gently as possible and designed for the respective further processing device, for which purpose a number of devices and methods have already been developed.
So offenbart die
Die
Daher besteht die Aufgabe der Erfindung darin, eine kostengünstige Vorrichtung und ein entsprechendes Verfahren zum schonenden Auslegen von Druckprodukten aus einer sattelförmigen Auflage aufzuzeigen.Therefore, the object of the invention is to show a cost-effective device and a corresponding method for the careful laying out of printed products from a saddle-shaped support.
Diese Aufgabe wird durch eine Vorrichtung und ein Verfahren zum Auslegen von Druckprodukten aus einer sattelförmigen Auflage gemäss den Merkmalen der unabhängigen Ansprüche gelöst.This object is achieved by a device and a method for laying out printed products from a saddle-shaped support according to the features of the independent claims.
Die erfindungsgemässe Vorrichtung weist zumindest zwei den Spalt des Auslagebereichs durchgreifbar ausgebildete, um jeweils eine in Förderrichtung beabstandet voneinander angeordnete, ortsfeste Drehachse rotierbare Scheiben auf, welche zum kontinuierlichen Abheben der Druckprodukte aus dem Auslagebereich der sattelförmigen Auflage während ihrer Rotation um die Drehachse zeitweise über eine bis in den Auslagebereich verlängerte Firstlinie der sattelförmigen Auflage hinausragbar ausgebildet sind.The device according to the invention has at least two slits of the delivery area, each rotatable about a spaced apart in the conveying direction, fixed rotation axis rotatable discs, which for the continuous lifting of the printed products from the delivery area of the saddle-shaped support during its rotation about the axis of rotation temporarily over one to in the display area extended ridge line of the saddle-shaped support are formed protruding.
In einer ersten Ausführungsform der Vorrichtung sind die Scheiben im Wesentlichen gleich gross ausgebildet und derart ausgestaltet, dass ein oberster Umfangspunkt jeder Scheibe um einen gleichen Abstand über die bis in den Auslagebereich verlängerte Firstlinie der sattelförmigen Auflage hinausragbar ausgebildet ist.In a first embodiment of the device, the discs are formed substantially equal in size and configured such that an uppermost peripheral point of each disc is formed by an equal distance beyond the extended to the display area ridge line of the saddle-shaped support austragbar.
In einer weiteren Ausführungsform der Vorrichtung ist ein Abstand zwischen der Drehachse und einem jeweils obersten Umfangspunkt der Scheiben winkelabhängig, wobei die Scheiben zumindest in einem Umfangsbereich jeweils im Wesentlichen spiralförmig ausgebildet sind.In a further embodiment of the device, a distance between the axis of rotation and a respective uppermost peripheral point of the discs is dependent on the angle, wherein the discs are each formed substantially spirally at least in a peripheral region.
Die erfindungsgemässe Vorrichtung kommt insbesondere in einem Sammelhefter zum Einsatz.The inventive device is used in particular in a saddle stitcher.
Beim erfindungsgemässen Verfahren werden die Druckprodukte im Auslagebereich jeweils durch mindestens zwei den Spalt durchgreifende, mit jeweils einer in Förderrichtung beabstandet zueinander angeordneten, ortsfesten Drehachse ausgestattete, rotierende Scheiben kontinuierlich von der sattelförmigen Auflage in Richtung des zumindest einen Greifelements abgehoben.In the method according to the invention, the printed products in the delivery area are continuously lifted off the saddle-shaped support in the direction of the at least one gripper element by at least two slits that pass through the gap and are each provided with a stationary rotational axis spaced apart in the conveying direction.
Die Vorrichtung und das Verfahren schaffen die Möglichkeit, die Druckprodukte schonend von der sattelförmigen Auflage abzuheben und sie damit für eine entsprechende Entnahme vorzubereiten.The device and the method provide the opportunity to gently lift the printed products from the saddle-shaped pad and thus prepare them for a corresponding removal.
Ausserdem erlaubt die erfindungsgemässe Vorrichtung eine Einsparung einiger Elemente. Bezug nehmend auf
Ausgewählte Ausführungsformen der Erfindung ergeben sich aus den abhängigen Ansprüchen und werden in der nachfolgenden Beschreibung mit Hilfe der im Folgenden beschriebenen Figuren und Beispiele detailliert erläutert. Dabei zeigen:
- Fig. 1
- eine perspektivische Ansicht einer erfindungsgemässen Vorrichtung,
- Fig. 2
- eine Seitenansicht einer erfindungsgemässen Vorrichtung in einer ersten Momentaufnahme, mit einem im Auslagebereich ankommenden Druckprodukt,
- Fig. 3
- eine Seitenansicht einer erfindungsgemässen Vorrichtung in einer zweiten Momentaufnahme, zum Zeitpunkt eines ersten Kontakts der Scheiben mit dem Druckprodukt, und
- Fig. 4
- eine Seitenansicht einer erfindungsgemässen Vorrichtung in einer dritten Momentaufnahmen. mit einem von den Scheiben angehobenen Druckprodukt, zum Zeitpunkt seiner Entnahme aus dem Auslagebereich.
- Fig. 1
- a perspective view of an inventive device,
- Fig. 2
- 3 shows a side view of a device according to the invention in a first snapshot, with a printed product arriving in the delivery area,
- Fig. 3
- a side view of an inventive device in a second snapshot, at the time of a first contact of the discs with the printed product, and
- Fig. 4
- a side view of an inventive device in a third snapshots. with a printed product lifted from the discs, at the time of its removal from the display area.
In den Figuren bezeichnen gleiche Bezugszeichen strukturell bzw. funktionell gleich wirkende Bauteile.In the figures, like reference numerals designate structurally or functionally equivalent components.
Die
Alternativ zu einer derartigen Doppelsammelkette kann lediglich eine einzige, die Förderelemente 9 aufnehmende Sammelkette verwendet werden, welche gemeinsam mit einem im Wesentlichen parallel dazu angeordneten Auflagenteil die sattelförmige Auflage 4 und den Spalt 8 bildet. Natürlich kann die sattelförmige Auflage 4 auch durch zwei parallel zueinander angeordnete Auflagenteile gebildet werden, während die Druckprodukte mittels ausserhalb der sattelförmigen Auflage 4 angeordneter Förderelemente 9 auf der sattelförmigen Auflage 4 transportiert werden. Der Spalt 8 ist in diesem Fall zwischen den Auflagenteilen ausgebildet.As an alternative to such a double collection chain, only a single collecting chain receiving the
In
Auf der sattelförmigen Auflage 4 werden die Druckprodukte 3 mittels der an den Sammelketten befestigten Förderelemente 9 mit einer Geschwindigkeit in Förderrichtung 10 transportiert, welche einer Geschwindigkeit 9c der Förderelemente 9 bzw. der Sammelketten entspricht. In
Der die Druckprodukte 3 führende First 7 endet unmittelbar stromauf des Auslagebereichs 11, wobei eine auf Höhe des Firsts 7 verlaufende Firstlinie 7a bis in den Auslagebereich 11 verlängerbar ist. Die im Auslagebereich 11 befindliche Vorrichtung 1 weist zwei im Spalt 8, zwischen den Auflageteilen 4a und 4b angeordnete und diesen durchgreifende, um jeweils eine in Förderrichtung 10 beabstandet voneinander angeordnete, ortsfeste Drehachse 13a, 13b rotierende Scheiben 14a, 14b auf. Die Scheiben 14a, 14b sind während ihrer Rotation um die Drehachse 13a, 13b zum kontinuierlichen Abheben der Druckprodukte 3 von der sattelförmigen Auflage 4 zeitweise über die bis in den Auslagebereich 11 verlängerte Firstlinie 7a der sattelförmige Auflage 4 hinausragend ausgebildet. Zudem sind die Scheiben 14a, 14b in Förderrichtung 10 derart hintereinander angeordnet, dass auf eine erste, stromab angeordnete Scheibe 14a eine zweite, stromauf angeordnete Scheibe 14b folgt, wobei sich diese in der Darstellung der
Für den rotativen Antrieb der Scheiben 14a, 14b um ihre Drehachsen 13a, 13b ist ein Aktor 15 vorgesehen. Antriebs- oder Wellenstränge der Scheiben 14a, 14b sind mit Verbindungslinien zwischen der jeweiligen Drehachse 13a, 13b und dem Aktor 15 angedeutet. Ausführungsformen solcher Antriebe sind bekannt und werden hier nicht weiter erläutert. Der Aktor 15 treibt die Scheiben 14a, 14b mit einer vorzugsweise konstanten und gleichen Winkelgeschwindigkeit 14c an. In einer anderen, hier nicht dargestellten Ausführungsform der Vorrichtung 1 ist jede Scheibe 14a, 14b mit einem separaten Aktor verbunden, wobei die Scheiben 14a, 14b mit einer vorzugsweise konstanten und im Wesentlichen gleichen Winkelgeschwindigkeit 14c angetrieben werden. Unter einer "konstanten Winkelgeschwindigkeit" wird hier eine zeitlich konstante Winkelgeschwindigkeit 14c beim bestimmungsgemässen Betrieb der Vorrichtung 1 verstanden. Alternativ dazu kann der Antrieb der Scheiben 14a, 14b natürlich auch mittels eines nicht dargestellten Antriebs einer ebenfalls nicht dargestellten Heftmaschine des Sammelhefters erfolgen.For the rotary drive of the
Zudem ist eine Steuerung 16 zur Einstellung der Winkelgeschwindigkeit 14c der Scheiben 14a, 14b angeordnet, deren Funktion im Zusammenhang mit
In
Die
Nachfolgend werden die
Insbesondere in
Die
Die Scheiben 14a, 14b sind mit einem festen Abstand a2 zwischen ihren Drehachsen 13a und 13b angeordnet. Grossformatige Druckprodukte werden dabei so weit auf der sattelförmigen Auflage 4 transportiert, dass die Scheiben 14a, 14b zum Abheben etwa mittig angreifen. Soll ein Druckprodukt 3 mit einem von einer Parallelen zur Firstlinie 7a der sattelförmigen Auflage 4 abweichenden Falz 2 an die Weiterverarbeitungseinrichtung 6 übergeben werden, wird dies durch eine mittels der Steuerung 16 erfolgenden Verstellung der Winkelposition der Scheiben 14a, 14b zueinander realisiert.The
Die Scheiben 14a, 14b können auch so angetrieben werden, dass ihre Winkelposition zu den Förderelementen 9 verstellt werden kann. Auf diese Weise können mit den Scheiben 14a, 14b unmittelbar aufeinander folgend unterschiedlich dicke Druckprodukte und Druckprodukte mit variablem Format von der sattelförmigen Auflage 4 abgehoben und damit zur Übernahme durch die Greiffinger 18a des Greifelements 18 bereitgestellt werden. Die Vorrichtung 1 ist daher auch zur Weiterverarbeitung von mittels Digitaldruckmaschinen erzeugten Druckprodukten 3 geeignet, welche von Druckprodukt zu Druckprodukt unterschiedliche Dicken und/oder Formate aufweisen können.The
Alternativ zur Anordnung der Scheiben 14a, 14b mit einem festen Abstand a2 kann dieser auch einstellbar ausgebildet sein. Dabei ist der minimale Abstand a2 so zu wählen, dass sich die Scheiben 14a, 14b bei ihrer Drehung nicht gegenseitig behindern. Die Einstellbarkeit des Abstands a2 zwischen den Drehachsen 13a, 13b der Scheiben 14a, 14b hat den Vorteil, eine erhöhte Flexibilität bezüglich des maximal unterstützten Formats der Druckprodukte 3, speziell einer Höhe 21 der Druckprodukte 3, zu gewährleisten. Die minimale Höhe 21 ist dabei durch den kleinstmöglichen Abstand a2 zwischen den Drehachsen 13a, 13b fest vorgegeben. Dagegen kann die maximale Höhe 21 der Druckprodukte 3 durch eine Verschiebung der Drehachsen 13a, 13b in entgegengesetzten Richtungen, d.h. durch eine Verschiebung der ersten Drehachse 13a in Förderrichtung 10 und der zweiten Drehachse 13b entgegen der Förderrichtung 10, variiert werden.Alternatively to the arrangement of the
Weiter sind die Scheiben 14a, 14b vorzugsweise austauschbar angeordnet. Insbesondere können sie gegen Scheiben unterschiedlicher Form und Grösse ausgetauscht werden.Further, the
In einer Ausgangsstellung werden die Scheiben 14a, 14b derart ausgerichtet, mit anderen Worten kalibriert, dass nach der Zuführung eines Druckprodukts 3 in den Auslagebereich 11 jeweils ein auf dem grössten Radius der Scheiben 14a, 14b befindlicher, oberster Umfangspunkt 19b der Scheiben 14a, 14b die verlängerte Firstlinie 7a der sattelförmigen Auflage 4 mindestens zeitweise zum gleichen Zeitpunkt mit einem gleichen Abstand a3 derart überragt, dass das Druckprodukt von den Auflageteilen 4a, 4b abgehoben wird (
Die Ausrichtung der Scheiben 14a, 14b relativ zueinander kann beispielsweise manuell vorgenommen werden. Insbesondere beim Einsatz eines eigenen Aktors 15 für jede Scheibe 14a, 14b kann dies auch automatisch geschehen, indem die Winkelgeschwindigkeit 14c jeder Scheibe 14a, 14b solange variiert wird, bis eine durch den Übergang von einem grössten zu einem kleinsten Radius der Scheibe 14a, 14b gebildete Nase 22 jeder Scheibe 14a, 14b zum gleichen Zeitpunkt einen entsprechenden Kontrollpunkt passiert hat. Die nicht dargestellten Kontrollpunkte können beispielsweise durch den Einsatz von Laserstrahlen festgelegt werden, welche bei einem synchronen Lauf der Scheiben 14a, 14b gleichzeitig und für eine gleiche Zeitdauer durch die in den jeweiligen Laserstrahl einfahrende Nase 22 der jeweiligen Scheibe 14a, 14b unterbrochen werden. Die Änderung der Winkelgeschwindigkeiten 14c der Scheiben 14a, 14b kann derart erfolgen, dass die Steuerung 16 auf der Basis einer Auswertung der über die Unterbrechung der Laserstrahlen gewonnenen Daten den jeweiligen Aktor 15 zu einer Korrektur der Winkelgeschwindigkeit 14c der zugehörigen Scheibe 14a, 14b ansteuert. Selbstverständlich kann diese Kalibriermethode auch zur Zwischenkalibrierung im Leerlauf der Förderelemente 9 bzw. der Sammelketten vorgenommen werden. Andere bekannte Kalibriermethoden können ebenfalls zum Einsatz kommen.The alignment of the
Beim Übergang von der in
Um eine Beschädigung des Druckprodukts 3 oder unerwünschte Markierungen am Druckprodukt 3 beim Abheben zu vermeiden, wird eine Bahngeschwindigkeit des ersten, durch den ersten Kontakt mindestens einer der Scheiben 14a, 14b mit dem im Auslagebereich 11 ankommenden Druckprodukt 3 definierten obersten Umfangspunkts 19a, derart gewählt, dass der Betrag einer ersten, zur Förderrichtung 10 der Förderelemente 9 und der von diesen transportierten Druckprodukte 3 parallelen Bahngeschwindigkeitskomponente 19d, im Wesentlichen gleich der Geschwindigkeit 9c der Förderelemente 9 der Sammelketten ist. Je nach den konkreten Arbeitsbedingungen kann die Geschwindigkeit 9c der Förderelemente 9 aber auch erheblich von der Bahngeschwindigkeitskomponente 19d abweichen.In order to avoid damage to the printed
Der erste, oberste Umfangspunkt 19a ist in
Wie schon erwähnt, kann die Winkelgeschwindigkeit 14c der Scheiben 14a, 14b über die Steuerung 16 eingestellt werden. Dadurch kann gemäss den erläuterten Abhängigkeiten mit der Steuerung 16 indirekt die Bahngeschwindigkeitskomponente 19d mit der Geschwindigkeit 9c der Förderelemente 9 synchronisiert werden. Dies kann derart geschehen, dass die mit dem Aktor 15 verbundene Steuerung 16 zunächst die aktuelle Winkelgeschwindigkeit 14c der Scheiben 14a, 14b ermittelt. Daraus kann die zu erwartende Bahngeschwindigkeitskomponente 19d im ersten, obersten Umfangspunkt 19a ermittelt werden. Die Steuerung 16 kann auch mit einem hier nicht dargestellten Antrieb der Förderelemente 9, d.h. der Sammelketten verbunden sein, um die zur Synchronisierung erforderliche, aktuelle Geschwindigkeit 9c der Förderelemente 9 zu ermitteln. Selbstverständlich können die Winkelgeschwindigkeit 14c der Scheiben 14a, 14b und/oder die Geschwindigkeit 9c Förderelemente 9, d.h. der Sammelketten während des laufenden Betriebs der Vorrichtung 1 ermittelt werden. Alternativ kann die Winkelgeschwindigkeit 14c und/oder die Geschwindigkeit 9c auch einprogrammiert sein. Ein Vergleich der so ermittelten Bahngeschwindigkeitskomponente 19d im ersten, obersten Umfangspunkt 19a mit der Geschwindigkeit 9c der Förderelemente bzw. der Sammelketten zeigt, ob die Winkelgeschwindigkeit 14c der Scheiben 14a, 14b geändert werden muss, um bei Bedarf und innerhalb bestimmter Toleranzen einen Abgleich der beiden Geschwindigkeiten 9c und 19d zu schaffen. Der Abgleich kann analog zu der für die Ausrichtung der Scheiben 14a, 14b relativ zueinander beschriebenen Weise geschehen.As already mentioned, the
In
Wenn sich die Frequenz der im Auslagebereich 11 ankommenden Druckprodukte 3 ändert, kann die Lage des zweiten, auf dem grössten Radius der Scheiben 14a, 14b befindlichen Umfangspunkts 19b in Abhängigkeit von der Winkelgeschwindigkeit 14c der Scheiben 14a, 14b entsprechend angepasst werden, was vorzugsweise während des Betriebs der Vorrichtung 1 erfolgt. Dabei kann der Fall auftreten, dass die Winkelgeschwindigkeit 14c beim Abheben des Druckprodukts 3 durch die Scheiben 14a, 14b entsprechend der Geschwindigkeit 9c der Förderelemente 9 gering sein muss, wobei aber die Scheiben 14a, 14b keine Zeit für eine ausreichende Drehung hätten, um in die richtige Position zur Aufnahme des nächsten Druckprodukts 3 zu kommen. In diesem Fall können die Scheiben 14a, 14b zyklisch kurzzeitig beschleunigt und zum Abheben des Druckprodukts 3 wieder abgebremst werden.When the frequency of the printed
Die Bahngeschwindigkeit des zweiten, durch den Zeitpunkt der Entnahme des Druckprodukts 3 definierten Umfangspunkts 19b der Scheiben 14a, 14b wird mit einer Bahngeschwindigkeitskomponente 19e dargestellt und derart gewählt, dass der Betrag der zur Förderrichtung 10 der Förderelemente 9 parallelen Bahngeschwindigkeitskomponente 19e im Wesentlichen einer in Förderrichtung 10 der Förderelemente 9 verlaufenden Geschwindigkeitskomponente 18d des mit einer Winkelgeschwindigkeit rotierenden Greifelements 18 entspricht. Um ein optimal schonendes Abheben des Druckprodukts 3 von der sattelförmigen Auflage 4 sowie ein Wegziehen des Druckprodukts 3 vom Förderelement 9 zu gewährleisten, wird die Geschwindigkeit 9c des jeweiligen Förderelements 9 und damit die Geschwindigkeit des Druckprodukts 3 an die zum Zeitpunkt des Abhebens in Förderrichtung 10 verlaufende Geschwindigkeitskomponente 18d des Greifelements 18 derart angepasst, dass die Geschwindigkeitskomponente 18d des Greifelements 18 grösser als die Geschwindigkeit des Druckprodukts 3 ist. Dies kann durch die Wahl geeigneter Abmessungen der Scheiben 14a, 14b geschehen. Ab dem Zeitpunkt des ersten Kontakts des Druckprodukts 3 im ersten Umfangspunkt 19a wird das Druckprodukt 3 nicht mehr durch die Förderelemente 9, sondern mittels derThe web speed of the second
Scheiben 14a, 14b der Vorrichtung 1 transportiert. Dabei beschreibt das Druckprodukt 3 eine Vorwärtsbewegung in Förderrichtung 10 und gleichzeitig, aufgrund des zunehmenden Radius der Scheiben 14a, 14b, eine Hubbewegung weg von der sattelförmigen Auflage 4. Zudem erfährt das Druckprodukt 3 dabei eine Beschleunigung. Eine Endgeschwindigkeit 3c des Druckprodukts 3 zum Zeitpunkt der Entnahme durch das Greifelement 18 wird durch den Radius der Scheiben 14a, 14b im zweiten Umfangspunkt 19b bestimmt. Zur Anpassung der Endgeschwindigkeit 3c des Druckprodukts 3 an die Geschwindigkeitskomponente 18d des Greifelements 18, wird der Radiuszuwachs der Scheiben 14a, 14b vom ersten Umfangspunkt 19a bis zum zweiten Umfangspunkt 19b vorteilhaft derart gewählt, dass der zum zweiten Umfangspunkt 19b zugehörige Radius bei konstanter Winkelgeschwindigkeit 14c der Scheiben 14a, 14b einen solchen Wert annimmt, dass die Endgeschwindigkeit 3c des Druckprodukts 3 im Wesentlichen gleich der Geschwindigkeitskomponente 18d des Greifelements 18 ist.
Selbstverständlich können statt einem rotierenden Greifelement 18 auch mehrere rotierende Greifelemente oder auch ein oder mehrere geeignete stationäre Greifelemente für die Entnahme der Druckprodukte 3 verwendet werden.Of course, instead of a rotating
In einer bevorzugten Ausführungsform können die Scheiben 14a, 14b während der Zufuhr eines Druckprodukts 3 zum Auslagebereich 11 der sattelförmigen Auflage 4 zu einem Zeitpunkt abgebremst oder angehalten werden, zu dem sie den Transport des Druckprodukts 3 in Förderrichtung 10 nicht behindern. Der Vorteil dieser Option liegt darin, dass ein oder mehrere Druckprodukte 3 statt von der sattelförmigen Auflage 4 abgehoben und der Weiterverarbeitungseinrichtung 6 zugeführt zu werden, zunächst auf der sattelförmigen Auflage 4 in Förderrichtung 10 weitergeleitet und einer anderen Verwendung zugeführt werden können. Dies kann beispielsweise besonders vorteilhaft sein, wenn einzelne Druckprodukte 3 als Stichproben zur Qualitätskontrolle abgeführt werden sollen. Weiter können zum Beispiel zwei verschiedeneIn a preferred embodiment, the
Chargen von Druckprodukten 3, welche mittels der Förderelemente 9 nacheinander auf der sattelförmigen Ablage 4 transportiert werden sollen, aber verschiedene Weiterverarbeitungen erfordern, ohne Umstellungen der beteiligten Vorrichtungen und daher mit minimaler Unterbrechung verarbeitet werden. Als Beispiel für die genannte Option sei ein Tandem-Betrieb genannt, bei dem zwei Sammelhefter hintereinander geschaltet sind. Dabei gelangen die Druckprodukte von der sattelförmigen Auflage des ersten Sammelhefters ungehindert zur sattelförmigen Auflage des zweiten Sammelhefter, wo zusätzliche Druckprodukte hinzukommen. Erst am Ende des zweiten Sammelhefters werden alle Druckprodukte mittels einer Heftmaschine zusammengeheftet. Im Gegensatz dazu können die Druckprodukte des ersten Sammelhefters bei einem Betrieb mit aktiver Auslage schon vorgeheftet werden und erst danach dem zweiten Sammelhefter zugeführt werden.Batches of printed
Obwohl vorteilhafte Ausführungsformen der Erfindung gezeigt und beschrieben werden, ist die Erfindung nicht auf diese beschränkt, sondern sie kann im Rahmen des Geltungsbereiches der folgenden Ansprüche auf andere Weise ausgeführt und angewendet werden.While advantageous embodiments of the invention have been shown and described, the invention is not limited to them, but may be otherwise practiced and practiced within the scope of the following claims.
Claims (15)
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CH5752011 | 2011-03-30 |
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EP2505533A1 true EP2505533A1 (en) | 2012-10-03 |
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EP2505533B9 EP2505533B9 (en) | 2013-09-11 |
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Application Number | Title | Priority Date | Filing Date |
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EP12161227.9A Not-in-force EP2505533B9 (en) | 2011-03-30 | 2012-03-26 | Device and method for delivering printed products from a saddle-shaped support |
Country Status (2)
Country | Link |
---|---|
US (1) | US8413977B2 (en) |
EP (1) | EP2505533B9 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA3065338A1 (en) | 2017-06-16 | 2018-12-20 | Base Air Management Limited | Symmetrically dynamic equalized volume and pressure air management system |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1198784B (en) * | 1961-06-03 | 1965-08-19 | Leipziger Buchbindereimaschine | Saddle for stitching sheets |
US3591165A (en) * | 1968-02-20 | 1971-07-06 | North American Rockwell | Method and apparatus for handling sheet material, signatures and the like |
EP1072546A1 (en) | 1999-07-26 | 2001-01-31 | Grapha Holding AG | Conveyer for collating and processing printed sheets |
US20050225023A1 (en) | 2004-04-07 | 2005-10-13 | Heidelberger Druckmaschinen Ag | Signature transport device |
WO2008008301A2 (en) | 2006-07-10 | 2008-01-17 | Goss International Americas, Inc. | Adjustable gripper pad with eccentric bore |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5377965A (en) * | 1993-11-08 | 1995-01-03 | Xerox Corporation | Automatic on-line signature booklets finisher for electronic printers |
DE59703958D1 (en) * | 1997-07-25 | 2001-08-09 | Grapha Holding Ag | Process for making books or brochures |
DE59805308D1 (en) * | 1998-05-15 | 2002-10-02 | Grapha Holding Ag | Drive device for a saddle stitcher with variable chain pitch |
US6554267B2 (en) * | 2001-03-30 | 2003-04-29 | Hewlett-Packard Company | Stapling apparatus for a booklet maker |
DE50206687D1 (en) * | 2002-11-29 | 2006-06-08 | Mueller Martini Holding Ag | Device for producing a bound printed product |
DE102004021960A1 (en) * | 2004-05-04 | 2005-12-01 | Heidelberger Druckmaschinen Ag | Saddle stitcher for brochures |
EP1790604A1 (en) * | 2005-11-23 | 2007-05-30 | Ferag AG | Method and device for lifting folded print shop products from a conveying device |
JP2011520735A (en) * | 2008-05-22 | 2011-07-21 | ゴス インターナショナル アメリカス インコーポレイテッド | Gripper conveyor delivery |
-
2012
- 2012-03-21 US US13/425,446 patent/US8413977B2/en not_active Expired - Fee Related
- 2012-03-26 EP EP12161227.9A patent/EP2505533B9/en not_active Not-in-force
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1198784B (en) * | 1961-06-03 | 1965-08-19 | Leipziger Buchbindereimaschine | Saddle for stitching sheets |
US3591165A (en) * | 1968-02-20 | 1971-07-06 | North American Rockwell | Method and apparatus for handling sheet material, signatures and the like |
EP1072546A1 (en) | 1999-07-26 | 2001-01-31 | Grapha Holding AG | Conveyer for collating and processing printed sheets |
US20050225023A1 (en) | 2004-04-07 | 2005-10-13 | Heidelberger Druckmaschinen Ag | Signature transport device |
WO2008008301A2 (en) | 2006-07-10 | 2008-01-17 | Goss International Americas, Inc. | Adjustable gripper pad with eccentric bore |
Also Published As
Publication number | Publication date |
---|---|
EP2505533B1 (en) | 2013-07-10 |
US20120248676A1 (en) | 2012-10-04 |
US8413977B2 (en) | 2013-04-09 |
EP2505533B9 (en) | 2013-09-11 |
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