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EP1655804A3 - Device and method for connecting an electrical transfer member to a contact element - Google Patents

Device and method for connecting an electrical transfer member to a contact element Download PDF

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Publication number
EP1655804A3
EP1655804A3 EP05023401A EP05023401A EP1655804A3 EP 1655804 A3 EP1655804 A3 EP 1655804A3 EP 05023401 A EP05023401 A EP 05023401A EP 05023401 A EP05023401 A EP 05023401A EP 1655804 A3 EP1655804 A3 EP 1655804A3
Authority
EP
European Patent Office
Prior art keywords
contact element
workstation
contact
transmission element
electrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05023401A
Other languages
German (de)
French (fr)
Other versions
EP1655804A2 (en
EP1655804B1 (en
Inventor
Uwe Blümmel
Martin Lipp
Horst Müller
Günter Sowa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Germany GmbH
Original Assignee
Tyco Electronics AMP GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tyco Electronics AMP GmbH filed Critical Tyco Electronics AMP GmbH
Publication of EP1655804A2 publication Critical patent/EP1655804A2/en
Publication of EP1655804A3 publication Critical patent/EP1655804A3/en
Application granted granted Critical
Publication of EP1655804B1 publication Critical patent/EP1655804B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Verbindung eines elektrischen Übertragungselements (6) mit einem Kontaktelement (5). Das Übertragungselement (6) weist wenigstens einen elektrischen Leiter (61) auf, der von einer Aderhülle (62) umgeben ist. Das elektrische Übertragungselement (6) und das Kontaktelement (5) werden zur Herstellung einer Verbindung einer Arbeitsstation (2) zugeführt und verbleiben für einen Arbeitsvorgang mit einer bestimmten Verweildauer in der Arbeitsstation (2), bevor sie der Arbeitsstation wieder entnommen werden. In der Arbeitsstation (2) wird die Aderhülle (62) mit wenigstens einem Crimpelement (51) des Kontaktelements (5) vercrimpt und im gleichen Arbeitsvorgang der elektrische Leiter (61) mit einem Kontaktbereich (52) des Kontaktelements (5) verschweißt. Damit kann für beide Arbeitsschritte eine gemeinsame Arbeitsstation (2) verwendet werden, so dass sich eine deutliche Reduzierung einer Zykluszeit für die Herstellung einer Verbindung zwischen dem Übertragungselement (6) und dem Kontaktelement (5) erreichen lässt.

Figure imgaf001
The invention relates to a method and a device for connecting an electrical transmission element (6) to a contact element (5). The transmission element (6) has at least one electrical conductor (61) which is surrounded by a buffer tube (62). The electrical transmission element (6) and the contact element (5) are fed to a workstation (2) to make a connection and remain in the workstation (2) for a certain residence time before being removed again from the workstation. In the work station (2), the core sleeve (62) is crimped with at least one crimping element (51) of the contact element (5) and welded in the same operation of the electrical conductor (61) with a contact region (52) of the contact element (5). Thus, a common workstation (2) can be used for both steps, so that a significant reduction of a cycle time for the production of a connection between the transmission element (6) and the contact element (5) can be achieved.
Figure imgaf001
EP20050023401 2004-11-03 2005-10-26 Device and method for connecting an electrical transfer member to a contact element Not-in-force EP1655804B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200410053126 DE102004053126A1 (en) 2004-11-03 2004-11-03 Method and device for connecting an electrical transmission element with a contact element

Publications (3)

Publication Number Publication Date
EP1655804A2 EP1655804A2 (en) 2006-05-10
EP1655804A3 true EP1655804A3 (en) 2008-01-02
EP1655804B1 EP1655804B1 (en) 2012-09-05

Family

ID=35827154

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20050023401 Not-in-force EP1655804B1 (en) 2004-11-03 2005-10-26 Device and method for connecting an electrical transfer member to a contact element

Country Status (2)

Country Link
EP (1) EP1655804B1 (en)
DE (1) DE102004053126A1 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010035424A1 (en) 2010-08-26 2012-03-01 Audi Ag Method for connecting an electrical conductor to an electrical contact part
DE102012007846B4 (en) 2012-04-19 2023-06-15 Audi Ag Crimping device for connecting an electrical conductor to an electrical contact part having deformable legs
DE102013010981B3 (en) * 2013-07-01 2014-08-28 Audi Ag Method and device for connecting an electrical conductor to an electrical contact part
CN103464863A (en) * 2013-09-04 2013-12-25 昆山倚信精密工业有限公司 Terminal welder
CN104289788A (en) * 2014-08-14 2015-01-21 深圳先进技术研究院 Special-shaped terminal feeding method and system and automatic welding method and system
CN106001829A (en) * 2016-06-05 2016-10-12 镇江立昌智能装备有限公司 Welding machine for terminal
CN106207701B (en) * 2016-08-31 2018-08-14 江苏亨鑫科技有限公司 The fabricating tools device and its working method of main feeder wire jumper
CN207087243U (en) * 2017-08-16 2018-03-13 广州市永合祥自动化设备科技有限公司 Battery terminal grabbing device
JP7021648B2 (en) * 2019-02-14 2022-02-17 日立金属株式会社 Manufacturing method of solder with gland bar and coaxial cable array
CN110492327B (en) * 2019-07-19 2021-01-15 中国科学院长春光学精密机械与物理研究所 A line crimping mechanism and line dividing crimping equipment
CN112448249A (en) * 2020-12-04 2021-03-05 苏州弘清亿精密机械有限公司 Terminal wire harness positioning welding equipment
DE102023119777B3 (en) 2023-07-26 2024-12-12 Kromberg & Schubert Automotive Gmbh & Co. Kg Crimping of cables already laid on workpiece carriers

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2747246A1 (en) * 1977-10-21 1979-04-26 Kostal Fa Leopold Solderless line connector for plug parts - has extension of plug pin or socket with hinged T-shaped strip for line retention after folding
DE3017364A1 (en) * 1980-05-07 1981-11-19 Niebuhr Mikroschweißtechnik GmbH, 8752 Goldbach Crimping and welding of cables to spade socket connectors - where ultrasonic welding appts. crimps socket tags and welds them to bared end of electric cable
EP0054854A2 (en) * 1980-12-18 1982-06-30 Kabelwerke Reinshagen GmbH Method of connecting an electrical pluggable connector
EP0738024A2 (en) * 1995-04-14 1996-10-16 Sanyo Electric Co., Ltd. Electric compressor
EP0889561A1 (en) * 1997-06-30 1999-01-07 komax Holding AG Crimp press and method for use

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7716155U1 (en) * 1977-05-21 1978-11-16 Robert Bosch Gmbh, 7000 Stuttgart Electric coil with a connection of varnished and unpainted wires
JPH03101085A (en) * 1989-09-14 1991-04-25 Yazaki Corp Heat treatment method of crimp terminal and connection method with electric wire
JP3400657B2 (en) * 1996-10-22 2003-04-28 矢崎総業株式会社 Terminal for thermocompression bonding
US6855409B1 (en) * 1996-11-22 2005-02-15 Denso Corporation Method for connecting insulator coated wire
DE19724336A1 (en) * 1997-06-10 1998-12-17 Mannesmann Vdo Ag Connector
JP4413491B2 (en) * 2002-12-11 2010-02-10 矢崎総業株式会社 How to connect wires and connection terminals

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2747246A1 (en) * 1977-10-21 1979-04-26 Kostal Fa Leopold Solderless line connector for plug parts - has extension of plug pin or socket with hinged T-shaped strip for line retention after folding
DE3017364A1 (en) * 1980-05-07 1981-11-19 Niebuhr Mikroschweißtechnik GmbH, 8752 Goldbach Crimping and welding of cables to spade socket connectors - where ultrasonic welding appts. crimps socket tags and welds them to bared end of electric cable
EP0054854A2 (en) * 1980-12-18 1982-06-30 Kabelwerke Reinshagen GmbH Method of connecting an electrical pluggable connector
EP0738024A2 (en) * 1995-04-14 1996-10-16 Sanyo Electric Co., Ltd. Electric compressor
EP0889561A1 (en) * 1997-06-30 1999-01-07 komax Holding AG Crimp press and method for use

Also Published As

Publication number Publication date
EP1655804A2 (en) 2006-05-10
DE102004053126A1 (en) 2006-05-11
EP1655804B1 (en) 2012-09-05

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