Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
  • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
  • B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
  • B05B3/1035—Driving means; Parts thereof, e.g. turbine, shaft, bearings
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
  • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
  • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
  • B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
  • B05B3/1035—Driving means; Parts thereof, e.g. turbine, shaft, bearings
  • B05B3/1042—Means for connecting, e.g. reversibly, the rotating spray member to its driving shaft
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
  • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
  • B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S239/00—Fluid sprinkling, spraying, and diffusing
  • Y10S239/11—Magnets

Definitions

• the present invention relates to a spray bowl for a rotary sprayer of coating material.
• the invention also relates to a coating product sprayer comprising such a bowl, as well as to a coating product spraying installation incorporating such a sprayer.
• a coating product spraying installation it is known to spray the product by means of a rotary element, called a bowl or cup, supplied with product and rotating at a speed usually between 2000 and 120,000 revolutions / minute.
• the bowl must be as light as possible and balanced in order to avoid, as far as possible, unbalances, in particular if its rotation drive means comprise an air bearing turbine and / or magnetic.
• the magnets used must therefore be balanced in rotation, which is difficult to achieve, because the material of the magnet or magnets does not have an isotropic density and because such a material is brittle, therefore difficult to machine. It is to these drawbacks that the invention more particularly intends to remedy by proposing a spray bowl which can be easily driven by a rotor provided for this purpose thanks to an effective magnetic coupling, without requiring the mounting of permanent magnets on a rotating part of the projector.
• the invention relates to a spray bowl for a rotary sprayer of coating product which is characterized in that it is equipped with first magnetic coupling means able to cooperate with second complementary magnetic coupling means fixed on a non-rotating part of the headlight, these first and second coupling means being able to exert an at least partially axial force with respect to the axis of rotation of this bowl, this force inducing the rotation of the bowl with a drive member corresponding.
• the force resulting from the magnetic coupling makes it possible to secure the bowl and its drive means, in particular the rotor of a turbine, even though the magnetic coupling takes place between the bowl, which is rotary, and a non-rotating part of the projector.
• a spraying bowl may incorporate t or more of the following characteristics:
• the means of. coupling carried by the bowl are arranged so that the coupling force is essentially axial.
• a male part of generally frustoconical outer shape is capable of being engaged in a central housing of corresponding shape formed in the rotation drive member, the bowl being able to be secured in rotation with this member by adhesion between the male part and the housing mentioned above, due to the axial force due to the coupling means.
• the bowl defines a generally frustoconical housing, while a male part of corresponding shape and integral with the drive member is provided to be engaged in this housing and allows a fastening in rotation of the bowl and the member drive by adhesion, due to the aforementioned axial force.
• the first magnetic coupling means define an annular or frustoconical surface which delimits an air gap between the magnetic coupling means, while the radial width of this surface is greater than the total radial width of the second coupling means.
• the magnetic coupling force in the air gap remains substantially axial, including in the event of a radial offset between the coupling means, which prevents the magnetic coupling force from exerting on the bowl an unbalanced effort which could lead to contact between a rotating part and a non-rotating part of the projector.
• the first magnetic coupling means are formed by an annular element of magnetic material fitted or screwed around the main body of the bowl and defining an annular or frustoconical surface delimiting the air gap with the second coupling means.
• the invention also relates to a rotary coating product projector which comprises a bowl and a member for rotating said bowl, this projector being characterized in that it also comprises magnetic coupling means between the bowl and a part non-rotating headlight, these means being capable of exerting an at least partially axial force with respect to the axis of rotation of the bowl, this force inducing the coupling in rotation of the bowl and the aforementioned member.
• a headlamp can incorporate one or more of the following characteristics taken in any technically admissible combination: -
• the coupling means are arranged so that the coupling force obtained is essentially axial.
• the aforementioned bowl and member are respectively provided with parts of complementary forms of coupling in rotation by adhesion.
• the magnetic coupling means comprise at least one magnet disposed annularly around the axis of rotation of the bowl and fixed on the non-rotating part, while the coupling means carried by the bowl define an annular or frustoconical surface defining a air gap between the coupling means carried by the bowl and this magnet and that the radial width of this surface is greater than the radial width of this magnet. Thanks to this aspect of the invention and, in particular, when the aforementioned surface is annular, the magnetic coupling force remains substantially axial, including in the event of a radial offset of the annular interaction surface relative to the magnet. .
• the mean radius of this surface is substantially equal to the average radius' of the magnet and / or the magnet is bordered radially, internally and externally, by two volumes of non-magnetic or low magnetic permeability material, while the radial width of the aforementioned surface is greater than the radial width of the magnet increased by the radial width of these volumes.
• These volumes of non-magnetic or low magnetic permeability material can be formed by air, annular rings made of aluminum-based alloy or filled with adhesive for fixing the magnet (s) in a receiving volume secured to the non-rotating part. of the projector.
• each of these volumes are advantageously greater than the air gap defined between the aforementioned surface and the magnet, preferably at least three times greater than this air gap, more preferably still of the order of five times this air gap. Provision may also be made for the abovementioned surface to extend radially inwards and outwards, with respect to the magnet and to the volumes of non-magnetic material, by an projection at least greater than the air gap between this surface and this magnet, preferably at least three times greater than this air gap, more preferably of the order of five times this air gap.
• - Part of the magnetic coupling means is integrated in an annular support attached to the body of the projector and extending it axially.
• This aspect of the invention makes it possible to equip an existing turbine with the annular support in question, this in order to allow the upgrading of an existing projector to a projector according to the invention.
• the air gap between the parts of the magnetic coupling means respectively secured to the bowl and to the non-rotating part is such that this axial force has an intensity between 5 and 20 daN.
• the bowl and / or the drive member is provided with mounting / dismounting clearance, which prevents jamming of the bowl on the drive member in the presence of dirt at the interface between these elements.
• An air flow is provided in the air gap between the magnetic coupling means, which prevents the accumulation of dirt in this air gap, such soiling may be due to the entry of solid or liquid particles from the cloud of product sprayed from the bowl.
• the invention finally relates to a coating product projection installation which comprises at least one projector as described above.
• a coating product projection installation which comprises at least one projector as described above.
• Such an installation is easier to operate and maintain than those of the prior art, in particular insofar as the mounting of the bowls on the turbines and their disassembly is facilitated.
• the invention will be better understood and other advantages thereof will appear more clearly in the light of the following description of two embodiments of a projector according to the invention comprising a bowl according to the invention, given solely by way of example and made with reference to the accompanying drawings in which: FIG.
• FIG. 1 is a longitudinal section in principle of a coating product sprayer in accordance with a first embodiment of the invention incorporating a bowl in accordance with the invention and forming part of an installation in accordance with the invention;
• - Figure 2 is an enlarged view of detail II in Figure 1;
• - Figure 2A is similar to Figure 2 but shows only the magnetic coupling elements in an offset configuration, the offset being exaggerated - for clarity of the drawing;
• - Figure 3 is a section similar to Figure 1, the bowl being offset from the body of the projector;
• - Figure 4 is a perspective view with partial cutaway of the projector of Figures 1 to 3;
• - Figure 5 is a schematic representation of the variation of the magnetic coupling force as a function of the air gap and
• - Figure 6 is a section similar to Figure 2 for a projector and a bowl according to a second embodiment of the invention.
• the projector P shown in Figures 1 to 4 is intended to be supplied with coating product from one or more sources S and moved, for example, with an essentially vertical movement represented by the double arrow Fi, opposite objects 0 to be coated within an installation I for coating these objects.
• the projector P comprises an air turbine of which only the front end 1 is represented, that is to say the part oriented towards the objects 0 to be coated. This end 1 is surrounded by a protective cover 2 and supports a bowl 3 intended to be rotated about an axis XX 'by the rotor 11 of the turbine.
• the rotor 11 makes it possible to drive the bowl 3 at a speed of several tens of thousands of revolutions per minute, for example 80,000 revolutions / minute, so that the coating product coming from the source S through a tube injection 18 is sprayed towards an object 0, as represented by the arrows F 2 .
• the projector P can be of the electrostatic type, that is to say comprise means of electrostatic charging of the coating product before or after it has been discharged from the edge 31 of the bowl 3.
• the bowl 3 can be provided with a notch 32.
• the bowl 3 comprises a two-part hub 33 as well as a body 34 forming a cup and defining a surface 35 for flow and distribution of the coating product in the direction of the edge 31.
• the hub 33 is hollow and defines a channel longitudinal 36 which is centered on an axis X 3 -X 'coincides with the axis XX' when the bowl 3 is mounted on the rotor 11.
• the axis X3-X'3 is an axis of symmetry of the body 34 which is, for example, made of titanium.
• a ring 4 made of ferromagnetic material, for example made of magnetic stainless steel, is mounted around the body 34.
• the ring 4 is a single piece and includes an annular skirt 41 and provided with an internal thread allowing the fixing of the ring 4 by screwing on a external thread 37 of the body 34.
• the ring 4 can be force fitted around the bowl 3.
• the ring 4 can be in one piece with the body 34.
• the ring 4 comprises a part 42 generally perpendicular to the skirt 41 and which defines an annular surface S 42 perpendicular to the axis X 3 -X ' 3 .
• We note 1 42 the radial width of the surface S 42 , this width being measured in a radial direction with respect to the axis X 3 -
• the body 34 forms a male part 38 intended to penetrate into a central housing 12 of the rotor 11.
• the external surface 38a of the part 38 is generally frustoconical and converging towards the rear of the bowl 3, that is to say say opposite of the edge 31.
• the surface 12a of the housing 12 is also frustoconical ' and divergent towards the front face 13 of the rotor 11.
• ⁇ the half angle at the top of the part 38 and ⁇ the half angle at the top of the housing 12.
• the angles. a and ⁇ are substantially equal, which allows surface support of the surfaces 38a and 12a. Such a surface support allows it to be joined in rotation by adhesion of the elements 11 and 3.
• the bowl can be provided with a generally frustoconical housing similar to the housing 12, while the rotor is equipped with a male part also frustoconical similar to the part 38, these reliefs also allowing a fastening by adhesion of the elements 11 and 3.
• a first clearance 38b is formed at the junction of the surface 38a and a connection surface 34b of the body 34 to the surface S 2 -
• a second clearance 12b is provided in the bottom of the housing 12 in the form of a radial groove.
• the clearances 38b and 12b are intended to be arranged, when the bowl 3 is mounted on the rotor 11, respectively opposite an inlet chamfer 12c of the housing 12 and the edge 38c of the end of the part 38. These clearances prevent dirt from jamming the part 38 in the housing 12.
• a body 15 of the turbine surrounds the rotor 11 and constitutes, in practice, the stator of the turbine. This body 15 is not movable in rotation.
• a support 5 made of magnetic material, for example magnetic stainless steel, is mounted on the front face 16 of the body 15, this support being provided with an annular groove 51 centered on the axis XX 'and in which a magnet is disposed 52 also annular.
• the magnet 52 is held in place in the groove 51 by two layers of adhesive 53 and 54 which extend radially on either side of the magnet 52.
• the layers of adhesive 53 and 54 thus form two substantially annular washers arranged on either side of the magnet 52.
• these washers are non-magnetic.
• several magnets can be placed in the groove 51 by jointly forming a ring.
• the magnet (s) can or can be made of ferromagnetic metal or synthetic resin loaded with ferromagnetic metal particles injected in such a way that these particles are oriented in the same overall direction.
• washers made of non-magnetic metal or of low magnetic permeability, in particular aluminum can be used.
• volumes filled with air may be suitable, provided that the magnet is fixed in the groove 51 by another means.
• I 52 the radial width of the magnet 52.
• I 53 to 1 54 radial widths or the respective thicknesses of layers or washers 53 and 54.
• R the mean radius of the magnet 52.
• R 42 the mean radius of the surface 42.
• the radii R 42 and R 52 are substantially equal, which corresponds to the fact that, when the bowl 3 is mounted on the rotor 11, the surface S 2 is arranged opposite the exposed surface S 52 of the magnet 52 and centered thereon.
• the magnetic field due to the magnet 52 therefore closes through the part 42 of the ring 4, as can be seen from the representation of its field lines L in FIG. 2.
• This magnetic field makes it possible to exert on the ring 4 a force F 3 parallel to the axis XX ′, that is to say axial, and tending to press the bowl 3 firmly onto the rotor 11, that is to say the surface 38a on the surface 12a. Given this effort, the contact surfaces 38a and 12a are secured in rotation, which allows the bowl 3 to be driven by the rotor 11.
• the effort F 3 is parallel to the axis XX 'in the plane of Figure 2, as in any section plane containing the axis XX ', which follows from the fact that the surfaces S and S 52 are perpendicular to the axis XX'.
• the width 1 42 is greater than the width 1 52 and, in practice, greater than the sum l 52 of the width 1 52 and the widths 1 53 and 1 54 , the magnetic field due to the polarization of the magnet 52 closes through the part 42 of the ring 4 even if the latter is slightly offset radially relative to the magnet 52, as shown in FIG. 2A.
• This figure corresponds to the case where the axis X 3 -X ' 3 of the bowl 3 is not aligned with the axis XX' of the rotor 11 when the bowl is placed on the rotor.
• the force F 3 remains substantially axial, which is not likely to cause a displacement of the bowl 3 relative to the rotor 11 in a radial direction, such displacement being able to lead to damage to the contact zones 12 and 38 between these parts or to a transverse displacement of the rotor 11 liable to damage its own drive means, for example its fins in the case of an air turbine.
• the radii R 42 and Rs 2 may not be equal.
• e the value of the air gap formed between the surfaces S 52 and S 42 .
• di the distance over which the surface S 2 extends radially outward with respect to the layer 53.
• d 2 the distance over which the surface S 2 extends radially inward with respect to the layer 54.
• the overhangs di and d 2 are different. They can however be equal. Each of the overhangs di and d 2 is greater than the value of the air gap e.
• these overhangs are at least three times greater than this air gap and, preferably, of the order of five times this air gap, which gives good stability of the force F 3 , including in the event of slight radial displacement. of the bowl 3 relative to the rotor 11.
• the thicknesses I 53 and 1 54 are greater than the air gap e, preferably at least three times greater than this air gap. In practice, a choice of thicknesses 1 53 and 1 54 substantially equal to five times this air gap allows a good distribution of the field lines.
• the support 5 is immobilized on the front face 16 of the body 15 by means of three screws 6 whose countersunk head 61 bears on the layer 53 and possibly on the magnet 52, which contributes to the immobilization of the coupling means 52 to 54 in the groove 51.
• the support 5 extends the body 15 axially forwards, that is to say in the direction of the objects 0.
• the fact that the magnets 52 and 54 are integrated in the support 5 makes it possible to provide for add such a support to the body 15 of a conventional turbine in which a bowl is normally immobilized on the rotor 11 by screwing through a tapping 17 provided in the central bore 11a of the rotor 11 in which the tube 18 is arranged.
• the fact of mounting the support 5 on a turbine makes it possible to transform a conventional headlamp, in which a bowl is screwed onto the rotor, into a headlamp according to the invention.
• This aspect of the invention makes it possible to envisage an upgrade of existing equipment.
• the magnetic coupling means 52, 53 and 54 can be integrated directly on the body 15, without using an attached support.
• the force F 3 is substantially inversely proportional to the value of the square of the air gap e.
• the air gap e is chosen so that the force F 3 is greater than a minimum value F 3m i n of the order of 5 daN corresponding to satisfactory retention of the bowl 3 on the rotor 11.
• the air gap e is also chosen so that the effort F 3 is less than one maximum value F 3ma ⁇ of the order of 20 daN, this in order to prevent the bowl 3 from being pressed against the support 5 without the pressurization of the air bearing of the turbine making it possible to take off the bowl and the rotor. Indeed, there is a risk that the force F3 pushes the rotor 11 to the left in FIGS. 1 to 3, which would have the effect of firmly immobilizing the bowl 3. We therefore aim to obtain a force F whose intensity is located in the area not shaded in Figure 5. In this area, the variation of the value of the force F compared to the variation of the value of the air gap e is smaller than in the hatched area located at the - above the value F 3max .
• the machining and mounting tolerances do not have an appreciable influence on the value of the force F 3 or, at the very least, influence less than in the aforementioned hatched area.
• the force F 3 is chosen with a value equal to approximately 12 daN. which makes it possible to determine the value of the air gap e from the curve of FIG. 5. This value can vary over a range ⁇ e visible in FIG. 5 and depending on the values F 3ltl i n and F3 raa ⁇ . This value depends in practice on the inertia of the bowl, therefore on its geometry. It may be different depending on the types of bowls used.
• the bowl 3 of this embodiment is equipped with a ring 4 force-fitted onto the body 34 of this bowl.
• This ring 4 includes an annular skirt 41 as well as a frustoconical part 32 converging towards the rear of the bowl 3 and centered on the axis XX 'of rotation of this bowl.
• a support 5 attached to a turbine body, of the body type 15 of the first embodiment, is equipped with a magnet 52 bordered by two washers made of non-magnetic material 53 and 54.
• the elements 52 to 54 are arranged in the support 5 so that their exposed surfaces are frustoconical and convergent towards the rear of the turbine, with a half angle at the top ⁇ equal to the half angle at the top ⁇ of the surface S 42 of the part 42 which faces the elements 52 to 54 S5 2 denotes the exposed surface of the element 52.
• the surfaces S 42 and S 52 are therefore parallel and define between them an air gap e of substantially constant thickness, this air gap also being frustoconical with a half angle at the top equal to ⁇ and ⁇ .
• the mean radii of the surfaces S 2 and S 52 are denoted R 42 and R 52 respectively, these mean radii being substantially equal.
• the width 1 42 is greater than the width l's 2 , the surface 42 projecting radially outward and inward relative to the rings 53 and 54 by an overhang di or d 2 which is in practice, of the order of five times the thickness of the air gap e.
• the magnetic field lines L close through the part 42 of the ring 4, which ensures effective retention of the bowl in position relative to the end 1 of the turbine.
• the bowl 3 is provided with a male part 38 intended to be received in a housing formed by the rotor 11 of the turbine, a joining by adhesion taking place under the effect of the force F 3 , between the external frustoconical surface 38a of the part 38 and a frustoconical surface 12a defining the housing formed by the rotor 11.
• an air flow E can also be provided in the air gap e with the particular advantage that the rotation of the bowl induces a “pumping” effect of the air from the inside to the outside of the air gap e.

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• Nozzles (AREA)
• Magnetic Bearings And Hydrostatic Bearings (AREA)
• Catching Or Destruction (AREA)
• Projection Apparatus (AREA)

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Publications (2)

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• 2005
  • 2005-02-04 CA CA2550739A patent/CA2550739C/fr not_active Expired - Fee Related
  • 2005-02-04 WO PCT/FR2005/000259 patent/WO2005082542A2/fr active IP Right Grant
  • 2005-02-04 JP JP2006551885A patent/JP4658072B2/ja not_active Expired - Lifetime
  • 2005-02-04 DE DE602005005635T patent/DE602005005635T2/de not_active Expired - Lifetime
  • 2005-02-04 AT AT05717562T patent/ATE390207T1/de not_active IP Right Cessation
  • 2005-02-04 EP EP05717562A patent/EP1711269B1/de not_active Expired - Lifetime
  • 2005-02-04 US US11/049,945 patent/US7452421B2/en active Active
  • 2005-02-04 KR KR1020067015842A patent/KR101238735B1/ko active IP Right Grant

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