EP2028732B1 - Device for creating a section of cable and subsequent preparation of a section of cable at its front and rear ends - Google Patents
Device for creating a section of cable and subsequent preparation of a section of cable at its front and rear ends Download PDFInfo
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- EP2028732B1 EP2028732B1 EP08014291.2A EP08014291A EP2028732B1 EP 2028732 B1 EP2028732 B1 EP 2028732B1 EP 08014291 A EP08014291 A EP 08014291A EP 2028732 B1 EP2028732 B1 EP 2028732B1
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- cable
- conveyor belt
- collecting channel
- gripper
- swivel
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- 238000002360 preparation method Methods 0.000 title description 2
- 238000003860 storage Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000004075 alteration Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000012546 transfer Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
Definitions
- the invention relates to a device for producing and subsequently assembling a cable section at its front and rear end.
- a device for measuring the length of a cable to be assembled is known.
- a reference measurement in step a by means of a belt drive serving as a cable feed the cable is advanced through a first gripper to below a cutting / Abisoliermesser which cuts the cable
- step b the cable advanced by a tape drive, wherein the leading cable end is moved under a cable end detector, and in step c by means of the first gripper, the cable is held and with a linear backward movement, the cable is withdrawn until the leading end of the cable leaves the cable detector.
- the EP 1 403 983 A1 known, which relates to a cable processing machine with a pivoting device.
- the EP 0 788 200 A2 to name which is directed to a cable tray device.
- a gripper for a cable processing device is from the EP-A-1447888 known. It forms part of a swivel arm, through which the front end of a cable, which is supplied from the rearward direction, to be assembled, at least one laterally adjacent one
- EP 0 788 200 A2 known, which relates to a cable storage device, in which a swinging out of a swivel arm at the same time initializes a discharge of a cable in an associated cable tray.
- the EP 1 079 479 A1 is directed to a cable storage device, wherein a first Jardin Installations Offices- and Separêtil for the separated transfer of double crimping cables in the emptying position of a first cable tray in lsbarem engaged with a located in a second, located below the first cable tray, in the longitudinal direction laterally movable cable tray trough Wreitenvier entries- and Separêtil can be brought.
- the invention is based on the object to provide a device for semi or fully automatic production and subsequent assembly of a cable section at its front and rear ends.
- the transfer of the cable section hanging from the gripper of the second pivoting arm into the collecting channel begins only after the tail end has been assembled and the second pivoting arm has been transferred to a position above the latter Collecting trough, if no other aids are used for this purpose.
- At least the cable transporter, the swivel arms, the grippers contained therein, the packaging stations and the cable divider are in each case operated programmatically, which makes it possible to automatically generate a freely selectable number of exactly cut cable ends, which are assembled at both ends and e.g. are provided with CrimpCountianon and collect these cable ends superimposed in the collecting channel ready to ship. It is possible to place under the collecting channel a storage channel into which the collecting channel can be deducted after processing an order and continue the further cable production and packaging immediately afterwards with the follow-up order.
- the first and second swivel arm with the respective gripper and with the respective at least one confectioning station each can form a self-contained functional unit, which opens up the possibility that both functional units are operated independently of each other overlapping in time. This means that after the end of a power stroke, the already provided with a crimp contact front end of the next cable immediately transferred through the gripper of the second pivot arm on the conveyor belt and a finishing of the rear end can be made while already causing the assembly of the front end of the next cable becomes. This means a significant reduction of the power stroke.
- the conveyor belt, the collecting channel and the cable chute form a modular unit and can be extended by at least one further, correspondingly designed, modular unit.
- the first and second pivoting arm can each form a self-contained functional unit with the respective gripper and with the respective at least one confectioning station, wherein both functional units can be actuated independently of each other overlapping in time.
- the swivel arms can in the EP-A-1447888 correspond to the type described or similar functioning designs, wherein it has proved to be useful when the gripper of the first pivot arm is disposed above the pivot arm and the gripper of the second pivot arm below the pivot arm.
- the safety of the cable guide is thereby simplified and improved.
- a guide means for the front end of the cable is provided below the second pivot arm, which ensures that the pushed by the Jardintransporteur front end of the cable on the conveyor belt comes to the filing.
- This guide device can by a skid o.ä. be formed.
- the conveyor belt has a speed which is slightly greater than that of the cable conveyor. This ensures that the lying on the conveyor belt end is always tightened in itself.
- the lead The conveyor belt should be 2 to 10%, on the one hand to ensure a well-tightened cable tray and on the other hand to prevent uncontrollable jumping or transverse rolling of the cable on the conveyor belt, which can occur if the lead is too large.
- the cable section is transferred after the completion of its rear end final or total in the collection trough.
- a final transfer results automatically when the collecting trough and the at least one confectioning station are assigned to the second pivoting arm on the same side, in the other case, the transfer in a separate step is made only after the cable end is ready made.
- the held in the gripper of the second pivot arm rear end is pivoted laterally beyond the conveyor belt in the direction of the collecting trough, wherein the hanging between the gripper and the conveyor belt section passes the edge of the conveyor belt in the direction of the collecting trough and under the action of progressively knowbeuzaden conveyor belt progressively into the collecting trough. If the front end has reached the storage in the collecting channel, then the gripper of the second pivot arm is opened and the rear end is dropped into the collecting channel. The second gift arm is then moved back into its normal position in mirror image to the first pivot arm.
- the collecting channel in the direction away from the cable chute or the conveyor belt signal-controlled hinged be designed to allow easy removal of the ready-made cable ends.
- the collecting channel is hinged into a storage channel.
- the ready-made cable ends can be bundled and made ready for despatch.
- the conveyor belts of all modules have expediently only a motor drive, which is provided with a regulation for on-demand, stepless change in the take-off speed of the conveyor belt.
- the operational reliability with regard to the assembly of cables of different diameters and different flexibility can be significantly improved thereby.
- all collecting channels of the modules for synchronous operation by separate motors are hinged, the signal-controlled with a common supply line are connectable.
- the motors can be formed by compressed air cylinder.
- each conveyor belt in the lateral direction is limited by a vertically upwardly projecting web. This prevents a stored on the conveyor cable uncontrollably falls over the side edge and tangled in the collecting channel.
- the web can have a height of about 5 to 15 mm, consist of a rubber-elastic material and be formed integrally with the conveyor belt.
- Fig. 1 shows a schematic representation obliquely from above a method for producing and subsequent assembly of a cable section with a front and a rear end, in which a cable 1 by means of a
- the packaging station 10 and the collecting channel 11 are arranged on the same side of the second pivot arm 6 in the described design. It has the advantage that the severed cable section is transferred already during the assembly of its rear end in the confectioning station 10 in the collecting trough, ie without this requires a separate step.
- the device used in this case comprises a cable transporter for feeding a cable 1 into a confectioning device 3, viewed in the direction 4 of the cable 1, two mutually mirror-inverted in their basic position pivot arms 5, 6, each with a gripper 5.1, 6.1 for the cable 1, in each case at least one in the pivoting range of the pivot arms 5, 6 laterally adjacent confectioning station 7, arranged in the pivoting range of the second pivot arm 6 conveyor belt 8 for removing the cable and a parallel thereto extending collecting channel 11, a arranged between the pivot arms 5, 6 cable separator 9, and a controller, by at least the Jardintransporteur 2, the pivot arms 5, 6, the grippers 5.1, 6.1 of the pivot arms 5, 6, the confectioning stations 7, 10 and the cable separator 9 are mutually actuated.
- the Jardintransporteur 2 consists of two friction rollers or belts, which are pressed from opposite sides of the cable 1 and have a motor drive, which allows the cable 1 signal-actuated advance or stop.
- a cable chute 12 is arranged in order to prevent cable ends from entering the intermediate space between the conveyor belt and the collecting channel in an uncontrolled manner can.
- the cable chute 12 is not required if the collecting channel 11 is arranged so close to the conveyor belt 8, that a reliable transfer of the cable from the conveyor belt 8 is ensured in the collecting channel 11.
- the collection channel 11 is formed in the direction away from the cable chute 12 and the conveyor belt 8 signal-controlled hinged down. After preparation of the prescribed number of ready-made cable ends thereby the removal of the finished cable bundle is easier.
- the collecting channel 11 can be folded down into a storage channel 13, in which the cable bundle produced can be made easier to ship, while the collecting channel is already used again for the processing of a new order.
- the conveyor belt 8, the collecting channel 11 and the cable chute 12 form in the example shown, a modular unit that can be extended by at least one further, correspondingly designed, modular unit as needed to make ready and bundle cable ends of any length ready made.
- all module-like units by at least one quick coupling 14 are connected to each other and synchronously actuated to prevent a long bundle of cables when emptying the collecting channel 11 confused.
- the conveyor belts 8 of all modules have only a motor drive 15 that is provided with a regulation for demand-based, stepless change in the take-off speed of the conveyor belt 8. As a result, a sensitive adjustment of the take-off speed to the respective requirements of the cable to be processed is possible.
- All collecting grooves 11 of the modules are hinged for synchronous operation by separate motors 16, which are signal-controlled with a common supply line connectable.
- the motors 16 are presently formed by compressed air cylinder.
- Each conveyor belt 8 is limited in the lateral direction on both sides by vertically upwardly projecting webs 8.1, which prevent a stored cable end or a twisted cable section move uncontrollably in the lateral direction and fall off the conveyor belt 8.
- the webs 8.1 have a height of about 10 mm.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum Erzeugen und nachfolgenden Konfektionieren eines Kabelabschnitts an seinem Vorder- und Hinterende.The invention relates to a device for producing and subsequently assembling a cable section at its front and rear end.
Aus der
Ferner ist die
Ein Greifer für eine Kabelbearbeitungseinrichtung ist aus der
Konfektionierstation zugeführt, mit einem Crimpkontaktelement verbunden und nachfolgend abgelegt wird.
Ferner ist das Dokument
Die
Further, the document is
The
Der Erfindung liegt die Aufgabe zu Grunde, eine Vorrichtung zum halb- oder vollautomatischen Erzeugen und nachfolgenden Konfektionieren eines Kabelabschnitts an seinem Vorder- und Hinterende bereitzustellen.The invention is based on the object to provide a device for semi or fully automatic production and subsequent assembly of a cable section at its front and rear ends.
Diese Aufgabe wird erfindungsgemäß mit einer Vorrichtung mit den Merkmalen von Anspruch 1 gelöst. Auf vorteilhafte Weiterbildungen nehmen die Unteransprüche Bezug.
Bei einem Verfahren zum Erzeugen und nachfolgenden Konfektionieren eines Kabelabschnitts am Vorder- und am Hinterende, welches Verfahren zum besseren Verständnis der vorliegenden Erfindung nachfolgend beschrieben werden soll, ist es vorgesehen, ein Kabel mit Hilfe eines Kabeltransporteurs in eine Kabelabläng- und Konfektioniereinrichtung einzuspeisen, die, in Laufrichtung des Kabels betrachtet, zwei in ihrer Grundstellung einander spiegelbildlich zugewandte Schwenkarme mit jeweils einem Greifer für das Kabel umfasst, wobei das Vorderende des Kabels von dem Greifer des ersten Schwenkarms ergriffen, in den Bereich von wenigstens einer seitlich benachbarten Konfektionierstation geschwenkt, konfektioniert, zurück vor den zweiten Schwenkarm geschwenkt, von dem Kabeltransporteur nach dem Lösen des Greifers in dem ersten Schwenkarm durch diesen und den Greifer des zweiten Schwenkarms hindurch in eine Position oberhalb eines kontinuierlich ablaufenden Transportbandes überführt, darauf abgelegt und von diesem abgezogen wird, bis die gewünschte Länge des Kabelabschnitts des Kabels eine zwischen den Schwenkarmen angeordnete Kabeltrenneinrichtung passiert hat, dass der Kabeltransporteur gestoppt und die Kabeltrenneinrichtung zur Bildung eines Hinterendes an dem durchgelaufenen Kabelabschnitt betätigt wird, dass das Hinterende von dem Greifer des zweiten Schwenkarms ergriffen und von dem zweiten Schwenkarm in den Bereich von wenigstens einer diesem Schwenkarm benachbarten, weiteren Konfektionierstation geschwenkt und konfektioniert wird, dass das Hinterende von dem zweiten Schwenkarm in eine Position oberhalb einer Sammelrinne überführt wird, die parallel zu dem Transportband neben diesem angeordnet ist, dass das Kabel von dem weiterhin ablaufenden Transportband zunehmend in die Sammelrinne überführt wird, bis das Vorderende des Kabelabschnitts in der Sammelrinne zur Ablage gelangt, dass der Greifer des zweiten Schwenkarms geöffnet, das Hinterende in die Sammelrinne abgeworfen und der zweite Schwenkarm in seine dem ersten Schwenkarm spiegelbildlich gegenüberliegende Grundstellung zurückgeschwenkt wird.This object is achieved with a device having the features of claim 1. In advantageous developments, the dependent claims.
In a method for producing and subsequently assembling a cable section at the front and at the rear end, which method is to be described below for better understanding of the present invention, it is provided to feed a cable by means of a cable transporter into a Kabelabläng- and Konfektioniereinrichtung, which viewed in the direction of the cable, two in their normal position each other mirrored facing pivot arms each having a gripper for the cable, wherein the front end of the cable from the gripper of the first pivot arm, pivoted in the range of at least one laterally adjacent confectioning station, assembled, pivoted back in front of the second pivot arm, from the cable transporter after the Loosening the gripper in the first pivot arm passes therethrough and the gripper of the second pivot arm into a position above a continuously running conveyor belt, deposited thereon and withdrawn therefrom until the desired length of the cable section of the cable has passed a cable separator arranged between the pivot arms , that the Kabeltransporteur stopped and the cable divider is actuated to form a rear end of the passed cable section, that the rear end of the gripper of the second pivot arm is gripped and pivoted from the second pivot arm in the region of at least one of this pivot arm, further confectioning station and assembled, that the Rear end of the second pivoting arm is transferred to a position above a collecting channel, which is arranged parallel to the conveyor belt next to this, that the cable is increasingly transferred from the further running conveyor belt in the collecting channel until the front end of the cable section enters the collecting channel to the storage in that the gripper of the second swivel arm is opened, the rear end is dropped into the collecting channel and the second swivel arm is pivoted back into its basic position opposite the first swivel arm in mirror image.
Wenn die Sammelrinne und die mindestens eine Konfektionierstation des zweiten Schwenkarms dem zweiten Schwenkarm in der gleichen Richtung benachbart zugeordnet sind, beginnt die Überführung des von dem Greifer des zweiten Schwenkarms herabhängenden Kabelabschnitts in die Sammelrinne bereits während der Konfektionierung des Hinterendes. Dies führt zu einem besonders schnellen Arbeitstakt.When the collecting trough and the at least one finishing station of the second pivoting arm are associated adjacent to the second pivoting arm in the same direction, the transfer of the cable section depending from the gripper of the second pivoting arm into the collecting trough already begins during the assembly of the rear end. This leads to a particularly fast work cycle.
Ist die mindestens eine Konfektionierstation demgegenüber auf der der Sammelrinne gegenüberliegenden Seite des zweiten Schwenkarms angeordnet, dann beginnt die Überführung des von dem Greifer des zweiten Schwenkarms herabhängenden Kabelabschnitts in die Sammelrinne erst nach der Konfektionierung des Hinterendes und der Überführung des zweiten Schwenkarms in eine Position oberhalb der Sammelrinne, sofern hierfür keine anderen Hilfsmittel zur Anwendung gelangen.On the other hand, if the at least one finishing station is arranged on the side of the second pivoting arm opposite the collecting channel, the transfer of the cable section hanging from the gripper of the second pivoting arm into the collecting channel begins only after the tail end has been assembled and the second pivoting arm has been transferred to a position above the latter Collecting trough, if no other aids are used for this purpose.
Zumindest der Kabeltransporteur, die Schwenkarme, die darin enthaltenen Greifer, die Konfektionierstationen und die Kabeltrenneinrichtung werden in jedem Falle programmgesteuert betätigt, was es erlaubt, vollautomatisch eine frei wählbare Anzahl von exakt abgelängten Kabelenden zu erzeugen, die an beiden Enden konfektioniert und z.B. mit Crimpkontaktelementen versehen sind und diese Kabelenden aufeinanderliegend in der Sammelrinne versandfertig zu sammeln. Dabei besteht die Möglichkeit, unter der Sammelrinne eine Speicherrinne zu platzieren, in die die Sammelrinne nach Abarbeitung eines Auftrags entlehrbar ist und die weitere Kabelherstellung und -konfektionierung unmittelbar anschließend mit dem Folgeauftrag fortzusetzen.At least the cable transporter, the swivel arms, the grippers contained therein, the packaging stations and the cable divider are in each case operated programmatically, which makes it possible to automatically generate a freely selectable number of exactly cut cable ends, which are assembled at both ends and e.g. are provided with Crimpkontaktelementen and collect these cable ends superimposed in the collecting channel ready to ship. It is possible to place under the collecting channel a storage channel into which the collecting channel can be deducted after processing an order and continue the further cable production and packaging immediately afterwards with the follow-up order.
Der erste und zweite Schwenkarm mit dem jeweiligen Greifer und mit der jeweils mindestens einen Konfektintonierstation können jeweils eine in sich geschlossene Funktionseinheit bilden, was die Möglichkeit eröffnet, dass beide Funktionseinheiten unabhängig voneinander sich zeitlich überlappend betätigt werden. Dies bedeutet, dass nach dem Ende eines Arbeitstaktes das bereits mit einem Crimpkontakt versehene Vorderende des nächsten Kabels sofort durch den Greifer des zweiten Schwenkarms hindurch auf das Transportband überführt und eine Konfektionierung des Hinterendes vorgenommen werden kann, während bereits die Konfektionierung des Vorderendes des nächsten Kabels bewirkt wird. Dies bedeutet eine erhebliche Verkürzung des Arbeitstaktes.The first and second swivel arm with the respective gripper and with the respective at least one confectioning station each can form a self-contained functional unit, which opens up the possibility that both functional units are operated independently of each other overlapping in time. This means that after the end of a power stroke, the already provided with a crimp contact front end of the next cable immediately transferred through the gripper of the second pivot arm on the conveyor belt and a finishing of the rear end can be made while already causing the assembly of the front end of the next cable becomes. This means a significant reduction of the power stroke.
Zweckmäßig lässt sich eine solches Verfahren mit einer Vorrichtung durchführen, die die Merkmale des unabhängigen Anspruchs 1 aufweist.Appropriately, such a method can be carried out with a device having the features of independent claim 1.
Da häufig Kabelenden ganz unterschiedlicher Länge konfektioniert werden müssen, hat es sich als zweckmäßig erwiesen, wenn das Transportband, die Sammelrinne und die Kabelrutsche eine modulartige Baueinheit bilden und durch zumindest eine weitere, entsprechend ausgebildete, modulartige Baueinheit verlängerbar sind. Mehrere Baueinheiten können dabei nach Bedarf zusammengefasst werden, um die jeweils erzeugten Kabelenden unabhängig von der Länge in gestreckter Form zur Ablage bringen zu können.Since often cable ends of very different lengths must be assembled, it has proved to be useful if the conveyor belt, the collecting channel and the cable chute form a modular unit and can be extended by at least one further, correspondingly designed, modular unit. Several units can be summarized as needed to bring the cable ends each generated regardless of the length in a stretched form for filing.
Dabei hat es sich als zweckmäßig erwiesen, wenn alle modulartigen Baueinheiten durch zumindest eine Schnellkupplung miteinander verbindbar und synchron betätigbar sind. Eine separate Steuerung zur Synchronisierung der Bewegungsvorgänge ist dadurch entbehrlich.It has proven to be expedient if all modular units are connected to one another by at least one quick coupling and synchronously actuated. A separate control system for synchronizing the movement processes is therefore unnecessary.
Der erste und zweite Schwenkarm können mit dem jeweiligen Greifer und mit der jeweils mindestens einen Konfektintonierstation jeweils eine in sich geschlossene Funktionseinheit bilden, wobei beide Funktionseinheiten unabhängig voneinander sich zeitlich überlappend betätigbar sind.The first and second pivoting arm can each form a self-contained functional unit with the respective gripper and with the respective at least one confectioning station, wherein both functional units can be actuated independently of each other overlapping in time.
Die Schwenkarme können dem in der
Unterhalb des zweiten Schwenkarms ist eine Führungseinrichtung für das Vorderende des Kabels vorgesehen, die sicherstellt, dass das von dem Kabeltransporteur durchgeschobene Vorderende des Kabels auf dem Transportband zur Ablage gelangt. Diese Führungseinrichtung kann durch eine Gleitkufe o.ä. gebildet sein.Below the second pivot arm, a guide means for the front end of the cable is provided, which ensures that the pushed by the Kabeltransporteur front end of the cable on the conveyor belt comes to the filing. This guide device can by a skid o.ä. be formed.
Das Transportband hat eine Geschwindigkeit, die geringfügig größer ist, als diejenige des Kabelförderers. Hierdurch wird erreicht, dass das auf dem Transportband liegende Kabelende immer in sich gestrafft ist. Die Voreilung des Transportbands soll 2 bis 10 % betragen, um einerseits eine gut gestraffte Kabelablage zu gewährleisten und andererseits ein unkontrollierbares Springen oder Querrollen des Kabels auf dem Transportband zu verhindern, das auftreten kann, wenn die Voreilung zu groß wird.The conveyor belt has a speed which is slightly greater than that of the cable conveyor. This ensures that the lying on the conveyor belt end is always tightened in itself. The lead The conveyor belt should be 2 to 10%, on the one hand to ensure a well-tightened cable tray and on the other hand to prevent uncontrollable jumping or transverse rolling of the cable on the conveyor belt, which can occur if the lead is too large.
Der Kabelabschnitt wird erst nach der Konfektionierung seines Hinterendes abschließend oder insgesamt in die Sammelrinne überführt.The cable section is transferred after the completion of its rear end final or total in the collection trough.
Eine abschließende Überführung ergibt sich automatisch, wenn die Sammelrinne und die mindestens eine Konfektionierstation dem zweiten Schwenkarm auf der gleichen Seite zugeordnet sind, im anderen Falle wird die Überführung in einem separaten Arbeitsschritt erst vorgenommen, nachdem das Kabelende fertig konfektioniert ist. Dazu wird das in dem Greifer des zweiten Schwenkarms gehaltene Hinterende seitlich über das Transportband hinaus in Richtung der Sammelrinne verschwenkt, wobei der zwischen dem Greifer und dem Transportbandes herabhängende Abschnitt den Rand des Transportbands in Richtung der Sammelrinne passiert und unter der Wirkung des sich forschreitend weiterbewegenden Transportbandes zunehmend in die Sammelrinne abläuft. Ist das Vorderende in der Sammelrinne zur Ablage gelangt, dann wird der Greifer des zweiten Schwenkarms geöffnet und das Hinterende in die Sammelrinne abgeworfen. Der zweite Schenkarm wird anschließend in seine Grundstellung spiegelbildlich zu dem ersten Schwenkarm zurückbewegt.A final transfer results automatically when the collecting trough and the at least one confectioning station are assigned to the second pivoting arm on the same side, in the other case, the transfer in a separate step is made only after the cable end is ready made. For this purpose, the held in the gripper of the second pivot arm rear end is pivoted laterally beyond the conveyor belt in the direction of the collecting trough, wherein the hanging between the gripper and the conveyor belt section passes the edge of the conveyor belt in the direction of the collecting trough and under the action of progressively weiterbewegenden conveyor belt progressively into the collecting trough. If the front end has reached the storage in the collecting channel, then the gripper of the second pivot arm is opened and the rear end is dropped into the collecting channel. The second gift arm is then moved back into its normal position in mirror image to the first pivot arm.
Um zu verhindern, dass das Kabelende in den Zwischenraum zwischen dem Transportband und der Sammelrinne hineinfällt, hat es sich als zweckmäßig erwiesen, wenn zwischen dem Transportband und der Sammelrinne eine Kabelrutsche angeordnet ist.In order to prevent that the cable end falls into the space between the conveyor belt and the collecting channel, it has proven to be expedient if a cable chute is arranged between the conveyor belt and the collecting channel.
Die Sammelrinne in der von der Kabelrutsche bzw. dem Transportband abgewandten Richtung signalgesteuert abklappbar ausgebildet sein, um ein leichtes Entnehmen der fertig konfektionierten Kabelenden zu ermöglichen.The collecting channel in the direction away from the cable chute or the conveyor belt signal-controlled hinged be designed to allow easy removal of the ready-made cable ends.
Dabei ist es auch möglich, dass die Sammelrinne in eine Speicherrinne abklappbar ist. In der Speicherrinne können die fertig konfektionierten Kabelenden gebündelt und versandfertig gemacht werden.It is also possible that the collecting channel is hinged into a storage channel. In the storage channel, the ready-made cable ends can be bundled and made ready for despatch.
Die Transportbänder aller Module haben zweckmäßig nur einen motorischen Antrieb, der mit einer Regelung zur bedarfsweisen, stufenlosen Veränderung der Abzugsgeschwindigkeit des Transportbands versehen ist. Die Betriebssicherheit in Bezug auf die Konfektionierung von Kabeln unterschiedlichen Durchmessers und unterschiedlicher Flexibilität lässt sich dadurch wesentlich verbessern.The conveyor belts of all modules have expediently only a motor drive, which is provided with a regulation for on-demand, stepless change in the take-off speed of the conveyor belt. The operational reliability with regard to the assembly of cables of different diameters and different flexibility can be significantly improved thereby.
Zweckmäßig sind alle Sammelrinnen der Module zur synchronen Betätigung durch separate Motoren abklappbar, die signalgesteuert mit einer gemeinsamen Versorgungsleitung verbindbar sind. Die Motoren können dabei durch Druckluftzylinder gebildet sein.Appropriately, all collecting channels of the modules for synchronous operation by separate motors are hinged, the signal-controlled with a common supply line are connectable. The motors can be formed by compressed air cylinder.
Als vorteilhaft hat es sich erwiesen, wenn jedes Transportband in seitlicher Richtung, zumindest aber in Richtung der Sammelrinne, durch einen vertikal nach oben vorstehenden Steg begrenzt ist. Hierdurch wird verhindert, dass ein auf dem Transportband abgelegtes Kabel unkontrolliert über den Seitenrand herabfällt und sich in der Sammelrinne verknäuelt. Der Steg kann eine Höhe von etwa 5 bis 15 mm haben, aus einem gummielastischen Werkstoff bestehen und einstückig mit dem Transportband ausgebildet sein.It has proven to be advantageous if each conveyor belt in the lateral direction, but at least in the direction of the collecting channel, is limited by a vertically upwardly projecting web. This prevents a stored on the conveyor cable uncontrollably falls over the side edge and tangled in the collecting channel. The web can have a height of about 5 to 15 mm, consist of a rubber-elastic material and be formed integrally with the conveyor belt.
Eine beispielhafte Ausführung der Erfindung ist in der beiliegenden Zeichnung dargestellt. Sie wird nachfolgend näher erläutert.An exemplary embodiment of the invention is illustrated in the accompanying drawings. It will be explained in more detail below.
Es zeigen:
-
Fig. 1 die grundsätzliche Funktion des erfindungsgemäßen Verfahrens und der zu seiner Anwendung dienenden Vorrichtung in einer perspektivischen Ansicht schräg von oben. -
Fig. 2 einen Modul in einer Ansicht schräg von vorn, umfassend das Transportband, die Sammelrinne und die Speicherrinne.
-
Fig. 1 the basic function of the method according to the invention and the device used for its application in a perspective view obliquely from above. -
Fig. 2 a module in a view obliquely from the front, comprising the conveyor belt, the collecting channel and the storage channel.
Kabeltransporteurs 2 in eine Konfektioniereinrichtung 3 eingespeist wird, die, in Laufrichtung 4 des Kabels 1 betrachtet, zwei in ihrer Grundstellung einander spiegelbildlich zugewandte Schwenkarme 5, 6 mit jeweils einem Greifer 5.1, 6.1 für das Kabel 1 umfasst, wobei das Vorderende des Kabels 1 von dem Greifer 5.1 des ersten Schwenkarms 5 ergriffen, in den Bereich von wenigstens einer seitlich benachbarten Konfektionierstation 7 geschwenkt, konfektioniert, zurück vor den zweiten Schwenkarm 6 geschwenkt, von dem Kabeltransporteur 4 nach dem Lösen des Greifers 5.1 in dem ersten Schwenkarm 5 durch diesen und den Greifer 6.1 des zweiten Schwenkarms 6 hindurch in eine Position oberhalb eines kontinuierlich ablaufenden Transportbandes 8 überführt, darauf abgelegt und von diesem abgezogen wird, bis die gewünschte Länge des Kabelabschnitts des Kabels 1 eine zwischen den Schwenkarmen 5, 6 angeordnete Kabeltrenneinrichtung 9 passiert hat, dass der Kabeltransporteur 4 gestoppt und die Kabeltrenneinrichtung 9 zur Bildung eines Hinterendes an dem durchgelaufenen Kabelabschnitt betätigt wird, dass das Hinterende von dem Greifer 6.1 des zweiten Schwenkarms 6 ergriffen und von dem zweiten Schwenkarm 6 in den Bereich von wenigstens einer diesem Schwenkarm 6 benachbarten, weiteren Konfektionierstation 10 geschwenkt und konfektioniert wird, wobei das Hinterende von dem zweiten Schwenkarm 6 quer über das Transportband 8 hinaus in eine Position geschwenkt wird, in der der von dem Greifer 6.1 des zweiten Schwenkarms 6 herabhängende Abschnitt des Kabelendes den Rand des Transportbandes 8 in Richtung einer parallel zu dem Transportband angeordneten Sammelrinne 11 übergreift und von dem weiterhin ablaufenden Transportband zunehmend in die Sammelrinne 11 überführt wird, bis das Vorderende des Kabelabschnitts in der Sammelrinne 11 zur Ablage gelangt, dass der zweite Schwenkarm 6 zurückgeschwenkt wird in eine Position, in der sich das Hinterende oberhalb der Sammelrinne 11 befindet, dass der Greifer 6.1 des zweiten Schwenkarms 6 geöffnet, das Hinterende in die Sammelrinne 11 abgeworfen und der zweite Schwenkarm 6 in seine dem ersten Schwenkarm 5 spiegelbildlich gegenüberliegende Grundstellung zurückgeschwenkt wird. Die Konfektionierstation 10 und die Sammelrinne 11 sind bei der beschriebenen Bauform auf derselben Seite von dem zweiten Schwenkarm 6 angeordnet. Sie hat den Vorteil, dass der abgetrennten Kabelabschnitt bereits während der Konfektionierung seines Hinterendes in der Konfektionierstation 10 in die Sammelrinne überführt wird, d.h. ohne dass es hierzu eines separaten Arbeitsschrittes bedarf.Kabeltransporteurs 2 is fed into a confectioning device 3, viewed in the direction 4 of the cable 1, two mutually mirror-inverted in their basic position pivot arms 5, 6, each with a gripper 5.1, 6.1 for the cable 1, wherein the front end of the cable 1 of gripped the gripper 5.1 of the first pivot arm 5, pivoted in the range of at least one laterally adjacent confectioning station 7, assembled, pivoted back in front of the second pivot arm 6 of the Kabeltransporteur 4 after loosening the gripper 5.1 in the first pivot arm 5 through this and the Gripper 6.1 of the second pivot arm 6 passes through to a position above a continuously running conveyor belt 8, stored and withdrawn from this until the desired length of the cable portion of the cable 1 has passed between the pivot arms 5, 6 cable separator 9 that the Cable transporter 4 stopped and the Kab eltrenneinrichtung 9 is operated to form a rear end of the run through cable section, that the rear end of the gripper 6.1 of the second pivot arm 6 is taken and pivoted by the second pivot arm 6 in the region of at least one of this pivot arm 6, further confectioning station 10 and assembled, wherein the rear end of the second pivot arm 6 is pivoted across the conveyor belt 8 out into a position in which the hanging of the gripper 6.1 of the second pivot arm 6 section of the cable end the edge of the conveyor belt 8 in the direction of a parallel to the conveyor belt collecting groove 11th engages and is increasingly transferred from the continuing running conveyor belt in the collecting channel 11 until the front end of the cable section passes in the collecting channel 11 for storage that the second pivot arm 6 is pivoted back into a position in which the rear end above the collecting channel 11 befin Det that the gripper 6.1 of the second pivot arm 6 is opened, the rear end dropped into the collecting channel 11 and the second pivot arm 6 in its first pivot arm 5 mirror image opposite basic position is pivoted back. The
Die dabei zur Anwendung gelangende Vorrichtung umfasst einen Kabeltransporteur zum Einspeisen eines Kabel 1 in eine Konfektioniereinrichtung 3, die, in Laufrichtung 4 des Kabels 1 betrachtet, zwei in ihrer Grundstellung einander spiegelbildlich zugewandte Schwenkarme 5, 6 mit jeweils einem Greifer 5.1, 6.1 für das Kabel 1 umfasst, jeweils zumindest eine im Schwenkbereich der Schwenkarme 5, 6 seitlich benachbarte Konfektionierstation 7, ein im Schwenkbereich des zweiten Schwenkarms 6 angeordnetes Transportband 8 zum Abziehen des Kabels sowie eine sich parallel dazu erstreckende Sammelrinne 11, eine zwischen den Schwenkarmen 5, 6 angeordnete Kabeltrenneinrichtung 9, sowie eine Steuerung, durch zumindest der Kabeltransporteur 2, die Schwenkarme 5, 6, die Greifer 5.1, 6.1 der Schwenkarme 5, 6, die Konfektionierstationen 7, 10 und die Kabeltrenneinrichtung 9 aufeinander abgestimmt betätigbar sind.The device used in this case comprises a cable transporter for feeding a cable 1 into a
Der Kabeltransporteur 2 besteht aus zwei Reibrollen oder -bändern, die von einander gegenüberliegenden Seiten an das Kabel 1 angedrückt werden und die einen motorischen Antrieb haben, der es erlaubt, das Kabel 1 signalbetätigbar vorzuschieben oder anzuhalten.The Kabeltransporteur 2 consists of two friction rollers or belts, which are pressed from opposite sides of the cable 1 and have a motor drive, which allows the cable 1 signal-actuated advance or stop.
Zwischen dem Transportband 8 und der Sammelrinne 11 ist eine Kabelrutsche 12 angeordnet, um zu verhindern, dass Kabelenden unkontrolliert in den Zwischenraum zwischen dem Transportband und der Sammelrinne gelangen können. Die Kabelrutsche 12 ist nicht erforderlich, wenn die Sammelrinne 11 so dicht neben dem Transportband 8 angeordnet ist, dass eine zuverlässige Überführung des Kabels von dem Transportband 8 in die Sammelrinne 11 gewährleistet ist.Between the conveyor belt 8 and the collecting
Die Sammelrinne 11 ist in der von der Kabelrutsche 12 bzw. dem Transportband 8 abgewandten Richtung signalgesteuert abklappbar ausgebildet. Nach Herstellung der vorgeschriebenen Anzahl konfektionierter Kabelenden ist dadurch die Entnahme des fertigen Kabelbündels leichter.The
Die Sammelrinne 11 ist in eine Speicherrinne 13 abklappbar, in der das hergestellte Kabelbündel leichter versandfertig gemacht werden kann, während die Sammelrinne bereits wieder für die Abarbeitung eines neuen Auftrags benutzt wird.The collecting
Das Transportband 8, die Sammelrinne 11 und die Kabelrutsche 12 bilden bei dem gezeigten Beispiel eine modulartige Baueinheit, die durch zumindest eine weitere, entsprechend ausgebildete, modulartige Baueinheit nach Bedarf verlängerbar ist, um beidseitig konfektionierte Kabelenden beliebiger Länge herstellen und bündeln zu können.The conveyor belt 8, the collecting
Dabei sind alle modulartigen Baueinheiten durch zumindest eine Schnellkupplung 14 miteinander verbindbar und synchron betätigbar, um zu verhindern, dass sich ein langes Kabelbündel beim Entleeren der Sammelrinne 11 verwirrt.In this case, all module-like units by at least one
Die Transportbänder 8 aller Module haben nur einen motorischen Antrieb 15, dass mit einer Regelung zur bedarfsweisen, stufenlosen Veränderung der Abzugsgeschwindigkeit des Transportbands 8 versehen ist. Hierdurch ist eine feinfühlige Anpassung der Abzugsgeschwindigkeit an die jeweiligen Erfordernisse des zu verarbeitenden Kabels möglich.The conveyor belts 8 of all modules have only a
Alle Sammelrinnen 11 der Module sind zur synchronen Betätigung durch separate Motoren 16 abklappbar, die signalgesteuert mit einer gemeinsamen Versorgungsleitung verbindbar sind. Die Motoren 16 sind vorliegend durch Druckluftzylinder gebildet.All collecting
Jedes Transportband 8 ist in seitlicher Richtung beiderseits durch vertikal nach oben vorstehende Stege 8.1 begrenzt, die verhindern, dass ein darauf abgelegtes Kabelende oder ein verdrillter Kabelabschnitt sich unkontrolliert in seitlicher Richtung verschieben und von dem Transportband 8 herunterfallen. Die Stege 8.1 haben eine Höhe von etwa 10 mm.Each conveyor belt 8 is limited in the lateral direction on both sides by vertically upwardly projecting webs 8.1, which prevent a stored cable end or a twisted cable section move uncontrollably in the lateral direction and fall off the conveyor belt 8. The webs 8.1 have a height of about 10 mm.
Claims (11)
- Apparatus for producing and assembling a cable section at its front and rear ends, comprising a cable transporter (2) for feeding a cable (1) into an assembly device (3) which, seen in the direction of travel (4) of the cable (1), comprises two swivel arms (5, 6) facing each other in reverse symmetry in their normal position, each with a gripper (5.1, 6.1) for the cable (1), in each case at least one assembly station (7) laterally adjacent in the swivel region of the swivel arms (5, 6), a conveyor belt (8) arranged in the swivel region of the second swivel arm (6) for pulling off the cable and a collecting channel (11) extending parallel thereto, a cable cutting device (9) arranged between the swivel arms (5,6), and a control system by which at least the cable transporter (2), the swivel arms (5, 6), the grippers (5.1, 6.1) of the swivel arms (5, 6), the assembly stations (7, 10) and the cable cutting device (9) can be operated in coordination with each other, characterised in that
the rear end of the cable can be transferred by the second swivel arm (6) to a position over a collecting channel (11) in such a way that the cable is increasingly transferred into the collecting channel (11) by the conveyor belt (8), which continues its travel, until the front end of the cable section comes to lie in the collecting channel (11) and the gripper (6.1) of the second swivel arm (6) is opened, as a result of which the rear end is ejected into the collecting channel (11),
wherein between the conveyor belt (8) and the collecting channel (11) is arranged a cable chute (12),
the collecting channel (11) can be folded back in the direction facing away from the cable chute (12) under the control of a signal,
at least the conveyor belt (8) and the collecting channel (11) form a modular unit and can be extended by at least one further, correspondingly designed modular unit, and all of the modular units can be connected to each other by at least one quick-release coupling (14) and operated synchronously. - Apparatus according to claim 1, characterised in that the first (5) and second swivel arms (6) in each case form a self-contained function unit with the respective gripper (5.1, 6.1) and with the at least one assembly station (7, 10), and in that the two function units can be operated independently of each other and overlapping in time.
- Apparatus according to claim 1 or 2, characterised in that the gripper (5.1) of the first swivel arm (5) is arranged above the swivel arm (5).
- Apparatus according to any of claims 1 to 3, characterised in that the gripper (6.1) of the second swivel arm (6.1) is arranged below the swivel arm (6).
- Apparatus according to any of claims 1-4, characterised in that the collecting channel (11) can be folded back into a storage channel (13).
- Apparatus according to any of claims 1-5, characterised in that the conveyor belts (8) of all modules have only one motor drive (15) and in that the drive (15) is provided with a regulating means for infinitely variable alteration of the takeoff speed of the conveyor belt (8) as required.
- Apparatus according to any of claims 1-6, characterised in that all of the collecting channels (11) of the modules can be folded back for synchronous operation by separate motors (16) which can be connected to a common supply line under the control of a signal.
- Apparatus according to claim 7, characterised in that the motors (16) are formed by pneumatic cylinders.
- Apparatus according to any of claims 1 to 8, characterised in that each conveyor belt (8) is limited in the lateral direction by vertically upwardly projecting webs (8.1).
- Apparatus according to claim 9, characterised in that the webs (8.1) have a height of approximately 5 to 15 mm.
- Apparatus according to any of claims 1 to 10, characterised in that the conveyor belt (8) has a slightly greater speed than that of the cable transporter (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08014291T PL2028732T3 (en) | 2007-08-24 | 2008-08-11 | Device for creating a section of cable and subsequent preparation of a section of cable at its front and rear ends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007040035A DE102007040035A1 (en) | 2007-08-24 | 2007-08-24 | Method and device for producing and subsequently assembling a cable section at its front and rear ends |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2028732A2 EP2028732A2 (en) | 2009-02-25 |
| EP2028732A3 EP2028732A3 (en) | 2012-07-25 |
| EP2028732B1 true EP2028732B1 (en) | 2017-11-22 |
Family
ID=40111020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08014291.2A Active EP2028732B1 (en) | 2007-08-24 | 2008-08-11 | Device for creating a section of cable and subsequent preparation of a section of cable at its front and rear ends |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2028732B1 (en) |
| DE (1) | DE102007040035A1 (en) |
| ES (1) | ES2657690T3 (en) |
| PL (1) | PL2028732T3 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007040035A1 (en) * | 2007-08-24 | 2009-03-26 | Schäfer Werkzeug- und Sondermaschinenbau GmbH | Method and device for producing and subsequently assembling a cable section at its front and rear ends |
| US9640954B2 (en) * | 2010-10-13 | 2017-05-02 | Komax Holding Ag | Wire-processing device with deposit unit |
| EP2511213B1 (en) | 2011-04-13 | 2013-07-31 | Komax Holding AG | Transport system for transporting a cable |
| DE102017202502A1 (en) | 2017-02-16 | 2018-08-16 | Schäfer Werkzeug- und Sondermaschinenbau GmbH | Conveying device for conveying a cable section |
| EP3402020B1 (en) * | 2017-05-09 | 2021-07-07 | Schleuniger AG | Cable processing machine and method for trimming a cable |
| EP3599683A1 (en) * | 2018-07-24 | 2020-01-29 | Komax Holding Ag | Cable processing machine system and method for removing one or more cables from a tray of a cable processing machine system |
| DE102021121769A1 (en) | 2021-08-23 | 2023-02-23 | Md Elektronik Gmbh | System and test methods for cable assembly |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0788200A2 (en) * | 1996-01-30 | 1997-08-06 | komax Holding AG | Device for laying cables |
| EP1079479A1 (en) * | 1999-08-21 | 2001-02-28 | komax Holding AG | Cable depositing device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1403983B1 (en) * | 2002-09-26 | 2007-02-14 | komax Holding AG | Cable treating device with a pivoting device for operating cable end processing stations |
| EP1424757B1 (en) * | 2002-11-26 | 2018-03-14 | Komax Holding AG | Device for length measurement in order to make a cable ready-for-use |
| EP1447888B1 (en) | 2003-02-17 | 2014-12-10 | Komax Holding AG | Gripper for a cable treating device |
| DE102007040035A1 (en) * | 2007-08-24 | 2009-03-26 | Schäfer Werkzeug- und Sondermaschinenbau GmbH | Method and device for producing and subsequently assembling a cable section at its front and rear ends |
-
2007
- 2007-08-24 DE DE102007040035A patent/DE102007040035A1/en not_active Ceased
-
2008
- 2008-08-11 EP EP08014291.2A patent/EP2028732B1/en active Active
- 2008-08-11 ES ES08014291.2T patent/ES2657690T3/en active Active
- 2008-08-11 PL PL08014291T patent/PL2028732T3/en unknown
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0788200A2 (en) * | 1996-01-30 | 1997-08-06 | komax Holding AG | Device for laying cables |
| EP1079479A1 (en) * | 1999-08-21 | 2001-02-28 | komax Holding AG | Cable depositing device |
Also Published As
| Publication number | Publication date |
|---|---|
| PL2028732T3 (en) | 2018-04-30 |
| EP2028732A3 (en) | 2012-07-25 |
| DE102007040035A1 (en) | 2009-03-26 |
| ES2657690T3 (en) | 2018-03-06 |
| EP2028732A2 (en) | 2009-02-25 |
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