EP1527228B1 - Method for dyeing with sulphur and sulphur vat dyes - Google Patents
Method for dyeing with sulphur and sulphur vat dyes Download PDFInfo
- Publication number
- EP1527228B1 EP1527228B1 EP03766263A EP03766263A EP1527228B1 EP 1527228 B1 EP1527228 B1 EP 1527228B1 EP 03766263 A EP03766263 A EP 03766263A EP 03766263 A EP03766263 A EP 03766263A EP 1527228 B1 EP1527228 B1 EP 1527228B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dyeing
- dyebath
- dye
- sulfur
- cell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 53
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 title description 9
- 239000000984 vat dye Substances 0.000 title description 2
- 239000005864 Sulphur Substances 0.000 title 2
- 239000000988 sulfur dye Substances 0.000 claims abstract description 34
- 239000002657 fibrous material Substances 0.000 claims abstract description 11
- 230000001172 regenerating effect Effects 0.000 claims abstract description 3
- 239000000975 dye Substances 0.000 claims description 47
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 39
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 7
- 239000012528 membrane Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 5
- 239000012670 alkaline solution Substances 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229910052783 alkali metal Inorganic materials 0.000 claims description 3
- 239000003792 electrolyte Substances 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- -1 alkali metal salts Chemical class 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims 1
- 229910052938 sodium sulfate Inorganic materials 0.000 claims 1
- 235000011152 sodium sulphate Nutrition 0.000 claims 1
- 238000005868 electrolysis reaction Methods 0.000 description 20
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 230000001590 oxidative effect Effects 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- PGYZAKRTYUHXRA-UHFFFAOYSA-N 2,10-dinitro-12h-[1,4]benzothiazino[3,2-b]phenothiazin-3-one Chemical compound S1C2=CC(=O)C([N+]([O-])=O)=CC2=NC2=C1C=C1SC3=CC=C([N+](=O)[O-])C=C3NC1=C2 PGYZAKRTYUHXRA-UHFFFAOYSA-N 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 230000008929 regeneration Effects 0.000 description 6
- 238000011069 regeneration method Methods 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000005341 cation exchange Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000080 wetting agent Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 235000002639 sodium chloride Nutrition 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 229910021607 Silver chloride Inorganic materials 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000005518 electrochemistry Effects 0.000 description 3
- 238000010016 exhaust dyeing Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- XLSMFKSTNGKWQX-UHFFFAOYSA-N hydroxyacetone Chemical compound CC(=O)CO XLSMFKSTNGKWQX-UHFFFAOYSA-N 0.000 description 3
- 238000009981 jet dyeing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000010405 reoxidation reaction Methods 0.000 description 3
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010014 continuous dyeing Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012065 filter cake Substances 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 239000010446 mirabilite Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052977 alkali metal sulfide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000002228 disulfide group Chemical group 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/243—Polyamides; Polyurethanes using vat or sulfur dyes, indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
- D06P1/221—Reducing systems; Reducing catalysts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/30—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using sulfur dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/523—Polyesters using vat or sulfur dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/6025—Natural or regenerated cellulose using vat or sulfur dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2016—Application of electric energy
Definitions
- the present invention relates to a process for dyeing fiber materials with sulfur and sulfur vat dyes
- the group of sulfur or sulfur vat dyestuffs comprises dyestuffs of the same production principle and the same dyeing proof.
- the sulfur dyes are formed by reacting suitable organic substances with sulfur, alkali metal sulfides or alkali metal polysulfides.
- the resulting products contain repeating organic structural elements linked by disulfide groups. The chemical constitution is not known for sure in most cases.
- the sulfur dyes are reduced using different reduction techniques, with part of the disulfide bridges being cleaved reductively (see Equation 1).
- the resulting products have lower molar masses, are soluble in aqueous alkaline solution, and can be used for the purpose of dyeing, as they also have an affinity for fibers, e.g. Cellulosic fibers.
- Such a procedure is particularly suitable for the production of relatively concentrated products or dye liquors, which are also exposed to the oxidative action of atmospheric oxygen for a short time during continuous dyeing.
- a content of the dyeing chassis of 25 l at a standard product speed of 60 m / min, a running weight of 200 g / m and a liquor pick-up of 80%, the chassis volume is replaced within less than 3 minutes.
- the present invention is based on the surprising finding that sulfur dyes can take over the task of a mediator even in Ausziehfärbungen and sufficient bath stability can be achieved if a continuous regeneration of the reduction state can be achieved. This is achieved according to the present invention in that during the dyeing process a sufficient circulation of the dyeing bath is made possible by a suitably coupled electrolysis cell.
- the present invention thus relates to a process for dyeing fiber materials with sulfur dyes with regeneration of kaurbebadredoxpotentials, which is characterized in that the dyeing liquor between dyeing plant and a coupled electrolytic cell circulates during the dyeing process and the dye bath undesirable oxidized sulfur dye is reduced cathodically in the electrolysis cell.
- the process according to the invention can be carried out, for example, as an exhaust process, but also according to the continuous process. Accordingly, dyeing apparatuses, such as, for example, yarn dyeing apparatus, winch skid, tree dyeing apparatus, jet or overflow dyeing plant, are used as dyeing plants in the exhaust process. For the continuous process, however, the usual for this process dyeing systems are used.
- the circulation of the dyebath between dyeing plant and electrolysis cell has to be carried out according to the dye concentration and the oxidative load. At high oxidative load and low dye concentration, the circulation has to achieve larger volume flows than at high dye concentration and low oxygen load.
- the cathodically reduced dye passes from the electrolysis cell to the dyeing plant, the partially oxidized dyebath flows from the dyeing plant to the electrolysis cell.
- the required liquor exchange in l / min between electrolysis cell and dyeing plant depends on several conditions. These include, for example, dye concentration, the desired degree of reduction in the dyeing plant, maximum degree of reduction which can be achieved by cathodic reduction in a sulfur dye, color reduction required of the sulfur dye, cell-technically applicable current density and also the oxygen input into the dyeing plant (oxidative load).
- oxidative load oxygen input into the dyeing plant
- the required mass transfer between cell and dyeing apparatus can also be easily calculated by one of ordinary skill in the art. For example, assuming a current of 10A per kg of material to be incorporated to compensate for the oxygen input and starting at 0.01 mol / l of dye available in the dye bath circulation, a dyebath circulation of 5 l / min is required to reach the 5 l / min the cell reached sales did not rise above 10% of the existing dye concentration. At a circulation capacity of 10 l / min kg, the dye solution only changes by 5% in the reduction state.
- the liquor exchange based on one kg of dyed material, is between 0.5 l / min kg and 100 l / min kg, preferably between 1 and 50 l / min kg and very particularly preferably between 5 and 301 / min kg.
- the dye concentration in the dyebath in the process according to the invention is preferably from 0.5 to 100 g / l of pure dye, particularly preferably from 5 to 50 g / l of pure dyestuff.
- the inventive method is advantageously carried out at temperatures of 20 to 135 ° C, with 60 to 95 ° C are particularly preferred.
- the dyeing process is influenced by controlling the redox potential. This is done by adjusting the cell current, whereby the redox potential in the dyebath can be changed or regulated within certain potential limits.
- the adjustable potential range is determined by the sulfur dye used, its concentration, as well as by the pH and dyeing temperature.
- the cell flow is defined in particular by the oxygen input and moves in conventional dyeing systems between 0.5 and 50 A / kg, preferably between 1 and 10 A / kg. By applying suitable measures, such as a protective gas atmosphere of, for example, nitrogen, the values can be lowered.
- the pH of the dyebath is, for example, between 9 and 14, preferably between 11 and 13.
- the redox potential in the dyebath is defined by the dye and the desired dyeing failure and is between-300mV and -900mV, preferably between -400mV and -700mV.
- an electrolytic cell is coupled with a liquor circulation.
- electrolysis cells it is possible to use customary electrolysis cells available from cell manufacturers or commercially available. Normal or multi-cathode cells can be used.
- the electrolysis cell is preferably designed as a divided cell, again using a membrane electrolysis cell being particularly preferred. Most preferably, a cation exchange membrane serves as a separator.
- Alkaline solutions preferably alkaline solutions of alkali metal salts, in particular of sodium hydroxide, potassium hydroxide, sodium carbonate, common salt or Glauber's salt, are preferably used as the conducting electrolyte.
- the liquor added to the dyebath advantageously sodium hydroxide solution, potassium hydroxide solution or soda, is used.
- the salts added during the dyeing, preferably common salt or Glauber's salt can also improve the conductivity as electrolytes.
- this is carried out under an inert atmosphere.
- the dyebath in the dyeing apparatus with nitrogen or a noble gas, more preferably argon, superimposed. Since the oxidative base load is reduced by reducing the partial pressure of the atmospheric oxygen, thus the required electrolysis cells can be dimensioned with smaller cell currents and thus more economical.
- the process according to the invention can be used without restriction for all sulfur dyes. It is possible to use both oxidized dyes, filter cakes from the synthesis, as well as cathodically or chemically prereduced dyes and dye preparations. Particular preference is given to sulfur dyes produced by cathodic reduction, as described, for example, in US Pat DE-A 1 906 083 or WO 99/11716 are used.
- fiber materials which are basically dyeable with sulfur dyes.
- fiber materials made of cellulose and polyamide, and of cellulose / polyester and cellulose / polyamide mixtures.
- Fiber materials preferably mean textile fiber materials.
- the low concentrations of sulfur dye, as used in exhaust processes are very particularly advantageous for dyeing on a standing bath, where only the sulfur dye discharged with the product has to be added to the dyebath.
- a cell divided by a cation exchange membrane is used as the electrolytic cell.
- Cathode stainless steel cathodes, total area (surface area) cathode 0.43 m 2 area, total volume 2 l.
- Anode Stainless steel plate with 0.01 m 2 surface. Volume 0.3 l.
- the anolyte used is 0.1 M NaOH.
- Cell current 0.9 A, cell voltage between 2.7 V and 4.1 V
- the dyebath (2 l total volume) is pumped through the cathode compartment at 150 ml / min so that a continuous regeneration of the dyebath takes place by exchange with the catholyte.
- the dyebath contains a bleached cotton knitted fabric (sample 1) with a mass of 6.9 g.
- the liquor circulation and heating takes place by means of a magnetic stirrer.
- the Katholyttemperatur is brought to 70 ° C.
- the redox potential drops from - 259 mV (vs. Ag / AgCl, 3 M KCl reference) to - 499 mV.
- the dyed pattern 1 is removed, rinsed with water and oxidized according to the usual methods with peroxide / acetic acid.
- another pattern (pattern 2, mass 6.9 g) is introduced and dyed for 30 minutes while continuing the electrolysis process.
- the redox potential drops to - 545 mV.
- the pattern 2 is removed after 30 minutes and completed as already described.
- the pH of the dyebath is about 12.2
- the color depth can be described by color location measurement.
- a cell divided by a cation exchange membrane is used as the electrolytic cell.
- Cathode stainless steel cathodes, total area (surface area) cathode 0.43 m 2 area, total volume 2 I.
- Anode Stainless steel plate with 0.01 m 2 surface. Volume 0.3 I.
- the anolyte used is 0.1 M NaOH.
- Cell current 0.9 A, cell voltage between 3.0 V and 4.7 V
- the dyebath (2 l total volume) is pumped through the cathode compartment at 150 ml / min so that a continuous regeneration of the dyebath takes place by exchange with the catholyte.
- the colored pattern 3 becomes removed, rinsed with water and oxidized according to the usual methods with peroxide / acetic acid.
- another pattern (pattern 4, mass 7.0 g) is introduced and stained for 80 min while continuing the electrolysis process.
- the redox potential during this time is at - 437 - -431 mV.
- the pattern 4 is removed after 80 minutes and finished as already described.
- the pH of the dyebath is about 12.1-12.2.
- the color depth can be described by color location measurement.
- a cell divided by a cation exchange membrane is used as the electrolytic cell.
- Cathode stainless steel cathodes, total area (surface area) cathode 1 m 2 , total volume of catholyte 10 l.
- Anode Ti electrode with mixed oxide coating, expanded metal with 0.04 m 2 geometric area. Volume 1.5l.
- the anolyte used is 1 M NaOH.
- Cell current 10 A, cell voltage between 3.0 V and 4.7 V
- a looptex laboratory dyeing plant for denim dyeings is coupled to the cell as a dyeing plant. After an electrolysis time of 17.5 hours at 10 A (75 Ah) to reach the dyeing potential, a portion of the catholyte (4 I) is pumped from the cell to the dyeing plant and at a temperature of 50 ° C (-491 mV) Sample 5 or dyed at 80 ° C (-567 mV) Sample 6 (yarn strand with a length of 150 m, cotton yarn raw).
- Dyeing program Prewetting (3 g / l wetting agent), squeezing, immersion in sulfur chick, squeezing, air oxidation, followed by rinsing in cold water.
- a solution of 20 ml / l Cassulfon ® Carbon CMR from DyStar textile colors GmbH & Co. KG Germany (30-40% solution of Leuco Sulfur Black 1) is free from water in the presence of 20 g / l Na 2 SO 4 at pH 12 and room temperature in a plant according to application example 1 electrolyzed.
- Sodium hydroxide solution 40 g / l NaOH
- the solution of the reduced sulfur dye has a content of reducing agent equivalents of 0.075 mol / l at the beginning of the electrolysis in the iodometric titration.
- the cathodic reduction is carried out according to the low content of sulfur dye in the catholyte at a current density of 0.26 mA / cm 2 .
- the electrolysis is terminated at an analytically determined content of 0.125 mol / l.
- the solution now has a content of reducing agent equivalents of 335 Ah based on 1 kg of solid sulfur dye.
- the solution of the sulfur dye prepared in this way can be used directly for dyeing, for example as described in Application Example 1.
- Electrolytic cell a cell divided by a cation exchange membrane is used.
- Cathode Three-dimensional stainless steel cathodes, viewing area cathode 60x55 cm, 0.33 m 2 area, total volume of cathode chamber 100 I.
- Anode Titanium electrode with Pt mixed oxide coating with 0.3 m 2 area. The anolyte used is 0.1 M NaOH.
- Cell current 85 A, cell voltage between 5.3 V and 5.7 V
- the dyebath (230 l total volume) is pumped through the cathode space so that a continuous regeneration of the dyebath or the reduced dyestuff takes place by exchange with the catholyte.
- the dyebath contains a pre-washed, bleached cotton knit with a weight of 8 kg. Flottenumnachlzung and goods movement done by the existing jet in the pump. An indirect steam heating is used for heating. The dyeing takes place under a protective gas atmosphere (nitrogen) to minimize the admission of air. For this purpose, a volume flow of 10 i / min nitrogen is continuously fed into the apparatus. The goods speed is 50 m / min.
- the liquor circulation through the cell is 30 l / min.
- the catholyte temperature is brought to about 55 ° C, then the coupling of the cell circulation and further heating to 76 ° C takes place.
- the redox potential is measured in the cell between -630 mV and -720 mV and measured in the jet dyeing plant between -460 mV and -432 mV (vs. Ag / AgCl, 3 M KCl reference).
- the pH of the dyebath is about 12.1-12.2.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Oxygen Or Sulfur (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Färben von Fasermaterialien mit Schwefel- und SchwefelküpenfarbstoffenThe present invention relates to a process for dyeing fiber materials with sulfur and sulfur vat dyes
Unter der Gruppe der Schwefel- bzw. Schwefelküpenfarbstoffe (nachstehend nur Schwefelfarbstoffe genannt) fasst man Farbstoffe des gleichen Herstellungsprinzips und der gleichen Färbeweise zusammen. Die Schwefelfarbstoffe entstehen durch Umsetzung geeigneter organischer Substanzen mit Schwefel, Alkalisulfiden oder Alkalipolysulfiden. Die entstehenden Produkte enthalten sich wiederholende organische Strukturelemente, die über Disulfidgruppen miteinander verbunden sind. Die chemische Konstitution ist in den meisten Fällen nicht mit Sicherheit bekannt. Zum Zweck des Färbens werden die Schwefelfarbstoffe unter Anwendung unterschiedlicher Reduktionsverfahren reduziert, wobei ein Teil der Disulfidbrücken reduktiv gespalten wird (siehe Gleichung 1). Die entstehenden Produkte besitzen niedrigere molare Massen, sind in wässriger alkalischer Lösung löslich und können zum Zwecke des Färbens eingesetzt werden, da sie auch eine Affinität zu Fasern, z.B. Cellulosefasern, aufweisen.The group of sulfur or sulfur vat dyestuffs (hereinafter called sulfur dyestuffs) comprises dyestuffs of the same production principle and the same dyeing proof. The sulfur dyes are formed by reacting suitable organic substances with sulfur, alkali metal sulfides or alkali metal polysulfides. The resulting products contain repeating organic structural elements linked by disulfide groups. The chemical constitution is not known for sure in most cases. For the purpose of dyeing, the sulfur dyes are reduced using different reduction techniques, with part of the disulfide bridges being cleaved reductively (see Equation 1). The resulting products have lower molar masses, are soluble in aqueous alkaline solution, and can be used for the purpose of dyeing, as they also have an affinity for fibers, e.g. Cellulosic fibers.
In Gegenwart von Luftsauerstoff erfolgt eine mehr oder weniger vollständige Rückoxidation des Farbstoffs entsprechend Gleichung 2.
- (1) R-S-S-R + 2e- ↔ R-S- + R-S-
- (2) R-S- + R-S- + 1/2O2 + H2O ↔ R-S-S-R + 2OH-
- (1) RSSR + 2e - ↔ RS - + RS -
- (2) RS - + RS - + 1 / 2O 2 + H 2 O ↔ RSSR + 2OH -
Da beim Färbeprozess das den reduzierten Farbstoff enthaltende Färbebad gegen unerwünschte Oxidation des Farbstoffs durch Luft geschützt werden muss, werden entweder Reduktionschemikalien ins Färbebad gegeben oder es erfolgt eine weitergehende kathodische Farbstoffreduktion während der Farbstoffherstellung bzw. Vorbereitung der Färbeflotte (siehe
Für die Anwendung von Schwefelfarbstoffen in der Ausziehfärberei, z.B. auf Färbeapparaten, Jet-Färbeanlagen etc., wozu sinngemäß auch die kontinuierlich arbeitenden Kettgarnfärbeanlagen zur Denimherstellung zu zählen sind, stellt der Stand der Technik keine entsprechende Arbeitsweise zur Verfügung.
Durch die lange Färbezeit ergeben sich lange Verweilzeiten des Farbstoffs im Färbebad, welches während dieser Zeit andauernder oxidativer Einwirkung des Luftsauerstoffs ausgesetzt ist. Zusätzlich sind die bei der Ausziehfärberei eingesetzten Farbstoffkonzentrationen bereits bei Färbebeginn relativ niedrig und sinken aufgrund des Badauszugs während des Färbevorgangs weiter ab. Die Instabilität des Färbebads gegenüber unerwünschter Luftoxidation nimmt daher mit zunehmender Färbedauer immer mehr zu.
Zur Verdeutlichung dient bei einer dunklen Färbung im Ausziehverfahren folgende Berechnung eines typischen Beispiels:
- Pro kg zu färbendes Fasermaterial befinden sich bei einem Flottenverhältnis von 1:10 bei einer Farbtiefe von 5 % (berechnet als fester Schwefelfarbstoff) insgesamt 50 g Farbstoff in 10 I Färbebad, so dass eine Anwendungskonzentration von 5 g/I als Anfangskonzentration errechnet wird. Legt man für den Färbeprozess einen Badauszug von 70 % zugrunde, so hat am Ende des Färbevorgangs die Konzentration an Farbstoff auf 1,5 g/I Farbstoff abgenommen. Bei den Färbeverfahren, die aus dem Stand der Technik bekannt sind, kann in der Ausziehfärberei eine Badstabilisierung gegenüber oxidativen Einflüssen daher nur durch den Zusatz entsprechender Mengen an Reduktionschemikalien wie Glucose oder Hydroxyaceton erfolgen.
Bei Kettfärbeanlagen sind relative hohe Einsatzkonzentrationen an Farbstoff üblich (50 g/I fester Farbstoff) und relativ hohe Flottenvolumina in der Färbeanlage vorhanden, so dass eine höhere Badstabilität gegenüber Luftoxidation zu bestehen scheint. Bei diesen Färbetechniken wird aber eine sehr lange Verwendungszeit der Bäder gefordert, da üblicherweise mit nasser Ware ins Färbebad eingegangen wird und daher nur geringe Mengen an Färbeflotte aus den Färbebädern ausgetragen werden. Bei einem Badvolumen von 4000 I und einer Produktionsmenge von 15000 kg Kettgarn pro Tag ergeben sich bei einem Abquetscheffekt von 70 % beim Vornetzen und von 95 % beim Färben 15000x0.25 = 3750 I Flottenverbrauch pro Tag, so dass für die Färbeflotte eine durchschnittliche Verweilzeit in der Anlage von 1 Tag errechnet wird. Wird hier auf den Einsatz von Reduktionsmitteln verzichtet, so wären sogenannte Endenabläufe, das heisst Farbtonschankungen innerhalb einer Färbepartie von z.B. 20000 m Länge unvermeidbar.
In der Literatur wurden auch Möglichkeiten zum Einsatz indirekter kathodischer Reduktionsverfahren vorgeschlagen. Siehe beispielsweise
The long dyeing time results in long residence times of the dye in the dyebath, which during this time is exposed to continuous oxidative action of the atmospheric oxygen. In addition, the dye concentrations used in the exhaustion dyeing are already relatively low already at the start of dyeing and continue to decrease due to the bath removal during the dyeing process. The instability of the dyebath against unwanted air oxidation therefore increases more and more with increasing dyeing time.
For clarification, in the case of a dark color in the exhaust method, the following calculation of a typical example is used:
- Per kg of fiber material to be dyed are at a liquor ratio of 1:10 at a color depth of 5% (calculated as solid sulfur dye) a total of 50 g of dye in 10 I dyebath, so that an application concentration of 5 g / I is calculated as the initial concentration. If the dyeing process is based on a bath extract of 70%, the dye concentration at the end of the dyeing process has dropped to 1.5 g / l dye. In the dyeing processes which are known from the prior art, bath stabilization against oxidative influences can therefore be carried out in exhaustion dyeing only by the addition of appropriate amounts of reduction chemicals such as glucose or hydroxyacetone.
In Kettfärbeanlagen relatively high use levels of dye are common (50 g / l solid dye) and relatively high liquor volumes in the dyeing plant available, so that a higher bath stability seems to exist against air oxidation. In these dyeing techniques, however, a very long period of use of the baths is required, as is usually dealt with wet goods into the dyebath and therefore only small amounts of dye liquor are discharged from the dyebaths. With a bath volume of 4000 l and a production quantity of 15000 kg of warp yarn per day, with a squeezing effect of 70% in prewetting and 95% in dyeing 15000x0.25 = 3750 l liquor consumption per day, so that for the dyeing liquor an average residence time in the system is calculated from 1 day. If the use of reducing agents is dispensed with here, so-called end processes, ie color shade variations within a dyeing range of, for example, 20,000 m in length, would be unavoidable.
The literature has also suggested possibilities for the use of indirect cathodic reduction methods. See for example
Der vorliegenden Erfindung liegt nun die überraschende Erkenntnis zugrunde, dass Schwefelfarbstoffe die Aufgabe eines Mediators auch bei Ausziehfärbungen übernehmen können und ausreichende Badstabilität erreicht werden kann, wenn eine laufende Regeneration des Reduktionszustandes erreicht werden kann. Dies wird gemäss vorliegender Erfindung dadurch erreicht, dass während des Färbevorgangs eine ausreichende Zirkulation des Färbebads durch eine in geeigneter Weise angekoppelte Elektrolysezelle ermöglicht wird.The present invention is based on the surprising finding that sulfur dyes can take over the task of a mediator even in Ausziehfärbungen and sufficient bath stability can be achieved if a continuous regeneration of the reduction state can be achieved. This is achieved according to the present invention in that during the dyeing process a sufficient circulation of the dyeing bath is made possible by a suitably coupled electrolysis cell.
Die vorliegende Erfindung betrifft somit ein Verfahren zum Färben von Fasermaterialien mit Schwefelfarbstoffen mit Regeneration des Färbebadredoxpotentials, das dadurch gekennzeichnet ist, dass während des Färbevorganges die Färbeflotte zwischen Färbeanlage und einer angekoppelten Elektrolysezelle zirkuliert und der im Färbebad unerwünscht oxidierte Schwefelfarbstoff in der Elektrolysezelle kathodisch reduziert wird.The present invention thus relates to a process for dyeing fiber materials with sulfur dyes with regeneration of Färbebadredoxpotentials, which is characterized in that the dyeing liquor between dyeing plant and a coupled electrolytic cell circulates during the dyeing process and the dye bath undesirable oxidized sulfur dye is reduced cathodically in the electrolysis cell.
Das erfindungsgemäße Verfahren kann beispielsweise als Ausziehverfahren, aber auch nach dem Kontinue-Verfahren ausgeführt werden. Als Färbeanlagen kommen dementsprechend im Ausziehverfahren Färbeapparate, wie zum Beispiel Garnfärbeapparat, Haspelkufe, Baumfärbeapparat, Jet- oder Overflowfärbeanlage zum Einsatz. Für das Kontinue-Verfahren werden dagegen die für dieses Verfahren üblichen Färbeanlagen verwendet.The process according to the invention can be carried out, for example, as an exhaust process, but also according to the continuous process. Accordingly, dyeing apparatuses, such as, for example, yarn dyeing apparatus, winch skid, tree dyeing apparatus, jet or overflow dyeing plant, are used as dyeing plants in the exhaust process. For the continuous process, however, the usual for this process dyeing systems are used.
Die Zirkulation des Färbebades zwischen Färbeanlage und Elektrolysezelle hat entsprechend der Farbstoffkonzentration und der oxidativen Last zu erfolgen. Bei hoher oxidativer Last und geringer Farbstoffkonzentration hat die Zirkulation größere Volumensströme zu erreichen, als bei hoher Farbstoffkonzentration und geringer Sauerstoffbelastung.The circulation of the dyebath between dyeing plant and electrolysis cell has to be carried out according to the dye concentration and the oxidative load. At high oxidative load and low dye concentration, the circulation has to achieve larger volume flows than at high dye concentration and low oxygen load.
Der kathodisch reduzierte Farbstoff gelangt von der Elektrolysezelle zur Färbeanlage, das teiloxidierte Färbebad fließt von der Färbeanlage zur Elektrolysezelle. Der erforderliche Flottenaustausch in I/min zwischen Elektrolysezelle und Färbeanlage hängt dabei von mehreren Rahmenbedingungen ab. Dazu gehören beispielsweise Farbstoffkonzentration, gewünschter Reduktionsgrad in der Färbeanlage, maximaler Reduktionsgrad der bei einem Schwefelfarbstoff durch kathodische Reduktion erreicht werden kann, färbetechnisch erforderlicher Mindestreduktionsgrad des Schwefelfarbstoffs, zellentechnisch anwendbare Stromdichte und auch der Sauerstoffeintrag in die Färbeanlage (oxidative Last).
Bei den hohen Konzentrationen an Schwefelfarbstoff, wie sie in Kettgarnfärbeprozessen üblich sind, kann auch eine chargenweise Regeneration des Schwefelfarbstoffes und damit eine intermittierende Badzirkulation durchgeführt werden.
Bei Kenntnis der vorliegenden Erfindung und der genannten wesentlichen Rahmenbedingungen kann der erforderliche Stoffaustausch zwischen Zelle und Färbeapparat auch von einem Durchschnittsfachmann ohne weiteres berechnet werden.
Geht man beispielsweise von einer für die Kompensation des Sauerstoffeintrags einzubringenden Stromstärke von 10A pro kg Färbegut aus und setzt die in der Färbebadzirkulation verfügbare Menge an Farbstoff mit 0,01 mol/l an, so ist eine Färbebadzirkulation von 5l/min erforderlich, um den in der Zelle erreichten Umsatz nicht über 10% der vorhandenen Farbstoffkonzentration ansteigen zu lassen. Bei einer Zirkulationsleistung von 10l/min kg verändert sich die Farbstofflösung im Reduktionszustand nur um 5%.
Je nach Rahmenbedingungen bewegt sich der Flottenaustausch bezogen auf ein kg Färbegut zwischen 0,5l/min kg und 100l/min kg, bevorzugt zwischen 1 und 50 I/min kg und ganz besonders bevorzugt zwischen 5 und 301/min kg.The cathodically reduced dye passes from the electrolysis cell to the dyeing plant, the partially oxidized dyebath flows from the dyeing plant to the electrolysis cell. The required liquor exchange in l / min between electrolysis cell and dyeing plant depends on several conditions. These include, for example, dye concentration, the desired degree of reduction in the dyeing plant, maximum degree of reduction which can be achieved by cathodic reduction in a sulfur dye, color reduction required of the sulfur dye, cell-technically applicable current density and also the oxygen input into the dyeing plant (oxidative load).
At the high concentrations of sulfur dye, as are customary in Kettgarnfärbeprozessen, a batch regeneration of the sulfur dye and thus an intermittent bath circulation can be performed.
With knowledge of the present invention and the essential conditions mentioned, the required mass transfer between cell and dyeing apparatus can also be easily calculated by one of ordinary skill in the art.
For example, assuming a current of 10A per kg of material to be incorporated to compensate for the oxygen input and starting at 0.01 mol / l of dye available in the dye bath circulation, a dyebath circulation of 5 l / min is required to reach the 5 l / min the cell reached sales did not rise above 10% of the existing dye concentration. At a circulation capacity of 10 l / min kg, the dye solution only changes by 5% in the reduction state.
Depending on the framework conditions, the liquor exchange, based on one kg of dyed material, is between 0.5 l / min kg and 100 l / min kg, preferably between 1 and 50 l / min kg and very particularly preferably between 5 and 301 / min kg.
Die Farbstoffkonzentration im Färbebad beträgt bei dem erfindungsgemäßen Verfahren bevorzugt 0,5 bis 100g/l Reinfarbstoff, besonders bevorzugt 5 bis 50g/l Reinfarbstoff.The dye concentration in the dyebath in the process according to the invention is preferably from 0.5 to 100 g / l of pure dye, particularly preferably from 5 to 50 g / l of pure dyestuff.
Das erfindungsgemäße Verfahren wird vorteilhafterweise bei Temperaturen von 20 bis 135°C durchgeführt, wobei 60 bis 95°C besonders bevorzugt sind.The inventive method is advantageously carried out at temperatures of 20 to 135 ° C, with 60 to 95 ° C are particularly preferred.
In einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird auf den Färbeprozess durch Steuerung des Redoxpotentials Einfluss genommen. Dieses geschieht durch Einstellen des Zellenstroms, wodurch das Redoxpotential im Färbebad innerhalb gewisser Potentialgrenzen verändert bzw. geregelt werden kann. Der einstellbare Potentialbereich wird durch den verwendeten Schwefelfarbstoff, dessen Konzentration, sowie auch durch pH und Färbetemperatur festgelegt.In a preferred embodiment of the method according to the invention, the dyeing process is influenced by controlling the redox potential. This is done by adjusting the cell current, whereby the redox potential in the dyebath can be changed or regulated within certain potential limits. The adjustable potential range is determined by the sulfur dye used, its concentration, as well as by the pH and dyeing temperature.
Der Zellenstrom wird insbesondere durch den Sauerstoffeintrag definiert und bewegt sich bei üblichen Färbeanlagen zwischen 0,5 und 50 A/kg, bevorzugt zwischen 1 und 10 A/kg. Durch Anwendung geeigneter Maßnahmen, wie Schutzgasatmosphäre aus zum Beispiel Stickstoff können die Werte abgesenkt werden.
Der pH-Wert des Färbebades liegt zum Beispiel zwischen 9 und 14, bevorzugt zwischen 11 und 13.
Das Redoxpotential im Färbebad wird durch den Farbstoff und den gewünschten Färbeausfall definiert und liegt zwischen - 300mV und - 900mV, bevorzugt zwischen - 400mV und - 700mV.The cell flow is defined in particular by the oxygen input and moves in conventional dyeing systems between 0.5 and 50 A / kg, preferably between 1 and 10 A / kg. By applying suitable measures, such as a protective gas atmosphere of, for example, nitrogen, the values can be lowered.
The pH of the dyebath is, for example, between 9 and 14, preferably between 11 and 13.
The redox potential in the dyebath is defined by the dye and the desired dyeing failure and is between-300mV and -900mV, preferably between -400mV and -700mV.
An die Färbeanlage ist eine Elektrolysezelle mit einer Flottenzirkulation gekoppelt. Als Elektrolysezellen können übliche, bei Zellenherstellern bzw. im Handel erhältliche Elektrolysezellen verwendet werden. Es können Normal- oder auch Mehrkathodenzellen zum Einsatz kommen. Um anodische Rückoxidation des Schwefelfarbstoffes zu vermeiden, ist die Elektrolysezelle aber bevorzugt als geteilte Zelle ausgeführt, wobei wiederum besonders bevorzugt eine Membranelektrolysezelle verwendet wird. Ganz besonders bevorzugt dient eine Kationenaustauschermembran als Separator.To the dyeing plant, an electrolytic cell is coupled with a liquor circulation. As electrolysis cells, it is possible to use customary electrolysis cells available from cell manufacturers or commercially available. Normal or multi-cathode cells can be used. However, in order to avoid anodic reoxidation of the sulfur dye, the electrolysis cell is preferably designed as a divided cell, again using a membrane electrolysis cell being particularly preferred. Most preferably, a cation exchange membrane serves as a separator.
Als Leitelektrolyt werden bevorzugt alkalische Lösungen, bevorzugt alkalische Lösungen von Alkalisalzen, insbesondere von Natriumhydroxid, Kaliumhydroxid, Soda, Kochsalz oder Glaubersalz, verwendet. Besonders bevorzugt wird die zum Färbebad zugesetzte Lauge, vorteilhaft Natronlauge, Kalilauge oder Soda verwendet. Auch die beim Färben zugesetzten Salze, bevorzugt Kochsalz oder Glaubersalz können die Leitfähigkeit als Elektrolyten verbessern.Alkaline solutions, preferably alkaline solutions of alkali metal salts, in particular of sodium hydroxide, potassium hydroxide, sodium carbonate, common salt or Glauber's salt, are preferably used as the conducting electrolyte. Particularly preferably, the liquor added to the dyebath, advantageously sodium hydroxide solution, potassium hydroxide solution or soda, is used. The salts added during the dyeing, preferably common salt or Glauber's salt, can also improve the conductivity as electrolytes.
In einer weiteren bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird dieses unter einer inerten Atmosphäre durchgeführt. Dazu wird das Färbebad im Färbeapparat mit Stickstoff oder einem Edelgas, besonders bevorzugt Argon, überlagert.
Da die oxidative Grundlast durch die Verringerung des Partialdruckes des Luftsauerstoffs verringert wird, lassen sich somit die erforderlichen Elektrolysezellen mit kleineren Zellenströmen und damit wirtschaftlicher dimensionieren.In a further preferred embodiment of the method according to the invention, this is carried out under an inert atmosphere. For this purpose, the dyebath in the dyeing apparatus with nitrogen or a noble gas, more preferably argon, superimposed.
Since the oxidative base load is reduced by reducing the partial pressure of the atmospheric oxygen, thus the required electrolysis cells can be dimensioned with smaller cell currents and thus more economical.
Das erfindungsgemäße Verfahren kann ohne Einschränkung für alle Schwefelfarbstoffe verwendet werden. Einsetzbar sind sowohl oxidierte Farbstoffe, Filterkuchen aus der Synthese, wie auch kathodisch oder chemisch vorreduzierte Farbstoffe und Farbstoffzubereitungen. Besonders bevorzugt werden durch kathodische Reduktion erzeugte Schwefelfarbstoffe, wie sie zum Beispiel in
Gemäß erfindungsgemäßem Verfahren können alle Fasermaterialien gefärbt werden, die grundsätzlich mit Schwefelfarbstoffen färbbar sind. Dies sind insbesondere Fasermaterialien aus Cellulose und Polyamid, sowie aus Cellulose/Polyester- und Cellulose/Polyamid-Mischungen. Fasermaterialien bedeuten bevorzugt textile Fasermaterialien.According to the method of the invention, it is possible to dye all fiber materials which are basically dyeable with sulfur dyes. These are in particular fiber materials made of cellulose and polyamide, and of cellulose / polyester and cellulose / polyamide mixtures. Fiber materials preferably mean textile fiber materials.
Beim Färben mit Schwefelfarbstoffen wird ins Färbebad eingetragener Luftsauerstoff durch den vorhandenen reduzierten Schwefelfarbstoff reduziert. Bei dem erfindungsgemäßen Verfahren wird das Redoxverhalten der Schwefelfarbstoffe, welches durch mehrere Reduktionsstufen charakterisiert ist (siehe zum Beispiel
Der Schwefelfarbstoff übernimmt bei dem erfindungsgemäßen Verfahren die Aufgabe der bisher bei Ausziehverfahren unverzichtbaren Reduktionsmittel oder kathodisch regenerierbarer Mediatoren. Auf den Einsatz von Chemikalien, die Kosten bei Beschaffung und Abwasserentsorgung verursachen, kann daher verzichtet werden und man erhält eine vorteilhafte ökologische Gesamtbilanz. Unerwarteterweise genügen für die Durchführung des erfindungsgemäßen Verfahrens bereits die geringen Konzentrationen an Schwefelfarbstoff, wie sie bei Ausziehverfahren eingesetzt werden. Ganz besonders vorteilhaft ist das erfindungsgemäße Verfahren bei Färben auf stehendem Bade, wo lediglich der mit der Ware ausgetragene Schwefelfarbstoff zum Färbebad nachgesetzt werden muss.When dyeing with sulfur dyes, atmospheric oxygen introduced into the dyebath is reduced by the existing reduced sulfur dye. In the method according to the invention, the redox behavior of Sulfur dyes, which is characterized by several reduction stages (see, for example
The sulfur dye takes over in the inventive method, the task of the indispensable in exhaust extraction reductant or cathodically regenerable mediators. The use of chemicals that cause costs in procurement and sanitation can therefore be dispensed with and a favorable overall ecological balance is obtained. Unexpectedly enough for the implementation of the method according to the invention, the low concentrations of sulfur dye, as used in exhaust processes. The process according to the invention is very particularly advantageous for dyeing on a standing bath, where only the sulfur dye discharged with the product has to be added to the dyebath.
Die folgenden Anwendungsbeispiele 1-5 zeigen typische Möglichkeiten für das erfindungsgemäße Verfahren. Um dessen Effekt deutlich zu demonstrieren, wurden die Musterausfärbungen mit oxidiertem Schwefelfarbstoff begonnen, welcher zum Färben nicht unmittelbar geeignet ist und erst nach kathodischer Reduktion auf das Material aufziehen kann.The following application examples 1-5 show typical possibilities for the method according to the invention. To clearly demonstrate its effect, the pattern dyeings were started with oxidized sulfur dye, which is not immediately suitable for dyeing and can only be applied to the material after cathodic reduction.
Als Elektrolysezelle wird eine durch eine Kationenaustauschermembrane geteilte Zelle verwendet.
Kathode: Edelstahlkathoden, Gesamtfläche (Oberfläche) Kathode 0,43 m2 Fläche, Volumen insgesamt 2 l.
Anode: Edelstahlplatte mit 0,01 m2 Fläche. Volumen 0,3 l.
Als Anolyt wird 0,1 M NaOH verwendet.
Zellenstrom: 0,9 A, Zellenspannung zwischen 2,7 V und 4,1 VAs the electrolytic cell, a cell divided by a cation exchange membrane is used.
Cathode: stainless steel cathodes, total area (surface area) cathode 0.43 m 2 area, total volume 2 l.
Anode: Stainless steel plate with 0.01 m 2 surface. Volume 0.3 l.
The anolyte used is 0.1 M NaOH.
Cell current: 0.9 A, cell voltage between 2.7 V and 4.1 V
Das Färbebad (2 l Gesamtvolumen) wird mit 150 ml/min durch den Kathodenraum gepumpt, so dass eine laufende Regeneration des Färbebads durch Austausch mit dem Katholyten erfolgt.The dyebath (2 l total volume) is pumped through the cathode compartment at 150 ml / min so that a continuous regeneration of the dyebath takes place by exchange with the catholyte.
10 g/l Paste Cassulfon® Carbon CMR der Firma DyStar Textilfarben GmbH & Co. Deutschland KG
0,6 g/l Netzmittel
3 g/l NaOH Im Färbebad befindet sich ein gebleichtes Baumwollgestrick (Muster 1) mit einer Masse von 6,9 g. Die Flottenumwälzung und Beheizung erfolgt durch einen Magnetrührer.
Die Katholyttemperatur wird auf 70°C gebracht. Während einer Elektrolysezeit von 197 min sinkt das Redoxpotential von - 259 mV (vs. Ag/AgCl, 3 M KCI Referenz) auf - 499 mV. Das gefärbte Muster 1 wird entnommen, mit Wasser gespült und entsprechend den üblichen Verfahren mit Peroxid/Essigsäure oxidiert.
Ins Färbebad wird ein weiteres Muster (Muster 2, Masse 6,9 g) eingebracht und 30 min unter Fortsetzen des Elektrolyseprozesses gefärbt. Das Redoxpotential sinkt bis auf - 545 mV. Das Muster 2 wird nach 30 min entnommen und wie bereits beschrieben fertiggestellt.
Der pH-Wert des Färbebads liegt bei ca. 12,2
Die Farbtiefe kann durch Farbortmessung beschrieben werden.10 g / l paste Cassulfon ® Carbon CMR DyStar Textile dyes GmbH & Co. Germany KG
0.6 g / l wetting agent
3 g / l NaOH The dyebath contains a bleached cotton knitted fabric (sample 1) with a mass of 6.9 g. The liquor circulation and heating takes place by means of a magnetic stirrer.
The Katholyttemperatur is brought to 70 ° C. During an electrolysis time of 197 min, the redox potential drops from - 259 mV (vs. Ag / AgCl, 3 M KCl reference) to - 499 mV. The dyed pattern 1 is removed, rinsed with water and oxidized according to the usual methods with peroxide / acetic acid.
In the dyebath another pattern (pattern 2, mass 6.9 g) is introduced and dyed for 30 minutes while continuing the electrolysis process. The redox potential drops to - 545 mV. The pattern 2 is removed after 30 minutes and completed as already described.
The pH of the dyebath is about 12.2
The color depth can be described by color location measurement.
Wie die L-Werte zeigen ist Muster 2 dunkler, obwohl die Färbezeit kürzer war. Dies ist auf den weiteren Aufbau des Redoxpotentials im Färbebad zurückzuführen. Trotz der niedrigen Farbstoffkonzentration kann damit die erfolgreiche Farbstoffreduktion unter den Bedingungen des Ausziehfärbens bestätigt werden.
Als Elektrolysezelle wird eine durch eine Kationenaustauschermembrane geteilte Zelle verwendet.
Kathode: Edelstahlkathoden, Gesamtfläche (Oberfläche) Kathode 0,43 m2 Fläche, Volumen insgesamt 2 I.
Anode: Edelstahlplatte mit 0,01 m2 Fläche. Volum en 0,3 I.
Als Anolyt wird 0,1 M NaOH verwendet.
Zellenstrom: 0,9 A, Zellenspannung zwischen 3,0 V und 4,7 VAs the electrolytic cell, a cell divided by a cation exchange membrane is used.
Cathode: stainless steel cathodes, total area (surface area) cathode 0.43 m 2 area, total volume 2 I.
Anode: Stainless steel plate with 0.01 m 2 surface. Volume 0.3 I.
The anolyte used is 0.1 M NaOH.
Cell current: 0.9 A, cell voltage between 3.0 V and 4.7 V
Das Färbebad (2 I Gesamtvolumen) wird mit 150 ml/min durch den Kathodenraum gepumpt sodaß eine laufende Regeneration des Färbebads durch Austausch mit dem Katholyten erfolgt.The dyebath (2 l total volume) is pumped through the cathode compartment at 150 ml / min so that a continuous regeneration of the dyebath takes place by exchange with the catholyte.
10,5 g/l Paste Cassulfon® Carbon CMR der Firma DyStar Textilfarben GmbH & Co. Deutschland KG
0,6 g/l Netzmittel
3 g/l NaOH
Im Färbebad befindet sich ein gebleichtes Baumwollgestrick (Muster 3) mit einer Masse von 6,8 g. Die Flottenumwälzung und Beheizung erfolgt durch einen Magnetrührer.
Die Katholyttemperatur wird auf 62 - 64°C gebracht. Während einer Elektrolysezeit von 175 min sinkt das Redoxpotential von - 309 mV (vs. Ag/AgCl, 3 M KCI Referenz) auf - 440 mV. Das gefärbte Muster 3 wird entnommen, mit Wasser gespült und entsprechend den üblichen Verfahren mit Peroxid/Essigsäure oxidiert.
Ins Färbebad wird ein weiteres Muster (Muster 4, Masse 7,0 g) eingebracht und 80 min unter Fortsetzen des Elektrolyseprozesse gefärbt. Das Redoxpotential ist während dieser Zeit bei - 437 - -431 mV. Das Muster 4 wird nach 80 min entnommen und wie bereits beschrieben fertiggestellt.
Der pH-Wert des Färbebads liegt bei ca. 12,1 - 12,2.
Die Farbtiefe kann durch Farbortmessung beschrieben werden.10.5 g / l paste Cassulfon ® Carbon CMR from DyStar textile colors GmbH & Co. KG Germany
0.6 g / l wetting agent
3 g / l NaOH
In the dyebath is a bleached cotton knit (pattern 3) with a mass of 6.8 g. The liquor circulation and heating takes place by means of a magnetic stirrer.
The catholyte temperature is brought to 62-64 ° C. During an electrolysis time of 175 min, the redox potential drops from - 309 mV (vs. Ag / AgCl, 3 M KCl reference) to - 440 mV. The colored pattern 3 becomes removed, rinsed with water and oxidized according to the usual methods with peroxide / acetic acid.
In the dyebath another pattern (pattern 4, mass 7.0 g) is introduced and stained for 80 min while continuing the electrolysis process. The redox potential during this time is at - 437 - -431 mV. The pattern 4 is removed after 80 minutes and finished as already described.
The pH of the dyebath is about 12.1-12.2.
The color depth can be described by color location measurement.
Wie die L-Werte zeigen ist Muster 4 dunkler, obwohl die Färbezeit kürzer war. Dies ist auf den weiteren Aufbau des Redoxpotentials im Färbebad zurückzuführen. Trotz der niederen Farbstoffkonzentration kann damit die erfolgreiche Farbstoffreduktion unter den Bedingungen des Ausziehfärbens bestätigt werden.
Als Elektrolysezelle wird eine durch eine Kationenaustauschermembrane geteilte Zelle verwendet.
Kathode: Edelstahlkathoden, Gesamtfläche (Oberfläche) Kathode 1 m2, Volumen Katholyt insgesamt 10l.
Anode: Ti-Elektrode mit Mischoxidbeschichtung, Streckmetall mit 0,04 m2 geometrischer Fläche. Volumen 1,5l.
Als Anolyt wird 1 M NaOH verwendet.
Zellenstrom: 10 A, Zellenspannung zwischen 3,0 V und 4,7 VAs the electrolytic cell, a cell divided by a cation exchange membrane is used.
Cathode: stainless steel cathodes, total area (surface area) cathode 1 m 2 , total volume of catholyte 10 l.
Anode: Ti electrode with mixed oxide coating, expanded metal with 0.04 m 2 geometric area. Volume 1.5l.
The anolyte used is 1 M NaOH.
Cell current: 10 A, cell voltage between 3.0 V and 4.7 V
Eine Looptex-Laborfärbeanlage für Denimfärbungen wird als Färbeanlage an die Zelle gekoppelt. Nach einer Elektrolysezeit von 17,5 Std. bei 10 A (75 Ah) zum Erreichen des Färbepotentials wird ein Teil des Katholyts (4 I) aus der Zelle in die Färbeanlage gepumpt und bei einer Temperatur von 50°C (-491 mV) wird Muster 5 bzw. bei 80°C (-567 mV) Muster 6 gefärbt (Garnstränge mit einer Länge von 150 m, Baumwollgarn roh).
Färbeprogramm: Vornetzen (3 g/l Netzmittel), Abquetschen, Tauchen in der Schwefelküpe, Abquetschen, Luftoxidieren, anschließend wird in kaltem Wasser gespült.
Nach den Färbungen 5 und 6 wird das Färbebad in die Zelle zurückgefördert und durch kathodische Reduktion wiederum reduziert.
Nach einer Reduktionszeit 3,7 Std. bei 10 A (3,7 Ah) wird wieder ein Teil des Zelleninhalts in die Färbeanlage gefördert und es werden die Muster 7 (57 °C, 538 mV) und 8 (83 °C, -536 mV) nach dem bereits beschriebenen Programm gefärbt.
Gesamtvolumen des Färbebads: 12 lA looptex laboratory dyeing plant for denim dyeings is coupled to the cell as a dyeing plant. After an electrolysis time of 17.5 hours at 10 A (75 Ah) to reach the dyeing potential, a portion of the catholyte (4 I) is pumped from the cell to the dyeing plant and at a temperature of 50 ° C (-491 mV) Sample 5 or dyed at 80 ° C (-567 mV) Sample 6 (yarn strand with a length of 150 m, cotton yarn raw).
Dyeing program: Prewetting (3 g / l wetting agent), squeezing, immersion in sulfur chick, squeezing, air oxidation, followed by rinsing in cold water.
After dyeings 5 and 6, the dyebath is returned to the cell and again reduced by cathodic reduction.
After a reduction time of 3.7 hours at 10 A (3.7 Ah), part of the cell contents is again conveyed to the dyeing plant and samples 7 (57 ° C., 538 mV) and 8 (83 ° C., -536 ° C.) are obtained mV) according to the already described program.
Total volume of dyebath: 12 l
80,25 g/l Filterkuchen Sulfur Black 1 (50 % Wassergehalt)
2,0 g/l Netzmittel
4 ml/l 50%ige Natronlauge
Durch das Regenerieren des Badinhalts kann somit eine Aufrechterhaltung des Reduktionszustands gewährleistet werden.
Der pH-Wert des Färbebads liegt bei ca. 12,5 - 12,7.
Die Farbtiefe kann durch Farbortmessung beschrieben werden.80.25 g / l filter cake Sulfur Black 1 (50% water content)
2.0 g / l wetting agent
4 ml / l 50% sodium hydroxide solution
By regenerating the bath contents, a maintenance of the reduction state can thus be ensured.
The pH of the dyebath is about 12.5 - 12.7.
The color depth can be described by color location measurement.
Eine Lösung von 20ml/l Cassulfon® Carbon CMR der Firma DyStar Textilfarben GmbH & Co. Deutschland KG (ca. 30-40%ige Lösung von Leuco Sulfur Black 1) wird in Gegenwart von 20 g/l Na2SO4 wasserfrei bei pH 12 und Raumtemperatur in einer Anlage entsprechend Anwendungsbeispiel 1 elektrolysiert. Als Anolyt wird wiederum Natronlauge (40g/l NaOH) verwendet. Die Lösung des reduzierten Schwefelfarbstoffes weist am Beginn der Elektrolyse bei der iodometrischen Titration einen Gehalt an Reduktionsmitteläquivalenten von 0,075 mol/l auf. Die kathodische Reduktion wird entsprechend dem niedrigen Gehalt an Schwefelfarbstoff im Katholyt bei einer Stromdichte von 0,26 mA/cm2 durchgeführt. Die Elektrolyse wird bei einem analytisch festgestellten Gehalt von 0,125 mol/l beendet. Die Lösung weist nun einen Gehalt an Reduktionsmitteläquivalenten von 335 Ah bezogen auf 1 kg festen Schwefelfarbstoff auf. Die so hergestellte Lösung des Schwefelfarbstoffes kann direkt zum Färben, beispielsweise wie in Anwendungsbeispiel 1 beschrieben, verwendet werden.A solution of 20 ml / l Cassulfon ® Carbon CMR from DyStar textile colors GmbH & Co. KG Germany (30-40% solution of Leuco Sulfur Black 1) is free from water in the presence of 20 g / l Na 2 SO 4 at pH 12 and room temperature in a plant according to application example 1 electrolyzed. Sodium hydroxide solution (40 g / l NaOH) is again used as the anolyte. The solution of the reduced sulfur dye has a content of reducing agent equivalents of 0.075 mol / l at the beginning of the electrolysis in the iodometric titration. The cathodic reduction is carried out according to the low content of sulfur dye in the catholyte at a current density of 0.26 mA / cm 2 . The electrolysis is terminated at an analytically determined content of 0.125 mol / l. The solution now has a content of reducing agent equivalents of 335 Ah based on 1 kg of solid sulfur dye. The solution of the sulfur dye prepared in this way can be used directly for dyeing, for example as described in Application Example 1.
Als Elektrolysezelle wird eine durch eine Kationenaustauschermembrane geteilte Zelle verwendet.
Kathode: Dreidimensionale Edelstahlkathoden, Ansichtsfläche Kathode 60x55 cm, 0,33 m2 Fläche, Volumen Kathodenraum insgesamt 100 I.
Anode: Titanelektrode mit Pt-Mischoxidbeschichtung mit 0,3 m2 Fläche.
Als Anolyt wird 0,1 M NaOH verwendet.
Zellenstrom: 85 A, Zellenspannung zwischen 5,3 V und 5,7 VAs the electrolytic cell, a cell divided by a cation exchange membrane is used.
Cathode: Three-dimensional stainless steel cathodes, viewing area cathode 60x55 cm, 0.33 m 2 area, total volume of cathode chamber 100 I.
Anode: Titanium electrode with Pt mixed oxide coating with 0.3 m 2 area.
The anolyte used is 0.1 M NaOH.
Cell current: 85 A, cell voltage between 5.3 V and 5.7 V
Das Färbebad (230 I Gesamtvolumen) wird durch den Kathodenraum gepumpt sodass eine laufende Regeneration des Färbebads bzw. des reduzierten Farbstoffes durch Austausch mit dem Katholyten erfolgt.The dyebath (230 l total volume) is pumped through the cathode space so that a continuous regeneration of the dyebath or the reduced dyestuff takes place by exchange with the catholyte.
4,5 g/l Paste Cassulfon® Carbon CMR der Firma DyStar Textilfarben GmbH & Co. Deutschland KG (=elektrochemisch vorreduzierter Farbstoff)
1,0 g/l Netzmittel
7 g/l NaOH 38° Bé
Im Färbebad befindet sich ein vorgewaschenes, gebleichtes Baumwollgestrick mit einer Masse von 8 kg. Flottenumwälzung und Warenbewegung erfolgen durch die beim Jet vorhandene Pumpe. Eine indirekte Dampfheizung dient zur Beheizung. Die Färbung erfolgt unter Schutzgasatmosphäre (Stickstoff), um den Luftzutritt zu minimieren. Dazu wird ein Volumenstrom von 10 i/min Stickstoff kontinuierlich in den Apparat geleitet.
Die Warengeschwindigkeit beträgt 50 m/min. Die Flottenzirkulation durch die Zelle beträgt 30 I/min.
Die Katholyttemperatur wird auf ca. 55 °C gebracht, dann erfolgt das Ankoppeln der Zellenzirkulation und weiteres Aufheizen auf 76°C. Während einer Elektrolysezeit von ca. 80 min beträgt das Redoxpotential gemessen in der Zelle zwischen - 630 mV und - 720 mV und gemessen in der Jet-Färbeanlage zwischen - 460 mV und - 432 mV (vs. Ag/AgCl, 3 M KCI Referenz).
Der pH-Wert des Färbebades liegt bei ca. 12,1 - 12,2.
Nach dem Spülen im Überlauf erfolgt die Fertigstellung der schwarz gefärbten Ware in üblicher Weise, beispielsweise durch Oxidation mit Wasserstoffperoxid/ Essigsäure, Spülen und Abpuffern.4.5 g / l paste Cassulfon ® Carbon CMR from DyStar textile colors GmbH & Co. KG Germany (= electrochemically prereduced dye)
1.0 g / l wetting agent
7 g / l NaOH 38 ° Bé
The dyebath contains a pre-washed, bleached cotton knit with a weight of 8 kg. Flottenumwälzung and goods movement done by the existing jet in the pump. An indirect steam heating is used for heating. The dyeing takes place under a protective gas atmosphere (nitrogen) to minimize the admission of air. For this purpose, a volume flow of 10 i / min nitrogen is continuously fed into the apparatus.
The goods speed is 50 m / min. The liquor circulation through the cell is 30 l / min.
The catholyte temperature is brought to about 55 ° C, then the coupling of the cell circulation and further heating to 76 ° C takes place. During an electrolysis time of about 80 minutes, the redox potential is measured in the cell between -630 mV and -720 mV and measured in the jet dyeing plant between -460 mV and -432 mV (vs. Ag / AgCl, 3 M KCl reference).
The pH of the dyebath is about 12.1-12.2.
After rinsing in the overflow, the black goods are finished in a customary manner, for example by oxidation with hydrogen peroxide / acetic acid, rinsing and buffering.
Claims (8)
- A process for dyeing fiber materials with sulfur dyes by regenerating the dyebath redox potential, which comprises, during the dyeing process, the dyeing liquor being circulated between the dyeing apparatus and an attached electrolytic cell and the sulfur dye which has been unwantedly oxidized in the dyebath being cathodically reduced in the electrolytic cell.
- A process as claimed in claim 1, wherein the dyebath redox potential is closed loop controlled by the cell current.
- A process as claimed in claim 1 and/or 2, wherein the electrolytic cell used is a divided electrolytic cell and more advantageously a membrane electrolytic cell.
- A process as claimed in one or more of claims 1 to 3, wherein the conducting electrolyte used is selected from alkaline solutions and more preferably from alkaline solutions of alkali metal salts, especially of sodium hydroxide, potassium hydroxide, sodium carbonate, sodium chloride or sodium sulfate.
- A process as claimed in one or more of claims 1 to 4, wherein the dye concentration in the dyebath is in the range from 0.5 to 100 g/l of pure dye and more preferably in the range from 5 to 50 g/l of pure dye.
- A process as claimed in one or more of claims 1 to 5, conducted at a temperature in the range from 20 to 135°C and more preferably in the range from 60 to 95°C.
- A process as claimed in one or more of claims 1 to 6, conducted under an inert atmosphere.
- A process as claimed in one or more of claims 1 to 7, wherein the fiber materials used are fiber materials composed of cellulose or polyamide or cellulosepolyester or cellulose-polyamide blends.
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DE10234825 | 2002-07-31 | ||
DE10234825A DE10234825A1 (en) | 2002-07-31 | 2002-07-31 | Process for dyeing with sulfur and sulfur vat dyes |
PCT/EP2003/008050 WO2004013406A1 (en) | 2002-07-31 | 2003-07-23 | Method for dyeing with sulphur and sulphur vat dyes |
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EP1527228A1 EP1527228A1 (en) | 2005-05-04 |
EP1527228B1 true EP1527228B1 (en) | 2009-05-06 |
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EP03766263A Expired - Lifetime EP1527228B1 (en) | 2002-07-31 | 2003-07-23 | Method for dyeing with sulphur and sulphur vat dyes |
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US (1) | US20050257327A1 (en) |
EP (1) | EP1527228B1 (en) |
JP (1) | JP2005534820A (en) |
KR (1) | KR20050026542A (en) |
CN (1) | CN100351459C (en) |
AT (1) | ATE430831T1 (en) |
AU (1) | AU2003250143A1 (en) |
BR (1) | BR0312606B1 (en) |
DE (1) | DE10234825A1 (en) |
ES (1) | ES2326315T3 (en) |
MX (1) | MXPA05001097A (en) |
TW (1) | TWI276722B (en) |
WO (1) | WO2004013406A1 (en) |
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DE102004040601A1 (en) * | 2004-08-21 | 2006-03-02 | Dystar Textilfarben Gmbh & Co. Deutschland Kg | Novel liquid quinoneimine sulfur dye compositions and processes for their preparation and their use for dyeing cellulosic material |
CN108642760A (en) * | 2018-05-24 | 2018-10-12 | 武汉纺织大学 | A kind of graphene electrochemical reduction dyeing device and method |
CN108642780A (en) * | 2018-05-24 | 2018-10-12 | 武汉纺织大学 | It is a kind of using yarn dyeing roller as the Electrochemical Dyeing device and method of cathode |
CN108716138A (en) * | 2018-05-24 | 2018-10-30 | 武汉纺织大学 | A kind of dye liquor and colouring method of list solute indirect electrochemical indigotin |
CN108708100A (en) * | 2018-05-24 | 2018-10-26 | 武汉纺织大学 | A kind of electrochemical reduction dyeing device and method |
CN108754915A (en) * | 2018-05-24 | 2018-11-06 | 武汉纺织大学 | Electrochemistry dyeing device and method |
Family Cites Families (11)
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DE1906083A1 (en) * | 1969-02-07 | 1970-08-13 | Cassella Farbwerke Mainkur Ag | Process for the production of reduced sulfur dyes |
GB1359275A (en) * | 1972-11-30 | 1974-07-10 | Bombay Textile Research Ass | Vat dye reduction process |
DE2263138C3 (en) * | 1972-12-22 | 1978-06-29 | The Bombay Textile Research Association, Bombay (Indien) | Process for dyeing textile material with vat dyes and apparatus therefor |
JPS5239951B2 (en) * | 1974-05-28 | 1977-10-07 | ||
AT398316B (en) * | 1989-06-01 | 1994-11-25 | Verein Zur Foerderung Der Fors | METHOD FOR REDUCING DYE |
US5632782A (en) * | 1994-09-01 | 1997-05-27 | Clariant Finance (Bvi) Ltd. | Exhaust dyeing process for sulphur dyes |
JPH1136173A (en) * | 1997-07-15 | 1999-02-09 | Nishie Denimu:Kk | Decoloration of colored clothes |
AT408455B (en) * | 1997-09-04 | 2001-12-27 | Basf Ag | METHOD FOR REDUCING SULFUR DYES |
ATE304075T1 (en) * | 1998-11-24 | 2005-09-15 | Walter Marte | METHOD AND APPARATUS FOR THE REDUCTION OF VAK AND SULFUR DYES |
DE19962155A1 (en) * | 1999-12-22 | 2001-06-28 | Basf Ag | Electrochemical reduction of vat dye using cathode with electroconductive, cathodically-polarized layer formed in situ by sedimentation on electroconductive substrate, is carried out in presence of base |
DE10010059A1 (en) * | 2000-03-02 | 2001-09-06 | Dystar Textilfarben Gmbh & Co | Mediator system especially for alkaline vat or sulfur dyeing of cellulose textiles comprises polyvalent metal ions, an amino group-containing complexer and a hydroxy group-containing complexer |
-
2002
- 2002-07-31 DE DE10234825A patent/DE10234825A1/en not_active Withdrawn
-
2003
- 2003-07-23 MX MXPA05001097A patent/MXPA05001097A/en active IP Right Grant
- 2003-07-23 CN CNB038160072A patent/CN100351459C/en not_active Expired - Fee Related
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- 2003-07-23 JP JP2004525286A patent/JP2005534820A/en active Pending
- 2003-07-23 KR KR1020057001695A patent/KR20050026542A/en not_active Application Discontinuation
- 2003-07-23 EP EP03766263A patent/EP1527228B1/en not_active Expired - Lifetime
- 2003-07-23 AT AT03766263T patent/ATE430831T1/en not_active IP Right Cessation
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- 2003-07-23 US US10/521,917 patent/US20050257327A1/en not_active Abandoned
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AU2003250143A1 (en) | 2004-02-23 |
CN100351459C (en) | 2007-11-28 |
MXPA05001097A (en) | 2005-05-27 |
ES2326315T3 (en) | 2009-10-07 |
JP2005534820A (en) | 2005-11-17 |
ATE430831T1 (en) | 2009-05-15 |
KR20050026542A (en) | 2005-03-15 |
BR0312606A (en) | 2005-04-19 |
CN1665983A (en) | 2005-09-07 |
DE10234825A1 (en) | 2004-02-19 |
WO2004013406A1 (en) | 2004-02-12 |
ZA200409847B (en) | 2006-07-26 |
TWI276722B (en) | 2007-03-21 |
US20050257327A1 (en) | 2005-11-24 |
EP1527228A1 (en) | 2005-05-04 |
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BR0312606B1 (en) | 2012-11-27 |
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