EP2172654B2 - Centrifugal pump assembly - Google Patents
Centrifugal pump assembly Download PDFInfo
- Publication number
- EP2172654B2 EP2172654B2 EP08017263.8A EP08017263A EP2172654B2 EP 2172654 B2 EP2172654 B2 EP 2172654B2 EP 08017263 A EP08017263 A EP 08017263A EP 2172654 B2 EP2172654 B2 EP 2172654B2
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- EP
- European Patent Office
- Prior art keywords
- rib
- centrifugal pump
- flow
- pump assembly
- assembly according
- Prior art date
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- 239000012530 fluid Substances 0.000 claims abstract description 12
- 238000005259 measurement Methods 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 13
- 230000001914 calming effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims 1
- 206010061876 Obstruction Diseases 0.000 description 49
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000013016 damping Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4273—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps suction eyes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/445—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/445—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps
- F04D29/448—Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps bladed diffusers
Definitions
- the invention relates to a centrifugal pump unit with the features specified in the preamble of claim 1.
- centrifugal pump units are used for example as Bankungsumwölzpumpen.
- such pumps are used in systems in which the flow through the lines is determined to be taken into account in the control and / or regulation of the system. This is the case, for example, in heating systems, in which the flow through the pump or an adjacent pipeline is determined.
- flow sensors are arranged in the pipelines.
- US 5,129,264 shows a generic centrifugal pump, in which several pressure sensors are arranged in the discharge nozzle. By means of these pressure sensors, pressure values are detected which, given a known design of the pump, are suitable for detecting the flow on account of the pressure differences occurring at different points of the pump.
- the inventive centrifugal pump unit has in a known manner at least one impeller and an inlet side of the impeller located suction nozzle and an output side of the impeller located pressure nozzle. Suction nozzle and discharge nozzle end at their free ends facing away from the impeller in a known manner, preferably in a flange which allows connection to adjacent pipes.
- a flow sensor is integrated into this centrifugal pump unit.
- the flow sensor is arranged in a line section of the centrifugal pump assembly. This may be a conduit section in the suction port or a conduit section in the discharge port. Alternatively, it is also possible that in each case a flow sensor is arranged both in the discharge nozzle and in the suction nozzle.
- the flow measurement with known flow sensors in the areas of suction and discharge nozzles is not readily possible.
- a certain minimum distance between impeller and flow sensor must be maintained, which is not available in a pump unit of conventional design.
- the guide element is suitable for influencing the flow prevailing in the line section.
- the guide element can influence the flow so that the measurement result of the flow sensor is not or only insignificantly influenced by the turbulence in the suction nozzle or discharge nozzle.
- the guide element is thus preferably designed so that it keeps disturbing turbulence of the flow sensor.
- the flow sensor is a vortex flow sensor.
- an obstruction is arranged in the flow, which causes turbulence in the flow, which are then detected by measurement by means of a pressure sensor. From the frequency of the vortex flow velocity can be determined. It should be understood that such a sensor would be severely affected by turbulence or turbulence in the flow in its measurement result.
- the guide element according to the invention is provided which influences the flow in the line section in which the sensor is arranged in such a way that disturbing turbulences or turbulences which could falsify or impair the measurement result are kept away from the sensor.
- the at least one guide element is therefore preferably suitable for calming the flow prevailing in the line section in which the flow sensor is arranged.
- the at least one guide element is therefore preferably suitable for calming the flow prevailing in the line section in which the flow sensor is arranged.
- the at least one guide element is designed as a rib projecting inwards from the inner wall of the line section.
- a rib is particularly suitable for damping or suppressing rotating flows in the line section, since such a rib opposes such a flow.
- a rib on the inner wall of the conduit section is preferably arranged on the outer side of the curvature, ie on the concavely curved inner wall or the inner wall with a larger radius of curvature.
- the rib is designed such that it extends in the flow direction of a fluid to be conveyed along the inner wall of the line section.
- Strö determination is little influenced by the rib, rotating currents, however, provides the rib a significant resistance, so that such currents or turbulence in the line section are attenuated or suppressed. In this way, disturbances that affect the measurement result of the flow sensor are reduced.
- the rib preferably extends between the flow sensor and the impeller.
- the rib preferably extends from its obstruction into a region of curvature of the suction nozzle.
- Such a rib may be integrally formed on the inner wall of the line section or used as a separate component in the line section.
- the rib may be formed as an insert or part of an insert, which is inserted into the line section, for example, the suction nozzle.
- Such an insert may preferably be formed of plastic.
- a sensor of the flow sensor is disposed in the rib. This applies in particular to the design of the sensor as a vortex flow sensor.
- the pressure sensor which detects the turbulence caused by the obstruction, can be arranged in the rib. In this way, the flow resistance caused by the rib and the pressure sensor in the line section is minimized.
- the senor has two pressure transducer surfaces and is arranged in the rib such that the two Druckierêtflöchen are each connected to one side of the rib for pressurizing.
- a differential pressure between both sides of the rib can be detected by the sensor.
- the pressure transducer surfaces may be directly formed as a pressure-receiving membrane on or in the surfaces of the rib.
- At least one recess for receiving the measuring sensor can be formed in the rib.
- rib and probe can be made separately, but used in the line section cooperate so that overall the flow resistance in the longitudinal direction of the line section is minimized.
- the measuring sensor is inserted from the outside through an opening in the line section, so that a free end of the measuring probe extends into the line section. In the previously described embodiment of the rib, the free end of the probe then extends into the recess in the rib.
- Such an arrangement makes it possible to exchange the sensor easily from the outside.
- the line section can also have outwardly leading openings or channels, which make it possible to arrange the sensor outside the line section and the flow path defined by this. In this way, the flow inside the line section is even less affected, and the mounting or accessibility of the flow sensor can be improved.
- the rib arranged in the line section preferably has a rounded or triangular cross section transverse to the flow direction.
- the rounded configuration achieves an optimized flow guidance along the rib.
- the at least one guide element may be formed as at least one profile plate projecting inwardly from the inner wall of the line section, which profile is oriented transversely to the flow direction of a fluid to be delivered. That is, such a profile plate opposes the flow along the longitudinal axis of the line section. Such a profile plate thus represents a certain flow resistance in the line section.
- a profile plate in the line section serves to prevent unwanted turbulences or turbulences in the flow direction from being able to propagate unhindered in the line section.
- the profile plate brakes or prevents propagation of turbulences, which emanate from the impeller and propagate in the longitudinal direction of the line section in this opposite to the flow direction.
- the profile plate preferably extends transversely to the rib and more preferably symmetrically to the median plane of the rib.
- the hot, rib and profile plates intersect each other, with the rib penetrating the profile plate at its centerline.
- the profile plate starting from the inner wall of the conduit section, extends further inwardly into the conduit section than the rib. That is, in the radial direction, the profile plate protrudes from the inner wall of the line section over the upper edge of the rib.
- the profile plate is inclined, starting from the inner wall in the flow direction of the fluid to be delivered. In this way, the flow resistance in the flow direction of the fluid is reduced by the line section which forms the profile plate.
- this arrangement is in the case that the flow sensor is located in the suction nozzle. Turbulences, which are caused by the impeller, propagate in the suction nozzle counter to the flow direction in the longitudinal direction of the suction nozzle. In order to brake this propagation of turbulences against the flow direction, at least one profile plate described can be arranged in the suction nozzle.
- the profile plate If the profile plate is inclined in the flow direction, the flow resistance is reduced in the flow direction, the propagation of the turbulence against the flow direction, however, opposes such profile plate. Facing the impeller, the profile plate thus forms a kind of pocket in which such turbulences are damped or braked.
- the at least one profile plate is preferably arranged behind a measuring sensor of the sensor in the flow direction of the fluid to be delivered. This applies in particular to the arrangement of the sensor in the suction nozzle of the pump unit. This arrangement causes the profile plate does not affect the flow of the sensor through the fluid, since it is located only downstream of the sensor. On the other hand, the profile plate can thus brake the propagation of turbulence caused by the impeller against the flow direction, so that these turbulences do not reach the sensor or at least in a weakened form, so that the disturbances that would affect the measurement result of the sensor to be minimized.
- the plurality of profile plates are preferably all inclined in the flow direction, wherein preferably all profile plates have the same angle of inclination to the inner wall of the line section. In this way, a particularly uniform flow guidance is achieved in the flow direction.
- the flow sensor is preferably located at the end of the conduit portion spaced from the impeller, preferably with an obstruction of the flow sensor located at the end of the suction port spaced from the impeller.
- the obstruction may be formed, for example, in an insert which is inserted from the open end into the suction nozzle, so that the obstruction is located at the end of the suction.
- the insert may also extend in the manner described above beyond the axial end of the suction nozzle, so that it can enter into a subsequent pipeline.
- the obstruction integrally with the suction nozzle or to use the obstruction through an opening in the wall of the suction nozzle in the radial direction in the cross section of the suction nozzle.
- the obstruction preferably extends in the diameter direction through the entire cross section of the suction nozzle.
- the opening into which the obstruction is used for example, be an existing opening for pressure detection, so that even in an existing centrifugal pump unit such obstruction can be used. Due to the position at the axial inlet end of the suction nozzle, the greatest possible distance between obstruction and impeller is achieved.
- a tubular or tubular insert may be provided at the free end of the suction nozzle, which is inserted into the suction nozzle, so that it protrudes from the end into the suction nozzle. Moreover, the insert extends beyond the free end of the suction nozzle such that it can enter an adjacent pipe when the suction nozzle is connected to this pipe. In this way, the use of an optimized flow guidance in the transition or connection area of pipe performance and suction is achieved.
- the insert rests against the inner wall of the suction nozzle and adjacent pipeline.
- the insert is preferably elastic, so that it can compensate for a small offset between the pipe and suction. Incidentally, it bridges the flange or connecting region, so that edges or undercuts, at which swirling could occur, are avoided and thus a flow sensor placed in the inlet region of the suction nozzle can be flown as optimally as possible.
- each of the figures shows in each case a sectional view through a pump housing 2 along the center plane of the suction nozzle 4.
- This center plane extends along the longitudinal axis of the suction nozzle 4, ie. H. the flow direction of a fluid to be delivered.
- the cross section also extends in the diameter direction through the receiving space 6 of the pump housing 2, in which a not shown impeller of the pump is arranged.
- a connecting flange 8 is formed for connecting a drive motor.
- the suction nozzle 4 terminates at its end facing away from the receiving space 6 and thus the impeller axial end in a flange 10. Correspondingly terminates at the diametrically opposite side of the pump housing 2 of the discharge nozzle 12 in a flange fourteenth
- a flow sensor is integrated in the pump housing 2, which as a vortex flow sensor, d. H. is formed as a flow sensor based on the Karman phenomenon of vortex shedding.
- This flow sensor has, as an essential element, an obstruction 16, which causes eddies in the flow, the frequency of which is detected by a pressure sensor. The frequency of the vortex is proportional to the flow velocity.
- a first embodiment of such an obstruction 16 is in the FIGS. 1 to 6 shown.
- the obstruction is arranged at that axial end of the suction nozzle 4, which is facing away from the receiving space 6 and thus the impeller, ie close to or in the flange 10.
- the obstruction 16 is preferably triangular in cross section (not shown here) and extends in the diameter direction across the suction nozzle. 4
- a sensor 18 can be arranged so that it extends into the suction nozzle 4, as in Fig. 5 shown, or it may be a sensor outside the suction nozzle 4 are arranged.
- a channel 20 or possibly a plurality of channels 20 are provided, which extend from the inside of the suction nozzle 4 to the outside and allow an array of sensors on the outside of the suction nozzle 4.
- the probes are not shown, but it should be understood that a sensor 18 or channel 20 is also included in these embodiments as shown in FIGS FIGS. 5 or 6 shown manner is arranged.
- the arrangement of the flow sensor and in particular the sensor 18 in the pump housing 2 is associated with the problem that the measurement result can be affected by turbulence caused by the rotating impeller in the receiving space 6.
- the suction nozzle 4 guide elements are arranged in the line section in which the flow sensor is formed.
- a first such guide element is in Fig. 1 shown.
- a rib 22 can be seen, which extends from the inner wall of the suction nozzle 4 radially inwardly.
- the rib 22 extends in the longitudinal direction of the suction nozzle 4 web-shaped on the inner wall of the suction nozzle 4 along.
- the rib is preferably rounded or triangular in cross-section, not shown here, so that it allows optimized flow guidance in the longitudinal direction of the suction nozzle 4 with sufficient stability.
- the rib 22 extends in the suction nozzle 4 into the curvature region, in which the suction nozzle 4 curves towards the receiving space 6. In the in Fig. 1 In the example shown, the rib 22 starts in the flow direction spaced behind the obstruction 16.
- the rib 22 extends to the obstruction 16 zoom.
- the rib 22 causes in particular rotating flows or turbulences are damped in the interior of the suction nozzle 4, whereby the measurement result of the flow sensor is improved.
- Such turbulences can propagate from the impeller in the receiving space 6 counter to the flow direction S in the intake 4 to the flow sensor or its obstruction 16 out.
- the rib 22 minimizes such turbulence.
- FIGS. 3 and 4 show the arrangement of another possible guide element in the form of two profile plates 24.
- the profile plates 24 extend transversely to the flow direction S, starting from the inner wall of the suction nozzle 4 into the suction.
- the profile plates 24 extend in a direction transverse to the extending direction of FIG FIGS. 1 to 2 explained rib 22.
- two profile plates 24 are provided spaced apart in the flow direction S to each other.
- the profile plates 24 extend at an angle to the inner wall 26 of the suction nozzle 4. In this case, both profile plates 24 extend substantially at the same angle to the inner wall 26.
- the inclination of the profile plates 24 is selected so that they in the flow direction S are inclined, ie they move away from the inner wall 26 in the flow direction S farther and farther from the inner wall 26.
- the profile plates 24 serve to a progression of turbulence or turbulence against the flow direction S starting from the impeller, which in the receiving space 6 is arranged to prevent or damp, so that the flow in the region of the flow sensor, ie the obstruction 16 and the sensor 18 and the channel 20 is calmed and so the measurement result is not affected by turbulence caused by the impeller.
- the profile plates 24 are arranged in the flow direction between the sensor 18 and the channel 20 and the receiving space 6.
- Fig. 4 shows a combination of the profile plates 24 with the above-described rib 22.
- the rib 22 cuts the profile plates 24 normal to the surface of the profile plates 24.
- the profile plates 24 are preferably formed so that they to the median plane of the rib 22 are symmetrical. Starting from the inner wall 26, the profile plates 24 extend further into the interior of the suction nozzle 4 as the rib 22nd
- the sensor 18 may be inserted from the outside through the wall of the suction nozzle 4 so that its free end 28 protrudes into the interior of the suction nozzle 4.
- the free end of the sensor 28 there are pressure-receiving surfaces or pressure-receiving regions 30, via which the pressures or pressure changes caused by the vortices in the interior of the suction nozzle 4 are absorbed.
- pressure transducer surfaces are preferably formed on two opposite sides of the free end 28, so that the pressures on two sides of the probe 18 can be detected.
- the sensor 18 is arranged with its free end 28 in the rib 22 so that its two sides with their respective Druckaufrich lake 30 each one of the sides of the rib 22 faces or are directed to one of the sides of the rib 22.
- a corresponding receptacle for the free end of the pressure sensor 18 is formed, in which this preferably fits, so that the free end 28 of the probe 18 is located in the interior of the rib 22 and so the flow inside the suction 4 in Flow direction S affected as little as possible.
- a rib 22 and / or profile plates 24 are arranged, which are not shown here for the sake of simplicity.
- the channel 20 may extend into the rib 22 and preferably be open to one or both side walls of the rib 22.
- two channels 20 are provided, each of which is open to a side wall of the rib 22. Outside the suction nozzle 4, the channels 20 are then in communication with pressure transducer surfaces of one or more sensors.
- the obstruction 16 ' is arranged similar to the obstruction 16 according to the FIGS. 1 to 6 but does not extend over the entire diameter of the suction nozzle 4, but projects from the inner wall 26 only by a length in the interior of the suction nozzle 4 in which is smaller than the inner diameter of the suction nozzle 4.
- the obstruction is preferably located in the peripheral area, in which a sensor is located.
- the remaining embodiment corresponds to the previous description.
- Guiding elements such as rib 22 and / or profile plates 24 are arranged, however, in Fig. 7 not shown.
- the obstruction is 16 "rod-shaped and extends in the diametrical direction completely through the suction port 4 from one side of the inner wall 26 to the opposite side of the inner wall 25.
- the obstruction 16" as well as the obstruction 16 and 16 ' is preferably triangular.
- the obstruction 16 " is inserted from the outside through a hole 32 in the suction nozzle 4.
- the hole 32 extends in the flange 10 from the outer periphery rather into the interior of the suction nozzle 4.
- Such a hole can be provided with conventional pump units, for example, for a pressure sensor and also to accommodate an obstruction 16 "serve.
- the hole 32 allows for easy insertion and replacement of the obstruction 16 "from the outside
- conventional pumps having such a hole 32 can be provided with such an obstruction 16" later.
- the obstruction 16 "' is formed as part of an insert 34.
- the insert 34 is inserted from the open end into the suction nozzle 4 so that it extends beyond the end of the flange 10 to the outside and into a subsequent pipeline 36 which over
- the insert 34 is substantially tubular in shape and the obstruction 16 "'extends in a diametric direction from one side to the diametrically opposite side of the insert 34.
- the obstruction 16 is in cross section '' designed as described above with reference to the obstruction 16, 16 'and 16'.
- the peripheral wall of the insert 34 bridges the connection area between the flanges 10 and 38 and a gap, if any, between them.
- the peripheral wall of the insert 34 may be formed so that it comes smoothly against the inner peripheries of the suction nozzle 4 and the pipe 36 so that it forms no edges or the like there, at which it could come to turbulence of the flow.
- the edges are preferably aerodynamically optimized, ie rounded, for example.
- peripheral walls of the insert 34 may preferably be formed elastically, so that a sealing contact with the inner circumference of the suction nozzle 4 and the pipe 36 is ensured, especially if there should be a slight offset between the suction 4 and pipe 36. Thus, even with such an offset a smooth flow path between the pipe 36 and suction 4 without larger edges and steps can be created.
- FIGS. 8 and 9 With respect to the embodiments according to FIGS. 8 and 9 is to be understood that also in these guide elements such as the rib 22 and / or the profile plates 24, as described above, are provided, however, in FIGS. 8 and 9 have not been shown for the sake of simplicity.
- the arrangement of the probe is in these embodiments, as with reference to FIGS. 5 and 6 explained, provided.
- Fig. 9 it is also conceivable to arrange the obstruction 16 "in the insert 34 so that the obstruction 16"'is not situated in the suction line 4 but in the adjoining pipeline 36. In this way, an even greater distance between the obstruction 16 'and receiving space 6 and the impeller disposed therein are created.
- the guide elements for influencing the flow are, as shown in the figures, conveniently arranged on the side of the inner wall 26 of the suction nozzle 4, which is concavely curved toward the receiving space 6 and has the larger radius of curvature. In this area, a more favorable influence on the flow and damping of undesired turbulence or turbulence can be achieved.
- the flow sensor is located in the suction nozzle 4.
- it could be arranged accordingly in the discharge nozzle 12, in which case a rib 22 and / or profile plates 24 are then arranged in the discharge nozzle 12 in a corresponding manner.
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Abstract
Description
Die Erfindung betrifft ein Kreiselpumpenaggregat mit den im Oberbegriff des Anspruchs 1 angegebenen Merkmalen.The invention relates to a centrifugal pump unit with the features specified in the preamble of
Derartige Kreiselpumpenaggregate werden beispielsweise als Heizungsumwölzpumpen eingesetzt. Vielfach werden derartige Pumpen in Anlagen eingesetzt, in welchen auch der Durchfluss durch die Leitungen bestimmt wird, um bei Steuerung und/oder Regelung der Anlage berücksichtigt zu werden. Dies ist beispielsweise in Heizungsanlagen der Fall, in welchen der Durchfluss durch die Pumpe bzw. eine angrenzende Rohrleitung bestimmt wird. Dazu werden Strömungssensoren in den Rohrleitungen angeordnet.Such centrifugal pump units are used for example as Heizungsumwölzpumpen. In many cases, such pumps are used in systems in which the flow through the lines is determined to be taken into account in the control and / or regulation of the system. This is the case, for example, in heating systems, in which the flow through the pump or an adjacent pipeline is determined. For this purpose, flow sensors are arranged in the pipelines.
Die aus dem Dokument
Es ist Aufgabe der Erfindung, die Anordnung eines Pumpenaggregates und eines Strömungssensors zu vereinfachen. Diese Aufgabe wird durch ein Kreiselpumpenaggregat mit den im Anspruch 1 angegebenen Merkmalen gelöst. Bevorzugte Ausführungsformen ergeben sich aus den Unteransprüchen, der nachfolgenden Beschreibung sowie den Figuren.It is an object of the invention to simplify the arrangement of a pump unit and a flow sensor. This object is achieved by a centrifugal pump unit having the features specified in
Das erfindungsgemöße Kreiselpumpenaggregat weist in bekannter Weise zumindest ein Laufrad und einen eingangsseitig des Laufrades gelegenen Saugstutzen und einen ausgangsseitig des Laufrades gelegenen Druckstutzen auf. Saugstutzen und Druckstutzen enden an ihren dem Laufrad abgewandten freien Enden in bekannter Weise vorzugsweise in einem Flansch, welcher eine Verbindung mit angrenzenden Rohrleitungen ermöglicht.The inventive centrifugal pump unit has in a known manner at least one impeller and an inlet side of the impeller located suction nozzle and an output side of the impeller located pressure nozzle. Suction nozzle and discharge nozzle end at their free ends facing away from the impeller in a known manner, preferably in a flange which allows connection to adjacent pipes.
Erfindungsgemäß ist ein Strömungssensor in dieses Kreiselpumpenoggregat integriert. Der Strömungssensor ist in einem Leitungsabschnitt des Kreiselpumpenaggregates angeordnet. Dies kann ein Leitungsabschnitt in dem Saugstutzen oder ein Leitungsabschnitt in dem Druckstutzen sein. Alternativ ist es auch möglich, dass sowohl im Druckstutzen als auch im Saugstutzen jeweils ein Strömungssensor angeordnet wird.According to the invention, a flow sensor is integrated into this centrifugal pump unit. The flow sensor is arranged in a line section of the centrifugal pump assembly. This may be a conduit section in the suction port or a conduit section in the discharge port. Alternatively, it is also possible that in each case a flow sensor is arranged both in the discharge nozzle and in the suction nozzle.
Da in Saug- und Druckstutzen eines Kreiselpumpenaggregates Turbulenzen in der Strömung entstehen, welche von dem Laufrad verursacht werden, ist die Strömungsmessung mit bekannten Strömungssensoren in den Bereichen von Saug- und Druckstutzen ohne weiteres nicht möglich. üblicherweise muss ein gewisser Mindestabstand zwischen Laufrad und Strömungssensor eingehalten werden, welcher in einem Pumpenaggregat üblicher Bauart nicht zur Verfügung steht. Aus diesem Grunde ist erfindungsgemäß zumindest ein Leitelement vorgesehen, welches in dem Leitungsabschnitt angeordnet ist, in dem auch der Strömungssensor angeordnet ist. Dabei ist das Leitelement geeignet, die in dem Leitungsabschnitt herrschende Strömung zu beeinflussen. So kann das Leitelement die Strömung so beeinflussen, dass das Messergebnis des Strömungssensors durch die Turbulenzen im Saugstutzen bzw. Druckstutzen nicht oder nur unwesentlich besinflusst wird. Das Leitelement ist somit vorzugsweise so ausgebildet, dass es störende Turbulenzen von dem Strömungssensor fernhält.Since in the suction and discharge nozzles of a centrifugal pump unit turbulence in the flow arise, which are caused by the impeller, the flow measurement with known flow sensors in the areas of suction and discharge nozzles is not readily possible. Usually, a certain minimum distance between impeller and flow sensor must be maintained, which is not available in a pump unit of conventional design. For this reason, at least one guide element is provided according to the invention, which is arranged in the line section, in which the flow sensor is arranged. In this case, the guide element is suitable for influencing the flow prevailing in the line section. Thus, the guide element can influence the flow so that the measurement result of the flow sensor is not or only insignificantly influenced by the turbulence in the suction nozzle or discharge nozzle. The guide element is thus preferably designed so that it keeps disturbing turbulence of the flow sensor.
Dies ist insbesondere von Vorteil, da es sich bei dem Strömungssensor, um einen vortex-Strömungssensor handelt. Bei einem solchen Strömungssensor wird in der Strömung eine Obstruktion angeordnet, welche Wirbel in der Strömung verursacht, welche dann mittels eines Drucksensors messtechnisch erfasst werden. Aus der Frequenz der Wirbel kann die Strömungsgeschwindigkeit ermittelt werden. Es ist zu verstehen, dass ein derartiger Sensor durch Turbulenzen oder Verwirbelungen in der Strömung in seinem Messergebnis stark beeinträchtigt würde. Aus diesem Grunde ist das erfindungsgemäße Leitelement vorgesehen, welches die Strömung in dem Leitungsabschnitt, in welchem der Sensor angeordnet ist, derart beeinflusst, dass störende Turbulenzen bzw. Verwirbelungen, welche das Messergebnis verfälschen oder beeinträchtigen könnten, von dem Sensor ferngehalten werden.This is particularly advantageous since the flow sensor is a vortex flow sensor. In such a flow sensor, an obstruction is arranged in the flow, which causes turbulence in the flow, which are then detected by measurement by means of a pressure sensor. From the frequency of the vortex flow velocity can be determined. It should be understood that such a sensor would be severely affected by turbulence or turbulence in the flow in its measurement result. For this reason, the guide element according to the invention is provided which influences the flow in the line section in which the sensor is arranged in such a way that disturbing turbulences or turbulences which could falsify or impair the measurement result are kept away from the sensor.
Das zumindest eine Leitelement ist somit vorzugsweise geeignet, die in dem Leitungsabschnitt, in welchem der Strömungssensor angeordnet ist, herrschende Strömung zu beruhigen. So treten insbesondere im Bereich eines Vortex-Strömungssensors idealerweise nur derartige Wirbel auf, welche von dessen Obstruktion verursacht werden, nicht jedoch Turbulenzen oder Verwirbelungen, welche vom Betrieb des Laufrades herrühren.The at least one guide element is therefore preferably suitable for calming the flow prevailing in the line section in which the flow sensor is arranged. Thus, especially in the area of a vortex flow sensor, ideally only such vortices are caused, which are caused by its obstruction, but not turbulences or turbulences which result from the operation of the impeller.
Gemäß einer möglichen Ausführungsform ist das zumindest eine Leitelement als eine von der Innenwandung des Leitungsabschnittes nach innen vorstehende Rippe ausgebildet. Eine solche Rippe ist insbesondere geeignet, rotierende Strömungen in dem Leitungsabschnitt zu dämpfen bzw. zu unterbinden, da eine solche Rippe sich einer solchen Strömung entgegenstellt. In dem Fall, dass der Leitungsabschnitt des Saug-und/oder Druckstutzens gekrümmt verläuft, ist eine derartige Rippe an der Innenwandung des Leitungsabschnittes vorzugsweise an der äußeren Seite der Krümmung angeordnet, d. h. an der konkav gekrümmten Innenwandung bzw. der Innenwandung mit größerem Krümmungsradius.According to a possible embodiment, the at least one guide element is designed as a rib projecting inwards from the inner wall of the line section. Such a rib is particularly suitable for damping or suppressing rotating flows in the line section, since such a rib opposes such a flow. In the event that the line section of the suction and / or pressure port is curved, such a rib on the inner wall of the conduit section is preferably arranged on the outer side of the curvature, ie on the concavely curved inner wall or the inner wall with a larger radius of curvature.
Besonders bevorzugt ist die Rippe derart ausgebildet, dass sie sich in Strömungsrichtung eines zu fördernden Fluids entlang der Innenwandung des Leitungsabschnittes erstreckt. So wird die in Strömungsrichtung parallel zur Längsachse des Leitungsabschnittes strömende Strö mung durch die Rippe wenig beeinflusst, rotierenden Strömungen bietet die Rippe jedoch einen deutlichen Widerstand, so dass derartige Strömungen bzw. Verwirbelungen in dem Leitungsabschnitt gedämpft bzw. unterdrückt werden. Auf diese Weise werden Störungen, welche das Messergebnis des Strömungssensors beeinträchtigen, verringert.Particularly preferably, the rib is designed such that it extends in the flow direction of a fluid to be conveyed along the inner wall of the line section. Thus, the flowing in the flow direction parallel to the longitudinal axis of the line section Strö determination is little influenced by the rib, rotating currents, however, provides the rib a significant resistance, so that such currents or turbulence in the line section are attenuated or suppressed. In this way, disturbances that affect the measurement result of the flow sensor are reduced.
In dem Fall, dass der Strömungssensor im Saugstutzen angeordnet ist, erstreckt sich die Rippe vorzugsweise zwischen dem Strömungssensor und dem Laufrad. In dem Fall, dass ein Vortex-Strömungssensor vorgesehen ist, erstreckt sich die Rippe vorzugsweise ausgehend von dessen Obstruktion vorzugsweise bis in einen Krümmungsbereich des Saugstutzens hinein. Eine solche Rippe kann einstückig an der Innenwandung des Leitungsabschnittes ausgebildet sein oder als separates Bauteil in den Leitungsabschnitt eingesetzt sein. So kann die Rippe als Einsatz ausgebildet oder Teil eines Einsatzes sein, welcher in den Leitungsabschnitt, beispielsweise den Saugstutzen eingesteckt wird. Ein solcher Einsatz kann vorzugsweise aus Kunststoff ausgebildet sein.In the case that the flow sensor is arranged in the suction nozzle, the rib preferably extends between the flow sensor and the impeller. In the event that a vortex flow sensor is provided, the rib preferably extends from its obstruction into a region of curvature of the suction nozzle. Such a rib may be integrally formed on the inner wall of the line section or used as a separate component in the line section. Thus, the rib may be formed as an insert or part of an insert, which is inserted into the line section, for example, the suction nozzle. Such an insert may preferably be formed of plastic.
Weiter ist es bevorzugt, dass ein Messfühler des Strömungssensors in der Rippe angeordnet ist. Dies gilt insbesondere für die Ausgestaltung des Sensors als Vortex-Strömungssensor. In diesem Fall kann der Drucksensor, welcher die von der Obstruktion verursachten Wirbel erfasst, in der Rippe angeordnet werden. Auf diese Weise wird der von der Rippe und dem Drucksensor verursachte Strömungswiderstand in dem Leitungsabschnitt minimiert.Further, it is preferable that a sensor of the flow sensor is disposed in the rib. This applies in particular to the design of the sensor as a vortex flow sensor. In this case, the pressure sensor, which detects the turbulence caused by the obstruction, can be arranged in the rib. In this way, the flow resistance caused by the rib and the pressure sensor in the line section is minimized.
Bevorzugt weist der Messfühler zwei Druckaufnehmerflächen auf und ist in der Rippe derart angeordnet, dass die beiden Druckaufnehmerflöchen mit jeweils einer Seite der Rippe zur Druckbeaufschlagung verbunden sind. So kann insbesondere ein Differenzdruck zwischen beiden Seiten der Rippe von dem Messfühler erfasst werden. Die Druckaufnehmerflächen können direkt als Druck aufnehmende Membran an oder in den Oberflächen der Rippe ausgebildet sein. Alternativ ist es auch möglich, dass in den Oberflächen der Rippe lediglich Öffnungen ausgebildet sind, welche über Kanäle mit einem weiter innen liegenden oder möglicherweise auch außerhalb des Leitungsabschnittes liegenden Messfühler verbunden sind.Preferably, the sensor has two pressure transducer surfaces and is arranged in the rib such that the two Druckaufnehmerflöchen are each connected to one side of the rib for pressurizing. In particular, a differential pressure between both sides of the rib can be detected by the sensor. The pressure transducer surfaces may be directly formed as a pressure-receiving membrane on or in the surfaces of the rib. Alternatively, it is also possible that in the surfaces of the rib only openings are formed, which are connected via channels with a more inwardly located or possibly outside of the line section sensor.
Gemäß einer weiteren bevorzugten Ausführungsform kann in der Rippe zumindest eine Ausnehmung zur Aufnahme des Messfühlers ausgebildet sein. Dies ermöglicht es, einen als separates Bauteil ausgeführten Messfühler in eine solche Ausnehmung einzusetzen. So können Rippe und Messfühler separat gefertigt werden, eingesetzt in den Leitungsabschnitt jedoch so zusammenwirken, dass insgesamt der Strömungswiderstand in Längsrichtung des Leitungsabschnittes minimiert wird. Besonders bevorzugt wird der Messfühler von außen her durch eine Öffnung in den Leitungsabschnitt eingesetzt, so dass sich ein freies Ende des Messfühlers in den Leitungsabschnitt hinein erstreckt. Bei der zuvor beschriebenen Ausgestaltung der Rippe erstreckt sich das freie Ende des Messfühlers dann in die Ausnehmung in der Rippe. Eine solche Anordnung ermöglicht es, den Messfühler leicht von außen austauschen zu können.According to a further preferred embodiment, at least one recess for receiving the measuring sensor can be formed in the rib. This makes it possible to insert a sensor designed as a separate component in such a recess. Thus, rib and probe can be made separately, but used in the line section cooperate so that overall the flow resistance in the longitudinal direction of the line section is minimized. Particularly preferably, the measuring sensor is inserted from the outside through an opening in the line section, so that a free end of the measuring probe extends into the line section. In the previously described embodiment of the rib, the free end of the probe then extends into the recess in the rib. Such an arrangement makes it possible to exchange the sensor easily from the outside.
Anstatt einen Messfühler vorzusehen, welcher in das Innere des Leitungsabschnittes hineinragt bzw. im Inneren des Leitungsabschnittes angeordnet ist, kann der Leitungsabschnitt auch nach außen führende Öffnungen oder Kanäle aufweisen, welche es ermöglichen, den Messfühler außerhalb des Leitungsabschnittes und dem von diesem definierten Strömungsweg anzuordnen. Auf diese Weise wird die Strömung im Inneren des Leitungsabschnittes noch weniger beeinträchtigt, und die Montage bzw. Zugänglichkeit des Strömungssensors kann verbessert werden.Instead of providing a sensor which projects into the interior of the line section or is arranged in the interior of the line section, the line section can also have outwardly leading openings or channels, which make it possible to arrange the sensor outside the line section and the flow path defined by this. In this way, the flow inside the line section is even less affected, and the mounting or accessibility of the flow sensor can be improved.
Die in dem Leitungsabschnitt angeordnete Rippe hat quer zur Strömungsrichtung vorzugsweise einen gerundeten oder dreieckigen Querschnitt. So wird eine große Stabilität in Umfangsrichtung des Leitungsabschnittes realisiert. Durch die gerundete Ausgestaltung wird eine optimierte Strömungsführung entlang der Rippe erreicht.The rib arranged in the line section preferably has a rounded or triangular cross section transverse to the flow direction. Thus, a great stability in the circumferential direction of the line section is realized. The rounded configuration achieves an optimized flow guidance along the rib.
Alternativ oder zusätzlich kann das zumindest eine Leitelement als zumindest eine von der Innenwandung des Leitungsabschnittes nach innen vorstehende Profil-Platte ausgebildet sein, welche quer zur Strömungsrichtung eines zu fördernden Fluids orientiert ist. Das heißt, eine solche Profil-Platte stellt sich der Strömung entlang der Längsachse des Leitungsabschnittes entgegen. Eine solche Profil-Platte stellt damit einen gewissen Strömungswiderstand in dem Leitungsabschnitt dar. Eine derartige Profil-Platte in dem Leitungsabschnitt dient dazu, dass sich unerwünschte Turbulenzen bzw. Verwirbelungen in Strömungsrichtung nicht ungehindert in dem Leitungsabschnitt fortpflanzen können. Die Profil-Platte bremst oder verhindert ein Fortpflanzen von Verwirbelungen, welche vom Laufrad ausgehen und sich in Längsrichtung des Leitungsabschnittes in diesem entgegen der Strömungsrichtung fortpflanzen.Alternatively or additionally, the at least one guide element may be formed as at least one profile plate projecting inwardly from the inner wall of the line section, which profile is oriented transversely to the flow direction of a fluid to be delivered. That is, such a profile plate opposes the flow along the longitudinal axis of the line section. Such a profile plate thus represents a certain flow resistance in the line section. Such a profile plate in the line section serves to prevent unwanted turbulences or turbulences in the flow direction from being able to propagate unhindered in the line section. The profile plate brakes or prevents propagation of turbulences, which emanate from the impeller and propagate in the longitudinal direction of the line section in this opposite to the flow direction.
In dem Fall, dass zusätzlich eine Rippe vorgesehen ist, wie sie oben beschrieben wurde, erstreckt sich die Profil-Platte vorzugsweise quer zu der Rippe und weiter bevorzugt symmetrisch zur Mittelebene der Rippe. Das heiß, Rippe und Profil-Platte kreuzen einander, wobei die Rippe die Profil-Platte an deren Mittellinie durchdringt.In the event that additionally a rib is provided, as described above, the profile plate preferably extends transversely to the rib and more preferably symmetrically to the median plane of the rib. The hot, rib and profile plates intersect each other, with the rib penetrating the profile plate at its centerline.
Dabei ist es bevorzugt, dass sich die Profil-Platte ausgehend von der Innenwandung des Leitungsabschnittes weiter nach innen in den Leitungsabschnitt hinein erstreckt als die Rippe. Das heißt, in radialer Richtung steht die Profil-Platte von der Innenwandung des Leitungsabschnittes her gesehen über die Oberkante der Rippe vor.It is preferred that the profile plate, starting from the inner wall of the conduit section, extends further inwardly into the conduit section than the rib. That is, in the radial direction, the profile plate protrudes from the inner wall of the line section over the upper edge of the rib.
Ferner ist es bevorzugt, dass die Profil-Platte ausgehend von der Innenwandung in Strömungsrichtung des zu fördernden Fluids geneigt ist. Auf diese Weise wird der Strömungswiderstand in Strömungsrichtung des Fluids durch den Leitungsabschnitt, welcher die Profil-Platte bildet, verringert. Bevorzugt ist diese Anordnung in dem Fall, dass der Strömungssensor in dem Saugstutzen gelegen ist. Verwirbelungen, welche von dem Laufrad verursacht werden, pflanzen sich im Saugstutzen entgegen der Strömungsrichtung in Längsrichtung des Saugstutzens fort. Um diese Fortpflanzung von Verwirbelungen entgegen der Strömungsrichtung zu bremsen, kann zumindest eine beschriebene Profil-Platte in dem Saugstutzen angeordnet sein. Wenn die Profil-Platte in Strömungsrichtung geneigt ist, wird der Strömungswiderstand in Strömungsrichtung verringert, der Fortpflanzung der Verwirbelungen entgegen der Strömungsrichtung stellt sich eine solche Profil-Platte jedoch entgegen. Dem Laufrad zugewandt bildet die Profil-Platte somit eine Art Tasche, in welcher derartige Verwirbelungen gedämpft bzw. gebremst werden.Furthermore, it is preferred that the profile plate is inclined, starting from the inner wall in the flow direction of the fluid to be delivered. In this way, the flow resistance in the flow direction of the fluid is reduced by the line section which forms the profile plate. Preferably, this arrangement is in the case that the flow sensor is located in the suction nozzle. Turbulences, which are caused by the impeller, propagate in the suction nozzle counter to the flow direction in the longitudinal direction of the suction nozzle. In order to brake this propagation of turbulences against the flow direction, at least one profile plate described can be arranged in the suction nozzle. If the profile plate is inclined in the flow direction, the flow resistance is reduced in the flow direction, the propagation of the turbulence against the flow direction, however, opposes such profile plate. Facing the impeller, the profile plate thus forms a kind of pocket in which such turbulences are damped or braked.
Die zumindest eine Profil-Platte ist in Strömungsrichtung des zu fördernden Fluids vorzugsweise hinter einem Messfühler des Sensors angeordnet. Dies gilt insbesondere bei Anordnung des Sensors in dem Saugstutzen des Pumpenaggregates. Diese Anordnung bewirkt, dass die Profil-Platte die Anströmung des Sensors durch das Fluid nicht beeinträchtigt, da sie erst stromabwärts des Sensors angeordnet ist. Andererseits kann die Profil-Platte so die Fortpflanzung von Verwirbelungen, welche von dem Laufrad verursacht werden, entgegen der Strömungsrichtung bremsen, so dass diese Verwirbelungen den Messfühler nicht oder zumindest in abgeschwächter Form erreichen, so dass die Störungen, welche das Messergebnis des Sensors beeinträchtigen würden, minimiert werden.The at least one profile plate is preferably arranged behind a measuring sensor of the sensor in the flow direction of the fluid to be delivered. This applies in particular to the arrangement of the sensor in the suction nozzle of the pump unit. This arrangement causes the profile plate does not affect the flow of the sensor through the fluid, since it is located only downstream of the sensor. On the other hand, the profile plate can thus brake the propagation of turbulence caused by the impeller against the flow direction, so that these turbulences do not reach the sensor or at least in a weakened form, so that the disturbances that would affect the measurement result of the sensor to be minimized.
Besonders ist es bevorzugt, mehrere Profil-Platten vorzusehen, welche in Strömungsrichtung in dem Leitungsabschnitt voneinander beabstandet angeordnet sind. Auf diese Weise wird eine noch stärkere Abschwächung von sich in dem Leitungsabschnitt fortpflanzenden Turbulenzen bzw. Verwirbelungen erreicht. Die mehreren Profil-Platten sind dabei vorzugsweise alle in Strömungsrichtung geneigt ausgebildet, wobei vorzugsweise alle Profil-Platten denselben Neigungswinkel zu der Innenwandung des Leitungsabschnittes aufweisen. Auf diese Weise wird in Strömungsrichtung eine besonders gleichmäßige Strömungsführung erreicht.It is particularly preferred to provide a plurality of profile plates, which are arranged spaced apart in the flow direction in the line section. In this way, an even greater attenuation of propagating in the line section turbulence or turbulence is achieved. The plurality of profile plates are preferably all inclined in the flow direction, wherein preferably all profile plates have the same angle of inclination to the inner wall of the line section. In this way, a particularly uniform flow guidance is achieved in the flow direction.
Der Strömungssensor ist vorzugsweise an dem von dem Laufrad beabstandeten Ende des Leitungsabschnittes angeordnet, wobei vorzugsweise eine Obstruktion des Strömungssensors an dem von dem Laufrad beabstandeten Ende des Saugstutzens gelegen ist. Die Obstruktion kann dabei beispielsweise in einem Einsatz ausgebildet sein, welcher vom offenen Ende her in den Saugstutzen eingesetzt ist, so dass die Obstruktion am Ende des Saugstutzens gelegen ist. Dabei kann sich der Einsatz auch in der oben beschriebenen Weise über das axiale Ende des Saugstutzens hinaus erstrecken, so dass er in eine anschließende Rohrleitung eintreten kann. Bei dieser Ausgestaltung ist es auch möglich, die Obstruktion noch weiter außerhalb des Saugstutzens in dem Einsatz anzuordnen, so dass sie in einer an den Saugstutzen angrenzenden Rohrleitung gelegen ist. Auf diese Weise kann ein größerer Abstand zwischen Obstruktion und Laufrad erreicht werden, ohne die Länge des Saugstutzens vergrößern zu müssen. Alternativ ist es auch möglich, die Obstruktion einstückig mit dem Saugstutzen auszubilden oder die Obstruktion durch eine Öffnung in der Wandung des Saugstutzens in radialer Richtung in den Querschnitt des Saugstutzens einzusetzen. Die Obstruktion erstreckt sich dabei vorzugsweise in Durchmesserrichtung durch den gesamten Querschnitt des Saugstutzens. Alternativ ist es auch möglich, eine Obstruktion so auszubilden, dass sie sich in Durchmesserrichtung nicht über den gesamten Querschnitt des Saugstutzens erstreckt, d. h. in Durchmesserrichtung eine Länge aufweist, welche geringer ist als der Innendurchmesser des Saugstutzens an der Position der Obstruktion. Die Öffnung, in welche die Obstruktion eingesetzt wird, kann beispielsweise eine bestehende Öffnung zur Druckerfassung sein, so dass auch in ein existierendes Kreiselpumpenaggregat eine derartige Obstruktion eingesetzt werden kann. Durch die Lage am axialen Eingangsende des Saugstutzens wird der größtmögliche Abstand zwischen Obstruktion und Laufrad erreicht.The flow sensor is preferably located at the end of the conduit portion spaced from the impeller, preferably with an obstruction of the flow sensor located at the end of the suction port spaced from the impeller. The obstruction may be formed, for example, in an insert which is inserted from the open end into the suction nozzle, so that the obstruction is located at the end of the suction. In this case, the insert may also extend in the manner described above beyond the axial end of the suction nozzle, so that it can enter into a subsequent pipeline. In this embodiment, it is also possible to arrange the obstruction even further outside the suction nozzle in the insert, so that it is located in a pipe adjacent to the suction pipe. In this way, a greater distance between the obstruction and the impeller can be achieved without having to increase the length of the Saugstutzens. Alternatively, it is also possible to form the obstruction integrally with the suction nozzle or to use the obstruction through an opening in the wall of the suction nozzle in the radial direction in the cross section of the suction nozzle. The obstruction preferably extends in the diameter direction through the entire cross section of the suction nozzle. Alternatively, it is also possible to form an obstruction so that it does not extend in the diameter direction over the entire cross section of the suction nozzle, d. H. in the diameter direction has a length which is less than the inner diameter of the suction nozzle at the position of the obstruction. The opening into which the obstruction is used, for example, be an existing opening for pressure detection, so that even in an existing centrifugal pump unit such obstruction can be used. Due to the position at the axial inlet end of the suction nozzle, the greatest possible distance between obstruction and impeller is achieved.
Gemäß einer besonderen Ausführungsform kann am freien Ende des Saugstutzens ein schlauch- oder rohrförmiger Einsatz vorgesehen sein, welcher in den Saugstutzen eingesetzt ist, so dass er vom Ende her in den Saugstutzen hineinragt. Darüber hinaus erstreckt sich der Einsatz über das freie Ende des Saugstutzens derart hinaus, dass er in eine angrenzende Rohrleitung eintreten kann, wenn der Saugstutzen mit dieser Rohrleitung verbunden wird. Auf diese Weise wird durch den Einsatz eine optimierte Strömungsführung im Übergangs- bzw. Verbindungsbereich von Rohrleistung und Saugstutzen erreicht. Der Einsatz liegt an der Innenwandung von Saugstutzen und angrenzender Rohrleitung an. Der Einsatz ist dabei vorzugsweise elastisch ausgebildet, so dass er einen geringen Versatz zwischen Rohrleitung und Saugstutzen ausgleichen kann. Im Übrigen überbrückt er den Flansch bzw. Verbindungsbereich, so dass dort Kanten bzw. Hinterschneidungen, an welchen Verwirbelungen entstehen könnten, vermieden werden und so ein im Eingangsbereich des Saugstutzen gelegter Strömungssensor möglichst optimal angeströmt werden kann.According to a particular embodiment, a tubular or tubular insert may be provided at the free end of the suction nozzle, which is inserted into the suction nozzle, so that it protrudes from the end into the suction nozzle. Moreover, the insert extends beyond the free end of the suction nozzle such that it can enter an adjacent pipe when the suction nozzle is connected to this pipe. In this way, the use of an optimized flow guidance in the transition or connection area of pipe performance and suction is achieved. The insert rests against the inner wall of the suction nozzle and adjacent pipeline. The insert is preferably elastic, so that it can compensate for a small offset between the pipe and suction. Incidentally, it bridges the flange or connecting region, so that edges or undercuts, at which swirling could occur, are avoided and thus a flow sensor placed in the inlet region of the suction nozzle can be flown as optimally as possible.
Nachfolgend wird die Erfindung beispielhaft anhand der beigefügten Figuren beschrieben. In diesen zeigt:
- Fig. 1
- einen Querschnitt durch ein Pumpengehäuse entlang der Mittelebene des Saugstutzens mit einer in dem Saugstut- zen angeordneten Rippe,
- Fig. 2
- eine Schnittansicht entsprechend der Ansicht in
Fig. 1 mit einer in dem Saugstutzen angeordneten Rippe gemäß ei- ner zweiten Ausführungsform, - Fig. 3
- einen Querschnitt durch ein Pumpengehäuse entlang der Mittelebene des Saugstutzens mit darin angeordneten Profil-Platten,
- Fig.4
- eine Schnittansicht entsprechend der Ansicht in
Fig. 3 , wobei zusätzlich zu den Profil-Platten eine Rippe in dem Saugstutzen angeordnet ist, - Fig. 5
- eine Ansicht entsprechend von
Fig. 1 , wobei zusätzlich eine mögliche Anordnung eines Messelementes gezeigt ist, - Fig. 6
- eine Schnittansicht eines Pumpengehäuses entlang der Mittelebene des Saugstutzens mit einer zweiten mögli- chen Anordnung eines Messelementes,
- Fig. 7
- eine Schnittansicht eines Pumpengehäuses entlang der Mittelebene des Saugstutzens mit einer zweiten Ausfüh- rungsform einer Obstruktion,
- Fig. 8
- eine Schnittansicht eines Pumpengehäuses entlang der Mittelebene des Saugstutzens mit einer dritten Ausfüh- rungsform einer Obstruktion und
- Fig. 9
- eine Schnittansicht eines Pumpengehäuses entlang der Mittelebene des Saugstutzens mit angrenzender Rohrlei- tung und einem in dem Verbindungsbereich eingesetzten Einsatz.
- Fig. 1
- a cross section through a pump housing along the center plane of the suction nozzle with a rib arranged in the Saugstut-,
- Fig. 2
- a sectional view corresponding to the view in
Fig. 1 with a rib arranged in the suction nozzle according to a second embodiment, - Fig. 3
- a cross section through a pump housing along the center plane of the suction with profiled plates arranged therein,
- Figure 4
- a sectional view corresponding to the view in
Fig. 3 wherein, in addition to the profile plates, a rib is arranged in the suction nozzle, - Fig. 5
- a view corresponding to
Fig. 1 , wherein additionally a possible arrangement of a measuring element is shown, - Fig. 6
- 3 a sectional view of a pump housing along the center plane of the suction nozzle with a second possible arrangement of a measuring element,
- Fig. 7
- 3 a sectional view of a pump housing along the mid-plane of the suction nozzle with a second embodiment of an obstruction,
- Fig. 8
- a sectional view of a pump housing along the mid-plane of the suction nozzle with a third embodiment of an obstruction and
- Fig. 9
- a sectional view of a pump housing along the center plane of the suction nozzle with adjacent pipeline and an insert used in the connection area.
Anhand der genannten Figuren werden nachfolgend bevorzugte Ausführungsformen der Erfindungen erläutert. Dabei sind in den einzelnen Figuren dieselben Bezugsziffern für identische Bauteile verwendet, und es werden lediglich die Unterschiede im Einzelnen erläutert. Alle Figuren zeigen jeweils eine Schnittansicht durch ein Pumpengehäuse 2 entlang der Mittelebene des Saugstutzens 4. Diese Mittelebene erstreckt sich entlang der Längsachse des Saugstutzens 4, d. h. der Strömungsrichtung eines zu fördernden Fluids. Der Querschnitt verläuft ferner in Durchmesserrichtung durch den Aufnahmeraum 6 des Pumpengehäuses 2, in welchem ein hier nicht gezeigtes Laufrad der Pumpe angeordnet wird. An der dem Saugstutzen 4 abgewandten Seite des Aufnahmeraumes 6 ist ein Verbindungsflansch 8 zur Anbindung eines Antriebsmotors ausgebildet.With reference to the mentioned figures, preferred embodiments of the inventions will be explained below. The same reference numerals are used for identical components in the individual figures, and only the differences are explained in detail. Each of the figures shows in each case a sectional view through a
Der Saugstutzen 4 endet an seinem dem Aufnahmeraum 6 und damit dem Laufrad abgewandten Axialende in einem Flansch 10. Entsprechend endet an der diametral entgegengesetzten Seite des Pumpengehäuses 2 der Druckstutzen 12 in einem Flansch 14.The
Erfindungsgemäß ist in das Pumpengehäuse 2 ein Strömungssensor integriert, welcher als Vortex-Strömungssensor, d. h. als ein Strömungssensor, welcher auf dem Karmanschen Phänomen der Wirbelablösung beruht, ausgebildet ist. Dieser Strömungssensor weist als wesentliches Element eine Obstruktion 16 auf, welche in der Strömung Wirbel verursacht, deren Frequenz über einen Drucksensor erfasst wird. Die Frequenz der Wirbel ist proportional zur Strömungsgeschwindigkeit.According to the invention, a flow sensor is integrated in the
Eine erste Ausführungsform einer solchen Obstruktion 16 ist in den
Zur Auswertung der von der Obstruktion 16 verursachten Wirbel kann entweder ein Messfühler 18 so angeordnet werden, dass er sich in den Saugstutzen 4 hineinerstreckt, wie in
Die Anordnung des Strömungssensors und insbesondere des Messfühlers 18 in dem Pumpengehäuse 2 ist mit dem Problem verbunden, dass das Messergebnis durch Turbulenzen bzw. Verwirbelungen beeinträchtigt werden kann, welche von dem rotierenden Laufrad in dem Aufnahmeraum 6 verursacht werden. Um diese Störungen zu minimieren, werden in dem Leitungsabschnitt, in welchem der Strömungssensor ausgebildet ist, hier der Saugstutzen 4, Leitelemente angeordnet.The arrangement of the flow sensor and in particular the
Ein erstes solches Leitelement ist in
Die
Wenn in dem hier gezeigten Beispiel zwei Profil-Platten 24 gezeigt sind, so ist jedoch zu verstehen, dass die Erfindung nicht auf die Anordnung von zwei solchen Profil-Platten beschränkt ist, es könnte auch lediglich eine Profil-Platte 24 oder es könnten mehr als zwei Profil-Platten 24 angeordnet werden. Auch ist zu verstehen, dass die Rippe 22 bei dem Ausführungsbeispiel gemäß
Wie in
In
Anhand der
Bei der Ausführungsform gemäß
Bei der Ausführungsform gemäß
Bei der Ausführungsform gemäß
Bezüglich der Ausführungsbeispiele gemäß
Die Leitelemente zur Beeinflussung der Strömung sind, wie in den Figuren gezeigt, günstigerweise an der Seite der Innenwandung 26 des Saugstutzens 4 angeordnet, welche zu dem Aufnahmeraum 6 hin konkav gekrümmt ist bzw. den größeren Krümmungsradius aufweist. In diesem Bereich kann eine günstigere Beeinflussung der Strömung und Dämpfung von unerwünschten Verwirbelungen bzw. Turbulenzen erreicht werden.The guide elements for influencing the flow are, as shown in the figures, conveniently arranged on the side of the
In den gezeigten und beschriebenen Beispielen ist der Strömungssensor im Saugstutzen 4 gelegen. Er könnte jedoch entsprechend auch im Druckstutzen 12 angeordnet werden, wobei dann im Druckstutzen 12 eine Rippe 22 und/oder Profil-Platten 24 in entsprechender Weise angeordnet werden.In the examples shown and described, the flow sensor is located in the
- 2 -2 -
- Pumpengehäusepump housing
- 4 -4 -
- Saugstutzensuction
- 6 -6 -
- Aufnahmeraumaccommodation space
- 8 -8th -
- Verbindungsflanschconnecting flange
- 10 -10 -
- Flanschflange
- 12 -12 -
- Druckstutzenpressure port
- 14 -14 -
- Flanschflange
- 16, 16', 16", 16"' -16, 16 ', 16 ", 16"' -
- Obstruktionobstruction
- 18 -18 -
- Messfühlerprobe
- 20 -20 -
- Kanalchannel
- 22 -22 -
- Ripperib
- 24 -24 -
- Profil-PlatteProfile plate
- 26 -26 -
- Innenwandunginner wall
- 28 -28 -
- freies Ende des Messfühlersfree end of the probe
- 30 -30 -
- DruckaufnahmeflächenPressure receiving surfaces
- 32 -32 -
- Lochhole
- 34 -34 -
- Einsatzcommitment
- 36 -36 -
- Rohrleitungpipeline
- 38 -38 -
- Gegenflanschcounterflange
- S -S -
- Strömungsrichtungflow direction
Claims (13)
- A centrifugal pump assembly with at least one impeller, with a suction union (4) which is situated on the entry side of the impeller, and with a pressure union (12) which is situated on the exit side of the impeller,
characterised in that
a vortex flow sensor (16, 18, 20) and at least one guidance element (22, 24) are arranged in a conduit section which is formed by the suction union (4) and/or by the pressure union (12), said at least one guidance element (22, 24) being suitable for influencing the flow prevailing in the conduit section, in a manner such that disturbing turbulences which compromise the measurement result, are kept away from the sensor wherein the at least one guidance element is designed as a rib (22) projecting inwards from the inner wall (26) of the conduit section and/or one guidance element is designed as at least one profile plate (24) which projects inwards from the inner wall (26) of the conduit section and which is orientated transversely to the flow direction (S) of a fluid to be delivered. - A centrifugal pump assembly according to claim 1, characterised in that the at least one guidance element (22, 24) is suitable for calming the flow prevailing in the conduit section.
- A centrifugal pump assembly according to claim 1 or 3, characterised in that the rib (22) extends in the flow direction (S) of a fluid to be delivered, along the inner wall (26) of the conduit section.
- A centrifugal pump assembly according to one of the preceding claims, characterised in that a measurement probe (18) of the flow sensor is arranged in the rib (22).
- A centrifugal pump assembly according to claim 4, characterised in that the measurement probe (18) comprises two pressure recording surfaces (30) and is arranged in the rib (22) in a manner such that the two pressure recording surfaces (30) are connected in each case to one side of the rib (22), for pressure impingement.
- A centrifugal pump assembly according to claim 4 or 5, characterised in that at least one recess for receiving the measurement probe (18) is formed in the rib (22).
- A centrifugal pump assembly according to one of the preceding claims and one of the claims 4 to 8, characterised in that the profile plate (24) extends transversely to the rib (22) and is designed preferably symmetrical to the middle plane of the rib (22).
- A centrifugal pump assembly according to claim 7, characterised in that the profile plate (24), proceeding from the inner wall (26), extends further inwards into the conduit section, than the rib (22).
- A centrifugal pump assembly according to one of the preceding claims, characterised in that the profile plate (24), proceeding from the inner wall (26), is inclined in the flow direction (S) of the fluid to be delivered.
- A centrifugal pump assembly according to one of the preceding claims, characterised in that the at least one profile plate (24), in the flow direction (S) of the fluid to be delivered, is arranged behind a measurement probe (18, 20) of the sensor.
- A centrifugal pump assembly according to one of the preceding claims, characterised in that several profile plates (24) are arranged distanced to one another in the flow direction (S).
- A centrifugal pump assembly according to one of the preceding claims, characterised in that the flow sensor is arranged at the end of the conduit section which is distanced to the impeller, wherein preferably an obstruction (16, 16', 16", 16"') of the flow sensor is situated at the end of the suction union (4) which is distanced to the impeller.
- A centrifugal pump assembly according to one of the preceding claims, characterised in that an insert (34) is provided at the free end of the suction union (4) in this suction union, said insert (34) extending beyond the free end of the suction union (4) in a manner such that it may enter into an adjacent pipe conduit (36), in order to effect an optimised leading of the flow in the connection region of the pipe conduit (36) and the suction union (4).
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08017263T PL2172654T5 (en) | 2008-10-01 | 2008-10-01 | Centrifugal pump assembly |
| AT08017263T ATE511606T1 (en) | 2008-10-01 | 2008-10-01 | CENTRIFUGAL PUMP UNIT |
| EP08017263.8A EP2172654B2 (en) | 2008-10-01 | 2008-10-01 | Centrifugal pump assembly |
| CN200980148331.7A CN102232147B (en) | 2008-10-01 | 2009-08-06 | Centrifugal pump unit |
| US13/122,236 US8858170B2 (en) | 2008-10-01 | 2009-08-06 | Centrifugal pump assembly |
| PCT/EP2009/005681 WO2010037444A1 (en) | 2008-10-01 | 2009-08-06 | Centrifugal pump aggregate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08017263.8A EP2172654B2 (en) | 2008-10-01 | 2008-10-01 | Centrifugal pump assembly |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2172654A1 EP2172654A1 (en) | 2010-04-07 |
| EP2172654B1 EP2172654B1 (en) | 2011-06-01 |
| EP2172654B2 true EP2172654B2 (en) | 2013-11-20 |
Family
ID=40420096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08017263.8A Active EP2172654B2 (en) | 2008-10-01 | 2008-10-01 | Centrifugal pump assembly |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US8858170B2 (en) |
| EP (1) | EP2172654B2 (en) |
| CN (1) | CN102232147B (en) |
| AT (1) | ATE511606T1 (en) |
| PL (1) | PL2172654T5 (en) |
| WO (1) | WO2010037444A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4059553A1 (en) * | 2009-08-11 | 2022-09-21 | ResMed Motor Technologies Inc. | Modular ventilator system |
| DE102013209716A1 (en) * | 2013-05-24 | 2014-11-27 | Continental Automotive Gmbh | The fuel tank system |
| GB2551763B (en) * | 2016-06-29 | 2018-10-24 | Weir Minerals Europe Ltd | Slurry pump front side liner |
| EP3376052B1 (en) * | 2017-03-15 | 2020-11-04 | Grundfos Holding A/S | Centrifugal pump assembly |
| GB201814762D0 (en) * | 2018-09-11 | 2018-10-24 | Sentec Ltd | Insert electromagnetic flow sensor for centrifugal pump |
| DE102021105727B4 (en) | 2021-03-10 | 2025-10-16 | KSB SE & Co. KGaA | Centrifugal pump with inlet fins |
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- 2008-10-01 AT AT08017263T patent/ATE511606T1/en active
-
2009
- 2009-08-06 WO PCT/EP2009/005681 patent/WO2010037444A1/en not_active Ceased
- 2009-08-06 US US13/122,236 patent/US8858170B2/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| EP2172654A1 (en) | 2010-04-07 |
| WO2010037444A1 (en) | 2010-04-08 |
| EP2172654B1 (en) | 2011-06-01 |
| US8858170B2 (en) | 2014-10-14 |
| PL2172654T5 (en) | 2014-04-30 |
| US20120128478A1 (en) | 2012-05-24 |
| PL2172654T3 (en) | 2011-10-31 |
| ATE511606T1 (en) | 2011-06-15 |
| CN102232147A (en) | 2011-11-02 |
| CN102232147B (en) | 2015-05-13 |
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