EP1462584B1 - Verbunddachplatte - Google Patents
Verbunddachplatte Download PDFInfo
- Publication number
- EP1462584B1 EP1462584B1 EP04251732A EP04251732A EP1462584B1 EP 1462584 B1 EP1462584 B1 EP 1462584B1 EP 04251732 A EP04251732 A EP 04251732A EP 04251732 A EP04251732 A EP 04251732A EP 1462584 B1 EP1462584 B1 EP 1462584B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- attachment means
- roof
- slot
- base side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000011111 cardboard Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000000123 paper Substances 0.000 claims description 2
- 239000011120 plywood Substances 0.000 description 8
- 238000010276 construction Methods 0.000 description 7
- 239000011295 pitch Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000001413 cellular effect Effects 0.000 description 3
- 239000011087 paperboard Substances 0.000 description 2
- 239000002952 polymeric resin Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- -1 hardboard Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
Definitions
- This invention relates to composite roofing panels and especially panels used for construction of pitched roofs of buildings.
- the present invention relates to building construction and in particular to the construction of pitched roofs of dwellings having roofing panels extending between the top of a wall of the building and the ridge.
- a roofing panel may have a construction similar to the building panel disclosed in the present applicant's UK patent application GB-A-2399 576 with reinforcing beams within the panel extending between the wall and the ridge. Adjacent panels may be linked together as is shown in the above application to form a roofing surface ready to receive battens and roofing tiles.
- JP-A-2000073483 discloses an adjustment device for providing a substantially vertical lower end face on an inclined roof panel.
- the applicant has devised a novel means for securing a roofing panel to both the ridge and wall of a building, and in particular, but not necessarily, to a building having inner walls constructed from modular building panels as are described in the applicants patent application GB-A-2391027 .
- an attachment means for roof panels of a pitched roof which comprise an elongate strut which in cross-section has a portion substantially in the form of a right angle triangle with an apex angle substantially equal to the pitch angle of the roof, and a base side adapted to locate in a recess in the end of a roof panel, the strut being hollow and is formed from a wooden shell, preferably plywood or machined timber, the hollow centre of the shell being filled with a core of resin impregnated corrugated cardboard or paper.
- the attachment means may be a lower attachment means which in use is secured to the lower ends of panels adjacent the eaves, and the base side of which has a projecting tongue which engages in a recess in the lower end of a panel preferably so that the two sides of the panel are substantially flush with the respective ends of the base side.
- the hypotenuse side of the lower attachment means in use is substantially vertical providing a fixing surface for guttering and soffits.
- the attachment means may additionally or alternatively be an upper attachment means which in use is secured the upper end of the panels, the base side thereof being adapted to engage in a recess in the upper end of a panel.
- the hypotenuse side has an inverted "T" shaped slot formed therein for locking onto a ridge beam of a roof.
- the cellar material in the core preferably comprises a plurality of layers of corrugated paper or cardboard which are adhered together using a suitable polymeric resin, for example a water based PVA.
- the attachment means has a sufficient length to transverse a plurality of roof panels and link them together.
- the present invention further comprises a roofing panel having panel having attachment means according to the present invention located at one or both ends of said panel.
- Such a roofing panel may have a rectangular frame having both faces face covered in a board material, the frame comprising top and bottom rails, typically formed from "H" or “U” section water resistant composite with recesses facing outwardly of the panel, and the two rails are joined together by a plurality of composite "I” beams as described in Patent application GB-A-2399577 extending therebetween.
- An advantage of the present invention is that it allows the production of standardised modular roof panels which can be adapted for different pitch roofs simply by the use of different attachment means, according to the present invention, having a selected apex angle, for example 45° or 60°, to suit the pitch of the particular roof.
- the attachment means are of wood with a rigid lightweight construction.
- the ridge beam is provided with a "T" section location strip which is loosely engagable in an undercut slot in the attachment means with the location strip being locked in the slot by insertion of a locking strip.
- the lower end of a roof panel is held to angled ends faces of cross beams by eaves brackets.
- a roof panel 110 which is a module for building the roof of a dwelling or other building.
- the panel 110 has predetermined standard dimensions for matching with and assembly to other modular panels, for example width W of 1000mm, thickness T of 130mm, and height H up to 8 metres.
- Other panels according the present invention may have differences to at least some of the above dimensions.
- Each panel 110 has a rectangular frame 111, having top and bottom rails 112,113 interconnected by a plurality of I Beams 41 & 10 which respectively form the sides and vertical struts of the frame 111 and are spaced at predetermined distances apart across the width of the panel.
- a preferred spacing between I beams 10 & 41 is 400mm.
- a board having a width of 1000mm will only have a single I beam 10 at its centre.
- the frame 111 is covered on one face, which in use faces externally of the building, with water resistant board 116 and its other face which in use faces inwardly of the building with a second water resistant board 117.
- the boards 116 and 117 are preferably 6mm plywood or OSB.
- the internal and external boards 117 & 16 respectively are bonded to the beams 10 & 41.
- the top rail 112 comprises a recessed channel in section, and is preferably "H" shaped section channel formed from water resistant wood composite, preferably 12mm plywood .
- the bottom rail 113 also comprises a recessed channel in section and is preferably a substantially "U” shaped section rail.
- the H shaped rail 112 has open sided recesses 43 which face both inwardly and outwardly of the frame 111.
- the inwardly facing recess 43 receives stepped end portions of the I-beams 10 & 41 and the outwardly facing recess 43 receives an elongate strut 102 which is used as an upper attachment means 102 for fixing the panels 110 to the ridge beam of a roof during construction.
- the bottom rail 113 is oriented with its recess 33 facing downwards to receive an elongate strut 101 which is used as a lower attachment means 101.
- the lower attachment means 101 is used for securing guttering, soffits etc. to the end of the roof panel 110.
- a plurality of panels 110 are arranged side by side extending from the ridge of a roof to the eaves to form one side of a roof. Adjacent panels may be linked together using a jointing post (not shown) located in respective recesses 30 on the outer sides of the beams 41. The jointing post engages dowels 31 located along the webs of the respective I beams.
- the jointing posts are described in the applicants earlier application GB-A-2391027 .
- each "I" beam 10, 41 is a composite beam fully described in GB 0405929.1 having plywood flanges 11,12 linked by a composite central web 13 so that recesses 30 are formed either side of the web.
- the overall depth D and width W of the beam 10 will be determined by the end use of the beam and material used for its construction.
- the present example for a roof panel the beam will be about 100mm x 100mm.
- the flanges 11,12 are formed from 6mm plywood with the grain of the outer veneers extending longitudinally of the beam.
- the web 13 is composite structure comprising two spaced apart sidewalls (not shown) with a light weight cellular material core 14 filling the cavity therebetween.
- the cellular material is preferably a corrugated paper or cardboard impregnated by a polymeric resin.
- the two side wall boards may be formed from one of plywood, hardboard, or card board.
- Composite beams 10 & 41 are structurally very rigid and do not bend under their own weight having an extremely high bending moment per unit mass.
- the lower attachment means 101 has a portion substantially in the form of a right angle triangle in cross-section having its base side 51 adapted to engage in the recess 33 in the bottom rail 113 of the roof panel 110.
- the apex angle ⁇ is substantially equal to the pitch angle of the roof so that the hypotenuse side 53 is in use substantially vertical.
- the side 53 is used for the attachment of guttering and/or soffit (not shown).
- the third side 52 of the attachment means lies substantially flush with the inner board 117.
- the lower attachment means 101 is hollow and the hollow core is filled in a similar manner to the I beams 10,41.
- the attachment means 101 is assembled from machined timber, or plywood, and is of a sufficient length to transverse a plurality of roof panels to link them together at the their lower ends.
- the upper attachment means 102 is similar to the attachment means 101 and again has a portion with a cross-section substantially in the form of a right angle triangle with its base side 61 adapted for location within the recess 43 in the top rail 112.
- the apex angle ⁇ of the attachment means is again substantially equal to the pitch angle of the roof so that the hypotenuse side 63 is substantially vertical in use.
- the third side 62 is substantially flush with the outer board 116 of the panel 110.
- Both attachment means 101 & 102 are secured in their respective rails 113,112 by screws or nails.
- the apex angles ⁇ and ⁇ of the lower and upper attachment means 101, 102 are selected to suit a particular roof pitch angle. A number of different attachment means having different select apex angles may be produced. This allows standard panels 110 to be produced and adapted to different roof pitches simply by assembling different select attachment means in the upper and lower rails 112,113 of the panel.
- the roof panel 110 is secured to the ridge beam 65 of a roof by the upper attachment means 102.
- the hypotenuse side 63 has an inverted T slot 66 formed within the side which is loosely engagable with a T shaped location strip 67 fixed to the ridge beam.
- the relative dimensions of the slot 66 and location strip 67 are such that the mouth of the slot 66 can pass over head of the location strip 67.
- the upper end of the panel is then lowered so that the head of the location strip 67 engages in the detent formed by one arm of the T-shaped slot.
- the panel is then held on the location strip 67 by means of a shaped locking strip 68 which is inserted lengthwise into the slot 66.
- the upper attachment means 102 may be finally nailed to the ridge beam 65.
- the location strip 67 on the beam may be elongated to provide location for a plurality of side by side roof panels and the locking strip 68 may serve to lock s single panel in location or a plurality of side by side panels.
- the ridge beam 65 is a composite rectangular section beam of a similar construction to the I beams 10 & 41.
- the ridge beam 65 comprises an outer shell 69, preferably plywood, having a core filled with a resin impregnated cellular filler, preferably corrugated cardboard.
- the lower ends of the panels 110 are located on the shaped ends of cross beams 71 which form the ceiling immediately below the roof.
- the lower ends of the panels 110 are secured in position using shaped eaves brakets 72, see Fig. 3 , which are secured to the cross-beam 71 and to the interior board 117 of the panel.
- the brackets 72 have a planar base 73 which sits against the underside of the panel and a pair of spaced apart side walls 74 which locate one on each side of the beam 71.
- the bracket 72 is fastened to the beam 71 and panel 110 using conventional fasteners e.g. nails, screws etc.
- the panels 110 may be supplied already covered with roofing felt or membrane 75 and with longitudinally extending battens 76 fixed in position.
- the battens 76 will be aligned with and fixed to the I beams 10,41 within the panels and are utilised for the attachment of battens for roofing tiles, slates etc.
- the surface may be felted and battened.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Laminated Bodies (AREA)
- Body Structure For Vehicles (AREA)
- Glass Compositions (AREA)
- Panels For Use In Building Construction (AREA)
Claims (9)
- Ein Befestigungsmittel (101,102) für Dachplatten (110) eines Satteldaches, welches aus einer länglichen Strebe besteht, die im Querschnitt einen Teilbereich in Form eines rechteckigen Dreiecks aufweist, dessen Öffnungswinkel (α,β) im Wesentlichen dem Neigungswinkel des Daches entspricht, und deren Basisseite (51,61) zur Befestigung an den oberen und unteren Enden (112,113) einer Dachplatte (110) angepasst ist, wobei die längliche Strebe (101,102) hohl ist, dadurch gekennzeichnet, dass die Strebe über eine äußere aus Holz geformte Ummantelung (51,52,53 & 61,62,63) verfügt und dass die hohle Mitte der Strebe (101,102) mit einem Kern (14) aus harzimprägniertem Karton oder Papier gefüllt ist.
- Mittel gemäß Anspruch 1, dadurch gekennzeichnet, dass es sich bei dem Befestigungsmittel (101) um ein unteres Befestigungsmittel handelt, welches im Gebrauch an den unteren Enden der Platte (110) an den Dachvorsprüngen angrenzend befestigt wird, wobei die Basisseite (51) derart angepasst ist, dass sie in eine Aussparung (33) am unteren Ende (113) der Platte (110) eingreift, so dass die beiden Seiten der Platte (116,117) mit den jeweiligen Enden der Basisseite (51) bündig sind.
- Befestigungsmittel gemäß Anspruch 2, dadurch gekennzeichnet, dass die Hypotenusenseite (53) des unteren Befestigungsmittels (101) im Gebrauch im Wesentlichen vertikal ist und eine Befestigungsfläche für Dachrinnen und Dachuntersichten bietet.
- Mittel gemäß Anspruch 1, dadurch gekennzeichnet, dass es sich bei dem Befestigungsmittel (102) um ein oberes Befestigungsmittel handelt, welches im Gebrauch am oberen Ende (112) der Platte (110) befestigt wird, wobei die Basisseite (61) derart angepasst ist, dass sie in eine Aussparung (43) am oberen Ende einer Platte (110) eingreift, während die Hypotenusenseite (63) eine Nut (66) zur Fixierung an einem Firstbalken (65) aufweist.
- Mittel gemäß eines der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass das Befestigungsmittel (101, 102) über eine ausreichende Länge verfügt, um im Gebrauch über die Länge mehrerer nebeneinander liegender Dachplatten (110) zu verlaufen und diese miteinander zu verbinden.
- Eine Dachplatte mit Befestigungsmitteln (101, 102) gemäß eines der Ansprüche 1 bis 5, welche sich an einem oder beiden der oberen oder unteren Enden der Platte befinden.
- Eine Dachplatte gemäß Anspruch 6, bei der die Platte (110) einen rechteckigen Rahmen (111) beinhaltet, dessen beiden Stirnseiten mit einem Plattenmaterial (116,117) bedeckt sind, wobei der Rahmen obere und untere Schienen (112,113) aufweist, die durch mehrere zusammengesetzte I-Träger (10,41) miteinander verbunden sind, dadurch gekennzeichnet, dass die Befestigungsmittel in Aussparungen (33,43) in den oberen und unteren Schienen (112,113) angeordnet sind.
- Eine Befestigungsmethode (110) gemäß Anspruch 7 zur Befestigung einer Dachplatte am Firstbalken (65) eines Daches, unter Verwendung des Befestigungsmittels gemäß Anspruch 4 oder Anspruch 5, wenn von Anspruch 4 abhängig, dadurch gekennzeichnet, dass eine Positionierschiene (67) auf dem Balken (65) vorhanden ist, wobei das Befestigungsmittel (102) die Schiene (67) locker in der Nut (66) einkoppelt und durch die Einführung einer Feststellvorrichtung (68) in der Nut(66) fixiert werden kann.
- Eine Methode gemäß Anspruch 8, dadurch gekennzeichnet, dass die offene Nut (66) über das obere Ende der Positionierschiene (67) verläuft und dass die Festellvorrichtung (68) in Längsrichtung durch die Nut (66) geschoben wird, um die Platte (110) am Firstbalken (65) zu befestigen.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0307147A GB2399831B (en) | 2003-03-28 | 2003-03-28 | Composite roof panels |
GB0307147 | 2003-03-28 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1462584A2 EP1462584A2 (de) | 2004-09-29 |
EP1462584A3 EP1462584A3 (de) | 2005-05-18 |
EP1462584B1 true EP1462584B1 (de) | 2008-09-10 |
Family
ID=9955702
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04251732A Expired - Lifetime EP1462584B1 (de) | 2003-03-28 | 2004-03-25 | Verbunddachplatte |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1462584B1 (de) |
AT (1) | ATE408044T1 (de) |
CA (1) | CA2461842A1 (de) |
DE (1) | DE602004016408D1 (de) |
ES (1) | ES2312928T3 (de) |
GB (1) | GB2399831B (de) |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190526458A (en) * | 1905-12-19 | 1906-09-27 | Stephen Walter Abbott | Improvements in Folding or Portable Tables. |
DE555095C (de) | 1928-02-19 | 1932-07-20 | Siemens & Halske Akt Ges | Signaluebertragungssystem mit Geheimhaltung, bei dem die Signalstroeme periodisch in Abschnitte zerlegt werden, deren Reihenfolge durch Vertauschen geaendert wird |
GB405929A (en) | 1933-02-27 | 1934-02-15 | Blick Time Recorders Ltd | Improvements relating to duplicating apparatus |
US4114330A (en) * | 1976-11-04 | 1978-09-19 | Kawneer Company, Inc. | Skylight system |
US4478013A (en) * | 1982-07-09 | 1984-10-23 | Tavano John B | Sloped glazing structure |
NL8700180A (nl) * | 1987-01-26 | 1988-08-16 | Rockwool Lapinus Bv | Zelfdragend doosdakelement voor een dak. |
US5483778A (en) * | 1991-04-03 | 1996-01-16 | Scrivener; Paul | Modular panel system having a releasable tongue member |
JPH0626123A (ja) * | 1992-06-10 | 1994-02-01 | Ube Boeki Kk | まくら状断熱部材 |
DE19515818A1 (de) * | 1995-04-29 | 1996-10-31 | Eberspaecher J | Tragelement für die Scheiben eines Glasdaches |
DE19746778A1 (de) * | 1997-10-23 | 1999-04-29 | Dennert Kg Veit | Geneigtes Montagedach und dafür verwendbare Dachtafeln |
JP2000073483A (ja) * | 1998-08-31 | 2000-03-07 | Misawa Homes Co Ltd | 屋根パネルの調整部材 |
GB0216699D0 (en) | 2002-07-18 | 2002-08-28 | Holloway Wynn P | A building panel |
-
2003
- 2003-03-28 GB GB0307147A patent/GB2399831B/en not_active Expired - Fee Related
-
2004
- 2004-03-23 CA CA002461842A patent/CA2461842A1/en not_active Abandoned
- 2004-03-25 EP EP04251732A patent/EP1462584B1/de not_active Expired - Lifetime
- 2004-03-25 DE DE602004016408T patent/DE602004016408D1/de not_active Expired - Lifetime
- 2004-03-25 AT AT04251732T patent/ATE408044T1/de not_active IP Right Cessation
- 2004-03-25 ES ES04251732T patent/ES2312928T3/es not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP1462584A3 (de) | 2005-05-18 |
ATE408044T1 (de) | 2008-09-15 |
EP1462584A2 (de) | 2004-09-29 |
CA2461842A1 (en) | 2004-09-28 |
GB2399831B (en) | 2006-03-22 |
GB2399831A (en) | 2004-09-29 |
DE602004016408D1 (de) | 2008-10-23 |
ES2312928T3 (es) | 2009-03-01 |
GB0307147D0 (en) | 2003-04-30 |
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