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EP1925797B1 - Actuating drive for an actuator - Google Patents

Actuating drive for an actuator Download PDF

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Publication number
EP1925797B1
EP1925797B1 EP20070117122 EP07117122A EP1925797B1 EP 1925797 B1 EP1925797 B1 EP 1925797B1 EP 20070117122 EP20070117122 EP 20070117122 EP 07117122 A EP07117122 A EP 07117122A EP 1925797 B1 EP1925797 B1 EP 1925797B1
Authority
EP
European Patent Office
Prior art keywords
receiving chamber
actuating drive
chamber
drive according
electric motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20070117122
Other languages
German (de)
French (fr)
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EP1925797A1 (en
Inventor
Stefan Emmert
Peter Distler
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Robert Bosch GmbH
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Robert Bosch GmbH
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Filing date
Publication date
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Publication of EP1925797A1 publication Critical patent/EP1925797A1/en
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Publication of EP1925797B1 publication Critical patent/EP1925797B1/en
Not-in-force legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/107Manufacturing or mounting details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/10Throttle valves specially adapted therefor; Arrangements of such valves in conduits having pivotally-mounted flaps
    • F02D9/1035Details of the valve housing
    • F02D9/105Details of the valve housing having a throttle position sensor

Definitions

  • the invention relates to an actuator for an actuator, in particular for a throttle valve in the intake system of an internal combustion engine, according to the preamble of claim 1.
  • a known throttle actuator unit for an internal combustion engine DE 195 25 510 A1
  • the actuator housing on a first receiving chamber for the electric motor and a second receiving chamber for a transmission and a hollow cylindrical throttle body, in which a throttle valve is pivotally mounted.
  • the throttle valve Depending on the swivel position, the throttle valve completely releases the passage cross-section of the throttle body or blocks it to a large extent.
  • the electric motor is firmly anchored in the first receiving chamber and protrudes into the second receiving chamber with the free end of the motor shaft.
  • a driven pinion On the free end of the motor shaft is rotatably mounted a driven pinion, which meshes with an intermediate gear of the transmission.
  • the intermediate wheel is rotatably mounted on a transmission axis and is connected via a second sprocket into engagement with a gear wheel which is mounted on a control shaft carrying the throttle valve.
  • the second receiving chamber is covered by a housing cover.
  • the gear axis is accommodated at the end in the actuator housing and in the housing cover.
  • the actuator according to the invention with the features of claim 1 has the advantage that on the one hand a very simple, cost-saving and suitable for an automation assembly process is applied by the drawing of the bearing plate for axially backlash determination of the electric motor in the receiving chamber and the flanging that the thin-walled and less stable motor housing of a used, preferably lightweight electric motor not deformed and thus the electric motor, eg is not damaged in the region of the magnetic poles arranged on the motor housing.
  • a used, preferably lightweight electric motor not deformed and thus the electric motor eg is not damaged in the region of the magnetic poles arranged on the motor housing.
  • the required for a smooth running of the transmission gear to the actuator distances of engine and transmission shafts during axial clamping of the electric motor are maintained in the receiving chamber.
  • an exact positioning of the motor shaft can be made, since the seat of the motor shaft bearing in the bearing plate and the outer diameter of the shield segments can be made coordinated with a single punching tool.
  • flare elements are provided for the flanging of the shield segments, which are integrally formed along the opening edge of the chamber opening on the actuator housing.
  • the crimping elements are formed by elevations projecting axially beyond the chamber opening at the opening edge of the chamber opening, which elevations are designed to be axially flattenable for flaring onto the shield segments.
  • the height of the elevations, viewed in the axial direction of the receiving chamber, is adjusted to a predetermined extent, preferably by means of machining.
  • Fig. 1 shown in longitudinal section schematically actuator serves for the pivotal adjustment of an actuator, which is designed as a throttle valve 11 in the intake of an internal combustion engine.
  • the actuator may also be an air damper in an air conditioner or other pivotal element for controlling a channel cross-section.
  • the throttle valve 11 is pivotally mounted in a throttle body 12 and by means of the actuator from a basic position, the so-called emergency or Notluftposition in which only a minimal air passage cross-section in the throttle body 12 is released, in a Schwenkend ein transferred, in which the in the throttle body 12 available flow cross-section is maximally released.
  • the actuator has an integral with the throttle body 12 actuator housing 13 which is covered with a housing cover 14.
  • the throttle valve 11 is attached to a control shaft 15 which is pivotally mounted in the throttle body 12 and the actuator housing 13 and carries a gear 16 on its free end.
  • a transmission gear 20 is arranged, which comprises an intermediate 19 and a drive pinion 21 in addition to the gear 16.
  • the intermediate gear 19 is rotatably mounted on a transmission axis 22, which is accommodated on the one hand in the actuator housing 13 and on the other hand in the housing cover 14.
  • the idler 19 has two sprockets 191, 192 with different tooth circle diameter and different numbers of teeth.
  • the ring gear 191 with the larger tooth circle diameter meshes with the drive pinion 21, and the ring gear 192 with the smaller ring gear diameter meshes with the gear 16.
  • an electric motor 23 is positively inserted, which carries on its projecting into the first receiving chamber 17 motor shaft 24, the drive pinion 21.
  • protruding plug contacts of which a plug contact 25 in FIG. can be seen, corresponds with fixed to the housing cover 14 mating contacts, of which a mating contact 26 in Fig. 1 you can see.
  • the contact connections are used for power supply and electrical control of the electric motor 23.
  • a slider 27 is mounted on the gear 16, which cooperates with arranged on the housing cover 14 sliding paths of a potentiometer 28.
  • the electric motor 23 has a hollow-cylindrical motor housing 30 with a cylinder wall 31.
  • the motor housing 30 is part of the stator, not shown, of the electric motor 23 and carries as pole tube, the magnetic poles of the electric motor 23.
  • the lying at the chamber opening 181 of the second receiving chamber 18 front end of the tubular or hollow cylindrical motor housing 30 is covered by a bearing plate 32, as a stamped part is made.
  • a front bearing 33 is held for the motor shaft 24.
  • a second bearing 34 for the motor shaft 24 is located on the side facing away from the front bearing 33 rear end of the motor housing 30.
  • This second bearing 34 is either attached to a further bearing flange or held in cup-shaped design of the motor housing 23 in a central opening in the pot bottom. On the mounted in the bearings 33, 34 motor shaft 24 of the stator enclosed rotor of the electric motor 23 is fixed in a known manner.
  • the bearing plate 32 distributed over the circumference arranged shield segments 321, of which in Fig. 2 a shield segment and in Fig. 3 two shield segments can be seen.
  • the shield segments 321 extend radially beyond the inner wall surface 311 of the cylinder wall 31 and terminate flush with the outer wall surface 312 of the cylinder wall 31.
  • the remaining region of the end shield 32 has an outer diameter corresponding to the clear diameter of the motor housing 30.
  • At least one shield segment 321 lies in the circumferential direction with minimal play, which is required for insertion, so quasi play, in the associated recess 35 a.
  • the molded in the actuator housing 13 second receiving chamber 18 is by means of a chip tool, for. As a drill, brought to an exact diameter, so that the electric motor 23 is radially play with little effort in the second receiving chamber 18 can be inserted.
  • a radially projecting from the cylinder wall 31 annular web 37 is formed.
  • the annular web 37 has a central passage opening 38 through which the rear bearing 34 passes when the electric motor 23 is inserted.
  • the annular web surface facing the chamber opening 181 forms a contact shoulder 371, on which the motor housing 30 is axially supported with its rear end face.
  • a flanging of the shield segments 321 of the bearing plate 32 is made.
  • flanging elements 39 arranged along the opening edge of the chamber opening 181 are provided, which are integrally formed on the actuator housing 13. These flaring elements 39 are axially above the chamber opening 181 protruding elevations, which are flattened axially flattening for flaring on the shield segments 321.
  • the crimping elements 39 are shown after flaring on the shield segments 321.
  • Fig. 4 shows a crimping element 39, which is not yet deformed for fixing the electric motor 23. The flattening of the elevations by means of a flat tool.
  • the material deviates in the direction of the chamber opening 181 and presses against the shield segments 321. Unlike a beading brought about with a caulking tool, this ensures that no chips are blown off which could cause damage to the transmission gear 20.
  • the pressing force for deformation of the elevations can be set very accurately, thus the motor housing 30 during the axial setting of the electric motor 23 load very accurately and thus reliably prevent the occurrence of deformations of the motor housing 30.
  • the elevations to be deformed are finished with a cutting tool, so that their axial height is set very accurately. This machining of the elevations can be effected simultaneously with the machining of the inner wall of the receiving chamber 18 with a corresponding design of the chip tool in a single operation.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)

Description

Stand der TechnikState of the art

Die Erfindung geht aus von einem Stellantrieb für ein Stellorgan, insbesondere für eine Drosselklappe im Ansaugsystem einer Brennkraftmaschine, nach dem Oberbegriff des Anspruchs 1.The invention relates to an actuator for an actuator, in particular for a throttle valve in the intake system of an internal combustion engine, according to the preamble of claim 1.

Bei einer bekannten Drosselklappenstelleinheit für eine Brennkraftmaschine ( DE 195 25 510 A1 ) weist das Stellergehäuse eine erste Aufnahmekammer für den Elektromotor und eine zweite Aufnahmekammer für ein Getriebe sowie einen hohlzylindrischen Drosselklappenstutzen auf, in dem eine Drosselklappe schwenkbar gelagert ist. Die Drosselklappe gibt je nach Schwenkstellung den Durchlassquerschnitt des Drosselklappenstutzens vollständig frei oder sperrt ihn weitgehend ab. Der Elektromotor ist in der ersten Aufnahmekammer fest verankert und ragt mit dem freien Ende der Motorwelle in die zweite Aufnahmekammer hinein. Auf dem freien Ende der Motorwelle sitzt drehfest ein Abtriebsritzel, das mit einem Zwischenrad des Getriebes kämmt. Das Zwischenrad sitzt drehbar auf einer Getriebeachse und steht über einen zweiten Zahnkranz in Eingriff mit einem Zahnrad, das auf einer die Drosselklappe tragenden Stellwelle befestigt ist. Die zweite Aufnahmekammer ist von einem Gehäusedeckel abgedeckt. Die Getriebeachse ist endseitig im Stellergehäuse und im Gehäusedeckel aufgenommen.In a known throttle actuator unit for an internal combustion engine ( DE 195 25 510 A1 ), the actuator housing on a first receiving chamber for the electric motor and a second receiving chamber for a transmission and a hollow cylindrical throttle body, in which a throttle valve is pivotally mounted. Depending on the swivel position, the throttle valve completely releases the passage cross-section of the throttle body or blocks it to a large extent. The electric motor is firmly anchored in the first receiving chamber and protrudes into the second receiving chamber with the free end of the motor shaft. On the free end of the motor shaft is rotatably mounted a driven pinion, which meshes with an intermediate gear of the transmission. The intermediate wheel is rotatably mounted on a transmission axis and is connected via a second sprocket into engagement with a gear wheel which is mounted on a control shaft carrying the throttle valve. The second receiving chamber is covered by a housing cover. The gear axis is accommodated at the end in the actuator housing and in the housing cover.

Ein weiteres Beispiel eines Stellantriebes wird in Dokument US-2005/0092293 gegeben.Another example of an actuator is in document US-2005/0092293 given.

In Fahrzeugen sind solche Drosselklappenstelleinheiten für Brennkraftmaschinen hohen Schüttelbelastungen ausgesetzt, die den Elektromotor stark beanspruchen. Daher ist es erforderlich, den Elektromotor sehr steif und spielfrei im Stellergehäuse zu verankern, damit sich die Schüttelbelastung am Elektromotor nicht durch Relativbewegung zwischen Motorgehäuse und Stellergehäuse weiter erhöht. Üblich ist eine Herstellung der Spielfreiheit zwischen Stellergehäuse und Motorgehäuse durch Verwendung von Schrauben und federnden Elementen, die ein Einspannen des Elektromotors unter Ausgleich von Teiletoleranzen ermöglichen.In vehicles, such throttle actuator units for internal combustion engines are exposed to high shaking loads, which stress the electric motor. Therefore, it is necessary to anchor the electric motor very stiff and backlash in the actuator housing, so that the shaking load on the electric motor is not further increased by relative movement between the motor housing and actuator housing. It is customary to produce the backlash between actuator housing and motor housing by using screws and resilient elements, which allow a clamping of the electric motor to compensate for part tolerances.

Offenbarung der ErfindungDisclosure of the invention

Der erfindungsgemäße Stellantrieb mit den Merkmalen des Anspruchs 1 hat den Vorteil, dass durch das Heranziehen des Lagerschilds zur axial spielfreien Festlegung des Elektromotors in der Aufnahmekammer und dessen Überbördelung einerseits ein sehr einfaches, kostensparendes und für eine Automation geeignetes Montageverfahren angewendet und dabei andererseits sichergestellt wird, dass das dünnwandige und wenig stabile Motorgehäuse eines verwendeten, vorzugsweise leichtgewichtigen Elektromotors nicht verformt und damit auch der Elektromotor, z.B. im Bereich der am Motorgehäuse angeordneten Magnetpole, nicht beschädigt wird. Gleichzeitig ist sichergestellt, dass die für eine Leichtgängigkeit des Übersetzungsgetriebes zum Stellorgan geforderten Abstände von Motor- und Getriebewellen beim axialen Einspannen des Elektromotors in der Aufnahmekammer eingehalten werden. Darüber hinaus lässt sich eine exakte Positionierung der Motorwelle vornehmen, da der Sitz des Motorwellenlagers im Lagerschild und der Außendurchmesser der Schildsegmente aufeinander abgestimmt mit einem einzigen Stanzwerkzeug hergestellt werden können.The actuator according to the invention with the features of claim 1 has the advantage that on the one hand a very simple, cost-saving and suitable for an automation assembly process is applied by the drawing of the bearing plate for axially backlash determination of the electric motor in the receiving chamber and the flanging that the thin-walled and less stable motor housing of a used, preferably lightweight electric motor not deformed and thus the electric motor, eg is not damaged in the region of the magnetic poles arranged on the motor housing. At the same time it is ensured that the required for a smooth running of the transmission gear to the actuator distances of engine and transmission shafts during axial clamping of the electric motor are maintained in the receiving chamber. In addition, an exact positioning of the motor shaft can be made, since the seat of the motor shaft bearing in the bearing plate and the outer diameter of the shield segments can be made coordinated with a single punching tool.

Durch die in den weiteren Ansprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen und Verbesserungen des im Anspruch 1 angegebenen Stellantriebs möglich.The measures listed in the further claims advantageous refinements and improvements of the claim 1 actuator are possible.

Gemäß einer vorteilhaften Ausführungsform der Erfindung sind für die Überbördelung der Schildsegmente Bördelelemente vorgesehen, die längs des Öffnungsrandes der Kammeröffnung einstückig an dem Stellergehäuse angeformt sind. Vorzugsweise werden die Bördelelemente von am Öffnungsrand der Kammeröffnung axial über die Kammeröffnung vorstehenden Erhebungen gebildet, die zum Aufbördeln auf die Schildsegmente axial flachdrückbar ausgebildet sind. Dabei ist die in Achsrichtung der Aufnahmekammer gesehene Höhe der Erhebungen, vorzugsweise mittels spanender Bearbeitung, auf ein vorbestimmtes Maß toleranzeng eingestellt. Dies hat den Vorteil, dass bei der Montage eine korrekte Verstemmung des Lagerschilds sichergestellt ist, da die zum Verformen der Erhebungen erforderliche Presskraft zunächst langsam und später sehr steil ansteigt und durch Begrenzung der Presskraft der Grad der Verformung sehr genau gesteuert werden kann. Damit wird eine spielfreie Verprägung bei geringer Belastung des Motorgehäuses erreicht.According to an advantageous embodiment of the invention flare elements are provided for the flanging of the shield segments, which are integrally formed along the opening edge of the chamber opening on the actuator housing. Preferably, the crimping elements are formed by elevations projecting axially beyond the chamber opening at the opening edge of the chamber opening, which elevations are designed to be axially flattenable for flaring onto the shield segments. The height of the elevations, viewed in the axial direction of the receiving chamber, is adjusted to a predetermined extent, preferably by means of machining. This has the advantage that a correct caulking of the bearing plate is ensured during assembly, since the pressing force required to deform the surveys initially increases slowly and later very steep and can be controlled very precisely by limiting the pressing force the degree of deformation. For a play-free embossment is achieved at low load on the motor housing.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Die Erfindung ist anhand eines in den Zeichnungen dargestellten Ausführungsbeispiels in der nachfolgenden Beschreibung näher erläutert. Es zeigen:

Fig. 1
einen Längsschnitt eines Stellantriebs für eine Drosselklappe im Ansaugsystem einer Brennkraftmaschine mit Stellergehäuse und darin angeordnetem Elektromotor,
Fig. 2
ausschnittweise eine Draufsicht in Richtung Pfeil II des Ausschnitt II in Fig. 1,
Fig. 3
ausschnittweise einen Längsschnitt von Stellergehäuse und Elektromotor gemäß Schnittführung III - III in Fig. 2,
Fig. 4
eine gleiche Darstellung wie in Fig. 2 vor einer Verstemmung des Elektromotors im Stellergehäuse.
The invention is explained in more detail in the following description with reference to an embodiment shown in the drawings. Show it:
Fig. 1
a longitudinal section of an actuator for a throttle valve in the intake system of an internal combustion engine with actuator housing and arranged therein electric motor,
Fig. 2
a detail of a plan view in the direction of arrow II of the neck II in Fig. 1 .
Fig. 3
Sectionally a longitudinal section of actuator housing and electric motor according to section III - III in Fig. 2 .
Fig. 4
a same representation as in Fig. 2 against caulking of the electric motor in the actuator housing.

Der in Fig. 1 im Längsschnitt schematisiert dargestellte Stellantrieb dient zur Schwenkverstellung eines Stellorgans, das als Drosselklappe 11 im Ansaugtrakt einer Brennkraftmaschine ausgebildet ist. Das Stellorgan kann aber auch eine Luftklappe in einer Klimaanlage oder ein sonstiges schwenkbares Element zur Steuerung eines Kanalquerschnitts sein.The in Fig. 1 shown in longitudinal section schematically actuator serves for the pivotal adjustment of an actuator, which is designed as a throttle valve 11 in the intake of an internal combustion engine. But the actuator may also be an air damper in an air conditioner or other pivotal element for controlling a channel cross-section.

Wie in Fig. 1 zu sehen ist, ist die Drosselklappe 11 in einem Drosselklappenstutzen 12 schwenkbar gelagert und mittels des Stellantriebs aus einer Grundstellung, der sog. Notlauf-oder Notluftposition, in welcher nur ein minimaler Luftdurchtrittsquerschnitt im Drosselklappenstutzen 12 freigegeben wird, in eine Schwenkendstellung überführbar, in welcher der im Drosselklappenstutzen 12 verfügbare Strömungsquerschnitt maximal freigegeben ist. Der Stellantrieb weist ein mit dem Drosselklappenstutzen 12 einstückiges Stellergehäuse 13 auf, das mit einem Gehäusedeckel 14 abgedeckt ist. Die Drosselklappe 11 ist an einer Stellwelle 15 befestigt, die im Drosselklappenstutzen 12 und im Stellergehäuse 13 schwenkbar gelagert ist und auf ihrem freien Ende ein Getrieberad 16 trägt. Im Stellergehäuse 13 ist eine erste Aufnahmekammer 17, die von dem Gehäusedeckel 14 abgedeckt ist, und eine zweite Aufnahmekammer 18 ausgebildet, die zur ersten Aufnahmekammer 17 hin frei ausläuft. In der ersten Aufnahmekammer 17 ist ein Übersetzungsgetriebe 20 angeordnet, das neben dem Getrieberad 16 ein Zwischenrad 19 und ein Antriebsritzel 21 umfasst. Das Zwischenrad 19 sitzt drehbar auf einer Getriebeachse 22, die einerseits im Stellergehäuse 13 und andererseits im Gehäusedeckel 14 aufgenommen ist. Das Zwischenrad 19 weist zwei Zahnkränze 191, 192 mit unterschiedlichem Zahnkreisdurchmesser und unterschiedlicher Zähnezahl auf. Der Zahnkranz 191 mit dem größeren Zahnkreisdurchmesser kämmt mit dem Antriebsritzel 21, und der Zahnkranz 192 mit dem kleineren Zahnkreisdurchmesser kämmt mit dem Getrieberad 16.As in Fig. 1 can be seen, the throttle valve 11 is pivotally mounted in a throttle body 12 and by means of the actuator from a basic position, the so-called emergency or Notluftposition in which only a minimal air passage cross-section in the throttle body 12 is released, in a Schwenkendstellung transferred, in which the in the throttle body 12 available flow cross-section is maximally released. The actuator has an integral with the throttle body 12 actuator housing 13 which is covered with a housing cover 14. The throttle valve 11 is attached to a control shaft 15 which is pivotally mounted in the throttle body 12 and the actuator housing 13 and carries a gear 16 on its free end. In the actuator housing 13, a first receiving chamber 17, which is covered by the housing cover 14, and a second receiving chamber 18 is formed, which expires freely toward the first receiving chamber 17. In the first receiving chamber 17, a transmission gear 20 is arranged, which comprises an intermediate 19 and a drive pinion 21 in addition to the gear 16. The intermediate gear 19 is rotatably mounted on a transmission axis 22, which is accommodated on the one hand in the actuator housing 13 and on the other hand in the housing cover 14. The idler 19 has two sprockets 191, 192 with different tooth circle diameter and different numbers of teeth. The ring gear 191 with the larger tooth circle diameter meshes with the drive pinion 21, and the ring gear 192 with the smaller ring gear diameter meshes with the gear 16.

In die zweite Aufnahmekammer 18 ist ein Elektromotor 23 formschlüssig eingesetzt, der auf seiner in die erste Aufnahmekammer 17 hineinragenden Motorwelle 24 das Antriebsritzel 21 trägt. Am Elektromotor 23 vorstehende Steckkontakte, von denen ein Steckkontakt 25 in Fig. zu sehen ist, korrespondiert mit am Gehäusedeckel 14 festgelegten Gegenkontakten, von denen ein Gegenkontakt 26 in Fig. 1 zu sehen ist. Die Kontaktverbindungen dienen zur Stromversorgung und elektrischen Ansteuerung des Elektromotors 23. Zur Sensierung der Schwenkstellung der Drosselklappe 11 ist am Getrieberad 16 ein Schleifer 27 angebracht, der mit am Gehäusedeckel 14 angeordneten Schleifbahnen eines Potentiometers 28 zusammenwirkt.In the second receiving chamber 18, an electric motor 23 is positively inserted, which carries on its projecting into the first receiving chamber 17 motor shaft 24, the drive pinion 21. At the electric motor 23 protruding plug contacts, of which a plug contact 25 in FIG. can be seen, corresponds with fixed to the housing cover 14 mating contacts, of which a mating contact 26 in Fig. 1 you can see. The contact connections are used for power supply and electrical control of the electric motor 23. To sense the pivot position of the throttle valve 11, a slider 27 is mounted on the gear 16, which cooperates with arranged on the housing cover 14 sliding paths of a potentiometer 28.

Wie aus Fig. 1 und der ausschnittweisen Schnittdarstellung gemäß Fig. 3 hervorgeht, weist der Elektromotor 23 ein hohlzylindrisches Motorgehäuse 30 mit einer Zylinderwand 31 auf. Das Motorgehäuse 30 ist Teil des weiter nicht dargestellten Stators des Elektromotors 23 und trägt als Polrohr die Magnetpole des Elektromotors 23. Das an der Kammeröffnung 181 der zweiten Aufnahmekammer 18 liegende Stirnende des rohrförmigen oder hohlzylindrischen Motorgehäuses 30 ist von einem Lagerschild 32 abgedeckt, das als Stanzteil hergestellt ist. Zentral im Lagerschild 32 ist ein vorderes Lager 33 für die Motorwelle 24 gehalten. Ein zweites Lager 34 für die Motorwelle 24 befindet sich an dem vom vorderen Lager 33 abgekehrten hinteren Stirnende des Motorgehäuses 30. Dieses zweite Lager 34 ist entweder an einem weiteren Lagerflansch befestigt oder bei topfförmiger Ausbildung des Motorgehäuses 23 in einer zentralen Öffnung im Topfboden gehalten. Auf der in den Lagern 33, 34 gelagerten Motorwelle 24 ist in bekannter Weise der vom Stator umschlossene Rotor des Elektromotors 23 befestigt.How out Fig. 1 and the sectional sectional view according to Fig. 3 As can be seen, the electric motor 23 has a hollow-cylindrical motor housing 30 with a cylinder wall 31. The motor housing 30 is part of the stator, not shown, of the electric motor 23 and carries as pole tube, the magnetic poles of the electric motor 23. The lying at the chamber opening 181 of the second receiving chamber 18 front end of the tubular or hollow cylindrical motor housing 30 is covered by a bearing plate 32, as a stamped part is made. Central in the bearing plate 32, a front bearing 33 is held for the motor shaft 24. A second bearing 34 for the motor shaft 24 is located on the side facing away from the front bearing 33 rear end of the motor housing 30. This second bearing 34 is either attached to a further bearing flange or held in cup-shaped design of the motor housing 23 in a central opening in the pot bottom. On the mounted in the bearings 33, 34 motor shaft 24 of the stator enclosed rotor of the electric motor 23 is fixed in a known manner.

Wie aus der Schnittdarstellung in Fig. 3 in Verbindung mit der in Fig. 2 dargestellten ausschnittweisen Draufsicht des Elektromotors 23 zu erkennen ist, weist der Lagerschild 32 über den Umfang verteilt angeordnete Schildsegmente 321 auf, von denen in Fig. 2 ein Schildsegment und in Fig. 3 zwei Schildsegmente zu erkennen sind. Die Schildsegmente 321 ragen radial über die Innenwandfläche 311 der Zylinderwand 31 hinweg und enden bündig mit der Außenwandfläche 312 der Zylinderwand 31. Der übrige Bereich des Lagerschilds 32 hat einen Außendurchmesser, der dem lichten Durchmesser des Motorgehäuses 30 entspricht. Beim Einsetzen des Lagerschilds 32 in das Motorgehäuse 30 legen sich die Schildsegmente 321 in Aussparungen 35 ein, die in die Zylinderwand 31 von deren Stirnseite her eingebracht sind. Mindestens ein Schildsegment 321 liegt dabei in Umfangsrichtung mit minimalem Spiel, das für das Einlegen erforderlich ist, also quasi spiellos, in der zugeordneten Aussparung 35 ein. Nach Einlegen der Schildsegmente 321 in die Aussparungen 35 liegt der übrige Umfangsbereich des Lagerschilds 32 bündig an der Innenfläche 311 der Zylinderwand 31 an, wobei die Zylinderwand 31 mit einer axialen Höhe, die abhängig ist von der axialen Tiefe der Aussparungen 35, über die zum Antriebsritzel 22 weisende Stirnfläche des Lagerschilds 32 übersteht. Dieser überstehende Rand der Zylinderwand 31 ist abschnittweise auf den Lagerschild 32 aufgebördelt. Die Umbördelungsabschnitte sind in Fig. 2 mit 36 bezeichnet.As from the sectional view in Fig. 3 in conjunction with in Fig. 2 shown cutout top view of the electric motor 23 can be seen, the bearing plate 32 distributed over the circumference arranged shield segments 321, of which in Fig. 2 a shield segment and in Fig. 3 two shield segments can be seen. The shield segments 321 extend radially beyond the inner wall surface 311 of the cylinder wall 31 and terminate flush with the outer wall surface 312 of the cylinder wall 31. The remaining region of the end shield 32 has an outer diameter corresponding to the clear diameter of the motor housing 30. When inserting the bearing plate 32 in the motor housing 30, the shield segments 321 put into recesses 35, which are introduced into the cylinder wall 31 from the front side. At least one shield segment 321 lies in the circumferential direction with minimal play, which is required for insertion, so quasi play, in the associated recess 35 a. After inserting the shield segments 321 in the recesses 35 of the rest of the peripheral portion of the bearing plate 32 is flush against the inner surface 311 of the cylinder wall 31, wherein the cylinder wall 31 with an axial height which is dependent on the axial depth of the recesses 35, via the drive pinion 22 facing end face of the bearing plate 32nd survives. This projecting edge of the cylinder wall 31 is crimped in sections on the bearing plate 32. The crimping sections are in Fig. 2 denoted by 36.

Die im Stellergehäuse 13 ausgeformte zweite Aufnahmekammer 18 ist mittels eines Spanwerkzeugs, z. B. eines Bohrers, auf ein genaues Durchmessermaß gebracht, so dass der Elektromotor 23 radial spielarm in die zweite Aufnahmekammer 18 einschiebbar ist. Nahe dem von der Kammeröffnung 181 abgekehrten Kammergrund 182 ist ein radial von der Zylinderwand 31 abstehender Ringsteg 37 ausgebildet. Der Ringsteg 37 weist eine zentrale Durchgangsöffnung 38 auf, durch die beim Einsetzen des Elektromotors 23 das hintere Lager 34 hindurchtritt. Die der Kammeröffnung 181 zugekehrte Ringstegfläche bildet eine Anlageschulter 371, an der sich das Motorgehäuse 30 mit seinem hinteren Stirnende axial abstützt. Zur axialen spiellosen Festlegung des Elektromotors 23 in der zweiten Aufnahmekammer 18 ist eine Überbördelung der Schildsegmente 321 des Lagerschilds 32 vorgenommen. Hierzu sind längs des Öffnungsrands der Kammeröffnung 181 angeordnete Bördelelemente 39 vorgesehen, die einstückig an das Stellergehäuse 13 angeformt sind. Diese Bördelelemente 39 sind axial über die Kammeröffnung 181 vorstehende Erhebungen, die zum Aufbördeln auf die Schildsegmente 321 axial flachdrückbar ausgebildet sind. In Fig. 2 und 3 sind die Bördelelemente 39 nach Aufbördeln auf die Schildsegmente 321 dargestellt. Fig. 4 zeigt ein Bördelelement 39, das noch nicht zur Festlegung des Elektromotors 23 verformt ist. Das Flachdrücken der Erhebungen erfolgt mittels eines flachen Werkzeugs. Dabei weicht das Material in Richtung Kammeröffnung 181 aus und presst sich auf die Schildsegmente 321 auf. Anders als bei einer mit einem Verstemmwerkzeug herbeigeführten Umbördelung ist damit sichergestellt, dass keine Späne abgesprengt werden, die eine Schädigung des Übersetzungsgetriebes 20 herbeiführen könnten. Zugleich lässt sich die Presskraft zur Verformung der Erhebungen sehr genau einstellen, somit das Motorgehäuse 30 beim axialen Festsetzen des Elektromotors 23 sehr genau belasten und damit das Auftreten von Verformungen des Motorgehäuses 30 sicher verhindern. Um bei der Verformung die geringste Belastung des Motorgehäuses 30 zu erreichen, werden die zu verformenden Erhebungen mit einem spanenden Werkzeug feinbearbeitet, so dass ihre axiale Höhe sehr genau eingestellt ist. Diese Bearbeitung der Erhebungen lässt sich bei entsprechender Ausbildung des Spanwerkzeugs in einem einzigen Arbeitsvorgang zugleich mit der spanenden Bearbeitung der Innenwand der Aufnahmekammer 18 bewirken.The molded in the actuator housing 13 second receiving chamber 18 is by means of a chip tool, for. As a drill, brought to an exact diameter, so that the electric motor 23 is radially play with little effort in the second receiving chamber 18 can be inserted. Near the chamber bottom 182 facing away from the chamber opening 181, a radially projecting from the cylinder wall 31 annular web 37 is formed. The annular web 37 has a central passage opening 38 through which the rear bearing 34 passes when the electric motor 23 is inserted. The annular web surface facing the chamber opening 181 forms a contact shoulder 371, on which the motor housing 30 is axially supported with its rear end face. For axial playless fixing of the electric motor 23 in the second receiving chamber 18, a flanging of the shield segments 321 of the bearing plate 32 is made. For this purpose, flanging elements 39 arranged along the opening edge of the chamber opening 181 are provided, which are integrally formed on the actuator housing 13. These flaring elements 39 are axially above the chamber opening 181 protruding elevations, which are flattened axially flattening for flaring on the shield segments 321. In FIGS. 2 and 3 the crimping elements 39 are shown after flaring on the shield segments 321. Fig. 4 shows a crimping element 39, which is not yet deformed for fixing the electric motor 23. The flattening of the elevations by means of a flat tool. The material deviates in the direction of the chamber opening 181 and presses against the shield segments 321. Unlike a beading brought about with a caulking tool, this ensures that no chips are blown off which could cause damage to the transmission gear 20. At the same time, the pressing force for deformation of the elevations can be set very accurately, thus the motor housing 30 during the axial setting of the electric motor 23 load very accurately and thus reliably prevent the occurrence of deformations of the motor housing 30. In order to achieve the lowest load of the motor housing 30 during deformation, the elevations to be deformed are finished with a cutting tool, so that their axial height is set very accurately. This machining of the elevations can be effected simultaneously with the machining of the inner wall of the receiving chamber 18 with a corresponding design of the chip tool in a single operation.

Claims (9)

  1. Actuating drive for an actuator, in particular for a throttle valve (11) in the intake system of an internal combustion engine, having an actuating-element housing (13), in which at least one receiving chamber (18) with a chamber opening (181) is provided, and having an electric motor (23) which is fixed in the receiving chamber (18) and has a hollow-cylindrical motor housing (30), with a cylindrical wall (31), and at least one bearing plate (32) which is arranged at that front end of the motor housing (30) which lies close to the chamber opening (181), characterized in that the bearing plate (32) has plate segments (321) which are arranged distributed over the circumference and project radially beyond the inner wall surface (311) of the cylindrical wall (31) in the region of cut-outs (35) which are sunk into the cylindrical wall (31) on the front side, and in that the fixing of the electric motor (23) in the receiving chamber (18) is carried out by flaring over the plate segments (321).
  2. Actuating drive according to Claim 1, characterized in that at least one plate segment (321) lies in the associated cut-out (35) at least with low play, preferably without play, in the circumferential direction.
  3. Actuating drive according to Claim 1 or 2, characterized in that the radial outer contour of the plate segments (321) is flush with the outer surface (312) of the cylindrical wall (31), and in that an axial contact shoulder (3'/1) is arranged close to that chamber bottom (182) of the receiving chamber (18) which faces away from the chamber opening (181), on which axial contact shoulder (371) the motor housing (30) is supported.
  4. Actuating drive according to one of Claims 1 to 3, characterized in that the electric motor (23) lies in a radially positively locking manner in the receiving chamber (18).
  5. Actuating drive according to one of Claims 1 to 4, characterized in that flaring elements (39) which are arranged along the opening edge of the chamber opening (181) of the receiving chamber (18) and are formed integrally onto the actuating-element housing (13) are provided for flaring over the plate segments (321).
  6. Actuating drive according to Claim 5, characterized in that the flaring elements (39) are formed by elevations which project axially over the chamber opening (181) at the opening edge of the chamber opening (181) of the receiving chamber (18) and are configured such that they can be pressed flat axially for flaring over onto the plate segments (321).
  7. Actuating drive according to Claim 6, characterized in that the height of the elevations, as viewed in the axial direction of the receiving chamber (18), is set with narrow tolerances to a predefined magnitude, preferably by means of machining with the removal of material.
  8. Actuating drive according to Claim 7, characterized in that the receiving chamber (18) is given a predefined, inside diameter by machining with the removal of material, and in that the machining of the receiving chamber (18) and the elevations with the removal of material is carried out in the same work operation with a single tool.
  9. Actuating drive according to one of Claims 1 to 8, characterized in that the bearing plate (32) bears at least in regions against the inner wall surface (311) of the cylindrical wall (31) of the motor housing (30), and in that an edge of the cylindrical wall (31) of the motor housing (30), which edge projects axially over the bearing plate (32), is flared at least in sections onto the bearing plate (32).
EP20070117122 2006-11-23 2007-09-25 Actuating drive for an actuator Not-in-force EP1925797B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200610055257 DE102006055257A1 (en) 2006-11-23 2006-11-23 Actuator for an actuator

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EP1925797A1 EP1925797A1 (en) 2008-05-28
EP1925797B1 true EP1925797B1 (en) 2010-11-24

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Application Number Title Priority Date Filing Date
EP20070117122 Not-in-force EP1925797B1 (en) 2006-11-23 2007-09-25 Actuating drive for an actuator

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010042079A1 (en) 2010-10-06 2012-04-12 Robert Bosch Gmbh Direct current electric machine i.e. direct current electric motor, and switch device system for motor car, has housing or part of housing connected with contact element, so that housing or part of housing forms screening device
DE102010042072A1 (en) 2010-10-06 2012-04-12 Robert Bosch Gmbh DC electric machine
CN114458778B (en) * 2022-02-14 2023-08-15 浙江新华阀门制造有限公司 Intelligent regulation butterfly valve based on thing networking

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7404546U (en) * 1974-08-22 Stahlschmidt R Housings for electrical machines, in particular electric motors
ES397710A1 (en) * 1970-12-15 1975-03-16 Frigo Improvements in the construction of electrocompressors rotary to pallets, particularly for acoustic vessels. (Machine-translation by Google Translate, not legally binding)
DE2164084A1 (en) * 1971-12-23 1973-06-28 Licentia Gmbh SMALL ELECTRIC MOTOR
DE3123579A1 (en) * 1981-06-13 1982-12-30 Bosch Gmbh Robert AGGREGATE FOR PROMOTING FUEL FROM A STORAGE TANK TO A COMBUSTION ENGINE
DE4241020A1 (en) * 1992-12-05 1994-06-09 Bosch Gmbh Robert Rotating actuator for throttle flap - has soldering terminals in end shield chamber as electrical contacts for drive motor and position sensor
DE19525510B4 (en) * 1995-07-13 2008-05-08 Robert Bosch Gmbh Throttle actuator
DE19653209A1 (en) * 1996-12-19 1998-06-25 Siemens Ag Commutator actuator with high-resolution rotation detection
JP2001303983A (en) * 2000-02-17 2001-10-31 Denso Corp Throttle device for internal combustion engine
JP4093173B2 (en) * 2003-10-31 2008-06-04 株式会社デンソー Throttle control device for internal combustion engine

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DE102006055257A1 (en) 2008-05-29
DE502007005743D1 (en) 2011-01-05
EP1925797A1 (en) 2008-05-28

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