EP2110405A1 - Stabiliser systems for polymers containing halogen - Google Patents
Stabiliser systems for polymers containing halogen Download PDFInfo
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- EP2110405A1 EP2110405A1 EP09157705A EP09157705A EP2110405A1 EP 2110405 A1 EP2110405 A1 EP 2110405A1 EP 09157705 A EP09157705 A EP 09157705A EP 09157705 A EP09157705 A EP 09157705A EP 2110405 A1 EP2110405 A1 EP 2110405A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/21—Urea; Derivatives thereof, e.g. biuret
Definitions
- the present invention relates to stabilizer systems for halogen-containing polymers and to compositions and articles containing the stabilizer systems and to methods for stabilizing a halogen-containing polymer.
- halogen-containing plastics tend to undergo undesired decomposition and degradation reactions during thermal stress during processing or in long-term use.
- This problem can be solved by the use of metal-containing stabilizers added to the halogen-containing polymers before or during processing.
- the known stabilizers include barium-cadmium, lead, organotin and barium-zinc stabilizers.
- all of these stabilizer groups contain heavy metals or contain toxicologically questionable metals, which is disadvantageous in terms of their environmental compatibility.
- organic systems For these reasons, in recent years increasingly heavy metal-free so-called organic systems have been developed, which are also already being marketed. These are assigned to the solid stabilizers and are traded for reasons of environmental friendliness largely in compacted form. These organically based systems are multi-component mixtures, the main component of which is usually assigned to the substance group of hydrotalcites (magnesium aluminum hydroxycarbonates).
- Heavy metal-free hydrotalcite or hydrocalumite (Katoit) compositions with PVC thermostabilizer function are described, for example, in US Pat EP 1 046 668 B1 and EP 0930 332 B1 described.
- Dolomite In recent years, this goal has been partially achieved by chemically modified Dolomite were offered, which are refined by calcination, since Dolomite as such have no stabilizer function. Access to these compounds is based on semi-synthetic methods, as naturally occurring minerals can be used as a starting point. These minerals (dolomites) are available in enormous quantities and often in sufficient purity, so that it is possible to dispense with a further purification associated with wastewater ballasts. The product and performance qualities have been improved by various additives.
- An object of the present invention is thus to provide such stabilizer systems.
- the systems of the invention serve to stabilize a halogen-containing polymer, with a chlorine-containing polymer, in particular PVC, being preferred.
- the alkaline earth double carbonate limestones of formula (A) are preferably dolomite or huntite limestones derived from naturally occurring or synthetic dolomites or huntites, with the naturally occurring material being preferred.
- the extraction is carried out by calcining (firing) at 550 to 1200 ° C.
- the firing times are preferably 10 to 20 hours.
- the quicklime can then hydrate by reaction with water to the slaked lime, the deletion can be done partially or wholly.
- the temperatures for the wet treatment are preferably from 60 to 95 ° C, the reaction times at 40 to 100 hours.
- the burning can take place in two stages.
- Step 1 Whole Calcination to Magnesium Oxide Where Calcium Magnesium Oxide Carbonate of Composition: MgO * CaCO 3 (A4) (CAS No .: 83897-84-1) is formed. The use of this substance is preferred.
- This half-baked dolomite is also known as Magnomasse or Akdolit. This contains a very reactive magnesium oxide ( Ullmann's Encyclopedia of Industrial Chemistry, Verlag Schwarzenberg / Minden-Berlin, 3rd ed. (1960), Vol. 12, p. 125 ).
- Stage 2 partial or total burning to calcium oxide.
- This substance has a metastable crystal lattice, because the resulting calcium oxide and magnesium oxide microcrystals prevent each other from crystal growth due to their regular arrangement ( Ullmann's Encyclopaedia of Ind. Chem., Verlag-Chemie, Weinheim, 5th ed., Vol. 15, p. 611 ).
- gray or white limestones are obtained.
- the partial erasure can then take place until the formation of a crumbly mass.
- the solids are ground at the end of the process to a fine powder which can be coated with fatty acids, preferably palmitic or stearic acid.
- coated compounds are preferred. Their preparation is known in the art. For example, coatings are also used in EP-A 0 422 335 produced.
- Another preferred subject of the present application is a stavilizer system according to the invention in which at least one compound (A), (A1), (A2), (A3) and (A4) is present in coated form.
- the crystal lattice of the Dolomites and Huntites differ from the crystal lattice of calcium (calcium carbonate) and magnesites (magnesium carbonate) in that in the double carbonate dolomite in layers alternately CaO 6 - and MgO 6 octahedra with embedded carbonate anions, the structure of lime (CaMgO 2 ) to calcium oxide (CaO) and magnesium oxide (MgO), both of which crystallize in the common salt lattice.
- the calcination process thus results in altered structures with alternating calcium oxide and magnesium oxide levels.
- the crystal lattice of the Huntite is relatively complicated, since CaO 6 octahedra and CaO 6 tetronal prisms are present alongside MgO 6 octahedra (see Dolomite and Huntite Crystal Structures in: Mineral Structure Data Base, University of Colorado; Dollase WA, Am. Mineral. 71, 163 [1986 ]). Since the lattice sites of the calcium and magnesium ions are retained during firing, the structure of this quicklime is also completely different than with calcium and magnesium oxide.
- Preferred alkaline earth double carbonate lime are dolomite or huntite lime. Particularly preferred is dolomitic lime, with calcium-magnesium dioxide (A3) being very particularly preferred.
- concentration range in the halogen-containing polymer is preferably 0.05 to 10 parts by weight per 100 parts by weight of the polymer. Particular preference is given to using from 0.1 to 5 parts by weight.
- the components or compounds (B) are characterized by being nitrogenous. In the system according to the invention, one compound or several compounds (B) may be present. The same applies to (A) and (C).
- the system according to the invention is characterized in that it contains at least (A) and (B) or (A) and (C) . If more than two, for example three or four compounds of (A), (B), (C) and optionally further compounds are present, it is preferred that (A), (B) and (C) are present.
- the component or compound (B1) is preferably at least one trialkanolamine, a bis-alkanol fatty acid amine or a tris-alkanol isocyanurate. One or more of these substances can be used.
- C 1 -C 22 -alkyl is preferred: methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, hexyl, heptyl, octyl and decyl (with isoforms), undecyl , Dodecyl, tridecyl, tetradecyl, hexadecyl, octadecyl, eicosyl and docosyl; C 3 -C 22 alkenyl: preferably allyl and oleyl; C 2 -C 11 -alkylene: preferably ethylene, propylene, isopropylene, butylene, isobutylene, pentylene, hexylene, octylene, decylene and undecylene.
- trialkanolamines such as triethanolamine and Trisalkanolisocyanurate (reaction products of cyanuric acid with alkene oxides), and bis-alkanolfett
- triethanolamine oleyldiethanolamine and trishydroxyethyl isocyanurate (THEIC).
- TEEIC trishydroxyethyl isocyanurate
- the component or compound (B2) is preferably at least one substituted aminouracil, an aminocrotonic acid ester or a substituted urea. One or more of these substances can be used.
- R 2 C 1 -C 20 -alkyl, C 3 -C 6 -alkenyl, C 7 -C 9 -phenylalkyl, unsubstituted or with 1 to 3 C 1 -C 4 -alkyl, C 1 -C 4 -alkoxy or hydroxy-substituted phenyl
- R 3 R 1 or hydrogen.
- R 4 hydrogen, hydroxy-C 2 - C 4 -alkyl, hydroxyphenyl, C 1 - C 4 -alkoxyphenyl
- R 5 C 1 -C 20 -alkyl
- C 3 - C 6 alkenyl allyl, butenyl and hexenyl
- C 7 -C 9 -phenylalkyl Benzyl and phenethyl; by hydroxy groups subst.
- Phenyl o- and p-hydroxyphenyl
- C 1 -C 4 alkoxy methoxy and ethoxy
- C 1 - C 4 -alkoxy Subst.
- Phenyl o-methoxy and p-methoxyphenyl.
- the classes of compounds (B2-a2) and (B2-a3) are partly commercially available or their synthesis is described in more detail in EP 0768 336 .
- EP 0 962 491 and EP 1 044 968 Representatives of the structures (B2-a1) are commercially available or, as in EP 433 230 described, produced.
- Products of formula (B2-b3) are also commercially available. Their synthesis is exemplary in EP 0 962 491 published.
- Preferred compounds of the formula (B2-a1) are bis-1,4-butanediyl-3-aminocrotonate or bis-thiodiethandiyl-3-aminocrotonate.
- Preferred aminouracils of the formulas (B2-a2) and (B2-a3) are 6-amino-1,3-dimethyluracil, 6-amino-1-octyluracil, 6-amino-1,3-dibenzyluracil, 6- (2-hydroxyanilino ) -1,3-dimethyluracil, 6- (2-methoxyanilino) -1,3-dimethyluracil, 5,5'-heptylidene-bis-6-amino-1,3-dimethyluracil, 5,5'-octylidene bis- 6-amino-1,3-dimethyluracil and 5,5'-dodecylidene-bis-6-amino-1,3-dimethyluracil. Particularly preferred are 6-amino-1,3-dimethyluracil and 5,5'-dodecylidene-bis-6-amino-1,3-dimethyluracil.
- Preferred ureas of the formula (B2-b3) are cyanoacetyl-1,3-dialkyl (dibenzyl) ureas, of which cyanoacetyl-1,3-dimethylurea is particularly preferred.
- the concentration range for the components (B1) and (B2) is preferably 0.05 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, more preferably 0.3 to 3 parts by weight of Compound based on 100 parts by weight of halogen-containing polymer.
- the main representatives are the substance classes of hydrotalcites (Mg / Al and Mg / Zn / Al-containing) and calcium carbonated hydroxodialuminates (Ca / Al-containing).
- the component or compound (C) is preferably at least one magnesium or a magnesium zinc alumohydroxocarbonate (C1) or a calcium carbonate hydroxodialuminate (C2). One or more of these substances can be used.
- Alcamizer 1 and 2 Alcamizer P 93-2 (Alcamizer 4) (manufacturer Kyowa Chemical Ind. Co., JP) and Sorbacid 911 (manufacturer SÜD-CHEMIE, DE). Very particular preference is given to using dehydrated hydrotalcites.
- CAHC Calcium carbonated hydroxodialuminates
- Compounds (C) may be contained in the polymer at 0.005 to 9 parts by weight per 100 parts by weight of polymer. Preference is given to 0.05 to 5 parts by weight, very particularly preferably 0.5 to 3 parts by weight.
- M x / n [(AlO 2 ) x (SiO 2 ) y ] * w H 2 O, where n is the charge of the cation M; M is an element of the first or second main group, such as Li, Na, K or NH 4, and Mg, Ca, Sr or Ba; y: x is a number from 0.8 to 15, preferably from 0.8 to 1.2; and w is a number from 0 to 300, preferably from 0.5 to 30.
- Na zeolite A and Na zeolite MAP see also PS. US 6,531,533 .
- zeolites with extremely small particle size in particular of the Na A and Na P type, as they are also known in PS. US 6,096,820 are described.
- Titania hydrotalcites Al / Mg / Ti / carbonate-containing
- lithium hydrotalcites Li / Al / carbonate or Li / Mg / Al / carbonate-based
- calcium aluminum hydroxo-hydrogen phosphites as described in PS DE 44.25266 A1 (Metal Company)
- PS EP 0,549,340 A1 Mozusawa Ind. Chem.
- PS - JP 0.761.756 A1 Fluji Chem. Ind.
- Titanium-containing hydrotalcites are in PS - WO 95/21127 described.
- the preparation of said layer lattice compounds is characterized in that lithium hydroxide, oxide and / or its compounds convertible into hydroxide, metal (II) hydroxides, oxides and / or their hydroxides convertible compounds of said metals and aluminum hydroxides in the aqueous medium and / or their compounds convertible into hydroxides and acids and / or their salts or mixtures thereof at a pH of 8 to 10 and at temperatures of 20 to 250 ° C with each other and the resulting solid reaction product separated.
- the reaction time is preferably 0.5 to 40 hours, especially 3 to 15 hours.
- the reaction product directly obtained from the reaction described above can be separated from the aqueous reaction medium by known methods, preferably by filtration.
- the workup of the separated reaction product is also carried out in a conventional manner, for example by washing the filter cake with water and drying the washed residue at temperatures of for example 60 to 150 ° C, preferably at 90 to 120 ° C.
- finely divided, active metal (III) hydroxide in combination with sodium hydroxide, as well as a NaAlO 2 can be used.
- Lithium or one of the stated metal (II) compounds can be used in the form of finely divided lithium oxide or hydroxide or mixtures thereof or of finely divided metal (II) oxide or hydroxide or mixtures thereof.
- the corresponding acid anions can be used in differently concentrated form, for example directly as acid or else as salt.
- the reaction temperatures are preferably between about 20 and 250 ° C, more particularly between about 60 and 180 ° C. Catalysts or accelerators are not required.
- the substances can be removed as water of crystallization completely or partially by treatment. When used as stabilizers, the dried layer lattice compounds do not split off water or another gas at the processing temperatures of 160 to 220 ° C. which are usual for PVC, so that no disturbing bubble formation occurs in the molded parts.
- the anion A n in the above general formula may include sulfate, sulfite, sulfide, thiosulfate, peroxosulfate, peroxodisulfate, hydrogenphosphate, hydrogenphosphite, carbonate, halides, nitrate, nitrite, hydrogensulfate, bicarbonate, hydrogensulfite, hydrogensulfide, dihydrogenphosphate, dihydrogenphosphite, monocarboxylic anions such as acetate and Benzoate, amide, azide, hydroxide, hydroxylamine, hydroazide, acetylacetonate, phenolate, pseudohalides, halogenites, halogenates, perhalates, I 3 - , permanganate, dianions of dicarboxylic acids such as phthalate, oxalate, maleate or fumarate, bisphenolates, phosphate, pyrophosphate, phosphite, Pyrophos
- hydroxide, carbonate, phosphite and maleate are preferable.
- hydroxide, carbonate, phosphite and maleate are preferable.
- the same may be surface-treated with a higher fatty acid, eg stearic acid, an anionic surface-active agent, a silane coupler, a titanate coupler or a glycerin fatty acid ester.
- reaction product directly obtained from the reaction described above can be separated from the aqueous reaction medium by known methods, preferably, for example by washing the filter cake with water and drying the washed residue at temperatures of for example 60-130 ° C, preferably 90-120 ° C.
- both finely divided, active aluminum hydroxide in combination with sodium hydroxide and a sodium aluminate can be used.
- Calcium may be used in the form of finely divided calcium oxide or calcium hydroxide or mixtures thereof.
- the phosphorous acid can be used in different concentrated form.
- the reaction temperatures are preferably between 50 and 100 ° C, more preferably between about 60 and 85 ° C. Catalysts or accelerators are not required, but do not bother. In the compounds, the water of crystallization can be completely or partially removed by thermal treatment.
- the dried calcium-aluminum-hydroxy phosphites do not split off water at the processing temperatures of 160-200 ° C., which are customary, for example, for hard PVC, so that no disturbing bubble formation occurs in the molded parts.
- the compounds can be coated in a known manner with surfactants.
- the class of compounds, also called CHAP or CAP compounds, is described in EP 0.506.831A1
- the above-described calcium-aluminum hydroxo-hydrogen phosphites and titanium-containing hydrotalcites may be crystalline and also partially crystalline and / or amorphous.
- Calcium aluminum hydroxo-hydrogen phosphites and / or zeolites and / or dawsonites and / or layered lattice compounds can be used in amounts of, for example, 0.1 to 20, advantageously 0.1 to 10 and in particular 0.1 to 5 parts by weight, based on 100 parts by weight of halogen-containing polymer.
- lithium or sodium salts can be used as solutions, with the following solvents being preferred: water, glycols, glycol ethers, (poly) glycerols and polyglycol ethers.
- These sodium or lithium compounds show in PVC, preferably in zinc-free formulations, a booster effect. They are preferably useful in the substrate of 0.001 to 5 phr, preferably from 0.01 to 3 phr, and most preferably from 0.01 to 2 phr used.
- the compounds of this category are preferably combined with systems free of zinc carboxylates but containing (B1) or / and (B2) .
- Calcium soaps are primarily calcium carboxylates, preferably longer chain carboxylic acids. Common examples are stearates and laurates, including oleates and salts of short-chain aliphatic or aromatic carboxylic acids such as acetic acid, propionic acid, butyric acid, valeric acid, hexanoic acid, sorbic acid; Oxalic, malonic, succinic, glutaric, adipic, fumaric, citric, benzoic, salicylic, phthalic, hemimellitic, trimellitic, pyromellitic, and also overbased calcium carboxylates.
- the zinc soaps are primarily zinc carboxylates. These are compounds from the series of aliphatic saturated and unsaturated C 1-22 carboxylates, aliphatic saturated or unsaturated C 2-22 carboxylates which are substituted with at least one OH group or the chain of which at least by one or more O atoms, is interrupted (oxa acids), of the cyclic and bicyclic carboxylates having 5-22 C atoms, which is unsubstituted, with at least one OH-group-substituted and / or C 1-16 alkyl-substituted phenyl carboxylates, phenyl-C of: 1 - 16 alkylcarboxylates, or optionally substituted by C 1 - 12 alkyl-substituted phenolates, or abietic acid.
- Zn-S compounds are, for example, Zn-mercaptides, Zn-mercaptocarboxylates and Zn-mercaptocarboxylic acid esters.
- the zinc salts of monovalent carboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, hexanoic acid, enanthic acid, octanoic acid, neodecanoic acid, 2-ethylhexanoic acid, pelargonic acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, myristic acid, palmitic acid , Lauric, isostearic, stearic, 12-hydroxystearic, 9,10-dihydroxystearic, oleic, ricinoleic, 3,6-dioxaheptanoic, 3,6,9-trioxadecanoic, behenic, benzoic, p-tert-butylbenzoic, dimethylhydroxybenzoic, 3.5 -Di-tert-butyl-4-hydroxybenzoic acid, toluic acid,
- inorganic zinc compounds such as zinc oxide, zinc hydroxide, zinc carbonate or basic zinc carbonate can be used.
- a carboxylic acid having 1 to 22 C atoms such as, for example, benzoates or alkanoates, preferably C 8 -alkanoates, stearate, oleate, laurate, palmitate, behenate, versatate, hydroxystearates and -oleates, dihydroxystearates, p-tert-butylbenzoate, or (iso) octanoate.
- benzoates or alkanoates preferably C 8 -alkanoates
- benzoates or alkanoates preferably C 8 -alkanoates
- stearate, oleate, laurate, palmitate behenate
- versatate hydroxystearate
- the metal soaps or mixtures thereof can be used in an amount of, for example, 0.001 to 10 parts by weight, advantageously 0.01 to 8 parts by weight, particularly preferably 0.05 to 5 parts by weight, based on 100 parts by weight PVC, are applied.
- Suitable compounds of this type are, for example: pentaerythritol, dipentaerythritol, tripentaerythritol, trimethylolethane, bistrimethylolpropane, inositol, polyvinyl alcohol, bistrimethylolethane, trimethylolpropane, sorbitol, maltitol, isomaltitol, lycasin, mannitol, lactose, leucrose, disaccharide alcohols such as lactitol, maltitol and palatinite.
- the polyols and dihydropyridines may be used in an amount of, for example, from 0.01 to 20, suitably from 0.1 to 20 and especially from 0.1 to 10 parts by weight, based on 100 parts by weight of PVC.
- Useful 1,3-dicarbonyl compounds are linear or cyclic dicarbonyl compounds.
- dicarbonyl compounds of the formula R ' 1 CO CHR 2 ' -COR ' 3 are used, wherein R' 1 C 1 -C 22 alkyl, C 5 -C 10 hydroxyalkyl, C 2 -C 18 alkenyl, phenyl, by OH , C 1 -C 4 alkyl, C 1 -C 4 alkoxy or halogen substituted phenyl, C 7 -C 10 phenylalkyl, C 5 -C 12 cycloalkyl, C 1 -C 4 alkyl-substituted C 5 -C 12 cycloalkyl or a group -R 5 -S-R '6 or R' 5 -O-R '6;
- R ' 2 is hydrogen, C 1 -C 8 alkyl, C 2 -C 12 alkenyl, phenyl, C 7 -C
- R ' 1 and R' 3 as alkyl may be in particular C 1 -C 18 -alkyl, for.
- R ' 1 and R' 3 as hydroxyalkyl are in particular a group - (CH 2 ) n -OH, where n is 5, 6 or 7.
- R ' 1 and E' 2 as alkenyl may be, for example, vinyl, allyl, methallyl, 1-butenyl, 1-hexenyl or oleyl, preferably allyl.
- R ' 1 and R' 3 as phenyl substituted by OH, alkyl, alkoxy or halogen may, for example, be tolyl, xylyl, tert-butylphenyl, methoxyphenyl, ethoxyphenyl, hydroxyphenyl, chlorophenyl or dichlorophenyl.
- R ' 1 and R' 3 as phenylalkyl are in particular benzyl.
- R ' 2 and R' 3 as cycloalkyl or alkylcycloalkyl are in particular cyclohexyl or methylcyclohexyl.
- R ' 2 as alkyl may in particular be C 1 -C 4 -alkyl.
- R ' 2 as C 2 -C 12 alkenyl may in particular be allyl.
- R ' 2 as alkylphenyl may in particular be tolyl.
- R ' 2 as phenylalkyl may be in particular benzyl.
- R ' 2 is hydrogen.
- R ' 3 as the alkoxy may be, for example, methoxy, ethoxy, butoxy, hexyloxy, octyloxy, dodecyloxy, tridecyloxy, tetradecyloxy or octadecyloxy.
- R ' 5 as C 1 -C 10 -alkylene is in particular C 2 -C 4 -alkylene.
- R ' 6 as alkyl is in particular C 4 -C 12 alkyl, z.
- R ' 6 as alkylphenyl is in particular tolyl.
- R ' 6 as phenylalkyl is in particular benzyl.
- 1,3-dicarbonyl compounds of the above general formula and their alkali, alkaline earth and zinc chelates are acetylacetone, butanoylacetone, heptanoylacetone, stearoylacetone, palmitoylacetone, lauroylacetone, 7-tert-nonylthioheptanedione-2,4, benzoylacetone, dibenzoylmethane, lauroylbenzoylmethane, Palmitoylbenzoylmethane, stearoylbenzoylmethane, isooctylbenzoylmethane, 5-hydroxycapronylbenzoylmethane, tribenzoylmethane, bis (4-methylbenzoyl) methane, benzoyl-p-chlorobenzoylmethane, bis (2-hydroxybenzoyl) methane, 4-methoxybenzoylbenzoylmethane, bis (4-methoxybenzoy
- 1,3-diketo compounds of the above formula wherein R '1 is C 1 -C 18 alkyl, phenyl, substituted by OH, methyl or methoxy, C 7 -C 10 phenylalkyl or cyclohexyl, R ' 2 is hydrogen and R' 3 has one of the meanings given for R ' 1 .
- heterocyclic 2,4-diones such as N-phenyl-3-acetylpyrrolidine-2,4-dione.
- the 1,3-diketo compounds may be used in an amount of, for example, 0.01 to 10, preferably 0.01 to 3, and especially 0.01 to 2, parts by weight based on 100 parts by weight of PVC.
- trioctyl tridecyl, tridodezyl, tritridezyl, tripentadezyl, trioleyl, tristearyl, triphenyl, trilauryl, tricresyl, tris-nonylphenyl, tris-2,4-t-butyl-phenyl or Trizyklohexylphosphit.
- Suitable phosphites are mixed aryldialkyl or alkyl diaryl phosphites such as phenyldioctyl, phenyldidezyl, phenyldidodezyl, phenylditridezyl, phenylditetradezyl, phenyldipentadecyl, octyldiphenyl, decyldi-phenyl, undecyldiphenyl, dodecyldiphenyl, tridecyldiphenyl, tetradecyldiphenyl , Pentadezyldiphenyl-, Oleyldiphenyl-, Stearyldiphenyl- and Dodezyl-bis-2,4-di-t-butyl-phenyl phosphite.
- phosphites of various diols or polyols for example tetraphenyldipropylene glycol diphosphite, poly (dipropylene glycol) phenyl phosphite, tetraisodecyl dipropylene glycol diphosphite, tris-dipropylene glycol phosphite, tetramethylolcyclohexanol decyl diphosphite, tetramethylolcyclohexanol butoxyethoxyethyl diphosphite, tetramethylolcyclohexanol nonylphenyl diphosphite, bisnonylphenyl di-trimethylolpropane diphosphite, bis-2-butoxyethyl-di-trimethylolpropane diphosphite, trishydroxyethylisocyanurate hexadecyl
- the organic phosphites may be used in an amount of, for example, 0.01 to 10, preferably 0.05 to 5, and especially 0.1 to 3, parts by weight, based on 100 parts by weight of PVC.
- a stabilizer system according to the invention may contain the described phosphite compounds in an amount of up to about 30% by weight, in particular up to about 10% by weight.
- HALS Sterically hindered amines
- the sterically hindered amines are generally compounds containing the group wherein A and V are independently C 1 - 9 phenylalkyl, or together optionally replaced by O, NH or CH 3 - 8 alkyl, C 3-8 alkenyl, C 5-8 -Zykloalkyl-, or C 7 - N interrupted C 2 - 5 -alkylene form, or a cyclic sterically hindered amine, in particular a compound from the series of alkyl or polyalkylpiperidines, especially the tetramethylpiperidines containing the group
- polyalkylpiperidine compounds are the following (in the case of the oligomeric or polymeric compounds, n and r are in the range from 2 to 200, preferably in the range from 2 to 10, in particular from 3 to 7).
- n and r are in the range from 2 to 200, preferably in the range from 2 to 10, in particular from 3 to 7).
- An extensive list of such compounds can be found in EP 0 796 888 B1 ,
- the content of a stabilizer system according to the invention to ester. hindered amines is about 0.01 to about 10 wt .-%.
- Glycidyl and ⁇ -methylglycidyl esters obtainable by reacting a compound having at least one carboxyl group in the molecule and epichlorohydrin or glycerol dichlorohydrin or ⁇ -methyl epichlorohydrin. The reaction is conveniently carried out in the presence of bases.
- aliphatic carboxylic acids can be used as compounds having at least one carboxyl group in the molecule.
- these carboxylic acids are glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid or dimerized or trimerized linoleic acid, acrylic and methacrylic acid, caproic, caprylic, pelargonic, lauric, myristic, palmitic and stearic acid.
- cycloaliphatic carboxylic acids for example cyclohexane carboxylic acid, tetrahydrophthalic acid, 4-methyltetrahydrophthalic acid, hexahydrophthalic acid or 4-methylhexahydrophthalic acid.
- aromatic carboxylic acids for example benzoic acid, phthalic acid, isophthalic acid, trimellitic acid or pyromellitic acid.
- carboxyl-terminated adducts for. Trimellitic acid and polyols such as glycerin or 2,2-bis (4-hydroxycyclohexyl) propane.
- epoxy compounds can be found in EP 0 506617 ,
- glycidyl or ( ⁇ -methylglycidyl) ethers obtainable by reacting a compound having at least one free alcoholic hydroxy group and / or phenolic hydroxy group and a suitably substituted epichlorohydrin under alkaline conditions, or in the presence of an acidic catalyst and subsequent alkali treatment.
- Ethers of this type are derived, for example, from acyclic alcohols, such as ethylene glycol, diethylene glycol and higher poly (oxyethylene) glycols, propane-1,2-diol, or poly (oxypropylene) glycols, propane-1,3-diol, Butane-1,4-diol, poly (oxytetramethylene) -glycols, pentane-1,5-diol, hexane-1,6-diol, hexane-2,4,6-triol, glycerol, 1,1,1- Trimethylolpropane, bistrimethylolpropane, pentaerythritol, sorbitol, as well as polyepichlorohydrins, butanol, amyl alcohol, pentanol, and monofunctional alcohols such as isooctanol, 2-ethylhexanol, isodecanol and C 7 -C 9
- cycloaliphatic alcohols such as 1,3- or 1,4-dihydroxycyclohexane, bis (4-hydroxycyclohexyl) methane, 2,2-bis (4-hydroxycyclohexyl) -propane or 1,1- Bis- (hydroxymethyl) -cyclohex-3-enes or they have aromatic Nuclei such as N, N-bis (2-hydroxyethyl) aniline or p, p'-bis (2-hydroxyethylamino) diphenylmethane.
- the epoxy compounds may also be derived from mononuclear phenols, such as phenol, resorcinol or hydroquinone; or are based on polynuclear phenols such as bis (4-hydroxyphenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) -propane, 4,4'-dihydroxydiphenylsulfone or condensation products of phenols with formaldehyde such as phenol novolacs obtained under acidic conditions.
- mononuclear phenols such as phenol, resorcinol or hydroquinone
- polynuclear phenols such as bis (4-hydroxyphenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) -propane, 4,4'-dihydroxydiphenylsulfone or condensation products of phenols with formaldeh
- terminal epoxides are, for example: glycidyl 1-naphthyl ether, glycidyl 2-phenylphenyl ether, 2-biphenylglycidyl ether, N- (2,3-epoxypropyl) phthalimide and 2,3-epoxypropyl-4-methoxyphenyl ether.
- N-glycidyl compounds obtainable by dehydrochlorinating the reaction products of epichlorohydrin with amines containing at least one amino hydrogen atom.
- amines are, for example, aniline, N-methylaniline, toluidine, n-butylamine, bis (4-aminophenyl) methane, m-xylylenediamine or bis (4-methylaminophenyl) methane, but also N, N , O-triglycidyl-m-aminopheno 1 or N, N, O-triglycidyl-p-aminophenol.
- the (N-glycidyl) compounds also include N, N'-di-, N, N ', N "-tri- and N, N', N", N "'- tetraglycidyl derivatives of cycloalkylene ureas, such as ethyleneurea or 1,3-propyleneurea, and N, N'-diglycidyl derivatives of hydantoins, such as of 5,5-dimethylhydantoin or glycoluril and triglycidyl isocyanurate.
- S-glycidyl compounds such as di-S-glycidyl derivatives derived from dithiols such as ethane-1,2-dithiol or bis (4-mercaptomethylphenyl) ether.
- Epoxy compounds having a radical of the above formula in which R 1 and R 3 together are --CH 2 --CH 2 - and n is 0 are bis (2,3-epoxycyclopentyl) ethers, 2,3-epoxycyclopentylglycidyl ethers or 1,2-bis - (2,3-epoxyzyklopentyloxy) ethane.
- An epoxy resin having a radical of the above formula wherein R1 and R3 together are -CH2-CH2- and n is 1 is, for example, 3,4-epoxy-6-methylcyclohexanecarboxylic acid (3 ', 4'-epoxy-6 '-methyl-cyclohexyl) -methyl ester.
- diglycidyl compounds based on ether or ester are preferred.
- very particular preference is given to solid glycidyl esters of terephthalic and trimellitic acids.
- a mixture of different epoxy compounds can be used.
- epoxy compounds examples include epoxidized soybean oil, epoxidized olive oil, epoxidized linseed oil, epoxidized castor oil, epoxidized peanut oil, epoxidized corn oil, and epoxidized cottonseed oil, epoxidized rapeseed oil, epoxidized palm oil, epoxidized coconut oil and epoxidized butyl and octyl oleate or epoxidized linoleol esters.
- the concentration range for epoxy compounds is preferably 0.5 to 5.0 phr.
- sterically hindered phenols such as alkylated monophenols, e.g. 2,6-di-tert-butyl-4-methylphenol, alkylthiomethylphenols, e.g. 2,4-dioctylthiomethyl-6-tert-butylphenol, alkylated hydroquinones, e.g. 2,6-di-tert-butyl-4-methoxyphenol, hydroxylated thiodiphenyl ethers, e.g. 2,2'-thio-bis (6-tert-butyl-4-methylphenol), alkylidene bisphenols, e.g.
- alkylated monophenols e.g. 2,6-di-tert-butyl-4-methylphenol
- alkylthiomethylphenols e.g. 2,4-dioctylthiomethyl-6-tert-butylphenol
- alkylated hydroquinones e.g. 2,6-di-tert
- 2,2'-methylenebis (6-tert-butyl-4-methylphenol), benzyl compounds, e.g. 3,5,3 ', 5'-tetra-tert-butyl-4,4'-dihydroxydibenzyl ethers, hydroxybenzylated malonates, e.g. Dioctadezyl 2,2-bis (3,5-di-tert-butyl-2-hydroxybenzyl) malonate, hydroxybenzyl aromatics, e.g. B. 1, 3, 5-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) -2,4,6-trimethylbenzene, triazine compounds, e.g.
- 4-Hydroxylauric acid anilide esters of beta- (3,5-di-tert-butyl-4-hydroxyphenyl) -propionic acid, beta- (5-tert-butyl-4-hydroxy-3-methylphenyl) -propionic acid, beta- (3,5-Dicyclohexyl-4-hydroxyphenyl) propionic acid, esters of 3,5-di-tert-butyl-4-hydroxy-phenylacetic acid with monohydric or polyhydric alcohols, amides of ⁇ - (3,5-di-tert -butyl-4-hydroxyphenyl) -propionic acid, eg N, N'-bis (3,5-di-tert-butyl-4-hydroxyphenylpropionyl) hexamethylenediamine, vitamin E (tocopherol) and derivatives, and D, L-ascorbic acid.
- the antioxidants may be used in an amount of, for example, 0.01 to 10 parts by
- Examples are 2- (2'-hydroxyphenyl) -benzotriazoles, e.g. 2- (2'-hydroxy-5'-methylphenyl) -benzotriazole, 2-hydroxybenzophenones, esters of optionally substituted benzoic acids, e.g. 4-tert-butylphenyl salicylate, phenyl salicylate, acrylates, nickel compounds, oxalic acid diamides, e.g. 4,4'-di-octyloxy-oxanilide, 2,2'-dioctyloxy-5,5'-di-tert-butyl-oxanilide, 2- (2-hydroxyphenyl) -1,3,5-triazines, e.g.
- 2,4,6-tris (2-hydroxy-4-octyloxyphenyl) -1,3,5-triazine, 2- (2-hydroxy-4-octyloxyphenyl) -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, sterically hindered amines based on tetramethylpiperidine or tetramethylpiperazinone or tetramethylmorpholinone, eg Bis (2,2,6,6-tetramethylpiperidin-4-yl) sebacate, bis (2,2,6,6-tetramethylpiperidin-4-yl) succinate and benzoxazinones such as 1,4-bis-benzoxazinonyl- benzene.
- Examples of these are bis-benzene (1,4) -oxazoles, phenylcoumarins and bis-styrylbiphenyls such as 4-methyl-7-diethylaminocoumarin, 3-phenyl-7- (4-methyl-6-butoxybenzoxazole) -coumarin, 4 4'-bis (benzoxazol-2-yl) stilbene and 1,4-bis (-benzoxazol-2-yl) -naphthalene.
- Preference is given to solutions of optical brighteners in a plasticizer, for example DOP.
- Antistatic agents are classified into nonionic (a), anionic (b), cationic (c) and amphoteric (d) classes.
- To (a) include fatty acid ethoxylates, fatty acid esters, ethoxylated fatty alkylamines, fatty acid diethanolamides and ethoxylated phenols and alcohols, and polyglycol monofatty acid esters.
- To (b) include alkali fatty bisulfonates and phosphoric acid bis-fatty alcohol ester alkali salts.
- C) includes fatty alkyl quaternary ammonium salts and (d) includes fatty alkyl betaines and fatty alkyl imidazoline betaines. Individual preferred compounds are lauric diethanolamide, myristyl diethanolamine, Na octadecyl sulfonate and Na bis-octadecyl phosphate.
- pigments are also suitable as part of the stabilizer system according to the invention.
- Suitable substances are known to the person skilled in the art.
- inorganic pigments are TiO 2 , zirconia-based pigments, BaSO 4 , zinc oxide (zinc white) and lithopone (zinc sulfide / barium sulfate), carbon black, carbon black-titanium dioxide mixtures, iron oxide pigments, Sb 2 O 3 , (Ti, Ba, Sb) O 2 , Cr 2 O 3 , spinels such as cobalt blue and cobalt green, Cd (S, Se), ultramarine blue.
- Organic pigments include azo pigments, phthalocyanine pigments, quinacridone pigments, perylene pigments, diketo-pyrrolopyrrole pigments and anthraquinone pigments.
- TiO 2 is also in micronized form.
- isothiazolin-3-one derivatives such as, 2-n-octyl-4-isothiazolin-3-one (OIT) and 4,5-dichloro-2-n-octyl-4-isothiazolin-3 -on (DCOIT), Ag-Zn zeolite, N-trichloromethylthio-4-cyclohexene-1,2-dicarboximide, 2,3,5,6-tetrachloro-4- (methyl sulphonyl) pyridine, 10,10'-oxybisphenoxarsine (OBPA), quaternary ammonium and phosphonium salts, 3-iodo-2-propynyl-butylcarbamate (IPBC), benzimidazole-2-carbamic acid methyl ester, 2,4,4'-trichloro-2'-hydroxydiphenyl ether, zinc bis-2-pyridinethiolate -Oxides (zinc pyrithione
- OIT 2-n-oc
- Fillers to be mentioned are calcium carbonate, dolomite, calcium sulfate, talc, kaolin, mica, feldspar, nepheline, syenite, wollastonite, barium sulfate, barite, aluminum hydroxide, magnesium hydroxide, carbon black and graphite.
- Propellants are e.g. organic azo and hydrazo compounds, tetrazoles, oxazines, isatric anhydride, N-methylisatinic anhydride, as well as soda and sodium bicarbonate. Preference is given to azodicarbonamide and sodium bicarbonate and mixtures thereof. Very particular preference is given to isatric anhydride or N-methylisatinic anhydride, especially in soft PVC or semi-hard PVC.
- a stabilizer system according to the invention may further contain lubricants.
- Suitable lubricants are, for example: montan waxes, fatty acid esters, PE and PP waxes, amide waxes, chloroparaffins, glycerol esters or alkaline earth metal soaps, furthermore fatty ketones, and combinations thereof, as in PS - EP 0,259,783 A1 listed.
- a stabilizer system according to the invention may contain the lubricants described in an amount of up to about 70% by weight, in particular up to about 40% by weight.
- plasticizers may contain in an amount of, for example, up to about 99.5% by weight, more preferably up to about 30% by weight, up to about 20% by weight or up to about 10% by weight.
- the lower limit for the described plasticizers as part of the stabilizer systems according to the invention about 0.1 wt .-% or more, for example about 0.5 wt .-%, 1 wt .-%, 2 wt. -% or 5 wt .-%.
- Suitable flame retardants in particular in soft PVC are preferably: aluminum hydroxide, magnesium hydroxide and oligomeric or polymeric Phosphorklarephenolester.
- nanoclay-based flame retardants organomodified clay; Beyer, G. Journal of Fire Sciences, 2007, 25, 65-78 .
- a stabilizer system according to the invention may contain the described flame retardants in an amount of up to about 70% by weight, in particular up to about 50% by weight.
- compositions containing a halogen-containing polymer and a stabilizer system according to the invention are compositions containing a halogen-containing polymer and a stabilizer system according to the invention.
- the components (A) + (B), (A) + (C) and (A) + (B) + (C) for the purpose of stabilization in the halogen-containing polymer are useful in the following concentration ranges:
- the compounds of the formula (A) are present in an amount of from 0.01 to 3.0 phr, preferably from 0.05 to 1.5 phr and more preferably from 0.1 to 1.0 phr.
- composition according to the invention may of course contain further compounds which are mentioned above as constituents of the stabilizer system according to the invention.
- compositions which further comprises at least one compound from the substance classes of zeolites, hydrotalcites, dawsonites and calcium carbonato-hydroxodialuminate; Catena ⁇ -2,2 ', 2 "nitrilotrisethanol perchlorato (triflato) sodium or lithium inner complexes or lithium or sodium perchlorates (triflates) in dissolved or supported form; fatty acid calcium or zinc salts (calcium or zinc soaps); Polyols and sugar alcohols and / or 1,4-dihydropyridine derivatives (DHP); linear or cyclic ⁇ -diketones or ⁇ -ketoesters and their calcium, magnesium or zinc salts; Phosphorous acid esters (phosphites) and hindered amines; Glycidyl compounds and epoxidized fatty acid esters; Antioxidants, UV absorbers and optical brighteners; Pigments and biocides; Fillers and blowing agents; Lubricants and plasticizers
- halogen-containing polymers to be stabilized are chlorine-containing polymers, in particular those of vinyl chloride, which is very particularly preferred, and vinylidene chloride, vinyl resins containing vinyl chloride units in their structure, such as copolymers of vinyl chloride and vinyl esters of aliphatic acids, especially vinyl acetate, copolymers of vinyl chloride with esters of acrylic and methacrylic acid and with acrylonitrile, copolymers of vinyl chloride with diene compounds and unsaturated dicarboxylic acids or their anhydrides, such as copolymers of vinyl chloride with diethyl maleate, diethyl fumarate or maleic anhydride, post-chlorinated polymers and copolymers of vinyl chloride, copolymers of vinyl chloride and vinylidene chloride with unsaturated aldehydes, ketones and others such as acrolein, crotonaldehyde, vinyl methyl ketone, vinyl methyl ether, vinyl isobutyl
- graft polymers of PVC with EVA, ABS and MBS are also suitable.
- Preferred substrates are also mixtures of the abovementioned homopolymers and copolymers, in particular vinyl chloride homopolymers, with other thermoplastic or / and elastomeric polymers, in particular blends with ABS, MBS, NBR, SAN, EVA, CPE, MBAS, PMA, PMMA, EPDM and Polylactones, in particular from the group ABS, NBR, NAR, SAN and EVA.
- copolymers are familiar to the person skilled in the art and mean the following: ABS acrylonitrile-butadiene-styrene; SAN styrene-acrylonitrile; NBR acrylonitrile-butadiene; NAR acrylonitrile acrylate; EVA ethylene vinyl acetate.
- styrene-acrylonitrile copolymers based on acrylate (ASA) into consideration.
- Preferred components in this context are polymer compositions which contain as components (i) and (ii) a mixture of 25-75% by weight of PVC and 75-25% by weight of the copolymers mentioned.
- compositions of of (i) 100 parts by weight of PVC and (ii) 0-300 parts by weight of ABS and / or SAN-modified ABS and 0-80 parts by weight of the copolymers NBR, NAR and / or EVA, but especially EVA.
- PVC recyclate is also suitable for stabilization in the context of this invention.
- PVC recyclate is particularly preferred.
- Another use of the stabilizer combinations according to the invention is that antistatic properties can be imparted to the finished article made of rigid or soft PVC. In this way it is possible to reduce the use of expensive antistatic agents.
- Preferred for this application is soft PVC or semi-rigid PVC.
- Another object of the invention are articles such as consumer (commodities) containing a composition of the invention and the halogen-containing polymer.
- these products when stabilized zinc-free, perform better when stored in water, since the formulations do not contain zinc soaps and thus do not produce zinc chloride during processing, which deteriorates the electrical values after migration to the plastic surface.
- zinc-containing fungicides may be added primarily in soft PVC (e.g., films, roofing membranes) in dire need of biocidal equipment, which is otherwise severely limited by the use of calcium-zinc stabilizers.
- co-usable compounds as well as the halogen-containing polymers are generally known to the person skilled in the art and are described in detail in " HANDBUCH DER KUNSTOFFADDIVE ", R. Gumbleter / H. Müller, Carl Hanser Verlag, 3rd ed., 1989 and 4th edition 2001 , in DE 197.41.778 A1 and EP 0.967.245 A1 which is hereby incorporated by reference.
- the stabilization according to the invention is particularly suitable both for halogen-containing polymer compositions that are not plasticized or plasticizer-free or substantially plasticizer-free compositions, as well as for plasticized compositions. Particular preference is given to applications in rigid PVC or PVC semi-hard.
- compositions according to the invention are particularly suitable, in the form of hard formulations, for hollow bodies (bottles), packaging films (deep-drawn films), blown films, "crash pad” films (automobiles), pipes, foams, heavy profiles (window frames), light-wall profiles, building profiles, Foils, blister packs (also made after the Luvitherm method), profiles, sidings, fittings, office films, margarine cups, chocolate packaging and apparatus housings, insulators, computer housings and components of household appliances as well as for electronic applications, in particular in the semiconductor sector.
- These are particularly suitable for the production of window profiles with high whiteness and surface gloss.
- compositions in the form of semi-hard and soft formulations are for wire sheathing, cable insulation, decorative films, roofing foils, foams, agricultural films, hoses, sealing profiles, flooring, wallpaper, automotive parts, soft films, injection molded parts (blow molding), office films and Foils suitable for inflatable halls.
- Examples of the use of the compositions according to the invention as plastisols are toys (rotational molding), artificial leather, flooring, textile coatings, wallpaper, coil coatings and underbody protection for motor vehicles.
- sintered PVC applications of the compositions according to the invention are slush, slush mold and coil coatings and in E-PVC for films produced by the Luvitherm compiler. For details see " PLASTICS MANUAL PVC ", Volume 2/2, W. Becker / H. Braun, 2nd ed., 1985, Carl Hanser Verlag, pp. 1236-1277 ,
- Another object of the present invention is the use of a stabilizer system according to the invention for stabilizing a halogen-containing polymer and the use of a composition according to the invention for producing an article according to the invention.
- the DHC is a measure of the HCl elimination of PVC that occurs under thermal stress.
- the split-off hydrochloric acid is charged with nitrogen gas into a receiver with dist. Rinsed water and there measured the increase in conductivity in microsiemens per centimeter ( ⁇ S / cm). Key figures are the associated minute values [Min], which are summarized in tabular form. The longer the time interval at certain temperatures to reach a certain conductivity, the more thermostable the PVC sample is.
- Device type PVC Thermomat 763 (Metrohm) The measurements are carried out according to DN 53381 Part 1, Method B: Conductivity measurement.
- Test strips (15mm x 15mm) are cut out of the skin skins manufactured according to I. These are loaded in a METRASTAT test oven IR 700 (DR. STAPFER GmbH, Dusseldorf) at the indicated temperature until significant discoloration.
- the YI value (yellowness index) according to DIN 53381 is then determined using a Spectro-Guide colorimeter (BYK-GARDNER) and compared with the YI value of the unloaded rolled skin (zero minute value). The results are summarized in tabular form. The smaller the YI value at a given time, the better the color behavior.
- Formulation (R-1) is according to the invention (zinc-free) - since (A3) + (B2) containing, the comparison (R-2) is a non-inventive zinc-based stabilizer.
- the formulations (R-1) and (R-2) have the following DHC values (Table 1.2): ⁇ B> Table. 1.2: DHC values ⁇ / b> (200 ° C) according to II, ⁇ b> rolling skins: ⁇ / b> 190 ° C according to I conductivity (R-1) (R-2) [S / cm] [Min] [Min] 10 148 97 50 176 116 200 244 147 Comparing (R-1) with (R-2), a significant improvement can be observed compared to the zinc-containing formulation (R-2) which is not according to the invention (transition to higher minute values), ie the thermal stability has been markedly improved.
- the combination (R-1) according to the invention shows improved color values in relation to the initial color AF (up to 20 min.) Compared to the zinc-containing formulation (R-2) not in accordance with the invention, color retention FH (up to 40 min.) And long-term stability. LZ (up to 60 min.).
- This means that the erfingungshunte formulation (R-1) of the non-inventive zinc-containing formulation (R-2) in the efficacy is clearly superior, although the amount of stabilizer in (R-1) with 3.72 parts is significantly lower than in (R -2) with 4.0 parts.
- Formulation (R-3) is according to the invention and zinc-free - since (A3) + (B1) + (B2) containing.
- Formulations (R-5) and (R-6) are also in accordance with the invention but contain zinc - since (A3) + (B1) or (A3) + (B1) + (C) containing.
- the non-inventive comparison (R-4) is also zinc-containing. (R-4) corresponds in composition to a commercial calcium-zinc stabilizer.
- the formulations (R-3) to (R-6) show the following DHC values (Table 2.2): ⁇ B> Table. 2.2: DHC values ⁇ / b> (200 ° C) according to II, ⁇ b> rolling skins: ⁇ / b> 195 ° C after 1 conductivity (R-3) (R-4) (R-5) (R-6) [S / cm] [Min] [Min] [Min] [Min] 10 75 36 47 49 50 97 40 66 62 200 119 50 80 74
- the zinc-containing formulations (R-5) and (R-6) according to the invention show a significant improvement in AF, FH and LZ (lower YI values) compared to the zinc-containing comparison (R-4) or partial replacement of Alcamizer 1 by calcium-magnesium dioxide (in equal weight) could be accomplished.
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Abstract
Description
Die vorliegende Erfindung betrifft Stabilisatorsysteme für halogenhaltige Polymere sowie Zusammensetzungen und Gegenstände die Stabilisatorsysteme enthaltend und Verfahren zur Stabilisierung eines halogenhaltigen Polymers.The present invention relates to stabilizer systems for halogen-containing polymers and to compositions and articles containing the stabilizer systems and to methods for stabilizing a halogen-containing polymer.
Bekanntermaßen neigen halogenhaltige Kunststoffe bei thermischer Belastung während der Verarbeitung oder im Langzeitgebrauch zu unerwünschten Zersetzungs- und Abbaureaktionen. Dieses Problem kann durch den Einsatz von metallhaltigen Stabilisatoren gelöst werden, die den halogenhaltigen Polymeren vor oder während der Verarbeitung zugegeben werden. Zu den bekannten Stabilisatoren zählen Barium-Cadmium-, Blei-, Organozinn- und Barium-Zink-Stabilisatoren. Alle diese Stabilisatorgruppen sind jedoch schwermetallhaltig oder enthalten toxikologisch bedenkliche Metalle, was nachteilig im Hinblick auf deren Umweltverträglichkeit ist.As is known, halogen-containing plastics tend to undergo undesired decomposition and degradation reactions during thermal stress during processing or in long-term use. This problem can be solved by the use of metal-containing stabilizers added to the halogen-containing polymers before or during processing. The known stabilizers include barium-cadmium, lead, organotin and barium-zinc stabilizers. However, all of these stabilizer groups contain heavy metals or contain toxicologically questionable metals, which is disadvantageous in terms of their environmental compatibility.
Aus besagten Gründen wurden in den letzten Jahren zunehmend schwermetallfreie sogenannte organische Systeme erarbeitet, die auch bereits vermarktet werden. Diese sind den festen Stabilisatoren zuzuordnen und werden aus Gründen der Umweltfreundlichkeit großenteils in kompaktierter Form gehandelt. Diese organisch basierten Systeme sind Mehrkomponentenmischungen, deren Hauptbestandteil meist der Substanzgruppe der Hydrotalcite (Magnesium-Aluminium-Hydroxycarbonate) zuzuordnen ist.For these reasons, in recent years increasingly heavy metal-free so-called organic systems have been developed, which are also already being marketed. These are assigned to the solid stabilizers and are traded for reasons of environmental friendliness largely in compacted form. These organically based systems are multi-component mixtures, the main component of which is usually assigned to the substance group of hydrotalcites (magnesium aluminum hydroxycarbonates).
Schwermetallfreie Hydrotalcit- bzw. Hydrocalumit (Katoit)- Zusammensetzungen mit PVC-Thermostabilisatorfunktion werden beispielsweise in
Diese Verbindungsklassen sind jedoch relativ teuer und nur in eingeschränktem Maße verwendbar, da die natürlich vorkommenden Formen entweder nicht in ausreichender Menge vorhanden oder durch schwermetallhaltige Gangarten, hauptsächlich Eisen- und Mangancarbonate, verunreinigt sind. Diese Verunreinigungen reduzieren die Stabilisatorwirkung in PVC drastisch.However, these classes of compounds are relatively expensive and usable only to a limited extent because the naturally occurring forms are either not present in sufficient quantity or contaminated by heavy metal-containing gaits, mainly iron and manganese carbonates. These impurities drastically reduce the stabilizer effect in PVC.
Es muss deshalb auf synthetische Verfahren zugegriffen werden, die einen breiteren Zugang zu diesen Substanzklassen ermöglichen. Die Herstellung im industriellen Maßstab ist jedoch rohstoffbedingt kostenungünstig. Die Produktion ist ferner wegen der einzusetzenden Magnesium-, Calcium- und Aluminiumsalze mit einem erheblichen Abwasserballast verbunden. Dieses Faktum kann bei einem großindustriellen Syntheseverfahren nicht außer Acht bleiben. Daher ist die Suche nach preisgünstigeren Substanzen weiterhin erforderlich. Der Zugang zu ihnen sollte möglichst mit Ressourcenschonung und Umweltverträglichkeit verbunden sein.It is therefore necessary to access synthetic methods that allow a wider access to these substance classes. However, the production on an industrial scale is Due to the raw material costs inconvenient. The production is also connected because of the magnesium, calcium and aluminum salts to be used with a considerable wastewater ballast. This fact can not be disregarded in a large-scale synthesis process. Therefore, the search for lower cost substances is still required. Access to them should as far as possible be combined with resource conservation and environmental compatibility.
In den letzten Jahren konnte dieses Ziel bereits teilweise erreicht werden, indem chemisch modifizierte Dolomite angeboten wurden, die durch Calcinierung veredelt sind, da Dolomite als solche keine Stabilisatorfunktion aufweisen. Der Zugang zu diesen Verbindungen beruht auf halbsynthetischen Verfahren, da natürlich vorkommende Mineralien als Ausgangsbasis verwendet werden können. Diese Mineralien (Dolomite) stehen in gewaltigen Mengen und oft in genügender Reinheit zur Verfügung, so dass auf eine weitere mit Abwasserballasten verbundene Aufreinigung verzichtet werden kann. Die Produkt- und Performance-Qualitäten sind durch verschiedene Zusätze verbessert worden.In recent years, this goal has been partially achieved by chemically modified Dolomite were offered, which are refined by calcination, since Dolomite as such have no stabilizer function. Access to these compounds is based on semi-synthetic methods, as naturally occurring minerals can be used as a starting point. These minerals (dolomites) are available in enormous quantities and often in sufficient purity, so that it is possible to dispense with a further purification associated with wastewater ballasts. The product and performance qualities have been improved by various additives.
Publikationen hierzu finden sich in
Die bisher zur Verfügung gestellten Stabilisatorkombinationen, die calcinierte Dolomite enthalten, sind jedoch in ihrer Mehrheit noch immer schwermetallhaltig bzw. weisen noch immer einen zu hohen Schwermetallanteil auf oder sind in ihrer Performance nicht voll befriedigend.The previously provided stabilizer combinations containing calcined dolomites, however, are in their majority still heavy metal content or still have too high a heavy metal content or are not fully satisfactory in their performance.
Es besteht also weiterhin Bedarf nach alternativen, preisgünstigen und hochwirksamen Stabilisatorsystemen.Thus, there is still a need for alternative, inexpensive and highly effective stabilizer systems.
Eine Aufgabe der vorliegenden Erfindung besteht somit in der Bereitstellung solcher Stabilisatorsysteme.An object of the present invention is thus to provide such stabilizer systems.
Die Aufgabe wird gelöst durch ein Stabilisatorsystem für halogenhaltige Polymere enthaltend einen Erdalkali-Doppelcarbonat-Kalk der Formel (A)
(M1O)m *(M2O)n-m* (CO2)o* (H2O)p (A)
mit
- M1 und M2 = verschiedene Erdalkalimetalle;
- m = 0,9 bis 1,1;
- n = 1,9 bis 2,1 und p = 0 bis 2,1 oder 3,9 bis 4,1 und p = 0 bis 4,1;
- o = 0 bis 1,1
- (B) mindestens eine stickstoffhaltige organische Verbindung ausgewählt aus der Gruppe bestehend aus (B1) und (B2) ist, wobei (B1) ein tert. Alkanolamin und (B2) ein Enaminon oder ein Harnstoff ist und
- (C) ein Erdalkali-alumohydroxocarbonat der Formel (C)
(M1-xZnx)yAl2(OH)4+2y CO3*zH2O (C)
mit M = Magnesium oder/und Calcium; x = 0 bis 0,5; y = 2 bis 8 und z = 0 bis 12 ist.
(M 1 O) m * (M 2 O) nm * (CO 2 ) o * (H 2 O) p (A)
With
- M 1 and M 2 = different alkaline earth metals;
- m = 0.9 to 1.1;
- n = 1.9 to 2.1 and p = 0 to 2.1 or 3.9 to 4.1 and p = 0 to 4.1;
- o = 0 to 1.1
- (B) at least one nitrogen-containing organic compound selected from the group consisting of (B1) and (B2) , where (B1) is a tert. Alkanolamine and (B2) is an enaminone or a urea and
- (C) an alkaline earth aluminohydroxocarbonate of the formula (C)
(M 1-x Zn x ) y Al 2 (OH) 4 + 2yCO 3 * zH 2 O (C)
with M = magnesium or / and calcium; x = 0 to 0.5; y = 2 to 8 and z = 0 to 12.
Die erfindungsgemäßen Systeme dienen der Stabilisierung eines halogenhaltigen Polymers, wobei ein chlorhaltiges Polymer, insbesondere PVC, bevorzugt ist.The systems of the invention serve to stabilize a halogen-containing polymer, with a chlorine-containing polymer, in particular PVC, being preferred.
Bei den Erdalkali-Doppelcarbonat-Kalken der Formel (A) handelt es sich bevorzugt um Dolomit- oder Huntitkalke, die aus natürlich vorkommenden oder synthetischen Dolomiten oder Huntiten gewonnen werden, wobei das natürlich vorkommende Material bevorzugt ist.The alkaline earth double carbonate limestones of formula (A) are preferably dolomite or huntite limestones derived from naturally occurring or synthetic dolomites or huntites, with the naturally occurring material being preferred.
Ein bevorzugter Gegenstand der vorliegenden Erfindung ist somit ein erfindungsgemäßes Stabilisatorsystem, wobei der Erdalkali-Doppelcarbonat-Kalk (A) ein Huntitbranntkalk der Formel (A1)
(CaO)m*(MgO)n-m * (CO2)o (A1)
mit m = 0,9 bis 1,1; n = 3,9 bis 4,1 und o = 0 bis 1,1 ist.A preferred subject of the present invention is thus a stabilizer system according to the invention, wherein the alkaline earth double carbonate lime (A) is a Huntitbranntkalk of formula (A1)
(CaO) m * (MgO) nm * (CO 2 ) o (A1)
with m = 0.9 to 1.1; n = 3.9 to 4.1 and o = 0 to 1.1.
Ein weiterer bevorzugter Gegenstand der vorliegenden Erfindung ist ein erfindungsgemäßes Stabilisatorsystem, wobei der Erdalkali-Doppelcarbonat-Kalk (A) ein Dolomitbranntkalk der Formel (A2)
(CaO)m*(MgO)n-m * (CO2)o (A2)
mit m = 0,9 bis 1,1; n = 1,9 bis 2,1 und o = 0 bis 1,1 istA further preferred subject of the present invention is a stabilizer system according to the invention, wherein the alkaline earth double carbonate lime (A) comprises a dolomitic lime of the formula (A2)
(CaO) m * (MgO) nm * (CO 2 ) o (A2)
with m = 0.9 to 1.1; n = 1.9 to 2.1 and o = 0 to 1.1
Die Gewinnung erfolgt durch Calcinieren (Brennen) bei 550 bis 1200 °C. Die Brennzeiten betragen bevorzugt 10 bis 20 Stunden. Der Branntkalk kann anschließend durch Reaktion mit Wasser zum Löschkalk hydratisieren, wobei die Löschung partiell oder gänzlich erfolgen kann. Die Temperaturen für die Naßbehandlung liegen bevorzugt bei 60 bis 95 °C, die Reaktionszeiten bei 40 bis 100 Stunden. Das Brennen kann in zwei Stufen stattfinden.The extraction is carried out by calcining (firing) at 550 to 1200 ° C. The firing times are preferably 10 to 20 hours. The quicklime can then hydrate by reaction with water to the slaked lime, the deletion can be done partially or wholly. The temperatures for the wet treatment are preferably from 60 to 95 ° C, the reaction times at 40 to 100 hours. The burning can take place in two stages.
Stufe 1: gänzliche Calcinierung zu Magnesiumoxid, wobei Calcium-Magnesium-Oxid-Carbonat der Zusammensetzung:
MgO*CaCO3 (A4)
(CAS-Nr.: 83897-84-1) entsteht. Die Verwendung dieser Substanz ist bevorzugt. Step 1: Whole Calcination to Magnesium Oxide Where Calcium Magnesium Oxide Carbonate of Composition:
MgO * CaCO 3 (A4)
(CAS No .: 83897-84-1) is formed. The use of this substance is preferred.
Dieser halbgebrannte Dolomit wird auch als Magnomasse oder Akdolit bezeichnet. Dieser enthält ein sehr reaktionsfähiges Magnesiumoxid (
Beim Löschen mit Wasser wird Hydromagnocalcit :
Mg(OH)2*CaCO3
erhalten, der ebenfalls bevorzugt verwendet werden kann.When extinguishing with water Hydromagnocalcit becomes:
Mg (OH) 2 * CaCO 3
obtained, which can also be used preferably.
Stufe 2: partielles oder gänzliches Brennen zu Calciumoxid. Die Verwendung der durch gänzliche Calcinierung zu Calcium-Magnesium-Dioxid (Doppeloxid) entstandenen Substanz der Zusammensetzung:
CaMgO2 (A3)
(CAS-Nr.: 37247-91-9) ist ganz besonders bevorzugt. Stage 2: partial or total burning to calcium oxide. The use of the substance of the composition resulting from total calcination to calcium-magnesium dioxide (double oxide):
CaMgO 2 (A3)
(CAS No .: 37247-91-9) is very particularly preferred.
Diese Substanz besitzt ein metastabiles Kristallgitter, da die entstandenen Calciumoxid- und Magnesiumoxid- Mikrokristalle aufgrund ihrer regelmäßigen Anordnung sich gegenseitig am Kristallwachstum hindern (
Je nach Beimengungen (Gangarten) werden Grau- oder Weißkalke erhalten. Das partielle Löschen kann anschließend bis zum Entstehen einer krümmeligen Masse erfolgen. Die Feststoffe werden am Ende des Verfahrens zu einem feinen Pulver vermahlen, das mit Fettsäuren, bevorzugt Palmitin- oder Stearinsäure, gecoatet werden kann.Depending on the admixtures (gaits) gray or white limestones are obtained. The partial erasure can then take place until the formation of a crumbly mass. The solids are ground at the end of the process to a fine powder which can be coated with fatty acids, preferably palmitic or stearic acid.
Grundsätzlich sind gecoatete Verbindungen bevorzugt. Deren Herstellung ist im Stand der Technik bekannt. So werden beispielsweise Coatings auch in
Ein weiterer bevorzugter Gegenstand er vorliegenden Anmeldung ist ein erfindungsgemäßes Stavilisatorsystem, bei dem wenigstens eine Verbindung (A), (A1), (A2), (A3) und (A4) in gecoateter Form vorliegt.Another preferred subject of the present application is a stavilizer system according to the invention in which at least one compound (A), (A1), (A2), (A3) and (A4) is present in coated form.
Da sich das Kristallgitter des Dolomites und Huntites vom Kristallgitter des Calcites (Calciumcarbonat) umd Magnesites (Magnesiumcarbonat) dadurch unterscheiden, dass im Doppelcarbonat Dolomit in Schichten abwechselnd CaO6- und MgO6-Oktaeder mit eingelagerten Carbonatanionen vorliegen, ist die Struktur des Branntkalkes (CaMgO2) gegenüber Calciumoxid (CaO) und Magnesiumoxid (MgO), die beide im Kochsalzgitter kristallisieren, verändert. Durch den Calcinierungsprozess resultieren also veränderte Strukturen mit alternierenden Calciumoxid- und Magnesiumoxid- Ebenen.Since the crystal lattice of the Dolomites and Huntites differ from the crystal lattice of calcium (calcium carbonate) and magnesites (magnesium carbonate) in that in the double carbonate dolomite in layers alternately CaO 6 - and MgO 6 octahedra with embedded carbonate anions, the structure of lime (CaMgO 2 ) to calcium oxide (CaO) and magnesium oxide (MgO), both of which crystallize in the common salt lattice. The calcination process thus results in altered structures with alternating calcium oxide and magnesium oxide levels.
Das Kristallgitter des Huntites ist relativ kompliziert, da hier CaO6-Oktaeder und CaO6-Trigonalprismen neben MgO6-Octaedern vorliegen (s. Dolomit- und Huntitkristallstrukturen in: Mineral Structure Data Base, University of Colorado;
Ein weiterer Hinweis für die Variation des Kristallgitters ergibt sich auch daraus, dass Mischungen aus Calcium- und Magnesiumoxid, die summarisch den Dolomit- und Huntitbranntkalken entsprechen, im Allgemeinen gegenüber diesen eine schwächere Performance aufweisen. Dies deutet darauf hin, dass durch Calcinierungsprozesse Kristallgitter in besonders reaktiven Formen entstehen, da größervolumige Carbonatanionen durch kleinvolumige Oxidanionen ersetzt werden und also quasi Leerstellen in den Kristallgittern vorliegen. Diese Kristallgitter weisen aufgrund von Gitterfehlern (Defektstellen, Gitterdehnungen und Gitterdesorientierungen) höhere Energieinhalte verbunden mit Metastabilität auf, was die erhöhte Aktivität der Stabilisatorkomponenten begründet (
Bevorzugter Erdalkali-Doppelkarbonat-Kalk sind Dolomit- oder Huntitbranntkalk. Besonders bevorzugt ist Dolomitbranntkalk, wobei Calcium-Magnesiumdioxid (A3) ganz besonders bevorzugt ist. Der Konzentrationsbereich liegt im halogenhaltigen Polymer vorzugsweise bei 0,05 bis 10 Gew.-Teilen pro 100 Gew.-Teile Polymer. Besonders bevorzugt werden 0,1 bis 5 Gew.-Teile eingesetzt.Preferred alkaline earth double carbonate lime are dolomite or huntite lime. Particularly preferred is dolomitic lime, with calcium-magnesium dioxide (A3) being very particularly preferred. The concentration range in the halogen-containing polymer is preferably 0.05 to 10 parts by weight per 100 parts by weight of the polymer. Particular preference is given to using from 0.1 to 5 parts by weight.
Die Komponenten bzw. Verbindungen (B) zeichnen sich dadurch aus, dass sie stickstofflialtig sind. In dem erfindungsgemäßen System kann eine Verbindung oder es können mehrere Verbindungen (B) vorhanden sein. Gleiches gilt für (A) und (C). The components or compounds (B) are characterized by being nitrogenous. In the system according to the invention, one compound or several compounds (B) may be present. The same applies to (A) and (C).
Allgemein zeichnet sich das erfindungsgemäße System dadurch aus, dass dieses mindestens (A) und (B) oder (A) und (C) enthält. Sofern mehr als zwei, beispielsweise drei oder vier Verbindungen aus (A), (B), (C) und gegebenenfalls weiteren Verbindungen vorhanden sind, ist bevorzugt, dass (A), (B) und (C) vorhanden sind.In general, the system according to the invention is characterized in that it contains at least (A) and (B) or (A) and (C) . If more than two, for example three or four compounds of (A), (B), (C) and optionally further compounds are present, it is preferred that (A), (B) and (C) are present.
Die Komponente bzw. Verbindung (B1) ist vorzugsweise mindestens ein Trialkanolamin, ein Bis-alkanol-fettsäureamin oder ein Tris-alkanol-isocyanurat ist. Es können ein oder mehrere dieser Stoffe eingesetzt werden.The component or compound (B1) is preferably at least one trialkanolamine, a bis-alkanol fatty acid amine or a tris-alkanol isocyanurate. One or more of these substances can be used.
Bei der Komponente bzw. Verbindung (B1) handelt es sich besonders bevorzugt um tert. Alkanolamine, wobei tert. Ethanolamine der Formel (B1-a1) bevorzugt sind:
Es bedeuten C1 - C22-Alkyl bevorzugt: Methyl, Ethyl, Propyl, Isopropyl, Butyl, Isobutyl, sec.-Butyl, tert.-Butyl, Pentyl, Isopentyl, Hexyl, Heptyl, Octyl und Decyl (mit Isoformen), Undecyl, Dodecyl, Tridecyl, Tetradecyl, Hexadecyl, Octadecyl, Eicosyl und Docosyl; C3 - C22-Alkenyl: bevorzugt Allyl und Oleyl; C2 - C11-Alkylen: bevorzugt Ethylen, Propylen, Isopropylen, Butylen, Isobutylen, Pentylen, Hexylen, Octylen, Decylen und Undecylen.C 1 -C 22 -alkyl is preferred: methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, hexyl, heptyl, octyl and decyl (with isoforms), undecyl , Dodecyl, tridecyl, tetradecyl, hexadecyl, octadecyl, eicosyl and docosyl; C 3 -C 22 alkenyl: preferably allyl and oleyl; C 2 -C 11 -alkylene: preferably ethylene, propylene, isopropylene, butylene, isobutylene, pentylene, hexylene, octylene, decylene and undecylene.
Bevorzugte Verbindungen der Formel (B1-a1) sind Trialkanolamine, wie Triethanolamin und Trisalkanolisocyanurate (Umsetzungsprodukte von Cyanursäure mit Alkenoxiden), sowie Bis-alkanolfettsäureamine (insbesondere mit Fettsäure = C12 - C18- Carbonsäure oder Öl- bzw. Linolsäure und Alkanol = Ethanol, Isopropanol und Isobutanol), wobei Oleyldiethanolamin, Oleyldiisopropanolamin und Stearyldiethanolamin sowie Umsetzungsprodukte von Monoglycidyl- und Diglycidylethern mit Diethanol- und Diisopropanolamin, und Triethyl- oder Triisopropylisocyanurat ganz besonders bevorzugt sind.Preferred compounds of formula (B1-A1), trialkanolamines such as triethanolamine and Trisalkanolisocyanurate (reaction products of cyanuric acid with alkene oxides), and bis-alkanolfettsäureamine (especially with fatty acid = C 12 - C 18 - carboxylic acid or oil or linoleic acid and alkanol = ethanol , Isopropanol and isobutanol), with oleyldiethanolamine, oleyldiisopropanolamine and stearyldiethanolamine, as well as reaction products of monoglycidyl and diglycidyl ethers with diethanol and diisopropanolamine, and triethyl or triisopropyl isocyanurate being most preferred.
Besonders bevorzugt sind Triethanolamin, Oleyldiethanolamin und Trishydroxyethylisocyanurat (THEIC).Particularly preferred are triethanolamine, oleyldiethanolamine and trishydroxyethyl isocyanurate (THEIC).
Die Komponente bzw. Verbindung (B2) ist vorzugsweise mindestens ein substituiertes Aminouracil, ein Aminocrotonsäureester oder ein substituierter Harnstoff. Es können ein oder mehrere dieser Stoffe eingesetzt werden.The component or compound (B2) is preferably at least one substituted aminouracil, an aminocrotonic acid ester or a substituted urea. One or more of these substances can be used.
Die Enaminone (B2-a) weisen allesamt das Strukturelement R4NH - C=CH - CO - auf.The enaminones (B2-a) all have the structural element R 4 NH - C = CH - CO -.
Zu ihnen gehören die Enaminoester (B2-a1) (Aminocrotonester) und die Aminopyrimidinone (B2-a2) und (B2-a3) (Aminouracile), wobei diese bevorzugt durch folgende Strukturen beschrieben werden:
Zu den substituierten Harnstoffen (B2-b) gehören die Phenylharnstoffe (B2-b1) und (B2-b2) sowie die Cyanacetylharnstoffe (B2-b3), die durch folgende Strukturformeln beschrieben werden können:
R1 = unverzweigtes oder verzweigtes C2 - C20 -Alkylen, das durch 1 bis 4 O - oder S- Atome unterbrochen oder/und durch 1 bis 4 OH-Gruppen substituiert sein kann, oder 1,4-Dimethylol-cyclohexan-diyl, Polyethylen( oder -propylen)glykol-a, ω-diyl (vorzugsweise ist Poly = Tetra bis Deka), Polyglyceryl -α,ω-diyl (vorzugsweise ist Poly = Tetra bis Deka) oder Glycerin-triyl, Trimethylolethan(oder -propan)-triyl, Pentaerythrit-tri(oder -tetra)yl, Bistrimethylolethan(oder -propan)-tri(oder -tetra)yl, Diglycerin-tri(oder tetra)yl, Tetrit-tetrayl, Triglycerin-tri(oder -tetra, -penta)yl, Pentit-pentayl, Dipentaerythrit-penta(oder -hexa)yl und Hexit-hexayl; und q = 2-6.
R2 = C1 - C20-Alkyl, C3 - C6-Alkenyl, C7 - C9-Phenylalkyl, unsubstituiertes oder mit 1 bis 3 C1 - C4-Alkyl-, C1- C4-Alkoxy- oder Hydroxygruppen substituiertes Phenyl
R3 = R1 oder Wasserstoff.
R4 = Wasserstoff, Hydroxy-C2 - C4-Alkyl, Hydroxyphenyl, C1 - C4-Alkoxyphenyl
R5 = C1 - C20-AlkylThe substituted ureas (B2-b) include the phenylureas (B2-b1) and (B2-b2) as well as the cyanoacetylureas (B2-b3) which can be described by the following structural formulas:
R 1 = unbranched or branched C 2 -C 20 -alkylene, which may be interrupted by 1 to 4 O or S atoms and / or substituted by 1 to 4 OH groups, or 1,4-dimethylol-cyclohexanediyl , Polyethylene (or -propylene) glycol-a, ω-diyl (preferably poly = tetra to deca), polyglyceryl-α, ω-diyl (preferably poly = tetra to deca) or glycerol-triyl, trimethylolethane (or -propane) ) triyl, pentaerythritol tri (or tetra) yl, bistrimethylolethane (or propane) tri (or tetra) yl, diglycerol tri (or tetra) yl, tetrit tetrayl, triglycerol tri (or tetra, -penta) yl, pentit-pentyl, dipentaerythritol-penta (or -hexa) yl and hexitol-hexyl; and q = 2-6.
R 2 = C 1 -C 20 -alkyl, C 3 -C 6 -alkenyl, C 7 -C 9 -phenylalkyl, unsubstituted or with 1 to 3 C 1 -C 4 -alkyl, C 1 -C 4 -alkoxy or hydroxy-substituted phenyl
R 3 = R 1 or hydrogen.
R 4 = hydrogen, hydroxy-C 2 - C 4 -alkyl, hydroxyphenyl, C 1 - C 4 -alkoxyphenyl
R 5 = C 1 -C 20 -alkyl
Es bedeuten bevorzugt: C3 - C6-Alkenyl: Allyl, Butenyl und Hexenyl; C7 - C9-Phenylalkyl: Benzyl und Phenetyl; durch Hydroxygruppen subst. Phenyl: o- und p-Hydroxyphenyl; C1 - C4-Alkoxy: Methoxy und Ethoxy; durch C1 - C4-Alkoxy subst. Phenyl: o-Methoxy- und p-Methoxyphenyl. Weitere Definitionen siehe unter (B1). It is preferred that: C 3 - C 6 alkenyl: allyl, butenyl and hexenyl; C 7 -C 9 -phenylalkyl: Benzyl and phenethyl; by hydroxy groups subst. Phenyl: o- and p-hydroxyphenyl; C 1 -C 4 alkoxy: methoxy and ethoxy; by C 1 - C 4 -alkoxy Subst. Phenyl: o-methoxy and p-methoxyphenyl. For further definitions see (B1).
Die Substanzklassen (B2-a2) und (B2-a3) sind teils kommerziell verfügbar oder deren Synthese ist näher beschrieben in
Bevorzugte Verbindungen der Formel (B2-a1) sind Bis-1,4-butandiyl-3-aminocrotonat oder Bis-thiodiethandiyl-3-aminocrotonat.Preferred compounds of the formula (B2-a1) are bis-1,4-butanediyl-3-aminocrotonate or bis-thiodiethandiyl-3-aminocrotonate.
Bevorzugte Aminouracile der Formeln (B2-a2) und (B2-a3) sind 6-Amino-1,3-dimethyluracil, 6-Amino-1-octyluracil, 6-Amino-1,3-dibenzyluracil, 6-(2-Hydroxyanilino)-1,3-dimethyluracil, 6-(2-Methoxyanilino)-1,3-dimethyluracil, 5,5'-Heptyliden-bis-6-amino-1,3-dimethyluracil, 5,5'-Octyliden-bis-6-amino-1,3-dimethyluracil und 5,5'-Dodecyliden-bis-6-amino-1,3-dimethyluracil. Besonders bevorzugt sind 6-Amino-1,3-dimethyluracil und 5,5'-Dodecyliden-bis-6-amino-1,3-dimethyluracil.Preferred aminouracils of the formulas (B2-a2) and (B2-a3) are 6-amino-1,3-dimethyluracil, 6-amino-1-octyluracil, 6-amino-1,3-dibenzyluracil, 6- (2-hydroxyanilino ) -1,3-dimethyluracil, 6- (2-methoxyanilino) -1,3-dimethyluracil, 5,5'-heptylidene-bis-6-amino-1,3-dimethyluracil, 5,5'-octylidene bis- 6-amino-1,3-dimethyluracil and 5,5'-dodecylidene-bis-6-amino-1,3-dimethyluracil. Particularly preferred are 6-amino-1,3-dimethyluracil and 5,5'-dodecylidene-bis-6-amino-1,3-dimethyluracil.
Bevorzugte Harnstoffe der Formel (B2-b3) sind Cyanacetyl-1,3-dialkyl(dibenzyl)harnstoffe, wovon Cyanacetyl-1,3-dimethylhamstoff besonders bevorzugt ist.Preferred ureas of the formula (B2-b3) are cyanoacetyl-1,3-dialkyl (dibenzyl) ureas, of which cyanoacetyl-1,3-dimethylurea is particularly preferred.
Der Konzentrationsbereich für die Komponenten (B1) und (B2) liegt vorzugsweise bei 0,05 bis 10 Gew.-Teilen, weiter bevorzugt bei 0,05 bis 5 Gew.-Teilen, weiter bevorzugt 0,3 bis 3 Gew.-Teilen der Verbindung bezogen auf 100 Gew.-Teile halogenhaltiges Polymer.The concentration range for the components (B1) and (B2) is preferably 0.05 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, more preferably 0.3 to 3 parts by weight of Compound based on 100 parts by weight of halogen-containing polymer.
Die Komponente bzw. Verbindung (C) ist den Erdalkali-alumohydroxocarbonaten zuzuordnen, die durch folgende Formel beschrieben werden können:
(M1-xZnx)yAl2(OH)4+2y CO3* zH2O (C)
mit M = Magnesium oder/und Calcium; x = 0 bis 0,5; y = 2 bis 8 und z = 0 bis 12.The component or compound (C) is assigned to the alkaline earth metal hydroxocarbonates, which can be described by the formula:
(M 1-x Zn x ) y Al 2 (OH) 4 + 2yCO 3 * zH 2 O (C)
with M = magnesium or / and calcium; x = 0 to 0.5; y = 2 to 8 and z = 0 to 12.
Die Hauptvertreter sind die Substanzklassen der Hydrotalcite (Mg/Al- und Mg/Zn/Al-haltig) und Calciumcarbonato-hydroxodialuminate (Ca/Al-haltig).The main representatives are the substance classes of hydrotalcites (Mg / Al and Mg / Zn / Al-containing) and calcium carbonated hydroxodialuminates (Ca / Al-containing).
Die Komponente bzw. Verbindung (C) ist vorzugsweise mindestens ein Magnesium- oder ein Magnesium-Zink-alumohydroxocarbonat (C1) oder ein Calciumcarbonato-hydroxodialuminat (C2). Es können ein oder mehrere dieser Stoffe eingesetzt werden.The component or compound (C) is preferably at least one magnesium or a magnesium zinc alumohydroxocarbonate (C1) or a calcium carbonate hydroxodialuminate (C2). One or more of these substances can be used.
Die chemische Zusammensetzung dieser Verbindungen ist dem Fachmann bekannt, z.B. aus den Druckschriften PS -
(Mg1-xZnx)yAl2(OH)4+2yCO3*zH2O (C1)
mit x = 0 bis 0,5; y = 2 bis 8 und z = 0 bis 12.The chemical composition of these compounds is known to the person skilled in the art, for example from the documents PS -
(Mg 1-x Zn x ) y Al 2 (OH) 4 + 2yCO 3 * zH 2 O (C1)
with x = 0 to 0.5; y = 2 to 8 and z = 0 to 12.
Beispiele hierfür sind:
- Al2O3 * 6MgO * CO2 * 12 H2O, Mg4,5Al2(OH)13 * CO3 * 3,5 H2O, 4MgO * Al2O3 * CO2 * 9 H2O, 4MgO * Al2O3 * CO2 * 6 H2O, ZnO * 3MgO * Al2O3 * CO2 * 8-9 H2O und
- ZnO * 3MgO * Al2O3 * CO2 * 5-6 H2O
- Al 2 O 3 * 6MgO * CO 2 * 12H 2 O, Mg 4.5 Al 2 (OH) 13 * CO 3 * 3.5H 2 O, 4MgO * Al 2 O 3 * CO 2 * 9H 2 O , 4MgO * Al 2 O 3 * CO 2 * 6H 2 O, ZnO * 3MgO * Al 2 O 3 * CO 2 * 8-9 H 2 O and
- ZnO * 3MgO * Al 2 O 3 * CO 2 * 5-6H 2 O
Besonders bevorzugt sind die Typen Alcamizer 1 und 2, Alcamizer P 93-2 (Alcamizer 4) (Hersteller Kyowa Chemical Ind. Co., JP) und Sorbacid 911 (Hersteller SÜD-CHEMIE, DE). Ganz besonders bevorzugt werden entwässerte Hydrotalcite eingesetzt.Particularly preferred are the types Alcamizer 1 and 2, Alcamizer P 93-2 (Alcamizer 4) (manufacturer Kyowa Chemical Ind. Co., JP) and Sorbacid 911 (manufacturer SÜD-CHEMIE, DE). Very particular preference is given to using dehydrated hydrotalcites.
Calciumcarbonato-hydroxodialuminate (CAHC) sind neue synthetische Mineralien, die in PVC Costabilisatorfunktion aufweisen (ADDCON 2007 3/6.09.2007, Frankfurt/M). Sie lassen sich durch folgende idealisierte Formel beschreiben:
Ca4Al2(OH)12CO3*zH2O (C2)
Calcium carbonated hydroxodialuminates (CAHC) are new synthetic minerals that exhibit costabilizer function in PVC (ADDCON 2007 3 / 6.09.2007, Frankfurt / M). They can be described by the following idealized formula:
Ca 4 Al 2 (OH) 12 CO 3 * zH 2 O (C2)
Durch Zusatz von Calcium-Magnesium-Dioxid ist hier ebenso wie bei Hydrotalciten eine synergistische Performance-Steigerung möglich. Hersteller und Anbieter ist die Fa. NABALTEC AG, DE. Das Produkt wird unter dem Namen ACTILOX CAHC vertrieben.By adding calcium-magnesium-dioxide a synergistic increase in performance is possible as well as hydrotalcites. Manufacturer and supplier is the company NABALTEC AG, DE. The product is sold under the name ACTILOX CAHC.
Die Verbindungen (C) können im Polymer zu 0,005 bis 9 Gew.-Teile auf 100 Gew.-TeilePolymer enthalten sein. Bevorzugt sind 0,05 bis 5 Gew.-Teile, ganz besonders bevorzugt 0,5 bis 3 Gew.-Teile.Compounds (C) may be contained in the polymer at 0.005 to 9 parts by weight per 100 parts by weight of polymer. Preference is given to 0.05 to 5 parts by weight, very particularly preferably 0.5 to 3 parts by weight.
Besonders bevorzugt sind folgende Kombinationen:
- (A3 oder A4) + (B1-a2), (A3 oder A4) + (B1-a3) und (A3 oder A4) + (B1-b3) (A3 oder A4) + (B1-a2) + (C1), (A3 oder A4) + (B1-a3) + (C1) und (A3 oder A4) + (B1-b3) + (C1), (A3 oder A4) + (B1-b3) + (C2), (A3 oder A4) + (B1-a3) + (C1)
- (A3 or A4) + (B1-a2), (A3 or A4) + (B1-a3) and (A3 or A4) + (B1-b3) (A3 or A4) + (B1-a2) + (C1) , (A3 or A4) + (B1-a3) + (C1) and (A3 or A4) + (B1-b3) + (C1), (A3 or A4) + (B1-b3) + (C2), ( A3 or A4) + (B1-a3) + (C1)
Ganz besonders bevorzugt sind die Kombinationen (A3 oder A4) + Trialkanolamin oder Trishydroxyethylisocyanurat.Very particular preference is given to the combinations (A3 or A4) + trialkanolamine or trishydroxyethyl isocyanurate.
Gegebenenfalls kann das erfindungsgemäße Stabilisatorsystem noch weitere Zusatzstoffe aufweisen, wie:
- Zeolithe, Dawsonite und Schichtgitterverbindungen
- Catena-µ-2,2',2"-nitrilotrisethanol-perchlorato (-triflato)-Natrium- oder Lithium-Innerkomplexe bzw. Lithium- oder Natriumperchlorate (-triflate) in gelöster bzw. geträgerter Form
- Fettsaure Calcium- oder Zinksalze (Calcium- oder Zinkseifen)
- Polyole und Zuckeralkohole und/oder 1,4-Dihydropyridin-Derivate (DHP)
- Lineare oder cyclische β-Diketone bzw. β-Ketoester und deren Calcium-, Magnesium-oder Zinksalze
- Phosphorigsäureester (Phosphite) und sterisch gehinderte Amine
- Glycidylverbindungen und epoxidierte Fettsäurester
- Antioxidantien, UV-Absorber und optische Aufheller
- Pigmente und Biozide
- Füllstoffe und Treibmittel
- Gleitmittel und Weichmacher
- Flammschutzmittel und Rauchverminderer
- Zeolites, dawsonites and layered lattice compounds
- Catena μ-2,2 ', 2 "nitrilotrisethanol perchlorato (triflato) sodium or lithium inner complexes or lithium or sodium perchlorates (triflates) in dissolved or supported form
- Fatty acid calcium or zinc salts (calcium or zinc soaps)
- Polyols and sugar alcohols and / or 1,4-dihydropyridine derivatives (DHP)
- Linear or cyclic β-diketones or β-ketoesters and their calcium, magnesium or zinc salts
- Phosphorous acid esters (phosphites) and sterically hindered amines
- Glycidyl compounds and epoxidized fatty acid esters
- Antioxidants, UV absorbers and optical brighteners
- Pigments and biocides
- Fillers and blowing agents
- Lubricants and plasticizers
- Flame retardants and smoke reducers
Sie können durch die Formel Mx/n[(AlO2)x(SiO2)y] * w H2O beschrieben werden, worin n die Ladung des Kations M; M ein Element der ersten oder zweiten Hauptgruppe, wie Li, Na, K oder NH4 sowie Mg, Ca, Sr oder Ba; y:x eine Zahl von 0,8 bis 15, bevorzugt von 0,8 bis 1,2; und w eine Zahl von 0 bis 300, bevorzugt von 0,5 bis 30, ist.They can be described by the formula M x / n [(AlO 2 ) x (SiO 2 ) y ] * w H 2 O, where n is the charge of the cation M; M is an element of the first or second main group, such as Li, Na, K or NH 4, and Mg, Ca, Sr or Ba; y: x is a number from 0.8 to 15, preferably from 0.8 to 1.2; and w is a number from 0 to 300, preferably from 0.5 to 30.
Beispiele für Zeolithe sind Natriumalumosilikate der Formeln
Na12Al12Si12O48 * 27 H2O [Zeolith A], Na6Al6Si6O24 * 2 NaX * 7,5 H2O, X=OH, Halogen, ClO4 [Sodalith]; Na6Al6Si30O72 * 24 H2O; Na8Al8Si40O96 * 24 H2O; Na16Al16Si24O80 * 16 H2O; Na16Al16Si32O96 * 16 H2O; Na56Al56Si136O384 * 250 H2O [Zeolith Y], N a86Al86Si106O384 * 264 H2O [Zeolith X]; Na2O, Al2O3, (2-5)SiO2, (3,5-10)H2O [Zeolith P]; Na2O, Al2O3, 2SiO2, * (3,5-10) H2O (Zeolith MAP); oder die durch teilweisen bzw. vollständigen Austausch der Na-Atome durch Li-, K-, Mg-, Ca-, S r- oder Zn-Atome darstellbaren Zeolithe wie (Na,K)10Al10Si22O64 * 20 H2O; Ca4,5Na3[(AlO2)12(SiO2)12] * 30 H2O; K9Na3[(AlO2)12(SiO2)12] * 27 H2O. Ganz besonders bevorzugt sind Na-Zeolith A und Na-Zeolith MAP (siehe auch PS -
Na 12 Al 12 Si 12 O 48 * 27 H 2 O [zeolite A], Na 6 Al 6 Si 6 O 24 * 2 NaX * 7.5 H 2 O, X = OH, halogen, ClO 4 [sodalite]; Na 6 Al 6 Si 30 O 72 * 24 H 2 O; Na 8 Al 8 Si 40 O 96 * 24 H 2 O; Na 16 Al 16 Si 24 O 80 * 16 H 2 O; Na 16 Al 16 Si 32 O 96 * 16 H 2 O; Na 56 Al 56 Si 136 O 384 * 250 H 2 O [zeolite Y], N a 86 Al 86 Si 106 O 384 * 264 H 2 O [zeolite X]; Na 2 O, Al 2 O 3 , (2-5) SiO 2 , (3,5-10) H 2 O [zeolite P]; Na 2 O, Al 2 O 3 , 2SiO 2, * (3,5-10) H 2 O (zeolite MAP); or the zeolites which can be prepared by partial or complete replacement of the Na atoms by Li, K, Mg, Ca, Sr or Zn atoms, such as (Na, K) 10 Al 10 Si 22 O 64 * 20 H 2 O; Ca 4.5 Na 3 [(AlO 2 ) 12 (SiO 2 ) 12 ] * 30 H 2 O; K 9 Na 3 [(AlO 2 ) 12 (SiO 2 ) 12 ] * 27 H 2 O. Very particular preference is given to Na zeolite A and Na zeolite MAP (see also PS.
Zu ihnen gehören Titania-Hydrotalcite (Al/Mg/Ti/Carbonat-haltig), Lithium-Hydrotalcite (Li/Al/Carbonat- oder Li/Mg/Al/Carbonat-basiert) und Calcium-Aluminium-Hydroxo-Hydrogenphosphite, wie beschrieben in PS-
M2+ 1-x M3+ x(OH)2 (An)x/b * d H2O
beschrieben werden, wobei
M2+ = als Kation eines oder mehrere der Metalle aus der Gruppe Mg, Ca, Sr,
Zn oder Sn ist, M3+ = als Kation A1 oder B ist, An ein Anion mit der Valenz -n darstellt,
b = n eine Zahl von 1-2 ist, 0 < x < 0,5 ist, d eine Zahl von 0-20 ist. Bevorzugt sind Verbindungen mit
An = OH- , ClO4 -, HCO3 -, CH3COO-, C6H5COO-, CO3 2- , (CHOHCOO)2 2-, (CH2C00)2 2-, CH3CHOHCOO-, HPO3 -oder HPO4 2-.These include Titania hydrotalcites (Al / Mg / Ti / carbonate-containing), lithium hydrotalcites (Li / Al / carbonate or Li / Mg / Al / carbonate-based) and calcium aluminum hydroxo-hydrogen phosphites as described in PS
M 2 + 1-x M 3 + x (OH) 2 (A n ) x / b * d H 2 O
be described, wherein
M 2+ = as cation one or more of the metals from the group Mg, Ca, Sr,
Zn or Sn, M 3+ = as cation A1 or B, A n represents an anion with the valence -n,
b = n is a number of 1-2, 0 <x <0.5, d is a number from 0-20. Preference is given to compounds with
A n = OH -, ClO 4 -, HCO 3 -, CH 3 COO -, C 6 H 5 COO -, CO 3 2-, (CHOHCOO) 2 2-, (CH 2 C00) 2 2-, CH 3 CHOHCOO - , HPO 3 - or HPO 4 2- .
Titanhaltige Hydrotalcite sind in PS -
Lithium-Aluminium-Schichtgitterverbindungen haben die allgemeine Formel:
LiaMII (b-2a)Al(2+a)OH(4+2b)(An-)(2/n) * m H2O
worin
MII Mg, Ca oder Zn und
An ein ausgewähltes Anion der Wertigkeit n oder ein Gemisch von Anionen ist und die Indizes im Bereich von
0 < a < (b-2)/2,
1<b<6 und
m = 0 bis 30
liegen mit der Einschränkung, dass (b-2a) >2 ist oder
die allgemeine Formel:
[Al2(Li(1-x) .MII x)(OH)6]n(An-)(1+x) * m H2O
worin
MII, A, m und n die obige Bedeutung haben und
x die Bedingung erfüllt 0,01 ≤ x < 1Lithium aluminum layer lattice compounds have the general formula:
Li a M II (b-2a) Al (2 + a) OH (4 + 2b) ( A n- ) (2 / n) * m H 2 O
wherein
M II Mg, Ca or Zn and
A n is a selected anion of valence n or a mixture of anions and the indices are in the range of
0 <a <(b-2) / 2,
1 <b <6 and
m = 0 to 30
are with the restriction that (b-2a)> 2 or
the general formula:
[Al 2 (Li (1-x) .M II x ) (OH) 6 ] n (A n- ) (1 + x) * m H 2 O
wherein
M II , A, m and n have the above meaning and
x the condition satisfies 0.01 ≤ x <1
Die Herstellung der genannten Schichtgitterverbindungen ist dadurch gekennzeichnet, dass man im wässrigen Medium Lithiumhydroxid, -oxid und/oder dessen in Hydroxid umwandelbare Verbindungen, Metall-(II)-hydroxide, -oxide und/oder deren in Hydroxide umwandelbare Verbindungen der genannten Metalle und Aluminiumhydroxide und/oder deren in Hydroxide umwandelbare Verbindungen sowie Säuren und/oder deren Salze bzw. Gemische davon bei einem pH-Wert von 8 bis 10 und bei Temperaturen von 20 bis 250°C miteinander umsetzt und das erhaltene feste Reaktionsprodukt abtrennt.The preparation of said layer lattice compounds is characterized in that lithium hydroxide, oxide and / or its compounds convertible into hydroxide, metal (II) hydroxides, oxides and / or their hydroxides convertible compounds of said metals and aluminum hydroxides in the aqueous medium and / or their compounds convertible into hydroxides and acids and / or their salts or mixtures thereof at a pH of 8 to 10 and at temperatures of 20 to 250 ° C with each other and the resulting solid reaction product separated.
Die Reaktionszeit beträgt vorzugsweise 0,5 bis 40 Stunden, insbesondere 3 bis 15 Stunden.
Das aus der oben beschriebenen Umsetzung direkt anfallende Reaktionsprodukt kann nach bekannten Verfahren vom wässrigen Reaktionsmedium abgetrennt werden, vorzugsweise durch Filtration. Die Aufarbeitung des abgetrennten Reaktionsproduktes erfolgt ebenfalls in an sich bekannter Weise, beispielsweise durch Waschen des Filterkuchens mit wasser und Trocknen des gewaschenen Rückstands bei Temperaturen von beispielsweise 60 bis 150°C, vorzugsweise bei 90 bis 120°C.The reaction time is preferably 0.5 to 40 hours, especially 3 to 15 hours.
The reaction product directly obtained from the reaction described above can be separated from the aqueous reaction medium by known methods, preferably by filtration. The workup of the separated reaction product is also carried out in a conventional manner, for example by washing the filter cake with water and drying the washed residue at temperatures of for example 60 to 150 ° C, preferably at 90 to 120 ° C.
Für die Umsetzung mit Aluminium kann sowohl feinteiliges, aktives Metall-(III)-hydroxid in Kombination mit Natriumhydroxid, als auch ein NaAlO2 eingesetzt werden. Lithium bzw. eine der genannten Metall-(II)-verbindungen kann in Form von feinteiligem Lithiumoxid oder-hydroxid oder Mischungen daraus bzw. von feinteiligem Metall-(II)-oxid oder-hydroxid oder Mischungen daraus verwendet werden. Die entsprechenden Säureanionen können in unterschiedlich konzentrierter Form z.B. direkt als Säure oder aber als Salz eingesetzt werden.For the reaction with aluminum, finely divided, active metal (III) hydroxide in combination with sodium hydroxide, as well as a NaAlO 2 can be used. Lithium or one of the stated metal (II) compounds can be used in the form of finely divided lithium oxide or hydroxide or mixtures thereof or of finely divided metal (II) oxide or hydroxide or mixtures thereof. The corresponding acid anions can be used in differently concentrated form, for example directly as acid or else as salt.
Die Umsetzungstemperaturen liegen vorzugsweise zwischen etwa 20 und 250°C, weiter im besonderen zwischen etwa 60 und 180°C. Katalysatoren oder Beschleuniger sind nicht erforderlich. Bei den Substanzen kann als Kristallwasser ganz oder teilweise durch Behandlung entfernt werden. Bei ihrer Anwendung als Stabilisatoren spalten die getrockneten Schichtgitterverbindungen bei den für PVC üblichen Verarbeitungstemperaturen von 160 bis 220°C kein Wasser oder ein anderes Gas ab, so dass in den Formteilen keine störende Blasenbildung auftritt.The reaction temperatures are preferably between about 20 and 250 ° C, more particularly between about 60 and 180 ° C. Catalysts or accelerators are not required. The substances can be removed as water of crystallization completely or partially by treatment. When used as stabilizers, the dried layer lattice compounds do not split off water or another gas at the processing temperatures of 160 to 220 ° C. which are usual for PVC, so that no disturbing bubble formation occurs in the molded parts.
Das Anionen An in der obigen allgeminen Formel kann Sulfat, Sulfit, Sulfid, Thiosulfat, Peroxosulfat, Peroxodisulfat, Hydrogenphosphat, Hydrogenphosphit, Carbonat, Halogenide, Nitrat, Nitrit, Hydrogensulfat, Hydrogencarbonat, Hydrogensulfit, Hydrogensulfid, Dihydrogenphosphat, Dihydrogenphosphit, Monocarbonsäureanionen wie Acetat und Benzoat, Amid, Azid, Hydroxid, Hydroxylamin, Hydroazid, Acetylacetonat, Phenolat, Pseudohalogenide, Halogenite, Halogenate, Perhalogenate, I3 - , Permanganat, Dianionen von Dicarbonsäuren wie Phthalat, Oxalat, Maleat oder Fumarat, Bisphenolate, Phosphat, Pyrophosphat, Phosphit, Pyrophosphit Trianionen von Tricarbonsäuren wie Citrat, Trisphenolate u.v.m., sowie Gemische daraus sein. Unter diesen sind Hydroxid, Carbonat, Phosphit und Maleat bevorzugt. Zur Verbesserung der Dispergierbarkeit der Substanzen in halogenhaltigen thermoplastischen Polymermassen können diesselben mit einer höheren Fettsäure, z.B. Stearinsäure, einem anionischen oberflächenaktiven Agens, einem Silankuppler, einem Titanat-Kuppler oder einem Glycerinfettsäureester oberflächenbehandelt sein.The anion A n in the above general formula may include sulfate, sulfite, sulfide, thiosulfate, peroxosulfate, peroxodisulfate, hydrogenphosphate, hydrogenphosphite, carbonate, halides, nitrate, nitrite, hydrogensulfate, bicarbonate, hydrogensulfite, hydrogensulfide, dihydrogenphosphate, dihydrogenphosphite, monocarboxylic anions such as acetate and Benzoate, amide, azide, hydroxide, hydroxylamine, hydroazide, acetylacetonate, phenolate, pseudohalides, halogenites, halogenates, perhalates, I 3 - , permanganate, dianions of dicarboxylic acids such as phthalate, oxalate, maleate or fumarate, bisphenolates, phosphate, pyrophosphate, phosphite, Pyrophosphite trianions of tricarboxylic acids such as citrate, trisphenolates and more, as well as mixtures thereof. Among them, hydroxide, carbonate, phosphite and maleate are preferable. To improve the dispersibility of the substances in halogen-containing thermoplastic polymer compositions, the same may be surface-treated with a higher fatty acid, eg stearic acid, an anionic surface-active agent, a silane coupler, a titanate coupler or a glycerin fatty acid ester.
Für die erfindungsgemässen Stabilisatorkombinationen geeignete Verbindungen aus der Gruppe der basischen Calcium-Aluminium-Hydroxy-Hydrogenphosphite der allgemeinen Formel
CaxAl2(OH)2(x+2)HPO3 *H2O,
wobei x = 2 - 8 und
CaxAl2(OH)2(x+3-y)(HPO3)y *mH2O,
wobei x = 2 - 12,
und m = 0 - 12 bedeuten, ausgenommen y = 1, wenn x = 2 - 8 ist,For the novel stabilizer combinations suitable compounds from the group of basic calcium-aluminum-hydroxy-hydrogen phosphites of the general formula
Ca x Al 2 (OH) 2 (x + 2) HPO 3 * H 2 O,
where x = 2 - 8 and
Ca x Al 2 (OH) 2 (x + 3-y) (HPO 3 ) y * m H 2 O,
where x = 2 - 12,
and m = 0-12, except y = 1, when x = 2-8,
können beispielweise mittels einem Verfahren hergestellt werden, bei dem man Mischungen aus Calciumhydroxid und/oder Calciumoxid, Aluminiumhydroxid und Natriumoxid oder aus Calciumhydroxid und/oder Calciumoxid und Natriumaluminat mit phosphoriger Säure in zur Herstellung der erwünschten Calcium-Aluminium-Hydroxy-Hydrogenphosphite entsprechenden Mengen in wässrigen Medium umsetzt und das Reaktionsprodukt in an sich bekannter Weise abtrennt und gewinnt. Das aus der oben beschriebenen Umsetzung direkt anfallende Reaktionsprodukt kann nach bekannten Verfahren vom wässrigen Reaktionsmedium abgetrennt werden, vorzugsweise, beispielsweise durch Waschen des Filterkuchens mit Wasser und Trockenen des gewaschenen Rückstands bei temperaturen von beispielsweise 60 - 130°C, vorzugsweise 90 - 120 °C.can be prepared, for example, by a process in which mixtures of calcium hydroxide and / or calcium oxide, aluminum hydroxide and sodium oxide or of calcium hydroxide and / or calcium oxide and sodium aluminate with phosphorous acid in corresponding amounts to produce the desired calcium aluminum hydroxyhydrogen phosphites in aqueous Reacting medium and the reaction product separated in a conventional manner and win. The reaction product directly obtained from the reaction described above can be separated from the aqueous reaction medium by known methods, preferably, for example by washing the filter cake with water and drying the washed residue at temperatures of for example 60-130 ° C, preferably 90-120 ° C.
Für die Umsetzung kann sowohl feinteiliges, aktives Aluminiumhydroxid in Kombination mit Natriumhydroxid als auch ein Natriumaluminat eingesetzt werden. Calcium kann in Form von feinteiligem Calciumoxid oder Calciumhydroxid oder Mischungen daraus verwendet werden. Die phosphorige Säure kann in unterschiedlicher konzentrierter Form eingesetzt werden. Die Umsetzungstemperaturen liegen vorzugsweise zwischen 50 und 100°C, weiter vorzugsweise zwischen etwa 60 und 85°C. Katalysatoren oder Beschleuniger sind nicht erforderlich, stören aber auch nicht. bei den Verbindungen kann das Kristallwasser ganz oder teilweise durch thermische Behandlung entfernt werden.For the reaction, both finely divided, active aluminum hydroxide in combination with sodium hydroxide and a sodium aluminate can be used. Calcium may be used in the form of finely divided calcium oxide or calcium hydroxide or mixtures thereof. The phosphorous acid can be used in different concentrated form. The reaction temperatures are preferably between 50 and 100 ° C, more preferably between about 60 and 85 ° C. Catalysts or accelerators are not required, but do not bother. In the compounds, the water of crystallization can be completely or partially removed by thermal treatment.
Bei ihrer Anwendung als Stabilisatoren spalten die getrockneten Calcium-Aluminium-Hydroxy-Phosphite bei den beispielsweise für Hart-PVC üblichen Verarbeitungstemperaturen von 160 - 200°C kein Wasser ab, so dass in den Formteilen keine störende Blasenbildung auftritt.When used as stabilizers, the dried calcium-aluminum-hydroxy phosphites do not split off water at the processing temperatures of 160-200 ° C., which are customary, for example, for hard PVC, so that no disturbing bubble formation occurs in the molded parts.
Zur Verbesserung ihrer Dispergierbarkeit in halogenhaltigen thermoplastischen Harzen können die Verbindungen in bekannter Weise mit oberflächenaktiven Mittel gecoated werden. Die Verbindungsklasse, auch CHAP- oder CAP-Verbindungen genannt, ist beschrieben in
Die oben beschriebenen Calcium-Aluminium-Hydroxo-Hydrogenphosphite und titanhaltige Hydrotalcite können ausser kristallin auch teilkristallin und/oder amorph vorliegen.The above-described calcium-aluminum hydroxo-hydrogen phosphites and titanium-containing hydrotalcites may be crystalline and also partially crystalline and / or amorphous.
Diese werden durch die allgemeine Formel
M[Al(OH)2CO3] (M = Na, K)
beschrieben. Die Herstellung von Na-Dawsonit (DASC bzw. SAC) und K-Dawsonite (DAPC bzw. PAC) ist publiziert in PS -
M [Al (OH) 2 CO 3 ] (M = Na, K)
described. The preparation of Na-Dawsonite (DASC or SAC) and K-Dawsonite (DAPC or PAC) is published in PS -
Calcium-Aluminium-Hydroxo-Hydrogenphosphite und/oder Zeolithe und/oder Dawsonite und/oder Schichtgitterverbindungen können in Mengen von beispielsweise 0,1 bis 20, zweckmäßig 0,1 bis 10 und insbesondere 0,1 bis 5 Gew.-Teilen, bezogen auf 100 Gew.-Teile halogenhaltiges Polymer, angewandt werden.Calcium aluminum hydroxo-hydrogen phosphites and / or zeolites and / or dawsonites and / or layered lattice compounds can be used in amounts of, for example, 0.1 to 20, advantageously 0.1 to 10 and in particular 0.1 to 5 parts by weight, based on 100 parts by weight of halogen-containing polymer.
Diese vier Innerkomplexe sind Koordinationspolymere mit folgender Monomereinheit:
- Mt = Li oder Na
- An = OClO3 oder OS(O2)CF3
- Mt = Li or Na
- An = OClO 3 or OS (O 2 ) CF 3
Bevorzugt ist An = OClO3, wobei Mt = Na (TEAP) besonders bevorzugt ist. Ihre Verwendung als Stabilisatoren ist beschrieben in
Diese Lithium- oder Natriumsalze können als Lösungen zum Einsatz kommen, wobei folgende Lösungsmittel bevorzugt sind: Wasser, Glycole, Glycolether, (Poly)Glycerine und Polyglycolether.These lithium or sodium salts can be used as solutions, with the following solvents being preferred: water, glycols, glycol ethers, (poly) glycerols and polyglycol ethers.
Besonders bevorzugt sind jedoch geträgerte Formulierungen der Salze, wobei das Salz in gelöster Form (meist wäßrig) auf einem festen Träger in homogener Verteilung ab(ad)sorbiert wird. Als Trägersubstanzen sind zu nennen:
- Siliciumdioxid (Kieselgur), Calciumsilikat, Calciumcarbonat, Calciumoxid, Calciumhydroxid, Na-Zeolith A, Hydrotalcit und calcinierter Dolomit, wobei letzerer bevorzugt ist.
- Silica (diatomaceous earth), calcium silicate, calcium carbonate, calcium oxide, calcium hydroxide, Na zeolite A, hydrotalcite and calcined dolomite, the latter being preferred.
Diese Natrium- oder Lithiumverbindungen zeigen in PVC, bevorzugt in zinkfreien Rezepturen, einen Booster-Effekt. Sie werden vorzugsweise im Substrat zweckmäßig von 0,001 bis 5 phr, bevorzugt von 0,01 bis 3 phr und ganz besonders bevorzugt von 0,01 bis 2 phr eingesetzt.These sodium or lithium compounds show in PVC, preferably in zinc-free formulations, a booster effect. They are preferably useful in the substrate of 0.001 to 5 phr, preferably from 0.01 to 3 phr, and most preferably from 0.01 to 2 phr used.
Die Verbindungen dieser Kategorie werden bevorzugt mit Systemen kombiniert, die frei an Zinkkarboxylaten sind, aber (B1) oder/und (B2) enthalten.The compounds of this category are preferably combined with systems free of zinc carboxylates but containing (B1) or / and (B2) .
Calciumseifen sind in der Hauptsache Calciumcarboxylate, bevorzugt von längerkettigen Carbonsäuren. Geläufige Beispiele sind Stearate und Laurate, auch Oleate und Salze kürzerkettiger aliphatischer oder aromatischer Carbonsäuren wie Essigsäure, Propionsäure, Buttersäure, Valeriansäure, Hexansäure, Sorbinsäure; Oxalsäure, Malonsäure, Bernsteinsäure, Glutarsäure, Adipinsäure, Fumarsäure, Citronensäure, Benzoesäure, Salicylsäure, Phthalsäuren, Hemimellitsäure, Trimellitsäure, Pyromellitsäure, sowie ferner sogenannte überbasische (overbased) Calciumcarboxylate.Calcium soaps are primarily calcium carboxylates, preferably longer chain carboxylic acids. Common examples are stearates and laurates, including oleates and salts of short-chain aliphatic or aromatic carboxylic acids such as acetic acid, propionic acid, butyric acid, valeric acid, hexanoic acid, sorbic acid; Oxalic, malonic, succinic, glutaric, adipic, fumaric, citric, benzoic, salicylic, phthalic, hemimellitic, trimellitic, pyromellitic, and also overbased calcium carboxylates.
Bevorzugt sind Calciumlaurat, Calciumstearat, Calciumbehenat, Calciumversatat und Calciumabietat.Preference is given to calcium laurate, calcium stearate, calcium behenate, calcium versatate and calcium abietate.
Bei den Zinkseifen handelt es sich vornehmlich um Zinkcarboxylate. Dies sind Verbindungen aus der Reihe der aliphatischen gesättigten und ungesättigten C1-22-Carboxylate, der aliphatischen gesättigten oder ungesättigten C2-22-Carboxylate, die mit wenigstens einer OH-Gruppe substituiert sind oder deren Kette wenigstens durch ein oder mehrere O-Atome unterbrochen ist (Oxasäuren), der cyclischen und bicyclischen Carboxylate mit 5-22 C-Atomen, der unsubstituierten, mit wenigstens einer OH-Gruppe substituierten und/oder C1-16-alkylsubstituierten Phenylcarboxylate, der Phenyl-C1-16-alkylcarboxylate, oder der gegebenenfalls mit C1-12-alkylsubstituierten Phenolate, oder der Abietinsäure. Zn-S-Verbindungen sind beispielsweise Zn-Merkaptide, Zn-Mercaptocarboxylate und Zn-Mercaptocarbonsäureester.The zinc soaps are primarily zinc carboxylates. These are compounds from the series of aliphatic saturated and unsaturated C 1-22 carboxylates, aliphatic saturated or unsaturated C 2-22 carboxylates which are substituted with at least one OH group or the chain of which at least by one or more O atoms, is interrupted (oxa acids), of the cyclic and bicyclic carboxylates having 5-22 C atoms, which is unsubstituted, with at least one OH-group-substituted and / or C 1-16 alkyl-substituted phenyl carboxylates, phenyl-C of: 1 - 16 alkylcarboxylates, or optionally substituted by C 1 - 12 alkyl-substituted phenolates, or abietic acid. Zn-S compounds are, for example, Zn-mercaptides, Zn-mercaptocarboxylates and Zn-mercaptocarboxylic acid esters.
Namentlich zu erwähnen sind, als Beispiele, die Zinksalze der monovalenten Carbonsäuren, wie Ameisensäure, Essigsäure, Propionsäure, Buttersäure, Valeriansäure, Hexansäure, Önanthsäure, Octansäure, Neodecansäure, 2-Ethylhexansäure, Pelargonsäure, Decansäure, Undecansäure, Dodecansäure, Tridecansäure, Myristinsäure, Palmitinsäure, Laurinsäure, Isostearinsäure, Stearinsäure, 12-Hydroxystearinsäure, 9,10-Dihydroxystearinsäure, Ölsäure, Rizinolsäure, 3,6-Dioxaheptansäure, 3,6,9-Trioxadecansäure, Behensäure, Benzoesäure, p-tert-Butylbenzoesäure, Dimethylhydroxybenzoesäure, 3,5-Di-tert-butyl-4-hydroxybenzoesäure, Tolylsäure, Dimethylbenzoesäure, Ethylbenzoesäure, n-Propylbenzoesäure, Salicylsäure, p-tert-Octylsalicylsäure, und Sorbinsäure, Zimtsäure, Mandelsäure, Glykolsäure; Zinksalze der divalenten Carbonsäuren bzw. deren Monoester, wie Oxalsäure, Malonsäure, Bernsteinsäure, Glutarsäure, Adipinsäure, Fumarsäure, Pentan-1,5-dicarbonsäure, Hexan-1,6-dicarbonsäure, Heptan-1 ,7-dicarbonsäure, Octan-1 ,8-dicarbonsäure, 3,6,9-Trioxadecan-1,10-dicarbonsäure, Milchsäure, Malonsäure, Maleinsäure, Weinsäure, Äpfelsäure, Salicylsäure, Polyglykol-dicarbonsäure (n=10-12), Phthalsäure, Isophthalsäure, Terephthalsäure und Hydroxyphthalsäure; und der Di- oder Triester der tri-oder tetravalenten Carbonsäuren, wie Hemimellithsäure, Trimellithsäure, Pyromellithsäure, Zitronensäure sowie ferner sog. überbasische (overbased) Zinkcarboxylate oder Zinklaurylmerkaptid, Zinkthioglykolat, Zinkthiosalicylat, Zink-bis-i-octylthioglykolat, Zinkmercaptopropionat, Zinkthiolactat, Zinkthiomalat, Zink-bis-octylmercaptopropionat, Zink-bis-isooctylthiolaktat und Zink-bislaurylthiomalat.Specifically, as examples, the zinc salts of monovalent carboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, hexanoic acid, enanthic acid, octanoic acid, neodecanoic acid, 2-ethylhexanoic acid, pelargonic acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, myristic acid, palmitic acid , Lauric, isostearic, stearic, 12-hydroxystearic, 9,10-dihydroxystearic, oleic, ricinoleic, 3,6-dioxaheptanoic, 3,6,9-trioxadecanoic, behenic, benzoic, p-tert-butylbenzoic, dimethylhydroxybenzoic, 3.5 -Di-tert-butyl-4-hydroxybenzoic acid, toluic acid, dimethylbenzoic acid, ethylbenzoic acid, n-propylbenzoic acid, Salicylic acid, p-tert-octylsalicylic acid, and sorbic acid, cinnamic acid, mandelic acid, glycolic acid; Zinc salts of divalent carboxylic acids or their monoesters, such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, fumaric acid, pentane-1,5-dicarboxylic acid, hexane-1,6-dicarboxylic acid, heptane-1, 7-dicarboxylic acid, octane-1, 8-dicarboxylic acid, 3,6,9-trioxadecane-1,10-dicarboxylic acid, lactic acid, malonic acid, maleic acid, tartaric acid, malic acid, salicylic acid, polyglycol dicarboxylic acid (n = 10-12), phthalic acid, isophthalic acid, terephthalic acid and hydroxyphthalic acid; and the di- or tri-esters of tri- or tetravalent carboxylic acids, such as hemimellitic acid, trimellitic acid, pyromellitic acid, citric acid and also so-called overbased zinc carboxylates or zinc lauryl mercaptide, zinc thioglycolate, zinc thiosalicylate, zinc bis-i-octyl thioglycolate, zinc mercaptopropionate, zinc thiolactate, zinc thiomalate , Zinc bis-octylmercaptopropionate, zinc bis-isooctylthiolactate and zinc bislauryl thiomalate.
Ausserdem können auch anorganische Zinkverbindungen wie Zinkoxid, Zinkhydroxid, Zinkcarbonat oder basisches Zinkcarbonat zum Einsatz kommen.In addition, inorganic zinc compounds such as zinc oxide, zinc hydroxide, zinc carbonate or basic zinc carbonate can be used.
Bevorzugt sind neutrale oder basische Zinkcarboxylate einer Carbonsäure mit 1 bis 22 C-Atomen (Zinkseifen), wie beispielsweise Benzoate oder Alkanoate, bevorzugt C8-Alkanoate, Stearat, Oleat, Laurat, Palmitat, Behenat, Versatat, Hydroxystearate und -oleate, Dihydroxystearate, p-tert-Butylbenzoat, oder (Iso)octanoat. Besonders bevorzugt sind Stearat, Laurat, Oleat, Versatat, Behenat, Benzoat, p-tert-Butylbenzoat, 2-Ethylhexanoat und Abietat.Preference is given to neutral or basic zinc carboxylates of a carboxylic acid having 1 to 22 C atoms (zinc soaps), such as, for example, benzoates or alkanoates, preferably C 8 -alkanoates, stearate, oleate, laurate, palmitate, behenate, versatate, hydroxystearates and -oleates, dihydroxystearates, p-tert-butylbenzoate, or (iso) octanoate. Particularly preferred are stearate, laurate, oleate, versatate, behenate, benzoate, p-tert-butylbenzoate, 2-ethylhexanoate and abietate.
Die Metallseifen bzw. deren Mischungen können in einer Menge von beispielsweise 0,001 bis 10 Gew.-Teilen, zweckmäßig 0,01 bis 8 Gew.-Teilen, besonders bevorzugt 0,05 bis 5 Gew.-Teilen, bezogen auf 100 Gew.-Teile PVC, angewandt werden.The metal soaps or mixtures thereof can be used in an amount of, for example, 0.001 to 10 parts by weight, advantageously 0.01 to 8 parts by weight, particularly preferably 0.05 to 5 parts by weight, based on 100 parts by weight PVC, are applied.
Als Verbindungen dieses Typs kommen beispielsweise in Betracht: Pentaerythrit, Dipentaerythrit, Tripentaerythrit, Trimethylolethan, Bistrimethylolpropan, Inosit, Polyvinylalkohol, Bistrimethylolethan, Trimethylolpropan, Sorbit, Maltit, Isomaltit, Lycasin, Mannit, Lactose, Leucrose, Disaccharidalkohole wie Laktit, Maltit und Palatinit. Tetramethylcyclohexanol, Tetramethylolcyclopentanol, Tetramethylolpyranol, Glycerin, Diglycerin, Polyglycerin, Thiodiglycerin oder 1-O-∝-D-Glycopyranosyl-D-mannit-dihydrat. Bevorzugt sind Disaccharidalkohole. Verwendung finden auch Polyolsirupe wie Sorbit-, Mannit- und Maltitsirup.Suitable compounds of this type are, for example: pentaerythritol, dipentaerythritol, tripentaerythritol, trimethylolethane, bistrimethylolpropane, inositol, polyvinyl alcohol, bistrimethylolethane, trimethylolpropane, sorbitol, maltitol, isomaltitol, lycasin, mannitol, lactose, leucrose, disaccharide alcohols such as lactitol, maltitol and palatinite. Tetramethylcyclohexanol, tetramethylolcyclopentanol, tetramethylolpyranol, glycerol, diglycerol, polyglycerol, thiodiglycerol or 1-O-α-D-glycopyranosyl-D-mannitol dihydrate. Preference is given to disaccharide alcohols. Also used are polyol syrups such as sorbitol, mannitol and maltitol syrups.
Diese werden duch folgende allgemeine Formel beschrieben:
* = Die Struktur der subst. Poly-1,4-Dihydropyridine wird beschrieben in
worin
R3 = C1- C20-Alkyl, C3 - C6-Alkenyl, C7 - C9-Phenylalkyl, unsubstituiertes oder mit 1 bis 3 C1 - C4-Alkyl-, C1- C4-Alkoxy- oder Hydroxygruppen substituiertes Phenyl ist.These are described by the following general formula:
* = The structure of the subst. Poly-1,4-dihydropyridine is described in
wherein
R 3 = C 1 -C 20 -alkyl, C 3 -C 6 -alkenyl, C 7 -C 9 -phenylalkyl, unsubstituted or with 1 to 3 C 1 -C 4 -alkyl, C 1 -C 4 -alkoxy or hydroxy-substituted phenyl.
Die Polyole und Dihydropyridine können in einer Menge von beispielsweise 0,01 bis 20, zweckmäßig von 0,1 bis 20 und insbesondere von 0,1 bis 10 Gew.-Teilen, bezogen auf 100 Gew.-Teile PVC, angewandt werden.The polyols and dihydropyridines may be used in an amount of, for example, from 0.01 to 20, suitably from 0.1 to 20 and especially from 0.1 to 10 parts by weight, based on 100 parts by weight of PVC.
Verwendbare 1,3-Dicarbonylverbindungen sind lineare oder cyclische Dicarbonylverbindungen sein. Bevorzugt werden Dicarbonylverbindungen der Formel R'1CO CHR2 '-COR'3 verwandt, worin R'1 C1-C22-Alkyl, C5-C10-Hydroxyalkyl, C2-C18-Alkenyl, Phenyl, durch OH, C1-C4-Alkyl, C1-C4-Alkoxy oder Halogen substituiertes Phenyl, C7-C10-Phenylalkyl, C5-C12-Cycloalkyl, durch C1-C4-alkylsubstituiertes C5-C12-Cycloalkyl oder eine Gruppe -R'5-S-R'6 oder -R'5-O-R'6 bedeutet; R'2 Wasserstoff, C1-C8-Alkyl, C2-C12-Alkenyl, Phenyl, C7-C12-Alkylphenyl, C7-C10-Phenylalkyl oder eine Gruppe -CO-R'4 bedeutet; R'3 eine der für R'1 gegebenen Bedeutungen hat oder C1-C18-Alkoxy bedeutet, R'4 C1-C4-Alkyl oder Phenyl bedeutet; R'5 C1-C10-Alkylen bedeutet und R'6 C1-C12-Alkyl, Phenyl, C7-C18-Alkylphenyl oder C7-C10-Phenylalkyl bedeutet.Useful 1,3-dicarbonyl compounds are linear or cyclic dicarbonyl compounds. Preferably, dicarbonyl compounds of the formula R ' 1 CO CHR 2 ' -COR ' 3 are used, wherein R' 1 C 1 -C 22 alkyl, C 5 -C 10 hydroxyalkyl, C 2 -C 18 alkenyl, phenyl, by OH , C 1 -C 4 alkyl, C 1 -C 4 alkoxy or halogen substituted phenyl, C 7 -C 10 phenylalkyl, C 5 -C 12 cycloalkyl, C 1 -C 4 alkyl-substituted C 5 -C 12 cycloalkyl or a group -R 5 -S-R '6 or R' 5 -O-R '6; R ' 2 is hydrogen, C 1 -C 8 alkyl, C 2 -C 12 alkenyl, phenyl, C 7 -C 12 alkylphenyl, C 7 -C 10 phenylalkyl or a group -CO-R'4; R '3 is a for R' has the meanings given 1 or C 1 -C 18 alkoxy, R '4 is C 1 -C 4 alkyl or phenyl; R ' 5 is C 1 -C 10 -alkylene and R' 6 is C 1 -C 12 -alkyl, phenyl, C 7 -C 18 -alkylphenyl or C 7 -C 10 -phenylalkyl.
Hierzu gehören die Hydroxylgruppen enthaltenden Diketone PS -
R'1 und R'3 als Alkyl können insbesondere C1-C18-Alkyl sein, z. B. Methyl, Ethyl, n-Propyl, Isopropyl, n-Butyl, tert Butyl, Pentyl, Hexyl, Heptyl, Octyl, Decyl, Dodecyl oder Octadecyl. R'1 und R'3 als Hydroxyalkyl stellen insbesondere eine Gruppe -(CH2)n-OH dar, worin n 5, 6 oder 7 ist.R ' 1 and R' 3 as alkyl may be in particular C 1 -C 18 -alkyl, for. For example, methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, decyl, dodecyl or octadecyl. R ' 1 and R' 3 as hydroxyalkyl are in particular a group - (CH 2 ) n -OH, where n is 5, 6 or 7.
R'1 und E'2 als Alkenyl können beispielsweise Vinyl, Allyl, Methallyl, 1-Butenyl, 1-Hexenyl oder Oleyl bedeuten, vorzugsweise Allyl.R ' 1 and E' 2 as alkenyl may be, for example, vinyl, allyl, methallyl, 1-butenyl, 1-hexenyl or oleyl, preferably allyl.
R'1 und R'3 als durch OH, Alkyl, Alkoxy oder Halogen substituiertes Phenyl können beispielsweise Tolyl, Xylyl, tert Butylphenyl, Methoxyphenyl, Ethoxyphenyl, Hydroxyphenyl, Chlorphenyl oder Dichlorphenyl sein.R ' 1 and R' 3 as phenyl substituted by OH, alkyl, alkoxy or halogen may, for example, be tolyl, xylyl, tert-butylphenyl, methoxyphenyl, ethoxyphenyl, hydroxyphenyl, chlorophenyl or dichlorophenyl.
R'1 und R'3 als Phenylalkyl sind insbesondere Benzyl. R'2 und R'3 als Cycloalkyl oder Alkylcycloalkyl sind insbesondere Cyclohexyl oder Methylcyclohexyl.R ' 1 and R' 3 as phenylalkyl are in particular benzyl. R ' 2 and R' 3 as cycloalkyl or alkylcycloalkyl are in particular cyclohexyl or methylcyclohexyl.
R'2 als Alkyl kann insbesondere C1-C4-Alkyl sein. R'2 als C2-C12-Alkenyl kann insbesondere Allyl sein. R'2 als Alkylphenyl kann insbesondere Tolyl sein. R'2 als Phenylalkyl kann insbesondere Benzyl sein. Vorzugsweise ist R'2 Wasserstoff. R'3 als Alkoxy kann z.B. Methoxy, Ethoxy, Butoxy, Hexyloxy, Octyloxy, Dodecyloxy, Tridecyloxy, Tetradecyloxy oder Octadecyloxy sein. R'5 als C1-C10-Alkylen ist insbesondere C2-C4-Alkylen. R'6 als Alkyl ist insbesondere C4-C12-Alkyl, z. B. Butyl, Hexyl, Octyl, Decyl oder Dodecyl.R ' 2 as alkyl may in particular be C 1 -C 4 -alkyl. R ' 2 as C 2 -C 12 alkenyl may in particular be allyl. R ' 2 as alkylphenyl may in particular be tolyl. R ' 2 as phenylalkyl may be in particular benzyl. Preferably, R ' 2 is hydrogen. R ' 3 as the alkoxy may be, for example, methoxy, ethoxy, butoxy, hexyloxy, octyloxy, dodecyloxy, tridecyloxy, tetradecyloxy or octadecyloxy. R ' 5 as C 1 -C 10 -alkylene is in particular C 2 -C 4 -alkylene. R ' 6 as alkyl is in particular C 4 -C 12 alkyl, z. For example, butyl, hexyl, octyl, decyl or dodecyl.
R'6 als Alkylphenyl ist insbesondere Tolyl. R'6 als Phenylalkyl ist insbesondere Benzyl.R ' 6 as alkylphenyl is in particular tolyl. R ' 6 as phenylalkyl is in particular benzyl.
Beispiele für 1,3-Dicarbonylverbindungen der vorstehenden allgemeinen Formel sowie deren Alkali-, Erdalkali- und Zinkchelate sind Acetylaceton, Butanoylaceton, Heptanoylaceton, Stearoylaceton, Palmitoylaceton, Lauroylaceton, 7-tert.-Nonylthioheptandion-2,4, Benzoylaceton, Dibenzoylmethan, Lauroylbenzoylmethan, Palmitoylbenzoylmethan, Stearoylbenzoylmethan, Isooctylbenzoylmethan, 5-Hydroxycapronylbenzoylmethan, Tribenzoylmethan, Bis(4-methylbenzoyl)methan, Benzoyl-p-chlorbenzoylmethan, Bis(2-hydroxybenzoyl)methan, 4-Methoxybenzoylbenzoylmethan, Bis(4-methoxybenzoyl)methan, 1-Benzoyl-1-acetylnonan, Benzoyl-acetylphenylmethan, Stearoyl-4-methoxybenzoylmethan, Bis(4-tert-butylbenzoyl)methan, Benzoylformylmethan, Benzoyl-phenylacetylmethan, Biscyclohexanoyl-methan, Di-pivaloyl-methan, 2-Acetyl-cyclo-pentanon, 2-Benzoylcyclopentanon, Diacetessigsäuremethyl-, -ethyl- und -allylester, Benzoyl-, Propionyl- und Butyrylacetessigsäuremethyl- und -ethylester, Triacetylmethan, Acetessigsäuremethyl-, -ethyl-, - hexyl-, -octyl-, -dodecyl- oder -octadecylester, Benzoyl-essigsäuremethyl-, -ethyl-, -butyl-, - 2-ethylhexyl-, -dodecyl- oder -octadecylester, sowie Propionyl- und Butyrylessigsäure-C1-C18-alkylester. Stearoylessigsäureethyl-, -propyl-, -butyl-, -hexyl- oder -octylester sowie mehrkernige β-Ketoester wie in PS -
Besonders bevorzugt sind 1,3-Diketoverbindungen der obigen Formel, worin R'1 C1-C18-Alkyl, Phenyl, durch OH, Methyl oder Methoxy substituiertes Phenyl, C7-C10-Phenylalkyl oder Cyclohexyl ist, R'2 Wasserstoff ist und R'3 eine der für R'1 gegebenen Bedeutungen hat. Ebenso gehören hierzu heterocyclische 2,4-Dione wie N-Phenyl-3-acetylpyrrolidin-2,4-dion. Weitere Vertreter diese Kategorie sind beschrieben in PS -
Especially preferred are 1,3-diketo compounds of the above formula wherein R '1 is C 1 -C 18 alkyl, phenyl, substituted by OH, methyl or methoxy, C 7 -C 10 phenylalkyl or cyclohexyl, R ' 2 is hydrogen and R' 3 has one of the meanings given for R ' 1 . Also included are heterocyclic 2,4-diones such as N-phenyl-3-acetylpyrrolidine-2,4-dione. Other representatives of this category are described in PS -
Beispiele hierfür sind Trioktyl-, Tridezyl-, Tridodezyl-, Tritridezyl-, Tripentadezyl-, Trioleyl, Tristearyl-, Triphenyl-, Trilauryl-, Trikresyl-, Tris-nonylphenyl-, Tris-2,4-t-butyl-phenyl- oder Trizyklohexylphosphit. Weitere geeignete Phosphite sind verschieden gemischte Aryldialkyl- bzw. Alkyl-diarylphosphite wie Phenyldioktyl-, Phenyldidezyl-, Phenyldidodezyl-, Phenylditridezyl-, Phenylditetradezyl-, Phenyldipentadezyl-, Oktyldiphenyl-, Dezyldi-phenyl-, Undezyldiphenyl-, Dodezyldiphenyl-, Tridezyldiphenyl-, Tetradezyldiphenyl-, Pentadezyldiphenyl-, Oleyldiphenyl-, Stearyldiphenyl- und Dodezyl-bis-2,4-di-t-butyl-phenylphosphit. Weiterhin können auch Phosphite verschiedener Di- bzw. Polyole vorteilhaft verwandt werden, z.B. Tetraphenyldipropylenglykoldiphosphit, Poly(dipropylenglykol)phenylphosphit, Tetra-isodezyl-dipropylenglykoldiphosphit, Tris-dipropylenglykolphosphit, Tetramethylolzyklohexanol-dezyldiphosphit, Tetramethylolzyklohexanolbutoxyethoxy-ethyldiphosphit, Tetramethylolzyklohexanol-nonylphenyl-diphosphit, Bis-nonylphenyl-di-trimethylolpropandiphosphit, Bis-2-butoxyethyl-di-trimethylolpropandiphosphit, Trishydroxyethylisocyanurat-hexadezyltriphosphit, Didezylpentaerythritdiphosphit, Distearylpentaerythritdiphosphit, Bis-2,4-di-t-butylphenylpentaerythritdiphosphit, sowie Gemische dieser Phosphite und Aryl/alkylphosphit-Gemische der statistischen Zusammen-setzung (H19C9-C6H4)O1,5P(OC12,13H25,27)1,5 oder (C8H17-C6H4-O-)2P(i-C8H17O),(H19C9-C6H4)O1,5P(OC9,11H19,23)1,5. Technische Beispiele sind Naugard P, Mark CH300, Mark CH301, Mark CH302 und Mark CH55 (Hersteller Chemtura Corp. USA). Die organischen Phosphite können in einer Menge von beispielsweise 0,01 bis 10, zweckmäßig 0,05 bis 5 und insbesondere 0,1 bis 3 Gew.-Teilen, bezogen auf 100 Gew.-Teile PVC, angewendet werden.Examples of these are trioctyl, tridecyl, tridodezyl, tritridezyl, tripentadezyl, trioleyl, tristearyl, triphenyl, trilauryl, tricresyl, tris-nonylphenyl, tris-2,4-t-butyl-phenyl or Trizyklohexylphosphit. Other suitable phosphites are mixed aryldialkyl or alkyl diaryl phosphites such as phenyldioctyl, phenyldidezyl, phenyldidodezyl, phenylditridezyl, phenylditetradezyl, phenyldipentadecyl, octyldiphenyl, decyldi-phenyl, undecyldiphenyl, dodecyldiphenyl, tridecyldiphenyl, tetradecyldiphenyl , Pentadezyldiphenyl-, Oleyldiphenyl-, Stearyldiphenyl- and Dodezyl-bis-2,4-di-t-butyl-phenyl phosphite. Furthermore, it is also possible to use phosphites of various diols or polyols, for example tetraphenyldipropylene glycol diphosphite, poly (dipropylene glycol) phenyl phosphite, tetraisodecyl dipropylene glycol diphosphite, tris-dipropylene glycol phosphite, tetramethylolcyclohexanol decyl diphosphite, tetramethylolcyclohexanol butoxyethoxyethyl diphosphite, tetramethylolcyclohexanol nonylphenyl diphosphite, bisnonylphenyl di-trimethylolpropane diphosphite, bis-2-butoxyethyl-di-trimethylolpropane diphosphite, trishydroxyethylisocyanurate hexadecyltriphosphite, didezylpentaerythritol diphosphite, distearyl pentaerythritol diphosphite, bis-2,4-di-t-butylphenyl pentaerythritol diphosphite, and mixtures of these phosphites and aryl / alkyl phosphite mixtures of random composition (H 19 C 9 -C 6 H 4 ) O 1.5 P (OC 12.13 H 25.27 ) 1.5 or (C 8 H 17 -C 6 H 4 -O-) 2 P (iC 8 H 17 O), (H 19 C 9 -C 6 H 4 ) O 1.5 P (OC 9.11 H 19.23 ) 1.5 . Technical examples are Naugard P, Mark CH300, Mark CH301, Mark CH302 and Mark CH55 (manufactured by Chemtura Corp. USA). The organic phosphites may be used in an amount of, for example, 0.01 to 10, preferably 0.05 to 5, and especially 0.1 to 3, parts by weight, based on 100 parts by weight of PVC.
Ein erfindungsgemäßes Stabilisatorsystem kann die beschriebenen Phosphitverbindungen in einer Menge von bis zu etwa 30 Gew.-%, insbesondere bis etwa 10 Gew.-%, enthalten.A stabilizer system according to the invention may contain the described phosphite compounds in an amount of up to about 30% by weight, in particular up to about 10% by weight.
Bei den sterisch gehinderten Aminen handelt es sich allgemein um Verbindungen enthaltend die Gruppe
Beispiele für solche Polyalkylpiperidinverbindungen sind folgende (bei den oligomeren oder polymeren Verbindungen liegen n und r im Bereich 2-200, vorzugsweise im Bereich 2-10, insbesondere 3-7). Eine umfangreiche Liste solcher Verbindungen befindet sich in
Der Gehalt eines erfindungsgemäßen Stabilisatorsystems an ster. gehinderten Aminen, beträgt beispielsweise etwa 0,01 bis etwa 10 Gew.-%.The content of a stabilizer system according to the invention to ester. hindered amines, for example, is about 0.01 to about 10 wt .-%.
Beispiele für Glycidylverbindungen sind Verbindungen mit der Glycidylgruppe:
I) Glycidyl- und β-Methylglycidylester erhältlich durch Umsetzung einer Verbindung mit mindestens einer Karboxylgruppe im Molekül und Epichlorhydrin bzw. Glyzerindichlorhydrin bzw. β-Methyl-epichlorhydrin. Die Umsetzung erfolgt zweckmäßig in Gegenwart von Basen.I) Glycidyl and β-methylglycidyl esters obtainable by reacting a compound having at least one carboxyl group in the molecule and epichlorohydrin or glycerol dichlorohydrin or β-methyl epichlorohydrin. The reaction is conveniently carried out in the presence of bases.
Als Verbindungen mit mindestens einer Carboxylgruppe im Molekül können aliphatische Carbonsäuren verwendet werden. Beispiele für diese Carbonsäuren sind Glutarsäure, Adipinsäure, Pimelinsäure, Korksäure, Azelainsäure, Sebazinsäure oder dimerisierte bzw. trimerisierte Linolsäure, Acryl- und Methacrylsäure, Kapron-, Kapryl-, Pelargonsäure, Laurin-, Myristin-, Palmitin- und Stearinsäure.As compounds having at least one carboxyl group in the molecule, aliphatic carboxylic acids can be used. Examples of these carboxylic acids are glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid or dimerized or trimerized linoleic acid, acrylic and methacrylic acid, caproic, caprylic, pelargonic, lauric, myristic, palmitic and stearic acid.
Es können aber auch zykloaliphatische Karbonsäuren eingesetzt werden, wie beispielsweise Zyklohexankarbonsäure, Tetrahydrophthalsäure, 4-Methyltetrahydrophthalsäure, Hexahydrophthalsäure oder 4-Methylhexahydrophthalsäure.However, it is also possible to use cycloaliphatic carboxylic acids, for example cyclohexane carboxylic acid, tetrahydrophthalic acid, 4-methyltetrahydrophthalic acid, hexahydrophthalic acid or 4-methylhexahydrophthalic acid.
Weiterhin können aromatische Carbonsäuren Verwendung finden, wie beispielsweise Benzoesäure, Phthalsäure, Isophthalsäure, Trimellithsäure oder Pyromellithsäure.It is also possible to use aromatic carboxylic acids, for example benzoic acid, phthalic acid, isophthalic acid, trimellitic acid or pyromellitic acid.
Ebenfalls können auch carboxylterminierte Addukte, z. B. von Trimellithsäure und Polyolen, wie beispielsweise Glyzerin oder 2,2-Bis-(4-hydroxyzyklohexyl)-propan verwendet werden. Weitere im Rahmen dieser Erfindung verwendbare Epoxidverbindungen finden sich in
II) Glycidyl- oder (β-Methylglycidyl)-ether erhältlich durch Umsetzung einer Verbindung mit mindestens einer freien alkoholischen Hydroxygruppe und/oder phenolischen Hydroxygruppe und einem geeignet substituierten Epichlorhydrin unter alkalischen Bedingungen, oder in Anwesenheit eines sauren Katalysators und anschließender Alkalibehandlung.II) glycidyl or (β-methylglycidyl) ethers obtainable by reacting a compound having at least one free alcoholic hydroxy group and / or phenolic hydroxy group and a suitably substituted epichlorohydrin under alkaline conditions, or in the presence of an acidic catalyst and subsequent alkali treatment.
Ether dieses Typs leiten sich beispielsweise ab von azyklischen Alkoholen, wie Ethylenglykol, Diethylenglykol und höheren Poly-(oxyethylen)-glykolen, Propan-1,2-diol, oder Poly-(oxypropylen)-glykolen, Propan-1,3-diol, Butan-1,4-diol, Poly-(oxytetramethylen)-glykolen, Pentan-1,5-diol, Hexan-1,6-diol, Hexan-2,4,6-triol, Glyzerin, 1,1,1-Trimethylolpropan, Bistrimethylolpropan, Pentaerythrit, Sorbit, sowie von Polyepichlorhydrinen, Butanol, Amylalkohol, Pentanol, sowie von monofunktionellen Alkoholen wie Isooktanol, 2-Ethylhexanol, Isodekanol sowie C7-C9-Alkanol- und C9-C11-Alkanolgemischen.Ethers of this type are derived, for example, from acyclic alcohols, such as ethylene glycol, diethylene glycol and higher poly (oxyethylene) glycols, propane-1,2-diol, or poly (oxypropylene) glycols, propane-1,3-diol, Butane-1,4-diol, poly (oxytetramethylene) -glycols, pentane-1,5-diol, hexane-1,6-diol, hexane-2,4,6-triol, glycerol, 1,1,1- Trimethylolpropane, bistrimethylolpropane, pentaerythritol, sorbitol, as well as polyepichlorohydrins, butanol, amyl alcohol, pentanol, and monofunctional alcohols such as isooctanol, 2-ethylhexanol, isodecanol and C 7 -C 9 alkanol and C 9 -C 11 alkanol mixtures.
Sie leiten sich aber auch beispielsweise ab von zykloaliphatischen Alkoholen wie 1,3- oder 1,4-Dihydroxyzyklohexan, Bis-(4-hydroxyzyklohexyl)-methan, 2,2-Bis-(4-hydroxyzyklohexyl)-propan oder 1,1-Bis-(hydroxymethyl)-zyklohex-3-en oder sie besitzen aromatische Kerne wie N,N-Bis-(2-hydroxyethyl)-anilin oder p,p'-Bis-(2-hydroxyethylamino)-diphenylmethan.However, they are also derived, for example, from cycloaliphatic alcohols such as 1,3- or 1,4-dihydroxycyclohexane, bis (4-hydroxycyclohexyl) methane, 2,2-bis (4-hydroxycyclohexyl) -propane or 1,1- Bis- (hydroxymethyl) -cyclohex-3-enes or they have aromatic Nuclei such as N, N-bis (2-hydroxyethyl) aniline or p, p'-bis (2-hydroxyethylamino) diphenylmethane.
Die Epoxidverbindungen können sich auch von einkernigen Phenolen ableiten, wie beispielsweise von Phenol, Resorcin oder Hydrochinon; oder sie basieren auf mehrkernigen Phenolen wie beispielsweise auf Bis-(4-hydroxyphenyl)-methan, 2,2-Bis-(4-hydroxyphenyl)-propan, 2,2-Bis-(3,5-dibrom-4-hydroxyphenyl)-propan, 4,4'-Dihydroxydiphenylsulfon oder auf unter sauren Bedingungen erhaltene Kondensationsprodukte von Phenolen mit Formaldehyd wie Phenol-Novolake.The epoxy compounds may also be derived from mononuclear phenols, such as phenol, resorcinol or hydroquinone; or are based on polynuclear phenols such as bis (4-hydroxyphenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) -propane, 4,4'-dihydroxydiphenylsulfone or condensation products of phenols with formaldehyde such as phenol novolacs obtained under acidic conditions.
Weitere mögliche endständige Epoxide sind beispielsweise: Glycidyl-1-naphthylether, Glycidyl-2-phenylphenylether, 2-Biphenylglycidylether, N-(2,3-epoxypropyl)-phthalimid und 2,3-Epoxypropyl-4-methoxyphenylether.Further possible terminal epoxides are, for example: glycidyl 1-naphthyl ether, glycidyl 2-phenylphenyl ether, 2-biphenylglycidyl ether, N- (2,3-epoxypropyl) phthalimide and 2,3-epoxypropyl-4-methoxyphenyl ether.
III) (N-Glycidyl)-Verbindungen erhältlich durch Dehydrochlorierung der Reaktionsprodukte von Epichlorhydrin mit Aminen, die mindestens ein Aminowasserstoffatom enthalten. Bei diesen Aminen handelt es sich zum Beispiel um Anilin, N-Methylanilin, Toluidin, n-Butylamin, Bis-(4-aminophenyl)-methan, m-Xylylendiamin oder Bis-(4-methylaminophenyl)-methan, aber auch N,N,O-Triglycidyl-m-aminopheno 1 oder N,N, O-Triglycidyl-p-aminophenol.III) (N-glycidyl) compounds obtainable by dehydrochlorinating the reaction products of epichlorohydrin with amines containing at least one amino hydrogen atom. These amines are, for example, aniline, N-methylaniline, toluidine, n-butylamine, bis (4-aminophenyl) methane, m-xylylenediamine or bis (4-methylaminophenyl) methane, but also N, N , O-triglycidyl-m-aminopheno 1 or N, N, O-triglycidyl-p-aminophenol.
Zu den (N-Glycidyl)-Verbindungen zählen aber auch N,N'-Di-, N,N',N''-Tri- und N,N',N",N"'-Tetraglycidylderivate von Zykloalkylenharnstoffen, wie Ethylenharnstoff oder 1,3-Propylenharnstoff, und N,N'-Diglycidylderivate von Hydantoinen, wie von 5,5-Dimethylhydantoin oder Glykoluril und Triglycidylisocyanurat.The (N-glycidyl) compounds also include N, N'-di-, N, N ', N "-tri- and N, N', N", N "'- tetraglycidyl derivatives of cycloalkylene ureas, such as ethyleneurea or 1,3-propyleneurea, and N, N'-diglycidyl derivatives of hydantoins, such as of 5,5-dimethylhydantoin or glycoluril and triglycidyl isocyanurate.
IV) S-Glycidyl-Verbindungen, wie beispielsweise Di-S-glycidylderivate, die sich von Dithiolen, wie beispielsweise Ethan-1,2-dithiol oder Bis-(4-merkaptomethylphenyl)-ether ableiten.IV) S-glycidyl compounds such as di-S-glycidyl derivatives derived from dithiols such as ethane-1,2-dithiol or bis (4-mercaptomethylphenyl) ether.
V) Epoxidverbindungen mit einem Rest der obigen Formel, worin R1 und R3 zusammen - CH2-CH2- bedeuten und n 0 ist, sind Bis-(2,3-epoxyzyklopentyl)-ether, 2,3-Epoxyzyklopentylglycidylether oder 1,2-Bis-(2,3-epoxyzyklopentyloxy)-ethan. Ein Epoxidharz mit einem Rest der obigen Formel, worin R1 und R3 zusammen -CH2-CH2- sind und n 1 bedeutet, ist beispielsweise e 3,4-Epoxy-6-methyl-zyklohexankarbonsäure-(3',4'-epoxy-6'-methyl-zyklohexyl)-methylester.V) Epoxy compounds having a radical of the above formula in which R 1 and R 3 together are --CH 2 --CH 2 - and n is 0 are bis (2,3-epoxycyclopentyl) ethers, 2,3-epoxycyclopentylglycidyl ethers or 1,2-bis - (2,3-epoxyzyklopentyloxy) ethane. An epoxy resin having a radical of the above formula wherein R1 and R3 together are -CH2-CH2- and n is 1 is, for example, 3,4-epoxy-6-methylcyclohexanecarboxylic acid (3 ', 4'-epoxy-6 '-methyl-cyclohexyl) -methyl ester.
Geeignete endständige Epoxide sind beispielsweise:
- a) flüssige Bisphenol-A-diglycidylether wie Araldit®GY 240, Araldit®GY 250, Araldit®GY 260, Araldit®GY 266, Araldit®GY 2600, Araldit®MY 790 und Epicote® 828 (BADGE);
- b) feste Bisphenol-A-diglycidylether wie Araldit®GT 6071, Araldit®GT 7071, Araldit®GT 7072, Araldit®GT 6063, Araldit®GT 7203, Araldit®GT 6064, Araldit®GT 7304, Araldit®GT 7004, Araldit®GT 6084, Araldit®GT 1999, Araldit®GT 7077, Araldit®GT 6097, Araldit®GT 7097, Araldit®GT 7008, Araldit®GT 6099, Araldit®GT 6608, Araldit®GT 6609, Araldit®GT 6610 und Epikote® 1002;
- c) flüssige Bisphenol-F-diglycidylether wie Araldit®GY 281, Araldit®PY 302, Araldit®PY 306 (BFDGE);
- d) feste Polyglycidylether von Tetraphenylethan wie CG Epoxy Resin®0163;
- e) feste und flüssige Polyglycidylether von Phenolformaldehyd Novolak wie EPN 1138, EPN 1139, GY 1180, PY 307 (NODGE);
- f) feste und flüssige Polyglycidylether von o-Kresolformaldehyd Novolak wie ECN 1235, ECN 1273, ECN 1280, ECN 1299 (NODGE);
- g) flüssige Glycidylether von Alkoholen wie Shell Glycidylether® 162, Araldit®DY 0390, Araldit®DY 0391;
- h) flüssige und feste Glycidylester von Karbonsäuren wie Shell Cardura® E Terephthalsäureester, Trimellithsäureester sowie deren Mischungen Araldit®PY 284 und Araldit® P811;
- i) feste heterozyklische Epoxidharze (Triglycidylisocyanurat) wie Araldit® PT 810;
- j) flüssige zykloaliphatische Epoxidharze wie Araldit®CY 179;
- k) flüssige N,N,O-Triglycidylether von p-Aminophenol wie Araldit®MY 0510;
- l) Tetraglycidyl-4-4'-methylenbenzamin oder N,N,N',N'-Tetraglycidyldiamino-phenylmethan wie Araldit®MY 720, Araldit®MY 721.
- a) liquid bisphenol A diglycidyl ethers such as Araldit® GY 240, Araldit® GY 250, Araldit® GY 260, Araldit® GY 266, Araldit® GY 2600, Araldit® MY 790 and Epicote® 828 (BADGE);
- b) solid bisphenol A diglycidyl ethers such as Araldit® GT 6071, Araldit® GT 7071, Araldit® GT 7072, Araldit® GT 6063, Araldit® GT 7203, Araldit® GT 6064, Araldit® GT 7304, Araldit® GS 7004, Araldite ®GT 6084, Araldit® GT 1999, Araldit® GT 7077, Araldit® GT 6097, Araldit® GT 7097, Araldit® GT 7008, Araldit® GT 6099, Araldit® GS 6608, Araldit® GS 6609, Araldit® GT 6610 and Epikote ® 1002;
- c) liquid bisphenol F diglycidyl ethers such as Araldit®GY 281, Araldit®PY 302, Araldit®PY 306 (BFDGE);
- d) solid polyglycidyl ethers of tetraphenylethane such as CG Epoxy Resin® 0163;
- e) solid and liquid polyglycidyl ethers of phenolformaldehyde novolaks such as EPN 1138, EPN 1139, GY 1180, PY 307 (NODGE);
- f) solid and liquid polyglycidyl ethers of o-cresol formaldehyde novolac such as ECN 1235, ECN 1273, ECN 1280, ECN 1299 (NODGE);
- g) liquid glycidyl ethers of alcohols such as Shell Glycidyl ether® 162, Araldit® DY 0390, Araldit® DY 0391;
- h) liquid and solid glycidyl esters of carboxylic acids such as Shell Cardura® E terephthalic acid esters, trimellitic acid esters and their mixtures Araldit®PY 284 and Araldit® P811;
- i) solid heterocyclic epoxy resins (triglycidyl isocyanurate) such as Araldit® PT 810;
- j) liquid cycloaliphatic epoxy resins such as Araldit® CY 179;
- k) liquid N, N, O-triglycidyl ethers of p-aminophenol such as Araldit®MY 0510;
- l) Tetraglycidyl-4-4'-methylenebenzamine or N, N, N ', N'-tetraglycidyldiaminophenylmethane such as Araldit®MY 720, Araldit®MY 721.
Vorwiegend werden Diglycidylverbindungen auf Ether- oder Esterbasis bevorzugt. Ganz besonders bevorzugt sind feste Glycidylester der Terephthal- und Trimellitsäure.Predominantly preferred are diglycidyl compounds based on ether or ester. Very particular preference is given to solid glycidyl esters of terephthalic and trimellitic acids.
Gegebenenfalls kann auch ein Gemisch verschiedener Epoxidverbindungen eingesetzt werden.Optionally, a mixture of different epoxy compounds can be used.
Beispiele für diese Epoxyverbindungen sind epoxidiertes Sojaöl, epoxidiertes Olivenöl, epoxidiertes Leinöl, epoxidiertes Rizinusöl, epoxidiertes Erdnussöl, epoxidiertes Maisöl, und epoxidiertes Baumwollsamenöl, epoxidiertes Rüböl, epoxidiertes Palmöl, epoxidiertes Kokosöl sowie epoxidiertes Butyl- und Octyloleat oder epoxidierte Linolester bzw. Linolenester.Examples of these epoxy compounds are epoxidized soybean oil, epoxidized olive oil, epoxidized linseed oil, epoxidized castor oil, epoxidized peanut oil, epoxidized corn oil, and epoxidized cottonseed oil, epoxidized rapeseed oil, epoxidized palm oil, epoxidized coconut oil and epoxidized butyl and octyl oleate or epoxidized linoleol esters.
Der Konzentrationsbereich für Epoxyverbindungen liegt bevorzugt bei 0,5 bis 5,0 phr.The concentration range for epoxy compounds is preferably 0.5 to 5.0 phr.
Dazu zählen sterisch gehinderte Phenole, wie alkylierte Monophenole, z. B. 2,6-Di-tert-butyl-4-methylphenol, Alkylthiomethylphenole, z.B. 2,4-Di-oktylthiomethyl-6-tert-butylphenol, alkylierte Hydrochinone, z.B. 2,6-Di-tert-butyl-4-methoxyphenol, hydroxylierte Thiodiphenylether, z. B. 2,2'-Thio-bis-(6-tert-butyl-4-methylphenol), Alkyliden-Bisphenole, z.B. 2,2'-Methylen-bis-(6-tert-butyl-4-methylphenol), Benzylverbindungen, z.B. 3,5,3',5'-Tetra-tert-butyl-4,4'-di-hydroxydibenzylether, hydroxybenzylierte Malonate, z.B. Dioktadezyl-2,2-bis-(3,5-di-tert-butyl-2-hydroxybenzyl)-malonat, Hydroxybenzyl-Aromaten, z . B . 1 , 3 , 5-Tris-(3,5-di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzol, Triazinverbindungen, z.B. 2,4-Bis-oktyl-merkapto-6-(3,5-di-tert-butyl-4-hydroxyanilino)1,3,5-triazin, Phosphonate und Phosphonite, z.B. Dimethyl-2,5-di-tert-butyl-4-hydroxybenzylphosphonat, Acylaminophenole, z.B. 4-Hydroxylaurinsäureanilid, Ester der beta-(3,5-Di-tert-butyl-4-hydroxyphenyl)-propionsäure, der beta-(5-tert-Butyl-4-hydroxy-3-methylphenyl)-propionsäure, der beta-(3,5-Dizyklohexyl-4-hydroxyphenyl)-propionsäure, Ester der 3,5-Di-tert-butyl-4-hydroxy-phenylessigsäure mit ein- oder mehrwertigen Alkoholen, Amide der β-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionsäure, z.B. N,N'-Bis-(3,5-di-tert-butyl-4-hydroxyphenylpropionyl)-hexamethylendiamin, Vitamin E (Tocopherol) und Abkömmlinge sowie D,L-Ascorbinsäure. Die Antioxidantien können in einer Menge von beispielsweise 0,01 bis 10 Gew.-Teilen, zweckmäßig 0,1 bis 10 Gew.-Teilen und insbesondere 0,1 bis 5 Gew.-Teilen, bezogen auf 100 Gew.-Teile PVC, angewendet werden.These include sterically hindered phenols, such as alkylated monophenols, e.g. 2,6-di-tert-butyl-4-methylphenol, alkylthiomethylphenols, e.g. 2,4-dioctylthiomethyl-6-tert-butylphenol, alkylated hydroquinones, e.g. 2,6-di-tert-butyl-4-methoxyphenol, hydroxylated thiodiphenyl ethers, e.g. 2,2'-thio-bis (6-tert-butyl-4-methylphenol), alkylidene bisphenols, e.g. 2,2'-methylenebis (6-tert-butyl-4-methylphenol), benzyl compounds, e.g. 3,5,3 ', 5'-tetra-tert-butyl-4,4'-dihydroxydibenzyl ethers, hydroxybenzylated malonates, e.g. Dioctadezyl 2,2-bis (3,5-di-tert-butyl-2-hydroxybenzyl) malonate, hydroxybenzyl aromatics, e.g. B. 1, 3, 5-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) -2,4,6-trimethylbenzene, triazine compounds, e.g. 2,4-bis-octyl mercapto-6- (3,5-di-tert-butyl-4-hydroxyanilino) 1,3,5-triazine, phosphonates and phosphonites, e.g. Dimethyl 2,5-di-tert-butyl-4-hydroxybenzylphosphonate, acylaminophenols, e.g. 4-Hydroxylauric acid anilide, esters of beta- (3,5-di-tert-butyl-4-hydroxyphenyl) -propionic acid, beta- (5-tert-butyl-4-hydroxy-3-methylphenyl) -propionic acid, beta- (3,5-Dicyclohexyl-4-hydroxyphenyl) propionic acid, esters of 3,5-di-tert-butyl-4-hydroxy-phenylacetic acid with monohydric or polyhydric alcohols, amides of β- (3,5-di-tert -butyl-4-hydroxyphenyl) -propionic acid, eg N, N'-bis (3,5-di-tert-butyl-4-hydroxyphenylpropionyl) hexamethylenediamine, vitamin E (tocopherol) and derivatives, and D, L-ascorbic acid. The antioxidants may be used in an amount of, for example, 0.01 to 10 parts by weight, preferably 0.1 to 10 parts by weight, and more preferably 0.1 to 5 parts by weight, based on 100 parts by weight of PVC become.
Beispiele dafür sind 2-(2'-Hydroxyphenyl)-benztriazole, z.B. 2-(2'-Hydroxy-5'-methylphenyl)-benztriazol, 2-Hydroxybenzophenone, Ester von gegebenenfalls substituierten Benzoesäuren, z.B. 4-tert-Butyl-phenylsalizylat, Phenylsalizylat, Acrylate, Nickelverbindungen, Oxalsäurediamide, z.B. 4,4'-Di-oktyloxy-oxanilid, 2,2'-Di-oktyloxy-5,5'-di-tert-butyl-oxanilid, 2-(2-Hydroxyphenyl)-1,3,5-triazine, z.B. 2,4,6-Tris(2-hydroxy-4-oktyloxyphenyl)-1,3,5-triazin, 2-(2-Hydroxy-4-oktyloxyphenyl)-4,6-bis-(2,4-dimethylphenyl)-1,3,5-triazin, sterisch gehinderte Amine auf Basis von Tetramethylpiperidin bzw. Tetramethylpiperazinon oder Tetramethylmorpholinon, z.B. Bis(2,2,6,6-tetramethylpiperidin-4-yl)-sebazat, Bis(2,2,6,6-tetramethyl-piperidin-4-yl)-succinat sowie Benzoxazinone wie 1,4-Bis-benzoxazinonyl-benzol.Examples are 2- (2'-hydroxyphenyl) -benzotriazoles, e.g. 2- (2'-hydroxy-5'-methylphenyl) -benzotriazole, 2-hydroxybenzophenones, esters of optionally substituted benzoic acids, e.g. 4-tert-butylphenyl salicylate, phenyl salicylate, acrylates, nickel compounds, oxalic acid diamides, e.g. 4,4'-di-octyloxy-oxanilide, 2,2'-dioctyloxy-5,5'-di-tert-butyl-oxanilide, 2- (2-hydroxyphenyl) -1,3,5-triazines, e.g. 2,4,6-tris (2-hydroxy-4-octyloxyphenyl) -1,3,5-triazine, 2- (2-hydroxy-4-octyloxyphenyl) -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine, sterically hindered amines based on tetramethylpiperidine or tetramethylpiperazinone or tetramethylmorpholinone, eg Bis (2,2,6,6-tetramethylpiperidin-4-yl) sebacate, bis (2,2,6,6-tetramethylpiperidin-4-yl) succinate and benzoxazinones such as 1,4-bis-benzoxazinonyl- benzene.
Beispiele hierfür sind Bis-benzol(1,4)-oxazole, Phenylkumarine und Bis-styryl-biphenyle wie 4-Methyl-7-diethylaminokumarin, 3-Phenyl-7-(4-methyl-6-butoxybenzoxazol)-kumarin, 4,4'-Bis-(benzoxazol-2-yl)-stilben und 1,4-Bis(-benzoxazol-2-yl)-naphthalin. Bevorzugt sind Lösungen optischer Aufheller in einem Weichmacher, beispielsweise DOP.Examples of these are bis-benzene (1,4) -oxazoles, phenylcoumarins and bis-styrylbiphenyls such as 4-methyl-7-diethylaminocoumarin, 3-phenyl-7- (4-methyl-6-butoxybenzoxazole) -coumarin, 4 4'-bis (benzoxazol-2-yl) stilbene and 1,4-bis (-benzoxazol-2-yl) -naphthalene. Preference is given to solutions of optical brighteners in a plasticizer, for example DOP.
Antistatika werden eingeteilt in nichtionische (a), anionische (b), kationische (c) und amphotere (d) Klassen. Zu (a) gehören Fettsäureethoxylate, Fettsäureester, ethoxylierte Fettalkylamine, Fettsäurediethanolamide und ethoxylierte Phenole und Alkohole sowie Polyglykolmonofettsäureester. Zu (b) gehören Alkalifettalkansulfonate und Phosphorsäurebis-fettalkoholester-alkalisalze. Zu (c) gehören quaternäre Fettalkylammoniumsalze und zu (d) gehören Fettalkylbetaine und Fettalkyl-imidazolinbetaine. Einzelne bevorzugte Verbindungen sind Laurinsäurediethanolamid, Myristyldiethanolamin, Na-oktadezyl-sulfonat und Na-bis-oktadezylphosphat.Antistatic agents are classified into nonionic (a), anionic (b), cationic (c) and amphoteric (d) classes. To (a) include fatty acid ethoxylates, fatty acid esters, ethoxylated fatty alkylamines, fatty acid diethanolamides and ethoxylated phenols and alcohols, and polyglycol monofatty acid esters. To (b) include alkali fatty bisulfonates and phosphoric acid bis-fatty alcohol ester alkali salts. (C) includes fatty alkyl quaternary ammonium salts and (d) includes fatty alkyl betaines and fatty alkyl imidazoline betaines. Individual preferred compounds are lauric diethanolamide, myristyl diethanolamine, Na octadecyl sulfonate and Na bis-octadecyl phosphate.
Ebenfalls als Bestandteil des erfindungsgemäßen Stabilisatorsystems geeignet sind Pigmente. Geeignete Stoffe sind dem Fachmann bekannt. Beispiele für anorganische Pigmente sind TiO2, Pigmente auf Zirkonoxidbasis, BaSO4, Zinkoxid (Zinkweiss) und Lithopone (Zinksulfid/Bariumsulfat), Ruß, Ruß-Titandioxid-Mischungen, Eisenoxidpigmente, Sb2O3, (Ti,Ba,Sb)O2, Cr2O3, Spinelle wie Kobaltblau und Kobaltgrün, Cd(S,Se), Ultramarinblau. Organische Pigmente sind z.B. Azopigmente, Phthalozyaninpigmente, Chinacridonpigmente, Perylenpigmente, Diketo-pyrrolopyrrolpigmente und Anthrachinon-pigmente. Bevorzugt ist TiO2 auch in mikronisierter Form. Eine Definition und weitere Beschreibungen finden sich im "
Als Biozide sind zu benennen: Isothiazolin-3-on-Derivate, wie, 2-n-Octyl-4-isothiazolin-3-on (OIT) und 4,5-Dichloro-2-n-octyl-4-isothiazolin-3-on (DCOIT), Ag-Zn-Zeolith, N-Trichloromethylthio-4-cyclohexen-1,2-dicarboximid, 2,3,5,6-Tetrachloro-4-(methyl sulphonyl)pyridin, 10,10'-Oxybisphenoxarsine (OBPA), quaternäre Ammonium- und Phosphoniumsalze, 3-Iodo-2-propinyl-butylcarbamat(IPBC), Benzimidazol -2-carbaminsäuremethylester, 2,4,4'-Trichloro-2'-hydroxydiphenylether, Zink-bis-2-pyridinthiolat-N-o x i d (Zinkpyrithion) und 1,2-Benzisothiazolin-3-on, N-Butylbenzisothiazolin-3-on sowie 2-(4-Thiazolyl)-benzimidazol (Thiabendazol).As biocides are to be named: isothiazolin-3-one derivatives, such as, 2-n-octyl-4-isothiazolin-3-one (OIT) and 4,5-dichloro-2-n-octyl-4-isothiazolin-3 -on (DCOIT), Ag-Zn zeolite, N-trichloromethylthio-4-cyclohexene-1,2-dicarboximide, 2,3,5,6-tetrachloro-4- (methyl sulphonyl) pyridine, 10,10'-oxybisphenoxarsine (OBPA), quaternary ammonium and phosphonium salts, 3-iodo-2-propynyl-butylcarbamate (IPBC), benzimidazole-2-carbamic acid methyl ester, 2,4,4'-trichloro-2'-hydroxydiphenyl ether, zinc bis-2-pyridinethiolate -Oxides (zinc pyrithione) and 1,2-benzisothiazolin-3-one, N-butylbenzisothiazolin-3-one and 2- (4-thiazolyl) benzimidazole (thiabendazole).
Als Füllstoffe sind zu benennen: Calciumcarbonat, Dolomit, Calciumsulfat, Talk, Kaolin, Glimmer, Feldspat, Nephelin, Syenit, Wollastonit, Bariumsulfat, Schwerspat, Aluminiumhydroxid, Magnesiumhydroxid, Ruß und Graphit.Fillers to be mentioned are calcium carbonate, dolomite, calcium sulfate, talc, kaolin, mica, feldspar, nepheline, syenite, wollastonite, barium sulfate, barite, aluminum hydroxide, magnesium hydroxide, carbon black and graphite.
Treibmittel sind z.B. organische Azo- und Hydrazoverbindungen, Tetrazole, Oxazine, Isatinsäureanhydrid, N-Methylisatinsäureanhydrid, sowie Soda und Natriumbikarbonat. Bevorzugt sind Azodikarbonamid und Natriumbikarbonat sowie deren Mischungen. Ganz besonders bevorzugt ist Isatinsäureanhydrid oder N-Methylisatinsäureanhydrid speziell in Weich-PVC oder PVC-Halbhart.Propellants are e.g. organic azo and hydrazo compounds, tetrazoles, oxazines, isatric anhydride, N-methylisatinic anhydride, as well as soda and sodium bicarbonate. Preference is given to azodicarbonamide and sodium bicarbonate and mixtures thereof. Very particular preference is given to isatric anhydride or N-methylisatinic anhydride, especially in soft PVC or semi-hard PVC.
Ein erfindungsgemäßes Stabilisatorsystem kann weiterhin Gleitmittel enthalten.
Als Gleitmittel kommen beispielsweise in Betracht: Montanwachse, Fettsäureester, PE- und PP-Wachse, Amidwachse, Chlorparaffine, Glyzerinester oder Erdalkaliseifen, ferner Fettketone sowie Kombinationen davon, wie in PS -
Suitable lubricants are, for example: montan waxes, fatty acid esters, PE and PP waxes, amide waxes, chloroparaffins, glycerol esters or alkaline earth metal soaps, furthermore fatty ketones, and combinations thereof, as in PS -
Ein erfindungsgemäßes Stabilisatorsystem kann die beschriebenen Gleitmittel in einer Menge von bis zu etwa 70 Gew.-%, insbesondere bis etwa 40 Gew.-%, enthalten.A stabilizer system according to the invention may contain the lubricants described in an amount of up to about 70% by weight, in particular up to about 40% by weight.
Ebenfalls als Zusatzstoffe für das Stabilisatorsystem gemäß der vorliegenden Erfindung geeignet sind organische Weichmacher. Als organische Weichmacher kommen beispielsweise solche aus den folgenden Gruppen in Betracht:
- (i) Phthalsäureester wie bevorzugt Di-2-ethylhexyl-, Di-iso-nonyl- und Di-iso-dezylphthalat, die auch unter den gebräuchlichen Abkürzungen DOP (Dioktylphthalat, Di-2-ethylhexyl-phthalat), DINP (Diisononylphthalat), DIDP (Diisodezylphthalat) bekannt sind
- (ii) Ester aliphatischer Dikarbonsäuren, insbesondere Ester von Adipin-, Azelain- und Sebazinsäure, bevorzugt Di-2-ethylhexyladipat und Di-iso-oktyladipat
- (iii) Trimellitsäureester, beispielsweise Tri-2-ethylhexyltrimellitat, Tri-iso-dezyltri-mellitat (Gemisch), Tri-iso-tridezyltrimellitat, Tri-iso-oktyltrimellitat (Gemisch) sowie Tri-C6-C8-alkyl, Tri-C6-C10-alkyl-, Tri-C7-C9-alkyl- und Tri-C9-C11-alkyl-trimellitate; gebräuchliche Abkürzungen sind TOTM (Trioktyltrimellitat, Tri-2-ethylhexyl-trimellitat), TIDTM (Triisodezyltrimellitat) und TITDTM (Triisotridezyltrimellitat)
- (iv) Epoxyweichmacher; in der Hauptsache sind das epoxidierte ungesättigte Fettsäuren z.B. epoxidiertes Sojabohnenöl
- (v) Polymerweichmacher: Die gebräuchlichsten Ausgangsmaterialien für ihre Herstellung sind Dikarbonsäuren wie Adipin-, Phthal-, Azelain- und Sebazinsäure; Diole wie 1,2-Propandiol, 1,3-Butandiol, 1,4-Butandiol, 1,6-Hexandiol, Neopentylglykol und Diethylenglykol, (s. ADMEX®-Typen der Velsicol Corp. und PX-811 der Asahi Denka)
- (vi) Phosphorsäureester: Eine Definition dieser Ester ist im weiter vom genannten "TASCHENBUCH der Kunststoffadditive " Kapitel 5.9.5, SS. 408 - 412, zu finden. Beispiele für solche Phosphorsäureester sind Tributylphosphat, Tri-2-ethylbutylphosphat, Tri-2-ethylhexylphosphat, Trichlorethylphosphat, 2-Ethyl-hexyl-di-phenylphosphat, Kresyldiphenylphosphat, Resorzin-bis-diphenylphosphat, Triphenylphosphat, Trikresylphosphat und Trixylenylphosphat; bevorzugt sind Tri-2-ethylhexyl-phosphat sowie Reofos® 50 und 95 (Ciba Spezialitätenchemie)
- (vii) Chlorierte Kohlenwasserstoffe (Paraffine)
- (viii) Kohlenwasserstoffe
- (ix) Monoester, z.B. Butyloleat, Phenoxyethyloleat, Tetrahydrofurfuryloleat und Alkylsulfonsäureester
- (x) Glykolester, z.B. Diglykolbenzoate
- (xi) Zitronensäureester, z.B. Tributylzitrat und Acetyltributylzitrat wie in PS -
WO 02/05206 - (xii) Perhydrophthal-, -isophthal- und -terephthalester sowie Perhydroglykol- und diglykolbenzoatester; bevorzugt ist Perhydro-diisononylphthalat (Hexamoll® DINCH - Hersteller BASF) wie in PS -
DE 197.56.913 A1 DE 199.27.977 A1 DE 199.27.978 A1 DE 199.27.979 A1 - (xiii) Rizinussöl basierte Weichmacher (Soft-N-Safe®, Hersteller Fa. DANISCO)
- (xiv) Terpolymere Keton-Ethylen-Ester Elvaloy® KEE, (Elvaloy® 741, Elvaloy® 742, Hersteller Fa. DuPont)
- (i) phthalic acid esters, such as, preferably, di-2-ethylhexyl, di-isononyl and di-iso-decyl phthalate, which are also used under the common abbreviations DOP (dioctyl phthalate, di-2-ethylhexyl phthalate), DINP (diisononyl phthalate), DIDP (diisodiacyl phthalate) are known
- (Ii) esters of aliphatic dicarboxylic acids, especially esters of adipic, azelaic and sebacic acid, preferably di-2-ethylhexyl adipate and di-iso-octyl adipate
- (iii) trimellitic acid esters, for example tri-2-ethylhexyl trimellitate, triisodecyltrimellitate (mixture), triisopropyltrimellitate, triisoctyl trimellitate (mixture) and also tri-C 6 -C 8 -alkyl, tri-iso-tri-octyl trimellitate C 6 -C 10 alkyl, tri C 7 -C 9 alkyl and tri C 9 -C 11 alkyl trimellitate; common abbreviations are TOTM (trioctyl trimellitate, tri-2-ethylhexyl trimellitate), TIDTM (tri-ethylbenzyl trimellitate) and TITD ™ (tri-isotride-cyl trimellitate)
- (iv) epoxy plasticizer; in the main, the epoxidized unsaturated fatty acids are, for example, epoxidized soybean oil
- (v) polymer plasticizer: The most common starting materials for their preparation are dicarboxylic acids such as adipic, phthalic, azelaic and sebacic acids; Diols such as 1,2-propanediol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol and diethylene glycol, (s. AdmEx ® grades of Velsicol Corp. and PX-811 of Asahi Denka)
- (vi) Phosphoric Acid Esters: A definition of these esters can be found in the "TASCHENBUCH der Kunststoffadditive" chapter 5.9.5, pp. 408-412. Examples of such phosphoric acid esters are tributyl phosphate, tri-2-ethylbutyl phosphate, tri-2-ethylhexyl phosphate, trichloroethyl phosphate, 2-ethyl-hexyl-di-phenyl phosphate, cresyl diphenyl phosphate, resorcin-bis-diphenyl phosphate, triphenyl phosphate, tricresyl phosphate and trixylenyl phosphate; preferred are tri-2-ethylhexyl phosphate and Reofos ® 50 and 95 (Ciba Specialty Chemicals)
- (vii) chlorinated hydrocarbons (paraffins)
- (viii) hydrocarbons
- (ix) monoesters, eg butyl oleate, phenoxyethyl oleate, tetrahydrofurfuryl oleate and alkyl sulfonic acid esters
- (x) Glycol esters, eg diglycol zoates
- (xi) citric acid esters, eg tributyl citrate and acetyltributyl citrate as in PS -
WO 02/05206 - (xii) perhydrophthalic, isophthalic and terephthalic esters, and perhydroglycol and diglycol zoate esters; preferably perhydro-diisononyl (Hexamoll ® DINCH - manufacturer BASF) as in PS -
DE 197.56.913 A1 DE 199.27.977 A1 DE 199.27.978 A1 DE 199.27.979 A1 - (xiii) castor oil-based plasticizer (Soft-N-Safe ®, manufacturer. DANISCO)
- (xiv) terpolymers ketone ethylene ester Elvaloy ® KEE, (Elvaloy ® 741, Elvaloy ® 742, manufacturer Messrs. Du Pont)
Eine Definition dieser Weichmacher und Beispiele für solche sind in "
Als Flammschutzmittel kommen insbesondere in Weich-PVC bevorzugt in Betracht: Aluminiumhydroxid, Magnesiumhydroxid und oligomere oder polymere Phosphorsäurephenolester. Ganz besonders bevorzugt sind Flammschutzmittel auf Nanoclay-Basis (organomodified clay; s.
Ein erfindungsgemäßes Stabilisatorsystem kann die beschriebenen Flammschutzmittel in einer Menge von bis zu etwa 70 Gew.-%, insbesondere bis etwa 50 Gew.-%, enthalten.A stabilizer system according to the invention may contain the described flame retardants in an amount of up to about 70% by weight, in particular up to about 50% by weight.
Definitionen und Beispiele für weitere Zusätze wie Schlagzähmodifikatoren und Verarbeitungshilfen, Geliermittel, Biozide, Metalldesaktivatoren, Antifogging-Agents sowie Kompatibilisatoren sind beschrieben in "
Ein weiterer Gegenstand der Erfindung sind Zusammensetzungen, die ein halogenhaltiges Polymer und ein erfindungsgemäßes Stabilisatorsystem enthalten.Another object of the invention are compositions containing a halogen-containing polymer and a stabilizer system according to the invention.
Bei diesen Zusammensetzungen sind die Komponenten (A) + (B), (A) + (C) und (A) + (B) + (C) zur Erzielung der Stabilisierung im halogenhaltigen Polymer zweckmäßig in folgenden Konzentrationsbereichen einzusetzen:
Darüber hinaus ist bevorzugt, dass die Verbindungen der Formel (A) in einer Einsatzmenge von 0,01 bis 3,0phr, bevorzugt von 0,05 bis 1,5phr und besonders bevorzugt von 0,1 bis 1,0phr vorliegen.In addition, it is preferred that the compounds of the formula (A) are present in an amount of from 0.01 to 3.0 phr, preferably from 0.05 to 1.5 phr and more preferably from 0.1 to 1.0 phr.
Zusätzlich kann die erfindungsgemäße Zusammensetzung selbstverständlich weitere Verbindungen, welche oben als Bestandteile des erfindungsgemäßen Stabilisatorsystems genannt sind, enthalten.In addition, the composition according to the invention may of course contain further compounds which are mentioned above as constituents of the stabilizer system according to the invention.
Ein weiterer Gegenstand der vorliegenden Anmeldung ist daher eine Zusammensetzung, die weiterhin mindestens eine Verbindungen aus den Substanzklassen der Zeolithe, Hydrotalcite, Dawsonite und Calciumcarbonato-hydroxodialuminate; Catena-µ-2,2',2''-nitrilotrisethanol-perchlorato (-triflato)-Natrium- oder Lithium-Innerkomplexe bzw. Lithium- oder Natriumperchlorate (-triflate) in gelöster bzw. geträgerter Form; fettsaure Calcium- oder Zinksalze (Calcium- oder Zinkseifen); Polyole und Zuckeralkohole und/oder 1,4-Dihydropyridin-Derivate (DHP); lineare oder cyclische β-Diketone bzw. β-Ketoester und deren Calcium-, Magnesium- oder Zinksalze ; Phosphorigsäureester (Phosphite) und sterisch gehinderte Amine; Glycidylverbindungen und epoxidierte Fettsäurester; Antioxidantien, UV-Absorber und optische Aufheller ; Pigmente und Biozide; Füllstoffe und Treibmittel; Gleitmittel und Weichmacher; Flammschutzmittel und Rauchverminderer; Schlagzähmodifikatoren und Verarbeitungshilfen aufweist.Another object of the present application is therefore a composition which further comprises at least one compound from the substance classes of zeolites, hydrotalcites, dawsonites and calcium carbonato-hydroxodialuminate; Catena μ-2,2 ', 2 "nitrilotrisethanol perchlorato (triflato) sodium or lithium inner complexes or lithium or sodium perchlorates (triflates) in dissolved or supported form; fatty acid calcium or zinc salts (calcium or zinc soaps); Polyols and sugar alcohols and / or 1,4-dihydropyridine derivatives (DHP); linear or cyclic β-diketones or β-ketoesters and their calcium, magnesium or zinc salts; Phosphorous acid esters (phosphites) and hindered amines; Glycidyl compounds and epoxidized fatty acid esters; Antioxidants, UV absorbers and optical brighteners; Pigments and biocides; Fillers and blowing agents; Lubricants and plasticizers; Flame retardants and smoke reducers; Having impact modifiers and processing aids.
Beispiele für die zu stabilisierenden halogenhaltigen Polymere sind chlorhaltige Polymere, insbesondere die des Vinylchlorids, was ganz besonders bevorzugt ist, sowie Vinylidenchlorids, Vinylharze enthaltend Vinylchlorideinheiten in deren Struktur, wie Copolymere des Vinylchlorids und Vinylester von aliphatischen Säuren, insbesondere Vinylacetat, Copolymere des Vinylchlorids mit Estern der Acryl- und Methacrylsäure und mit Acrylnitril, Copolymere des Vinylchlorids mit Dienverbindungen und ungesättigten Dicarbonsäuren oder deren Anhydride, wie Copolymere des Vinylchlorids mit Diethylmaleat, Diethylfumarat oder Maleinsäureanhydrid, nachchlorierte Polymere und Copolymere des Vinylchlorids, Copolymere des Vinylchlorids und Vinylidenchlorids mit ungesättigten Aldehyden, Ketonen und anderen, wie Acrolein, Crotonaldehyd, Vinylmethylketon, Vinylmethylether, Vinylisobutylether und ähnliche; Polymere des Vinylidenchlorids und Copolymere desselben mit Vinylchlorid und anderen polymerisierbaren Verbindungen; Polymere des Vinylchloracetates und Dichlordivinylethers; chlorierte Polymere des Vinylacetates, chlorierte polymere Ester der Acrylsäure und der alpha-substituierten Acrylsäure; Polymere von chlorierten Styrolen, zum Beispiel Dichlorstyrol; Chlorkautschuke; chlorierte Polymere des Ethylens; Polymere und nachchlorierte Polymere von Chlorbutadiens und deren Copolymere mit Vinylchlorid, chlorierte Natur- und Synthesekautschuke, sowie Mischungen der genannten Polymere unter sich oder mit anderen polymerisierbaren Verbindungen. Im Rahmen dieser Erfindung sind unter PVC auch Copolymerisate des Vinylchlorids mit polymerisierbaren Verbindungen wie Acrylnitril, Vinylacetat oder ABS zu verstehen, wobei es sich um Suspensions-, Masse- oder Emulsionspolymerisate handeln kann.Examples of the halogen-containing polymers to be stabilized are chlorine-containing polymers, in particular those of vinyl chloride, which is very particularly preferred, and vinylidene chloride, vinyl resins containing vinyl chloride units in their structure, such as copolymers of vinyl chloride and vinyl esters of aliphatic acids, especially vinyl acetate, copolymers of vinyl chloride with esters of acrylic and methacrylic acid and with acrylonitrile, copolymers of vinyl chloride with diene compounds and unsaturated dicarboxylic acids or their anhydrides, such as copolymers of vinyl chloride with diethyl maleate, diethyl fumarate or maleic anhydride, post-chlorinated polymers and copolymers of vinyl chloride, copolymers of vinyl chloride and vinylidene chloride with unsaturated aldehydes, ketones and others such as acrolein, crotonaldehyde, vinyl methyl ketone, vinyl methyl ether, vinyl isobutyl ether and the like; Vinylidene chloride polymers and copolymers thereof with vinyl chloride and other polymerizable compounds; Polymers of vinyl chloroacetate and dichlorodivinyl ether; chlorinated polymers of vinyl acetate, chlorinated polymeric esters of acrylic acid and alpha-substituted acrylic acid; Polymers of chlorinated styrenes, for example dichlorostyrene; Chlorinated rubbers; chlorinated polymers of ethylene; Polymers and post-chlorinated polymers of chlorobutadiene and their copolymers with vinyl chloride, chlorinated natural and synthetic rubbers, and Mixtures of the above polymers with each other or with other polymerizable compounds. In the context of this invention, PVC also means copolymers of vinyl chloride with polymerizable compounds such as acrylonitrile, vinyl acetate or ABS, which may be suspension, bulk or emulsion polymers.
Bevorzugt ist ein PVC-Homopolymer, auch in Kombination mit Polyacrylaten oder Polymethacrylaten.Preference is given to a PVC homopolymer, also in combination with polyacrylates or polymethacrylates.
Ferner kommen auch Pfropfpolymerisate von PVC mit EVA, ABS und MBS in Betracht, ebenso Pfropfpolymerisate von PVC mit PMMA. Bevorzugte Substrate sind auch Mischungen der vorstehend genannten Homo- und Copolymerisate, insbesondere Vinylchlorid-Homopolymerisate, mit anderen thermoplastischen oder/und elastomeren Polymeren, insbesondere Blends mit ABS, MBS, NBR, SAN, EVA, CPE, MBAS, PMA, PMMA, EPDM und Polylactonen, insbesondere aus der Gruppe ABS, NBR, NAR, SAN und EVA. Die verwandten Abkürzungen für die Copolymerisate sind dem Fachmann geläufig und bedeuten folgendes: ABS Acrylnitril-Butadien-Styrol; SAN Styrol-Acrylnitril; NBR Acrylnitril-Butadien; NAR Acrylnitril-Acrylat; EVA Ethylen-Vinylacetat. Es kommen insbesondere auch Styrol-Acrylnitril-Copolymerisate auf Acrylat-Basis (ASA) in Betracht. Bevorzugt als Komponente sind in diesem Zusammenhang Polymerzusammensetzungen, die als Komponenten (i) und (ii) eine Mischung aus 25-75 Gew.-% PVC und 75-25 Gew.-% der genannten Copolymerisate enthalten. Von besonderer Bedeutung sind als Komponente Zusammensetzungen aus (i) 100 Gewichtsteilen PVC und (ii) 0-300 Gewichtsteilen ABS und/oder mit SAN modifiziertes ABS und 0-80 Gewichtsteilen der Copolymeren NBR, NAR und/oder EVA, insbesondere jedoch EVA.Also suitable are graft polymers of PVC with EVA, ABS and MBS, as well as graft polymers of PVC with PMMA. Preferred substrates are also mixtures of the abovementioned homopolymers and copolymers, in particular vinyl chloride homopolymers, with other thermoplastic or / and elastomeric polymers, in particular blends with ABS, MBS, NBR, SAN, EVA, CPE, MBAS, PMA, PMMA, EPDM and Polylactones, in particular from the group ABS, NBR, NAR, SAN and EVA. The related abbreviations for the copolymers are familiar to the person skilled in the art and mean the following: ABS acrylonitrile-butadiene-styrene; SAN styrene-acrylonitrile; NBR acrylonitrile-butadiene; NAR acrylonitrile acrylate; EVA ethylene vinyl acetate. In particular, styrene-acrylonitrile copolymers based on acrylate (ASA) into consideration. Preferred components in this context are polymer compositions which contain as components (i) and (ii) a mixture of 25-75% by weight of PVC and 75-25% by weight of the copolymers mentioned. Of particular importance as a component are compositions of (i) 100 parts by weight of PVC and (ii) 0-300 parts by weight of ABS and / or SAN-modified ABS and 0-80 parts by weight of the copolymers NBR, NAR and / or EVA, but especially EVA.
Weiterhin kommen zur Stabilisierung im Rahmen dieser Erfindung auch insbesondere Recyclate chlorhaltiger Polymere in Frage, wobei es sich hierbei um die oben näher beschriebenen Polymere handelt, welche durch Verarbeitung, Gebrauch oder Lagerung eine Schädigung erfahren haben. Besonders bevorzugt ist PVC-Recyclat. Ein weiterer Einsatz der erfindungsgemäßen Stabilisatorkombinationen beruht darin, daß dem Fertigartikel aus Hart-oder Weich-PVC antistatische Eigenschaften verliehen werden können. Auf diese Weise ist es möglich, den Einsatz teurer Antistatika zu reduzieren. Bevorzugt für diese Anwendung ist Weich-PVC oder PVC-Halbhart.Also suitable for stabilization in the context of this invention are in particular recyclates of chlorine-containing polymers, which are the polymers described in greater detail above, which have suffered damage as a result of processing, use or storage. Particularly preferred is PVC recyclate. Another use of the stabilizer combinations according to the invention is that antistatic properties can be imparted to the finished article made of rigid or soft PVC. In this way it is possible to reduce the use of expensive antistatic agents. Preferred for this application is soft PVC or semi-rigid PVC.
Ein weiterer Gegenstand der Erfindung sind Gegenstände wie Gebrauchsmittel (Gebrauchsgegenstände), die eine erfindungsgemäße Zusammensetzung und das halogenhaltige Polymer enthalten.Another object of the invention are articles such as consumer (commodities) containing a composition of the invention and the halogen-containing polymer.
Bevorzugt ist auch die Verwendung von Gebrauchsartikeln, die sich durch eine besondere feine Schaumstruktur auszeichnen. Dies gilt für Hart-, Weich- und Halbhart-PVC. Besonderes wichtig ist dieser Aspekt bei Tapeten und Fußböden aus Weich-PVC. Normalerweise sind Schwermetallverbindungen wie Zn- oder Sn-Stabilisatoren als Kicker zur Erzielung eines feinen Schaumes erforderlich. Überraschend wurde gefunden, daß TEAP-Innerkomplexe eine Kickerwirkung auf Isatinsäure- oder N-Methylisatinsäureanhydrid ausüben, was die Erzielung einer Feinschaumstruktur gewährleistet.Preference is also the use of consumer goods, which are characterized by a special fine foam structure. This applies to hard, soft and semi-hard PVC. This aspect is particularly important for wallpapers and floors made of soft PVC. Normally, heavy metal compounds such as Zn or Sn stabilizers are required as kickers to obtain a fine foam. Surprisingly, it has been found that TEAP inner complexes exert a kicker effect on isatinic acid or N-methylisatinic anhydride, which ensures the achievement of a fine foam structure.
Überraschend ist auch, dass die elektrischen Widerstandseigenschaften eines Gebrauchsartikels, der als eine Komponente TEA-Innerkomplexe enthält, drastisch verbessert werden, was sich insbesondere bei der Kabel- und Isolatorenherstellung und bei Anwendungen im Halbleiterbereich als günstig erweist.It is also surprising that the electrical resistance properties of a consumer article containing TEA inner complexes as a component are drastically improved, which proves to be favorable in particular in cable and insulator production and in semiconductor applications.
Ferner schneiden diese Artikel (hauptsächlich Kabel), sofern sie zinkfrei stabilisiert sind, bei der Wasserlagerung besser ab, da die Formulierungen keine Zinkseifen enthalten und somit bei der Verarbeitung kein Zinkchlorid entsteht, das nach Migration an die Kunststoffoberfläche die elektrischen Werte verschlechtert.Furthermore, these products (mainly cables), when stabilized zinc-free, perform better when stored in water, since the formulations do not contain zinc soaps and thus do not produce zinc chloride during processing, which deteriorates the electrical values after migration to the plastic surface.
Außerdem können bei zinksensitiven Anwendungen hauptsächlich im Bereich Weich-PVC (z.B. Folien, Dachbahnen), die dringend einer bioziden Ausrüstung bedürfen, zinkhaltige Fungizide zugesetzt werden, was ansonsten durch die Anwendung von Calcium-Zink-Stabilisatoren stark eingeschränkt ist.In addition, in zinc-sensitive applications, zinc-containing fungicides may be added primarily in soft PVC (e.g., films, roofing membranes) in dire need of biocidal equipment, which is otherwise severely limited by the use of calcium-zinc stabilizers.
Die mitverwendbaren Verbindungen sowie die halogenhaltigen Polymeren sind dem Fachmann allgemein bekannt und werden detailliert beschrieben in "
Die erfindungsgemäße Stabilisierung eignet sich insbesondere sowohl für halogenhaltige Polymerzusammensetzungen, die nicht weichgemachte bzw. weichmacherfreie oder im Wesentlichen weichmacherfreie Zusammensetzungen darstellen, als auch für weichgemachte Zusammensetzungen. Besonderes bevorzugt sind Anwendungen in Hart-PVC bzw. PVC-Halbhart.The stabilization according to the invention is particularly suitable both for halogen-containing polymer compositions that are not plasticized or plasticizer-free or substantially plasticizer-free compositions, as well as for plasticized compositions. Particular preference is given to applications in rigid PVC or PVC semi-hard.
Die erfindungsgemäßen Zusammensetzungen eignen sich insbesondere, in Form von Hart-Rezepturen, für Hohlkörper (Flaschen), Verpackungsfolien (Tiefziehfolien), Blasfolien, "Crash Pad"-Folien (Automobile), Rohre, Schaumstoffe, Schwerprofile (Fensterrahmen), Lichtwandprofile, Bauprofile, Folien, Blisterpackungen (auch hergestellt nach dem Luvithermverfahren), Profile, Sidings, Fittings, Bürofolien, Margarinebecher, Pralinenverpackungen und Apparategehäuse, Isolatoren, Computergehäuse und Bestandteile von Haushaltsgeräten sowie für Elektronikanwendungen insbesondere im Halbleiterbereich. Ganz besonders geeignet sind diese zur Herstellung von Fensterprofilen mit hohem Weißgrad und Oberflächenglanz.The compositions according to the invention are particularly suitable, in the form of hard formulations, for hollow bodies (bottles), packaging films (deep-drawn films), blown films, "crash pad" films (automobiles), pipes, foams, heavy profiles (window frames), light-wall profiles, building profiles, Foils, blister packs (also made after the Luvitherm method), profiles, sidings, fittings, office films, margarine cups, chocolate packaging and apparatus housings, insulators, computer housings and components of household appliances as well as for electronic applications, in particular in the semiconductor sector. These are particularly suitable for the production of window profiles with high whiteness and surface gloss.
Bevorzugte andere Zusammensetzungen in Form von Halbhart- und Weich-Rezepturen sind für Drahtummantelungen, Kabelisolierungen, Dekorationsfolien, Dachfolien, Schaumstoffe, Agrarfolien, Schläuche, Dichtungsprofile, Fußböden, Tapeten, KFZ-Teile, Weich-Folien, Spritzgussteile (Blasformen,), Bürofolien und Folien für Traglufthallen geeignet. Beispiele für die Anwendung der erfindungsgemäßen Zusammensetzungen als Plastisole sind Spielwaren (Rotationsformen), Kunstleder, Fußböden, Textilbeschichtungen, Tapeten, Coil-Coatings und Unterbodenschutz für Kraftfahrzeuge, Beispiele für Sinter-PVC-Anwendungen der erfindungsgemäßen Zusammensetzungen sind Slush, Slush Mould und Coil-Coatings sowie in E-PVC für Folien hergestellt nach dem Luvithermverfahren. Näheres hierzu siehe "
Ein weiterer Gegenstand der vorliegenden Erfindung ist die Verwendung eines erfindungsgemäßen Stabilisatorsystems zur Stabilisierung eines halogenhaltigen Polymers sowie die Verwendung einer erfindungsgemäßen Zusammensetzung zur Herstellung eines erfindungsgemäßen Gegenstandes.Another object of the present invention is the use of a stabilizer system according to the invention for stabilizing a halogen-containing polymer and the use of a composition according to the invention for producing an article according to the invention.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Stabilisierung eines halogenhaltigen Polymers, den Schritt enthaltend
- Zusetzen eines erfindungsgemäßen Stabilisatorsystems zu dem halogenhaltigen Polymer.
- Adding a stabilizer system according to the invention to the halogen-containing polymer.
Die nach Tabelle 1.1 (R-1 und R-2) sowie 2.1 (R-3, R-4, R-5 und R-6) zubereiteten Trockenmischungen werden auf einem Collin-Labormeßwalzwerk (Modell: W100E, BJ: 2005, Fa. COLLIN) jeweils 5 Minuten (Walzendurchmesser: 110 mm, 10 UpM, Friktion: -10 % ) bei der angegebenen Temperatur plastifiziert. Die so erhaltenen Folien (Dicke 0,3mm) werden weiteren Messungen zugeführt.The dry mixes prepared according to Table 1.1 (R-1 and R-2) and 2.1 (R-3, R-4, R-5 and R-6) are tested on a Collin laboratory bench mill (Model: W100E, BJ: 2005, Fa COLLIN) each 5 minutes (roll diameter: 110 mm, 10 rpm, friction: -10%) plasticized at the indicated temperature. The resulting films (thickness 0.3 mm) are fed to further measurements.
Die DHC ist ein Maß für die HCl-Abspaltung von PVC, die bei thermischer Belastung stattfindet. Die abgespaltene Salzsäure wird mit Stickstoffgas in eine Vorlage mit dest. Wasser gespült und dort der Anstieg der Leitfähigkeit in Mikrosiemens pro Zentimeter (µS/cm) gemessen. Als Kennzahlen dienen die zugehörigen Minutenwerte [Min], die tabellarisch zusammengefasst werden. Je länger das Zeitintervall bei bestimmten Temperaturen zur Erreichung einer bestimmten Leitfähigkeit, desto thermostabiler ist die PVC-Probe.
Gerätetyp: PVC Thermomat 763 (Fa. Metrohm)
Die Messungen erfolgen nach DN 53381 Teil 1, Verfahren B: Leitfähigkeitsmessung.
Device type: PVC Thermomat 763 (Metrohm)
The measurements are carried out according to DN 53381 Part 1, Method B: Conductivity measurement.
Von den nach I hergestellten Walzfellen werden Teststreifen (15mm x 15mm) ausgeschnitten. Diese werden in einem METRASTAT-Testofen IR 700 (DR. STAPFER GmbH, Düsseldorf) bei der angegebenen Temperatur bis zur signifikanten Verfärbung belastet. Im Anschluß wird der YI-Wert (Yellowness-Index) nach DIN 53381 mit einem Spectro-Guide Farbmessgerät (Fa. BYK-GARDNER) bestimmt und mit dem YI-Wert des unbelasteten Walzfelles verglichen (Nullminutenwert). Die Ergebnisse werden tabellarisch zusammengefasst. Je kleiner der YI-Wert bei einem angegebenen Zeitpunkt, desto besser ist das Farbverhalten.Test strips (15mm x 15mm) are cut out of the skin skins manufactured according to I. These are loaded in a METRASTAT test oven IR 700 (DR. STAPFER GmbH, Dusseldorf) at the indicated temperature until significant discoloration. The YI value (yellowness index) according to DIN 53381 is then determined using a Spectro-Guide colorimeter (BYK-GARDNER) and compared with the YI value of the unloaded rolled skin (zero minute value). The results are summarized in tabular form. The smaller the YI value at a given time, the better the color behavior.
Folgende Trockenmischungen wurden hergestellt (Tab. 1.1)- Einwaage in Gew.-Teilen:
2) ex IMERYS
3) Bisphenol A, ex ALDRICH
4) ex ALDRICH
5) 6-Amino-1,3-dimethyluracil , ex ALDRICH
6) Catena-µ-2,2',2''-nitrilotrisethanol-perchlorato-Natrium (50% Aktivsubstanz, Eigenprodukt)
7) CeM-iX_115, ex BENE_FIT Systems GmbH & Co. KG, Hirschau, DE
8) ex SÜD-CHEMIE (entspr. Alcamizer 1)
2) ex IMERYS
3) Bisphenol A, ex ALDRICH
4) ex ALDRICH
5) 6-amino-1,3-dimethyluracil, ex ALDRICH
6) Catena μ-2,2 ', 2''- nitrilotrisethanol perchlorato sodium (50% active substance, own product)
7) CeM-iX_115, ex BENE_FIT Systems GmbH & Co. KG, Hirschau, DE
8) ex SOUTH CHEMISTRY (corresponds to Alcamizer 1)
Formulierung (R-1) ist erfindungsgemäß (zinkfrei)- da (A3) + (B2) enthaltend, der Vergleich (R-2) ist ein nicht erfindungsgemäßer zinkbasierter Stabilisator.Formulation (R-1) is according to the invention (zinc-free) - since (A3) + (B2) containing, the comparison (R-2) is a non-inventive zinc-based stabilizer.
Die Formulierungen (R-1) und (R-2) weisen folgende DHC-Werte auf (Tab. 1.2):
Die Austestung der Rezepturen (R-1) und (R-2) zeigte im SHT folgendes Ergebnis (Tab. 1.3):
Wie ersichtlich, zeigt die erfindungsgemäße Kombination (R-1) gegenüber der nicht erfindungsgemäßen zinkhaltigen Formulierung (R-2) verbesserte Farbwerte in Bezug auf Anfangsfarbe-AF (bis 20 Min.), Farbhaltung-FH (bis 40 Min.) und Langzeitstabilität-LZ (bis 60 Min.). Dies bedeutet, daß die erfingungsgemäße Formulierung (R-1) der nicht erfindungsgemäßen zinkhaltigen Rezeptur (R-2) in der Wirksamkeit eindeutig überlegen ist, obwohl die Stabilisatormenge bei (R-1) mit 3,72 Teilen deutlich geringer ist als bei (R-2) mit 4,0 Teilen.As can be seen, the combination (R-1) according to the invention shows improved color values in relation to the initial color AF (up to 20 min.) Compared to the zinc-containing formulation (R-2) not in accordance with the invention, color retention FH (up to 40 min.) And long-term stability. LZ (up to 60 min.). This means that the erfingungsgemäße formulation (R-1) of the non-inventive zinc-containing formulation (R-2) in the efficacy is clearly superior, although the amount of stabilizer in (R-1) with 3.72 parts is significantly lower than in (R -2) with 4.0 parts.
Folgende Trockenmischungen wurden hergestellt (Tab. 2.1):
10),11) ex COGNIS-OLEOCHEMICALS
12), 13) ex CLARIANT
14) ex CIBA SPEZIALITÄTENCHEMIE
15) Trishydroxyethylisocyanurat, ex ALDRICH
16) ex KYOWA CHEMICAL
17) ex MCC Chemiehandel, Hamburg
18), 19) ex PETER GREVEN Fettchemie
10), 11) ex COGNIS OLEOCHEMICALS
12), 13) ex CLARIANT
14) ex CIBA SPECIALTY CHEMISTRY
15) Trishydroxyethyl isocyanurate, ex ALDRICH
16) ex KYOWA CHEMICAL
17) ex MCC Chemiehandel, Hamburg
18), 19) ex PETER GREVEN Fettchemie
Formulierung (R-3) ist erfindungsgemäß und zinkfrei - da (A3) + (B1) + (B2) enthaltend . Formulierungen (R-5) und (R-6) sind ebenfalls erfindungsgemäß aber zinkhaltig - da (A3) + (B1) bzw. (A3) + (B1) + (C) enthaltend. Der nicht-erfindungsgemäße Vergleich (R-4) ist ebenfalls zinkhaltig. (R-4) entspricht in seiner Zusammensetzung einem handelsüblichen Calcium-Zink-Stabilisator.Formulation (R-3) is according to the invention and zinc-free - since (A3) + (B1) + (B2) containing. Formulations (R-5) and (R-6) are also in accordance with the invention but contain zinc - since (A3) + (B1) or (A3) + (B1) + (C) containing. The non-inventive comparison (R-4) is also zinc-containing. (R-4) corresponds in composition to a commercial calcium-zinc stabilizer.
Die Formulierungen (R-3) bis (R-6) zeigen folgende DHC-Werte (Tab. 2.2):
Die Austestung der Rezepturen (R-3) bis (R-6) zeigten im SHT folgendes Ergebnis (Tab. 2.3):
Wie zu ersehen, zeigen die erfindungsgemäßen zinkhaltigen Formulierungen (R-5) und (R-6) gegenüber dem ebenfalls zinkhaltigen Vergleich (R-4) eine signifikante Verbesserung in AF, FH und LZ (geringere YI-Werte), was durch den Komplett- bzw. Partialaustausch von Alcamizer 1 durch Calcium-Magnesium-Dioxid (bei Gewichtsgleichheit) bewerkstelligt werden konnte.As can be seen, the zinc-containing formulations (R-5) and (R-6) according to the invention show a significant improvement in AF, FH and LZ (lower YI values) compared to the zinc-containing comparison (R-4) or partial replacement of Alcamizer 1 by calcium-magnesium dioxide (in equal weight) could be accomplished.
Die Wirksamkeit der erfindungsgemäßen zinkfreien Formulierung (R-3) ist ebenso wie in Beispiel 1 hervorragend.The effectiveness of the zinc-free formulation (R-3) according to the invention is excellent as in Example 1.
Claims (12)
einen Erdalkali-Doppelcarbonat-Kalk der Formel (A)
(M1O)m *(M2O)n-m* (CO2)o* (H2O)p (A)
mit
(M1-xZnx)yAl2(OH)4+2y CO3* zH2O (C)
mit M = Magnesium oder/und Calcium; x = 0 bis 0,5; y = 2 bis 8 und z = 0 bis 12 ist.
an alkaline earth double carbonate lime of the formula (A)
(M 1 O) m * (M 2 O) nm * (CO 2 ) o * (H 2 O) p (A)
With
(M 1-x Zn x ) y Al 2 (OH) 4 + 2yCO 3 * zH 2 O (C)
with M = magnesium or / and calcium; x = 0 to 0.5; y = 2 to 8 and z = 0 to 12.
(CaO)m*(MgO)n-m * (CO2)o (A1)
mit m = 0,9 bis 1,1; n = 3,9 bis 4,1 und o = 0 bis 1,1 ist.Stabilizer system according to claim 1, characterized in that the alkaline earth double carbonate lime (A) is a Huntitbranntkalk of the formula (A1)
(CaO) m * (MgO) nm * (CO 2 ) o (A1)
with m = 0.9 to 1.1; n = 3.9 to 4.1 and o = 0 to 1.1.
(CaO)m*(MgO)n-m * (CO2)o (A2)
mit m = 0,9 bis 1,1; n = 1,9 bis 2,1 und o = 0 bis 1,1 ist.Stabilizer system according to claim 1, characterized in that the alkaline earth double carbonate lime (A) is a dolomitic lime of the formula (A2)
(CaO) m * (MgO) nm * (CO 2 ) o (A2)
with m = 0.9 to 1.1; n = 1.9 to 2.1 and o = 0 to 1.1.
Priority Applications (5)
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EP14176622.0A EP2792707B1 (en) | 2008-04-14 | 2009-04-09 | Stabiliser systems for polymers containing halogens |
PL09157705T PL2110405T3 (en) | 2008-04-14 | 2009-04-09 | Stabiliser systems for polymers containing halogen |
PL14176622T PL2792707T3 (en) | 2008-04-14 | 2009-04-09 | Stabiliser systems for polymers containing halogens |
SI200931326T SI2110405T1 (en) | 2008-04-14 | 2009-04-09 | Stabiliser systems for polymers containing halogen |
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WO2015124217A1 (en) | 2014-02-24 | 2015-08-27 | Ika Innovative Kunststoffaufbereitung Gmbh & Co. Kg | Stabilizer composition |
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DE102009060467B4 (en) * | 2009-01-13 | 2017-06-29 | Bene_Fit Systems Gmbh & Co. Kg | Use of a composition for producing halogen-containing elastomers and process for their preparation |
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ES2554180T3 (en) | 2015-12-16 |
HUE025595T2 (en) | 2016-05-30 |
DE102008018872A1 (en) | 2009-10-15 |
DK2110405T3 (en) | 2015-12-14 |
EP2110405B1 (en) | 2015-09-02 |
SI2110405T1 (en) | 2015-12-31 |
PT2110405E (en) | 2015-12-09 |
HRP20151157T1 (en) | 2016-01-01 |
EP2792707B1 (en) | 2018-06-06 |
PL2110405T3 (en) | 2016-02-29 |
EP2792707A2 (en) | 2014-10-22 |
EP2792707A3 (en) | 2014-12-10 |
PL2792707T3 (en) | 2018-11-30 |
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