EP1776713A2 - Light source and method for mechanically stabilizing the filament or electrode of a light source - Google Patents
Light source and method for mechanically stabilizing the filament or electrode of a light sourceInfo
- Publication number
- EP1776713A2 EP1776713A2 EP05768095A EP05768095A EP1776713A2 EP 1776713 A2 EP1776713 A2 EP 1776713A2 EP 05768095 A EP05768095 A EP 05768095A EP 05768095 A EP05768095 A EP 05768095A EP 1776713 A2 EP1776713 A2 EP 1776713A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- light source
- filament
- electrode
- source according
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000000087 stabilizing effect Effects 0.000 title claims description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 60
- 238000000576 coating method Methods 0.000 claims abstract description 58
- 230000006641 stabilisation Effects 0.000 claims abstract description 44
- 238000011105 stabilization Methods 0.000 claims abstract description 44
- 230000008021 deposition Effects 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 45
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 238000000151 deposition Methods 0.000 claims description 26
- 229910052799 carbon Inorganic materials 0.000 claims description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 24
- 229910052756 noble gas Inorganic materials 0.000 claims description 24
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 16
- 229910052750 molybdenum Inorganic materials 0.000 claims description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 11
- 239000011733 molybdenum Substances 0.000 claims description 11
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 238000003786 synthesis reaction Methods 0.000 claims description 8
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 7
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 7
- 239000010937 tungsten Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 229910052734 helium Inorganic materials 0.000 claims description 6
- 239000001307 helium Substances 0.000 claims description 6
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 238000005229 chemical vapour deposition Methods 0.000 claims description 4
- 229910052743 krypton Inorganic materials 0.000 claims description 4
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052754 neon Inorganic materials 0.000 claims description 4
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052724 xenon Inorganic materials 0.000 claims description 4
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 150000002902 organometallic compounds Chemical class 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 17
- 239000001257 hydrogen Substances 0.000 description 13
- 229910052739 hydrogen Inorganic materials 0.000 description 13
- 150000002739 metals Chemical class 0.000 description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 11
- 229910052715 tantalum Inorganic materials 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 229910052762 osmium Inorganic materials 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910052741 iridium Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 229910052702 rhenium Inorganic materials 0.000 description 5
- 229910052707 ruthenium Inorganic materials 0.000 description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 5
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 4
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 4
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000007772 electrode material Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000002835 noble gases Chemical class 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000004177 carbon cycle Methods 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 208000034656 Contusions Diseases 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910004448 Ta2C Inorganic materials 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 208000034526 bruise Diseases 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- -1 for example Chemical class 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910001512 metal fluoride Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/02—Incandescent bodies
- H01K1/04—Incandescent bodies characterised by the material thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/02—Incandescent bodies
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
- H01K3/02—Manufacture of incandescent bodies
Definitions
- the present invention relates to a light source with a heatable filament or an electrode, wherein the filament or the electrode is arranged in a piston or in a tube. Furthermore, the present invention relates to a method for mechanically stabilizing the filament or the electrode of a light source.
- Light sources of the type in question have long been known from practice and exist in a variety of embodiments.
- electric incandescent lamps, electric halogen incandescent lamps and electric discharge lamps in low-pressure or high-pressure versions as well as electric light-emitting diodes are known.
- the light sources are based on the glow emission, the impact excitation of gases or a luminescence effect, for example in the case of luminescent tubes.
- the present invention is therefore based on the object to provide a light source of the aforementioned type and a method, according to which a far-reaching use of the light source is made possible even in harsh operating conditions.
- the above object is achieved by a light source having the features of patent claim 1 and by a method having the features of patent claim 18. Thereafter, the light source of the type mentioned is configured and further developed such that the filament or the electrode at least partially has a mechanical stabilization.
- the filament or the electrode for solving the object in question is provided with mechanical stabilization at least in regions.
- an at least be ⁇ rich mechanical stabilization can be generated. The sensitivity of the light source to shock and vibration is significantly reduced.
- a light source is specified with the light source according to the invention, according to which a far-reaching use of the light source is made possible even in rough conditions of use with strong vibrations and shocks.
- the stabilization can be produced in a particularly advantageous manner in the region of the exit of the filament or the electrode from the bulb or the tube. Stabilization only in this specific area is usually sufficient.
- the stabilization may be generated in the area of electrical supply of the filament or the electrode.
- the im Operation glowing part for example, a filament is often formed by an incandescent filament.
- the stabilization can be outside this filament range, namely in the area of the electrical supply of the filament or the electrode.
- the stabilization can be formed by a coating or deposition on the filament or the electrode.
- several techniques can be used, all of which ensure a high mechanical stabilization.
- the coating or deposition can be produced galvanically.
- an electrolyte droplet can be applied to the region of the filament or the electrode to be stabilized, the filament serving as the cathode.
- a thin inserted metal wire can serve as the anode of this galvanic Minianssen.
- a suitable deposition voltage it is possible, for example, to deposit copper or nickel as local convector.
- a chemical vapor deposition - CVD - done As a further coating technique, a chemical vapor deposition - CVD - done.
- carbon can be applied to the filament or the electrode. Since the region of the filament or the electrode to be stabilized has a lower temperature than the glowing part when burning the light source, a hydrocarbon compound in the hotter region can be decomposed and deposited as carbon in the colder region away from a filament with optimized temperature distribution and gas conduction , A light source formed in this way is stable in comparison with conventional light sources even at twice the g values or acceleration values when the filament or the electrode is subjected to impact.
- the coating or deposition could be produced by means of an organic covalent or organometallic chemical vapor deposition-MO-CVD.
- metal deposition can also be produced on the same principle.
- a process gas which is subjected to thermal decomposition, it is possible to use either inorganic covalent compounds, for example metal chlorides or metal fluorides, or organometallic compounds such as, for example, titanium tetrachloride for titanium deposition, metal hexacarbonyl for chromium, molybdenum or tungsten deposition and ferrocenes are used for iron separation.
- inorganic covalent compounds for example metal chlorides or metal fluorides
- organometallic compounds such as, for example, titanium tetrachloride for titanium deposition, metal hexacarbonyl for chromium, molybdenum or tungsten deposition and ferrocenes are used for iron separation.
- metals or their organometallic compounds as coating or deposition material conceivable here.
- the stabilization can be produced by exposing the filament or the electrode during heating to a brief one-time or multiple pulsed gas pressure increase by means of a noble gas.
- Such a treatment of the filament or the electrode with a short-term noble gas pulse may in particular take place during or immediately after a synthesis or production of the filament or the electrode in which the filament or the electrode is already arranged in the bulb or in the tube.
- a manufacturing or synthesis structure it is particularly easy to set the gas atmosphere around the filament or the electrode by selective gas supply.
- tantalum is used as the starting material. This starting material is then subjected to carburization at 3,000 to 3,300K. Starting Ta, Ta 2 C and subsequently TaC are generated. In the surrounding the starting material gas atmosphere are used as gases CH 4 + a small amount of H 2 at a gas pressure of about 0.1 to 10 mbar. The synthesis takes about five to six minutes. Carbon deposition has a pressure of about 10 to 50 mbar.
- the noble gas pulse treatment is carried out at about 3,000 to 3,150 K. The pressure in the noble gas treatment is preferably about 20 mbar.
- the usual strength values, according to which stability is still present up to a load of 100 g to 200 g, can be increased to more than 2000 g.
- the light source stabilized according to the invention remains intact even when subjected to a shock load of more than 2000 g.
- the pulse-like increase in gas pressure may take about 10 to 20 seconds. This shows the best possible stabilization of the filament or the electrode.
- a gas pressure of about 15 to 25 mbar is advantageous.
- the gas pressure may be about 20 mbar.
- noble gases are helium and argon.
- other noble gases for example neon or krypton or xenon.
- the filament or the electrode may comprise tantalum carbide or consist of tantalum carbide.
- the above object is achieved by a method for the mechanical stabilization of the filament or the electrode of a light source having the features of patent claim 18. Thereafter, the stabilization is produced by the fact that the filament or the electrode is heated during a heating of a single or multiple short-term pulse like gas pressure increase is exposed by means of a noble gas or that the stabilization is formed by a coating or deposition.
- the filament or the electrode can be exposed to a constant noble gas flow or pressure after the short-term one or more pulse-like gas pressure increase.
- the gas pressure increase can last for about 10 to 20 seconds.
- the gas pressure increase can be effected by means of a gas pressure of about 15 to 25 mbar, preferably about 20 mbar.
- noble gas helium or argon can be used, although other noble gases such as neon, krypton or xenon are conceivable.
- the heating during the brief pulse-like gas pressure increase can take place via an ohmic heating process, with current flowing through the filament or the electrode.
- both a short-term pulse-like increase in gas pressure can be effected in a particularly advantageous manner, to which the filament or the electrode is exposed during heating, as well as a coating or deposition on the filament or the electrode.
- a combined effect for stabilizing the light source can be achieved.
- the effect of increasing the stability by treating the filament or electrode with a momentary pulsed gas pressure increase could be explained by a reduction of hydrogen embrittlement in the leads of the filament or electrode by dilution of the gas atmosphere.
- the effect could also be explained by a marginal surface decarburization in the feeders, which could result in a very thin, outer and mechanically stabilizing tantalum sheath in a tantalum carbide filament.
- the pulsation could produce a strong dynamic temperature gradient in the leads of the filament or the electrode, which could result in a shift of the predetermined breaking point into the glass body or glass base of a bulb or tube.
- metal deposits can also be used to introduce catalytically active metals into the light source bulb or into the light source tube. This allows a targeted influencing of the gas phase chemistry in the burning light source in a desired direction.
- the invention is intended to reduce the brittleness of filaments or electrodes, in particular in the case of lamps which use carbide such as TaC for this purpose.
- Filament and electrode are collectively referred to as bulbs, for an incandescent lamp or discharge lamp.
- the luminous body is integrally connected to an internal power supply, which extends into the glass of the piston.
- the outlets of the luminous means, for example of the TaC filament, in the region of the pinch edge or the helix suspension or helical welding in the frame usually still consist of the brittle Ta 2 C phase or of the not yet carburized pure Ta phase.
- a bonding of the Ta material with the quartz glass (such as when crushing).
- the Ta filament undergoes an increase in volume by 21% through phase transformation to TaC. This circumstance may lead to breakage or at least increase in resistance at the pinch edge if the connection to the quartz glass is too strong.
- Another advantage in lamp operation proves to be the gain of the cold outlets, where usually the Halogenfrhin or other chemical reactions of other embrittling Bigas beautician (hydrogen, nitrogen, oxygen, etc.) take place.
- the filament in lamps without frame, ie lamps in which the coil and the inner power supply are integral, are stabilized, wherein the wire from which the coil is formed, welded directly to the film is, and wherein a stabilizing aid not only in the cold state, but also during the burning time mechanically and with respect to the electrical characteristics, in particular with regard to possible changes in resistance, stabilizing effect.
- Stabilization is a coating, a helix, but preferably a suitable combination of both.
- the coating spiral or the coating tube is made of harnessschmelzen ⁇ the metal.
- the melting point of the metal should be at least 1900 ° C., preferred material being W, Mo, carbon, Ta, Ru, Hf, Os.
- the length of the coating should at most equal the length of the internal power supply lines inside the piston. A typical length is 5% of the length of the internal power supply lines, preferably a value of 3 to 15% of this length.
- electrode is meant here a particularly massive internal power supply, which holds the coiled filament, the filament.
- the fracture critical area is the transition from TaC filament to helix / helical weld on the electrode.
- Fig. 1 is a schematic side view of an embodiment of a light source according to the invention.
- FIG. 2 to 7 in each case schematic views of further embodiments of a light source according to the invention.
- Fig. 1 shows a schematic side view of an embodiment of a light source according to the invention.
- the light source has a heatable filament 1, which is arranged in a piston 2.
- the filament 1 has mechanical stabilization in certain areas. The stabilization is formed in the region of an electrical feed 3 of the filament 1 by a galvanic deposition 4.
- a coating by means of chemical vapor deposition - CVD - could be generated.
- the deposition 4 is formed in the region of the exit of the filament 1 from a glass base 5 of the piston 2. This portion of the filament 1 is most sensitive to handling of the light source with respect to filament 1 breakage.
- the filament 1 consists in the present embodiment of tantalum carbide.
- the electrical contacting of the filament 1 takes place via electrical contacts 6 and 7.
- a noble gas As a noble gas, helium or argon can preferably be used here.
- FIG. 2 shows a halogen incandescent lamp with a piston 10 and a pinch seal 11.
- a coil 12 is arranged axially as a luminous element. It has internal power supply lines 13, which are attached integrally to the coil ends.
- the material is TaC.
- Over a length of about 5% of the length of the power supply 13 in the piston extends as coarse mechanical coating means a coating spiral or spiral 14 of W. This extends into the pinch and stabilizes the power supply.
- the outer end of the inner power supply is connected to a film 15 in the pinch 11 of the piston. From the pinch 11 rage outside massive power supply lines 17 to the outside.
- a coating 18 made of carbon or else metal by means of CVD is attached, as it were, as fine-mechanical support, for further stabilization. It is typically up to 30 microns thick in the center and extends at least over a length of 2 mm in the area of the inner power supply, which is not supported by the Kochs ⁇ helix. In addition, it also extends to a part of the coating helix itself. In this way, the risk of breakage in the region of the edge between the end of the coating helix and the internal, exposed current supply is optimally supported.
- a Bech of at least 2 mm is coated on the coating spiral. As a result, not only the support effect, but also the electrical contact is improved.
- FIG. 3 A further embodiment is shown in Figure 3. This corresponds substantially to the embodiment of Figure 2, but the coating is formed by a tube 20 which extends over a length of about 10% of the length of the inner stroke in the piston. Otherwise, the structure is similar to that in FIG. 2.
- FIG. 4 shows an exemplary embodiment in which the supporting coating 21 extends relatively far over almost the entire length of the integral inner power supply 22.
- the coating 24 extends away from the end of the tube toward the luminous element 23.
- the length of the coating in the pinch is about 0.5 to 3 mm, preferably 0.5 to 1.5 mm.
- the length of the inner power supply on the film is advantageously 1 to 3 mm.
- FIG. 5 shows a detail of a halogen incandescent lamp which has separate, in particular massive, molybdenum frame wires as internal power supply lines 25. Such lamps are used in particular for photo-optical purposes.
- the luminous element 26 made of HfC is clamped between the bent-back legs 27 of the two frame wires. In this case, no support spiral is necessary as a supportive coating.
- the coating consists of carbon or metal and extends to the so-called helical outlets, that is to say the uncoiled ends of the helix, in particular to a zone in the vicinity of the contact with the housing.
- the stabilization can also be done by inert gas. In this case, as shown, no coating is necessary.
- FIG. 6 A similar construction is shown in FIG. 6, where the helical outlets 30 are welded onto the solid frame wires 31. Again, the coating is about 2 mm in both directions, seen from the contact point 32.
- the stabilization can also be done by inert gas. In this case, as shown, no coating is needed.
- Figure 7 shows an embodiment in which the frame wire is made of two solid separate parts.
- the reaching into the bruise outer part 35 is made of molybdenum. It is bent outwards.
- the inner part 37 extending to the TaC helix 36 is made of a different material, preferably Ta or Nb. This inner part is again the actual holder for the helical outlets 38.
- the holder of the helical departure again takes place by means of clamping as illustrated or even by welding.
- a terminal part of the helix over a length of at least 1 mm, starting from the contact point 32 in the direction of helix, coated with metal, such as rhenium, osmium, iridium or ruthenium.
- the coating may also extend in the direction of the frame, preferably at least 1 to 3 mm wide.
- the stabilization can also be done by inert gas. In this case, as shown, no coating is needed.
- In burning lamps with a metal carbide filament usually Gukagemische be used by which a carbon cycle process er ⁇ is made possible.
- One possibility is, for example, the addition of carbon and hydrogen to the filling gas, see, for example, US Pat. No. 2,596,469.
- Particularly suitable materials in this case are rhenium, osmium, iridium or ruthenium. These materials extract far less carbon from the gas phase than, say, tungsten or molybdenum, or dissolve less hydrogen than, say, tantalum and zirconium (which are often referred to in the literature as hydrogen getters).
- the coating spiral protrudes only a few mm out of the pinch as described for a preferred embodiment, and if a carbon cycle is implemented in the lamp, it can preferably also be made of tungsten or molybdenum, because at low temperatures Quetsch ⁇ edge carbon is dissolved only very slowly in the metal and said materials of the gas phase hydrogen ent withdraw only to a comparatively small extent.
- the metals rhenium, osmium, iridium or ruthenium are particularly suitable for this, since when these metals are used The gas phase during operation of the lamp only little carbon is removed. Another advantage of using these metals is that they significantly slow the uptake of hydrogen by the non-carburized tantalum near the pinch edge. As a result, the hydrogen partial pressure in the lamps is more stable than in the case of a continuous strong hydrogen termination near the pinch edge.
- the outlets of the helix are thus coated with one of the metals rhenium, osmium, iridium or ruthenium up to the luminous body, whereas the coating helix made of molybdenum or tungsten only a few mm from the pinch edge protrudes.
- the metallic deposition it is also possible to use a C deposition, which extends to near the luminous body.
- the application WO 002004107391 A1 describes how, by using oxygen-containing additives for the filling gas, a positive effect with regard to the avoidance of piston blackening or an increase in the service life can be achieved.
- the favorable effect of the oxygen can be further enhanced if, in the colder areas at temperatures usually around 150 0 C to 400 0 C metals such as iron, cobalt, nickel or molybdenum used. These metals probably act as catalysts in the sense of Fischer-Tropsch reactions, with the carbon monoxide on the catalyst reacting with hydrogen to form hydrocarbons and water. As a result, the otherwise very stable carbon monoxide molecule is decomposed again and both carbon and oxygen are fed back into the reaction process.
- the hydrocarbon decomposes on its way to the luminous body with the release of carbon, which can be re-attached to the luminous body.
- the released oxygen already reacts with the carbon transported by the luminous body to form carbon monoxide. Since this reaction - in contrast to the reaction of the carbon with the hydrogen - already proceeds at much higher temperatures, a blackening of the piston is thus even more effectively prevented.
- the metals in question have their greatest effectiveness in terms of catalysis of the said reaction when they are operated at temperatures around or below 500 0 C, in particular at 400 to 55O 0 C.
- the metals which are suitable for said catalysis tend to form carbides or to dissolve carbon at higher temperatures.
- the coating coil is made of these materials and designed so that it protrudes only a few millimeters above the pinch edge.
- the use of the coating coil described is combined with a carbon separation at a higher temperature or a noble gas stabilization.
- the coil is attached to stable solid power supply lines ("frame"), see Figures 5 to 7.
- frame stable solid power supply lines
- the attachment of the helix is carried out, for example, by clamping or welding.
- the very stable power supply lines ie. Stellmaschine
- the frame which dissolves hydrogen only to a relatively small extent, eg W or Mo.
- the use of these materials gives the advantage that these metals, when using the C-HO filler gas system as Catalysts act (see above).
- the carburization of the tantalum helix is not complete; the colder areas near the fixation of the filament outlets to the frame parts are not completely carburized.
- the zone in which the brittle Ta 2 C phase dominates can again be covered with a stabilizing metal layer, preferably using a metal which is not prone to carburization (eg Os, Ru, Re, Ir).
- a metal which is not prone to carburization eg Os, Ru, Re, Ir.
- the area in question can also be stabilized by a carbon coating; or a noble gas stabilization can be used.
- such materials are used for the power supplies which have a catalytic function, e.g. Molybdenum.
- the outlets of the TaC illuminant are coated with a carbon deposit.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Vapour Deposition (AREA)
- Discharge Lamp (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004034807A DE102004034807A1 (en) | 2004-07-19 | 2004-07-19 | Light source and a method for mechanical stabilization of the filament or the electrode of a light source |
PCT/DE2005/001216 WO2006007816A2 (en) | 2004-07-19 | 2005-07-11 | Light source and method for mechanically stabilizing the filament or electrode of a light source |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1776713A2 true EP1776713A2 (en) | 2007-04-25 |
Family
ID=35785584
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05768095A Withdrawn EP1776713A2 (en) | 2004-07-19 | 2005-07-11 | Light source and method for mechanically stabilizing the filament or electrode of a light source |
Country Status (9)
Country | Link |
---|---|
US (1) | US20080036382A1 (en) |
EP (1) | EP1776713A2 (en) |
JP (1) | JP2008507101A (en) |
KR (1) | KR20070057791A (en) |
CN (1) | CN101069263B (en) |
CA (1) | CA2574138A1 (en) |
DE (1) | DE102004034807A1 (en) |
TW (1) | TW200620384A (en) |
WO (1) | WO2006007816A2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005035191A1 (en) * | 2005-07-27 | 2007-02-01 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Low-pressure gas discharge lamp with new gas filling |
DE102006020581A1 (en) * | 2006-05-03 | 2007-11-08 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Two metal braiding |
US7965026B2 (en) * | 2009-06-25 | 2011-06-21 | General Electric Company | Lamp with IR suppressing composite |
KR101281220B1 (en) * | 2010-08-16 | 2013-07-02 | 윤흥식 | Filament for Infrared Lamp and the manufacturing method |
FR3037971B1 (en) * | 2015-06-25 | 2017-07-21 | Commissariat Energie Atomique | PROCESS FOR PROCESSING A TANTAL OR TANTAL ALLOY PART |
CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2039772A (en) * | 1932-05-17 | 1936-05-05 | Sirian Lamp Co | Electric radiation device |
NL260575A (en) * | 1960-01-29 | |||
NL300959A (en) * | 1961-07-26 | |||
US3524693A (en) * | 1967-08-17 | 1970-08-18 | Tokyo Shibaura Electric Co | Method for assembling a carbide filament incandescent lamp |
US4720652A (en) * | 1987-01-20 | 1988-01-19 | Cooper Industries, Inc. | Sealed beam headlamp and method for testing its serviceability |
DE69307595T2 (en) * | 1992-06-05 | 1997-07-24 | Philips Electronics Nv | Electric lamp |
US5722549A (en) * | 1996-05-22 | 1998-03-03 | Osram Sylvania Inc. | Closed-loop tubular lamp envelope and method of manufacture |
CN1215527C (en) * | 1999-08-22 | 2005-08-17 | Ip2H股份公司 | Light source |
US6749478B2 (en) * | 2001-10-11 | 2004-06-15 | Advance Lighting Technologies, Inc. | Method of making an electric lamp having a gas filled outer jacket |
-
2004
- 2004-07-19 DE DE102004034807A patent/DE102004034807A1/en not_active Withdrawn
-
2005
- 2005-07-11 JP JP2007521782A patent/JP2008507101A/en active Pending
- 2005-07-11 KR KR1020077002965A patent/KR20070057791A/en not_active Withdrawn
- 2005-07-11 WO PCT/DE2005/001216 patent/WO2006007816A2/en active Application Filing
- 2005-07-11 EP EP05768095A patent/EP1776713A2/en not_active Withdrawn
- 2005-07-11 CN CN2005800310473A patent/CN101069263B/en not_active Expired - Fee Related
- 2005-07-11 US US11/572,300 patent/US20080036382A1/en not_active Abandoned
- 2005-07-11 CA CA002574138A patent/CA2574138A1/en not_active Abandoned
- 2005-07-15 TW TW094124058A patent/TW200620384A/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2006007816A2 * |
Also Published As
Publication number | Publication date |
---|---|
DE102004034807A1 (en) | 2006-03-16 |
CN101069263B (en) | 2011-07-27 |
KR20070057791A (en) | 2007-06-07 |
TW200620384A (en) | 2006-06-16 |
CA2574138A1 (en) | 2006-01-26 |
CN101069263A (en) | 2007-11-07 |
WO2006007816A2 (en) | 2006-01-26 |
JP2008507101A (en) | 2008-03-06 |
US20080036382A1 (en) | 2008-02-14 |
WO2006007816A3 (en) | 2006-08-03 |
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