EP2018229B1 - Coating device and associated operating method - Google Patents
Coating device and associated operating method Download PDFInfo
- Publication number
- EP2018229B1 EP2018229B1 EP07724800A EP07724800A EP2018229B1 EP 2018229 B1 EP2018229 B1 EP 2018229B1 EP 07724800 A EP07724800 A EP 07724800A EP 07724800 A EP07724800 A EP 07724800A EP 2018229 B1 EP2018229 B1 EP 2018229B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- atomiser
- valve assembly
- coating
- accordance
- coating device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011248 coating agent Substances 0.000 title claims abstract description 50
- 238000000576 coating method Methods 0.000 title claims abstract description 37
- 238000011017 operating method Methods 0.000 title abstract 2
- 238000010422 painting Methods 0.000 claims abstract description 24
- 239000003086 colorant Substances 0.000 claims abstract description 15
- 239000003973 paint Substances 0.000 claims description 19
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 2
- 239000004922 lacquer Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 239000002966 varnish Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims 4
- 239000000565 sealant Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 6
- 230000008859 change Effects 0.000 description 85
- 238000011010 flushing procedure Methods 0.000 description 11
- 238000010276 construction Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000006199 nebulizer Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101100289200 Caenorhabditis elegans lite-1 gene Proteins 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007786 electrostatic charging Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000006115 industrial coating Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/14—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
- B05B12/1409—Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet the selection means being part of the discharge apparatus, e.g. part of the spray gun
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C11/00—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
- F04C11/001—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations of similar working principle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C14/00—Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations
- F04C14/06—Control of, monitoring of, or safety arrangements for, machines, pumps or pumping installations specially adapted for stopping, starting, idling or no-load operation
- F04C14/065—Capacity control using a multiplicity of units or pumping capacities, e.g. multiple chambers, individually switchable or controllable
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0057—Driving elements, brakes, couplings, transmission specially adapted for machines or pumps
- F04C15/0061—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
- F04C15/0073—Couplings between rotors and input or output shafts acting by interengaging or mating parts, i.e. positive coupling of rotor and shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/14—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C2/18—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
Definitions
- the invention relates to a coating device, in particular for the painting of motor vehicle bodies according to the preamble of claim 1.
- the painting is usually carried out by atomizers (for example high-rotation atomizers), which have only a single color input and are therefore connected on the input side with a separate color changer, so that a particular atomizer can apply varnishes of different colors.
- atomizers for example high-rotation atomizers
- the entire wiring harness between the color changer and the atomizer must be rinsed to clean the wiring harness of remaining paint residues.
- this causes color change losses in the range of 25-70 ml (depending on the embodiment), which in exceptional cases can amount to more than 100 ml.
- On the other hand disturbs the color change time required for a color change, which is in the range of 8-20 seconds, usually color change times of 13-15 seconds are achieved.
- the required color change time depends on the rinsability of the colors used, the detergent used, the pressures of the media and the structure of the ink-carrying components and the position of the components on the application device.
- EP 1 502 658 A1 Atomiser with an integrated color changer known also called ICC atomizer (ICC: I ntegrated C olour hanger C) denotes become.
- ICC integrated color changer
- An advantage of these known atomizers with an integrated color changer is the small volume of the wiring harness between the integrated color changer and the application element (eg a bell cup), which advantageously leads to significantly lower color change losses and a short color change time.
- a disadvantage of the known atomizers with an integrated color changer is the fact that the possible number of colors is limited, since the available space is limited in the atomizer.
- the external color changer has only a single color output and is not designed as an A / B color changer. With a supply of so-called low-runners on the external color changer, therefore, there is the problem that when changing from a low-runner to another low-runner a relatively large color change time is required.
- the invention is therefore an object of the invention to provide a correspondingly improved coating device, which is particularly suitable for painting motor vehicle bodies and attachments.
- a coating device according to the preamble of claim 1 is in DE 69722155 T2 disclosed.
- the invention includes the general technical teaching to provide both in a coating device with a nebulizer both an internal, integrated in the nebulizer color change valve assembly and an external color change valve assembly, which is structurally separated from the nebulizer and preferably designed as A / B color changer.
- the color change valve arrangement integrated into the atomizer is preferably used here for frequently used colors ("high runner”), since the color change time and the color change losses are extremely small with a color change of the integrated color change valve arrangement.
- the separate external color change valve arrangement is preferably used for less frequently used colors ("low runner”) since a color change at the external color change valve arrangement is associated with greater color change losses due to the longer wiring harness between the external color change valve arrangement and the application element and a longer color change time takes.
- the combination of high-runner and low-runner colors significantly reduces the system's average ink consumption / loss.
- the atomizer in addition to the color inputs of the internal color change valve arrangement, has at least one further color input to which the external color change valve arrangement is connected.
- the external color change valve arrangement feeds a paint input of the internal color change valve arrangement, so that the external color change valve arrangement and the inner color change valve arrangement are connected in series.
- the external color change valve arrangement is designed as a so-called A / B color changer having two separately flushable color outputs. Accordingly, in addition to the color inputs of the internal color change valve arrangement, the atomizer has at least two corresponding further color inputs to which the two color outputs of the external color change valve arrangement are connected. Due to the two separate flushable color outputs of the external color change valve arrangement, the color change losses and the color change time are minimized even in the external color change valve arrangement and brought to the state of the aforementioned ICC.
- At least one recirculation valve is provided, which permits a rinsing cycle (eg consisting of blanking, rinsing, filling or pressing with the next color material into the return line, ie dirt thinner recirculation) during the painting process of the other channel.
- a rinsing cycle eg consisting of blanking, rinsing, filling or pressing with the next color material into the return line, ie dirt thinner recirculation
- the external color change valve arrangement as A / B color changer preferably two return valves are provided, which allow for each color output of the external color change valve assembly a return and thus a rinse cycle.
- the return valves may be arranged either in the atomizer or outside of the atomizer. An arrangement of the return valves in the atomizer in this case allows flushing into the atomizer, while the flushing in an arrangement the return valves outside the atomizer only up to the arranged there recirculation valve.
- the external color change valve arrangement has only a single color output, which is associated with lower investment costs, a smaller space and a lower mass.
- alternately high-runner and low-runner are preferably applied, so that during the application of a high-runner on the internal color change valve assembly enough time remains to flush the external color change valve assembly and press with the next low-runner.
- the color change valve arrangement integrated in the atomizer is preferably fed by a first metering device with the differently colored coating compositions, wherein the first metering device is preferably structurally separated from the atomizer.
- the first metering device for the integrated color change valve arrangement is preferably attached to the so-called "arm 1" of the painting robot, which is the proximal arm of the painting robot.
- the first metering device for the color change valve arrangement integrated in the atomizer it is alternatively also possible for the first metering device for the color change valve arrangement integrated in the atomizer to be attached to the so-called "arm 2" of the painting robot, which is the distal robot arm of the painting robot.
- the first metering device for the color change valve arrangement integrated in the atomizer is attached to a base body of the painting robot, wherein the base body can be moved along a rail (axis 7) and contains a rotation axis (axis 1) which rotates about the Z coordinate allows.
- the first metering device for the integrated color change valve arrangement is arranged fixed inside or outside a paint booth, which is more difficult in most cases.
- the external color change valve arrangement is usually fed by a second metering device, which may be of conventional design and therefore need not be described in detail.
- the external color change valve arrangement and / or the second metering device associated therewith is attached to the so-called "arm 1" or to the so-called "arm 2" of the painting robot.
- the aforementioned components are mounted in the immediate vicinity of the atomizer and therefore preferably mounted on the "arm 2".
- the first metering device and / or the second metering device is designed as a gear pump, which is known per se from the prior art, such as from DE 600 09 577 T2 ,
- the gear pump in this case preferably has a plurality of pump chambers, each with a rotatably arranged therein gear pair, wherein the individual pump chambers each supplies a paint input of the atomizer with the respective coating agent.
- the gear pump in this case preferably has a common drive shaft for driving the individual gear pumps, which is not the case with the known gear pump mentioned above.
- the gear pump according to the invention for driving the individual gear pairs in the individual pump chambers of the gear pump has a common drive shaft, which allows a drive by a single motor.
- the gear pump has a plurality of couplings, which allows a selective coupling of the drive shaft with the individual gear pairs.
- the individual clutches can thus selectively connect or disconnect the respective gear pair with the drive shaft.
- the individual pump chambers are preferably arranged one behind the other in the longitudinal direction of the drive shaft, which allows a compact design of the gear pump.
- the immediately adjacent pump chambers can in this case have a common chamber wall, whereby the required size of the gear pump can be further reduced.
- the atomizer according to the invention comprises two modules which are separably connected to each other.
- the first assembly of the atomizer preferably contains the internal color change valve arrangement, while the second assembly of the atomizer preferably contains the application element (eg a bell cup) and / or a main needle valve.
- the application element eg a bell cup
- the two modules of the atomizer are connected to each other by only a few lines, so that only slight contamination occur when a separation of the two modules.
- the dividing line between the two assemblies of the atomizer were upstream of the internal color-change valve assembly, many color lines would run across the dividing line, which would result in significant contamination if the two assemblies of the atomizer were separated.
- the internal color-change valve arrangement does not necessarily have to be arranged in that assembly of the atomizer which has the bell cup and the main needle valve. Rather, the internal color change valve arrangement can be arranged within the scope of the invention in another assembly of the atomizer, such as in a flange, a terminal block or an elbow.
- atomizer used in the context of the invention is to be understood generally and includes, for example, rotary atomizers in the form of bell-type atomizers or disk atomizers and also ultrasonic atomizers, air atomizers, airless devices or airmix devices.
- application element in the context of the invention may be, for example, a bell cup, a rotation disk or simply a nozzle.
- the coating device according to the invention can apply water-based paint, solvent-based lacquer, seam-sealing materials, such as, for example, PVC, or else powder coating, so that the invention is not restricted with regard to the type of coating agent to be applied.
- the coating agent may be filler, basecoat or clearcoat.
- FIG. 1 shows a schematic representation of a coating device according to the invention, which can be used for the serial painting of motor vehicle bodies and their attachments.
- the coating device according to the invention has an atomizer 1, which is designed in this embodiment as a high-rotation atomizer and has a bell cup 2 as an application element.
- the atomizer 1 For ink supply with frequently used colors (English “High Runner"), the atomizer 1 has an integrated color change valve arrangement 3 with four color valves F1, F2, F3, F4.
- the color valves F1-F4 of the integrated color change valve arrangement 3 are each connected to a color input 4-7, wherein the color inputs 4-7 are available at the connection flange of the atomizer 1.
- a metering device 8 is connected, which is structurally separated from the atomizer 1 and for each of the color inputs 4-7 each have a volumetrically operating metering pump 9-12 and a common drive motor 13.
- the metering device 8 the frequently used colors ("High Runner") supplied, since the integrated color change valve assembly 3 due to the short wiring harness between the integrated color changing assembly 3 and the bell cup 2 has little color change losses and requires a short color change time.
- the integrated color change valve assembly 3 is therefore the output side connected via a common main needle valve HN with the bell cup 2, which is shown only schematically in the drawing.
- a short flushing valve KS branches off, which opens into a flushing connection V at the connection flange of the atomizer 1.
- the bell cup 2 can be rinsed with a detergent, which is known per se.
- the common node at the output of the integrated color change valve assembly 3 and at the input of the main needle valve HN via a pulse air valve PL is connected to a pulse air connection, which is available at the connection flange of the atomizer 1.
- a pulse air connection which is available at the connection flange of the atomizer 1.
- the wiring harness of the atomizer 1 are cleaned with pulse air, which is also known per se.
- the coating installation according to the invention has a separate color change valve arrangement 14, which is structurally separated from the atomizer and can be constructed in a conventional manner, such as, for example EP 1 502 657 A2 is described.
- the external color change valve arrangement 14 is designed as a so-called A / B color changer and has two color outputs which can be rinsed separately from one another, whereby the color change time and the color change losses are reduced.
- the external color change valve assembly 14 is connected to a metering device 15, each having a volumetrically operating metering pump 16, 17 for each of the two color outputs of the external color change valve assembly 14, wherein the two metering pumps 16, 17 are driven by a respective drive motor 18, 19 independently ,
- the atomizer 1 in addition to the color inputs 4-7 for the integrated color change valve arrangement 3, two separate color inputs 20, 21, which are connected via separately controllable paint valves FA, FB with the main needle valve HN.
- the external color change valve assembly 14 is in this case supplied with rarely needed colors (English “low runner”), in which the higher color change time and the greater color change losses play a minor role.
- branches from the additional color inputs 20, 21 for the external color change valve assembly 14 from a respective return valve RA, RB, the two return valves RA, RB are structurally integrated into the atomizer 1 in this embodiment. In this way, the color inputs 20, 21 can be flushed into the atomizer 1 into.
- the inventive coating device described above allows a reduction of the average color change losses from 49 ml to 20.4 ml, which corresponds to a saving of 28.6 ml.
- FIG. 2 shows a minor modification of the embodiment according to FIG. 1 , so that reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding components.
- a special feature of this embodiment is that the two return valves RA, RB are arranged outside of the atomizer 1.
- FIG. 3 shows a perspective view of two painting robots 22, 23 which are linearly displaceable along a rail 24, which is known per se.
- the two painting robots 22, 23 each have a displaceable main body 25 and two robot arms 26, 27, wherein the robot arm 26 is referred to as "arm 1", while the robot arm 27 is referred to as "arm 2".
- a conventional robot hand shaft 28 is attached, which guides the atomizer 1.
- the metering device 8 (see. Fig. 1 ) for the color change valve arrangement 3 integrated in the atomizer 1 is arranged here in the robot arm 26 ("arm 1"), while the external color change valve arrangement 14 is arranged in the robot arm 27 ("arm 2").
- the pulse air valve PL and the flushing valve VV can also be arranged outside of the atomizer 1, for example on the robot arm 27 ("arm 2"). The switchover then takes place outside of the atomizer 1.
- FIG. 4 shows a modification of the embodiment according to FIG. 2 , so that reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding components.
- a special feature of this embodiment is that the external color change valve assembly 14 is not designed as A / B color changer, but has only a single color output, which is associated with lower investment costs, a smaller space and a lower mass.
- FIG. 6A shows an embodiment of a gear pump 29, for example, instead of the metering device 8 in FIG. 1 can be used to supply the different color inputs 4-7 of the nebulizer 1 with the various high-runners.
- the gear pump 29 has a plurality of pump chambers 30-33, which are shown here only schematically and each containing a pair of gears, as it for example DE 600 09 577 T2 is known.
- the individual gear pairs in the pump chambers 30-33 are driven by a drive shaft 34 by a motor 35. Between the individual pump chambers 30-33 and between the pump chamber 30 and the motor 35 couplings 36-39 are arranged, which allow a mechanical separation.
- FIG. 6B shows a further, novel embodiment of a gear pump 29, this embodiment partially with the above described and in FIG. 6A illustrated embodiment, so that to avoid from repetitions to the above description FIG. 6A is referenced, wherein the same reference numerals are used for corresponding components.
- a special feature of this embodiment is that the common drive shaft 34 for the arranged in the individual pump chambers 30-33 gear pairs over the entire length of the gear pump 29 goes through.
- the individual clutches 36-39 do not allow mechanical separation of the drive shaft 34 in the longitudinal direction. Instead, the individual clutches 36-39 allow the gear pairs in the pump chambers 30-33 to be selectively connected to or disconnected from the drive shaft 34.
- the individual pump chambers 30-33 are each formed by a middle plate 40-43 and adjacent end plates 44-51, so that the individual pump chambers 30-33 lie in the longitudinal direction of the drive shaft 34 one behind the other.
- gear pump 29 for selectively coupling the located in the pump chambers 30-33 pairs of gears with the drive shaft 34 to a puller wedge 57 which via locking balls 58-60 allows a coupling of the drive shaft 34 with the individual gear pairs.
- gear pump 29 in this embodiment a shaft seal 61 and a bearing 62.
- An advantage of this construction of the gear pump 29 is the small size, which is particularly important in an arrangement of the gear pump 29 in a robot arm.
- FIG. 11 a schematic representation of an atomizer 63 according to the invention with a bell cup 64 and a plurality of outer electrodes 65 for an electrostatic charging of the applied coating agent.
- the atomizer 63 in this case has a flange 66, a connection block 67, an elbow 68 and a front part 69.
- An internal color change valve arrangement 70 is arranged in the connection block 67, while a main needle valve 71 is located in the front part 69. This offers the advantage that, when the connection block 67 is separated from the angle piece 68 with the front part 69, only a few lines run through the dividing line, so that only a slight contamination occurs during the separation.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Spray Control Apparatus (AREA)
- Transplanting Machines (AREA)
- Materials For Medical Uses (AREA)
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Die Erfindung betrifft eine Beschichtungseinrichtung, insbesondere zur Lackierung von Kraftfahrzeugkarosserien gemäß dem Oberbegriff von Anspruch 1.The invention relates to a coating device, in particular for the painting of motor vehicle bodies according to the preamble of
In modernen Lackieranlagen zur Serienlackierung von Kraftfahrzeugkarosserien erfolgt die Lackierung meist durch Zerstäuber (z.B. Hochrotationszerstäuber), die nur einen einzigen Farbeingang aufweisen und deshalb eingangsseitig mit einem separaten Farbwechsler verbunden sind, damit ein bestimmter Zerstäuber verschiedenfarbige Lacke auftragen kann. Bei einem Farbwechsel muss dabei der gesamte Leitungsstrang zwischen dem Farbwechsler und dem Zerstäuber gespült werden, um den Leitungsstrang von verbliebenen Farbresten zu reinigen. Zum einen entstehen dadurch Farbwechselverluste im Bereich von 25-70 ml (je nach Ausführungsform), die in Ausnahmefällen auch über 100 ml betragen können. Zum anderen stört hierbei die für einen Farbwechsel erforderliche Farbwechselzeit, die im Bereich von 8-20 Sekunden liegt, wobei meist Farbwechselzeiten von 13-15 Sekunden erreicht werden. Die erforderliche Farbwechselzeit hängt hierbei von der Spülbarkeit der verwendeten Farben, dem eingesetzten Spülmittel, den Drücken der Medien sowie vom Aufbau der farbführenden Komponenten und der Position der Komponenten auf dem Applikationsgerät ab.In modern paint shops for the mass production of motor vehicle bodies, the painting is usually carried out by atomizers (for example high-rotation atomizers), which have only a single color input and are therefore connected on the input side with a separate color changer, so that a particular atomizer can apply varnishes of different colors. During a color change, the entire wiring harness between the color changer and the atomizer must be rinsed to clean the wiring harness of remaining paint residues. On the one hand, this causes color change losses in the range of 25-70 ml (depending on the embodiment), which in exceptional cases can amount to more than 100 ml. On the other hand disturbs the color change time required for a color change, which is in the range of 8-20 seconds, usually color change times of 13-15 seconds are achieved. The required color change time depends on the rinsability of the colors used, the detergent used, the pressures of the media and the structure of the ink-carrying components and the position of the components on the application device.
Darüber hinaus sind beispielsweise aus
Aus
Der Erfindung liegt deshalb die Aufgabe zugrunde, eine entsprechend verbesserte Beschichtungseinrichtung zu schaffen, die insbesondere zur Lackierung von Kraftfahrzeugkarosserien und Anbauteilen geeignet ist.The invention is therefore an object of the invention to provide a correspondingly improved coating device, which is particularly suitable for painting motor vehicle bodies and attachments.
Diese Aufgabe wird durch eine Beschichtungseinrichtung gemäß Anspruch 1 gelöst.This object is achieved by a coating device according to
Eine Beschichtungseinrichtung gemäß des Oberbegriffs von Anspruch 1 ist in
Die Erfindung umfasst die allgemeine technische Lehre, in einer Beschichtungseinrichtung mit einem Zerstäuber sowohl eine interne, in den Zerstäuber integrierte Farbwechselventilanordnung vorzusehen als auch eine externe Farbwechselventilanordnung, die baulich von dem Zerstäuber getrennt und vorzugsweise als A/B-Farbwechsler ausgeführt ist.The invention includes the general technical teaching to provide both in a coating device with a nebulizer both an internal, integrated in the nebulizer color change valve assembly and an external color change valve assembly, which is structurally separated from the nebulizer and preferably designed as A / B color changer.
Die in den Zerstäuber integrierte Farbwechselventilanordnung wird hierbei vorzugsweise für häufig verwendete Farben (engl. "High Runner") verwendet, da die Farbwechselzeit und die Farbwechselverluste bei einem Farbwechsel der integrierten Farbwechselventilanordnung äußerst gering sind.The color change valve arrangement integrated into the atomizer is preferably used here for frequently used colors ("high runner"), since the color change time and the color change losses are extremely small with a color change of the integrated color change valve arrangement.
Die separate externe Farbwechselventilanordnung wird dagegen vorzugsweise für seltener verwendete Farben (engl. "Low Runner") eingesetzt, da ein Farbwechsel an der externen Farbwechselventilanordnung aufgrund des längeren Leitungsstrangs zwischen der externen Farbwechselventilanordnung und dem Applikationselement mit größeren Farbwechselverlusten verbunden ist und eine längere Farbwechselzeit in Anspruch nimmt. Durch die Kombination aus High-Runner- und Low-Runner-Farben sinkt der durchschnittliche Farbverbrauch/-verlust des Systems deutlich.By contrast, the separate external color change valve arrangement is preferably used for less frequently used colors ("low runner") since a color change at the external color change valve arrangement is associated with greater color change losses due to the longer wiring harness between the external color change valve arrangement and the application element and a longer color change time takes. The combination of high-runner and low-runner colors significantly reduces the system's average ink consumption / loss.
In einem bevorzugten Ausführungsbeispiel der Erfindung weist der Zerstäuber zusätzlich zu den Farbeingängen der internen Farbwechselventilanordnung mindestens einen weiteren Farbeingang auf, an den die externe Farbwechselventilanordnung angeschlossen ist.In a preferred embodiment of the invention, in addition to the color inputs of the internal color change valve arrangement, the atomizer has at least one further color input to which the external color change valve arrangement is connected.
Es ist jedoch alternativ auch möglich, dass die externe Farbwechselventilanordnung einen Farbeingang der internen Farbwechselventilanordnung speist, so dass die externe Farbwechselventilanordnung und die innere Farbwechselventilanordnung hintereinander geschaltet sind.However, it is alternatively also possible that the external color change valve arrangement feeds a paint input of the internal color change valve arrangement, so that the external color change valve arrangement and the inner color change valve arrangement are connected in series.
In einem bevorzugten Ausführungsbeispiel ist die externe Farbwechselventilanordnung als sogenannter A/B-Farbwechsler ausgebildet, der zwei getrennt spülbare Farbausgänge aufweist. Entsprechend weist der Zerstäuber zusätzlich zu den Farbeingängen der internen Farbwechselventilanordnung mindestens zwei entsprechende weitere Farbeingänge auf, an die die beiden Farbausgänge der externen Farbwechselventilanordnung angeschlossen sind. Durch die beiden getrennt spülbaren Farbausgänge der externen Farbwechselventilanordnung werden die Farbwechselverluste und die Farbwechselzeit auch bei der externen Farbwechselventilanordnung minimiert und auf den Stand des eingangs erwähnten ICC gebracht.In a preferred embodiment, the external color change valve arrangement is designed as a so-called A / B color changer having two separately flushable color outputs. Accordingly, in addition to the color inputs of the internal color change valve arrangement, the atomizer has at least two corresponding further color inputs to which the two color outputs of the external color change valve arrangement are connected. Due to the two separate flushable color outputs of the external color change valve arrangement, the color change losses and the color change time are minimized even in the external color change valve arrangement and brought to the state of the aforementioned ICC.
Hierbei ist vorzugsweise mindestens ein Rückführventil vorgesehen, das in dem einen Kanal einen Spülzyklus (z.B. bestehend aus Leerdrücken, Spülen, Befüllen bzw. Andrücken mit dem nächsten Farbmaterial, in die Rückführleitung drücken, d.h. Schmutzverdünner-Rückführung) während des Lackiervorgangs des anderen Kanals zulässt. Bei einer Ausführung der externen Farbwechselventilanordnung als A/B-Farbwechsler sind vorzugsweise zwei Rückführventile vorgesehen, die für jeden Farbausgang der externen Farbwechselventilanordnung eine Rückführung und damit einen Spülzyklus ermöglichen. Die Rückführventile können hierbei wahlweise in dem Zerstäuber oder außerhalb des Zerstäubers angeordnet sein. Eine Anordnung der Rückführventile in dem Zerstäuber ermöglicht hierbei ein Spülen bis in den Zerstäuber hinein, während die Spülung bei einer Anordnung der Rückführventile außerhalb des Zerstäubers nur bis zu dem dort angeordneten Rückführventil erfolgt.In this case, preferably at least one recirculation valve is provided, which permits a rinsing cycle (eg consisting of blanking, rinsing, filling or pressing with the next color material into the return line, ie dirt thinner recirculation) during the painting process of the other channel. In one embodiment of the external color change valve arrangement as A / B color changer preferably two return valves are provided, which allow for each color output of the external color change valve assembly a return and thus a rinse cycle. The return valves may be arranged either in the atomizer or outside of the atomizer. An arrangement of the return valves in the atomizer in this case allows flushing into the atomizer, while the flushing in an arrangement the return valves outside the atomizer only up to the arranged there recirculation valve.
Es besteht jedoch alternativ auch die Möglichkeit, dass die externe Farbwechselventilanordnung nur einen einzigen Farbausgang aufweist, was mit geringeren Investitionskosten, einem kleineren Bauraum und einer geringeren Masse verbunden ist. In dieser Variante werden vorzugsweise abwechselnd High-Runner und Low-Runner appliziert, so dass während der Applikation eines High-Runners über die interne Farbwechselventilanordnung genügend Zeit bleibt, um die externe Farbwechselventilanordnung zu spülen und mit dem nächsten Low-Runner anzudrücken.However, there is also the alternative possibility that the external color change valve arrangement has only a single color output, which is associated with lower investment costs, a smaller space and a lower mass. In this variant, alternately high-runner and low-runner are preferably applied, so that during the application of a high-runner on the internal color change valve assembly enough time remains to flush the external color change valve assembly and press with the next low-runner.
Die in den Zerstäuber integrierte Farbwechselventilanordnung wird vorzugsweise von einer ersten Dosiereinrichtung mit den verschiedenfarbigen Beschichtungsmitteln gespeist, wobei die erste Dosiereinrichtung vorzugsweise baulich von dem Zerstäuber getrennt ist.The color change valve arrangement integrated in the atomizer is preferably fed by a first metering device with the differently colored coating compositions, wherein the first metering device is preferably structurally separated from the atomizer.
Bei einem Lackierroboter ist die erste Dosiereinrichtung für die integrierte Farbwechselventilanordnung vorzugsweise an dem sogenannten "Arm 1" des Lackierroboters angebracht, wobei es sich um den proximalen Arm des Lackierroboters handelt. Es ist jedoch alternativ auch möglich, dass die erste Dosiereinrichtung für die in den Zerstäuber integrierte Farbwechselventilanordnung an dem sogenannten "Arm 2" des Lackierroboters angebracht ist, wobei es sich um den distalen Roboterarm des Lackierroboters handelt. Ferner besteht die Möglichkeit, dass die erste Dosiereinrichtung für die in den Zerstäuber integrierte Farbwechselventilanordnung an einem Grundkörper des Lackierroboters angebracht ist, wobei der Grundkörper entlang einer Schiene (Achse 7) verfahrbar sein kann und eine Drehachse (Achse 1) enthält, die eine Drehung um die Z-Koordinate ermöglicht. Darüber hinaus besteht die Möglichkeit, dass die erste Dosiereinrichtung für die integrierte Farbwechselventilanordnung innerhalb oder außerhalb einer Lackierkabine feststehend angeordnet ist, was jedoch in den meisten Fällen schwieriger ist.In a painting robot, the first metering device for the integrated color change valve arrangement is preferably attached to the so-called "
Darüber hinaus wird die externe Farbwechselventilanordnung in der Regel durch eine zweite Dosiereinrichtung gespeist, die herkömmlich ausgebildet sein kann und deshalb nicht näher beschrieben werden muss.In addition, the external color change valve arrangement is usually fed by a second metering device, which may be of conventional design and therefore need not be described in detail.
Hierbei besteht die Möglichkeit, dass die externe Farbwechselventilanordnung und/oder die dieser zugeordnete zweite Dosiereinrichtung an dem sogenannten "Arm 1" oder an dem sogenannten "Arm 2" des Lackierroboters angebracht ist. Vorzugsweise sind die vorstehend genannten Bauteile in unmittelbarer Nähe des Zerstäubers montiert und deshalb vorzugsweise auf dem "Arm 2" montiert.In this case, there is the possibility that the external color change valve arrangement and / or the second metering device associated therewith is attached to the so-called "
In einem bevorzugten Ausführungsbeispiel der Erfindung ist die erste Dosiereinrichtung und/oder die zweite Dosiereinrichtung als Zahnradpumpe ausgebildet, was an sich aus dem Stand der Technik bekannt ist, wie beispielsweise aus
Die Zahnradpumpe weist hierbei vorzugsweise mehrere Pumpenkammern mit jeweils einem darin drehbar angeordneten Zahnradpaar auf, wobei die einzelnen Pumpenkammern jeweils einen Farbeingang des Zerstäubers mit dem jeweiligen Beschichtungsmittel versorgt. Darüber hinaus weist die Zahnradpumpe hierbei zum Antrieb der einzelnen Zahnradpumpen vorzugsweise eine gemeinsame Antriebswelle auf, was bei der vorstehend erwähnten bekannten Zahnradpumpe nicht der Fall ist. Diese erfindungsgemäße Konstruktion der Zahnradpumpe mit mehreren Pumpenkammern ist von eigener schutzwürdiger Bedeutung, so dass die vorliegenden Anmeldung einen Schutz für diese Konstruktion einer Zahnradpumpe auch ohne die vorstehend beschriebenen Merkmale der erfindungsgemäßen Beschichtungseinrichtung anstrebt.The gear pump in this case preferably has a plurality of pump chambers, each with a rotatably arranged therein gear pair, wherein the individual pump chambers each supplies a paint input of the atomizer with the respective coating agent. In addition, the gear pump in this case preferably has a common drive shaft for driving the individual gear pumps, which is not the case with the known gear pump mentioned above. This inventive construction of the gear pump with several pump chambers is of its own worthy of protection, so that the present application seeks protection for this construction of a gear pump without the above-described features of the coating device according to the invention.
Weiterhin ist es vorteilhaft, wenn die erfindungsgemäße Zahnradpumpe zum Antrieb der einzelnen Zahnradpaare in den einzelnen Pumpenkammern der Zahnradpumpe eine gemeinsame Antriebswelle aufweist, was einen Antrieb durch einen einzigen Motor ermöglicht.Furthermore, it is advantageous if the gear pump according to the invention for driving the individual gear pairs in the individual pump chambers of the gear pump has a common drive shaft, which allows a drive by a single motor.
Weiterhin ist es vorteilhaft, wenn die Zahnradpumpe mehrere Kupplungen aufweist, welche eine selektive Kopplung der Antriebswelle mit den einzelnen Zahnradpaaren ermöglicht. Die einzelnen Kupplungen können das jeweilige Zahnradpaar also wahlweise mit der Antriebswelle verbinden oder von dieser trennen.Furthermore, it is advantageous if the gear pump has a plurality of couplings, which allows a selective coupling of the drive shaft with the individual gear pairs. The individual clutches can thus selectively connect or disconnect the respective gear pair with the drive shaft.
Bei der erfindungsgemäßen Zahnradpumpe sind die einzelnen Pumpenkammern vorzugsweise in Längsrichtung der Antriebswelle hintereinander angeordnet, was eine kompakte Bauweise der Zahnradpumpe ermöglicht. Die unmittelbar benachbarten Pumpenkammern können hierbei eine gemeinsame Kammerwandung aufweisen, wodurch die erforderliche Baugröße der Zahnradpumpe weiter reduziert werden kann.In the gear pump according to the invention, the individual pump chambers are preferably arranged one behind the other in the longitudinal direction of the drive shaft, which allows a compact design of the gear pump. The immediately adjacent pump chambers can in this case have a common chamber wall, whereby the required size of the gear pump can be further reduced.
Ferner besteht im Rahmen der Erfindung die Möglichkeit, dass der erfindungsgemäße Zerstäuber zwei Baugruppen aufweist, die trennbar miteinander verbunden sind. Die erste Baugruppe des Zerstäubers enthält hierbei vorzugsweise die interne Farbwechselventilanordnung, während die zweite Baugruppe des Zerstäubers vorzugsweise das Applikationselement (z.B. einen Glockenteller) und/oder ein Hauptnadelventil enthält. Dies bietet den Vorteil, dass die beiden Baugruppen des Zerstäubers nur durch wenige Leitungen miteinander verbunden sind, so dass bei einer Trennung der beiden Baugruppen nur geringfügige Verschmutzungen auftreten. Falls die Trennlinie zwischen den beiden Baugruppen des Zerstäubers dagegen stromaufwärts vor der internen Farbwechselventilanordnung verlaufen würde, so würden zahlreiche Farbleitungen über die Trennlinie verlaufen, was bei einer Trennung der beiden Baugruppen des Zerstäubers zu erheblichen Verschmutzungen führen würde.Furthermore, it is within the scope of the invention, the possibility that the atomizer according to the invention comprises two modules which are separably connected to each other. The first assembly of the atomizer preferably contains the internal color change valve arrangement, while the second assembly of the atomizer preferably contains the application element (eg a bell cup) and / or a main needle valve. This offers the advantage that the two modules of the atomizer are connected to each other by only a few lines, so that only slight contamination occur when a separation of the two modules. On the other hand, if the dividing line between the two assemblies of the atomizer were upstream of the internal color-change valve assembly, many color lines would run across the dividing line, which would result in significant contamination if the two assemblies of the atomizer were separated.
Aus dieser Schilderung ist im übrigen auch ersichtlich, dass die interne Farbwechselventilanordnung nicht notwendigerweise in derjenigen Baugruppe des Zerstäubers angeordnet sein muss, welche den Glockenteller und das Hauptnadelventil aufweist. Vielmehr kann die interne Farbwechselventilanordnung im Rahmen der Erfindung auch in einer anderen Baugruppe des Zerstäubers angeordnet sein, wie beispielsweise in einem Flanschpaket, einem Anschlussblock oder einem Winkelstück.Incidentally, it can also be seen from this description that the internal color-change valve arrangement does not necessarily have to be arranged in that assembly of the atomizer which has the bell cup and the main needle valve. Rather, the internal color change valve arrangement can be arranged within the scope of the invention in another assembly of the atomizer, such as in a flange, a terminal block or an elbow.
Ferner ist zu erwähnen, dass der im Rahmen der Erfindung verwendete Begriff eines Zerstäubers allgemein zu verstehen ist und beispielsweise Rotationszerstäuber in Form von Glockenzerstäubern oder Scheibenzerstäubern umfasst sowie Ultraschallzerstäuber, Luftzerstäuber, Airless-Geräte oder Airmix-Geräte. Entsprechend kann es sich bei dem Applikationselement im Rahmen der Erfindung beispielsweise um einen Glockenteller, eine Rotationsscheibe oder einfach eine Düse handeln.It should also be mentioned that the term atomizer used in the context of the invention is to be understood generally and includes, for example, rotary atomizers in the form of bell-type atomizers or disk atomizers and also ultrasonic atomizers, air atomizers, airless devices or airmix devices. Accordingly, the application element in the context of the invention may be, for example, a bell cup, a rotation disk or simply a nozzle.
Weiterhin ist zu erwähnen, dass die erfindungsgemäße Beschichtungseinrichtung Wasserlack, Lösemittellack, Nahtabdichtwerkstoffe, wie z.B. PVC, oder auch Pulverlack applizieren kann, so dass die Erfindung hinsichtlich des Typs des zu applizierenden Beschichtungsmittels nicht beschränkt ist. Beispielsweise kann es sich bei dem Beschichtungsmittel um Füller, Basislack oder Klarlack handeln.Furthermore, it should be mentioned that the coating device according to the invention can apply water-based paint, solvent-based lacquer, seam-sealing materials, such as, for example, PVC, or else powder coating, so that the invention is not restricted with regard to the type of coating agent to be applied. For example, the coating agent may be filler, basecoat or clearcoat.
Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet oder werden aus der nachstehenden Beschreibung der bevorzugten Ausführungsbeispiele der Erfindung anhand der Figuren ersichtlich. Es zeigen:
Figur 1- eine schematische Darstellung einer erfindungsgemä- ßen Beschichtungseinrichtung mit einem Zerstäuber mit einem integrierten Farbwechsler und einem zu- sätzlichen separaten Farbwechsler,
Figur 2- eine Abwandlung der Beschichtungseinrichtung gemäß
Figur 1 , Figur 3- eine Perspektivansicht eines erfindungsgemäßen La- ckierroboters mit der in
dargestellten Be- schichtungseinrichtung,Figur 1 - Figur 4
- eine Abwandlung des Ausführungsbeispiels gemäß Fi-
gur 2 mit einem externen Farbwechsler, der nur einen einzigen Farbausgang aufweist, Figur 5- ein Zeitdiagramm, das den Betrieb des Ausführungs- beispiels gemäß
Figur 4 verdeutlicht, - Figur
- 6A eine herkömmliche Konstruktion einer Zahnradpumpe, die zur Zuführung der High-Runner oder der Low- Runner eingesetzt werden kann,
- Figur
- 6B eine neuartige Konstruktion einer Zahnradpumpe mit mehreren Pumpenkammern und darin befindlichen Zahn- radpaaren sowie einer gemeinsamen Antriebswelle zum Antrieb der Zahnradpaare,
Figur 7- eine aufgerissene Perspektivansicht der Zahnradpumpe gemäß
Figur 6B , Figur 8- eine Perspektivansicht der Zahnradpumpe aus
Figur 7 , Figur 9- einen Längsschnitt durch die Zahnradpumpe
gemäß den Figuren 7 und8 , Figur 10- eine Querschnittsansicht der Zahnradpumpe gemäß
den Figuren 7 sowiebis 9 Figur 11- eine Querschnittsansicht eines erfindungsgemäßen Zerstäubers mit einer internen Farbwechselventilan- ordnung.
- FIG. 1
- 1 a schematic representation of a coating device according to the invention with an atomizer with an integrated color changer and an additional separate color changer,
- FIG. 2
- a modification of the coating device according to
FIG. 1 . - FIG. 3
- a perspective view of a coating robot according to the invention with the in
FIG. 1 shown coating device, - FIG. 4
- a modification of the embodiment according to Figure 2 with an external color changer having only a single color output,
- FIG. 5
- a timing diagram illustrating the operation of the embodiment according to
FIG. 4 shows - figure
- 6A shows a conventional construction of a gear pump which can be used to supply the high-runners or the low-runners,
- figure
- 6B shows a novel construction of a gear pump with a plurality of pump chambers and teeth located therein. wheel pairs and a common drive shaft for driving the gear pairs,
- FIG. 7
- an opened perspective view of the gear pump according to
FIG. 6B . - FIG. 8
- a perspective view of the gear pump
FIG. 7 . - FIG. 9
- a longitudinal section through the gear pump according to the
FIGS. 7 and8th . - FIG. 10
- a cross-sectional view of the gear pump according to the
FIGS. 7 to 9 such as - FIG. 11
- a cross-sectional view of an atomizer according to the invention with an internal Farbwechselventilan- order.
Hierzu weist die erfindungsgemäße Beschichtungseinrichtung einen Zerstäuber 1 auf, der in diesem Ausführungsbeispiel als Hochrotationszerstäuber ausgebildet ist und einen Glockenteller 2 als Applikationselement aufweist.For this purpose, the coating device according to the invention has an
Zur Farbversorgung mit häufig verwendeten Farben (engl. "High Runner") weist der Zerstäuber 1 eine integrierte Farbwechselventilanordnung 3 mit vier Farbventilen F1, F2, F3, F4 auf. Die Farbventile F1-F4 der integrierten Farbwechselventilanordnung 3 sind mit jeweils einem Farbeingang 4-7 verbunden, wobei die Farbeingänge 4-7 an dem Anschlussflansch des Zerstäubers 1 zur Verfügung stehen.For ink supply with frequently used colors (English "High Runner"), the
An die Farbeingänge 4-7 der integrierten Farbwechselventilanordnung 3 ist eine Dosiereinrichtung 8 angeschlossen, die von dem Zerstäuber 1 baulich getrennt ist und für jeden der Farbeingänge 4-7 jeweils eine volumetrisch arbeitende Dosierpumpe 9-12 und einen gemeinsamen Antriebsmotor 13 aufweist.To the color inputs 4-7 of the integrated color
Der Dosiereinrichtung 8 werden die häufig verwendeten Farben ("High Runner") zugeführt, da die integrierte Farbwechselventilanordnung 3 aufgrund des kurzen Leitungsstrangs zwischen der integrierten Farbwechselanordnung 3 und dem Glockenteller 2 nur geringe Farbwechselverluste aufweist und eine kurze Farbwechselzeit benötigt.The
Die integrierte Farbwechselventilanordnung 3 ist deshalb ausgangsseitig über ein gemeinsames Hauptnadelventil HN mit dem Glockenteller 2 verbunden, was in der Zeichnung nur schematisch dargestellt ist.The integrated color
Zwischen dem Hauptnadelventil HN und dem Glockenteller 2 zweigt ferner ein Kurzspülventil KS ab, das in einen Spülanschluss V an dem Anschlussflansch des Zerstäubers 1 mündet. Über den Spülanschluss V und das Kurzspülventil KS kann der Glockenteller 2 mit einem Spülmittel gespült werden, was an sich bekannt ist.Between the main needle valve HN and the
Darüber hinaus ist der gemeinsame Knotenpunkt am Ausgang der integrierten Farbwechselventilanordnung 3 und am Eingang des Hauptnadelventils HN über ein Pulsluftventil PL mit einem Pulsluftanschluss verbunden, der an dem Anschlussflansch des Zerstäubers 1 bereitsteht. Über das Pulsluftventil PL kann der Leitungsstrang des Zerstäubers 1 mit Pulsluft gereinigt werden, was an sich ebenfalls bekannt ist.In addition, the common node at the output of the integrated color
Darüber hinaus zweigt von dem gemeinsamen Knotenpunkt der Farbwechselventilanordnung 3 und des Hauptnadelventils HN ein Spülmittelventil VV ab, das in den Spülanschluss V am Anschlussflansch des Zerstäubers 1 mündet, so dass über das Spülmittelventil VV eine herkömmliche Lösemittelspülung möglich ist.In addition, branches from the common node of the color
Zusätzlich zu der in den Zerstäuber 1 integrierten Farbwechselventilanordnung 3 weist die erfindungsgemäße Beschichtungsanlage eine separate Farbwechselventilanordnung 14 auf, die baulich von dem Zerstäuber getrennt ist und in herkömmlicher Weise ausgebildet sein kann, wie beispielsweise in
Ausgangsseitig ist die externe Farbwechselventilanordnung 14 mit einer Dosiereinrichtung 15 verbunden, die für jeden der beiden Farbausgänge der externen Farbwechselventilanordnung 14 jeweils eine volumetrisch arbeitende Dosierpumpe 16, 17 aufweist, wobei die beiden Dosierpumpen 16, 17 von jeweils einem Antriebsmotor 18, 19 unabhängig voneinander angetrieben werden.On the output side, the external color
Zur Verbindung mit der Dosiereinrichtung 15 weist der Zerstäuber 1 zusätzlich zu den Farbeingängen 4-7 für die integrierte Farbwechselventilanordnung 3 zwei separate Farbeingänge 20, 21 auf, die über separat ansteuerbare Farbventile FA, FB mit dem Hauptnadelventil HN verbunden sind.For connection to the
Die externe Farbwechselventilanordnung 14 wird hierbei mit selten benötigten Farben (engl. "Low Runner") versorgt, bei denen die höhere Farbwechseldauer und die größeren Farbwechselverluste eine geringere Rolle spielen.The external color
Darüber hinaus zweigt von den zusätzlichen Farbeingängen 20, 21 für die externe Farbwechselventilanordnung 14 jeweils ein Rückführventil RA, RB ab, wobei die beiden Rückführventile RA, RB in diesem Ausführungsbeispiel in den Zerstäuber 1 baulich integriert sind. Auf diese Weise können die Farbeingänge 20, 21 bis in den Zerstäuber 1 hinein gespült werden.In addition, branches from the
Wenn nun die High-Runner 65% der Gesamtkapazität ausmachen und die Farbwechselverluste bei der externen Farbwechselventilanordnung 14 49 ml und bei der internen Farbwechselventilanordnung 3 5 ml betragen, so ermöglicht die vorstehend beschriebene erfindungsgemäße Beschichtungseinrichtung eine Verringerung der durchschnittlichen Farbwechselverluste von 49 ml auf 20,4 ml, was einer Einsparung von 28,6 ml entspricht.If the high-runners now account for 65% of the total capacity and the color change losses in the external color
Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die beiden Rückführventile RA, RB außerhalb des Zerstäubers 1 angeordnet sind.A special feature of this embodiment is that the two return valves RA, RB are arranged outside of the
An dem distalen Ende des Roboterarms 27 ist eine herkömmliche Roboterhandachse 28 angebracht, die den Zerstäuber 1 führt.At the distal end of the
Die Dosiereinrichtung 8 (vgl.
Ferner ist zu erwähnen, dass das Pulsluftventil PL und das Spülmittelventil VV auch außerhalb des Zerstäubers 1 angeordnet sein können, beispielsweise auf dem Roboterarm 27 ("Arm 2"). Die Umschaltung erfolgt dann außerhalb des Zerstäubers 1.It should also be mentioned that the pulse air valve PL and the flushing valve VV can also be arranged outside of the
Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die externe Farbwechselventilanordnung 14 nicht als A/B-Farbwechsler ausgebildet ist, sondern nur einen einzigen Farbausgang aufweist, was mit geringeren Investitionskosten, einem kleineren Bauraum und einer geringeren Masse verbunden ist.A special feature of this embodiment is that the external color
In dieser Variante werden abwechselnd High-Runner und Low-Runner appliziert, wie in dem Zeitdiagramm in
Die Zahnradpumpe 29 weist mehrere Pumpenkammern 30-33 auf, die hier nur schematisch dargestellt sind und jeweils ein Zahnradpaar enthalten, wie es beispielsweise aus
Die einzelnen Zahnradpaare in den Pumpenkammern 30-33 werden durch eine Antriebswelle 34 von einem Motor 35 angetrieben. Zwischen den einzelnen Pumpenkammern 30-33 sowie zwischen der Pumpenkammer 30 und dem Motor 35 sind Kupplungen 36-39 angeordnet, die eine mechanische Trennung ermöglichen.The individual gear pairs in the pump chambers 30-33 are driven by a
Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die gemeinsame Antriebswelle 34 für die in den einzelnen Pumpenkammern 30-33 angeordneten Zahnradpaare über die gesamte Länge der Zahnradpumpe 29 durch geht.A special feature of this embodiment is that the
Die einzelnen Kupplungen 36-39 ermöglichen hierbei keine mechanische Trennung der Antriebswelle 34 in Längsrichtung. Stattdessen ermöglichen es die einzelnen Kupplungen 36-39, dass die in den Pumpenkammern 30-33 befindlichen Zahnradpaare selektiv mit der Antriebswelle 34 verbunden oder von dieser getrennt werden.The individual clutches 36-39 do not allow mechanical separation of the
Die konstruktive Gestaltung und Funktionsweise der Zahnradpumpe 29 wird im Folgenden anhand der
So ist aus diesen Zeichnungen ersichtlich, dass die einzelnen Pumpenkammern 30-33 jeweils durch eine Mittelplatte 40-43 und angrenzende Stirnplatten 44-51 gebildet werden, so dass die einzelnen Pumpenkammern 30-33 in Längsrichtung der Antriebswelle 34 hintereinander liegen.Thus, it can be seen from these drawings that the individual pump chambers 30-33 are each formed by a middle plate 40-43 and adjacent end plates 44-51, so that the individual pump chambers 30-33 lie in the longitudinal direction of the
Zur Vereinfachung sind in der aufgerissenen Perspektivansicht in
Darüber hinaus weist die Zahnradpumpe 29 zur selektiven Kopplung der in den Pumpenkammern 30-33 befindlichen Zahnradpaare mit der Antriebswelle 34 einen Ziehkeil 57 auf, der über Arretierungskugeln 58-60 eine Kopplung der Antriebswelle 34 mit den einzelnen Zahnradpaaren ermöglicht.In addition, the
Ferner weist die Zahnradpumpe 29 in diesem Ausführungsbeispiel eine Wellendichtung 61 sowie eine Lagerung 62 auf.Furthermore, the
Vorteilhaft an dieser Bauweise der Zahnradpumpe 29 ist die geringe Baugröße, was insbesondere bei einer Anordnung der Zahnradpumpe 29 in einem Roboterarm wichtig ist.An advantage of this construction of the
Schließlich zeigt
Der Zerstäuber 63 weist hierbei ein Flanschpaket 66, einen Anschlussblock 67, ein Winkelstück 68 und ein Vorderteil 69 auf.The
In dem Anschlussblock 67 ist hierbei eine interne Farbwechselventilanordnung 70 angeordnet, während sich in dem Vorderteil 69 ein Hauptnadelventil 71 befindet. Dies bietet den Vorteil, dass bei einer Trennung des Anschlussblocks 67 von dem Winkelstück 68 mit dem Vorderteil 69 nur wenige Leitungen durch die Trennlinie hindurch verlaufen, so dass bei der Trennung nur eine geringfügige Verschmutzung entsteht.An internal color
Die Erfindung ist nicht auf die vorstehend beschriebenen bevorzugten Ausführungsbeispiele beschränkt. Vielmehr ist eine Vielzahl von Varianten und Abwandlungen möglich, die ebenfalls von dem Erfindungsgedanken Gebrauch machen und deshalb in den Schutzbereich fallen.The invention is not limited to the preferred embodiments described above. Rather, a variety of variants and modifications is possible, which also make use of the inventive idea and therefore fall within the scope.
- 11
- Zerstäuberatomizer
- 22
- GlockentellerA bell plate
- 33
- Integrierte FarbwechselventilanordnungIntegrated color change valve arrangement
- 4-74-7
- Farbeingängecolor inputs
- 88th
- Dosiereinrichtungmetering
- 9-129-12
- Dosierpumpemetering
- 1313
- Antriebsmotordrive motor
- 1414
- FarbwechselventilanordnungColor change valve arrangement
- 1515
- Dosiereinrichtungmetering
- 16, 1716, 17
- Dosierpumpemetering
- 18, 1918, 19
- Antriebsmotordrive motor
- 20, 2120, 21
- Farbeingängencolor inputs
- 22, 2322, 23
- LackierroboterPainting robots
- 2424
- Schienerail
- 2525
- Grundkörperbody
- 26, 2726, 27
- Roboterarmerobot arms
- 2828
- RoboterhandachseA robot wrist
- 2929
- Zahnradpumpegear pump
- 30-3330-33
- Pumpenkammernpump chambers
- 3434
- Antriebswelledrive shaft
- 3535
- Motorengine
- 36-3936-39
- Kupplungenclutches
- 40-4340-43
- Mittelplattencenter plates
- 44-5144-51
- Stirnplattenend plates
- 52-5652-56
- Zahnrädergears
- 5757
- Ziehkeildraw key
- 58-6058-60
- Arretierungskugelndetent balls
- 6161
- Wellendichtungshaft seal
- 6262
- Lagerungstorage
- 6363
- Zerstäuberatomizer
- 6464
- GlockentellerA bell plate
- 6565
- Außenelektrodenexternal electrodes
- 6666
- Flanschpaketflange assembly
- 6767
- Anschlussblockterminal block
- 6868
- Winkelstückelbow
- 6969
- Vorderteilfront
- 7070
- Interne FarbwechselventilanordnungInternal color change valve arrangement
- 7171
- HauptnadelventilMain needle valve
- F1-F4F1-F4
- Farbventilepaint valves
- FA, FBFA, FB
- Farbventilepaint valves
- HNHN
- HauptnadelventilMain needle valve
- KSKS
- KurzspülventilKurzspülventil
- PLPL
- PulsluftventilPulse air valve
- RA, RBRA, RB
- RückführventileRecirculation valves
- VV
- SpülanschlussFlushing connection
- VVVV
- Spülmittelventildetergent valve
Claims (13)
- A coating device, particularly for painting motor vehicle bodies, witha) an atomiser (1) for applying a coating agent by means of an application element (2), andb) an internal colour-changer valve assembly (3) with several paint inlets (4-7) for selecting coating agents of different colours, where the internal colour-changer valve assembly (3) is structurally integrated into the atomiser (1) and connected to the application element (2) at the outlet end, to supply the application element (2) with the selected coating agent,c) an external colour-changer valve assembly (14) with several paint inlets (4-7) for selecting coating agents of different colours, where the external colour-changer valve assembly (14) is structurally separate from the atomiser (1) and connected to the application element (2) at the outlet end, to supply the application element (2) with the selected coating agent,
characterized in thatd) the external colour-changer valve assembly (14) comprises at least two separate paint outlets,e) the atomiser (1) comprises at least two further paint inlets (20, 21) in addition to the paint inlets of the internal colour-changer valve assembly (3), to which the paint outlets of the external colour-changer valve assembly (14) are connected,f) two recirculation valves (RA, RB) are provided allowing a recirculation for each paint outlet of the external colour-changer valve assembly (14). - The coating device in accordance with claim 1, characterised in that the recirculation valves (RA, RB)a) are structurally integrated into the atomiser (1), orb) are structurally separate from the atomiser (1).
- The coating device in accordance with one of the above claims, characterised in thata) the internal colour-changer valve assembly (3) is fed with coating agents of different colours by a first metering device (8) and/orb) the external colour-changer valve assembly (14) is fed with coating agents of different colours by a second metering device (15).
- The coating device in accordance with claim 3, characterised in that the first metering device (8) is structurally separate from the atomiser (1), and is locateda) on a proximal robot arm (26) of a painting robot (23),b) on a distal robot arm (27) of a painting robot (23),c) on a frame (25) of a painting robot (23),d) stationary, in a painting cabin, ore) stationary, outside a painting cabin.
- The coating device in accordance with one of the aforegoing claims, characterised in that the external colour-changer valve assembly (14) and/or the second metering device (15) allocated thereto are mounteda) on a proximal robot arm (26) of a painting robot (23), orb) on a distal robot arm (27) of a painting robot (23),
- The coating device in accordance with one of claims 3 to 5, characterised in that the first metering device (8) and/or the second metering device (15) is in the form of a geared pump (29).
- The coating device in accordance with claim 6,
characterised in thata) the geared pump (29) has a plurality of pumping chambers (30-33), each containing a pair of gearwheels (52-56) arranged so that they will rotate,b) the individual pumping chambers (30-33) each supply a paint inlet (4-7, 20, 21) of the atomiser (1),c) the geared pump (29) has a common drive shaft (34) to drive the individual pairs of gearwheels. - The coating device in accordance with claim 7, characterised in that the geared pump (29) for selective engagement of the drive shaft (34) within the individual pairs of gearwheels (52-56) has a plurality of clutches (36-39).
- The coating device in accordance with claim 7 or 8,
characterised in thata) the pumping chambers (30-33) are behind each other in the axial direction of the drive shaft (34), andb) the immediately adjacent pumping chambers (30-33) have a common chamber wall. - The coating device in accordance with one of the above claims, characterised in thata) the atomiser (63) has a first sub-assembly (67) in which the internal colour-changer valve assembly (70) is located;b) the atomiser (63) has a second sub-assembly (68, 69) with an application element (64), particularly a bell plate, andc) the first sub-assembly (67) is separably connected to the second sub-assembly (68, 69).
- The coating device in accordance with one of the above claims, characterised in that the atomiser (1, 63) isa) a rotary atomiser;b) an ultrasonic atomiser;c) an air atomiser;d) an airless device ore) an airmix device.
- The coating device in accordance with one of the above claims, characterised in that the coating agent is aa) water-based paint;b) solvent-based paint;c) powder lacquer or ad) joint sealant.
- The coating device in accordance with one of the above claims, characterised in that the coating agent is aa) filler;b) base coat, or:c) clear varnish.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07724800T PL2018229T3 (en) | 2006-05-15 | 2007-05-02 | Coating device and associated operating method |
SI200730156T SI2018229T1 (en) | 2006-05-15 | 2007-05-02 | Coating device and associated operating method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006022570A DE102006022570A1 (en) | 2006-05-15 | 2006-05-15 | Coating device and associated operating method |
PCT/EP2007/003874 WO2007131636A1 (en) | 2006-05-15 | 2007-05-02 | Coating device and associated operating method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2018229A1 EP2018229A1 (en) | 2009-01-28 |
EP2018229B1 true EP2018229B1 (en) | 2009-11-11 |
Family
ID=38283698
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07724800A Active EP2018229B1 (en) | 2006-05-15 | 2007-05-02 | Coating device and associated operating method |
Country Status (12)
Country | Link |
---|---|
US (2) | US8875647B2 (en) |
EP (1) | EP2018229B1 (en) |
JP (1) | JP5128584B2 (en) |
CN (1) | CN101466479B (en) |
AT (1) | ATE448031T1 (en) |
BR (1) | BRPI0712083B1 (en) |
DE (2) | DE102006022570A1 (en) |
MX (1) | MX2008014533A (en) |
PL (1) | PL2018229T3 (en) |
RU (1) | RU2429919C2 (en) |
SI (1) | SI2018229T1 (en) |
WO (1) | WO2007131636A1 (en) |
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WO2023057407A1 (en) * | 2021-10-05 | 2023-04-13 | Dürr Systems Ag | Bell cup, rotary atomizer having the bell cup, painting installation and corresponding painting method |
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2006
- 2006-05-15 DE DE102006022570A patent/DE102006022570A1/en not_active Withdrawn
-
2007
- 2007-05-02 US US12/300,741 patent/US8875647B2/en active Active
- 2007-05-02 DE DE502007001984T patent/DE502007001984D1/en active Active
- 2007-05-02 MX MX2008014533A patent/MX2008014533A/en active IP Right Grant
- 2007-05-02 RU RU2008149126/05A patent/RU2429919C2/en active
- 2007-05-02 BR BRPI0712083-4A patent/BRPI0712083B1/en active IP Right Grant
- 2007-05-02 AT AT07724800T patent/ATE448031T1/en active
- 2007-05-02 CN CN200780022201XA patent/CN101466479B/en active Active
- 2007-05-02 JP JP2009510315A patent/JP5128584B2/en active Active
- 2007-05-02 SI SI200730156T patent/SI2018229T1/en unknown
- 2007-05-02 WO PCT/EP2007/003874 patent/WO2007131636A1/en active Application Filing
- 2007-05-02 EP EP07724800A patent/EP2018229B1/en active Active
- 2007-05-02 PL PL07724800T patent/PL2018229T3/en unknown
-
2014
- 2014-10-01 US US14/503,708 patent/US9604244B2/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023057407A1 (en) * | 2021-10-05 | 2023-04-13 | Dürr Systems Ag | Bell cup, rotary atomizer having the bell cup, painting installation and corresponding painting method |
Also Published As
Publication number | Publication date |
---|---|
ATE448031T1 (en) | 2009-11-15 |
MX2008014533A (en) | 2009-02-11 |
DE102006022570A1 (en) | 2007-11-29 |
BRPI0712083A2 (en) | 2012-01-17 |
US20090158998A1 (en) | 2009-06-25 |
CN101466479A (en) | 2009-06-24 |
RU2008149126A (en) | 2010-06-20 |
US20150013605A1 (en) | 2015-01-15 |
EP2018229A1 (en) | 2009-01-28 |
JP2009537293A (en) | 2009-10-29 |
PL2018229T3 (en) | 2010-07-30 |
WO2007131636A1 (en) | 2007-11-22 |
DE502007001984D1 (en) | 2009-12-24 |
JP5128584B2 (en) | 2013-01-23 |
RU2429919C2 (en) | 2011-09-27 |
US9604244B2 (en) | 2017-03-28 |
SI2018229T1 (en) | 2010-03-31 |
BRPI0712083B1 (en) | 2019-07-16 |
US8875647B2 (en) | 2014-11-04 |
CN101466479B (en) | 2011-11-09 |
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