EP1811092A2 - Flushing valve mechanism - Google Patents
Flushing valve mechanism Download PDFInfo
- Publication number
- EP1811092A2 EP1811092A2 EP06011883A EP06011883A EP1811092A2 EP 1811092 A2 EP1811092 A2 EP 1811092A2 EP 06011883 A EP06011883 A EP 06011883A EP 06011883 A EP06011883 A EP 06011883A EP 1811092 A2 EP1811092 A2 EP 1811092A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- flushing valve
- float
- fitted
- valve according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000006073 displacement reaction Methods 0.000 claims abstract description 22
- 230000009977 dual effect Effects 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 230000004888 barrier function Effects 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 3
- 230000004913 activation Effects 0.000 description 7
- 230000000994 depressogenic effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000003213 activating effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000010808 liquid waste Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D1/00—Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
- E03D1/02—High-level flushing systems
- E03D1/14—Cisterns discharging variable quantities of water also cisterns with bell siphons in combination with flushing valves
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D5/00—Special constructions of flushing devices, e.g. closed flushing system
- E03D5/02—Special constructions of flushing devices, e.g. closed flushing system operated mechanically or hydraulically (or pneumatically) also details such as push buttons, levers and pull-card therefor
- E03D5/09—Special constructions of flushing devices, e.g. closed flushing system operated mechanically or hydraulically (or pneumatically) also details such as push buttons, levers and pull-card therefor directly by the hand
- E03D5/092—Special constructions of flushing devices, e.g. closed flushing system operated mechanically or hydraulically (or pneumatically) also details such as push buttons, levers and pull-card therefor directly by the hand the flushing element, e.g. siphon bell, being actuated through a lever
Definitions
- the present invention relates to toilet cistern flushing valve mechanisms, and particularly to dual quantity flushing valve mechanisms.
- One type of dual flush mechanisms comprises a single operating actuator, a first activation thereof opens the valve to flush the toilet bowl and a second activation is required to cease operation thereof, namely to shut water flow to the toilet bowl.
- the more popular type of dual flushing mechanisms typically comprises two different flush cycles achieved by the flush valve being adapted for two positions, whereby each cycle is activated by a separate knob or handle.
- the two positions may be at different heights with respect to the bottom of the closet's tank.
- the actuation of the knob linked to an upper valve position will produce a short or partial flush, while the actuation of a lower valve position will produce a long or full flush.
- the length of the flush cycle is a function of the height of the flush valve with respect to the closet's bottom wall. The higher the valve is from the closet's bottom wall, the smaller the volume of water that will be discharged.
- the flushing of liquid waste requires the pressing of the upper flush valve position operating knob since only a small amount of water is required for the flushing, while the flushing of solid waste requires the pressing of the knob linked to the lower flushing valve position whereby a longer flush or a larger volume of flush water is produced. In this way, water conservation is ensured.
- a toilet cistern flushing valve of compact size rendering it suitable for installation in cisterns of different configurations, e.g. substantially large or small cisterns, with long/short flush actuators of different configurations (push buttons, levers, etc.)
- the invention thus calls for a dual quantity flushing valve mechanism comprising:
- any of the following arrangements may be incorporated in the flushing mechanism:
- FIG. 1 of the drawings for understanding the construction and usage of the flushing valve in accordance with the present invention generally designated 10.
- the flushing valve 10 is disposed within a toilet cistern 12.
- the cistern 12 comprises an inlet 14 for water flow entry into the cistern 12, a float control mechanism 15 coupled to the inlet 14, for regulating water flow into the cistern 12.
- An outlet 16 is disposed at a bottom portion of the cistern 12 and is coupled to a toilet bowl (not shown).
- An operation mechanism 18 is fitted on the top of the cistern 12 and is articulated to the flushing valve 10 for operation thereof.
- the flushing valve 10 is secured to the outlet 16 via a base coupler 20.
- the base coupler 20 has slots 21 formed therein, through which the base coupler 20 is in fluid communication with the cistern 12.
- the flushing valve 10 comprises an annular plug 22, fitted with an annular seal 23, extending within the base coupler 20, adapted for sealing water passage into the outlet 16, whenever the flushing valve is in its closed position.
- the valve 10 comprises a substantially cylindrical housing 32 (which in the drawings is partially concealed to facilitate viewing of the internal components therein).
- the housing 32 comprises an open top portion 34, and is formed with a large slot 38, a small slot 40 and several notches 42 disposed adjacent to the top portion 34, adapted for fastening different covers thereto, as will be discussed hereinafter.
- the housing 32 further comprises a bottom portion 43, formed with a downwardly extending rim 44 for detachably connecting to the base coupler 20, and a propulsion inlet 48 formed therein (elaborated in connection with Fig. 7).
- the large slot 38 extends from about slightly higher than the middle of the housing 32 to the top portion 34.
- the small slot 40 is disposed diametrically opposite to the large slot 38, extending upwardly from about the middle of the housing 32 a length, for example. However, position of the small slot 40 may differ with respect to the position of the large slot 38.
- the housing 32 is detachably secured to the base coupler 20 by snap coupling, however it may be secured in other ways, e.g., by threaded coupling, bayonet coupling, etc., and typically the arrangement is such that the housing 32 may be rotatably fixed with respect to the base coupler 20.
- the base coupler 20 has an externally threaded tubular bottom portion 50 and is fitted for projecting through an opening formed at a bottom wall of the cistern 12 and is connectable by said threading to outlet pipe 16 which as discussed hereinabove in connection with in Fig. 1, is coupled in turn to a toilet bowl (typically via an intermediate pipe segment, not shown).
- a non-linear overflow pipe and float guide 62 disposed partially within the housing 32, comprises a bottom portion of the pipe 64 being vertically oriented, disposed coaxially within the housing 32 and being in fluid communication with the tubular bottom portion 50, an intermediate portion of the pipe 66, disposed above the first portion 64, being slanted and protruding upwardly from the housing 32 via the large slot 38 therein, and a top portion of the pipe 68, disposed above the intermediate portion 66, being substantially vertically oriented with an open upper end 69, and accommodating a telescopic extension tube section 70 (Fig. 3) with an open top end 71, axially displaceable with respect to the top portion of the pipe 68.
- the height of the top end 71 determines an overflow level of the cistern 12, namely the top end 71 determines the maximal water level within the cistern 12 so that in case of a system miscalibration or failure, in which the water level rises above the height of top end 71, the water may drain through the pipe 62, and hence the tubular bottom portion 50 into the outlet 16 (Fig. 1).
- the bottom portion of the pipe 64 may be integrally formed with the annular plug 22 described in Fig. 1, supporting the rubber seal disc 23 so as to more effectively seal an axial aperture 52 of the base coupler 20 (Fig. 2).
- the plug 22 may be fitted on a lowermost end of the bottom portion of the pipe 64.
- the bottom portion 64 of the overflow pipe 62 is further formed with a plurality of laterally projecting wings 72, and a lateral flange 75 formed integrally therewith, to be described hereinafter.
- the intermediate portion 66 of the pipe 62 is formed with two laterally extending arms 74, with their extreme edges 78 oriented away from each other (substantially radial), so that the extreme ends 78 are slidingly received within internal axial grooves 76 that extend along an internal wall portion of the housing 32, whereby the overflow pipe 62 is adapted for axial displacement only within the housing 32.
- a support member 80 vertically displaceable outside the housing 32, is attached to the first flange 75.
- the support member 80 is in the form of a thin connecting bar, with one surface having a toothed-rack like appearance 84 and another surface further comprising a second flange 82 formed thereon.
- the second flange 82 is articulated to the first flange 75 and laterally projects through slot 40 formed in the housing 32.
- the arrangement is such that vertical displacement of the overflow pipe 62 entails corresponding vertical displacement of the support member 80 and vice versa.
- the support member 80 has mounted thereon an external float 88 (referred to as a "half flush float", as it is associated with flushing only a partial volume of the cistern 12 as will become apparent hereinafter).
- the external float 88 may have a buoyant material inserted therein, e.g. foamed material, a water tight space, etc.
- the external float 88 is slidingly displaceable over a portion of the toothed rack-like surface 84 of the support member 80 and is fitted with a clasp 90 formed in turn with a projection 91, fitted for engaging with the teeth of the toothed surface 84 so as to calibrate the vertical level of the external float 88.
- the arrangement is such that the external float 88 is stationary with respect to the support member 80, i.e. with respect to the pipe 62, and is articulated displaceable therewith.
- the button operated flushing valve 10 comprises a top cover 92 articulated to the top portion of the housing 32, e.g. by snap-type engagement with notches 42 of the housing 32.
- the cover 92 comprises in turn a chamber 100 accommodating two push buttons, namely a full flush button 96 and a half-flush button 95, each having an upper pressing surface 104 and an elongated vertical stem 97 and 98, respectively, integrally formed therewith and extending downwards through respective openings formed in a bottom wall 102 of the top cover 92.
- the full flush button 96 and the half-flush button 95 are each fitted with a coiled spring 99 (Fig.3) mounted on the respective stem, disposed between the upper surface 104 and the bottom wall 102 of the top cover 92, for biasing the buttons into their non-depressed position (in Figs. 2 and 5 the full flush button 96 is shown in its depressed position and the half-flush button 95 in its elevated position, and in Fig. 6 vice versa).
- An annular rim 108 of the top cover 92 further comprises a guide member 112, adapted to slidingly receive and support the support member 80.
- the elongated vertical stems 97 and 98 are each in contact with a lever system 114, completely disposed within the housing 32, at a top portion thereof, above the intermediate portion 66 of the pipe 62 (Fig. 2).
- the lever system 114 comprises a shaft 116, oriented horizontally, inserted in two notches 47 (one of which is seen in Fig. 3) in the housing 32 (Figs. 1 to 3) such that translational movement is prevented but not rotational movement.
- first rocker lever 118 Mounted on the shaft 116 in a freely rotatable manner there is a first rocker lever 118, a second rocker lever 120 and a barrier 121.
- the center of gravity of the first rocker lever 118 and second rocker lever 120 is such that they normally retain a ready state, namely extend at a substantially horizontal position.
- Both the first rocker lever 118 and the second rocker lever 120 are physically similar though oriented in opposite directions, and each comprises a first end 122A, 122B respectively, adapted for contact with the vertical stem 97 and 98, respectively.
- the first ends 122A and 122B are arced so as to enable continuous and smooth contact with a bottom end of the respective vertical stem 97 and 98.
- a second end 123A and 123B of each rocker is fitted with a first lateral projection 124A and 124B, respectively, and a second lateral protrusion 126A and 126B, to be further elaborated on hereinafter.
- first rocker lever 118 and the barrier 121 are articulated to one another by a lateral projection 125, so that rotational movement of the first lever 118 entails the barrier 121 to rotationally displace in the same sense.
- the barrier 121 is formed with an arresting arm portion 127, extending shorter than the second end 123A of the first rocker lever 118, the reason for which will become apparent hereinafter.
- each second lateral protrusion 126A and 126B is positioned under an extending arm 74 of the overflow pipe 62.
- the button valve 10 further comprises a substantially cylindrical internal float 128 concentrically mounted inside the housing 32, normally disposed at the bottom portion 43 thereof and further being slidingly disposed over the bottom portion 64 of the overflow pipe 62.
- a substantially cylindrical internal float 128 concentrically mounted inside the housing 32, normally disposed at the bottom portion 43 thereof and further being slidingly disposed over the bottom portion 64 of the overflow pipe 62.
- axial displacement of the internal float 128 in an upwards direction is restricted by the wings 72 of the overflow pipe 62 adapted for engaging a top surface 129 of the internal float 128.
- the float 128 may accommodate buoyant material (e.g. foamed material).
- buoyant material e.g. foamed material
- the internal float 128 is free to move in the axial direction when not restrained by the wings 72.
- the wings 72 biased downwards by the weight of the pipe 62, serve to ensure the internal float 128 normally remains in the lowest possible position within the housing 32, sealing the outlet 16 (Fig. 1) from the cistern 12 (Fig. 1).
- the rod 132 is disposed under the barrier 121 such that when the barrier 121 is rotated to a substantially horizontal orientation (Figs. 4 and 6), the arresting arm portion 127 of the barrier 121 is positioned directly above the rod 132, preventing further upwards displacement of the rod 132 and the articulated internal float 128. Additionally, if the barrier 121 is rotated to a substantially vertical orientation, as seen in Figs. 1, 2 and 5, then there is no portion of the barrier 121 above the rod 132, thus the of the rod 132 and the articulated internal float 128 are free to axially displace upwardly until abutment of the internal float 128 with wings 72. It is also noteworthy to mention in the normal position the barrier 121 is designed to be in its substantially vertical orientation.
- the normal state of the cistern 12 being at least partially filled with water (not shown), which enters the cistern 12 via the inlet 14.
- the water level in the cistern 12 is calibrated to a chosen height by means of the control mechanism 15 which is adapted to detect when the water in the cistern 12 reaches at least a specified level and regulate the flow through the inlet 14 accordingly.
- the flushing valve 10 being at least partially submerged in the water, having lateral slots allowing water to access the base coupler 20.
- the flushing valve 10 may raise the plug 22 allowing the water in the cistern 12 to drain into the outlet 16.
- the water in the outlet 16 may be directed into a toilet bowl (not shown) forcing waste (not shown) into a sewer (not shown).
- a full flush button 96 is depressed (Figs. 1, 2 and 5).
- the coiled spring 99 is thereby compressed and the relevant stem 98 descends into the housing 32 applying a downwards force on the first end 122B of the second rocker lever 120, causing it to pivot about shaft 116.
- the recoil of the spring 99 causes the button 96 to immediately revert to it's elevated position (Fig. 6) upon stopping a force applied thereto.
- the rotation of the second lever 120 causes the second lateral protrusion 126B thereof to elevate the corresponding extending arm 74 of the overflow pipe 62.
- the elevation of the pipe 62 entails raising the external float 88 (owing to buoyancy forces), and lifting the annular plug 22, facilitating full drainage of the cistern 12.
- the drainage causes the water level in the cistern 12 to drop below the calibrated water level.
- the upwards motion of the plug 22 forces water into the propulsion inlet 48, thereby applying additional force propelling the internal float 128 in an upwards direction.
- the upwards motion of the internal float 128 is halted when the its top surface engages the wings 72, of the already elevated pipe 62, the upwards motion of which is halted when the annular plug 22 encounters the bottom base of the housing 32.
- the pipe 62 and connected components begin to descend, due to gravitational forces, to their original, downward positions.
- the downwards motion of the pipe 62 is retarded by the external float 88 and the internal float 128 thereby increasing drainage time.
- the rate of descent is decreased when the buoyant external float 88 contacts the reducing water level, the force of the water on the external float 88 being in the upward direction. Additionally, the descent of the pipe 62 is further retarded by the slow descent of the internal float 128.
- the internal float 128 is forced downwards by the wings 72 of the pipe 62, which are propelled by the weight of the pipe 62, however, as the water beneath the internal float 128 must exit compartment 45 of the housing 32 via the small propulsion outlet 48 creating a damping effect and thereby impeding the descent of the internal float 128.
- propulsion outlet 48 may be of controllable section area, e.g. by a manual lever 135 pivotally secured at 131 to the bottom wall of the compartment 125, governing the section are of the outlet, to thereby govern the descending speed of the overflow pipe 62.
- Fig. 6 there is illustrated the lever system 114 with the half-flush button 95 depressed.
- the operation of the button valve 10 is substantially similar to that described in the previous example, however with the following differences.
- the depression of the half-flush button 95 causes rotation of the second rocker lever 120 and therefore a corresponding pivotal displacement of the articulated barrier 121.
- the arresting arm portion 127 of the barrier 121 is thereby rotated to a substantially horizontal orientation.
- Pivotal displacement of barrier 121 is restricted by a projection 133 extending from the shaft 118.
- the upward motion of the internal float 128 is halted when the rod 132 impacts the arresting arm portion 127 of the barrier 121.
- the distance traveled by the internal float 128 is significantly less than in the previous example, associated with a full flush mode, and hence the retardation effect caused thereby will be significantly shorter. Thus there is a shorter drainage period causing the desired half-flush effect.
- the elevation of the external float 88 in fact governs the amount of water to be flushed in a 'half flush' procedure.
- Fig. 8 is directed to a modification of the invention, illustrating the activating mechanism generally referred to at 140, wherein rather than a press button valve there is provided a pull-lever valve.
- the pull-lever valve 140 differs from the button valve 10 by the replacement of the cover 92 with an alternate cover 142 adapted for pull-levers 144A and 144B, associated with the half-flush and full-flush rocker levers 118 and 120, respectively.
- Each pull-lever 144A and 144B is mounted on the relevant lateral protrusions 124A and 124B, respectively, and protrudes from the housing 32 upwardly through the alternate cover 142.
- each pull-lever 144 has a handle 146 at the upper end thereof. These handles are articulated to lever operators typically fitted on a front wall of a cistern (not shown).
- the operation of the button valve 10 is identical to that of the pull-lever valve 140 except that the respective second end 123A and 123B of either the first lever 118 or second lever 120 is pulled in order to create a desired rotational motion and the following chain of effects that are caused.
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Sanitary Device For Flush Toilet (AREA)
Abstract
A dual quantity flushing valve mechanism comprising a housing having a base fitting for attachment to a water outlet of a toilet cistern, an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to the bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, with a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet. The mechanism further comprising an internal float coaxial over the bottom portion of the overflow tube, has an axial displacement restrictor articulated thereto and an external float fixed to the overflow tube, an operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
Description
- The present invention relates to toilet cistern flushing valve mechanisms, and particularly to dual quantity flushing valve mechanisms.
- Due to increasing population and limited resources of fresh water supply, conservation of water is becoming important. A significant source of water consumption, in the domestic arena is the water used in flushing toilets. It is well appreciated that in some cases a full volume flush is not required to clean out a toilet bowl.
- Thus, there has been an increase in recent years in demand and development of toilets fitted with a dual cistern flushing mechanism, such that the amount of water used for each flush is determined by the individual, allowing consumption of less water during certain flush cycles. In fact, some countries have regulated this matter and it is mandatory that each cistern be fitted with a dual flushing mechanism.
- Various dual flush mechanisms have been developed over the years for the purpose of providing the option of a full or long flush cycle for solid waste, or a short or partial flush cycle for liquid waste.
- One type of dual flush mechanisms comprises a single operating actuator, a first activation thereof opens the valve to flush the toilet bowl and a second activation is required to cease operation thereof, namely to shut water flow to the toilet bowl.
- The more popular type of dual flushing mechanisms, typically comprises two different flush cycles achieved by the flush valve being adapted for two positions, whereby each cycle is activated by a separate knob or handle. The two positions may be at different heights with respect to the bottom of the closet's tank. The actuation of the knob linked to an upper valve position will produce a short or partial flush, while the actuation of a lower valve position will produce a long or full flush. The length of the flush cycle is a function of the height of the flush valve with respect to the closet's bottom wall. The higher the valve is from the closet's bottom wall, the smaller the volume of water that will be discharged. Accordingly, the flushing of liquid waste, for example, requires the pressing of the upper flush valve position operating knob since only a small amount of water is required for the flushing, while the flushing of solid waste requires the pressing of the knob linked to the lower flushing valve position whereby a longer flush or a larger volume of flush water is produced. In this way, water conservation is ensured.
- It is an object of the present invention to provide a dual flush mechanism of simple construction, and which may be adjusted to adapt to different designs of toilet cisterns, i.e. the height of the mechanism is adjustable to accommodate the variation in tank size.
- According to the present invention there is provided a toilet cistern flushing valve of compact size, rendering it suitable for installation in cisterns of different configurations, e.g. substantially large or small cisterns, with long/short flush actuators of different configurations (push buttons, levers, etc.)
- The invention thus calls for a dual quantity flushing valve mechanism comprising:
- a housing having a base fitting for attachment to a water outlet of a toilet cistern;
- an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to said bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, there being a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet;
- an internal float coaxial over the bottom portion of the overflow tube, having an axial displacement restrictor articulated thereto;
- an external float fixed to the overflow tube; and
- an operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
- According to some particular embodiments of the present invention, any of the following arrangements may be incorporated in the flushing mechanism:
- a top end of the top portion may be fitted with a telescopic extension piece, for calibrating overfill water level with the cistern.
- the external float may be axially displaceable so as to calibrate the amount of water discharged at a short flush.
- the external float is axially displaceable by a rack extending outside of said housing and fixedly attached to the overflow tube.
- the external float is articulated to the bottom portion of the overflow tube via a slot formed in the housing.
- the operating mechanism comprises a short flush rocker lever and a long flush rocker lever pivotally secured within the housing, said rocker levers being engageable at one end to the respective long flush actuator and the short flush actuator, and an opposite end to the overflow tube, for elevation thereof within the housing, and where said short flush rocker lever is articulated with a barrier member such that pivotal displace of the short flush rocker lever entails pivotal displacement of the barrier into a position for encountering the axial displacement restrictor of the internal float.
- the long flush actuator and the short flush actuator are push buttons fitted in a top cover mounted on the housing.
- the push buttons are each fitted with a length-adjustable stem for engaging a corresponding rocker lever of the operating mechanism.
- the long flush actuator and the short flush actuator are pull levers articulated to lever arms.
- upwards axial displacement of the internal float is restricted by a lateral restriction element fitted on the bottom portion of the overflow tube and adapted for engaging a top face of the internal float.
- the housing is formed at its bottom with a compartment extending between a base portion and a coaxial sleeve portion, slidingly accommodating the internal float, said compartment fitted at its bottom with an outlet for slow release of water to thereby create a damping effect and impede descent of the internal float.
- the size of the outlet is controllable for calibrating the internal float descending rate.
- the base fitting is articulated to a base coupler attached in turn to a water outlet of a toilet cistern.
- According to another aspect of the invention there is a toilet flushing cistern fitted with a dual quantity flushing valve mechanism as described herein above.
- In order to understand the invention and to see how it may be carried out in practice, some embodiments will now be described, by way of nonlimiting examples only, with reference to the accompanying drawings, in which:
- Fig. 1 is a view of the inside of a toilet cistern (sectioned) comprising a flushing valve according to an embodiment of the present invention, the valve illustrated in a full-flush position;
- Fig. 2 is a perspective view of a button-operated flushing valve, in full-flush position, with a portion of the housing and cap sectioned, according to an embodiment of the present invention;
- Fig. 3 is a perspective, exploded view of the button-operated flushing valve;
- Fig. 4 is a top perspective view illustrating the operating mechanism;
- Fig. 5 is an isometric view illustrating a full-flush position of only the internal float and the operating mechanism;
- Fig. 6 is an isometric view illustrating a half-flush position of only the internal float and the operating mechanism
- Fig. 7 is a perspective view of a bottom portion of the housing of the valve according to the invention, formed with a controllable outlet lever; and
- Fig. 8 is a perspective view of an operating mechanism articulated with a lever-operated flushing valve, in accordance with an embodiment of the present invention.
- Attention is first directed to Fig. 1 of the drawings for understanding the construction and usage of the flushing valve in accordance with the present invention generally designated 10.
- The flushing
valve 10 is disposed within atoilet cistern 12. Thecistern 12 comprises aninlet 14 for water flow entry into thecistern 12, afloat control mechanism 15 coupled to theinlet 14, for regulating water flow into thecistern 12. Anoutlet 16 is disposed at a bottom portion of thecistern 12 and is coupled to a toilet bowl (not shown). Anoperation mechanism 18 is fitted on the top of thecistern 12 and is articulated to the flushingvalve 10 for operation thereof. - The flushing
valve 10 is secured to theoutlet 16 via abase coupler 20. Thebase coupler 20 hasslots 21 formed therein, through which thebase coupler 20 is in fluid communication with thecistern 12. As will be explained in greater detail hereinafter, theflushing valve 10 comprises anannular plug 22, fitted with anannular seal 23, extending within thebase coupler 20, adapted for sealing water passage into theoutlet 16, whenever the flushing valve is in its closed position. - As can further be seen in Figs. 2 and 3 there is illustrated a button operated
flushing valve 10, comprising a half-flush mode and a full-flush mode as will be explained hereinafter in detail. Thevalve 10 comprises a substantially cylindrical housing 32 (which in the drawings is partially concealed to facilitate viewing of the internal components therein). Thehousing 32 comprises anopen top portion 34, and is formed with alarge slot 38, asmall slot 40 andseveral notches 42 disposed adjacent to thetop portion 34, adapted for fastening different covers thereto, as will be discussed hereinafter. Thehousing 32 further comprises abottom portion 43, formed with a downwardly extendingrim 44 for detachably connecting to thebase coupler 20, and apropulsion inlet 48 formed therein (elaborated in connection with Fig. 7). - The
large slot 38 extends from about slightly higher than the middle of thehousing 32 to thetop portion 34. Thesmall slot 40 is disposed diametrically opposite to thelarge slot 38, extending upwardly from about the middle of the housing 32 a length, for example. However, position of thesmall slot 40 may differ with respect to the position of thelarge slot 38. - The
housing 32 is detachably secured to thebase coupler 20 by snap coupling, however it may be secured in other ways, e.g., by threaded coupling, bayonet coupling, etc., and typically the arrangement is such that thehousing 32 may be rotatably fixed with respect to thebase coupler 20. Thebase coupler 20 has an externally threadedtubular bottom portion 50 and is fitted for projecting through an opening formed at a bottom wall of thecistern 12 and is connectable by said threading tooutlet pipe 16 which as discussed hereinabove in connection with in Fig. 1, is coupled in turn to a toilet bowl (typically via an intermediate pipe segment, not shown). - A non-linear overflow pipe and float
guide 62, disposed partially within thehousing 32, comprises a bottom portion of thepipe 64 being vertically oriented, disposed coaxially within thehousing 32 and being in fluid communication with thetubular bottom portion 50, an intermediate portion of thepipe 66, disposed above thefirst portion 64, being slanted and protruding upwardly from thehousing 32 via thelarge slot 38 therein, and a top portion of thepipe 68, disposed above theintermediate portion 66, being substantially vertically oriented with an openupper end 69, and accommodating a telescopic extension tube section 70 (Fig. 3) with an opentop end 71, axially displaceable with respect to the top portion of thepipe 68. The height of thetop end 71 determines an overflow level of thecistern 12, namely thetop end 71 determines the maximal water level within thecistern 12 so that in case of a system miscalibration or failure, in which the water level rises above the height oftop end 71, the water may drain through thepipe 62, and hence thetubular bottom portion 50 into the outlet 16 (Fig. 1). - As can best be seen in Fig. 3, the bottom portion of the
pipe 64 may be integrally formed with theannular plug 22 described in Fig. 1, supporting therubber seal disc 23 so as to more effectively seal anaxial aperture 52 of the base coupler 20 (Fig. 2). However, for practical manufacturing purposes, theplug 22 may be fitted on a lowermost end of the bottom portion of thepipe 64. - The
bottom portion 64 of theoverflow pipe 62 is further formed with a plurality of laterally projectingwings 72, and alateral flange 75 formed integrally therewith, to be described hereinafter. - The
intermediate portion 66 of thepipe 62 is formed with two laterally extendingarms 74, with theirextreme edges 78 oriented away from each other (substantially radial), so that the extreme ends 78 are slidingly received within internalaxial grooves 76 that extend along an internal wall portion of thehousing 32, whereby theoverflow pipe 62 is adapted for axial displacement only within thehousing 32. - A
support member 80, vertically displaceable outside thehousing 32, is attached to thefirst flange 75. Thesupport member 80 is in the form of a thin connecting bar, with one surface having a toothed-rack likeappearance 84 and another surface further comprising asecond flange 82 formed thereon. Thesecond flange 82 is articulated to thefirst flange 75 and laterally projects throughslot 40 formed in thehousing 32. The arrangement is such that vertical displacement of theoverflow pipe 62 entails corresponding vertical displacement of thesupport member 80 and vice versa. - The
support member 80 has mounted thereon an external float 88 (referred to as a "half flush float", as it is associated with flushing only a partial volume of thecistern 12 as will become apparent hereinafter). Theexternal float 88 may have a buoyant material inserted therein, e.g. foamed material, a water tight space, etc. Theexternal float 88 is slidingly displaceable over a portion of the toothed rack-like surface 84 of thesupport member 80 and is fitted with aclasp 90 formed in turn with aprojection 91, fitted for engaging with the teeth of thetoothed surface 84 so as to calibrate the vertical level of theexternal float 88. The arrangement is such that theexternal float 88 is stationary with respect to thesupport member 80, i.e. with respect to thepipe 62, and is articulated displaceable therewith. - In this embodiment the button operated flushing
valve 10 comprises atop cover 92 articulated to the top portion of thehousing 32, e.g. by snap-type engagement withnotches 42 of thehousing 32. Thecover 92 comprises in turn achamber 100 accommodating two push buttons, namely afull flush button 96 and a half-flush button 95, each having an upperpressing surface 104 and an elongatedvertical stem bottom wall 102 of thetop cover 92. Thefull flush button 96 and the half-flush button 95 are each fitted with a coiled spring 99 (Fig.3) mounted on the respective stem, disposed between theupper surface 104 and thebottom wall 102 of thetop cover 92, for biasing the buttons into their non-depressed position (in Figs. 2 and 5 thefull flush button 96 is shown in its depressed position and the half-flush button 95 in its elevated position, and in Fig. 6 vice versa). - An
annular rim 108 of thetop cover 92 further comprises aguide member 112, adapted to slidingly receive and support thesupport member 80. - Referring to Figs. 4 to 6, the elongated vertical stems 97 and 98 are each in contact with a
lever system 114, completely disposed within thehousing 32, at a top portion thereof, above theintermediate portion 66 of the pipe 62 (Fig. 2). Thelever system 114 comprises ashaft 116, oriented horizontally, inserted in two notches 47 (one of which is seen in Fig. 3) in the housing 32 (Figs. 1 to 3) such that translational movement is prevented but not rotational movement. - Mounted on the
shaft 116 in a freely rotatable manner there is afirst rocker lever 118, asecond rocker lever 120 and abarrier 121. The center of gravity of thefirst rocker lever 118 andsecond rocker lever 120 is such that they normally retain a ready state, namely extend at a substantially horizontal position. - Both the
first rocker lever 118 and thesecond rocker lever 120 are physically similar though oriented in opposite directions, and each comprises afirst end vertical stem vertical stem second end lateral projection lateral protrusion - In the disclosed embodiment the
first rocker lever 118 and thebarrier 121 are articulated to one another by alateral projection 125, so that rotational movement of thefirst lever 118 entails thebarrier 121 to rotationally displace in the same sense. It is noted however that thebarrier 121 is formed with an arrestingarm portion 127, extending shorter than thesecond end 123A of thefirst rocker lever 118, the reason for which will become apparent hereinafter. - The arrangement is such that at the assembled position, each second
lateral protrusion arm 74 of theoverflow pipe 62. - The
button valve 10 further comprises a substantially cylindricalinternal float 128 concentrically mounted inside thehousing 32, normally disposed at thebottom portion 43 thereof and further being slidingly disposed over thebottom portion 64 of theoverflow pipe 62. However, axial displacement of theinternal float 128 in an upwards direction is restricted by thewings 72 of theoverflow pipe 62 adapted for engaging atop surface 129 of theinternal float 128. Thefloat 128 may accommodate buoyant material (e.g. foamed material). Furthermore, there is fitted on a top portion of the float arod 132, to be discussed hereinafter. - The
internal float 128 is free to move in the axial direction when not restrained by thewings 72. Thewings 72, biased downwards by the weight of thepipe 62, serve to ensure theinternal float 128 normally remains in the lowest possible position within thehousing 32, sealing the outlet 16 (Fig. 1) from the cistern 12 (Fig. 1). - The
rod 132 is disposed under thebarrier 121 such that when thebarrier 121 is rotated to a substantially horizontal orientation (Figs. 4 and 6), the arrestingarm portion 127 of thebarrier 121 is positioned directly above therod 132, preventing further upwards displacement of therod 132 and the articulatedinternal float 128. Additionally, if thebarrier 121 is rotated to a substantially vertical orientation, as seen in Figs. 1, 2 and 5, then there is no portion of thebarrier 121 above therod 132, thus the of therod 132 and the articulatedinternal float 128 are free to axially displace upwardly until abutment of theinternal float 128 withwings 72. It is also noteworthy to mention in the normal position thebarrier 121 is designed to be in its substantially vertical orientation. - Before activation of the
operation mechanism 18 the normal state of thecistern 12 being at least partially filled with water (not shown), which enters thecistern 12 via theinlet 14. The water level in thecistern 12 is calibrated to a chosen height by means of thecontrol mechanism 15 which is adapted to detect when the water in thecistern 12 reaches at least a specified level and regulate the flow through theinlet 14 accordingly. The flushingvalve 10 being at least partially submerged in the water, having lateral slots allowing water to access thebase coupler 20. Theplug 22, forced downwards by gravity, normally seals theaxial aperture 52 thus obstructing the water from entering theoutlet 16. - During activation of the
operation mechanism 18, the flushingvalve 10 may raise theplug 22 allowing the water in thecistern 12 to drain into theoutlet 16. The water in theoutlet 16 may be directed into a toilet bowl (not shown) forcing waste (not shown) into a sewer (not shown). - After the activation of the
operation mechanism 18 theplug 22 descends, for reasons that will be explained hereinafter, once again sealing theoutlet 16 and restoring thecistern 12 to the "before activation" state described above. - In a first mode of operation, when a full flush is desired (i.e. substantially the entire amount of water within the cistern), the
full flush button 96 is depressed (Figs. 1, 2 and 5). Thecoiled spring 99 is thereby compressed and therelevant stem 98 descends into thehousing 32 applying a downwards force on thefirst end 122B of thesecond rocker lever 120, causing it to pivot aboutshaft 116. The recoil of thespring 99 causes thebutton 96 to immediately revert to it's elevated position (Fig. 6) upon stopping a force applied thereto. However, the rotation of thesecond lever 120 causes the secondlateral protrusion 126B thereof to elevate the corresponding extendingarm 74 of theoverflow pipe 62. The elevation of thepipe 62 entails raising the external float 88 (owing to buoyancy forces), and lifting theannular plug 22, facilitating full drainage of thecistern 12. The drainage causes the water level in thecistern 12 to drop below the calibrated water level. - Additionally, the upwards motion of the
plug 22 forces water into thepropulsion inlet 48, thereby applying additional force propelling theinternal float 128 in an upwards direction. The upwards motion of theinternal float 128 is halted when the its top surface engages thewings 72, of the alreadyelevated pipe 62, the upwards motion of which is halted when theannular plug 22 encounters the bottom base of thehousing 32. - After the described upward motion has been halted, the
pipe 62 and connected components begin to descend, due to gravitational forces, to their original, downward positions. The downwards motion of thepipe 62 is retarded by theexternal float 88 and theinternal float 128 thereby increasing drainage time. The rate of descent is decreased when the buoyantexternal float 88 contacts the reducing water level, the force of the water on theexternal float 88 being in the upward direction. Additionally, the descent of thepipe 62 is further retarded by the slow descent of theinternal float 128. Theinternal float 128 is forced downwards by thewings 72 of thepipe 62, which are propelled by the weight of thepipe 62, however, as the water beneath theinternal float 128 must exitcompartment 45 of thehousing 32 via thesmall propulsion outlet 48 creating a damping effect and thereby impeding the descent of theinternal float 128. - According to a variation of the invention, disclosed in Fig. 7,
propulsion outlet 48 may be of controllable section area, e.g. by amanual lever 135 pivotally secured at 131 to the bottom wall of thecompartment 125, governing the section are of the outlet, to thereby govern the descending speed of theoverflow pipe 62. - Eventually, the
pipe 62 resumes the position taken before activation of the flushingvalve 10. Theplug 22 thereby seals theoutlet 16 allowing the water entering from theinlet 14 to refill thecistern 12 to the calibrated water level. - Turning now to Fig. 6, there is illustrated the
lever system 114 with the half-flush button 95 depressed. The operation of thebutton valve 10 is substantially similar to that described in the previous example, however with the following differences. - The depression of the half-
flush button 95 causes rotation of thesecond rocker lever 120 and therefore a corresponding pivotal displacement of the articulatedbarrier 121. The arrestingarm portion 127 of thebarrier 121 is thereby rotated to a substantially horizontal orientation. Pivotal displacement ofbarrier 121 is restricted by aprojection 133 extending from theshaft 118. In the present example the upward motion of theinternal float 128 is halted when therod 132 impacts the arrestingarm portion 127 of thebarrier 121. It should be noted that the distance traveled by theinternal float 128 is significantly less than in the previous example, associated with a full flush mode, and hence the retardation effect caused thereby will be significantly shorter. Thus there is a shorter drainage period causing the desired half-flush effect. It is noticed that the elevation of theexternal float 88, in fact governs the amount of water to be flushed in a 'half flush' procedure. - It is to be appreciated that the design of the system according to the present invention is such that depressing the
full flush button 96 and the half-flush button 95 simultaneously, results in activating a half flush mode, as discussed hereinabove. - Fig. 8 is directed to a modification of the invention, illustrating the activating mechanism generally referred to at 140, wherein rather than a press button valve there is provided a pull-lever valve. The pull-
lever valve 140 differs from thebutton valve 10 by the replacement of thecover 92 with analternate cover 142 adapted for pull-levers - Each pull-
lever lateral protrusions housing 32 upwardly through thealternate cover 142. In this example each pull-lever 144 has ahandle 146 at the upper end thereof. These handles are articulated to lever operators typically fitted on a front wall of a cistern (not shown). - The operation of the
button valve 10 is identical to that of the pull-lever valve 140 except that the respectivesecond end first lever 118 orsecond lever 120 is pulled in order to create a desired rotational motion and the following chain of effects that are caused.
Claims (14)
- A dual quantity flushing valve mechanism comprising:a housing having a base fitting for attachment to a water outlet of a toilet cistern;an overflow tube axially displaceable within the housing and having a bottom portion extending substantially coaxial within the housing, a top portion parallel to said bottom portion and extending outside of the housing, and an intermediate, inclined portion extending between the top portion and the bottom and projecting through the housing, there being a seal disc fitted at a bottom of the bottom portion for sealing engagement of the water outlet;an internal float coaxial over the bottom portion of the overflow tube, having an axial displacement restrictor articulated thereto;an external float fixed to the overflow tube; andan operating mechanism fitted within the housing, for axial displacement of the overflow tube, however with selective axial displacement of the internal float responsive to a operating a long flush actuator or a short flush actuator, articulated with said operating mechanism.
- A flushing valve according to claim 1, wherein a top end of the top portion is fitted with a telescopic extension piece, for calibrating overfill water level with the cistern.
- A flushing valve according to claim 1, wherein the external float is axially displaceable so as to calibrate the amount of water discharged at a short flush.
- A flushing valve according to claim 3, wherein the external float is axially displaceable by a rack extending outside of said housing and fixedly attached to the overflow tube.
- A flushing valve according to claim 3, wherein the external float is articulated to the bottom portion of the overflow tube via a slot formed in the housing.
- A flushing valve according to claim 1, wherein the operating mechanism comprises a short flush rocker lever and a long flush rocker lever pivotally secured within the housing, said rocker levers being engageable at one end to the respective long flush actuator and the short flush actuator, and an opposite end to the overflow tube, for elevation thereof within the housing, and where said short flush rocker lever is articulated with a barrier member such that pivotal displace of the short flush rocker lever entails pivotal displacement of the barrier into a position for encountering the axial displacement restrictor of the internal float.
- A flushing valve according to claim 1, wherein the long flush actuator and the short flush actuator are push buttons fitted in a top cover mounted on the housing.
- A flushing valve according to claim 7, wherein the push buttons are each fitted with a length-adjustable stem for engaging a corresponding rocker lever of the operating mechanism.
- A flushing valve according to claim 1, wherein the long flush actuator and the short flush actuator are pull levers articulated to lever arms.
- A flushing valve according to claim 1, wherein upwards axial displacement of the internal float is restricted by a lateral restriction element fitted on the bottom portion of the overflow tube and adapted for engaging a top face of the internal float.
- A flushing valve according to claim 1, wherein the housing is formed at its bottom with a compartment extending between a base portion and a coaxial sleeve portion, slidingly accommodating the internal float, said compartment fitted at its bottom with an outlet for slow release of water to thereby create a damping effect and impede descent of the internal float.
- A flushing valve according to claim 11, wherein the size of the outlet is controllable for calibrating the internal float descending rate.
- A flushing valve according to claim 1, wherein the base fitting is articulated to a base coupler attached in turn to a water outlet of a toilet cistern.
- A toilet flushing cistern fitted with a dual quantity flushing valve mechanism according to any one of the preceding claims.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IL173213A IL173213A0 (en) | 2006-01-18 | 2006-01-18 | Flushing valve mechanism |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1811092A2 true EP1811092A2 (en) | 2007-07-25 |
Family
ID=37965275
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06011883A Withdrawn EP1811092A2 (en) | 2006-01-18 | 2006-06-08 | Flushing valve mechanism |
Country Status (3)
Country | Link |
---|---|
US (1) | US20070163034A1 (en) |
EP (1) | EP1811092A2 (en) |
IL (1) | IL173213A0 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108222154A (en) * | 2017-06-24 | 2018-06-29 | 郭文平 | A kind of toilet cistern of the front and rear overturning covering of setting |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU319921S (en) * | 2008-02-28 | 2008-06-11 | Caroma Industries Ltd | A cistern support bracket |
USD638108S1 (en) * | 2008-08-25 | 2011-05-17 | Caroma Industries Limited | Cistern support bracket |
CA2695274C (en) | 2009-03-02 | 2017-02-14 | Mjsi, Inc. | Adaptation of flush valve for dual flush capability |
US9447570B1 (en) | 2010-10-15 | 2016-09-20 | Danco, Inc. | Dual flush handle control |
US9803348B1 (en) | 2010-11-30 | 2017-10-31 | Danco, Inc. | Electrically controlled flush |
CN102418373B (en) * | 2010-12-11 | 2013-11-06 | 李飞宇 | Dual drain valve |
US9267275B2 (en) | 2011-11-22 | 2016-02-23 | Danco, Inc. | Dual flush handle control |
US9228333B1 (en) * | 2011-11-22 | 2016-01-05 | Danco, Inc. | Dual flush handle control |
CA3013577C (en) * | 2012-03-13 | 2020-06-02 | Delta Faucet Company | Toilet with overflow protection |
US10161122B2 (en) * | 2013-11-13 | 2018-12-25 | Lab (Xiamen) Sanitary Fitting Inc | Twin water-drainage valve inner core tube starting apparatus |
WO2017201642A1 (en) * | 2016-05-23 | 2017-11-30 | 厦门立业卫浴工业有限公司 | Fastening device for inner core cylinder of flush valve |
CN108166583A (en) * | 2017-11-20 | 2018-06-15 | 广东恒洁卫浴有限公司 | Delay plus water water inlet bar |
CN109881747A (en) * | 2019-04-08 | 2019-06-14 | 广东安百利卫浴科技有限公司 | A kind of drain valve shift mechanism of center dynamic balance |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE502377C2 (en) * | 1994-11-29 | 1995-10-09 | Ifoe Sanitaer Ab | Bathroom faucet for water closets |
US6510866B2 (en) * | 2001-03-26 | 2003-01-28 | Wdi International, Inc. | Ball cock assembly, float assembly for same, and method of controlling liquid level in a tank |
US6666228B1 (en) * | 2003-06-12 | 2003-12-23 | Feiyu Li | Ball cock assembly |
-
2006
- 2006-01-18 IL IL173213A patent/IL173213A0/en unknown
- 2006-06-08 EP EP06011883A patent/EP1811092A2/en not_active Withdrawn
-
2007
- 2007-01-17 US US11/654,028 patent/US20070163034A1/en not_active Abandoned
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108222154A (en) * | 2017-06-24 | 2018-06-29 | 郭文平 | A kind of toilet cistern of the front and rear overturning covering of setting |
Also Published As
Publication number | Publication date |
---|---|
US20070163034A1 (en) | 2007-07-19 |
IL173213A0 (en) | 2006-06-11 |
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