EP1982341A2 - Electric switch - Google Patents
Electric switchInfo
- Publication number
- EP1982341A2 EP1982341A2 EP07721901A EP07721901A EP1982341A2 EP 1982341 A2 EP1982341 A2 EP 1982341A2 EP 07721901 A EP07721901 A EP 07721901A EP 07721901 A EP07721901 A EP 07721901A EP 1982341 A2 EP1982341 A2 EP 1982341A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- electrical
- contact
- switch according
- connection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/02—Bases, casings, or covers
- H01H9/0264—Protective covers for terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/04—Cases; Covers
- H01H13/06—Dustproof, splashproof, drip-proof, waterproof or flameproof casings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H5/00—Snap-action arrangements, i.e. in which during a single opening operation or a single closing operation energy is first stored and then released to produce or assist the contact movement
- H01H5/04—Energy stored by deformation of elastic members
- H01H5/18—Energy stored by deformation of elastic members by flexing of blade springs
- H01H5/20—Energy stored by deformation of elastic members by flexing of blade springs single blade moved across dead-centre position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/02—Bases, casings, or covers
- H01H9/04—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings
Definitions
- the invention relates to an electrical switch according to the preamble of patent claim 1.
- Such switches are mainly used in electrical appliances, especially in electric hand tools as a power switch.
- a power tool may be a drill, a grinder, a saw, a planer, an angle grinder o. The like. Act.
- an electrical switch with a housing in which there is a fixed contact and a switching contact exhibiting contact system.
- the switch further has an actuator for switching action on the contact system, wherein in a first position, the switching contact is removed from the fixed contact and rests in a second position of the switching contact on the fixed contact.
- the contact system is complex in the known switch.
- the switch has electrical connections which are in electrical connection with the contact system. At the electrical connections, the electrical leads for the supply of electrical voltage to the contact system can be attached.
- the electrical connections are arranged largely freely accessible on the housing.
- the terminals are exposed to contamination, with water, dust or other pollutants through the connections in the interior of the housing
- BESTATIGUNGSKOPIE penetrate which in turn can lead to premature failure of the contact system.
- angle grinders for example single-handed angle grinders, which are used for processing metals
- arcing from pole to pole can occur due to the accumulation of metallic grinding dust on the outer live parts of the connections. This often requires a premature failure of the machine.
- voltage flashovers on the switch on externally accessible areas of the angle grinder occur, which in the worst case can lead to a life-threatening condition for the user.
- the invention has for its object to further develop the electrical switch such that it is largely protected from the action of pollutants.
- the electrical switch should be further developed such that the contact system is simplified.
- the contact system should be equally suitable for direct and / or alternating current and the switch can be used in one-handed angle grinders.
- the electrical connection to a seal and / or it is associated with a seal the electrical connection.
- the seal surrounds the supply line in the manner of an encapsulation.
- the electrical connection may be located in the housing leading and / or located in the housing located on the switch.
- the seal has a substantially round cross-section, in particular in the manner of a spout, whereby the seal in essentially designed to correspond to the electrical supply line. It makes sense to make the seal of a flexible elastic material, such as a thermoplastic elastomer, a foam in the manner of a foam seal o. The like. As a result, the seal is applied to the respective supply line for the connection with a certain contact pressure, which in turn further improves the sealing effect.
- different conductor cross-sections for the electrical supply line for example, for a power tool operated with 120 V or with 230 V of the same seal aufhehmbar, whereby the switch is cheaper.
- the electrical connection can be assigned to an opening into the interior of the housing and / or arranged at the opening, wherein the seal lining the breakthrough sealing. It lends itself in a simple, easy to assemble way that the seal inserted in the opening, placed on a corresponding approach to the surface of the housing in the region of the opening, injected in the breakthrough o. The like. Is.
- the electrical connections can be arranged in the housing in a separate connection region, which is designed, for example, in the manner of a chamber.
- the connection area is provided with a first cover located on the underside of the housing, so that the connection area is protected against the action of pollutants.
- the first lid may be designed to be hinged, which facilitates the attachment and / or removal of the leads to the terminals. Of course, such a hinged lid also provides other access to the interior of the switch if necessary.
- the first cover can be attached to the housing by means of a film hinge or the like.
- a pivoting hinge for locking the cover may be present on the housing, whereby a gaping apart of the closed housing by the first cover is effectively counteracted.
- the closing of the lid is facilitated by the first cover by means of locking and / or snap hooks, locking hooks and locking cams o.
- the like. which are located for example on the side of the housing, can be fastened to the housing.
- a good seal on the first cover is achieved by the first cover by means of a tongue and groove geometry, by means of an elastomeric insert o. The like.
- the switch may include an electronic / electrical circuit arrangement which serves, for example, for controlling and / or regulating an electric motor of the electrical appliance or of the power tool and is usually arranged on a printed circuit board. It offers itself in a space-saving manner to accommodate this electronics in a separate connection area.
- the electronics is inserted into the first lid, and indeed, the printed circuit board can be fastened in the simple manner in the first lid.
- the housing of the switch can be configured approximately cuboid.
- the housing In order to mount the contact system and other parts of the switch easily, the housing is open on the side facing the actuator.
- For closing the open side of the housing there is an at least partially made of elastic material existing one-piece, second lid.
- the second cover is configured in the region of the actuating member as a thin-walled, elastic and approximately bell-shaped bellows, wherein the bellows encloses the actuating member on a groove located in the actuator positively and / or non-positively by means of an opening.
- the open side of the associated edge on the housing has a circumferential groove into which a peripheral web of the second cover engages positively and / or non-positively to the good seal.
- a capacitor which serves, for example, for the suppression of the electric motor of the power tool, may be arranged in the housing.
- the capacitor can be located in a Aufhahmefach in the housing, wherein the Aufhahmefach is closed by means of the second lid.
- the electrical connection can be configured in the manner of a push-in connection for easy insertion of the electrical supply line.
- the electrical push-in connection has a fixed contact spring and / or a fixed contact web and an elastically movable contact spring, such that the electrical supply line is plug-in by means of a contact pressure between the two contact springs or the contact spring and the contact web.
- the electrical leads from the push-in terminals are again solvable.
- a release of the electrical supply line in the electrical connection is made possible by means of a control cam, which acts on the movable contact spring of the electrical connection.
- the control cam consists of a rotatable wheel with an eccentric, wherein the eccentric moves the movable contact spring against the spring force upon rotation of the wheel.
- the wheel may be rotatably mounted in the first lid and / or be movably injected into the first lid during its manufacture, such that the wheel is accessible for releasing the electrical supply line in closed by means of the first lid housing.
- the switching contact can be movably mounted with respect to the actuating member, wherein the switching contact is in operative connection with the actuating member by means of an elastic element.
- the switching contact during movement of the actuating member, in particular with a kind of snap action, switchable between the two positions.
- the contact system thus comprises an acceleration range for the switching contact, so that the actuation type and direction for the switch particularly meets the needs of one-handed angle grinders.
- the contact system is located in a housing of the switch.
- the switching contact in the manner of a contact bridge to bridge two fixed contacts can be configured.
- a contact lug leads from the fixed contact to an electrical connection in and / or on the housing for an electrical supply line, in particular the supply of electrical voltage to the contact system is used.
- the electrical connection can be designed in the manner of a push-in connection.
- the actuator has a pusher protruding from the housing for manual movement by the user.
- the actuator comprises a carriage in the manner of a frame, wherein the pusher is mounted on the carriage.
- the frame for the carriage in approximately U-shaped with a base and two side legs.
- a slider is movably mounted, wherein the slider may be guided at the base of the U from the carriage.
- the switching contact is in turn on the slide, and in particular by means of one of the elastic system in the second position to the fixed contact serving system spring arranged.
- the elastic element is like a leaf spring, and suitably as a plastic leaf spring formed.
- One end of the elastic element is attached to the carriage.
- both ends of the elastic element are molded onto a side leg.
- a conventional mechanical component is saved by a molded plastic spring is used instead of an additional mechanical acceleration spring.
- the elastic element may be held in a simple manner on the slider in a grommet-like receptacle, and that the plastic leaf spring is held approximately in the middle between the two molded ends in the receptacle.
- the slider is coupled to the carriage.
- a pin engages the slider in the slot for coupling.
- the end of the pin may be provided with a ball catch cooperating with the housing as the carriage moves.
- the advantages achieved by the invention are in particular that in this switch dangerous voltage flashovers are effectively prevented and safe operation of the power tool is guaranteed.
- the switch can be in the power tool particularly easy to connect from one side and quickly due to the push-in connections electrically.
- an electronic board which includes, for example, a restart protection for the power tool, integrated and contacted.
- the advantages achieved by the invention continue to be that a relatively small-sized switch is created, which is nevertheless suitable for the switching of high currents in the DC and / or AC voltage range. Further, the number of components for the contact system compared to previous switches is reduced, whereby the switch is inexpensive despite the advantages of the snap system.
- FIG. 3 shows the electrical switch as in FIG. 2, but with no electronics inserted in the cover, FIG.
- Fig. 4 shows the electrical switch with open at the bottom lid, however seen from the top
- FIG. 5 shows the electrical switch as in FIG. 4, with the cover removed at the top
- Fig. 6 shows the switch as in Fig. 5, but with the contact system removed
- Fig. 7 shows the contact system as a single part.
- an electrical switch 1 can be seen, which is to be used for an electrical appliance, namely for a power tool with an electric motor.
- the power tool may be a drill, a grinder, a saw, a planer, an angle grinder, or the like.
- the switch 1 has a housing 2 consisting of a thermoplastic material with a first cover 12 arranged on the underside and with a second cover 20 arranged on the upper side.
- a contact system 3 in the housing 2 there is a contact system 3, as can be seen from FIG. 5 ,
- the contact system 3 shown in more detail in FIG. 7 has a fixed contact 4 and a switching contact 5.
- An actuator 6 with a protruding from the housing 2, to be moved by the user pusher 36 is used for switching action on the contact system 3, so that in a first position of the switch contact 5 is removed from the fixed contact 4 and in a second position of the switch contact 5 on the fixed contact 4 is present.
- the contact system 3 has two fixed contacts 4, 4 ', whereby the switching contact 5 is designed in the manner of a contact bridge for bridging the two fixed contacts 4, 4' in the second position.
- the switch 1 For supplying the electrical voltage to the contact system 3, the switch 1 has in the housing 2 leading and / or located in the housing 2 electrical connections 7, as can be seen further in Fig. 3. With the terminals 7, the electrical leads 8 can be connected to the switch 1. In order to prevent the penetration of pollutants into the housing 2, the electrical connections 7 have seals 9.
- the seal 9 is designed in the manner of a spout and has a substantially round cross-section. In order to ensure a particularly good sealing effect, the seal 9 is made of a flexible elastic material. This material may be a thermoplastic elastomer, a foam for a type of foam seal or the like. As a result, the seal 9 is applied to the respective supply line 8 for the terminal 7 with a certain contact pressure.
- For electrical connection 7 performs an opening 10 into the interior of the housing 2.
- the seal 9 dresses the opening 10 sealingly.
- the seal 9 is inserted in the opening 10.
- the seal 9 can be placed on a corrsponding approach not shown on the surface of the housing 2 in the region of the opening 10, injected in the opening 10 made of elastic plastic o. The like. Be. It lends itself in particular to design all seals 9 as a common, one-piece sealing part, said sealing part is inserted as shown in FIG. 2 in the opening 10 on the housing 2 to the connection area 11 described below.
- the individual, the leads 8 associated seals 9 are surrounded by half shells 48 on the first cover 12 and the housing 2 in the closed housing 2.
- connection region 11 is designed in the manner of a chamber, as shown in FIG. 3 can be seen.
- connection portion 11 is provided with the located on the underside of the switch 1, the first cover 12.
- the first cover 12 is configured hinged in FIG. 4.
- the first cover 12 is attached to the housing 2 by means of a film hinge 13.
- the first cover 12 is fastened to the housing 2 by means of locking hooks 15 shown in FIG. 3 and latching cams 16, latching and / or snap hooks or the like, which are located laterally on the housing 2.
- a pivoting hinge 14 serves to lock the first lid 12 on the housing 2, whereby a divergence of the housing 2 is prevented at this point.
- a tongue and groove geometry 17 By means of an elastomeric insert o. The like. Closes the first cover 12, the housing 2 sealingly on the underside.
- an electronic / electrical circuit arrangement 18 can be located in the separate connection region 11, which is used to control and / or regulate the electric motor in the power tool.
- This electronics 18 is arranged on a printed circuit board 19 and inserted into the first cover 12. For this purpose, the printed circuit board 19 is locked in place in the first cover 12.
- the housing 2 is designed roughly parallelepiped-shaped.
- the housing 2 is open at the side facing the actuator 6 side.
- the one-piece, second cover 20, which consists at least partially of elastic material, is arranged, as can be seen in FIG.
- the upper second cover 20 is designed in the region of the actuating member 6 as a thin-walled, elastic and approximately bell-shaped bellows 21.
- the bellows 21 encloses the actuating member 6 by means of an opening 22 on a located in the actuator 6, in Fig. 7 indicated groove 23 positively and / or non-positively.
- the open side associated edge 24 on the housing 2 has a visible in Fig. 5, circumferential groove 25 into which a circumferential ridge 26 of the second lid 20 of FIG. 1 positively and / or non-positively engages.
- capacitor 27, which is used for the suppression of the electric motor of the power tool is dust-protected in the housing 2 is arranged.
- the housing 2 has a Aufhahmefach 28, in which the capacitor 27 is located, which is apparent from Fig. 6 in more detail.
- the receiving compartment 28 is closed by means of the second lid 20.
- the electrical connection 7 is designed in the manner of a push-in connection for the simple insertion of the electrical supply line 8.
- the electrical connection 7 has a fixed contact spring 29 and / or a fixed contact web 29 'and a resilient movable contact spring 30, such that the electrical supply line 8 by means of a contact pressure between the two contact springs 29, 30 or between the contact web 29' and the contact spring 30 is pluggable recorded.
- a visible in Fig. 7 contact lug 35 leads from the fixed contact 4, 4 'to the located in and / or on the housing 2 electrical connection. 7
- 7 A release of the electrical supply line 8 in the electrical connection 7 is made possible by means of a control cam 31 in that the control cam 31 can act on the movable contact spring 30 of the electrical connection 7.
- control cam 31 is configured as a rotatable wheel 32 with an eccentric 33, the eccentric 33, when the wheel 32 rotates, moving the movable contact spring 30 against its spring force.
- the wheel 32 is rotatably mounted in the first cover 12, so that the wheel 32 is accessible for releasing the electrical lead 8 in closed by means of the first cover 12 housing 2.
- the wheel 32 may also be movably injected into the first cover 12 during manufacture by selecting a plastic for the wheel 32 which does not connect to the plastic for the cover 12. If, according to FIG.
- a printed circuit board 19 with electronics 18 is located in the first cover 12, an opening corresponding to the wheel 32 can be located in the printed circuit board 19 in order to allow the eccentric 33 to act on the connection 7.
- a simple alternative to the arrangement of the control cam 31 is to open the lower first cover 12 for releasing the push-in connections 7, so that the user can then act directly on the push-in connection 7.
- the closer embodiment of the contact system 3 can be seen in FIG.
- the switching contact 5 is movably mounted with respect to the actuating member 6 and is by means of an elastic member 34 with the actuating member 6 in operative connection.
- the switching contact 5 is switchable during movement of the actuating member 6 against the force of a compression spring 47 located in the housing 2 with a kind of snap movement between the two positions.
- the actuator 6 For the movable mounting of the sound contact 5, the actuator 6 comprises a carriage 37 in the manner of a frame, wherein the frame for the carriage 37 in approximately U-shaped with a base 38 and two side legs 39, 39 'is configured.
- the pusher 36 is mounted on the carriage 37.
- a slider 40 On the slide 37, a slider 40 is movably mounted, wherein the slider 40 is optionally guided on the base 38 of the U from the carriage 37.
- the switching contact 5 is arranged on the slider 40 by means of one of the elastic system in the second position to the fixed contact 4, 4 'serving system spring 42.
- the elastic member 34 is like a leaf spring, and suitably designed as a plastic leaf spring and is held centrally on the slider 40 in a loop-like receptacle 43.
- the elastic element 34 is attached at one end to the carriage 37.
- the two ends of the elastic element 34 are each molded on a side leg 39, 39 'of the U from the carriage 37.
- a slot 44 on the side legs 39, 39 'of the U's from the carriage 37, wherein a pin 41 engages the slider 40 in the slot 44 for coupling.
- on both sides engage two pins 41 in each case a slot 40 on the two opposite side legs 39, 39 'of the U from the carriage 37 a.
- the end of the pin 41 is provided with a ball catch 45 which cooperates, for example, with a link in the housing 2 upon movement of the carriage 37 to produce the snap effect.
- spark shield 46 on the slider 40, as can be seen in Fig. 7.
- the spark shield 46 is movable between the two fixed contacts 4, 4 'when switching between the two positions. As a result, any arc occurring when switching is interrupted, so that destruction of the contact system 3 is prevented due to such arcs.
- the invention is not limited to the described and illustrated exemplary embodiments. Rather, it also encompasses all expert developments within the scope of the invention defined by the claims.
- the invention can not only be used in power tool switches, but can also be found on other switches, such as those for control devices, electrical household appliances, electrical gardening equipment, kitchen appliances, machine tools o. The like. Use.
- it may also be switch without actuator in the manner of a relay.
Landscapes
- Push-Button Switches (AREA)
- Switch Cases, Indication, And Locking (AREA)
- Slide Switches (AREA)
Abstract
Description
Elektrischer Schalter Electric switch
Die Erfindung betrifft einen elektrischen Schalter nach dem Oberbegriff des Patentanspruchs 1.The invention relates to an electrical switch according to the preamble of patent claim 1.
Derartige Schalter werden vor allem bei Elektrogeräten, insbesondere bei Elektrohandwerkzeugen als Netzschalter eingesetzt. Bei einem solchen Elektrowerkzeug kann es sich um eine Bohrmaschine, einen Schleifer, eine Säge, einen Hobel, einen Winkelschleifer o. dgl. handeln.Such switches are mainly used in electrical appliances, especially in electric hand tools as a power switch. In such a power tool may be a drill, a grinder, a saw, a planer, an angle grinder o. The like. Act.
Aus der DE 40 11 875 Al ist ein elektrischer Schalter mit einem Gehäuse bekannt, in dem sich ein einen Festkontakt sowie einen Schaltkontakt aufweisendes Kontaktsystem befindet. Der Schalter besitzt weiter ein Betätigungsorgan zur schaltenden Einwirkung auf das Kontaktsystem, wobei in einer ersten Stellung der Schaltkontakt vom Festkontakt entfernt ist und in einer zweiten Stellung der Schaltkontakt am Festkontakt anliegt. Das Kontaktsystem ist bei dem bekannten Schalter komplex ausgestaltet.From DE 40 11 875 Al an electrical switch with a housing is known in which there is a fixed contact and a switching contact exhibiting contact system. The switch further has an actuator for switching action on the contact system, wherein in a first position, the switching contact is removed from the fixed contact and rests in a second position of the switching contact on the fixed contact. The contact system is complex in the known switch.
Weiter weist der Schalter elektrische Anschlüsse auf, die mit dem Kontaktsystem in elektrischer Verbindung stehen. An den elektrischen Anschlüssen können die elektrischen Zuleitungen für die Zuführung der elektrischen Spannung zum Kontaktsystem angebracht werden.Furthermore, the switch has electrical connections which are in electrical connection with the contact system. At the electrical connections, the electrical leads for the supply of electrical voltage to the contact system can be attached.
Bei dem bekannten Schalter sind die elektrischen Anschlüsse weitgehend frei zugänglich am Gehäuse angeordnet. Dadurch sind die Anschlüsse Verschmutzungen ausgesetzt, wobei Wasser, Staub oder sonstige Schadstoffe über die Anschlüsse in das Innere des GehäusesIn the known switch, the electrical connections are arranged largely freely accessible on the housing. As a result, the terminals are exposed to contamination, with water, dust or other pollutants through the connections in the interior of the housing
BESTATIGUNGSKOPIE eindringen können, was wiederum zu einem vorzeitigen Ausfall des Kontaktsystems fuhren kann. Schließlich können bei Winkelschleifern, beispielsweise Einhandwinkelschleifern, die zur Bearbeitung von Metallen verwendet werden, durch Anlagerung von metallischem Schleifstaub an den äußeren spannungsführenden Teilen der Anschlüsse Spannungsüberschläge von Pol zu Pol auftreten. Dies bedingt häufig einen vorzeitigen Ausfall der Maschine. Außerdem besteht die Gefahr, daß Spannungsüberschläge am Schalter auf von außen berührbare Bereiche des Winkelschleifers auftreten, was schlimmstenfalls zu einem für den Anwender lebensgefährlichen Zustand führen kann.BESTATIGUNGSKOPIE penetrate, which in turn can lead to premature failure of the contact system. Finally, with angle grinders, for example single-handed angle grinders, which are used for processing metals, arcing from pole to pole can occur due to the accumulation of metallic grinding dust on the outer live parts of the connections. This often requires a premature failure of the machine. In addition, there is a risk that voltage flashovers on the switch on externally accessible areas of the angle grinder occur, which in the worst case can lead to a life-threatening condition for the user.
Der Erfindung liegt die Aufgabe zugrunde, den elektrischen Schalter derart weiterzuentwickeln, daß dieser vor der Einwirkung von Schadstoffen weitgehend geschützt ist. Insbesondere sollen in dem Zustand, bei dem die elektrischen Zuleitungen an den Schalter angeschlossen sind, keine spannungsführenden Teile des Schalters für die Metallstaubanlagerung zugänglich sein. Gegebenenfalls soll der elektrische Schalter derart weiterentwickelt werden, daß das Kontaktsystem vereinfacht ausgestaltet ist. Insbesondere soll das Kontaktsystem gleichermaßen für Gleich- und/oder Wechselstrom geeignet sein sowie der Schalter bei Einhandwinkelschleifern einsetzbar sein.The invention has for its object to further develop the electrical switch such that it is largely protected from the action of pollutants. In particular, should be accessible in the state in which the electrical leads are connected to the switch, no live parts of the switch for the metal dust accumulation. Optionally, the electrical switch should be further developed such that the contact system is simplified. In particular, the contact system should be equally suitable for direct and / or alternating current and the switch can be used in one-handed angle grinders.
Diese Aufgäbe wird bei einem gattungsgemäßen elektrischen Schalter durch die kennzeichnenden Merkmale des Anspruchs 1 gelöst.This abandonment is achieved in a generic electrical switch by the characterizing features of claim 1.
Entsprechend der Ausgestaltung des erfindungsgemäßen Schalters weist der elektrische Anschluß eine Abdichtung auf und/oder es ist eine Abdichtung dem elektrischen Anschluß zugeordnet. Zweckmäßigerweise umgibt die Abdichtung die Zuleitung in der Art einer Kapselung. Dadurch ist ein Schalter in geschützter Ausführung geschaffen, so daß ein vorzeitiger Ausfall des Schalters weitgehend vermieden ist. Vorteilhafterweise ist somit die Lebensdauer des Schalters gesteigert. Weitere Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.According to the embodiment of the switch according to the invention, the electrical connection to a seal and / or it is associated with a seal the electrical connection. Conveniently, the seal surrounds the supply line in the manner of an encapsulation. As a result, a switch is provided in a protected design, so that premature failure of the switch is largely avoided. Advantageously, thus the life of the switch is increased. Further embodiments of the invention are the subject of the dependent claims.
Der elektrische Anschluß kann in das Gehäuse führend und/oder im Gehäuse befindlich am Schalter angeordnet sein. Zweckmäßigerweise weist die Abdichtung einen im wesentlichen runden Querschnitt, insbesondere in der Art einer Tülle auf, womit die Abdichtung im wesentlichen zur elektrischen Zuleitung korrespondierend ausgestaltet ist. Es bietet sich an, die Abdichtung aus einem flexiblen elastischen Material, wie einem thermoplastischen Elastomer, einem Schaumstoff in der Art einer Schaumdichtung o. dgl. herzustellen. Dadurch liegt die Abdichtung an der jeweiligen Zuleitung für den Anschluß mit einem gewissen Anpreßdruck an, was wiederum die Dichtwirkung weiter verbessert. Vorteilhafterweise sind dadurch auch unterschiedliche Leiterquerschnitte für die elektrische Zuleitung, beispielsweise für ein mit 120 V oder mit 230 V betriebenes Elektrowerkzeug von derselben Abdichtung aufhehmbar, wodurch der Schalter kostengünstiger ist.The electrical connection may be located in the housing leading and / or located in the housing located on the switch. Appropriately, the seal has a substantially round cross-section, in particular in the manner of a spout, whereby the seal in essentially designed to correspond to the electrical supply line. It makes sense to make the seal of a flexible elastic material, such as a thermoplastic elastomer, a foam in the manner of a foam seal o. The like. As a result, the seal is applied to the respective supply line for the connection with a certain contact pressure, which in turn further improves the sealing effect. Advantageously, different conductor cross-sections for the electrical supply line, for example, for a power tool operated with 120 V or with 230 V of the same seal aufhehmbar, whereby the switch is cheaper.
Der elektrische Anschluß kann einem Durchbruch ins Innere des Gehäuses zugeordnet und/oder am Durchbruch angeordnet sein, wobei die Abdichtung den Durchbruch abdichtend auskleidet. Es bietet sich in einfacher, montagefreundlicher Art und Weise an, daß die Abdichtung im Durchbruch eingelegt, an einem korrespondierenden Ansatz an der Oberfläche des Gehäuses im Bereich des Durchbruchs aufgesetzt, im Durchbruch eingespritzt o. dgl. ist.The electrical connection can be assigned to an opening into the interior of the housing and / or arranged at the opening, wherein the seal lining the breakthrough sealing. It lends itself in a simple, easy to assemble way that the seal inserted in the opening, placed on a corresponding approach to the surface of the housing in the region of the opening, injected in the breakthrough o. The like. Is.
Die elektrischen Anschlüsse können in einem separaten Anschlußbereich, der beispielsweise in der Art einer Kammer ausgestaltet ist, im Gehäuse angeordnet sein. Der Anschlußbereich ist mit einem an der Unterseite des Gehäuses befindlichen ersten Deckel versehen, so daß der Anschlußbereich vor der Einwirkung von Schadstoffen geschützt ist. Der erste Deckel kann aufklappbar ausgestaltet sein, was das Anbringen und/oder Entfernen der Zuleitungen an den Anschlüssen erleichtert. Selbstverständlich bietet ein solcher klappbarer Deckel auch einen sonstigen Zugang zum Inneren des Schalters im Bedarfsfall. Der einfachen Montage halber kann der erste Deckel mittels eines Filmscharniers o. dgl. am Gehäuse angebracht sein. Desweiteren kann ein Schwenkscharnier zur Verriegelung des Deckels am Gehäuse vorhanden sein, wodurch einem Auseinanderklaffen des durch den ersten Deckel verschlossenen Gehäuses wirksam begegnet wird. Das Verschließen des Deckels wird erleichtert, indem der erste Deckel mittels Rast- und/oder Schnapphaken, Verriegelungshaken sowie Rastnocken o. dgl., die beispielsweise seitlich am Gehäuse befindlich sind, am Gehäuse befestigbar ist. Eine gute Abdichtung am ersten Deckel wird dadurch erzielt, indem der erste Deckel mittels einer Nut-Feder-Geometrie, mittels einer elastomeren Einlage o. dgl. das Gehäuse abdichtend verschließt. Der Schalter kann eine elektronische / elektrische Schaltungsanordnung enthalten, die beispielsweise zur Steuerung und/oder Regelung eines Elektromotors des Elektrogeräts beziehungsweise des Elektrowerkzeugs dient und üblicherweise auf einer Leiterplatte angeordnet ist. Es bietet sich in platzsparender Weise an, diese Elektronik im separaten Anschlußbereich unterzubringen. Bevorzugterweise ist die Elektronik in den ersten Deckel eingesetzt, und zwar kann in einfacher Weise die Leiterplatte eingerastet im ersten Deckel befestigt sein.The electrical connections can be arranged in the housing in a separate connection region, which is designed, for example, in the manner of a chamber. The connection area is provided with a first cover located on the underside of the housing, so that the connection area is protected against the action of pollutants. The first lid may be designed to be hinged, which facilitates the attachment and / or removal of the leads to the terminals. Of course, such a hinged lid also provides other access to the interior of the switch if necessary. For ease of installation, the first cover can be attached to the housing by means of a film hinge or the like. Furthermore, a pivoting hinge for locking the cover may be present on the housing, whereby a gaping apart of the closed housing by the first cover is effectively counteracted. The closing of the lid is facilitated by the first cover by means of locking and / or snap hooks, locking hooks and locking cams o. The like., Which are located for example on the side of the housing, can be fastened to the housing. A good seal on the first cover is achieved by the first cover by means of a tongue and groove geometry, by means of an elastomeric insert o. The like. Closing the housing sealingly. The switch may include an electronic / electrical circuit arrangement which serves, for example, for controlling and / or regulating an electric motor of the electrical appliance or of the power tool and is usually arranged on a printed circuit board. It offers itself in a space-saving manner to accommodate this electronics in a separate connection area. Preferably, the electronics is inserted into the first lid, and indeed, the printed circuit board can be fastened in the simple manner in the first lid.
Das Gehäuse des Schalters kann in etwa quaderförmig ausgestaltet sein. Um das Kontaktsystem sowie sonstige Teile des Schalters leicht montieren zu können, ist das Gehäuse an der dem Betätigungsorgan zugewandten Seite offen ausgebildet. Zum Verschließen der offenen Seite des Gehäuses ist dort ein wenigstens teilweise aus elastischem Material bestehender einstückiger, zweiter Deckel angeordnet. Der zweite Deckel ist im Bereich des Betätigungsorgans als dünnwandiger, elastischer sowie in etwa glockenförmiger Balg ausgestaltet, wobei der Balg das Betätigungsorgan an einer im Betätigungsorgan befindlichen Nut form- und/oder kraftschlüssig mittels einer Öffnung umschließt. Dadurch kann das Betätigungsorgan vom Benutzer bewegt werden und dennoch ist auch in diesem Bereich eine sichere Abdichtung in das Innere des Gehäuses gewährleistet. Der der offenen Seite zugeordnete Rand am Gehäuse weist eine umlaufende Nut auf, in die ein umlaufender Steg des zweiten Deckels form- und/oder kraftschlüssig zur guten Abdichtung eingreift.The housing of the switch can be configured approximately cuboid. In order to mount the contact system and other parts of the switch easily, the housing is open on the side facing the actuator. For closing the open side of the housing there is an at least partially made of elastic material existing one-piece, second lid. The second cover is configured in the region of the actuating member as a thin-walled, elastic and approximately bell-shaped bellows, wherein the bellows encloses the actuating member on a groove located in the actuator positively and / or non-positively by means of an opening. As a result, the actuator can be moved by the user and yet a secure seal is ensured in this area in the interior of the housing. The open side of the associated edge on the housing has a circumferential groove into which a peripheral web of the second cover engages positively and / or non-positively to the good seal.
Darüberbinaus kann auch ein Kondensator, der beispielsweise für die Entstörung des Elektromotors des Elektrowerkzeugs dient, im Gehäuse angeordnet sein. Somit sind alle elektrischen Verbindungselemente und der Entstörkondensator vor Staub o. dgl. im Schaltergehäuse geschützt untergebracht. Desweiteren befinden sich keine spannungsführenden Teile außerhalb am Schalter, wodurch entsprechende Gefährdungen wirksam verhindert sind. Der einfachen Montage halber kann der Kondensator in einem Aufhahmefach im Gehäuse befindlich sein, wobei das Aufhahmefach mittels des zweiten Deckels verschlossen ist. Um das Anbringen der elektrischen Zuleitungen an den Schalter zu erleichtern, kann der elektrische Anschluß in der Art eines Push-In- Anschlusses zum einfachen Einstecken der elektrischen Zuleitung ausgestaltet sein. In einer bevorzugten Ausgestaltung weist der elektrische Push-In- Anschluß eine feststehende Kontaktfeder und/oder einen feststehenden Kontaktsteg sowie eine elastisch bewegliche Kontaktfeder auf, derart daß die elektrische Zuleitung mittels eines Anpreßdrucks zwischen den beiden Kontaktfedern beziehungsweise der Kontaktfeder und dem Kontaktsteg steckbar aufgenommen ist.In addition, a capacitor, which serves, for example, for the suppression of the electric motor of the power tool, may be arranged in the housing. Thus, all electrical connection elements and the suppression capacitor from dust o. The like. Housed protected in the switch housing. Furthermore, there are no live parts outside the switch, which corresponding hazards are effectively prevented. For ease of assembly, the capacitor can be located in a Aufhahmefach in the housing, wherein the Aufhahmefach is closed by means of the second lid. In order to facilitate the attachment of the electrical leads to the switch, the electrical connection can be configured in the manner of a push-in connection for easy insertion of the electrical supply line. In a preferred embodiment, the electrical push-in connection has a fixed contact spring and / or a fixed contact web and an elastically movable contact spring, such that the electrical supply line is plug-in by means of a contact pressure between the two contact springs or the contact spring and the contact web.
Um bei Bedarf den Schalter in einfacher Weise austauschen zu können, sind die elektrischen Zuleitungen aus den Push-In- Anschlüssen wieder lösbar. Hierzu ist mittels eines Steuernockens, der auf die bewegliche Kontaktfeder des elektrischen Anschlusses einwirkt, ein Lösen der elektrischen Zuleitung im elektrischen Anschluß ermöglicht. In einer bevorzugten Ausgestaltung besteht der Steuernocken aus einem drehbaren Rad mit einem Exzenter, wobei der Exzenter bei Drehen des Rades die bewegliche Kontaktfeder gegen deren Federkraft bewegt. Das Rad kann drehbar im ersten Deckel gelagert sein und/oder in den ersten Deckel bei dessen Herstellung beweglich eingespritzt sein, derart daß das Rad zum Lösen der elektrischen Zuleitung bei mittels des ersten Deckels verschlossenem Gehäuse zugänglich ist.In order to replace the switch in a simple manner when needed, the electrical leads from the push-in terminals are again solvable. For this purpose, a release of the electrical supply line in the electrical connection is made possible by means of a control cam, which acts on the movable contact spring of the electrical connection. In a preferred embodiment, the control cam consists of a rotatable wheel with an eccentric, wherein the eccentric moves the movable contact spring against the spring force upon rotation of the wheel. The wheel may be rotatably mounted in the first lid and / or be movably injected into the first lid during its manufacture, such that the wheel is accessible for releasing the electrical supply line in closed by means of the first lid housing.
Weiterhin kann beim erfindungsgemäßen Schalter der Schaltkontakt beweglich in Bezug auf das Betätigungsorgan gelagert sein, wobei der Schaltkontakt mittels eines elastischen Elements mit dem Betätigungsorgan in Wirkverbindung steht. Dadurch ist der Schaltkontakt bei Bewegung des Betätigungsorgans, insbesondere mit einer Art von Schnappbewegung, zwischen den beiden Stellungen umschaltbar. Das Kontaktsystem umfaßt somit einen Beschleunigungsbereich für den Schaltkontakt, so daß die Betätigungsart und -richtung für den Schalter besonders die Bedürfnisse bei Einhandwinkelschleifern erfüllt.Furthermore, in the switch according to the invention, the switching contact can be movably mounted with respect to the actuating member, wherein the switching contact is in operative connection with the actuating member by means of an elastic element. As a result, the switching contact during movement of the actuating member, in particular with a kind of snap action, switchable between the two positions. The contact system thus comprises an acceleration range for the switching contact, so that the actuation type and direction for the switch particularly meets the needs of one-handed angle grinders.
In üblicher Weise befindet sich das Kontaktsystem in einem Gehäuse des Schalters. Zur besonderen Eignung für Einhandwinkelschleifer kann der Schaltkontakt in der Art einer Kontaktbrücke zur Überbrückung zweier Festkontakte ausgestaltet sein. Zweckmäßigerweise führt eine Kontaktfahne vom Festkontakt zu einem im und/oder am Gehäuse befindlichen elektrischen Anschluß für eine elektrische Zuleitung, die insbesondere der Zufuhrung der elektrischen Spannung zum Kontaktsystem dient. Um ein einfaches Anbringen der Zuleitung am Schalter zu gewährleisten, kann der elektrische Anschluß in der Art eines Push-In- Anschlusses ausgestaltet sein.In the usual way, the contact system is located in a housing of the switch. For particular suitability for single-handed angle grinder, the switching contact in the manner of a contact bridge to bridge two fixed contacts can be configured. Conveniently, a contact lug leads from the fixed contact to an electrical connection in and / or on the housing for an electrical supply line, in particular the supply of electrical voltage to the contact system is used. In order to ensure a simple attachment of the supply line to the switch, the electrical connection can be designed in the manner of a push-in connection.
Das Betätigungsorgan weist einen aus dem Gehäuse herausragenden Drücker zur manuellen Bewegung durch den Benutzer auf. In besonderer Ausgestaltung des Beschleunigungsbereichs für den Schaltkontakt umfaßt das Betätigungsorgan einen Schlitten in der Art eines Rahmens, wobei der Drücker am Schlitten angebracht ist. Zweckmäßigerweise ist der Rahmen für den Schlitten in etwa U-fÖrmig mit einer Basis sowie zwei Seitenschenkeln ausgestaltet. Am Schlitten ist ein Schieber beweglich gelagert, wobei der Schieber an der Basis des U's vom Schlitten geführt sein kann. Der Schaltkontakt ist seinerseits am Schieber, und zwar insbesondere mittels einer der elastischen Anlage in der zweiten Stellung an den Festkontakt dienenden Systemfeder, angeordnet.The actuator has a pusher protruding from the housing for manual movement by the user. In a particular embodiment of the acceleration range for the switching contact, the actuator comprises a carriage in the manner of a frame, wherein the pusher is mounted on the carriage. Conveniently, the frame for the carriage in approximately U-shaped with a base and two side legs. On the carriage, a slider is movably mounted, wherein the slider may be guided at the base of the U from the carriage. The switching contact is in turn on the slide, and in particular by means of one of the elastic system in the second position to the fixed contact serving system spring arranged.
In kostengünstiger Gestaltung ist das elastische Element blattfederartig, und zwar zweckmäßigerweise als eine Kunststoff-Blattfeder, ausgebildet. Das eine Ende des elastischen Elements ist am Schlitten befestigt. Zweckmäßigerweise sind beide Enden des elastischen Elements jeweils an einem Seitenschenkel angespritzt. Gleichzeitig ist dadurch ein herkömmliches mechanisches Bauteil eingespart, indem eine angespritzte Kunststoff- Feder anstelle einer zusätzlichen mechanischen Beschleunigungsfeder verwendet ist. Das elastische Element kann in einfacher Weise am Schieber in einer ösenartigen Aufnahme gehalten sein, und zwar ist die Kunststoff-Blattfeder in etwa in der Mitte zwischen den beiden angespritzten Enden in der Aufnahme gehalten.In a cost-effective design, the elastic element is like a leaf spring, and suitably as a plastic leaf spring formed. One end of the elastic element is attached to the carriage. Conveniently, both ends of the elastic element are molded onto a side leg. At the same time a conventional mechanical component is saved by a molded plastic spring is used instead of an additional mechanical acceleration spring. The elastic element may be held in a simple manner on the slider in a grommet-like receptacle, and that the plastic leaf spring is held approximately in the middle between the two molded ends in the receptacle.
In weiterer Ausgestaltung ist der Schieber mit dem Schlitten gekoppelt. Zu diesem Zweck befindet sich ein Langloch am Seitenschenkel des U's vom Schlitten, wobei ein Zapfen am Schieber in das Langloch zur Kopplung eingreift. Zweckmäßigerweise greifen beidseitig zwei gegenüberstehende Zapfen am Schieber in jeweils ein Langloch an den beiden einander gegenüberliegenden Seitenschenkeln des U's ein, um eine störungsfreie Bewegung des Schiebers zu gewährleisten. Zur Unterstützung bei der Erzeugung des Schnappeffekts kann das Ende des Zapfens mit einer mit dem Gehäuse bei Bewegung des Schlittens zusammenwirkenden Kugelrastung versehen sein. Schließlich läßt sich am Schieber noch ein Funkenschild anbringen, das zwischen die beiden Festkontakte beim Umschalten zwischen den beiden Stellungen bewegbar ist. Dadurch wird ein eventuell beim Umschalten auftretender Lichtbogen unterbrochen, und so das Kontaktsystem vor vorzeitigem Ausfall geschützt.In a further embodiment, the slider is coupled to the carriage. For this purpose, there is a slot on the side leg of the U from the carriage, wherein a pin engages the slider in the slot for coupling. Conveniently, on both sides engage two opposing pins on the slide in each case a slot on the two opposite side legs of the U's to ensure trouble-free movement of the slider. To aid in the generation of the snap effect, the end of the pin may be provided with a ball catch cooperating with the housing as the carriage moves. Finally, it is still possible to attach a spark shield on the slide, which can be moved between the two fixed contacts when switching between the two positions. This breaks any arc that may occur during switching, thus protecting the contact system from premature failure.
Die mit der Erfindung erzielten Vorteile bestehen insbesondere darin, daß bei diesem Schalter gefahrliche Spannungsüberschläge wirksam verhindert sind und ein sicherer Betrieb des Elektrowerkzeugs gewährleistet ist. Der Schalter läßt sich im Elektrowerkzeug besonders einfach von einer Seite und schnell aufgrund der Push-In- Anschlüsse elektrisch anschließen. Im unteren Verschlußdeckel des Schalters kann optional mit geringem Aufwand eine Elektronikplatine, die beispielsweise einen Wiederanlaufschutz für das Elektrowerkzeug beinhaltet, integriert und kontaktiert werden.The advantages achieved by the invention are in particular that in this switch dangerous voltage flashovers are effectively prevented and safe operation of the power tool is guaranteed. The switch can be in the power tool particularly easy to connect from one side and quickly due to the push-in connections electrically. In the lower cap of the switch can optionally with little effort an electronic board, which includes, for example, a restart protection for the power tool, integrated and contacted.
Die mit der Erfindung erzielten Vorteile bestehen weiterhin darin, daß ein relativ kleinbauender Schalter geschaffen ist, der dennoch für das Schalten von hohen Strömen im Gleich- und/oder Wechselspannungsbereich geeignet ist. Weiter ist die Anzahl der Komponenten für das Kontaktsystem gegenüber bisherigen Schaltern reduziert, womit der Schalter trotz der Vorteile des Schnappsystems kostengünstig ist.The advantages achieved by the invention continue to be that a relatively small-sized switch is created, which is nevertheless suitable for the switching of high currents in the DC and / or AC voltage range. Further, the number of components for the contact system compared to previous switches is reduced, whereby the switch is inexpensive despite the advantages of the snap system.
Ausführungsbeispiele der Erfindung mit verschiedenen Weiterbildungen und Ausgestaltungen sind in den Zeichnungen dargestellt und werden im folgenden näher beschrieben. Es zeigenEmbodiments of the invention with various developments and refinements are illustrated in the drawings and will be described in more detail below. Show it
Fig. 1 einen elektrischen Schalter in perspektivischer Ansicht,1 is an electrical switch in perspective view,
Fig. 2 den elektrischen Schalter mit an dessen Unterseite geöffnetem Deckel,2 shows the electric switch with lid open at the bottom,
Fig. 3 den elektrischen Schalter wie in Fig. 2, wobei jedoch im Deckel keine Elektronik eingesetzt ist,3 shows the electrical switch as in FIG. 2, but with no electronics inserted in the cover, FIG.
Fig. 4 den elektrischen Schalter mit an dessen Unterseite geöffnetem Deckel, jedoch von der Oberseite aus gesehen,Fig. 4 shows the electrical switch with open at the bottom lid, however seen from the top,
Fig. 5 den elektrischen Schalter wie in Fig. 4, wobei der Deckel an der Oberseite abgenommen ist,5 shows the electrical switch as in FIG. 4, with the cover removed at the top,
Fig. 6 den Schalter wie in Fig. 5, wobei jedoch das Kontaktsystem entfernt ist, undFig. 6 shows the switch as in Fig. 5, but with the contact system removed, and
Fig. 7 das Kontaktsystem als Einzelteil.Fig. 7 shows the contact system as a single part.
In Fig. 1 ist ein elektrischer Schalter 1 zu sehen, der für ein Elektrogerät, und zwar für ein Elektrowerkzeug mit einem Elektromotor, zu verwenden ist. Bei dem Elektrowerkzeug kann es sich um eine Bohrmaschine, einen Schleifer, eine Säge, einen Hobel, einen Winkelschleifer o. dgl. handeln. Der Schalter 1 besitzt ein aus einem thermoplastischen Kunststoff bestehendes Gehäuse 2 mit einem an der Unterseite angeordneten ersten Deckel 12 sowie mit einem an der Oberseite angeordneten zweiten Deckel 20. Im Gehäuse 2 befindet sich ein Kontaktsystem 3, wie anhand der Fig. 5 zu erkennen ist. Das näher in Fig. 7 gezeigte Kontaktsystem 3 weist einen Festkontakt 4 sowie einen Schaltkontakt 5 auf. Ein Betätigungsorgan 6 mit einem aus dem Gehäuse 2 herausragenden, vom Benutzer zu bewegenden Drücker 36 dient zur schaltenden Einwirkung auf das Kontaktsystem 3, so daß in einer ersten Stellung der Schaltkontakt 5 vom Festkontakt 4 entfernt ist und in einer zweiten Stellung der Schaltkontakt 5 am Festkontakt 4 anliegt. Vorliegend besitzt das Kontaktsystem 3 zwei Festkontakte 4, 4', womit der Schaltkontakt 5 in der Art einer Kontaktbrücke zur Überbrückung der beiden Festkontakte 4, 4' in der zweiten Stellung ausgestaltet ist.In Fig. 1, an electrical switch 1 can be seen, which is to be used for an electrical appliance, namely for a power tool with an electric motor. The power tool may be a drill, a grinder, a saw, a planer, an angle grinder, or the like. The switch 1 has a housing 2 consisting of a thermoplastic material with a first cover 12 arranged on the underside and with a second cover 20 arranged on the upper side. In the housing 2 there is a contact system 3, as can be seen from FIG. 5 , The contact system 3 shown in more detail in FIG. 7 has a fixed contact 4 and a switching contact 5. An actuator 6 with a protruding from the housing 2, to be moved by the user pusher 36 is used for switching action on the contact system 3, so that in a first position of the switch contact 5 is removed from the fixed contact 4 and in a second position of the switch contact 5 on the fixed contact 4 is present. In the present case, the contact system 3 has two fixed contacts 4, 4 ', whereby the switching contact 5 is designed in the manner of a contact bridge for bridging the two fixed contacts 4, 4' in the second position.
Zur Zuführung der elektrischen Spannung zum Kontaktsystem 3 besitzt der Schalter 1 in das Gehäuse 2 führende und/oder im Gehäuse 2 befindliche elektrische Anschlüsse 7, wie man weiter in Fig. 3 sieht. Mit den Anschlüssen 7 können die elektrischen Zuleitungen 8 für den Schalter 1 verbunden werden. Um das Eindringen von Schadstoffen in das Gehäuse 2 zu verhindern, weisen die elektrischen Anschlüsse 7 Abdichtungen 9 auf. Die Abdichtung 9 ist in der Art einer Tülle ausgestaltet und besitzt einen im wesentlichen runden Querschnitt. Um eine besonders gute Dichtwirkung zu gewährleisten, besteht die Abdichtung 9 aus einem flexiblen elastischen Material. Bei diesem Material kann es sich um ein thermoplastisches Elastomer, einen Schaumstoff für eine Art von Schaumdichtung o. dgl. handeln. Dadurch liegt die Abdichtung 9 an der jeweiligen Zuleitung 8 für den Anschluß 7 mit einem gewissen Anpreßandruck an. Zum elektrischen Anschluß 7 führt ein Durchbruch 10 ins Innere des Gehäuses 2. Die Abdichtung 9 kleidet den Durchbruch 10 abdichtend aus. Zweckmäßigerweise ist die Abdichtung 9 im Durchbruch 10 eingelegt. Ebensogut kann die Abdichtung 9 an einem nicht weiter gezeigten korrspondierenden Ansatz an der Oberfläche des Gehäuses 2 im Bereich des Durchbruchs 10 aufgesetzt, im Durchbruch 10 aus elastischem Kunststoff bestehend eingespritzt o. dgl. sein. Es bietet sich insbesondere an, sämtliche Abdichtungen 9 als ein gemeinsames, einstückiges Dichtteil auszugestalten, wobei dieses Dichtteil gemäß Fig. 2 in den Durchbruch 10 am Gehäuse 2 zum nachfolgend beschriebenen Anschlußbereich 11 eingelegt ist. Die einzelnen, den Zuleitungen 8 zugeordneten Abdichtungen 9 sind bei geschlossenem Gehäuse 2 von Halbschalen 48 am ersten Deckel 12 sowie am Gehäuse 2 umgeben.For supplying the electrical voltage to the contact system 3, the switch 1 has in the housing 2 leading and / or located in the housing 2 electrical connections 7, as can be seen further in Fig. 3. With the terminals 7, the electrical leads 8 can be connected to the switch 1. In order to prevent the penetration of pollutants into the housing 2, the electrical connections 7 have seals 9. The seal 9 is designed in the manner of a spout and has a substantially round cross-section. In order to ensure a particularly good sealing effect, the seal 9 is made of a flexible elastic material. This material may be a thermoplastic elastomer, a foam for a type of foam seal or the like. As a result, the seal 9 is applied to the respective supply line 8 for the terminal 7 with a certain contact pressure. For electrical connection 7 performs an opening 10 into the interior of the housing 2. The seal 9 dresses the opening 10 sealingly. Appropriately, the seal 9 is inserted in the opening 10. Just as well, the seal 9 can be placed on a corrsponding approach not shown on the surface of the housing 2 in the region of the opening 10, injected in the opening 10 made of elastic plastic o. The like. Be. It lends itself in particular to design all seals 9 as a common, one-piece sealing part, said sealing part is inserted as shown in FIG. 2 in the opening 10 on the housing 2 to the connection area 11 described below. The individual, the leads 8 associated seals 9 are surrounded by half shells 48 on the first cover 12 and the housing 2 in the closed housing 2.
Die elektrischen Anschlüsse 7 sind in einem separaten Anschlußbereich 11 im Gehäuse 2 angeordnet. Der Anschlußbereich 11 ist in der Art einer Kammer ausgestaltet, wie der Fig. 3 zu entnehmen ist. Um die Zuleitungen 8 in einfacher Weise an den Anschlüssen 7 anbringen zu können, ist der Anschlußbereich 11 mit dem an der Unterseite des Schalters 1 befindlichen, ersten Deckel 12 versehen. Der erste Deckel 12 ist gemäß Fig. 4 aufklappbar ausgestaltet. Hierzu ist der erste Deckel 12 mittels eines Filmscharniers 13 am Gehäuse 2 angebracht. Der erste Deckel 12 ist mittels in Fig. 3 gezeigter Verriegelungshaken 15 sowie Rastnocken 16, Rast- und/oder Schnapphaken o. dgl., die seitlich am Gehäuse 2 befindlich sind, am Gehäuse 2 befestigbar. Desweiteren dient ein Schwenkscharnier 14 zur Verriegelung des ersten Deckels 12 am Gehäuse 2, womit ein Auseinanderklaffen des Gehäuses 2 an dieser Stelle verhindert ist. Mittels einer Nut-Feder-Geometrie 17, mittels einer elastomeren Einlage o. dgl. verschließt der erste Deckel 12 das Gehäuse 2 an der Unterseite abdichtend. Wie der Fig. 2 zu entnehmen ist, kann sich im separaten Anschlußbereich 11 eine elektronische/elektrische Schaltungsanordnung 18 befinden, die zur Steuerung- und/oder Regelung des Elektromotors im Elektrowerkzeug dient. Diese Elektronik 18 ist auf einer Leiterplatte 19 angeordnet und in den ersten Deckel 12 eingesetzt. Hierzu ist die Leiterplatte 19 eingerastet im ersten Deckel 12 befestigt.The electrical connections 7 are arranged in a separate connection region 11 in the housing 2. The connection region 11 is designed in the manner of a chamber, as shown in FIG. 3 can be seen. In order to attach the leads 8 in a simple manner to the terminals 7, the connection portion 11 is provided with the located on the underside of the switch 1, the first cover 12. The first cover 12 is configured hinged in FIG. 4. For this purpose, the first cover 12 is attached to the housing 2 by means of a film hinge 13. The first cover 12 is fastened to the housing 2 by means of locking hooks 15 shown in FIG. 3 and latching cams 16, latching and / or snap hooks or the like, which are located laterally on the housing 2. Furthermore, a pivoting hinge 14 serves to lock the first lid 12 on the housing 2, whereby a divergence of the housing 2 is prevented at this point. By means of a tongue and groove geometry 17, by means of an elastomeric insert o. The like. Closes the first cover 12, the housing 2 sealingly on the underside. As can be seen from FIG. 2, an electronic / electrical circuit arrangement 18 can be located in the separate connection region 11, which is used to control and / or regulate the electric motor in the power tool. This electronics 18 is arranged on a printed circuit board 19 and inserted into the first cover 12. For this purpose, the printed circuit board 19 is locked in place in the first cover 12.
Wie man anhand der Fig. 5 sieht, ist das Gehäuse 2 in etwa quaderförmig ausgestaltet. Das Gehäuse 2 ist an der dem Betätigungsorgan 6 zugewandten Seite offen. An der offenen Seite des Gehäuses 2, und zwar an der Oberseite, ist der wenigstens teilweise aus elastischem Material bestehende einstückige, zweite Deckel 20 angeordnet, wie man der Fig. 4 entnehmen kann. Der obere zweite Deckel 20 ist im Bereich des Betätigungsorgans 6 als dünnwandiger, elastischer sowie in etwa glockenförmiger Balg 21 ausgestaltet. Der Balg 21 umschließt das Betätigungsorgan 6 mittels einer Öffnung 22 an einer im Betätigungsorgan 6 befindlichen, in Fig. 7 angedeuteten Nut 23 form- und/oder kraftschlüssig. Der der offenen Seite zugeordnete Rand 24 am Gehäuse 2 weist eine in Fig. 5 sichtbare, umlaufende Nut 25 auf, in die ein umlaufender Steg 26 des zweiten Deckels 20 gemäß Fig. 1 form- und/oder kraftschlüssig eingreift.As can be seen with reference to FIG. 5, the housing 2 is designed roughly parallelepiped-shaped. The housing 2 is open at the side facing the actuator 6 side. On the open side of the housing 2, specifically on the upper side, the one-piece, second cover 20, which consists at least partially of elastic material, is arranged, as can be seen in FIG. The upper second cover 20 is designed in the region of the actuating member 6 as a thin-walled, elastic and approximately bell-shaped bellows 21. The bellows 21 encloses the actuating member 6 by means of an opening 22 on a located in the actuator 6, in Fig. 7 indicated groove 23 positively and / or non-positively. The open side associated edge 24 on the housing 2 has a visible in Fig. 5, circumferential groove 25 into which a circumferential ridge 26 of the second lid 20 of FIG. 1 positively and / or non-positively engages.
Ein in Fig. 5 gezeigter Kondensator 27, der für die Entstörung des Elektromotors des Elektrowerkzeugs dient, ist staubgeschützt im Gehäuse 2 angeordnet. Hierfür besitzt das Gehäuse 2 ein Aufhahmefach 28, in dem sich der Kondensator 27 befindet, was näher aus Fig. 6 hervorgeht. Das Aufnahmefach 28 ist mittels des zweiten Deckels 20 verschlossen.A shown in Fig. 5 capacitor 27, which is used for the suppression of the electric motor of the power tool is dust-protected in the housing 2 is arranged. For this purpose, the housing 2 has a Aufhahmefach 28, in which the capacitor 27 is located, which is apparent from Fig. 6 in more detail. The receiving compartment 28 is closed by means of the second lid 20.
Wie man anhand der Fig. 3 sieht, ist der elektrische Anschluß 7 in der Art eines Push-In- Anschlusses zum einfachen Einstecken der elektrischen Zuleitung 8 ausgestaltet. Der elektrische Anschluß 7 weist eine feststehende Kontaktfeder 29 und/oder einen feststehenden Kontaktsteg 29' sowie eine elastische bewegliche Kontaktfeder 30 auf, derart daß die elektrische Zuleitung 8 mittels eines Anpreßdrucks zwischen den beiden Kontaktfedern 29, 30 beziehungsweise zwischen dem Kontaktsteg 29' und der Kontaktfeder 30 steckbar aufgenommen ist. Eine in Fig. 7 sichtbare Kontaktfahne 35 führt vom Festkontakt 4, 4' zu dem im und/oder am Gehäuse 2 befindlichen elektrischen Anschluß 7. Ein Lösen der elektrischen Zuleitung 8 im elektrischen Anschluß 7 ist mittels eines Steuernockens 31 ermöglicht, indem der Steuernocken 31 auf die bewegliche Kontaktfeder 30 des elektrischen Anschlusses 7 einwirken kann. Wie man anhand der Fig. 3 und Fig. 4 sieht, ist hierfür der Steuernocken 31 als drehbares Rad 32 mit einem Exzenter 33 ausgestaltet, wobei der Exzenter 33 bei Drehen des Rades 32 die bewegliche Kontaktfeder 30 gegen deren Federkraft bewegt. Zweckmäßigerweise ist das Rad 32 drehbar im ersten Deckel 12 gelagert, derart daß das Rad 32 zum Lösen der elektrischen Zuleitung 8 bei mittels des ersten Deckels 12 verschlossenem Gehäuse 2 zugänglich ist. Falls gewünscht kann das Rad 32 auch in den ersten Deckel 12 bei dessen Herstellung beweglich eingespritzt sein, indem für das Rad 32 ein Kunststoff gewählt ist, der sich nicht mit dem Kunststoff für den Deckel 12 verbindet. Falls gemäß Fig. 2 eine Leiterplatte 19 mit Elektronik 18 im ersten Deckel 12 befindlich ist, kann eine zum Rad 32 korrespondierende Öffnung in der Leiterplatte 19 befindlich sein, um ein Einwirken des Exzenters 33 auf den Anschluß 7 zu ermöglichen. Eine einfache Alternative zur Anordnung des Steuernockens 31 besteht jedoch darin, den unteren ersten Deckel 12 für das Lösen der Push-In- Anschlüsse 7 zu öffnen, so daß der Benutzer dann direkt auf den Push-In- Anschluß 7 einwirken kann.As can be seen with reference to FIG. 3, the electrical connection 7 is designed in the manner of a push-in connection for the simple insertion of the electrical supply line 8. The electrical connection 7 has a fixed contact spring 29 and / or a fixed contact web 29 'and a resilient movable contact spring 30, such that the electrical supply line 8 by means of a contact pressure between the two contact springs 29, 30 or between the contact web 29' and the contact spring 30 is pluggable recorded. A visible in Fig. 7 contact lug 35 leads from the fixed contact 4, 4 'to the located in and / or on the housing 2 electrical connection. 7 A release of the electrical supply line 8 in the electrical connection 7 is made possible by means of a control cam 31 in that the control cam 31 can act on the movable contact spring 30 of the electrical connection 7. As can be seen with reference to FIGS. 3 and 4, the control cam 31 is configured as a rotatable wheel 32 with an eccentric 33, the eccentric 33, when the wheel 32 rotates, moving the movable contact spring 30 against its spring force. Conveniently, the wheel 32 is rotatably mounted in the first cover 12, so that the wheel 32 is accessible for releasing the electrical lead 8 in closed by means of the first cover 12 housing 2. If desired, the wheel 32 may also be movably injected into the first cover 12 during manufacture by selecting a plastic for the wheel 32 which does not connect to the plastic for the cover 12. If, according to FIG. 2, a printed circuit board 19 with electronics 18 is located in the first cover 12, an opening corresponding to the wheel 32 can be located in the printed circuit board 19 in order to allow the eccentric 33 to act on the connection 7. However, a simple alternative to the arrangement of the control cam 31 is to open the lower first cover 12 for releasing the push-in connections 7, so that the user can then act directly on the push-in connection 7.
Die nähere Ausgestaltung des Kontaktsystems 3 ist in Fig. 7 zu sehen. Der Schaltkontakt 5 ist beweglich in Bezug auf das Betätigungsorgan 6 gelagert und steht mittels eines elastischen Elements 34 mit dem Betätigungsorgan 6 in Wirkverbindung. Dadurch ist der Schaltkontakt 5 bei Bewegung des Betätigungsorgans 6 gegen die Kraft einer im Gehäuse 2 befindlichen Druckfeder 47 mit einer Art von Schnappbewegung zwischen den beiden Stellungen umschaltbar.The closer embodiment of the contact system 3 can be seen in FIG. The switching contact 5 is movably mounted with respect to the actuating member 6 and is by means of an elastic member 34 with the actuating member 6 in operative connection. As a result, the switching contact 5 is switchable during movement of the actuating member 6 against the force of a compression spring 47 located in the housing 2 with a kind of snap movement between the two positions.
Zur beweglichen Lagerung des Schallkontakts 5 umfaßt das Betätigungsorgan 6 einen Schlitten 37 in der Art eines Rahmens, wobei der Rahmen für den Schlitten 37 in etwa U- förmig mit einer Basis 38 sowie zwei Seitenschenkeln 39, 39' ausgestaltet ist. Der Drücker 36 ist am Schlitten 37 angebracht. Am Schlitten 37 ist ein Schieber 40 beweglich gelagert, wobei der Schieber 40 gegebenenfalls an der Basis 38 des U's vom Schlitten 37 geführt ist. Der Schaltkontakt 5 ist am Schieber 40 mittels einer der elastischen Anlage in der zweiten Stellung an den Festkontakt 4, 4' dienenden Systemfeder 42 angeordnet. Das elastische Element 34 ist blattfederartig, und zwar zweckmäßigerweise als eine Kunststoff-Blattfeder ausgestaltet und ist mittig am Schieber 40 in einer ösenartigen Aufnahme 43 gehalten. Weiterhin ist das elastische Element 34 mit einem Ende am Schlitten 37 befestigt. Bevorzugterweise sind die beiden Enden des elastischen Elements 34 jeweils an einem Seitenschenkel 39, 39' des U's vom Schlitten 37 angespritzt. Zur Kopplung des Schiebers 40 mit dem Schlitten 37 befindet sich ein Langloch 44 am Seitenschenkel 39, 39' des U's vom Schlitten 37, wobei ein Zapfen 41 am Schieber 40 in das Langloch 44 zur Kopplung eingreift. Bevorzugterweise greifen beidseitig zwei Zapfen 41 in jeweils ein Langloch 40 an den beiden einander gegenüberliegenden Seitenschenkeln 39, 39' des U's vom Schlitten 37 ein. Wie man weiter der Fig. 5 entnimmt, ist das Ende des Zapfens 41 mit einer Kugelrastung 45 versehen, die beispielsweise mit einer Kulisse im Gehäuse 2 bei Bewegung des Schlittens 37 zur Erzeugung des Schnappeffekts zusammenwirkt.For the movable mounting of the sound contact 5, the actuator 6 comprises a carriage 37 in the manner of a frame, wherein the frame for the carriage 37 in approximately U-shaped with a base 38 and two side legs 39, 39 'is configured. The pusher 36 is mounted on the carriage 37. On the slide 37, a slider 40 is movably mounted, wherein the slider 40 is optionally guided on the base 38 of the U from the carriage 37. The switching contact 5 is arranged on the slider 40 by means of one of the elastic system in the second position to the fixed contact 4, 4 'serving system spring 42. The elastic member 34 is like a leaf spring, and suitably designed as a plastic leaf spring and is held centrally on the slider 40 in a loop-like receptacle 43. Furthermore, the elastic element 34 is attached at one end to the carriage 37. Preferably, the two ends of the elastic element 34 are each molded on a side leg 39, 39 'of the U from the carriage 37. For coupling the slider 40 with the carriage 37 is a slot 44 on the side legs 39, 39 'of the U's from the carriage 37, wherein a pin 41 engages the slider 40 in the slot 44 for coupling. Preferably, on both sides engage two pins 41 in each case a slot 40 on the two opposite side legs 39, 39 'of the U from the carriage 37 a. As can further be seen from Fig. 5, the end of the pin 41 is provided with a ball catch 45 which cooperates, for example, with a link in the housing 2 upon movement of the carriage 37 to produce the snap effect.
Weiterhin befindet sich am Schieber 40 ein Funkenschild 46, wie in Fig. 7 zu sehen ist. Das Funkenschild 46 ist zwischen die beiden Festkontakte 4, 4' beim Umschalten zwischen den beiden Stellungen bewegbar. Dadurch wird ein eventuell beim Umschalten auftretender Lichtbogen unterbrochen, so daß eine Zerstörung des Kontaktsystems 3 aufgrund solcher Lichtbögen verhindert ist.Furthermore, there is a spark shield 46 on the slider 40, as can be seen in Fig. 7. The spark shield 46 is movable between the two fixed contacts 4, 4 'when switching between the two positions. As a result, any arc occurring when switching is interrupted, so that destruction of the contact system 3 is prevented due to such arcs.
Die Erfindung ist nicht auf die beschriebenen und dargestellten Ausfuhrungsbeispiele beschränkt. Sie umfaßt vielmehr auch alle fachmännischen Weiterbildungen im Rahmen der durch die Patentansprüche definierten Erfindung. So kann die Erfindung nicht nur bei Elektrowerkzeugschaltern eingesetzt werden, sondern kann auch an anderen Schaltern, beispielsweise solchen für Steuergeräte, Elektrohaushaltsgeräte, Elektrogartengeräte, Küchengeräte, Werkzeugmaschinen o. dgl. Verwendung finden. Desweiteren kann es sich auch um Schalter ohne Betätigungsorgan in der Art eines Relais handeln. Schließlich läßt sich die erfindungsgemäße Abdichtung für die elektrische Zuleitung an den elektrischen Anschlüssen auch an sonstigen von einer Spannungsquelle versorgten elektrischen Geräten, wie Steuergeräten, Verteilerdosen o. dgl., vorteilhaft verwenden. Bezugszeichen-Liste:The invention is not limited to the described and illustrated exemplary embodiments. Rather, it also encompasses all expert developments within the scope of the invention defined by the claims. Thus, the invention can not only be used in power tool switches, but can also be found on other switches, such as those for control devices, electrical household appliances, electrical gardening equipment, kitchen appliances, machine tools o. The like. Use. Furthermore, it may also be switch without actuator in the manner of a relay. Finally, the seal according to the invention for the electrical supply to the electrical connections to other supplied by a power source electrical equipment, such as control units, junction boxes o. The like., Can be used advantageously. Reference numeral list:
: (elektrischer) Schalter : Gehäuse : Kontaktsystem ,4': Festkontakt : Schaltkontakt : Betätigungsorgan : (elektrischer) Anschluß / Push-In- Anschluß : (elektrische) Zuleitung : Abdichtung (am Anschluß) 0: Durchbruch 1: (separater) Anschlußbereich 2: (erster) Deckel 3: Filmscharnier 4: S chwenkscharnier 5: Verriegelungshaken 6: Rastnocken 7: Nut-Feder-Geometrie (am ersten Deckel) 8: elektronische/elektrische Schaltungsanordnung / Elektronik 9: Leiterplatte 0: (zweiter) Deckel 1: Balg 2: Öffnung (im Balg) 3: Nut (im Betätigungsorgan) 4: Rand (am Gehäuse) 5: Nut (am Rand) 6: Steg 7: Kondensator 8: Aufhahmefach 9: (feststehende) Kontaktfeder (von Anschluß) 9': (feststehender) Kontaktsteg (von Anschluß) : (bewegliche) Kontaktfeder (von Anschluß) : Steuernocken : (drehbares) Rad : Exzenter : elastisches Element : Kontaktfahne : Drücker (vom Betätigungsorgan) : Schlitten : Basis (von Schlitten) ,39': Seitenschenkel (von Schlitten) : Schieber : Zapfen (am Schieber) : Systemfeder : ösenartige Aufnahme : Langloch : Kugelrastung : Funkenschild : Druckfeder : Halbschale : (electrical) switch: housing: contact system, 4 ': fixed contact: switching contact: actuator: (electrical) connection / push-in connection: (electrical) supply line: sealing (at connection) 0: breakthrough 1: (separate) connection area 2 : (first) cover 3: film hinge 4: pivoting hinge 5: locking hook 6: locking cam 7: tongue and groove geometry (on the first cover) 8: electronic / electrical circuitry / electronics 9: circuit board 0: (second) cover 1: bellows 2: opening (in the bellows) 3: groove (in the actuator) 4: edge (on the housing) 5: groove (at the edge) 6: bridge 7: condenser 8: accommodating compartment 9: (stationary) contact spring (of terminal) 9 ': (fixed) contact bridge (from connection) : (movable) contact spring (from terminal): Control cam: (rotatable) Wheel: Eccentric: Elastic element: Contact lug: Pusher (from actuator): Slide: Base (from slide), 39 ': Side legs (from slide): Slide: Pivot (on the slide): System spring: eyelet-like receptacle: Slot: Ball catch: Spark shield: Compression spring: Half shell
Claims
Applications Claiming Priority (3)
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DE102006006119 | 2006-02-10 | ||
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PCT/DE2007/000233 WO2007090382A2 (en) | 2006-02-10 | 2007-02-06 | Electric sensitive switch comprising sealed connections |
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EP1982341A2 true EP1982341A2 (en) | 2008-10-22 |
EP1982341B1 EP1982341B1 (en) | 2017-11-15 |
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2007
- 2007-02-06 CN CN2007800047720A patent/CN101379578B/en active Active
- 2007-02-06 EP EP07721901.2A patent/EP1982341B1/en not_active Not-in-force
- 2007-02-06 WO PCT/DE2007/000233 patent/WO2007090382A2/en active Application Filing
-
2008
- 2008-08-08 US US12/188,372 patent/US8188395B2/en active Active
Non-Patent Citations (1)
Title |
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See references of WO2007090382A2 * |
Also Published As
Publication number | Publication date |
---|---|
EP1982341B1 (en) | 2017-11-15 |
WO2007090382A3 (en) | 2007-09-20 |
CN101379578A (en) | 2009-03-04 |
WO2007090382A2 (en) | 2007-08-16 |
CN101379578B (en) | 2012-07-18 |
US20090026052A1 (en) | 2009-01-29 |
US8188395B2 (en) | 2012-05-29 |
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