EP1939008B1 - Gathering stitcher with variable chain distribution - Google Patents
Gathering stitcher with variable chain distribution Download PDFInfo
- Publication number
- EP1939008B1 EP1939008B1 EP07120479A EP07120479A EP1939008B1 EP 1939008 B1 EP1939008 B1 EP 1939008B1 EP 07120479 A EP07120479 A EP 07120479A EP 07120479 A EP07120479 A EP 07120479A EP 1939008 B1 EP1939008 B1 EP 1939008B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chain
- saddle
- fact
- stitcher according
- saddle stitcher
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/32—Saddle-like members over which partially-unfolded sheets or signatures are fed to signature-gathering, stitching, or like machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B4/00—Permanently attaching together sheets, quires or signatures by discontinuous stitching with filamentary material, e.g. wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/30—Chains
- B65H2404/32—Saddle conveyor
- B65H2404/321—Saddle conveyor with articulated pusher element, e.g. retractable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
Definitions
- the invention relates to a saddle stitcher according to the preamble of claim 1.
- Generic saddle stitchers are known. From folded sheet investors individual folded sheets are separated from a stack, opened and placed on the gathering chain.
- the gathering chain has a guide device whose upper portion is formed like a blade and whose ridge line determines the transport and stitching line, and a substantially roof-shaped support on which the signatures are transported astride.
- the collecting chain has entrainment elements which convey the deposited folded sheets in the horizontal direction.
- the folded sheets conveyed by the gathering chain and the carriers are transported through the gathering chain up to a stitching station in which successive folded sheets are stapled in the fold with the aid of a wire clamp.
- stapling heads arranged above the gathering chain and clincher boxes arranged below the gathering chain which bend the free ends of the wire staples pierced by the stapling heads through the folding sheets. Thereafter, the stapled folded sheets are transported in the boom area of the gathering chain for further processing. For example, edge trim and display follow.
- saddle stitchers with one-piece and two-piece chain there are saddle stitchers with one-piece and two-piece chain to differentiate.
- two roller chains are arranged in parallel.
- One collecting chain half assumes the function of the main collecting chain and the second collecting chain half assumes the function of the secondary collecting chain.
- the saddle-shaped chain roof is formed from Kettendachsgmenten which are mounted on the left and right in the conveying direction roller chains.
- a two-part gathering chain is known, wherein the secondary collecting chain extends only in the area of the feeder up to the stitching station and the main collecting chain along the entire transport and stitching line beyond the stitching station.
- Such a designed collecting chain allows better accessibility in the field of stitching station for assembly and adjustment and thus a higher quality stitching.
- the EP 881 180 B1 shows a saddle stitcher with one-piece gathering chain.
- the chain roof consists of chain end segments which are attached to a roller chain.
- the driver elements are fixedly arranged on the ridge of the gathering chain, whereby the gathering chain is particularly narrow executable.
- this takes the disadvantage that over the ridge arranged swords on the investors must have a corresponding distance.
- the productivity of a saddle stitcher depends not only on the operating speed, but also on how many products can be processed with the machine in a given time.
- the chain pitch is adapted to the product format. D. h., The distance between the drivers on the gathering chain is changed. Since with smaller products a smaller distance between the drivers on the gathering chain is sufficient, by a corresponding reduction of this distance more products can be stored on the gathering chain per unit of time, whereby the productivity increases.
- driving elements can be attached to outer straps of roller chains by means of screwing and simply removed again.
- entrainment elements can be attached without tools to the external straps of the roller chain by means of clamping connections.
- the driver elements may be designed as plastic pins which are inserted into saddle segments of the collector chain provided with receiver holes.
- the gathering chain of a saddle stitcher has Kettendachsegmente and driver elements, wherein the driver elements are adjustable in their position.
- the driver elements in an inactive position form part of the chain roof of the gathering chain and in an active position they protrude transversely to the conveying direction from the chain roof of the gathering chain and fulfill the function of a driver.
- the gathering chain itself can be made in one or two parts.
- the driver element is designed hinged and can be controlled by a control device.
- the control device consists of a drive device and a control mechanism, wherein the drive device is stationary or displaceable and the control mechanism is moved as part of the gathering chain.
- the drive device acts on the control mechanism, whereby the position of each driver element are adjusted individually, ie the driver element is activated or deactivated can be.
- the control mechanism has a control lever, compression springs, swivel lever with cutting edges and cutting edge bearings. In a knife-edge bearing, the cutting edge of a body rolls in a cup-shaped counter-body of great hardness and allows a pendulum movement of the body.
- the seated in the conveying direction right and left on the gathering chain driver are individually controlled. Located on one side of the collection z.
- an inkjet device for printing the products or a label dispenser for applying labels it is advantageous to completely collapse the driver elements in the processing area.
- the driver elements thus fit into the carrier chain roof, form part of the support surface of the chain roof and hinder inline processing in no way.
- a drive device which folds in the driver element, ie deactivates it, and after the processing station a further drive device which folds out and activates the driver element.
- a drive device is also mounted in the boom area.
- the controllable drivers ensure an exact, depending on the format, ie the back length of the product, exact positioning of the product relative to the center of the boom by a variable point in time at which the contact of the driver element with the leg of the signature is released.
- the necessary control device can, for. B. be realized by a displaceable, acting on the control mechanism control cam.
- the driver elements are mounted at defined intervals on the gathering chain. The Distances are dimensioned such that conventional formats such as DIN A4, DIN A3, legal, letter, tabloid or even other special formats can be realized by folding in or out.
- Fig. 1 shows a saddle stitcher 100 for collecting folded sheets 201-209 for forming booklets which are stapled in the stitching station 8.
- the feeder is a prior art drum feeder.
- the gathering chain 20 with driver elements 24 (in Fig. 1 not designated) the folded sheet 205 is transported further in the conveying direction a.
- a second feeder 6 deposits a second separated fold sheet 206 on the folded sheet 205 provided by the first feeder 5, and a third feeder 1 subsequently deposits another separated fold sheet 201 on the gathering chain 20.
- a feeder is a Umtschfalzanleger 3, which folds a sheet 203 and deposits on the already collected sheet.
- the brochure completed so far is transported by the gathering chain 20 in the conveying direction a to the stitching station 8.
- the brochure in a known manner by stapling heads (in Fig. 1 not marked) stapled.
- the region of the boom of the saddle stitcher 100 connects.
- the boom area is in Fig. 4 shown closer.
- trimmers and display which in Fig. 1 are not shown.
- a trimmer or a three-side trimmer with or without multiple-use separation can be used.
- the delivery can be configured as a cross delivery or parcel delivery.
- Fig. 1 further shows various stations 1, 2, 4, 9 for in-line processing of located on the gathering chain 20 folded sheet.
- a device 7 By means of a device 7, one half of a topmost folding sheet 207 is raised during the conveying movement in the conveying direction a into a nearly horizontal position whereby an inkjet device 2 can print the folded sheet 207 on its inside and the sheet of sheets 202 underneath. So that the folded sheet 202 leading driver element 24 (in Fig. 1 not designated) has not collided with the inkjet device 2, this is folded in front of this inline processing station. Since the inkjet device 2 is located in the conveying direction a to the left of the gathering chain 20, it is sufficient that in the conveying direction a on the left of the gathering chain 20 located driver element 24 (in Fig. 1 not designated). The device 7 can also be located in the conveying direction a to the right of the gathering chain 20.
- the driver element 24 As the driver element is folded, is in Fig. 3 described in more detail. If a folded sheet 204 is to be printed on its upper side by an inkjet device 4 directly in its position on the gathering chain 20, then the driver element 24 (in Fig. 1 not designated) to avoid a collision of driver element 24 and inkjet device 4 are folded in front of the processing station. Furthermore, the saddle stitcher 100 has a dispensing device 9 for applying further products to the folding sheet 209. This can be a label dispenser, product sample adhesive, card dispenser or the like. So that in the conveying direction a right of the gathering chain 20 located driver element 24 (in Fig.
- Inkjet device 4 and Aufspendeshedding 9 are in the embodiment of Fig. 1 arranged in the conveying direction a after the Umtschfalzanleger 3 and serve the processing of the envelope. Inkjet device 4 and Aufspende acquired 9 may also be arranged at any other positions along the collection route.
- Fig. 2 shows a product 200 which rides astride the chain roof 25 of a gathering chain 20 and is detected at its rear legs by a respective driver element 24.
- the driver element 24 protrudes from the carrier chain roof 23.
- the folded edge of the product 200 is guided by the cutting edge of the guide plate 21.
- Chain end segments 22, which are fastened to curved outer flaps 11 of the roller chain 10, form a chain face 25 as a bearing surface. Further shows Fig. 2 the roller chain guide 12 of the roller chain 10th
- the right half of the figure shows the driver element 24 in the active unfolded state
- the left half of the image shows the driver element 24 in the inactive folded state.
- the control device 40 is adjusted along its displacement direction b and has three positions: an upper position, a lower position and a middle position. In the middle position, control device 40 and control lever 31 do not touch.
- the control device 40 is moved from its middle position in the adjustment direction b1 upwards, as in the right half of the image shown.
- the drive device 40 is moved from its middle position in the adjustment direction b2 down, as shown in the left half of the figure.
- Fig. 4 shows a detailed view in the region of the boom of the saddle stitcher 100.
- the control mechanism 30 is actuated here by a control cam 41.
- the control cam 41 in the adjustment direction d relative to the position of the boom sword 50 are moved bogenformatcommun.
- the ejection movement of the boom sword 50 is indicated by arrow e.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Collation Of Sheets And Webs (AREA)
Abstract
Description
Die Erfindung betrifft einen Sammelhefter nach dem Oberbegriff des Anspruch 1.The invention relates to a saddle stitcher according to the preamble of claim 1.
Gattungsgemäße Sammelhefter sind bekannt. Von Falzbogenanlegern werden einzelne Falzbogen aus einem Stapel vereinzelt, geöffnet und auf die Sammelkette abgelegt. Die Sammelkette besitzt eine Führungseinrichtung, deren oberer Abschnitt schneidenförmig ausgebildet ist und deren Gratlinie die Transport- und Heftlinie festlegt, und eine im Wesentlichen dachförmige Auflage, auf der die Falzbogen rittlings transportiert werden. Um die auf die Sammelketten abgelegten Falzbogen auch bei hoher Verarbeitungsgeschwindigkeit sicher zu erfassen und eine sichere Mitnahme zu erreichen und gleichmäßig zu transportieren, besitzt die Sammelkette Mitnehmerelemente, welche die abgelegten Falzbogen in horizontaler Richtung fördern. Die von Sammelkette und den Mitnehmern geförderten Falzbogen werden durch die Sammelkette bis zu einer Heftstation transportiert, in der aufeinander liegende Falzbogen im Falz mit Hilfe einer Drahtklammer geheftet werden. Hierzu dienen oberhalb der Sammelkette angeordnete Heftköpfe sowie unterhalb der Sammelkette angeordnete Klinscherkästen, die die freien Enden der von den Heftköpfen durch die Falzbogen gestochenen Drahtklammern umbiegen. Danach werden die gehefteten Falzbogen im Auslegerbereich von der Sammelkette zur Weiterverarbeitung weiter befördert. Es folgen beispielsweise Randbeschnitt und Auslage.Generic saddle stitchers are known. From folded sheet investors individual folded sheets are separated from a stack, opened and placed on the gathering chain. The gathering chain has a guide device whose upper portion is formed like a blade and whose ridge line determines the transport and stitching line, and a substantially roof-shaped support on which the signatures are transported astride. In order to securely grasp the folded sheets deposited on the gathering chains, even at high processing speeds, and to achieve safe entrainment and to transport them uniformly, the collecting chain has entrainment elements which convey the deposited folded sheets in the horizontal direction. The folded sheets conveyed by the gathering chain and the carriers are transported through the gathering chain up to a stitching station in which successive folded sheets are stapled in the fold with the aid of a wire clamp. For this purpose, stapling heads arranged above the gathering chain and clincher boxes arranged below the gathering chain, which bend the free ends of the wire staples pierced by the stapling heads through the folding sheets. Thereafter, the stapled folded sheets are transported in the boom area of the gathering chain for further processing. For example, edge trim and display follow.
Es sind Sammelhefter mit einteiliger und zweiteiliger Sammelkette zu unterscheiden. Bei Sammelheftern mit zweiteiligen Sammelketten sind zwei Rollenketten parallel angeordnet. Eine Sammelkettenhälfte übernimmt die Funktion der Hauptsammelkette und die zweite Sammelkettenhälfte die Funktion der Nebensammelkette. Das sattelförmige Kettendach wird aus Kettendachsegmenten gebildet, welche auf den in Förderrichtung rechts und links liegenden Rollenketten angebracht sind. Aus der
Die
Eine Ausführungsform, welche diesem Nachteil begegnet, ist in der
Die Produktivität eines Sammelhefters ist nicht allein von der Betriebsgeschwindigkeit abhängig, sondern vielmehr auch davon, wie viele Produkte man mit der Maschine in einer bestimmten Zeit bearbeiten kann. Um die Anzahl der Produkte pro Zeiteinheit und damit die Produktivität des Sammelhefters zu erhöhen, ohne die Geschwindigkeit der Sammelkette zu steigern, wird die Kettenteilung an das Produktformat angepasst. D. h., der Abstand zwischen den Mitnehmern auf der Sammelkette wird verändert. Da bei kleineren Produkten ein geringerer Abstand zwischen den Mitnehmern auf der Sammelkette ausreicht, können durch eine entsprechende Verkleinerung dieses Abstandes mehr Produkte auf der Sammelkette pro Zeiteinheit abgelegt werden, wodurch die Produktivität steigt.The productivity of a saddle stitcher depends not only on the operating speed, but also on how many products can be processed with the machine in a given time. In order to increase the number of products per unit of time and thus the productivity of the saddle stitcher, without increasing the speed of the gathering chain, the chain pitch is adapted to the product format. D. h., The distance between the drivers on the gathering chain is changed. Since with smaller products a smaller distance between the drivers on the gathering chain is sufficient, by a corresponding reduction of this distance more products can be stored on the gathering chain per unit of time, whereby the productivity increases.
Aus dem Stand der Technik sind verschiedene Lösungsansätze zum Ändern der Kettenteilung bekannt. So können Mitnehmerelemente z.B. mittels Verschraubung an Außenlaschen von Rollenketten angebracht und einfach wieder entfernt werden. Oder Mitnehmerelemente können werkzeuglos mittels Klemmverbindungen auf Außenlaschen der Rollenkette angebracht werden.
In einer weiteren Variante können die Mitnehmerelemente als Kunststoffstifte gestaltet sein, welche in mit Aufnehmerlöchern versehene Sattelsegmente der Sammelkette gesteckt werden.
Problematisch an diesen Lösungsansätzen ist, dass die manuelle Veränderung der Kettenteilung aufwändig und zeitintensiv ist. Die notwendigen Standzeiten zur Anpassung der Maschine an das Produktformat bedingt wiederum eine geringere Produktivität.Various approaches to changing the chain pitch are known in the art. For example, driving elements can be attached to outer straps of roller chains by means of screwing and simply removed again. Or entrainment elements can be attached without tools to the external straps of the roller chain by means of clamping connections.
In a further variant, the driver elements may be designed as plastic pins which are inserted into saddle segments of the collector chain provided with receiver holes.
The problem with these approaches is that the manual change of the chain pitch is complex and time-consuming. The necessary downtime for adapting the machine to the product format, in turn, requires less productivity.
Ein weiteres Problem beim Einsatz von Sammelheftern nach dem Stand der Technik besteht im Bereich des Auslegers der Heftmaschine. Ein von unten in die Falz- und Heftkante fahrendes Schwert wirft das geheftete Produkt durch eine Vertikalbewegung aus. Im selben Moment wird das Produkt jedoch noch von den Mitnehmern in horizontaler Richtung weitertransportiert. Die Überlagerung von Vertikal- und Horizontalbewegung des Produkts kann zu Markierungen oder Farbablagerungen auf der Produktinnenseite durch die unterfahrenden Mitnehmer führen.Another problem with the use of prior art saddle stitchers is in the area of the stapler's jib. A sword moving from below into the folding and stitching edge ejects the stapled product by a vertical movement. At the same time, however, the product is still transported by the carriers in a horizontal direction. Overlapping vertical and horizontal movement of the product may cause marks or paint deposits on the inside of the product by the trailing drivers.
Es ist daher Aufgabe der Erfindung, einen Sammelhefter bereitzustellen, welcher flexibler einsetzbar ist, eine höhere Produktivität ermöglicht und gleichzeitig eine höhere Produktqualität gewährleistet. Gelöst wird diese Aufgabe mit einem Sammelhefter nach Anspruch 1 und einem Verfahren zum Anpassen der Sammelkette an das Produktformat nach Anspruch 17.It is therefore an object of the invention to provide a saddle stitcher which is more flexible, enables higher productivity and at the same time ensures higher product quality. This object is achieved with a saddle stitcher according to claim 1 and a method for adjusting the gathering chain to the product format according to claim 17.
Die Sammelkette eines erfindungsgemäßen Sammelhefters besitzt Kettendachsegmente und Mitnehmerelemente, wobei die Mitnehmerelemente in ihrer Lage verstellbar sind. So bilden die Mitnehmerelemente in einer inaktiven Lage einen Teil des Kettendachs der Sammelkette und in einer aktiven Lage stehen sie quer zur Förderrichtung aus dem Kettendach der Sammelkette hervor und erfüllen die Funktion eines Mitnehmers. Die Sammelkette selbst kann dabei einteilig oder zweiteilig ausgeführt sein. In einer vorteilhaften Ausführungsform ist das Mitnehmerelement klappbar gestaltet und kann über eine Steuervorrichtung angesteuert werden. Die Steuervorrichtung besteht aus einer Ansteuereinrichtung und einem Steuermechanismus, wobei die Ansteuereinrichtung ortsfest oder verschiebbar und der Steuermechanismus als Teil der Sammelkette bewegt wird.. Die Ansteuereinrichtung wirkt auf den Steuermechanismus, wodurch die Lage eines jeden Mitnehmerelements einzeln verstellt werden, d. h. das Mitnehmerelement aktiviert oder deaktiviert werden kann. Der Steuermechanismus besitzt einen Steuerhebel, Druckfedern, Schwenkhebel mit Schneiden und Schneidenlager. Bei einem Schneidenlager wälzt sich die Schneide eines Körpers in einem pfannenförmigen Gegenkörper großer Härte ab und ermöglicht eine pendelnde Bewegung des Körpers.The gathering chain of a saddle stitcher according to the invention has Kettendachsegmente and driver elements, wherein the driver elements are adjustable in their position. Thus, the driver elements in an inactive position form part of the chain roof of the gathering chain and in an active position they protrude transversely to the conveying direction from the chain roof of the gathering chain and fulfill the function of a driver. The gathering chain itself can be made in one or two parts. In a advantageous embodiment, the driver element is designed hinged and can be controlled by a control device. The control device consists of a drive device and a control mechanism, wherein the drive device is stationary or displaceable and the control mechanism is moved as part of the gathering chain. The drive device acts on the control mechanism, whereby the position of each driver element are adjusted individually, ie the driver element is activated or deactivated can be. The control mechanism has a control lever, compression springs, swivel lever with cutting edges and cutting edge bearings. In a knife-edge bearing, the cutting edge of a body rolls in a cup-shaped counter-body of great hardness and allows a pendulum movement of the body.
In einer besonders vorteilhaften Ausführungsform werden die in Förderrichtung rechts und links an der Sammelkette sitzenden Mitnehmer einzeln angesteuert. Befindet sich an einer Seite der Sammelstrecke z. B. ein Inkjet-Gerät zum Bedrucken der Produkte oder ein Etikettenspender zum Aufbringen von Etiketten, so ist es vorteilhaft, im Bearbeitungsbereich die Mitnehmerelemente komplett einzuklappen. Die Mitnehmerelemente fügen sich somit in das Mitnehmerkettendach ein, bilden einen Teil der Auflagefläche des Kettendachs und behindern eine Inline-Bearbeitung in keinster Weise. Dazu befindet sich vor der Bearbeitungsstation eine Ansteuereinrichtung, welche das Mitnehmerelement einklappt, also deaktiviert, und nach der Bearbeitungsstation eine weitere Ansteuereinrichtung, welche das Mitnehmerelement ausklappt und wieder aktiviert.
In einer weiteren vorteilhaften Ausführungsform der Erfindung wird auch im Auslegerbereich eine Ansteuereinrichtung angebracht. Die steuerbaren Mitnehmer gewährleisten eine vom Format, d. h. von der Rückenlänge des Produktes abhängige, exakte Positionierung des Produkts zur Auslegermitte durch einen veränderbaren Zeitpunkt, zu welchem der Kontakt des Mitnehmerelements mit dem Schenkel des Falzbogens aufgehoben wird. Die notwendige Aussteuereinrichtung kann z. B. durch eine verschiebbare, auf den Steuermechanismus wirkende Steuerkurve realisiert werden.
Um die Kettenteilung an der Sammelkette an das zu bearbeitende Produktformat anzupassen und damit die Produktivität des Sammelhefters zu erhöhen, sind die Mitnehmerelemente in definierten Abständen auf der Sammelkette angebracht. Die Abstände sind so bemessen, dass durch Ein- bzw. Ausklappen gängige Formate, wie DIN A4, DIN A3, Legal, Letter, Tabloid oder auch andere Sonderformate realisiert werden können.In a particularly advantageous embodiment, the seated in the conveying direction right and left on the gathering chain driver are individually controlled. Located on one side of the collection z. As an inkjet device for printing the products or a label dispenser for applying labels, it is advantageous to completely collapse the driver elements in the processing area. The driver elements thus fit into the carrier chain roof, form part of the support surface of the chain roof and hinder inline processing in no way. For this purpose, in front of the processing station there is a drive device which folds in the driver element, ie deactivates it, and after the processing station a further drive device which folds out and activates the driver element.
In a further advantageous embodiment of the invention, a drive device is also mounted in the boom area. The controllable drivers ensure an exact, depending on the format, ie the back length of the product, exact positioning of the product relative to the center of the boom by a variable point in time at which the contact of the driver element with the leg of the signature is released. The necessary control device can, for. B. be realized by a displaceable, acting on the control mechanism control cam.
In order to adapt the chain pitch on the gathering chain to the product format to be processed and thus to increase the productivity of the saddle stitcher, the driver elements are mounted at defined intervals on the gathering chain. The Distances are dimensioned such that conventional formats such as DIN A4, DIN A3, legal, letter, tabloid or even other special formats can be realized by folding in or out.
Hinsichtlich weiterer vorteilhafter Ausgestaltung der Erfindung wird auf die Unteransprüche sowie die Beschreibung eines Ausführungsbeispiels unter Bezugnahme auf die beiliegenden Zeichnungen verwiesen.With regard to a further advantageous embodiment of the invention, reference is made to the dependent claims and the description of an embodiment with reference to the accompanying drawings.
Die Erfindung soll anhand eines Ausführungsbeispiels noch näher erläutert werden. Es zeigen in schematischer Darstellung:
- Fig. 1
- einen erfindungsgemäßen Sammelhefter
- Fig. 2
- eine Sammelkette mit klappbaren Mitnehmerelementen
- Fig. 3
- einen Querschnitt durch die Sammelkette und Steuervorrichtung
- Fig. 4
- eine formatabhängig verschiebbare Steuerkurve im Ausleger in einem Teilschnitt
- Fig. 1
- a saddle stitcher according to the invention
- Fig. 2
- a collection chain with folding driver elements
- Fig. 3
- a cross section through the gathering chain and control device
- Fig. 4
- a format-dependent displaceable cam in the boom in a partial section
Ein erster Anleger 5, welcher sich am Anfang der Sammelstrecke befindet, legt einen vereinzelten Falzbogen 205 auf der Sammelkette 20 ab. Bei dem Anleger handelt es sich um einen Trommelanleger nach dem Stand der Technik. Durch die Sammelkette 20 mit Mitnehmerelementen 24 (in
In Abhängigkeit von der Anzahl Falzbogen, welche die Broschur bilden, können noch weitere (in
Die soweit komplettierte Broschur wird von der Sammelkette 20 in Förderrichtung a bis zur Heftstation 8 weitertransportiert. Dort wird die Broschur in bekannter Weise durch Heftköpfe (in
An der Position I, und üblicher Weise im rechten Winkel zur Sammelstrecke angeordnet, befinden sich Trimmer und Auslage, welche in
Durch eine Vorrichtung 7 wird eine Hälfte eines oberster Falzbogens 207 während der Förderbewegung in Förderrichtung a in eine nahezu horizontale Lage angehoben wodurch ein Inkjet-Gerät 2 den Falzbogen 207 auf seiner Innenseite und den sich darunter befindliche Falzbogen 202 bedrucken kann. Damit das den Falzbogen 202 führende Mitnehmerelement 24 (in
Soll ein Falzbogen 204 auf seiner Oberseite durch ein Inkjet-Gerät 4 direkt in seiner Position auf der Sammelkette 20 bedruckt werden, so muss das Mitnehmerelement 24 (in
Des Weiteren besitzt der Sammelhefter 100 eine Aufspendeeinrichtung 9 zum Aufbringen von weiteren Produkten auf den Falzbogen 209. Dabei kann es sich um einen Etikettenspender, Produktprobenkleber, Kartenspender oder ähnliches handeln. Damit das sich in Förderrichtung a rechts an der Sammelkette 20 befindliche Mitnehmerelement 24 (in
Inkjet-Gerät 4 und Aufspendeeinrichtung 9 sind im Ausführungsbeispiel von
If a folded
Furthermore, the
Des Weiteren zeigt
Further shows
Aus der Querschnittsdarstellung in
- 11
- Anlegerinvestor
- 22
- Inkjetinkjet
- 33
- Umschlagfalzanlegercover folder
- 44
- Inkjetinkjet
- 55
- Anlegerinvestor
- 66
- Anlegerinvestor
- 77
- Vorrichtung zum Aufklappen des ProduktesDevice for unfolding the product
- 88th
- Heftstationfinisher
- 99
- AufspendeeinrichtungAufspendeeinrichtung
- 1010
- Rollenketteroller chain
- 1111
- gebogene Außenlasche der Rollenkettecurved outer link of the roller chain
- 1212
- RollenkettenführungRoller chain guide
- 2020
- Sammelkettecollecting chain
- 2121
- Führungsplatteguide plate
- 2222
- KettendachsegmentChain roof segment
- 2323
- MitnehmerkettendachMitnehmerkettendach
- 2424
- Mitnehmerelementdogging
- 2525
- Kettendachchain roof
- 3030
- Steuermechanismuscontrol mechanism
- 3131
- Steuerhebelcontrol lever
- 3232
- Druckfedercompression spring
- 3333
- Schneidenlagercutting camp
- 3434
- Schwenkhebelpivoting lever
- 4040
- Ansteuereinrichtungdriver
- 4141
- verschiebbare Steuerkurvemovable cam
- 4242
- Führungsschieneguide rail
- 5050
- AuslegeschwertAuslegeschwert
- 100100
- Sammelheftersaddle stitcher
- 200200
- Produkt: gefalzter BogenProduct: folded bow
- 201,202,204,205,206,207,208,209201,202,204,205,206,207,208,209
- Produkt: gefalzter BogenProduct: folded bow
- 203203
- Produkt: ungefalzter BogenProduct: unfolded bow
- aa
- Förderrichtungconveying direction
- b1, b2b1, b2
- Verstellrichtungen der AnsteuereinrichtungAdjustment directions of the drive device
- cc
- Klappwinkel des MitnehmerelementsFolding angle of the driver element
- dd
- Verstellrichtung der SteuerkurveAdjustment direction of the control cam
- ee
- Auswurfbewegung des AuslegerschwertesEjection movement of the boom sword
- II
- Position von Trimmer und AuslagePosition of trimmer and display
Claims (17)
- Saddle stitcher (1) having an endless saddle chain (20) with chain roof segments (22) attached thereto, which together form a chain roof (25) for collating and transporting folded sheets (2) in straddled formation, the saddle chain (20) including entrainment elements (24) whose position is adjustable and which protrude in a direction perpendicular to the conveying direction from the chain roof (25) of the saddle chain (20) in an active position,
characterized by
the fact that in an inactive position, the entrainment elements (24) form part of the roof (25) of the saddle chain (20). - Saddle stitcher according to claim 1,
characterized by
the fact that the saddle chain (20) is of one-piece construction. - Saddle stitcher according to claim 1,
characterized by
the fact that the saddle chain (20) is of two-piece construction. - Saddle stitcher according to claim 1,
characterized by
the fact that the entrainment element (24) is designed to be foldable. - Saddle stitcher according to claim 1,
characterized by
the fact that the entrainment elements (24) are actuated by at least one control device. - Saddle stitcher according to claim 5,
characterized by
the fact that the at least one control device consists of actuating device (40) and control mechanism (30). - Saddle stitcher according to claim 5,
characterized by
the fact that each entrainment element (24) can individually be activated or deactivated by the actuating device (40) using at least one control mechanism (30). - Saddle stitcher according to claim 6,
characterized by
the fact that the control mechanism (30) includes a control lever (31), a compression spring (32), blade bearings (33) and a swivel lever (34) with blades. - Saddle stitcher according to claim 8,
characterized by
the fact that the control lever (31) is swivellable against the spring force of a compression spring (32),
the blade bearing (33) is coupled to the control lever (31), the swivel lever (34) is supported on its blade on the blade bearing (33), thus causing the position of the entrainment element (24) to be changeable due to the changeability of the swivel angle of the swivel lever (34). - Saddle stitcher according to claim 1,
characterized by
the fact that the entrainment elements (24) that are located on the right and left sides of the saddle chain (20) as viewed in the conveying direction are jointly actuated. - Saddle stitcher according to claim 1,
characterized by
the fact that the entrainment elements (24) that are located on the right and left sides of the saddle chain as viewed in the conveying direction are actuated individually. - Saddle stitcher according to claim 11 including an inkjet device on one side of the collating path for printing on the products,
characterized by
the fact that an actuating device (40) is provided upstream and/or downstream of the ink jet device as viewed in the conveying direction. - Saddle stitcher according to claim 11 including a dispensing and application device (9) on one side of the collating path,
characterized by
the fact that an actuating device (40) is provided upstream and/or downstream of the dispensing and application device (9). - Saddle stitcher according to claim 6,
characterized by
the fact that a control cam (41) is located in the delivery region downstream of the stitching station. - Saddle stitcher according to claim 1,
characterized by
the fact that the control cam (41) is displaceable. - Saddle stitcher according to claim 1,
characterized by
the fact that the arrangement of the entrainment elements (24) on the saddle chain (20) is format-dependent. - Method of adapting the endless saddle chain of a saddle stitcher according to one of claims 1 to 16 to the format of the product,
including the following steps ofa) determining the sheet formatb) continuously moving the saddle chain in the conveying directionc) individually actuating the individual actuating devicesd) adjusting a respective entrainment element by means of a respective actuating device using a respective control devicerepeating steps c) and d) until the entire saddle chain is adapted to the product format to be processed.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006057681 | 2006-12-07 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1939008A2 EP1939008A2 (en) | 2008-07-02 |
EP1939008A3 EP1939008A3 (en) | 2009-06-17 |
EP1939008B1 true EP1939008B1 (en) | 2011-07-13 |
Family
ID=39365493
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07120479A Not-in-force EP1939008B1 (en) | 2006-12-07 | 2007-11-12 | Gathering stitcher with variable chain distribution |
Country Status (6)
Country | Link |
---|---|
US (1) | US7762538B2 (en) |
EP (1) | EP1939008B1 (en) |
JP (1) | JP2008143175A (en) |
CN (1) | CN101195313B (en) |
AT (1) | ATE516152T1 (en) |
DE (1) | DE102007053490A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE524399T1 (en) * | 2008-03-31 | 2011-09-15 | Mueller Martini Holding Ag | TRANSPORT DEVICE IN A COLLECTION LINE FOR PRINT PROCESSING |
DE102008023864A1 (en) * | 2008-05-16 | 2009-12-17 | Heidelberger Druckmaschinen Ag | saddle stitcher |
DE102008053545A1 (en) | 2008-10-28 | 2010-04-29 | Heidelberger Druckmaschinen Ag | Saddle stitcher with variable chain pitch |
US8876099B2 (en) * | 2008-10-31 | 2014-11-04 | Goss International Americas, Inc. | Profiled chain tops for a conveyor |
ATE544708T1 (en) * | 2009-08-13 | 2012-02-15 | Mueller Martini Holding Ag | DEVICE AND METHOD FOR TRANSFERRING PRINTED SHEET |
CN104029517B (en) * | 2014-05-29 | 2015-12-02 | 深圳市精密达机械有限公司 | A page machine turning device is manually taken in a kind of high speed centre-stitched train line |
CN104097963B (en) * | 2014-06-20 | 2016-09-14 | 深圳市精密达机械有限公司 | The interval of a kind of high speed centre-stitched train line send the belt controlling organization of book |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1348849A (en) * | 1917-05-28 | 1920-08-10 | Christensen Machine Co | Conveyer for bock-stitching machines |
GB688375A (en) * | 1949-04-14 | 1953-03-04 | Camco Machinery Ltd | Improvements in or relating to wire-stitching machines |
CH535696A (en) * | 1971-07-19 | 1973-04-15 | Mueller Hans Grapha Masch | Chain device to a conveyor system for paper processing companies |
CH667253A5 (en) | 1985-03-07 | 1988-09-30 | Grapha Holding Ag | CONVEYOR FOR PRINTED SHEET. |
US4789147A (en) * | 1986-04-21 | 1988-12-06 | R. R. Donnelley & Sons Company | System and method for selective assembly and imaging of books |
JPH085562B2 (en) * | 1986-08-06 | 1996-01-24 | 三光精機株式会社 | Conveyor chain unit for bookbinding machines |
JP3605173B2 (en) * | 1994-04-26 | 2004-12-22 | グラプハ−ホルディング・アクチエンゲゼルシヤフト | Collate binding machine |
US6315107B1 (en) | 1997-05-29 | 2001-11-13 | Grapha-Holding Ag | Conveyor plant for gathering and processing printed sheets |
DE19750110A1 (en) * | 1997-11-12 | 1999-05-20 | Brehmer Buchbindereimaschinen | Saddle stitcher |
EP1074495A1 (en) | 1999-07-23 | 2001-02-07 | Grapha-Holding Ag | Transport device |
DE102004002306A1 (en) * | 2004-01-16 | 2005-08-04 | Heidelberger Druckmaschinen Ag | saddle stitcher |
DE102004021958A1 (en) * | 2004-05-04 | 2005-12-01 | Heidelberger Druckmaschinen Ag | Saddle stitcher for brochures |
US7568684B2 (en) * | 2005-11-16 | 2009-08-04 | Goss International Americas, Inc. | Signature transport device with inhibit feature |
-
2007
- 2007-11-09 DE DE102007053490A patent/DE102007053490A1/en not_active Withdrawn
- 2007-11-12 EP EP07120479A patent/EP1939008B1/en not_active Not-in-force
- 2007-11-12 AT AT07120479T patent/ATE516152T1/en active
- 2007-12-04 JP JP2007313077A patent/JP2008143175A/en active Pending
- 2007-12-06 CN CN2007101967854A patent/CN101195313B/en not_active Expired - Fee Related
- 2007-12-07 US US11/952,269 patent/US7762538B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE102007053490A1 (en) | 2008-06-12 |
CN101195313A (en) | 2008-06-11 |
EP1939008A3 (en) | 2009-06-17 |
US20080136082A1 (en) | 2008-06-12 |
ATE516152T1 (en) | 2011-07-15 |
EP1939008A2 (en) | 2008-07-02 |
JP2008143175A (en) | 2008-06-26 |
CN101195313B (en) | 2011-03-16 |
US7762538B2 (en) | 2010-07-27 |
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