EP1445490B1 - Pumping arrangement - Google Patents
Pumping arrangement Download PDFInfo
- Publication number
- EP1445490B1 EP1445490B1 EP04090033A EP04090033A EP1445490B1 EP 1445490 B1 EP1445490 B1 EP 1445490B1 EP 04090033 A EP04090033 A EP 04090033A EP 04090033 A EP04090033 A EP 04090033A EP 1445490 B1 EP1445490 B1 EP 1445490B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pumping device
- pump
- pressure chamber
- coupling
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005086 pumping Methods 0.000 title claims description 56
- 230000008878 coupling Effects 0.000 claims abstract description 36
- 238000010168 coupling process Methods 0.000 claims abstract description 36
- 238000005859 coupling reaction Methods 0.000 claims abstract description 36
- 235000011837 pasties Nutrition 0.000 claims description 36
- 239000000126 substance Substances 0.000 abstract 3
- 239000000463 material Substances 0.000 description 8
- 238000011161 development Methods 0.000 description 7
- 230000018109 developmental process Effects 0.000 description 7
- 230000007704 transition Effects 0.000 description 6
- 240000006829 Ficus sundaica Species 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 210000000577 adipose tissue Anatomy 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C13/00—Adaptations of machines or pumps for special use, e.g. for extremely high pressures
- F04C13/001—Pumps for particular liquids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0057—Driving elements, brakes, couplings, transmission specially adapted for machines or pumps
Definitions
- the present invention relates to a pumping device as well as to a pumping device containing system according to the independent claims.
- Pumping devices for removing pasty media from storage containers are known in principle. For example, it is common to place a pasty material in a device for continuously conveying a pumpable material. In this case, the material is mixed regularly in a first chamber of this device and a downstream pump, the material pressed through a mortar tube.
- a disadvantage of these complex devices according to the prior art is that in these expensive devices and the associated relatively long transport routes even the smallest leaks in the system leads to a loss of pump power and thus the material delivery is impossible.
- First of all, in these complex devices there is a high outlay for troubleshooting, which results in the high number of individual components involved and a high cleaning effort after the end of the conveyance. This means on the one hand a high cost burden by these known devices and on the other hand a cumbersomeness, which makes it difficult to transport in particular to distant construction sites.
- DE 195 42 527 A1 shows a conveyor device for conveying viscous flowing medium with a feed pump with all the technical features of the preamble of claim 1, which has a helical rotor inserted in a housing.
- the rotor is connected via a cardan shaft with an associated gear.
- a delivery pump is provided with a helical rotor which is movable in an inner rubber jacket. Subsequently, a pressure chamber for further conveying pasty medium is connected to this pump.
- the present invention has for its object to provide a pumping device or a pumping device containing this system, which is physically small and ensures low cost reliable delivery of pasty products at a high pumping capacity.
- Claim 1 claims a pumping device, in particular for sucking pasty media from storage containers such as disposable containers or the like, wherein the pumping device comprises a coupling for coupling a drive device, wherein the pumping device comprises a pump with a rotor connectable to the drive device and this pump is pressure-tightly connected to a pressure chamber, which in turn pressure-tight with a connection for a hose for conveying the pasty medium from the pressure chamber out, wherein the pump is a screw pump, which has a stator with an inner rubber jacket, wherein the rubber jacket to the pressure chamber toward enlarging the annulus for pasty medium has a discharge slope, which extends in the axial direction over at least 10 mm and the pumping device has a coupling for pressure-tight connection to the storage container and the pump is arranged downstream of the coupling for the pressure-tight connection to the storage container.
- the pumping device comprises a coupling for coupling a drive device
- the pumping device comprises a pump with a
- pressure-tight in the present case is to be understood to mean a pressure-tightness which allows an unimpeded suction flow of the pasty medium to be conveyed out of the storage container, without the delivery being stopped or an air being introduced into the pasty medium.
- the pressure tightness is at least 5 bar.
- the pumping device has the advantage that it can be designed very compact and thus can be applied to distant construction sites with little effort.
- the pump device can be coupled with a first coupling to a storage container, preferably a disposable container, and, on the other hand, can be coupled to a second coupling for coupling a drive device.
- the flow of the pasty medium from the disposable container takes place through the region of the first clutch in a downstream pump whose rotor is driven by the drive device and wherein this pump is pressure-tight connected to a subsequent pressure chamber, which in turn connected pressure-tight with a connection for a hose for conveying the pasty fluid from the pressure chamber out is.
- the structure of the system is particularly easy to ensure decentralized, since the pumping device is easily mounted between a disposable container to be emptied and a corresponding drive device and thus a system for providing pasty products is given.
- flow cross-section in the pressure chamber from the end of the pump to the connection to a hose to be connected is always greater than the flow cross-section at the outlet of the terminal.
- flow cross-section is understood to mean the free cross-sectional area through which, as seen from the pump, connection to actually paste-like medium is possible.
- This flow cross-section is therefore conceivable as a surface which is perpendicular to an imaginary flow thread, which extends from the center of the pump outlet to the center of the terminal, the flow cross-sectional areas are always perpendicular to this imaginary flow thread.
- the flow cross-section in the pressure chamber from the end of the pump to the connection in particular in the area before the connection significantly larger, for example, more than 10% larger than in the outflow cross-section of the terminal 9. It will, as in the entire present application, assumed that the diameter of the output cross-section of the terminal is at least equal to the diameter of the connected hoses or even larger.
- the protruding head of the rotor which runs, for example, in a screw pump, be led out far enough from the screw pump or be beveled to the screw pump to ensure the largest possible annulus and the largest possible flow cross-section, so that it in this area does not come to blockages. It is particularly important that in this area always the flow cross-section is greater than the cross-section at the outlet of the terminal, for example by 10%, preferably by 20%, more preferably by 30% larger in cross-sectional area.
- a screw pump which has a stator with an inner rubber jacket.
- the rubber jacket to the pressure chamber towards a discharge slope which extends in the axial direction of the pump over at least 10 mm, preferably 15 mm, particularly preferably 20 mm. It is particularly advantageous in this case that the angle of this outlet bevel relative to the surrounding jacket of the stator forms an angle ⁇ (see FIG. Fig. 3b ) of 25-65 °, preferably 50-60 °.
- the screw pump has a stator with an inner rubber jacket.
- the first clutch with which the pump or the Pumping device is connected to a storage container can be carried out in several ways. It is crucial that this connection is pressure tight and easy coupling is possible. It is thus possible, for example, to design this first coupling as a screw thread, rotary quick-action coupling (such as in fire hose), as a lockable plug-in closure or as a simple plug-in closure.
- a simple plug-in closure with a corresponding counter-lock is a particularly simple variant, since the suction pressure applied by the pump ensures that the pumping device is attracted to the container.
- a non-return flap can be provided, which prevents a discharge of pasty medium from the container when the pump device is removed.
- the pressure chamber arranged downstream of the pump has a corresponding pressure chamber housing.
- This can be designed so that the stator of the screw pump in this pressure chamber housing can be inserted or with this (for example via a double thread) can be clamped.
- the pump can be separated from the pressure housing.
- the pressure chamber has a pressure chamber housing and that the stator of the pump (screw pump) in the pressure chamber housing can be inserted or clamped with this.
- the stator of the pump screw pump
- here offers a bracing means of, for example, two axially along the pump running tie rods. This makes it possible, on the one hand, a strong coupling and pressure tightness To achieve these elements, on the other hand, an easy interchangeability of the pump or easy cleaning is possible.
- a particularly advantageous development provides that the rotor of the pump is connected via an adapter to the drive element of the drive device.
- this adapter has driver connections on both sides, which on the one hand ensure the connection to a drive element of the drive device and on the other hand, the rotor drive of the pump is realized.
- this adapter structure it is possible with this adapter structure to avoid a pressure loss in the region of the drive element of the drive device.
- the adapter can be stored and sealed, for example, in the pressure chamber housing, even when uncoupling the drive element, this does not lead to a pressure drop in the pressure chamber.
- the adapter is mounted in the pressure chamber housing via a double-sided rubber seal with an intermediate fat pad.
- rotor to the pressure chamber housing out, ie drive side, eccentrically movable. That is, the end of the rotor protruding into the pressure chamber housing moves eccentrically due to the contour of the inner rubber sheath of the screw pump.
- An adapter provides eccentric compensation for the purely axially rotating drive element. It comes here so to speak to a gimbal balance. This is preferably done by the adapter itself. However, it is also possible that on this adapter left and right in the axial direction then subsequently connecting parts are given, which then form a "bridging" on the one hand to the rotor and on the other hand to the drive element, for example, an external drill down.
- the adapter is in the axial direction of the pumping device between the pump and the center of the terminal, i. offset relatively far to the pump. This causes the eccentric compensating movement of the adapter to result in a "push-in” of pasty medium towards the connection and thus towards the hose. It is particularly important for the present invention that the adapter is oriented relatively far to the pump and is not stored in the rear dead space of the pressure chamber housing. As the "center" of the terminal, in the present case, the middle point of the transition area from the pressure chamber housing to the terminal is seen, which is projected onto the central axis of the pressure chamber housing so that the projection line is perpendicular to the axial center line of the pressure chamber housing.
- the bearing points of the adapter are preferably axes of rotation, which should therefore be accommodated in the region of the pressure chamber housing, which lie between the pump outlet on the one hand and the center of the above-described solder of the terminal.
- the rear, i. directed away from the pump axis of the adapter is up to a diameter of the end cross-section of the port further away from the pump.
- the adapter has an "H” shape, as a result of which, on the one hand, easy mountability and good storage are possible,
- the "paddle-shaped" shape causes a particularly good promotion or a particularly good pushing of the pasty medium to the connection.
- a coupling of the adapter or a subsequent to the adapter connection part to the rotor head of the protruding from the pump rotor is particularly recommended.
- a "T" -shaped groove is specified. This makes it possible that the adapter or the adjoining thereto connecting part to the rotor head can be controlled in two directions with an angular offset and engages positively in each case in the end stops. In this case, it is possible to achieve at the high pressures, for example by an opposite rotation, that "pressure is taken out of the system".
- the second clutch is a rotary quick-release coupling (this is particularly useful in the coupling of mobile electrical drives, such as drills, etc.) or a shell clutch (this is useful especially for larger engines).
- the electric drive device may be, for example, a continuously variable drive or a hand drill, which has a power consumption of only 1.8 kW. This is advantageously connected via a floor stand with the ground, so that it does not have to be held by hand, but automatically is fixed and thus a fixed distance to the container is given.
- the system according to the invention is particularly suitable for containing disposable containers filled with pasty media, such as ready-mixed mortar or paint.
- the corresponding disposable container the characteristics of the disposable container after the DE 202 13 063 U1 , filed on August 21, 2002, assigned to the same assignee.
- the pumping device according to the invention it is possible to transport ready-mixed mortar from the disposable container over distances of up to 60 m, preferably up to 100 m, by means of a hose to be connected to the pumping device.
- the pump device is characterized in particular by an easy cleanability. For this purpose, after uncoupling the pumping device on the first clutch, the pump is plugged, for example, into a bucket of water and the drive device is switched on, so that self-cleaning is achieved by flushing through the pumping device.
- Fig. 1 shows an inventive system 14 for providing pasty products, especially on construction sites.
- This shows a pumping device 1 which is connected to a storage container 2 in the form of a disposable container.
- the connection is made via a first, pressure-tight coupling 3, which is designed here as an external thread, which is screwed into the container 2.
- the storage container 2 contains in its interior pasty media 15, such as ready-mixed mortar or color or color concentrate.
- the drive of the pumping device 1 is effected by a coupled via a second clutch 4 drive device 5.
- the clutch 4 is designed as a rotary coupling, so that the run as a continuous drive drive device 5 is easily removable.
- the infinitely variable drive has a power consumption of 1.8 kW and is suitable for pumping can be fixed in the floor via a floor stand 16.
- Fig. 2 shows a section according to AA.
- the pumping device 1 has a first coupling 3 for pressure-tight connection to the storage container and a second coupling 4 for coupling a drive device 5 (see FIG. Fig. 1 ), wherein the pump device 1 of the first clutch downstream of a pump 6 with a connectable to the drive device 5 rotor 7 and this pump is pressure-tight manner connected to a pressure chamber 8, which in turn pressure-tight with a port 9 for a hose 13 (s. Fig. 1 ) is connected to convey the pasty medium out of the pressure chamber.
- the pump 6 is in this case made of screw pump.
- the rotor 7 is guided in this case in a stator 10.
- the inner walls of the stator 10 are provided with an inner rubber sheath. It With the pump 6 it is possible to build up a pressure of over 60 bar at the end which is repellent from the container.
- the stator 10 is clamped in a manner not shown with a multi-part pressure chamber housing 11. For cleaning or maintenance purposes, it is separable from the pressure chamber housing.
- a collar is screwed, the external thread of the first coupling 3 for connection to a storage container 2 (s. Fig. 1 ) having.
- the part 11 b is arranged at the rear end of the pressure chamber 8.
- This has a bore with an adapter 12 disposed therein.
- This adapter has in the region of the bore in the pressure chamber housing at each of the ends of the bore a rubber seal and in between a grease pad for permanent lubrication.
- the adapter has dog connections at each of its ends. At the left end, this is a substantially "U" shaped fork, which is connected to the rotor 7 for driving this rotor.
- the adapter is designed so that it by a drive element 16 of the drive device 5 (s. Fig. 1 ) is drivable.
- the pressure chamber opens into an opening which serves as a connection 9 for a hose 13 (see FIG. Fig. 1 ) is executed.
- a pumping device 1 ' in particular for sucking pasty media from storage containers 2 as disposable containers, for example those as in the DE 202 13 063.0 . DE 103 14 146.4 or EP 03090261.3-1261 ( 1 394 070 ) of the same applicant.
- the pumping device has a first coupling 3 'for pressure-tight connection to the storage container and a second coupling 4' for coupling a drive device, wherein the pumping device of the first coupling downstream of a pump 6 'with a connectable to the drive device rotor 7' contains and this pump pressure-tight with a pressure chamber 8 'is connected, which in turn is pressure-tight manner with a connection 9' for a hose 13 for conveying the pasty medium from the pressure chamber out connected.
- the first clutch 3 'in this case has an annular cross-section.
- This in Fig. 3a right-hand end of this first clutch or clutch sleeve closes flush with the housing of the pump 6 '(see Fig. 3b ) (This moves the pump as far to the right as possible, ie to the material in the container, so that the flow is as continuous as possible).
- the pump 6 ' is clamped over two circumferentially distributed tie rods 18' between the pressure chamber housing 11 'and the first clutch 3'.
- the tightening of the tie rods 18 ' follows by the unscrewing of nuts on the left-side end of the tie rods, so that the pump 6' is arbitrarily strong braced.
- These are possibly in the region of the sealing ring 19 'and the transition 20 'from the pressure chamber housing to provide the pump ring seals.
- the ring seals are in view of the very high pressures of up to 50 bar and more, which can prevail inside the pump to provide advantageous.
- the first coupling 3 ' has an external thread on the right-hand side, which can be pressure-tightly connected to a corresponding outlet of a disposable container or of another vessel, so that approximately constant pressure prevails throughout the system.
- On the thread 3 '(s. Fig. 3a ) can also be a rotatable quick-release coupling ("fire hose coupling") are screwed, which is then flanged into a the female thread of the disposable container / storage container 2 screwed counterpart and quick-clamped.
- a transition 20 ' which is formed on the inside as a conical annular surface provided. Further details are given in the description of Fig. 3b received.
- Fig. 3a is indicated by a dotted line a rotor head 7a ', which is positively connected to a connection part 17' (closer s Fig. 3b ).
- an adapter 12 ' adjoins the connection part 17' for gimbal compensation.
- the adapter 12 ' has two axes of rotation 25' and 26 ', respectively. It is advantageous that the adapter is offset with its axes of rotation relatively far to the pump 6 'out. So it is desirable that the axes 25 'and 26' with respect to the axial Center axis 27 'of the pumping device are arranged on the right side with respect to the central axis 28' of the terminal 9 '.
- a connecting part 21' On the left side of the adapter 12 'is followed by a connecting part 21', which is also mounted in the pressure chamber 8 '. This is a storage in a Teflon bushing.
- a floating bearing and the left-side cross a fixed bearing is characterized by the right-hand cross, the seal to the left or right in this bearing assembly is pressure-tight to 50 bar.
- a collar 22 'of the connecting part 21' with which a drive element (such as a drill) is positively connected, the corresponding drive machine is connected via a second clutch 4 'to the pump device.
- a drive element such as a drill
- the corresponding drive machine is connected via a second clutch 4 'to the pump device.
- To the flange 4 ' can be flanged (for example, a frequency-controlled 3 kW electric motor), for example (in addition to a mobile drill, etc.) and a firmly anchored motor.
- the connection 9 ' through which the removal of pumped pasty medium takes place, also has a flow sensor, with which blockages are detectable, which would otherwise be imperceptible visually.
- This flow sensor is mounted, for example, in the pressure chamber housing 11 'and can already be factory calibrated.
- the flow sensor is, for example, a mechanical sensor that works via force-distance relationship. This is about it For a given material at a certain flow rate, a certain force acts on the flow sensor. When falling below this force, for example, a signal is triggered, indicating a malfunction of the pump. Thereafter, for example, by a change of direction of the drive device, a pressure relief possible.
- FIGS. 3b and 3c received.
- Fig. 3b shows the pump 6 'from Fig. 3a in partially cut condition.
- this pump which is designed as a screw pump
- a stator 10 ' has. This has on the right side a Abwindung on which the sealing ring 19 'can be plugged (s. Fig. 3a ).
- the stator has an outer metal sheath 10b 'and a rubber sheath 10a' disposed therein in which a helically wound rotor is pressure generating.
- the pump on the right side has an inlet slope, which is designed as a chamfer of the rubber jacket 10a '.
- chamfering of the rubber jacket 10a ' is shown on the left side, ie the direction according to the invention towards the pressure chamber.
- This runs as a substantially concentric annular surface from the point x1 to the point x2.
- the distance between the points x1 and x2 is in this case in the purely axial direction 27 'at least 10 mm, preferably 15 mm, particularly preferably 20 mm.
- the angle ⁇ between the inner surface of the metal shell 10b 'of the stator and the inclined edge of the rubber jacket 10a' is preferably 25-65 °, more preferably 50-60 °.
- the rotor 7 ' which runs inside the rubber jacket 10a', has a rotor head 7a '. This also has inlet slopes, which thus increase the annular space around the rotor 7 'around.
- the rotor head has a "T" -shaped groove, in which a connection part 17 ', which is connected to the adapter 12', is mounted in a form-fitting manner. This ensures that in the in Fig. 3b shown position in which a pin of the connecting part 17 '(marked as black painted circle) is below. In this state of the right-hand rotation, a pumping movement for conveying pasty medium to the pressure chamber is achieved. In a reversal of the drive direction, the in Fig. 3b shown black painted circle on the upper stop positively engage, thereby rotation in the direction of a left rotation is possible and thus a pressure relief.
- FIG. 3c an adapter 12 '.
- This is essentially worked out in the plane of the paper as a flat cross section, in which Fig. 3c it has the shape of a "H" shown plan view.
- a gimbal eccentric compensation is ensured by the relatively close axes of rotation, in addition, the promotion of pasty medium towards the terminal 9 'is ensured by the central surface of the adapter.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
- Reciprocating Pumps (AREA)
- Details Of Reciprocating Pumps (AREA)
- Eye Examination Apparatus (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
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Abstract
Description
Die vorliegende Erfindung betrifft eine Pumpvorrichtung sowie ein diese Pumpvorrichtung enthaltendes System nach den unabhängigen Patentansprüchen.The present invention relates to a pumping device as well as to a pumping device containing system according to the independent claims.
Pumpvorrichtungen zur Entnahme pastöser Medien aus Lagerbehältern sind prinzipiell bekannt. So ist es zum Beispiel üblich, ein pastöses Material in eine Vorrichtung zur kontinuierlichen Förderung eines pumpfähigen Materials zu geben. Hierbei wird regelmäßig in einer ersten Kammer dieser Vorrichtung das Material durchmischt und einer nachgeordneten Pumpe das Material durch einen Mörtelschlauch gepresst.Pumping devices for removing pasty media from storage containers are known in principle. For example, it is common to place a pasty material in a device for continuously conveying a pumpable material. In this case, the material is mixed regularly in a first chamber of this device and a downstream pump, the material pressed through a mortar tube.
Nachteilig an diesen aufwendigen Vorrichtungen nach dem Stand der Technik ist, dass bei diesen aufwendigen Vorrichtungen und den damit verbundenen relativ langen Transportwegen bereits kleinste Undichtigkeiten im System zu einem Verlust der Pumpleistung führt und somit die Materialförderung unmöglich ist. Zunächst einmal ist bei diesen komplexen Vorrichtungen ein hoher Aufwand zur Fehlerbehebung gegeben, welcher in der hohen Anzahl der beteiligten Einzelkomponenten und einem hohen Reinigungsaufwand nach Ende der Förderung resultiert. Dies bedeutet zum einen eine hohe Kostenbelastung durch diese bekannten Vorrichtungen und zum anderen eine Unhandlichkeit, welche einen Transport insbesondere an weit entfernte Baustellen sehr erschwert.A disadvantage of these complex devices according to the prior art is that in these expensive devices and the associated relatively long transport routes even the smallest leaks in the system leads to a loss of pump power and thus the material delivery is impossible. First of all, in these complex devices, there is a high outlay for troubleshooting, which results in the high number of individual components involved and a high cleaning effort after the end of the conveyance. This means on the one hand a high cost burden by these known devices and on the other hand a cumbersomeness, which makes it difficult to transport in particular to distant construction sites.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Pumpvorrichtung bzw. ein diese Pumpvorrichtung enthaltendes System zu schaffen, welches kleinbauend ist und zu geringen Kosten eine zuverlässige Förderung pastöser Produkte bei einer hohen Pumpleistung sicherstellt.The present invention has for its object to provide a pumping device or a pumping device containing this system, which is physically small and ensures low cost reliable delivery of pasty products at a high pumping capacity.
Diese Aufgabe wird durch eine Pumpvorrichtung bzw. ein System nach den unabhängigen Patentansprüchen gelöst.This object is achieved by a pumping device or a system according to the independent patent claims.
Anspruch 1 beansprucht eine Pumpvorrichtung, insbesondere zum Absaugen von pastösen Medien aus Lagerbehältern wie Einwegcontainern oder dergleichen, wobei die Pumpvorrichtung eine Kupplung zum Ankuppeln einer Antriebsvorrichtung aufweist, wobei die Pumpvorrichtung eine Pumpe mit einem mit der Antriebsvorrichtung verbindbaren Rotor enthält und diese Pumpe druckdicht mit einer Druckkammer verbunden ist, welche wiederum druckdicht mit einem Anschluss für einen Schlauch zum Fördern des pastösen Mediums aus der Druckkammer heraus verbunden ist, wobei die Pumpe eine Schneckenpumpe ist, welche einen Stator mit einem inneren Gummimantel aufweist, wobei der Gummimantel zu der Druckkammer hin zur vergrößerung des Ringraums für pastöses Medium eine Auslaufschräge aufweist, welche sich in axialer Richtung über mindestens 10 mm hin erstreckt und die Pumpvorrichtung eine Kupplung zum druckdichten Anschluss an den Lagerbehälter aufweist und die Pumpe der Kupplung zum druckdichten Anschluss an den Lagerbehälter nachgeordnet ist.
Mit dem Begriff "druckdicht" ist vorliegend eine Druckdichtigkeit zu verstehen, welche einen ungehinderten Saugfluss des zu fördernden pastösen Mediums aus dem Lagerbehälter heraus ermöglicht, ohne dass es hier zu einem Stillstand der Förderleistung kommt bzw. zu einem Lufteintrag in das pastöse Medium. Vorzugsweise beträgt die Druckdichtigkeit mindestens 5 bar.The term "pressure-tight" in the present case is to be understood to mean a pressure-tightness which allows an unimpeded suction flow of the pasty medium to be conveyed out of the storage container, without the delivery being stopped or an air being introduced into the pasty medium. Preferably, the pressure tightness is at least 5 bar.
Die Pumpvorrichtung hat den Vorteil, dass sie sehr kleinbauend gestaltet werden kann und somit auch mit kleinem Aufwand auf weit entfernten Baustellen angewendet werden kann. Die Pumpvorrichtung ist hierbei mit einer ersten Kupplung an einen Lagerbehälter, vorzugsweise einen Einwegcontainer ankuppelbar und andererseits an eine zweite Kupplung zum Ankuppeln einer Antriebsvorrichtung ankuppelbar. Der Fluss des pastösen Mediums aus dem Einwegcontainer erfolgt durch den Bereich der ersten Kupplung in eine nachgeordnete Pumpe, deren Rotor von der Antriebsvorrichtung angetrieben wird und wobei diese Pumpe druckdicht mit einer nachfolgenden Druckkammer verbunden ist, welche wiederum druckdicht mit einen Anschluss für einen Schlauch zum Fördern des pastösen Fluids aus der Druckkammer heraus verbunden ist.The pumping device has the advantage that it can be designed very compact and thus can be applied to distant construction sites with little effort. In this case, the pump device can be coupled with a first coupling to a storage container, preferably a disposable container, and, on the other hand, can be coupled to a second coupling for coupling a drive device. The flow of the pasty medium from the disposable container takes place through the region of the first clutch in a downstream pump whose rotor is driven by the drive device and wherein this pump is pressure-tight connected to a subsequent pressure chamber, which in turn connected pressure-tight with a connection for a hose for conveying the pasty fluid from the pressure chamber out is.
Somit ist der Aufbau des Systems besonders einfach auch dezentral zu gewährleisten, da die Pumpvorrichtung einfach zwischen einen zu entleerenden Einwegcontainer und einer entsprechenden Antriebsvorrichtung montiert wird und somit ein System zur Bereitstellung pastöser Produkte gegeben ist.Thus, the structure of the system is particularly easy to ensure decentralized, since the pumping device is easily mounted between a disposable container to be emptied and a corresponding drive device and thus a system for providing pasty products is given.
Eine besonders vorteilhafte Weiterbildung sieht vor, dass der Durchflussquerschnitt in der Druckkammer vom Ende der Pumpe bis zum Anschluss an einen anzuschließenden Schlauch immer größer ist als der Flussquerschnitt am Ausgang des Anschlusses. Hierbei wird unter "Durchflussquerschnitt" die freie Querschnittsfläche verstanden, durch welche von der Pumpe aus gesehen hin zum Anschluss tatsächlich pastösen Mediums möglich ist. Dieser Durchflussquerschnitt ist also als Fläche vorstellbar, welche senkrecht auf einem gedachten Strömungsfaden steht, welcher von dem Zentrum des Pumpenausgangs bis zum Zentrum des Anschlusses hin verläuft, wobei die Durchflussquerschnittsflächen stets senkrecht auf diesem gedachten Strömungsfaden liegen.A particularly advantageous development provides that the flow cross-section in the pressure chamber from the end of the pump to the connection to a hose to be connected is always greater than the flow cross-section at the outlet of the terminal. In this case, the term "flow cross-section" is understood to mean the free cross-sectional area through which, as seen from the pump, connection to actually paste-like medium is possible. This flow cross-section is therefore conceivable as a surface which is perpendicular to an imaginary flow thread, which extends from the center of the pump outlet to the center of the terminal, the flow cross-sectional areas are always perpendicular to this imaginary flow thread.
Hierdurch wird erreicht, dass stets ein ausreichend hoher Druck auf dem Schlauch lastet. Durch die vergrößerte Querschnittsfläche im Bereich der Druckkammer ist stets mit ausreichendem Druck ein Abfluss zum Anschluss hin möglich, es kommt zu keinen Totgebieten innerhalb der Druckkammer, welche einen plötzlichen Druckabfall (mit der Gefahr eines Einbringens von Luft und Antrocknens) bergen würde.This ensures that always a sufficiently high pressure on the hose loads. Due to the enlarged cross-sectional area in the region of the pressure chamber is always with sufficient pressure an outflow to Connection possible, there are no dead zones within the pressure chamber, which would a sudden pressure drop (with the risk of introducing air and drying) would recover.
Vorteilhaft ist es möglich, den Durchflussquerschnitt in der Druckkammer vom Ende der Pumpe bis zum Anschluss insbesondere im Bereich vor dem Anschluss deutlich größer zu dimensionieren, zum Beispiel mehr als 10 % größer als im Ausflussquerschnitt des Anschlusses 9. Es wird, wie auch in der gesamten vorliegenden Anmeldung, davon ausgegangen, dass der Durchmesser des Ausgangsquerschnitts des Anschlusses mindestens dem Durchmesser der anzuschließenden Schläuche entspricht oder sogar größer ist.Advantageously, it is possible to dimension the flow cross-section in the pressure chamber from the end of the pump to the connection in particular in the area before the connection significantly larger, for example, more than 10% larger than in the outflow cross-section of the
Besonders vorteilhaft ist es allerdings, im direkten Übergangsbereich von der Pumpe zu der Druckkammer eine allmähliche (vorzugsweise zum Beispiel konische) und stetige Vergrößerung der Querschnittsfläche zu erreichen, um so den ungehinderten Fluss von pastösem Medium aus der Pumpe in die Druckkammer zu gewährleisten. Hierbei ist es zum einen vorteilhaft, eine angeschrägte Auslassöffnung an der Pumpe vorzusehen, außerdem kann ein entsprechendes Vergrößerungsstück mit konischer Ringfläche vorgesehen werden zur Erweiterung des Pumpendurchmessers auf den Durchmesser des Druckgehäuses. Außerdem kann der herausstehende Kopf des Rotors, welcher zum Beispiel in einer Schneckenpumpe läuft, entsprechend weit von der Schneckenpumpe herausgeführt sein bzw. zur Schneckenpumpe auch angeschrägt sein, um einen möglichst großen Ringraum und einen möglichst großen Durchflussquerschnitt zu gewährleisten, so dass es in diesem Bereich nicht zu Verstopfungen kommt. Es ist besonders wichtig, dass in diesem Bereich stets der Durchflussquerschnitt größer ist als der Querschnitt am Ausgang des Anschlusses, zum Beispiel um 10 %, vorzugsweise um 20 %, besonders vorzugsweise um 30 % größer in der Querschnittsfläche.However, it is particularly advantageous to achieve a gradual (preferably, for example, conical) and continuous increase in the cross-sectional area in the direct transition region from the pump to the pressure chamber so as to ensure the unimpeded flow of pasty medium from the pump into the pressure chamber. In this case, it is advantageous on the one hand to provide a tapered outlet opening on the pump, and in addition a corresponding enlarging piece with a conical annular surface can be provided for widening the pump diameter to the diameter of the pressure housing. In addition, the protruding head of the rotor, which runs, for example, in a screw pump, be led out far enough from the screw pump or be beveled to the screw pump to ensure the largest possible annulus and the largest possible flow cross-section, so that it in this area does not come to blockages. It is particularly important that in this area always the flow cross-section is greater than the cross-section at the outlet of the terminal, for example by 10%, preferably by 20%, more preferably by 30% larger in cross-sectional area.
Als Pumpe ist eine Schneckenpumpe vorgesehen, welche einen Stator mit einem inneren Gummimantel aufweist. Erfindungsgemäß weist der Gummimantel zu der Druckkammer hin eine Auslaufschräge auf, welche sich in axialer Richtung der Pumpe über mindestens 10 mm, vorzugsweise 15 mm, besonders vorzugsweise 20 mm erstreckt. Es ist hierbei besonders vorteilhaft, dass der Winkel dieser Auslaufschräge gegenüber dem umgebenden Mantel des Stators einen Winkel α (s.
Hiermit wird erreicht, dass am Ausgang der Pumpe der Ringraum für das pastöse Medium möglichst groß ist, so dass es hier nicht zu Verstopfungen führen kann und ein besonders guter Druckaufbau möglich ist.This ensures that at the output of the pump, the annulus for the pasty medium is as large as possible, so that it can not lead to blockages and a particularly good pressure build-up is possible.
Vorteilhafte Weiterbildungen der vorliegenden Erfindung werden in den abhängigen Ansprüchen angegeben.Advantageous developments of the present invention are specified in the dependent claims.
Die Schneckenpumpe weist einen Stator mit einem inneren Gummimantel auf. Durch diesen Aufbau wird ein Druckaufbau der Pumpe auf die Druckkammer von bis zu 60 bar, vorzugsweise bis zu 80 bar möglich. Hierbei ist es möglich, dass zu fördernde pastöse Material durch über 60 m lange Schläuche (welche beispielsweise einen Innendurchmesser von 25 mm haben) zu fördern.The screw pump has a stator with an inner rubber jacket. By this construction, a pressure build-up of the pump to the pressure chamber of up to 60 bar, preferably up to 80 bar possible. It is possible that to be conveyed pasty material by over 60 m long hoses (which, for example, have an inner diameter of 25 mm) to promote.
Die erste Kupplung, mit welcher die Pumpe bzw. die Pumpvorrichtung mit einem Lagerbehälter verbunden ist, kann auf mehrere Arten ausgeführt sein. Entscheidend ist, dass diese Verbindung druckdicht ist und ein leichtes Ankuppeln möglich ist. So ist es zum Beispiel möglich, diese erste Kupplung als Schraubgewinde, Drehschnellkupplung (wie etwa bei Feuerwehrschläuchen), als arretierbaren Steckverschluss oder als einfachen Steckverschluss auszubilden. Ein einfacher Steckverschluss mit einer entsprechenden Konterung ist eine besonders einfache Variante, da durch den von der Pumpe ausgeführten Saugdruck ein "Heranziehen" der Pumpvorrichtung an den Container erreicht wird. Containerseitig kann bei einem erfindungsgemäßen System eine Rückschlagklappe vorgesehen sein, welche beim Entfernen der Pumpvorrichtung einen Ausfluss von pastösem Medium aus dem Container verhindert.The first clutch with which the pump or the Pumping device is connected to a storage container, can be carried out in several ways. It is crucial that this connection is pressure tight and easy coupling is possible. It is thus possible, for example, to design this first coupling as a screw thread, rotary quick-action coupling (such as in fire hose), as a lockable plug-in closure or as a simple plug-in closure. A simple plug-in closure with a corresponding counter-lock is a particularly simple variant, since the suction pressure applied by the pump ensures that the pumping device is attracted to the container. On the container side, in the case of a system according to the invention, a non-return flap can be provided, which prevents a discharge of pasty medium from the container when the pump device is removed.
Eine weitere vorteilhafte Weiterbildung sieht vor, dass die der Pumpe nachgeordnete Druckkammer ein entsprechendes Druckkammergehäuse aufweist. Dieses kann so ausgeführt sein, dass der Stator der Schneckenpumpe in dieses Druckkammergehäuse einsteckbar bzw. mit diesem (zum Beispiel über ein Doppelgewinde) verspannbar ist. Somit kann auf eine einfache Weise, etwa zu Reinigungs- oder Wartungszwecken, die Pumpe von dem Druckgehäuse getrennt werden.A further advantageous development provides that the pressure chamber arranged downstream of the pump has a corresponding pressure chamber housing. This can be designed so that the stator of the screw pump in this pressure chamber housing can be inserted or with this (for example via a double thread) can be clamped. Thus, in a simple manner, for example for cleaning or maintenance purposes, the pump can be separated from the pressure housing.
Eine weitere vorteilhafte Weiterbildung sieht vor, dass die Druckkammer ein Druckkammergehäuse aufweist und dass der Stator der Pumpe (Schneckenpumpe) in das Druckkammergehäuse einsteckbar bzw. mit diesem verspannbar ist. Insbesondere bietet sich hier eine Verspannung mittels zum Beispiel zweier axial entlang der Pumpe laufender Zuganker an. Hiermit wird es möglich, einerseits eine starke Kopplung und Druckdichtigkeit dieser Elemente zu erreichen, andererseits ist auch eine leichte Auswechselbarkeit der Pumpe bzw. ein leichtes Reinigen möglich.A further advantageous development provides that the pressure chamber has a pressure chamber housing and that the stator of the pump (screw pump) in the pressure chamber housing can be inserted or clamped with this. In particular, here offers a bracing means of, for example, two axially along the pump running tie rods. This makes it possible, on the one hand, a strong coupling and pressure tightness To achieve these elements, on the other hand, an easy interchangeability of the pump or easy cleaning is possible.
Eine besonders vorteilhafte Weiterbildung sieht vor, dass der Rotor der Pumpe über einen Adapter mit dem Antriebselement der Antriebsvorrichtung verbunden ist. Hier ist es zum Beispiel möglich, dass dieser Adapter beidseitig Mitnehmerverbindungen aufweist, welche einerseits die Anbindung zu einem Antriebselement der Antriebsvorrichtung gewährleisten und andererseits der Rotorantrieb der Pumpe verwirklicht wird. Insbesondere ist es mit diesem Adapteraufbau möglich, einen Druckverlust im Bereich des Antriebselementes der Antriebsvorrichtung zu vermeiden. Hierzu kann der Adapter zum Beispiel im Druckkammergehäuse gelagert und abgedichtet sein, auch bei Abkuppeln des Antriebselementes kommt es hierbei nicht zu einem Druckverlust in der Druckkammer. Zur Lagerung bietet es sich insbesondere an, dass der Adapter im Druckkammergehäuse über eine doppelseitige Gummidichtung mit einem dazwischenliegenden Fettpolster gelagert ist.A particularly advantageous development provides that the rotor of the pump is connected via an adapter to the drive element of the drive device. Here it is possible, for example, that this adapter has driver connections on both sides, which on the one hand ensure the connection to a drive element of the drive device and on the other hand, the rotor drive of the pump is realized. In particular, it is possible with this adapter structure to avoid a pressure loss in the region of the drive element of the drive device. For this purpose, the adapter can be stored and sealed, for example, in the pressure chamber housing, even when uncoupling the drive element, this does not lead to a pressure drop in the pressure chamber. For storage, it is particularly appropriate that the adapter is mounted in the pressure chamber housing via a double-sided rubber seal with an intermediate fat pad.
Bei einer besonders vorteilhaften Ausführungsform ist der Rotor zum Druckkammergehäuse hin, d.h. antriebsseitig, exzentrisch bewegbar. D.h., dass das in das Druckkammergehäuse ragende Ende des Rotors sich aufgrund der Kontur des inneren Gummimantels der Schneckenpumpe exzentrisch bewegt. Hierbei sorgt ein Adapter für einen Exzenterausgleich zum sich rein axial drehenden Antriebselement hin. Es kommt hier also quasi zu einem kardanischen Ausgleich. Dies geschieht vorzugsweise durch den Adapter selbst. Es ist allerdings auch möglich, dass an diesen Adapter links und rechts in axialer Richtung jeweils anschließend Anschlussteile gegeben sind, welche dann eine "Überbrückung" einerseits zu dem Rotor hin und andererseits zu dem Antriebselement, zum Beispiel einer externen Bohrmaschine, hin bilden.In a particularly advantageous embodiment of the rotor to the pressure chamber housing out, ie drive side, eccentrically movable. That is, the end of the rotor protruding into the pressure chamber housing moves eccentrically due to the contour of the inner rubber sheath of the screw pump. An adapter provides eccentric compensation for the purely axially rotating drive element. It comes here so to speak to a gimbal balance. This is preferably done by the adapter itself. However, it is also possible that on this adapter left and right in the axial direction then subsequently connecting parts are given, which then form a "bridging" on the one hand to the rotor and on the other hand to the drive element, for example, an external drill down.
Hierbei ist es besonders vorteilhaft, dass der Adapter in axialer Richtung der Pumpvorrichtung zwischen der Pumpe sowie der Mitte des Anschlusses liegt, d.h. relativ weit zur Pumpe hin versetzt. Hierdurch wird bewirkt, dass durch die exzentrische Ausgleichsbewegung des Adapters ein "Hineindrücken" von pastösem Medium zu dem Anschluss hin und damit zu dem Schlauch hin geschieht. Es ist besonders wichtig für die vorliegende Erfindung, dass der Adapter relativ weit zur Pumpe hin orientiert ist und nicht in dem hinteren Totraum des Druckkammergehäuses gelagert ist. Als "Mitte" des Anschlusses wird vorliegend der mittlere Punkt des Übergangsbereiches von dem Druckkammergehäuse zu dem Anschluss hin gesehen, welcher auf die Mittelachse des Druckkammergehäuse so projiziert wird, dass der Projektionslinie senkrecht zur axialen Mittellinie des Druckkammergehäuses liegt. Hierbei wird stets von den Lagerungspunkten des Adapters ausgegangen, dies sind vorzugsweise Drehachsen, welche also in dem Bereich des Druckkammergehäuses untergebracht sein sollen, welche zwischen dem Pumpenausgang einerseits und der Mitte des oben beschriebenen Lotes des Anschlusses liegen. Es ist aber auch möglich, dass die hintere, d.h. die von der Pumpe weg gerichtete Achse des Adapters um bis zu einen Durchmesser des Endquerschnittes des Anschlusses weiter von der Pumpe weg gerichtet ist.It is particularly advantageous that the adapter is in the axial direction of the pumping device between the pump and the center of the terminal, i. offset relatively far to the pump. This causes the eccentric compensating movement of the adapter to result in a "push-in" of pasty medium towards the connection and thus towards the hose. It is particularly important for the present invention that the adapter is oriented relatively far to the pump and is not stored in the rear dead space of the pressure chamber housing. As the "center" of the terminal, in the present case, the middle point of the transition area from the pressure chamber housing to the terminal is seen, which is projected onto the central axis of the pressure chamber housing so that the projection line is perpendicular to the axial center line of the pressure chamber housing. In this case, it is always assumed that the bearing points of the adapter, these are preferably axes of rotation, which should therefore be accommodated in the region of the pressure chamber housing, which lie between the pump outlet on the one hand and the center of the above-described solder of the terminal. But it is also possible that the rear, i. directed away from the pump axis of the adapter is up to a diameter of the end cross-section of the port further away from the pump.
Es ist hierbei besonders vorteilhaft, dass der Adapter eine "H"-Form aufweist, hierdurch ist einerseits eine leichte Montierbarkeit und gute Lagerung möglich, außerdem bewirkt die "paddelförmige" Form eine besonders gute Förderung bzw. ein besonders gutes Hineindrücken des pastösen Mediums zu dem Anschluss hin.It is particularly advantageous in this case that the adapter has an "H" shape, as a result of which, on the one hand, easy mountability and good storage are possible, In addition, the "paddle-shaped" shape causes a particularly good promotion or a particularly good pushing of the pasty medium to the connection.
Vorteilhaft ist auch eine Ankopplung des Adapters bzw. eines an den Adapter sich anschließenden Anschlussteiles zu dem Rotorkopf des aus der Pumpe herausstehenden Rotors hin. Hierbei empfiehlt es sich insbesondere, dass eine "T"-förmige Nut vorgegeben ist. Hierdurch ist es möglich, dass der Adapter bzw. das sich hieran anschließende Anschlussteil zum Rotorkopf hin in zwei Richtungen mit einem Winkelversatz ansteuern lässt und jeweils in den Endanschlägen formschlüssig eingreift. Hierbei ist es möglich, bei den hohen Drücken zum Beispiel durch eine entgegengesetzte Drehung zu erreichen, dass "Druck aus dem System herausgenommen" wird.Also advantageous is a coupling of the adapter or a subsequent to the adapter connection part to the rotor head of the protruding from the pump rotor. In this case, it is particularly recommended that a "T" -shaped groove is specified. This makes it possible that the adapter or the adjoining thereto connecting part to the rotor head can be controlled in two directions with an angular offset and engages positively in each case in the end stops. In this case, it is possible to achieve at the high pressures, for example by an opposite rotation, that "pressure is taken out of the system".
Eine weitere vorteilhafte Weiterbildung sieht vor, dass die zweite Kupplung eine Dreh-Schnellkupplung (dies ist insbesondere bei der Ankupplung von mobilen elektrischen Antrieben, wie zum Beispiel Bohrmaschinen etc. sinnvoll) oder eine Schalenkupplung (dies ist besonders bei größeren Motoren sinnvoll) ist. Die elektrische Antriebsvorrichtung kann zum Beispiel ein stufenloser Antrieb bzw. eine Handbohrmaschine sein, welche eine Leistungsaufnahme von lediglich 1,8 kW aufweist. Diese ist vorteilhafterweise über einen Bodenständer mit dem Erdboden verbindbar, so dass diese nicht von Hand gehalten werden muss, sondern selbsttätig fixiert wird und somit auch ein fixierter Abstand zum Container gegeben ist.A further advantageous development provides that the second clutch is a rotary quick-release coupling (this is particularly useful in the coupling of mobile electrical drives, such as drills, etc.) or a shell clutch (this is useful especially for larger engines). The electric drive device may be, for example, a continuously variable drive or a hand drill, which has a power consumption of only 1.8 kW. This is advantageously connected via a floor stand with the ground, so that it does not have to be held by hand, but automatically is fixed and thus a fixed distance to the container is given.
Das erfindungsgemäße System ist insbesondere dafür geeignet, Einwegcontainer mit darin eingefüllten pastösen Medien, wie etwa fertig abgemischtem Mörtel oder Farbe zu enthalten. Der entsprechende Einwegcontainer kann die Merkmale des Einwegcontainers nach der
Die Pumpvorrichtung zeichnet sich insbesondere auch durch eine leichte Reinigbarkeit aus. Hierzu wird nach Abkuppeln der Pumpvorrichtung an der ersten Kupplung die Pumpe zum Beispiel in einen Eimer mit Wasser gesteckt und die Antriebsvorrichtung eingeschaltet, so dass durch das Durchspülen der Pumpvorrichtung eine Selbstreinigung verwirklicht wird.The pump device is characterized in particular by an easy cleanability. For this purpose, after uncoupling the pumping device on the first clutch, the pump is plugged, for example, into a bucket of water and the drive device is switched on, so that self-cleaning is achieved by flushing through the pumping device.
Weitere vorteilhafte Weiterbildungen werden in den übrigen abhängigen Ansprüchen angegeben.Further advantageous developments are specified in the remaining dependent claims.
Die Erfindung wird nun anhand mehrerer Figuren erläutert. Es zeigen:
- Fig. 1
- ein erfindungsgemäßes System zur Bereitstellung pastöser Produkte,
- Fig. 2
- einen Schnitt A-A gemäß
Fig. 1 , welche Details der erfindungsgemäßen Pumpvorrichtung zeigt, - Fig. 3a
- Seitenansicht und Teilschnitt einer weiteren Ausführungsform der Pumpvorrichtung,
- Fig. 3b
- einen teilweise freigelegten Querschnitt einer erfindungsgemäßen Schneckenpumpe aus
Fig. 3a sowie - Fig. 3c
- eine Einzelansicht eines erfindungsgemäßen Adapters 12' aus
Fig. 3a .
- Fig. 1
- an inventive system for providing pasty products,
- Fig. 2
- a section AA according to
Fig. 1 which shows details of the pumping device according to the invention, - Fig. 3a
- Side view and partial section of a further embodiment of the pumping device,
- Fig. 3b
- a partially exposed cross-section of a screw pump according to the invention
Fig. 3a such as - Fig. 3c
- a single view of an adapter 12 'according to the invention
Fig. 3a ,
Mit dem in
Der genaue innere Aufbau einer Pumpvorrichtung 1 ist aus
Hierbei handelt es sich um einen Querschnitt der Pumpvorrichtung, welche insbesondere zum Absaugen von pastösen Medien aus Lagerbehältern 2, wie Einwegcontainern oder dergleichen geeignet ist. Die Pumpvorrichtung 1 weist eine erste Kupplung 3 zum druckdichten Anschluss an den Lagerbehälter sowie eine zweite Kupplung 4 zum Ankuppeln einer Antriebsvorrichtung 5 (s.
Im Folgenden wird das Ausführungsbeispiel nach
Die Pumpvorrichtung weist eine erste Kupplung 3' zum druckdichten Anschluss an den Lagerbehälter sowie eine zweite Kupplung 4' zum Ankuppeln einer Antriebsvorrichtung auf, wobei die Pumpvorrichtung der ersten Kupplung nachgeordnet eine Pumpe 6' mit einem mit der Antriebsvorrichtung verbindbaren Rotor 7' enthält und diese Pumpe druckdicht mit einer Druckkammer 8' verbunden ist, welche wiederum druckdicht mit einem Anschluss 9' für einen Schlauch 13 zum Fördern des pastösen Mediums aus der Druckkammer heraus verbunden ist.The pumping device has a first coupling 3 'for pressure-tight connection to the storage container and a second coupling 4' for coupling a drive device, wherein the pumping device of the first coupling downstream of a pump 6 'with a connectable to the drive device rotor 7' contains and this pump pressure-tight with a pressure chamber 8 'is connected, which in turn is pressure-tight manner with a connection 9' for a
Die erste Kupplung 3' weist hierbei einen ringförmigen Querschnitt auf. Das in
Die erste Kupplung 3' weist rechtsseitig ein Außengewinde auf, welches mit einem entsprechenden Auslass eines Einwegcontainers bzw. eines anderen Gefäßes druckdicht verbindbar ist, so dass im gesamten System in etwa gleich bleibender Druck vorherrscht. Auf das Gewinde 3' (s.
Für die vorliegende Erfindung wesentlich ist u.a. die Geometrie des Ringraumes im Bereich des Übergangs von der Pumpe 6' zur Druckkammer 8'. Hier ist ein Übergang 20', welcher innenseitig als konische Ringfläche geformt ist, vorgesehen. Auf nähere Einzelheiten hierzu wird bei der Beschreibung von
In
Linksseitig an den Adapter 12' schließt sich ein Anschlussteil 21' an, welches ebenfalls in der Druckkammer 8' gelagert ist. Es handelt sich hierbei um eine Lagerung in einer Teflonbuchse. Hierbei ist durch das rechtsseitige Kreuz ein Loslager und durch das linksseitige Kreuz ein Festlager gekennzeichnet, die Abdichtung nach links bzw. rechts in dieser Lageranordnung ist druckdicht bis 50 bar. Linksseitig an die Lageranordnung schließt sich eine Manschette 22' des Anschlussteiles 21' an, mit welchem ein Antriebselement (etwa eine Bohrmaschine) formschlüssig verbindbar ist, die entsprechende Antriebsmaschine wird über eine Zweitkupplung 4' an die Pumpvorrichtung angebunden. An den Flansch 4' kann zum Beispiel (neben einer mobilen Bohrmaschine etc.) auch ein fest verankerter Motor (zum Beispiel ein frequenzgesteuerter 3 kW-Elektromotor) angeflanscht werden.On the left side of the adapter 12 'is followed by a connecting part 21', which is also mounted in the pressure chamber 8 '. This is a storage in a Teflon bushing. Here, a floating bearing and the left-side cross a fixed bearing is characterized by the right-hand cross, the seal to the left or right in this bearing assembly is pressure-tight to 50 bar. On the left side of the bearing assembly is a collar 22 'of the connecting part 21', with which a drive element (such as a drill) is positively connected, the corresponding drive machine is connected via a second clutch 4 'to the pump device. To the flange 4 'can be flanged (for example, a frequency-controlled 3 kW electric motor), for example (in addition to a mobile drill, etc.) and a firmly anchored motor.
Der Anschluss 9', durch welchen der Abtransport von gepumptem pastösen Medium erfolgt, weist außerdem noch einen Flusssensor auf, mit welchem Verstopfungen detektierbar sind, welche optisch sonst nicht wahrnehmbar wären. Dieser Flusssensor wird zum Beispiel im Druckkammergehäuse 11' angebracht und kann bereits werksseitig kalibriert werden. Der Flusssensor ist zum Beispiel ein mechanischer Sensor, welches über Kraft-Weg-Beziehung funktioniert. Hierbei wird davon ausgegangen, dass bei einem bestimmten Material bei einer bestimmten Flussgeschwindigkeit eine bestimmte Kraft auf den Flusssensor wirkt. Bei Unterschreitung dieser Kraft wird hier zum Beispiel ein Signal ausgelöst, welches eine Fehlfunktion der Pumpe anzeigt. Hiernach ist zum Beispiel durch einen Richtungswechsel der Antriebsvorrichtung eine Druckentlastung möglich.The connection 9 ', through which the removal of pumped pasty medium takes place, also has a flow sensor, with which blockages are detectable, which would otherwise be imperceptible visually. This flow sensor is mounted, for example, in the pressure chamber housing 11 'and can already be factory calibrated. The flow sensor is, for example, a mechanical sensor that works via force-distance relationship. This is about it For a given material at a certain flow rate, a certain force acts on the flow sensor. When falling below this force, for example, a signal is triggered, indicating a malfunction of the pump. Thereafter, for example, by a change of direction of the drive device, a pressure relief possible.
Im Folgenden wird nochmals näher auf
Linksseitig, d.h die erfindungsgemäße in Richtung zu der Druckkammer hin, ist Abschrägung des Gummimantels 10a' gezeigt. Diese verläuft als im Wesentlichen konzentrische Ringfläche von dem Punkt x1 zu den Punkt x2 hin. Der Abstand der Punkte x1 und x2 beträgt hierbei in rein axialer Richtung 27' mindestens 10 mm, vorzugsweise 15 mm, besonders vorzugsweise 20 mm. Der Winkel α zwischen der Innenfläche des Metallmantels 10b' des Stators sowie der geneigten Kante des Gummimantels 10a' beträgt vorzugsweise 25 - 65°, besonders vorzugsweise 50 - 60°.On the left side, ie the direction according to the invention towards the pressure chamber, chamfering of the rubber jacket 10a 'is shown. This runs as a substantially concentric annular surface from the point x1 to the point x2. The distance between the points x1 and x2 is in this case in the purely axial direction 27 'at least 10 mm, preferably 15 mm, particularly preferably 20 mm. The angle α between the inner surface of the metal shell 10b 'of the stator and the inclined edge of the rubber jacket 10a' is preferably 25-65 °, more preferably 50-60 °.
Der Rotor 7', welcher innerhalb des Gummimantels 10a' läuft, weist einen Rotorkopf 7a' auf. Dieser weist ebenfalls Einlaufschrägen auf, welche somit dem Ringraum um den Rotor 7' herum vergrößern. Der Rotorkopf weist eine "T"-förmige Nut auf, in welchem ein Anschlussteil 17', welches mit dem Adapter 12' verbunden ist, formschlüssig gelagert ist. Hierdurch wird erreicht, dass in der in
Schließlich zeigt
Claims (13)
- Pumping device (1), in particular for suctioning pasty media out of storage containers (2), such as disposable containers or the like, the pumping device having a first coupling (3) for pressure-sealed connection to the storage container and also a second coupling (4) for coupling to a drive device (5), the pumping device containing, disposed after the first coupling, a pump (6) with a rotor (7) which can be connected to the drive device and this pump being connected in a pressure-sealed manner to a pressure chamber (8) which in turn is connected in a pressure-sealed manner to a connection (9) for a hose (13) for conveying the pasty medium out of the pressure chamber, the pump (6, 6') being a screw pump which has a stator (10, 10') with an inner rubber casing (10a'),
characterised in that
the rubber casing (10a') has, towards the pressure chamber (8'), an outflow bevel for increasing the annular space for pasty medium, which bevel extends in the axial direction over at least 10 mm. - Pumping device according to claim 1, characterised in that the through-flow cross-section in the pressure chamber (8, 8') from the end of the pump (6, 6') to the connection (9, 9') is always greater than the flow cross-section at the outlet of the connection.
- Pumping device according to one of the preceding claims, characterised in that the first coupling is configured as a screw thread, fast rotary coupling, lockable plug-in seal or simple plug-in seal.
- Pumping device according to one of the preceding claims, characterised in that the pressure chamber (8, 8') has a pressure chamber housing (11).
- Pumping device according to claim 4, characterised in that the stator (10) can be inserted into the pressure chamber housing or can be clamped to the latter.
- Pumping device according to one of the claims 3 to 5, characterised in that the stator (10, 10') can be clamped with tie rods between the front end of the pressure chamber housing (11') and a ring (19') of the first coupling (3').
- Pumping device according to one of the preceding claims, characterised in that the rotor (7, 7') of the pump (6, 6') is connected via an adaptor (12, 12') to a drive element (16) of the drive device.
- Pumping device according to claim 7, characterised in that the adaptor (12, 12') is mounted in the pressure chamber housing (11, 11').
- Pumping device according to one of the claims 7 or 8, characterised in that the rotor (7, 7') can be moved eccentrically on the drive side and the adaptor (12) effects compensation for the eccentricity relative to the drive element (16).
- Pumping device according to claim 9, characterised in that the mounting of the adaptor (12') is situated in the axial direction of the pumping device between pump (6, 6') and the centre of the connection (9, 9').
- Pumping device according to claim 10, characterised in that the adaptor (12') has two axes of rotation which are situated in the axial direction between pump (6') and the centre of the connection (9').
- Pumping device according to one of the claims 7 to 11, characterised in that the rotor (7, 7') has a rotor head (7a') into which the adaptor and/or a connection part (17') engage on the drive side, rotor head, connection part or adaptor having at least one "T"-shaped groove for the form-fit engagement relative to each other during actuation of the rotor in the clockwise and/or anticlockwise direction.
- System (14) for providing pasty media (15), in particular on building sites, characterised in that this has a pumping device (1, 1') according to one of the preceding claims and the system contains a container (2) with pasty media filled therein and also an electrical drive device (5) coupled to the pumping device.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10305454A DE10305454A1 (en) | 2003-02-04 | 2003-02-04 | pumping device |
DE10305454 | 2003-02-04 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1445490A2 EP1445490A2 (en) | 2004-08-11 |
EP1445490A3 EP1445490A3 (en) | 2004-09-08 |
EP1445490B1 true EP1445490B1 (en) | 2010-04-07 |
Family
ID=32603227
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04090033A Expired - Lifetime EP1445490B1 (en) | 2003-02-04 | 2004-02-04 | Pumping arrangement |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1445490B1 (en) |
AT (1) | ATE463672T1 (en) |
DE (2) | DE10305454A1 (en) |
DK (1) | DK1445490T3 (en) |
ES (1) | ES2344293T3 (en) |
PT (1) | PT1445490E (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4169851A1 (en) | 2021-10-19 | 2023-04-26 | Daw Se | Container system, protective screen, container and conveyor system |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005005394B4 (en) | 2005-02-03 | 2008-04-30 | Alsecco Gmbh & Co Kg | Pumping and mixing device for powdered or free-flowing media and system for providing pasty media for construction purposes |
DE202006009012U1 (en) * | 2006-06-01 | 2006-08-17 | Flux-Geräte GmbH | Pump installation for emptying container is connected directly to connection in at least one side wall of container |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2691347A (en) * | 1950-10-19 | 1954-10-12 | Robbins & Meyers Inc | Helical gear pump with backed-up nonrigid casing |
GB1018728A (en) * | 1962-07-26 | 1966-02-02 | Eugen Soeding | Improvements in or relating to an eccentric worm pump |
DE1950502U (en) * | 1966-07-30 | 1966-11-24 | Eugen Soeding | Eccentric screw pump. |
DE2363181C3 (en) * | 1973-12-19 | 1979-04-19 | Netzsch-Mohnopumpen Gmbh, 8672 Selb | End casing for an eccentric screw pump |
DE2738945C2 (en) * | 1977-08-30 | 1986-04-17 | Allweiler Ag, 7760 Radolfzell | Eccentric screw pump |
US6460734B1 (en) * | 1990-06-06 | 2002-10-08 | Lancer Partnership | Dispensing apparatus including a pump package system |
DE4437107A1 (en) * | 1994-10-18 | 1996-04-25 | Putzmeister Maschf | Pneumatic conveyor for dry powdery or granular material |
DE19542527A1 (en) * | 1995-11-15 | 1997-05-22 | Wagner Gmbh J | Supply device for conveying and/or processing low viscosity fluid |
NL1004549C2 (en) * | 1996-11-18 | 1998-05-19 | Hama Nederland B V | Mobile pumping device and coupling. |
DE19950257B4 (en) * | 1999-10-18 | 2013-01-17 | Wilhelm Kächele GmbH Elastomertechnik | Eccentric screw pump with fully lined stator |
DE20213063U1 (en) | 2002-08-21 | 2002-10-24 | Alsecco Bauchem Prod | disposable containers |
-
2003
- 2003-02-04 DE DE10305454A patent/DE10305454A1/en not_active Withdrawn
-
2004
- 2004-02-04 DK DK04090033.4T patent/DK1445490T3/en active
- 2004-02-04 AT AT04090033T patent/ATE463672T1/en active
- 2004-02-04 PT PT04090033T patent/PT1445490E/en unknown
- 2004-02-04 ES ES04090033T patent/ES2344293T3/en not_active Expired - Lifetime
- 2004-02-04 EP EP04090033A patent/EP1445490B1/en not_active Expired - Lifetime
- 2004-02-04 DE DE502004010984T patent/DE502004010984D1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4169851A1 (en) | 2021-10-19 | 2023-04-26 | Daw Se | Container system, protective screen, container and conveyor system |
Also Published As
Publication number | Publication date |
---|---|
DK1445490T3 (en) | 2010-08-02 |
DE502004010984D1 (en) | 2010-05-20 |
ATE463672T1 (en) | 2010-04-15 |
DE10305454A1 (en) | 2004-08-12 |
EP1445490A3 (en) | 2004-09-08 |
EP1445490A2 (en) | 2004-08-11 |
ES2344293T3 (en) | 2010-08-24 |
PT1445490E (en) | 2010-07-09 |
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