EP1422356A1 - Panneau de construction préfabriqué avec de l'isolant et des tubes de chauffage noyés dans le béton et méthode de fabrication - Google Patents
Panneau de construction préfabriqué avec de l'isolant et des tubes de chauffage noyés dans le béton et méthode de fabrication Download PDFInfo
- Publication number
- EP1422356A1 EP1422356A1 EP02026013A EP02026013A EP1422356A1 EP 1422356 A1 EP1422356 A1 EP 1422356A1 EP 02026013 A EP02026013 A EP 02026013A EP 02026013 A EP02026013 A EP 02026013A EP 1422356 A1 EP1422356 A1 EP 1422356A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- prefabricated component
- component according
- disc
- edge formwork
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 49
- 238000010438 heat treatment Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title description 8
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 9
- 238000009415 formwork Methods 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000011810 insulating material Substances 0.000 claims description 8
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 7
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 239000012774 insulation material Substances 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000009408 flooring Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013521 mastic Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/049—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/48—Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
- E04C2/525—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling for heating or cooling
Definitions
- the invention relates to a prefabricated component for building technology in the form of a plate, at the two discs made of reinforced concrete through several lattice girders at a distance are kept apart.
- the respective lattice girder is in the upper and lower Concreted disc.
- the space between the panes is made of insulating material filled.
- the invention further relates to a method for producing a such prefabricated component.
- the plate that as a ceiling element, floor plate or as Basement ceiling can be used, immediately underfloor heating as an integral Unit included.
- a conventional plate still required by hand to apply screed and if necessary the necessary embedding of the heating cables in this screed is not necessary.
- the finished panel as a prefabricated component is extremely economical. The total Required work steps are reduced, because the on-site assembly There is no need to apply screed. It also has such a plate for the user a prefabricated house a high level of comfort.
- the heater By integrating the heater into the upper concrete slab, there is a double technical effect achieved. On the one hand, it serves to comfort people by warming the floor. On the other hand, it serves to heat the The existing concrete on the upper concrete disc means that insulation material in the Interspace remains dry and moisture penetration is not critical.
- a method for producing a Prefabricated component for construction technology specified in the form of a plate is based on the smooth surface of a steel plate Edge formwork erected. A lattice girder layer is created within this edge formwork as well as the necessary longitudinal and transverse reinforcement. By filling in Concrete in the edge formwork and hardening of the concrete becomes a lower pane made of reinforced concrete. Then above the lattice girders Heating cables for underfloor heating on the prefabricated longitudinal and Cross reinforcement attached. On the smooth surface of the same steel plate or Another steel plate is then a formwork for the upper Concrete disc arranged. Concrete is piled up inside the edge formwork.
- the previously made lower concrete disc is turned through 180 ° in the liquid Immersed concrete and this hardened.
- the two concrete disks are in one Distance from each other with space only through the lattice girders held. More spacers that maintain static forces Take up the distance between the two concrete slabs are not necessary.
- the prefabricated component 10 has a lower concrete disc 12, and an upper concrete disc 14, which is generally thicker than the lower one Concrete slab 12.
- the lower concrete disc 12 are the end portions of Lattice girders 16 together with one indicated with a cross bar 18 Reinforced concrete. Additional reinforcement bars are for reasons of clarity not shown.
- end portions of the same lattice girder 16 are also in the upper concrete disc 14 concreted together with a reinforcement, indicated by a cross bar 20. Above the lattice girder 16 there are 20 heating lines 22 on the reinforcement Underfloor heating on. They are also in the upper concrete disc 14 concreted.
- the lattice girders 16 hold the two concrete disks 12, 14 in one Distance from each other. Additional spacers are not required.
- insulating material 24 In the space between the concrete slabs 12, 14 is insulating material 24 filled.
- Polyurethane foam is used as the insulating material, for example, in the manufacture filled and cured.
- the cured PU foam can be in to a certain extent the stability of the entire prefabricated component 10 support.
- polystyrene beads, Cellulose flakes and / or mineral wool flakes can be used. That loose Insulation material can be poured, blown in or sucked in.
- the outwardly facing surface 26 is smooth, so that on it Surface 26 a floor covering can be applied directly.
- a flooring can e.g. B. tiles, parquet or plastic floor can be used.
- Typical dimensions for the prefabricated component are e.g. B. for the length I to about 5 m 13 m and for the width b 2.5 m to 3.5 m.
- the lower concrete disc 12 can typical thickness d3 from 40 mm to 60 mm, preferably from about 50 mm; the distance d2 between the two concrete disks 12, 14 and thus the thickness the space for the insulating material is in the range from 130 mm to 170 mm, preferably around 150 mm; the thickness d1 of the upper concrete disc 14 is in Range from 80 mm to 100 mm, preferably around 90 mm.
- EP-A-1 106 745 Further details on the construction of plate 10 are given in EP-A-1 106 745 thereof Applicant can see, for example, information about the reinforcement as well other fasteners.
- the content of this patent application is hereby incorporated by reference to the disclosure content of the present application included.
- FIG. 2 shows the process sequence when producing a prefabricated component according to FIG. 1 in the form of a flow chart.
- a steel pallet becomes one Pallet circulation system provided.
- the smooth surface of the steel pallet erected an edge formwork.
- step S3 lattice girders and, if necessary, become inside the edge formwork the lower reinforcement arranged and connected to each other.
- step S4 concrete is poured into the edge formwork, so that the lower ones End sections of the lattice girder and the lower reinforcement are embedded in concrete.
- step S5 the pallet is conveyed into a drying oven and the Cured concrete.
- the lower pane made of reinforced concrete is now complete.
- step S6 the upper reinforcement and the Heating cables attached to underfloor heating.
- This reinforcement layer serves as Carrier level for fixing the heating cables.
- one is on the smooth surface of the steel plate another pallet arranged a formwork for the upper concrete slab.
- the previously made concrete disc is rotated by 180 ° so that the concreted in Lattice girders with their outward-facing end sections in the liquid concrete can be immersed (step S9).
- the pallet is then conveyed into the drying oven in step S10 and the Cured concrete. This creates a slab with the two concrete slices held at a distance from each other with space by the lattice girders are.
- Loose space can now be added by filling, blowing or sucking in Insulation material such as polystyrene beads, cellulose flakes or Mineral wool flakes can be filled in.
- Insulation material such as polystyrene beads, cellulose flakes or Mineral wool flakes can be filled in.
- PU foam can be filled in and be cured. It is also possible that after finishing the bottom concrete disc filled with PU foam and this is cured. First The work steps mentioned above in step S6 then take place.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Sustainable Development (AREA)
- Building Environments (AREA)
- Floor Finish (AREA)
- Panels For Use In Building Construction (AREA)
- Road Paving Structures (AREA)
- Steam Or Hot-Water Central Heating Systems (AREA)
- Resistance Heating (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20220509U DE20220509U1 (de) | 2002-11-21 | 2002-11-21 | Fertigbauteil mit Dämmmaterial und in Beton eingebetteten Heizleitungen sowie zugehöriges Herstellungsverfahren |
DE50211117T DE50211117D1 (de) | 2002-11-21 | 2002-11-21 | Fertigbauteil mit Dämmaterial und in Beton eingebetteten Heizleitungen sowie zugehöriges Herstellungsverfahren |
EP02026013A EP1422356B1 (fr) | 2002-11-21 | 2002-11-21 | Panneau de construction préfabriqué avec de l'isolant et des tubes de chauffage noyés dans le béton et méthode de fabrication |
AT02026013T ATE376612T1 (de) | 2002-11-21 | 2002-11-21 | Fertigbauteil mit dämmaterial und in beton eingebetteten heizleitungen sowie zugehöriges herstellungsverfahren |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02026013A EP1422356B1 (fr) | 2002-11-21 | 2002-11-21 | Panneau de construction préfabriqué avec de l'isolant et des tubes de chauffage noyés dans le béton et méthode de fabrication |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1422356A1 true EP1422356A1 (fr) | 2004-05-26 |
EP1422356B1 EP1422356B1 (fr) | 2007-10-24 |
Family
ID=32187183
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02026013A Expired - Lifetime EP1422356B1 (fr) | 2002-11-21 | 2002-11-21 | Panneau de construction préfabriqué avec de l'isolant et des tubes de chauffage noyés dans le béton et méthode de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1422356B1 (fr) |
AT (1) | ATE376612T1 (fr) |
DE (1) | DE50211117D1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1610064A1 (fr) * | 2004-06-23 | 2005-12-28 | REHAU AG + Co | Module de conditionnement d'un élément de construction en béton et procédé de fabrication d'un module de conditionnement d'un élément de construction en béton |
DE202008007139U1 (de) | 2008-05-28 | 2009-10-08 | Schwörer Haus KG | Fertigbauteil mit Holzbalken und integrierten Heizungsrohren |
US20150368902A1 (en) * | 2013-02-15 | 2015-12-24 | Bayer Materialscience Ag | Method for producing a multi-layered reinforced concrete element |
CN105604239A (zh) * | 2015-12-28 | 2016-05-25 | 宁波工程学院 | 一种泡沫混凝土功能梯度复合板及其制备方法 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2450316A1 (fr) * | 1979-03-02 | 1980-09-26 | Dietziker Hans | Element de plafond prefabrique pour batiments d'habitation ou industriels et procede de liaison de tels elements pour realiser un plafond |
EP1106745A2 (fr) * | 1999-12-09 | 2001-06-13 | Schwörer Haus KG | Elément de plancher préfabriqué avec du polyuréthanne expansé et son procédé de fabrication |
-
2002
- 2002-11-21 AT AT02026013T patent/ATE376612T1/de not_active IP Right Cessation
- 2002-11-21 DE DE50211117T patent/DE50211117D1/de not_active Expired - Fee Related
- 2002-11-21 EP EP02026013A patent/EP1422356B1/fr not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2450316A1 (fr) * | 1979-03-02 | 1980-09-26 | Dietziker Hans | Element de plafond prefabrique pour batiments d'habitation ou industriels et procede de liaison de tels elements pour realiser un plafond |
EP1106745A2 (fr) * | 1999-12-09 | 2001-06-13 | Schwörer Haus KG | Elément de plancher préfabriqué avec du polyuréthanne expansé et son procédé de fabrication |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1610064A1 (fr) * | 2004-06-23 | 2005-12-28 | REHAU AG + Co | Module de conditionnement d'un élément de construction en béton et procédé de fabrication d'un module de conditionnement d'un élément de construction en béton |
DE202008007139U1 (de) | 2008-05-28 | 2009-10-08 | Schwörer Haus KG | Fertigbauteil mit Holzbalken und integrierten Heizungsrohren |
EP2128353A1 (fr) | 2008-05-28 | 2009-12-02 | Schwörer Haus KG | Elément de construction préfabriqué doté de poutres en bois et de tuyaux de chauffage intégrés |
US20150368902A1 (en) * | 2013-02-15 | 2015-12-24 | Bayer Materialscience Ag | Method for producing a multi-layered reinforced concrete element |
CN105604239A (zh) * | 2015-12-28 | 2016-05-25 | 宁波工程学院 | 一种泡沫混凝土功能梯度复合板及其制备方法 |
CN105604239B (zh) * | 2015-12-28 | 2018-04-20 | 宁波工程学院 | 一种泡沫混凝土功能梯度复合板及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
DE50211117D1 (de) | 2007-12-06 |
EP1422356B1 (fr) | 2007-10-24 |
ATE376612T1 (de) | 2007-11-15 |
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