EP1532394A1 - Hybrid burner and corresponding operating method - Google Patents
Hybrid burner and corresponding operating methodInfo
- Publication number
- EP1532394A1 EP1532394A1 EP03729789A EP03729789A EP1532394A1 EP 1532394 A1 EP1532394 A1 EP 1532394A1 EP 03729789 A EP03729789 A EP 03729789A EP 03729789 A EP03729789 A EP 03729789A EP 1532394 A1 EP1532394 A1 EP 1532394A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel
- partial oxidation
- oxidizer
- hybrid burner
- oxidation catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C13/00—Apparatus in which combustion takes place in the presence of catalytic material
- F23C13/02—Apparatus in which combustion takes place in the presence of catalytic material characterised by arrangements for starting the operation, e.g. for heating the catalytic material to operating temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C6/00—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion
- F23C6/02—Combustion apparatus characterised by the combination of two or more combustion chambers or combustion zones, e.g. for staged combustion in parallel arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/40—Continuous combustion chambers using liquid or gaseous fuel characterised by the use of catalytic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2900/00—Special features of, or arrangements for combustion apparatus using fluid fuels or solid fuels suspended in air; Combustion processes therefor
- F23C2900/03002—Combustion apparatus adapted for incorporating a fuel reforming device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2900/00—Special features of, or arrangements for combustion apparatus using fluid fuels or solid fuels suspended in air; Combustion processes therefor
- F23C2900/13002—Catalytic combustion followed by a homogeneous combustion phase or stabilizing a homogeneous combustion phase
Definitions
- the invention relates to a hybrid burner for a combustion chamber, in particular a power plant.
- the invention also relates to a method for operating such a hybrid burner.
- a method for combustion stabilization in which a conventional premix burner is supplied with a fuel-oxidizer mixture and the ignited mixture is introduced into a combustion chamber of a combustion chamber for complete combustion.
- another fuel-oxidizer mixture is fed to a catalyst that contains a water generated exhaust gas.
- This hydrogen-containing exhaust gas is then injected directly into the combustion chamber, specifically in zones that are particularly suitable for flame stabilization.
- No. 6,358,040 B1 shows a method in which a hydrogen-containing exhaust gas can be generated from a rich fuel-oxidizer mixture by means of a catalyst.
- This hydrogen-containing exhaust gas is diluted with preheated oxidizer to such an extent that a lean fuel-oxidizer mixture is formed which burns completely in a subsequent burner stage.
- EP 0 710 797 B1 shows a premix burner, in the head of which a lance is arranged. This lance contains a catalyst at its outlet end.
- the invention deals with the problem of specifying an improved embodiment for a burner or for an associated operating method.
- a way for such a burner is to be shown to combine a comparatively low-emission catalytic combustion with a chemical flame stabilization in the combustion chamber.
- the invention is based on the general idea of designing the burner as a hybrid burner, in that the burner comprises a full oxidation catalyst on the one hand and a partial oxidation catalyst on the other, which are accommodated in a common housing so that they can be flowed through in parallel.
- a partial oxidation catalyst is used Understand catalyst that is designed so that it does not fully oxidize at least a portion of the fuel to CO 2 and H 2 0 in a supplied rich fuel-oxidizer mixture, but only partially, that is, partially to H 2 and CO. It is clear that a different proportion of fuel can also be fully implemented. As a rule, the partial conversion of fuel in the partial oxidation catalytic converter should clearly predominate.
- a partial oxidation catalyst works with rhodium, for example.
- the pre-oxidation catalytic converter is designed in such a way that in a supplied lean fuel-oxidizer mixture, a predominant portion of the fuel is regularly completely oxidized or converted to CO 2 and H 2 O.
- a pre-oxidation catalyst works with palladium, for example.
- This design makes it possible, in particular, to supply the partial oxidation catalyst with a rich fuel-oxidizer mixture which can be partially oxidized at comparatively low temperatures.
- This partial oxidation generates heat, which can be used to heat the full oxidation catalyst, so that the ignition temperature for a lean fuel-oxidizer mixture can also be reached comparatively quickly there.
- the catalytic combustion in the hybrid burner according to the invention can thus be started relatively easily and runs comparatively stably.
- the partial oxidation catalyst is expediently designed in such a way, e.g. as a lance or in a lance that it discharges its exhaust gases into a central recirculation zone that forms in the combustion chamber.
- a lance or in a lance that it discharges its exhaust gases into a central recirculation zone that forms in the combustion chamber.
- the partial oxidation catalytic converter is supplied with a rich fuel-oxidizer mixture, its exhaust gas also has an excess fuel, so that the injection or introduction of this rich exhaust gas into the recirculation zone leads to chemical flame stabilization. This effect can be increased considerably if the partial oxidation catalytic converter is designed in such a way that it generates a hydrogen-containing exhaust gas.
- the catalytic converter gated volume flows of the fuel-oxidizer mixtures are varied in terms of their fuel content, such that during the course of the starting procedure the fuel portion in the volume stream of the first fuel-oxidizer mixture supplied to the partial oxidation catalyst decreases, while the fuel portion in the volume stream of the second fuel oxidation catalyst supplied Oxidator mixture increases.
- This procedure takes into account the fact that the partial oxidation of a rich first fuel-oxidizer mixture in the partial oxidation catalyst starts at lower temperatures and proceeds more stably than the full oxidation of the lean second fuel-oxidizer mixture in the pre-oxidation catalyst.
- the partial oxidation which has started can give off heat to the pre-oxidation catalytic converter, as a result of which the latter quickly heats up and accordingly the conversion in the second fuel-oxidizer mixture starts.
- the full oxidation catalyst is started up, the heat emission from the partial oxidation catalyst stabilizes the combustion reaction.
- the partial oxidation catalyst pilot can be deactivated, for which purpose it is necessary to stop the supply of oxidizer before switching off the fuel supply, it being possible in principle to purge with an inert gas, for example N 2 .
- the fuel proportions in the volume flows of the fuel-oxidizer mixtures are preferably varied during the starting procedure as a function of an inlet temperature of the hybrid burner.
- a hybrid burner 1 according to the invention has a housing 2 which is connected on the input side to an oxidizer feed 3 symbolized by an arrow and to two separately controllable fuel feeds 4 and 5.
- natural gas is used as fuel, although other fuels are also possible in principle.
- the housing 2 is connected via a sudden cross-sectional expansion 6 to a combustion chamber 7, which contains a combustion chamber 8.
- the combustion chamber 7 expediently supplies the hot exhaust gases generated with the aid of the hybrid burner 1 to a gas turbine of a power plant.
- the hybrid burner 1 has a pre-oxidation catalytic converter 9 and a partial oxidation catalytic converter 10, both of which are arranged in the housing 2, such that they can be flowed through in parallel.
- the partial oxidation catalytic converter 10 is designed such that when it flows through a supplied first fuel-oxidizer mixture 11 symbolized by an arrow, at least if it is a rich fuel-oxidizer mixture, it only partially oxidizes the fuel performs.
- the partial oxidation catalytic converter 10 is expediently designed such that its exhaust gas 12 symbolized by an arrow contains hydrogen.
- the rich fuel-oxidizer mixture has z. B. a fuel / oxidizer ratio of ⁇ ⁇ 1 and preferably of ⁇ ⁇ 0.5.
- the pre-oxidation catalytic converter 9 is designed in such a way that when it flows through it, a second fuel-oxidizer mixture 13, which is symbolized by arrows, is essentially completely oxidized, at least if it is a lean fuel-oxidizer mixture Exhaust gas 14 symbolized by arrows has an oxidizer excess.
- the lean fuel-oxidizer mixture has e.g. a fuel / oxidizer ratio of ⁇ > 1 and in particular of ⁇ > 2.
- the two catalysts 9, 10 are expediently coupled to one another in a heat-transferring manner.
- the pre-oxidation catalytic converter 9 is arranged in a ring and coaxially around the centrally arranged partial oxidation catalytic converter 10.
- the catalysts 9, 10 can each have a cylindrical outer contour.
- Each catalytic converter 9, 10 expediently consists of a catalytic converter body which contains a multiplicity of channels through which parallel flow can occur, the walls of which are catalytically active.
- the centrally arranged partial oxidation catalytic converter 10 is designed here as a central lance. Accordingly, an outlet end 15 of this lance or of the partial oxidation catalytic converter 10 is positioned in the housing 2 downstream of an outlet end 16 of the full oxidation catalytic converter 9.
- the partial oxidation catalytic converter 10 can also be made shorter than the pre-oxidation catalytic converter 9. The outlet end of the partial oxidation catalytic converter 10 is then located upstream of the outlet end 16 of the full oxidation catalytic converter 9. At the same time, it is possible for the outlet end 15 of the then “empty” lance to be positioned in the housing 2 downstream of the outlet end 16 of the full oxidation catalytic converter 9.
- the configuration of the partial oxidation catalytic converter 10 as a lance simplifies a targeted introduction of the exhaust gases 12 of the partial oxidation catalytic converter 10 into certain zones within the combustion chamber 8.
- the partial oxidation catalytic converter 10 is preferably, e.g. by a corresponding alignment of the lance, so designed that it introduces its exhaust gas 12 into a central recirculation zone 17 which forms in the combustion chamber 8.
- the combustion in the recirculation zone 17 can be better stabilized by this measure.
- a stable recirculation zone 17 in turn results in the stabilization of a flame front 18 in the combustion chamber 8.
- the formation of such a recirculation zone 17 is promoted, for example, with the aid of the cross-sectional jump 6.
- the combustion chamber 7 works with a so-called “vortex breakdown”, in which a vortex generated in the hybrid burner 1 bursts due to the cross-sectional widening 6 when transitioning into the combustion chamber 8.
- a swirl generator 19 can be arranged in the housing 2. It is also possible to integrate such a swirl generator into the pre-oxidation catalyst 9. For example, this can be achieved by appropriately orienting the channels of the full oxidation catalyst 9.
- Such a swirl generator can in principle also be used for the partial oxidation catalyst 10 downstream or integrated into this.
- the partial oxidation catalytic converter 10 By introducing or injecting the exhaust gases 12 of the partial oxidation catalytic converter 10 into the recirculation zone 17, the partial oxidation catalytic converter 10 has a kind of pilot function for initiating and stabilizing the flame front 18.
- the hybrid burner 1 according to the invention works as follows:
- a starting procedure is carried out to start the hybrid burner 1.
- the two catalysts 9, 10 are fed via the oxidizer feed 3, a common oxidizer stream 20 symbolized by arrows, which is divided as a function of the cross-sectional areas and flow resistances between the two catalysts 9, 10.
- the volume flow of the oxidizer flow 20 can be kept substantially constant during the starting procedure.
- the first fuel-oxidizer mixture 11 is generated in that a corresponding first fuel volume flow is supplied to the partial oxidation catalytic converter 10 via the first fuel feed 4.
- the second fuel-oxidizer mixture 13 can be generated by the second fuel feed 5 feeding a second fuel volume flow to the pre-oxidation catalyst 9.
- the volume flow ratios in the two fuel-oxidizer mixtures 11, 13, that is, the ratio of the fuel portion to the oxidizer portion in the volume flow, are varied.
- the proportion of fuel in the volume flow of the first fuel-oxidizer mixture 11 decreases from a maximum value to a minimum value during the starting procedure. This minimum value cannot become arbitrarily small, since the first fuel-oxidizer mixture 11 must remain rich in order to avoid overheating and destruction of the partial oxidation catalytic converter 10.
- an inert gas such as, for example, N 2 .
- the partial oxidation catalytic converter 10 working as a pilot can also remain switched on during the entire operation of the hybrid burner 1, that is to say also in normal or nominal operation.
- the oxidizer feed can also be reduced to low values.
- the proportion of fuel in the volume flow of the second fuel-oxidizer mixture 13 increases during the starting procedure from a minimum value, which can also be zero, to a maximum value.
- the variation of the volume flow ratios in the two fuel-oxidizer mixtures 11, 13 mainly takes place in that the individual fuel volume flows, which pass through the first fuel feed 4 or the second fuel feed 5 to the catalysts 9,
- volume flow of the oxidizer stream 20 can also be increased when the system is started up, but this affects both fuel-oxidizer mixtures 11, 13. It is clear that in principle a different procedure for varying the volume flow ratios in the fuel-oxidizer mixtures 11, 13 is also possible, e.g. flow through adjustable oxidizer currents with constant fuel.
- the volume flows of the fuel-oxidizer mixtures 11, 13 are varied depending on an inlet temperature of the hybrid burner 1. At the beginning of the starting procedure, this inlet temperature has its lowest value, so that the volume flow of the first fuel-oxidizer mixture
- the first fuel-oxidizer mixture 11 assumes its maximum value, while the volume flow of the second fuel-oxidizer mixture 13 has its minimum value.
- the first fuel-oxidizer mixture 11 is advantageously chosen so that a first oxidizer fuel ratio ⁇ -i has a value less than 1, preferably less than 1/2, such that the partial oxidation catalyst 10, a rich fuel-oxidizer mixture 11 is supplied.
- the catalytic reaction in the partial oxidation catalytic converter 10 can already be started at a relatively low temperature. This reaction generates heat, which the partial oxidation catalytic converter 10 radiates into its surroundings on the one hand and, on the other hand, emits it to the pre-oxidation catalytic converter 9 via the heat coupling.
- the temperature of the full oxidation catalytic converter 9 can be raised relatively quickly.
- the inlet temperature of the hybrid burner 1 correlates with this.
- the second fuel-oxidizer mixture 13 is expediently selected such that a second fuel-oxidizer ratio ⁇ 2 is present which is greater than 1, advantageously even greater than 2, so that a lean fuel-oxidizer mixture 13 is present.
- a lean fuel-oxidizer mixture 13 has a higher ignition temperature, which is reached relatively quickly due to the preheating by the partial oxidation catalytic converter 10, so that the catalytic reaction in the pre-oxidation catalytic converter 9 can also be started. This reaction also generates heat, which further heats up the catalysts 9, 10 and thus the hybrid burner 1.
- the fuel fraction in the volume flow ratio of the first fuel-oxidizer mixture 11 is further reduced, while the fuel fraction in the volume flow ratio of the second fuel-oxidizer mixture 13 is further increased.
- the fuel fraction in the volume flow ratio of the first fuel-oxidizer mixture 11 has its minimum value and the fuel fraction in the volume flow ratio of the second fuel-oxidizer mixture 13 has its maximum value.
- the first fuel volume flow can decrease with a decreasing relative proportion in the volume flow of the first fuel-oxidizer mixture 11 and then increase again or remain constant, or remain constant or increase from the beginning, since the absolute oxidizer volume flow generally increases when starting up.
- the partial oxidation catalytic converter 10 can continue to be supplied with a rich mixture 11, for example in order to reduce acoustic pulsations which are disruptive due to chemical stabilization.
- the fuel is expediently mixed in such a way that the exhaust gases 12 of the partial oxidation catalytic converter 10 and the exhaust gases 14 of the full oxidation catalytic converter 9 generate a lean exhaust gas mixture overall, which can burn in the combustion chamber 8 with low emissions.
- the first fuel supply 4 can be configured such that a supply of preheated fuel results for the partial oxidation catalytic converter 10. 2 and 3 show examples of an embodiment of the first fuel feed 4, which enable sufficient preheating of the fuel.
- the first fuel supply 4 can have a heat exchanger 22.
- This heat exchanger 22 has, on the one hand, a fuel path and, on the other hand, an oxidizer path, the fuel path and oxidizer path being coupled to one another in a heat-transferring manner.
- the oxidizer can give off heat to the fuel.
- the heat exchanger 22 is implemented by a helical line section of the first fuel feed 4, to which the oxidizer flow 20 is applied on its outside.
- the fuel path is thus inside the screw section, while the oxidizer path is formed by the outside of the screw section. It is also possible to preheat the fuel for the partial oxidation catalytic converter 10 in another way, in particular electrically.
- sufficient preheating of the fuel is achieved in that the fuel is introduced into the oxidizer stream 20 relatively far upstream of the partial oxidation catalytic converter 10, so that the fuel introduced up to the inlet of the partial oxidation catalytic converter 10 is so far with the oxidizer mixes that there is a temperature equalization between the currents.
- the desired fuel heating can be achieved.
- the partial oxidation catalytic converter 10 is extended on its inlet side with a feed channel 23 against the flow direction in order to obtain a sufficiently long mixing section for the fuel fed via the first fuel feed 4 and the oxidizer stream 20. It is clear that the measures shown in FIGS. 2 and 3 for preheating the fuel supplied to the partial oxidation catalytic converter 10 can also be combined with one another.
- the hybrid burner 1 in the embodiments of FIGS. 1 to 3 is designed such that the reactive exhaust gases 12 of the partial oxidation catalytic converter 10 can be introduced into the central recirculation zone 17 of the combustion chamber 7.
- FIG. 4 now shows an embodiment in which the hybrid burner 1 is designed such that the exhaust gases 12 of the partial oxidation catalytic converter 10 can also be introduced into a dead water zone 21, which can form in the combustion chamber 8 in the area of the cross-sectional expansion 6.
- the dead water zone 21 is symbolized here by arrows which are intended to represent an annular vortex roller.
- the partial oxidation catalytic converter 10 in the variant according to FIG. 4 is designed in such a way that it surrounds the centrally arranged pre-oxidation catalytic converter 9 radially on the outside, in particular in a ring shape.
- the housing 12 contains an exhaust gas path 24 downstream of the partial oxidation catalytic converter 10, which begins at the outlet end 15 of the partial oxidation catalytic converter 10 and ends at the inlet of the combustion chamber 8.
- the exhaust gas path 24 contains a main channel 24b, which extends substantially axially, that is in the main flow direction.
- a plurality of secondary channels 24a branch off from the main channel 24b, which lead to the cross-sectional widening 6 and open into the combustion chamber 8 in the region of the dead water zone 21.
- the exhaust gas 12 of the partial oxidation catalytic converter 10 can be divided into a main stream 12b, which follows the main channel 24b, and a secondary stream 12a, which flows through the secondary channels 24a. Consequently, part of the exhaust gases 12 of the partial oxidation catalytic converter 10 can be introduced into the dead water zone 21.
- the main stream 12b can be at least partially introduced into the recirculation zone 17 by appropriate shaping of the main channel 24b, in particular in connection with suitable flow guiding means.
- the exhaust gas 12b of the partial oxidation catalytic converter 10 can, however, in principle be directed to any point that appears expedient for such an exhaust gas supply, in particular the central and the lateral recirculation zones 17 and 21.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US40697802P | 2002-08-30 | 2002-08-30 | |
US406978P | 2002-08-30 | ||
PCT/CH2003/000436 WO2004020901A1 (en) | 2002-08-30 | 2003-07-02 | Hybrid burner and corresponding operating method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1532394A1 true EP1532394A1 (en) | 2005-05-25 |
EP1532394B1 EP1532394B1 (en) | 2016-11-23 |
Family
ID=31978396
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03729789.2A Expired - Lifetime EP1532394B1 (en) | 2002-08-30 | 2003-07-02 | Hybrid burner and corresponding operating method |
Country Status (4)
Country | Link |
---|---|
US (1) | US7717700B2 (en) |
EP (1) | EP1532394B1 (en) |
AU (1) | AU2003240374A1 (en) |
WO (1) | WO2004020901A1 (en) |
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EP1255077B1 (en) * | 2001-04-30 | 2008-06-11 | ALSTOM Technology Ltd | Device for the combustion of a gaseous mixture of fuel and oxidant |
EP1255080B1 (en) * | 2001-04-30 | 2008-09-03 | ALSTOM Technology Ltd | Catalytic burner |
-
2003
- 2003-07-02 WO PCT/CH2003/000436 patent/WO2004020901A1/en not_active Application Discontinuation
- 2003-07-02 AU AU2003240374A patent/AU2003240374A1/en not_active Abandoned
- 2003-07-02 EP EP03729789.2A patent/EP1532394B1/en not_active Expired - Lifetime
-
2005
- 2005-02-28 US US11/066,735 patent/US7717700B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
---|
See references of WO2004020901A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2004020901A1 (en) | 2004-03-11 |
AU2003240374A1 (en) | 2004-03-19 |
EP1532394B1 (en) | 2016-11-23 |
US7717700B2 (en) | 2010-05-18 |
US20050196714A1 (en) | 2005-09-08 |
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