EP1664410B1 - Woven belt for a corrugated paper board machine - Google Patents
Woven belt for a corrugated paper board machine Download PDFInfo
- Publication number
- EP1664410B1 EP1664410B1 EP20030748033 EP03748033A EP1664410B1 EP 1664410 B1 EP1664410 B1 EP 1664410B1 EP 20030748033 EP20030748033 EP 20030748033 EP 03748033 A EP03748033 A EP 03748033A EP 1664410 B1 EP1664410 B1 EP 1664410B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- belt
- fabric layer
- threads
- paper side
- woven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011087 paperboard Substances 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000004744 fabric Substances 0.000 claims description 81
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000000123 paper Substances 0.000 description 22
- 239000000835 fiber Substances 0.000 description 8
- 230000035699 permeability Effects 0.000 description 8
- 229920002472 Starch Polymers 0.000 description 5
- 235000019698 starch Nutrition 0.000 description 5
- 239000008107 starch Substances 0.000 description 5
- 230000000284 resting effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229920000271 Kevlar® Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
- D21F1/0045—Triple layer fabrics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2139—Coating or impregnation specified as porous or permeable to a specific substance [e.g., water vapor, air, etc.]
Definitions
- the invention relates to a woven belt for a corrugated pasteboard machine according to the preamble of claim 1.
- the invention has for its object to form a belt for a corrugated carding machine such that even over long periods of operation, a high coefficient of friction of the paper side is guaranteed and at the same time the vapor permeability of the belt is not affected, so that a rapid dehumidification of the resting corrugated board is given.
- the coating strip of a friction-increasing material on the paper side ensures that the belt has a high coefficient of friction even under unfavorable operating conditions and also after a long period of operation, so that the overlying corrugated board is transported safely and non-slip and the situation does not change during the manufacturing process. Since the strip is made of a friction-increasing material narrower than the width of the belt, regardless of the selected coating material, the vapor permeability of the belt is maintained, so that a rapid dehumidification of the resting corrugated material is guaranteed. Although a plurality of strips are provided side by side to achieve good transport properties across the width of the belt, a good vapor permeability is given. Preferably, drainage channels are formed between adjacent strips in the belt to remove the moisture.
- the strip is formed from a friction-increasing material as a coating strip.
- the coating is advantageously made of silicone.
- the thread material of the weft threads and / or the warp threads are admixed with electrically conductive metal fibers, so that an electrostatic charge is largely avoided.
- the thread material with the admixed metal fibers can be provided both in the fabric layer forming the paper side, in the middle fabric layer and also in a possible further fabric layer.
- Fig. 1 an embodiment of a belt 1 is shown.
- the belt 1 preferably made of plastic threads, in particular monofilaments, consists of an upper fabric layer 10, a middle fabric layer 20 receiving the tensile forces and a lower fabric layer 30.
- the side of the upper fabric layer 10 facing away from the middle fabric layer 20 forms the paper side 15 of the fabric belt 1.
- the weft threads 4 extend transversely to the longitudinal direction 5 (FIG. Fig. 2 ) of the belt 1.
- the tensile forces receiving fabric layer 20 has two mutually offset warp threads 21, 22, the advantageous z. B. extend over two weft threads 4.
- a preferably additionally arranged lower fabric layer 30 consists of four each mutually offset warp threads 31, 32, 33, 34, the inward - to the middle fabric layer 20 - advantageously over only one weft thread 4 and outwardly over advantageously at least three weft threads 4 run. Other arrangements may be appropriate.
- the three fabric layers 10, 20, 30 in the exemplary embodiment are connected to one another via binding threads 40, 41, 42, 43.
- the binding threads 40, 41, 42, 43 are z. B. divided into two groups of threads, wherein the thread group forming binding threads 42, 43 run staggered and bind the upper fabric layer 10 to the middle fabric layer 20.
- the binding threads 42 and 43 may advantageously be alternately guided over a weft thread 4 in the upper fabric layer 10 and a weft thread 4 in the middle fabric layer 20.
- the thread group consisting of the binding threads 40 and 41 binds the lower fabric layer 30 to the middle fabric layer 20.
- the paper side 15 forming the upper fabric layer 10 of the belt 1 is applied with a plurality of strips 25 from a friction-enhancing coating extending in the longitudinal direction 5 of the belt 1, spaced apart and increase the coefficient of friction between the overlying corrugated cardboard and the belt.
- the corrugated board is largely slip-free and is securely held during transport on the belt 1 and fixed in position. Since the coating strip 25 narrower than the width of the belt, the vapor permeability is maintained despite the coating.
- the warp threads 13 ' are provided with a friction-increasing coating 25', which then form the friction-increasing coating strip due to their position in the paper side 15.
- individual warp threads 13 ' can be woven with a friction-increasing coating in the longitudinal direction of the belt or else all the warp threads (11', 12 ', 13', 14 ') and / or the weft threads 4' of the paper side 15 can be coated with a friction-increasing coating be.
- the warp threads of the paper side lie side by side, but form due to the executed weave structure and / or z.
- the upper fabric layer 10 of the belt 1 at least one extending in the longitudinal direction 5 of the belt 1 warp thread 14 '' to be arranged, which consists of a cavity-forming thread material, ie from a different thread material than other warps forming the remaining region of the belt 11, 12th , 13 and 14 of the upper fabric layer 10 (FIG. Fig. 2 ).
- the individual warp threads 14 '' of the paper-forming fabric layer 10 consist of cavity-forming thread material which is in communication with drainage channels 50.
- Each drainage channel 50 is preferably provided as a mechanically woven tissue cavity extending from the paper side extends toward the underside of the belt, thus quickly and effectively dewatering the non-coating area of the belt.
- the cavity 50 opens on the underside of the belt facing away from the paper side and is designed, in particular, as a cavity projecting through the belt.
- Fig. 4 shows - the cavities 50 configured in the manner of an outflow, through which steam is discharged from the paper side of the upper fabric layer 10 through the belt 1 therethrough.
- the weft threads 4 'or the warp threads 11', 12 ', 13' and 14 '' advantageously intersect mechanically drained drainage channels 50.
- the drainage channels 50 are arranged at the intersection points between weft threads and warp threads.
- a cavity-forming thread material z. B a thread material with a high starch content applicable;
- the thread material is made entirely of starch. This has the consequence that in the dry state, the void-forming threads of starch or with a high proportion of starch can be processed as normal threads.
- the tissue structure they form placeholders, which dissolve on contact with liquid, especially water.
- the resulting after dissolution and washing out of the starch from the tissue defects form drainage channels, drainage or the like., Which each open into the mechanically woven drainage channel 50.
- a kind of drainage grid is placed in the region between the drainage channels 50, which feeds the resulting liquid directly to the mechanically drained drainage channel 50 and thus ensures rapid drainage of the material resting on the fabric strap.
- the warp threads form from the cavity-forming thread material after a certain period of operation longitudinally extending longitudinal channels and weft threads 4 'of such a cavity-forming thread material cross channels. Since the longitudinal channels and the transverse channels intersect on account of the fabric structure (warp threads / weft threads), the transverse channels and the longitudinal channels are connected to one another in a flow-conducting manner. A rapid removal of the liquid is given.
- Cavity fibers can also be used as cavity-forming thread material. Over a longer period of operation open due to the wear occurring the cavity fibers, so that their inner cavities form even drainage channels extending in the longitudinal direction of the warp or weft threads.
- warp or weft threads of the further fabric layers 20 and 30 may also be provided from cavity-forming thread material.
- individual binding threads can be provided from cavity-forming thread material, whereby in the tissue structure from the one fabric layer 10 to the other fabric layer 20 extending drainage channels can be created.
- the void-forming thread material as a threading to a warp thread, weft thread or binding thread to avoid disturbing the weave structure.
- the warp threads, weft threads and binding threads determining the fabric structure remain unchanged in their number;
- Fig. 5 shows a schematic representation of another woven belt 2 in longitudinal section.
- the belt 2 consists of an upper fabric layer 50 and a lower fabric layer 60.
- the upper fabric layer 50 which forms the paper side
- the four mutually offset warp threads 51, 52, 53 and 54 and in the lower fabric layer 60 the four offset from each other arranged warp threads 61, 62, 63, 64.
- the weft threads 6 extend transversely to the longitudinal direction 7, wherein the warp threads extend over two weft threads 6.
- the upper fabric layer 50 and the lower fabric layer 60 are woven together by binding threads 44, 45, wherein the binding threads offset from each other via a respective weft thread 6 extend.
- Fig. 6 shows a schematic representation of the top view of the upper fabric layer
- Fig. 7 a schematic representation of the top view of the lower fabric layer of the same belt section as in Fig. 6 shown.
- the four warp threads 51, 52, 53 and 54 are arranged side by side, then the two binding threads 44 and 45 are arranged thereafter.
- the threads of the lower fabric layer 60 are as in FIG Fig. 7 shown, correspondingly interwoven.
- the warp 52 of the upper fabric layer 50 and the warp yarns 62 and 64 of the lower fabric layer 60 have a larger diameter than the remaining warp threads.
- drainage channels are formed, wherein the upper fabric layer 50 has more drainage channels than the lower fabric layer 60.
- the drainage channels can also be formed by the thread structure of the warp threads 51 to 54 and 61 to 64.
- the threads may have grooves in their longitudinal direction.
- a belt 3 is shown having an upper fabric layer 70 and a lower fabric layer 80.
- the warp threads 71 to 74 of the upper fabric layer 70 and the warp threads 81 to 84 of the lower fabric layer 80 extend corresponding to the warp threads 51 to 54 and 61 to 64 in FIG Fig. 5 .
- the upper fabric layer 70 and the lower fabric layer 80 are interwoven with each other via binding threads 46 and 47, wherein the binding threads 46, 47 extend over in each case a weft thread 8 of the fabric layers 70 and 80.
- Fig. 9 shows the schematic plan view of the belt 3.
- the warp yarns 71 to 74 are woven next to each other, then follow the binding threads 46 and 47.
- the drainage channels are formed by omitting every other Kettfadenate the fabric layer 70 so that binding threads 46 and 47 again binding threads 46 and 47 follow and followed by another series of warp threads 71 to 74 followed.
- lower fabric layer 80 extends according to the in Fig. 7 shown lower fabric layer 60 of the belt 2, wherein the warp threads 81 to 84 of the lower fabric layer 80 may all have the same diameter.
- a belt 1, 2, 3 can be woven in the edge region of the belt in the belt longitudinal direction 5, 7 thread material with a high temperature resistance, in particular para-aramid or Kevlar.
- the temperature-resistant thread material can also be over the entire width of an upper fabric layer 10, 50, 70 or a lower fabric layer 30, 60, 80 or both a lower and an upper fabric layer.
- the drainage channels 50 may also be formed as openings in the weave structure. For this purpose, for example, adjacent warp threads of a fabric layer can be crossed.
- the thread material can consist of 65% polyester and 35% viscose. However, another composition may be advantageous. Preferably, a monofilament is used as the thread material.
- Silicone is preferably used as the material for the friction-increasing strips. Also polyurethane can be advantageous.
- weft or warp threads of a material with admixed electrically conductive metal fibers may be provided both in the upper fabric layer in which the tensile forces receiving fabric layer or in a further fabric layer, the threads are preferably provided on the paper side. It may be sufficient to form only single weft and / or warp threads in the paper top from material containing metal fibers to obtain a significant improvement in the antistatic properties of the belt.
- the material properties of the monofilaments can be used to advantage for the formation of drainage channels.
- Monofilaments have a substantially pressure-stable cross-sectional shape, so that - even with dense, solid weave - the cross-sectional shape hardly undergoes changes. As a result, gaps, cavities and the like remain in the weave structure. As monofilaments with circular, elliptical or similar cross-sectional shape can be used. These voids and gaps, which are also present in tight packing, are embedded in the weave structure in such a way that moisture-removing channels are formed on the paper side.
Landscapes
- Woven Fabrics (AREA)
- Paper (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
- Waveguide Connection Structure (AREA)
- Inorganic Insulating Materials (AREA)
- Belt Conveyors (AREA)
Abstract
Description
Die Erfindung betrifft einen gewebten Gurt für eine Wellpappenbeklebemaschine nach dem Oberbegriff des Anspruchs 1.The invention relates to a woven belt for a corrugated pasteboard machine according to the preamble of claim 1.
Aus der
Auch wurde festgestellt, daß die Papierseite des Gewebegurtes unter ungünstigen Bedingungen oder auch nach längerer Einsatzzeit einen nur geringen Reibwert aufweist, wodurch die Transportfähigkeit des Gurtes beeinträchtigt ist und die aufliegende Wellpappe verrutschen kann. Dies führt zu Qualitätseinbußen und kann Störungen im Produktionsablauf verursachen. Auch bei einem Gurt wie er in
Der Erfindung liegt die Aufgabe zugrunde, einen Gurt für eine Wellpappenbeklebemaschine derart auszubilden, daß auch über lange Betriebszeiten ein hoher Reibwert der Papierseite gewährleistet ist und zugleich die Dampfdurchlässigkeit des Gurtes nicht beeinträchtigt ist, so daß eine rasche Entfeuchtung der aufliegenden Wellpappe gegeben ist.The invention has for its object to form a belt for a corrugated carding machine such that even over long periods of operation, a high coefficient of friction of the paper side is guaranteed and at the same time the vapor permeability of the belt is not affected, so that a rapid dehumidification of the resting corrugated board is given.
Die Aufgabe wird mit den Merkmalen des Anspruchs 1 gelöst.The object is achieved with the features of claim 1.
Durch den Beschichtungsstreifen aus einem reibwerterhöhenden Material auf der Papierseite ist gewährleistet, daß der Gurt auch unter ungünstigen Betriebsbedingungen und auch nach langer Betriebszeit einen hohen Reibkoeffizienten hat, so daß die aufliegende Wellpappe sicher und rutschfrei transportiert wird und sich die Lage während dem Fertigungsprozess nicht ändert. Da die Streifen aus einem reibwerterhöhenden Material schmaler als die Breite des Gurtes ausgeführt ist, bleibt unabhängig von dem gewählten Beschichtungsmaterial die Dampfdurchlässigkeit des Gurtes erhalten, so daß eine rasche Entfeuchtung des aufliegenden Wellpappengutes gewährleistet ist. Auch wenn zur Erzielung guter Transporteigenschaften quer zur Breite des Gurtes mehrere Streifen nebeneinanderliegend vorgesehen sind, ist eine gute Dampfdurchlässigkeit gegeben. Bevorzugt werden zwischen benachbarten Streifen im Gurt Drainagekanäle zur Abfuhr der Feuchtigkeit ausgebildet.The coating strip of a friction-increasing material on the paper side ensures that the belt has a high coefficient of friction even under unfavorable operating conditions and also after a long period of operation, so that the overlying corrugated board is transported safely and non-slip and the situation does not change during the manufacturing process. Since the strip is made of a friction-increasing material narrower than the width of the belt, regardless of the selected coating material, the vapor permeability of the belt is maintained, so that a rapid dehumidification of the resting corrugated material is guaranteed. Although a plurality of strips are provided side by side to achieve good transport properties across the width of the belt, a good vapor permeability is given. Preferably, drainage channels are formed between adjacent strips in the belt to remove the moisture.
In besonderer Ausgestaltung der Erfindung ist der Streifen aus einem reibwerterhöhenden Material als Beschichtungsstreifen gebildet.In a particular embodiment of the invention, the strip is formed from a friction-increasing material as a coating strip.
Die Beschichtung besteht vorteilhaft aus Silikon.The coating is advantageously made of silicone.
In Weiterbildung der Erfindung werden dem Fadenmaterial der Schußfäden und/oder der Kettfäden elektrisch leitfähige Metallfasern beigemischt, so daß eine elektrostatische Aufladung weitgehend vermieden ist. Das Fadenmaterial mit den beigemischten Metallfasern kann sowohl in der die Papierseite bildenden Gewebelage, in der mittleren Gewebelage und auch in einer eventuellen weiteren Gewebelage vorgesehen sein.In a further development of the invention, the thread material of the weft threads and / or the warp threads are admixed with electrically conductive metal fibers, so that an electrostatic charge is largely avoided. The thread material with the admixed metal fibers can be provided both in the fabric layer forming the paper side, in the middle fabric layer and also in a possible further fabric layer.
Um auch bei hoher Gewebedichte die Dampfdurchlässigkeit des Gurtes zu gewährleisten, ist vorgesehen, die Kettfäden und/oder die Schußfäden aus einem Monofilament zu verwenden, wobei die Eigenschaften des Monofilamentes die Dampfdurchlässigkeit des Gurtes sicherstellen. Monofilamente von z. B. kreisförmigem, elliptischem oder ähnlichem Querschnitt ändern ihre Querschnittsform auch bei hohem Druck weitgehend nicht, so daß auch bei hoher Packungsdichte zwischen den aus einzelnen Monofilamenten bestehenden Schuß- und Kettfäden Hohlräume verbleiben. Abhängig von der Webstruktur werden diese Hohlräume genutzt, um die Dampfdurchlässigkeit des Gurtes allein aufgrund der Webstruktur zu gewährleisten.In order to ensure the vapor permeability of the belt even at high fabric density, it is intended to use the warp threads and / or the wefts of a monofilament, the properties of the monofilament ensuring the vapor permeability of the belt. Monofilaments of z. B. circular, elliptical or similar cross-section change their cross-sectional shape largely not at high pressure, so that even at high packing density between the individual monofilaments existing weft and warp threads cavities remain. Depending on the weave structure, these voids are used to ensure the vapor permeability of the belt solely due to the weave structure.
Weitere Merkmale der Erfindung ergeben sich aus den weiteren Ansprüchen, der Beschreibung und der Zeichnung, in der ein nachfolgend im einzelnen beschriebenes Ausführungsbeispiel der Erfindung dargestellt ist.Further features of the invention will become apparent from the other claims, the description and the drawing, in which an embodiment of the invention described in detail below is shown.
Es zeigen:
- Fig. 1
- einen gewebten Gurt im Längsschnitt,
- Fig. 2
- eine Teildraufsicht auf die obere, die Papierseite bildende Gewebelage,
- Fig. 3
- eine Draufsicht auf die Außenseite der unteren Gewebelage des Gurtes,
- Fig. 4
- eine schematische Draufsicht auf die Papierseite eines Gurtes gemäß
Fig. 1 . - Fig. 5
- eine schematische Darstellung eines weiteren gewebten Gurts im Längsschnitt,
- Fig. 6
- eine schematische Darstellung der Draufsicht auf die obere, die Papierseite bildende Gewebelage des Gurts aus
Fig. 5 , - Fig. 7
- eine schematische Darstellung der Draufsicht auf die untere Gewebelage des Gurts aus
Fig. 5 ,
- Fig. 8
- eine schematische Darstellung eines weiteren gewebten Gurts im Längsschnitt,
- Fig. 9
- eine schematische Darstellung der Draufsicht auf die obere, die Papierseite bildende Gewebelage des Gurts aus
Fig. 8 , - Fig. 10
- eine schematische Darstellung der Draufsicht auf die untere Gewebelage des Gurts aus
Fig. 8 .
- Fig. 1
- a woven belt in longitudinal section,
- Fig. 2
- a partial plan view of the upper, the paper side forming fabric layer,
- Fig. 3
- a plan view of the outside of the lower fabric layer of the belt,
- Fig. 4
- a schematic plan view of the paper side of a belt according to
Fig. 1 , - Fig. 5
- a schematic representation of another woven belt in longitudinal section,
- Fig. 6
- a schematic representation of the top view of the upper, the paper side forming fabric layer of the belt
Fig. 5 . - Fig. 7
- a schematic representation of the top view of the lower fabric layer of the belt
Fig. 5 .
- Fig. 8
- a schematic representation of another woven belt in longitudinal section,
- Fig. 9
- a schematic representation of the top view of the upper, the paper side forming fabric layer of the belt
Fig. 8 . - Fig. 10
- a schematic representation of the top view of the lower fabric layer of the belt
Fig. 8 ,
In
In den Gewebelagen 10, 20, 30 verlaufen die Schußfäden 4 quer zur Längsrichtung 5 (
In der oberen Gewebelage 10 sind vier gegeneinander versetzt verlaufende Kettfäden 11, 12, 13 und 14 (
Die mittlere, die Zugkräfte aufnehmende Gewebelage 20 weist zwei zueinander versetzt verlaufende Kettfäden 21, 22 auf, die vorteilhaft z. B. über jeweils zwei Schußfäden 4 verlaufen.The middle, the tensile forces receiving
Eine vorzugsweise ergänzend angeordnete untere Gewebelage 30 besteht aus vier jeweils versetzt zueinander verlaufenden Kettfäden 31, 32, 33, 34, die nach innen - zur mittleren Gewebelage 20 - vorteilhaft über nur einen Schußfaden 4 und nach außen über vorteilhaft zumindest drei Schußfäden 4 laufen. Andere Anordnungen können zweckmäßig sein.A preferably additionally arranged
Die im Ausführungsbeispiel drei Gewebelagen 10, 20, 30 sind über Bindefäden 40, 41, 42, 43 miteinander verbunden. Die Bindefäden 40, 41, 42, 43 sind z. B. in jeweils zwei Fadengruppen unterteilt, wobei die eine Fadengruppe bildenden Bindefäden 42, 43 zueinander versetzt laufen und die obere Gewebelage 10 an die mittlere Gewebelage 20 binden. Die Bindefäden 42 und 43 können vorteilhaft jeweils abwechselnd über einen Schußfaden 4 in der oberen Gewebelage 10 und einen Schußfaden 4 in der mittleren Gewebelage 20 geführt sein. In entsprechender Weise bindet die aus den Bindefäden 40 und 41 bestehende Fadengruppe die untere Gewebelage 30 an die mittlere Gewebelage 20.The three
Wie in
Zusätzlich können auch wie in
In Weiterbildung der Erfindung kann, wie sich aus
Die Schußfäden 4' bzw. die Kettfäden 11', 12', 13' und 14'' kreuzen vorteilhaft mechanisch eingewebte Drainagekanäle 50. Insbesondere sind die Drainagekanäle 50 an den Kreuzungspunkten zwischen Schußfäden und Kettfäden angeordnet.The weft threads 4 'or the warp threads 11', 12 ', 13' and 14 '' advantageously intersect mechanically drained
Als hohlraumbildendes Fadenmaterial ist z. B. ein Fadenmaterial mit einem hohen Stärkeanteil anwendbar; bevorzugt besteht das Fadenmaterial vollständig aus Stärke. Dies hat zur Folge, daß im Trockenzustand die hohlraumbildenden Fäden aus Stärke bzw. mit einem hohen Anteil an Stärke wie normale Fäden verarbeitet werden können. In der Gewebestruktur bilden sie Platzhalter, die sich bei Kontakt mit Flüssigkeit, insbesondere Wasser auflösen. Die nach Auflösung und Auswaschen der Stärke aus dem Gewebe sich ergebenden Fehlstellen bilden Drainagekanäle, Drainagerinnen oder dgl., welche jeweils in den mechanisch eingewebten Drainagekanal 50 münden. Auf diese Weise ist im Bereich zwischen den Drainagekanälen 50 eine Art Drainagegitter gelegt, welches die anfallende Flüssigkeit unmittelbar dem mechanisch eingewebten Drainagekanal 50 zuführt und so für eine rasche Entwässerung des auf dem Gewebegurt aufliegenden Gutes sorgt. Dabei bilden die Kettfäden aus dem hohlraumbildenden Fadenmaterial nach einer gewissen Betriebszeit in Längsrichtung verlaufende Längskanäle und Schußfäden 4' aus einem derartigen hohlraumbildenden Fadenmaterial Querkanäle. Da sich die Längskanäle und die Querkanäle aufgrund der Gewebestruktur (Kettfäden/Schußfäden) kreuzen, sind die Querkanäle und die Längskanäle miteinander strömungsleitend verbunden. Eine rasche Abfuhr der Flüssigkeit ist so gegeben.As a cavity-forming thread material z. B. a thread material with a high starch content applicable; Preferably, the thread material is made entirely of starch. This has the consequence that in the dry state, the void-forming threads of starch or with a high proportion of starch can be processed as normal threads. In the tissue structure they form placeholders, which dissolve on contact with liquid, especially water. The resulting after dissolution and washing out of the starch from the tissue defects form drainage channels, drainage or the like., Which each open into the mechanically woven
Als hohlraumbildendes Fadenmaterial können auch Hohlraumfasern verwendet werden. Über eine längere Betriebszeit öffnen sich aufgrund des auftretenden Verschleißes die Hohlraumfasern, so daß deren innere Hohlräume selbst Drainagekanäle bilden, die in Längsrichtung der Kett- bzw. Schußfäden verlaufen.Cavity fibers can also be used as cavity-forming thread material. Over a longer period of operation open due to the wear occurring the cavity fibers, so that their inner cavities form even drainage channels extending in the longitudinal direction of the warp or weft threads.
Um die Drainagestruktur auch in der Tiefe fortzusetzen, können auch Kett- bzw. Schußfäden der weiteren Gewebelagen 20 und 30 aus hohlraumbildendem Fadenmaterial vorgesehen sein. Auch können einzelne Bindefäden aus hohlraumbildendem Fadenmaterial vorgesehen werden, wodurch in der Gewebestruktur von der einen Gewebelage 10 zur anderen Gewebelage 20 verlaufende Drainagekanäle geschaffen werden können.In order to continue the drainage structure also in depth, warp or weft threads of the further fabric layers 20 and 30 may also be provided from cavity-forming thread material. Also, individual binding threads can be provided from cavity-forming thread material, whereby in the tissue structure from the one
Es kann zweckmäßig sein, zur Vermeidung einer Störung der Webstruktur das hohlraumbildende Fadenmaterial als Beifaden zu einem Kettfaden, Schußfaden oder Bindefaden vorzusehen. Die die Gewebestruktur bestimmenden Kettfäden, Schußfäden und Bindefäden bleiben in ihrer Anzahl unverändert; ergänzend wird einem Kettfaden und/oder einem Schußfaden und/oder einem Bindefaden ein Faden aus hohlraumbildendem Fadenmaterial als Beifaden hinzugefügt, der als Platzhalter später die gewünschten Drainagekanäle bildet.It may be appropriate to provide the void-forming thread material as a threading to a warp thread, weft thread or binding thread to avoid disturbing the weave structure. The warp threads, weft threads and binding threads determining the fabric structure remain unchanged in their number; In addition, a warp thread and / or a weft thread and / or a binding thread, a thread from cavity forming Thread material added as Beifaden, which later forms the desired drainage channels as a placeholder.
In den
Zur Erhöhung der Temperaturbeständigkeit und Verschleißfestigkeit eines Gurts 1, 2, 3 kann im Randbereich des Gurtes in Gurtlängsrichtung 5, 7 Fadenmaterial mit einer hohen Temperaturbeständigkeit, insbesondere Para-Aramide oder Kevlar, eingewebt sein. Das temperaturbeständige Fadenmaterial kann sich auch über die gesamte Breite einer oberen Gewebelage 10, 50, 70 oder einer unteren Gewebelage 30, 60, 80 oder sowohl einer unteren als auch einer oberen Gewebelage erstrecken. Die Drainagekanäle 50 können auch als Öffnungen in der Webstruktur ausgebildet sein. Hierzu können beispielsweise benachbarte Kettfäden einer Gewebelage überkreuzt sein.To increase the temperature resistance and wear resistance of a
Das Fadenmaterial kann aus 65% Polyester und 35% Viskose bestehen. Es kann jedoch auch eine andere Zusammensetzung vorteilhaft sein. Bevorzugt wird als Fadenmaterial ein Monofilament verwendet.The thread material can consist of 65% polyester and 35% viscose. However, another composition may be advantageous. Preferably, a monofilament is used as the thread material.
Als Material für die reibwerterhöhenden Streifen wird bevorzugt Silikon verwendet. Auch Polyurethan kann vorteilhaft sein.Silicone is preferably used as the material for the friction-increasing strips. Also polyurethane can be advantageous.
Um den Gurt antistatisch zu gestalten, ist vorgesehen, dem Fadenmaterial der Schußfäden und/oder der Kettfäden elektrisch leitfähige Metallfasern beizumischen. Schuß- oder Kettfäden aus einem Material mit beigemischten elektrisch leitfähigen Metallfasern, z. B. Stahlfasern können sowohl in der oberen Gewebelage, in der die Zugkräfte aufnehmenden Gewebelage oder auch in einer weiteren Gewebelage vorgesehen sein, wobei die Fäden bevorzugt auf der Papierseite vorgesehen sind. Es kann ausreichend sein, nur einzelne Schuß- und/oder Kettfäden in der Papieroberseite aus einem Metallfasern enthaltenen Material zu bilden, um eine signifikante Verbesserung der antistatischen Eigenschaften des Gurtes zu erhalten.To make the belt antistatic, it is provided to mix the thread material of the weft threads and / or the warp threads electrically conductive metal fibers. Weft or warp threads of a material with admixed electrically conductive metal fibers, eg. B. steel fibers may be provided both in the upper fabric layer in which the tensile forces receiving fabric layer or in a further fabric layer, the threads are preferably provided on the paper side. It may be sufficient to form only single weft and / or warp threads in the paper top from material containing metal fibers to obtain a significant improvement in the antistatic properties of the belt.
Werden Schuß- und/oder Kettfäden aus Monofilamenten verwendet, können die Materialeigenschaften der Monofilamente vorteilhaft zur Bildung von Drainagekanälen genutzt werden.If weft and / or warp threads of monofilaments are used, the material properties of the monofilaments can be used to advantage for the formation of drainage channels.
Monofilamente haben eine im wesentliche druckstabile Querschnittsform, so daß - auch bei dichter, fester Webart - die Querschnittsform kaum Änderungen erfährt. Dadurch verbleiben in der Webstruktur Lücken, Hohlräume und dgl., wenn z. B. Monofilamente mit kreisförmiger, elliptischer oder ähnlicher Querschnittsform verwendet werden. Diese auch bei enger Packungsdichte bestehenden Hohlräume und Lücken werden so in die Webstruktur eingebettet, daß von der Papierseite Feuchtigkeit abführende Kanäle gebildet sind.Monofilaments have a substantially pressure-stable cross-sectional shape, so that - even with dense, solid weave - the cross-sectional shape hardly undergoes changes. As a result, gaps, cavities and the like remain in the weave structure. As monofilaments with circular, elliptical or similar cross-sectional shape can be used. These voids and gaps, which are also present in tight packing, are embedded in the weave structure in such a way that moisture-removing channels are formed on the paper side.
Claims (4)
- Woven belt for a corrugating machine, with a first fabric layer (20) of warp threads (21, 22) and weft threads (4) absorbing the tensile forces acting in the longitudinal direction of the belt and with a further top fabric layer (10) of warp threads (11, 12, 13, 14) and weft threads (4) which covers the first fabric layer (20) and forms a paper side (15) for the support of the corrugated board, wherein the fabric layers (10, 20) are joined to each other and the top fabric layer (10) forming the paper side (15) is steam-permeable in order to remove moisture from the paper side, and wherein the top fabric layer (10) forming the paper side (15) is provided with a material (25') increasing its coefficient of friction,
characterised in that several coating strips (25) of a material (25') increasing its coefficient of friction are applied to the top fabric layer (10) forming the paper side (15), wherein a strip (25) is narrower transverse to the longitudinal direction (5) of the belt (1) than the width of the belt (1) and several strips extending in the longitudinal direction (5) of the belt (1) are provided across the width of the fabric layer (10) forming the paper side (15), drainage channels (50) being provided between adjacent coating strips (25) for the removal of moisture. - Belt according to claim 1,
characterised in that the coating consists of silicone or polyurethane. - Belt according to claim 1 or 2,
characterised in that electrically conductive metal fibres are added to the material of the warp threads and/or of the weft threads. - Belt according to any of claims 1 to 3,
characterised in that the warp threads and/or the weft threads consist of a monofilament with a largely pressure-stable cross-section.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2003/010271 WO2005035846A1 (en) | 2003-09-16 | 2003-09-16 | Woven belt for a corrugated board machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1664410A1 EP1664410A1 (en) | 2006-06-07 |
EP1664410B1 true EP1664410B1 (en) | 2009-12-02 |
Family
ID=34429219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20030748033 Expired - Lifetime EP1664410B1 (en) | 2003-09-16 | 2003-09-16 | Woven belt for a corrugated paper board machine |
Country Status (8)
Country | Link |
---|---|
US (1) | US20060228961A1 (en) |
EP (1) | EP1664410B1 (en) |
JP (1) | JP4630818B2 (en) |
AT (1) | ATE450639T1 (en) |
AU (1) | AU2003267366A1 (en) |
DE (1) | DE50312198D1 (en) |
ES (1) | ES2337675T3 (en) |
WO (1) | WO2005035846A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202017105791U1 (en) | 2017-09-25 | 2017-10-02 | Mühlen Sohn Gmbh & Co. Kg | Woven |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20050123A1 (en) * | 2005-01-28 | 2006-07-29 | Feltri Marone S P A | CORRUGATOR BELT SUPPORT-TRANSPORT OF CORRUGATED CARDBOARD IN A WAVING MACHINE |
EP2205784A4 (en) * | 2007-11-05 | 2010-12-01 | Ibco Srl | Antislip sheet material having tapes and monofilaments |
US20110151735A1 (en) * | 2009-12-23 | 2011-06-23 | William Harwood | Industrial fabric with traction coating |
DE102017010756A1 (en) * | 2017-07-10 | 2019-01-10 | Gkd - Gebr. Kufferath Ag | Fabric, filter element, filter and use thereof |
CN112549671A (en) * | 2020-11-30 | 2021-03-26 | 芜湖航天特种电缆厂股份有限公司 | Anti-slip aramid woven belt for aerospace and preparation method thereof |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3368933A (en) * | 1963-11-15 | 1968-02-13 | Huyck Corp | Corrugator combiner machine |
US4403632A (en) * | 1981-03-19 | 1983-09-13 | Albany International Corp. | Corrugator belt with high air permeability |
DE3909534A1 (en) * | 1989-03-22 | 1990-09-27 | Oberdorfer Fa F | FORMING SCREEN FOR THE WET SECTION OF A PAPER MACHINE |
US5397438A (en) * | 1990-07-06 | 1995-03-14 | Valmet Paper Machinery, Inc. | Method and device for reduction and equalization of transverse shrinkage of paper in single-wire draw in a drying section |
US5436045A (en) * | 1991-12-09 | 1995-07-25 | Speedfam Corporation | Low abraision material comprising a fibrous matrix impregnated with a polyurethane resin wherein fiber ends are exposed on at least one surface of the material |
US5422166A (en) * | 1993-02-12 | 1995-06-06 | Wangner Systems Corporation | Abrasion resisting edge for a forming fabric |
US5731059A (en) * | 1993-04-07 | 1998-03-24 | Wangner Systems Corporation | Dryer fabric having an abrasion resistant edge |
DE9414344U1 (en) * | 1994-09-03 | 1994-10-20 | Mühlen Sohn GmbH & Co., 89134 Blaustein | Woven belt for a corrugated cardboard machine |
DE19746848A1 (en) * | 1997-10-23 | 1999-04-29 | Muehlen Sohn Gmbh & Co | Continuous woven blanket for corrugated cardboard manufacture |
US6276420B1 (en) * | 1998-04-17 | 2001-08-21 | Albany International Corp. | Coated corrugator belt |
US7172982B2 (en) * | 2002-12-30 | 2007-02-06 | Albany International Corp. | Dryer and/or industrial fabric with silicone-coated surface |
-
2003
- 2003-09-16 EP EP20030748033 patent/EP1664410B1/en not_active Expired - Lifetime
- 2003-09-16 ES ES03748033T patent/ES2337675T3/en not_active Expired - Lifetime
- 2003-09-16 WO PCT/EP2003/010271 patent/WO2005035846A1/en active Application Filing
- 2003-09-16 JP JP2005509414A patent/JP4630818B2/en not_active Expired - Fee Related
- 2003-09-16 AT AT03748033T patent/ATE450639T1/en active
- 2003-09-16 AU AU2003267366A patent/AU2003267366A1/en not_active Abandoned
- 2003-09-16 DE DE50312198T patent/DE50312198D1/en not_active Expired - Lifetime
-
2006
- 2006-03-14 US US11/308,247 patent/US20060228961A1/en not_active Abandoned
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202017105791U1 (en) | 2017-09-25 | 2017-10-02 | Mühlen Sohn Gmbh & Co. Kg | Woven |
Also Published As
Publication number | Publication date |
---|---|
DE50312198D1 (en) | 2010-01-14 |
JP2007515308A (en) | 2007-06-14 |
EP1664410A1 (en) | 2006-06-07 |
US20060228961A1 (en) | 2006-10-12 |
WO2005035846A1 (en) | 2005-04-21 |
ATE450639T1 (en) | 2009-12-15 |
ES2337675T3 (en) | 2010-04-28 |
AU2003267366A1 (en) | 2005-04-27 |
JP4630818B2 (en) | 2011-02-09 |
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