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EP1319801B1 - System for exchanging pick holders having tension screws - Google Patents

System for exchanging pick holders having tension screws Download PDF

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Publication number
EP1319801B1
EP1319801B1 EP02025217A EP02025217A EP1319801B1 EP 1319801 B1 EP1319801 B1 EP 1319801B1 EP 02025217 A EP02025217 A EP 02025217A EP 02025217 A EP02025217 A EP 02025217A EP 1319801 B1 EP1319801 B1 EP 1319801B1
Authority
EP
European Patent Office
Prior art keywords
pick
holder
coating
receptacle
exchanging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02025217A
Other languages
German (de)
French (fr)
Other versions
EP1319801A2 (en
EP1319801A3 (en
Inventor
Bernd Holl
Dr. Günter Hähn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wirtgen GmbH
Original Assignee
Wirtgen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wirtgen GmbH filed Critical Wirtgen GmbH
Publication of EP1319801A2 publication Critical patent/EP1319801A2/en
Publication of EP1319801A3 publication Critical patent/EP1319801A3/en
Application granted granted Critical
Publication of EP1319801B1 publication Critical patent/EP1319801B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • E21C35/193Means for fixing picks or holders using bolts as main fixing elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/188Mining picks; Holders therefor characterised by adaptations to use an extraction tool
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/18Mining picks; Holders therefor
    • E21C35/19Means for fixing picks or holders
    • E21C35/191Means for fixing picks or holders for fixing holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S411/00Expanded, threaded, driven, headed, tool-deformed, or locked-threaded fastener
    • Y10S411/90Fastener or fastener element composed of plural different materials
    • Y10S411/901Core and exterior of different materials
    • Y10S411/902Metal core
    • Y10S411/903Resinous exterior
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S411/00Expanded, threaded, driven, headed, tool-deformed, or locked-threaded fastener
    • Y10S411/914Coated bolt

Definitions

  • the invention relates to a chisel holder changing system with a base part with a chisel holder, into which a chisel equipped with a chisel holder is inserted, the chisel holder with a holder shaft inserted into the chisel holder shots and held by clamping screws therein and wherein the clamping screws can be screwed into a threaded receptacle of the base and are supported under tension in a clamping receptacle of the holder shank of the chisel holder.
  • Such chisel holder changing systems are used in milling of milling machines, such as road milling machines.
  • both the chisel from the bit holders and the bit holder from the bit holder shots are interchangeable to replace them in wear, damage and the like without having to remove the bit holder changing system from the milling machine (see for example GB 2071184 A).
  • the threaded parts of the screw are protected by an electrochemical mechanism with these threaded steel parts from corrosion and receive a reduced Gleitwert so that a higher clamping force / a higher tightening torque can be transmitted to the holder shank of the chisel holder, without damage in particular Fearing tool holder of the clamping screw.
  • This layer sacrifices in favor of the base material and with the layer thickness, the rate of consumption of the layer is controlled.
  • layer thicknesses of 5 .mu.m to 10 .mu.m are selected.
  • the number of fins per micron of the layer increases the barrier effect of the coated surfaces. Especially the small layer thickness allows a problem-free coating of the threaded parts and the approximately 300 ° C made burning. Compared with the electrolytic application of protective layers, a coating without hydrogen embrittlement is achieved.
  • the layer can be applied by dipping, spinning or spraying and then baked.
  • the same purpose can be achieved by increasing the layer thickness.
  • This coating is non-electrolytically deposited on the metallic base of the screw without compromising its functionality.
  • the coating consists mainly of zinc and aluminum fins, which form in a metallic compound of chromium passivation, and also provides an optimal thin-film corrosion protection, so that seizure of the screw connection when using the chisel holder exchange system is prevented outdoors.
  • the starting materials for the layer contain organic impurities, these are converted into carbonic acid and water during the baking process. There are therefore no toxic residues when applying the layer, neither in the air nor in the water, since no rinsing of the applied layer is required.
  • the metallic layer of zinc and aluminum fins are connected to each other and to the metal base by metallic salts and chromium oxides.
  • the layer is formed by a chemical reaction between the layer material and the metal base during the baking process at about 300 ° C.
  • the layer material is available in a disc of zinc and aluminum fins in an aqueous chromic acid solution.
  • the dispersion contains only a small amount of organic substances needed to control the chemical reaction.
  • the baking process is the most important process when applying the coating.
  • the action of heat reduces the hexavalent chromium contained in the dispersion to insoluble and non-toxic trivalent chromium according to the following reaction: 2 ZnCr 2 O 7 ⁇ 2 ZnCr 2 O 4 + 3O 2 .
  • chromium salts surround every metallic lamella as well as the metal base. This allows the cohesion of the layer and the formation of a corrosion resistant coating.
  • a clamping screw can be designed such that it has a projection which rests with a contact surface on the clamping receptacle, and that the approach, at least in the adjoining the Anlaeg Structure area outer cross-sectional dimensions than the outer diameter of the external thread of the clamping screw.
  • the cross-section tapered approach further reduces the risk of damage to the threaded connection. If during operation a flattening of the contact surface occur as a result of the tension and labor occurring, then this does not affect the free disassembly. Namely, the approach can be freely rotated out of the threaded receptacle of the chisel holder, without damaging the threads occurs.
  • the approach is truncated cone-shaped and continuously tapers, starting from the external thread bearing portion of the clamping screw to the contact surface.
  • the clamping screws are designed in the form of a grub screw and completely screwed into the threaded receptacle of the base part.
  • the clamping screw is completely displaced from the Verschmony Scheme.
  • the drawing shows in side view and in section a chisel holder exchange system consisting of a base part 11 and a chisel holder 20.
  • the base part 11 is fixed on the surface of a milling drum 10, preferably welded.
  • the base part 11 has a chisel holder holder 12.
  • the chisel holder with a holder shank 22 is inserted into this.
  • the holder shaft is provided with a recessed clamping receptacle 23.
  • This tension receptacle 23 is accessible via a threaded receptacle 13.
  • the threaded receptacle 13 is inserted into the base part 11.
  • a clamping screw 15 is used for fixing the chisel holder 20 to the base part 11.
  • the clamping screw 15 is designed as a grub screw and has a tool holder 17 (hexagon socket) on the head side.
  • the clamping screw 15 is screwed with its external thread 16 in the internal thread 14 of the threaded receptacle 13.
  • the tool holder 17 facing away from the clamping screw 15 is provided with a projection 18.
  • the projection 18 is formed as a truncated cone and tapers starting from the region of the external thread 16 of the clamping screw 15 up to the free end of the clamping screw 15 continuously.
  • the projection 18 terminates with a contact surface 18.1.
  • the contact surface 18.1 is supported on a counter surface of the clamping receptacle 23.
  • the chisel holder used is supported with an abutment surface 28 on the base part 11. As the drawing reveals, a bore formed as a bit holder 21 opens into this abutment surface.
  • the bit holder 21 receives a round shank bit 25.
  • the round shank bit 25 has a chisel head, to which a chisel shank is formed.
  • On the drill collar a clamping sleeve 26 is mounted. This braces resiliently in the bit holder 21 and sets the round shank bit 25.
  • the chisel head is supported on a wear plate 25.1 on the top of the chisel holder.
  • the chisel head has a carbide tip 27.
  • the clamping screw 15 is clamped against the clamping receptacle 23. High preload forces are required.
  • a metallic layer of zinc and aluminum fins and a mineral chromium oxide binder is applied to the external thread 16. This layer is introduced after application. The coating also provides corrosion protection.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Connection Of Plates (AREA)
  • Jigs For Machine Tools (AREA)
  • Road Repair (AREA)
  • Gripping On Spindles (AREA)

Abstract

The chisel holder (20), especially for a road surface cutting machine, is secured by a clamping bolt (15) at the mounting (11) on the road milling roller (10). The outer thread (16) of the clamping bolt and/or the inner thread (14) of the threaded drilling (13) at the holder mounting have a metal layer of zinc and aluminum segments with a chrome oxide bonding agent. The applied metal coating is fired when in place. The coating thickness is 5-10 mu m, and the number of segments per mu m of the coating increases the barrier effect of the coated surfaces. The coating is applied by immersion, centrifugally or spraying, to be dried and then fired at 300 degrees C. The friction value of the screw bond is reduced by the addition of a dry lubricant

Description

Die Erfindung betrifft eine Meißelhalterwechselsystem mit einem Basisteil mit einer Meißelhalteraufnahme, in die ein mit einem Meißel bestückter Meißelhalter einsetzbar ist, wobei der Meißelhalter mit einem Halterschaft in die Meißelhalteraufnahmen eingeführt und mittels Spannschrauben darin festgehalten sind und wobei die Spannschrauben in eine Gewindeaufnahme des Basisteils einschraubbar ist und sich dabei unter Spannung in einer Spannaufnahme des Halterschaftes des Meißelhalters abstützen.The invention relates to a chisel holder changing system with a base part with a chisel holder, into which a chisel equipped with a chisel holder is inserted, the chisel holder with a holder shaft inserted into the chisel holder shots and held by clamping screws therein and wherein the clamping screws can be screwed into a threaded receptacle of the base and are supported under tension in a clamping receptacle of the holder shank of the chisel holder.

Derartige Meißelhalterwechselsysteme werden bei Fräswalzen von Fräsmaschinen, beispielsweise Straßenfräsmaschinen eingesetzt. Dabei sind sowohl die Meißel aus den Meißelhaltern als auch die Meißelhalter aus den Meißelhalteraufnahmen austauschbar, um diese bei Abnützung, Beschädigung und dgl. ersetzen zu können, ohne die Meißelhalterwechselsystem von der Fräsmaschine lösen zu müssen (siehe beispielsweise GB 2071184 A).Such chisel holder changing systems are used in milling of milling machines, such as road milling machines. In this case, both the chisel from the bit holders and the bit holder from the bit holder shots are interchangeable to replace them in wear, damage and the like without having to remove the bit holder changing system from the milling machine (see for example GB 2071184 A).

Für einen eindeutigen Halt des Meißelhalters in der Meißelhalteraufnahme kommt es entscheidend auf die mit den Spannschrauben einstellbaren Vorspannkräften/Anziehdrehmomenten an. Sind diese zu groß, können die Werkzeugaufnahmen der Spannschrauben beschädigt werden, so dass die Aufhebung der Schraubverbindung erschwert oder gar unmöglich gemacht ist. Dies zieht dann umfangreiche Reparaturarbeiten nach sich. Zudem ist oft die Gleitreibung der Schraubverbindung groß, so dass die übertragenen Vorspannkräfte/Anziehdrehmomente stark vermindert werden.For a clear hold of the chisel holder in the chisel holder recording, it depends crucially on the adjustable with the clamping screws preload / tightening torque. If these are too large, the tool holders of the clamping screws can be damaged, so that the repeal of the screw is difficult or even impossible. This then entails extensive repair work. In addition, the sliding friction of the screw connection is often large, so that the transmitted preload / tightening torques are greatly reduced.

Es ist Aufgabe der Erfindung, bei einem Meißelhalterwechselsystem der eingangs erwähnten Art die Schraubverbindung zwischen der Spannschraube und der Gewindeaufnahme der Meißelhalteraufnahme auf einfache Art so zu verbessern, dass große Vorspannkräfte/Anziehdrehmomente auf den Halterschaft des Meißelhalters übertragen werden können, ohne eine Beschädigung der Schraubverbindung, die das Auswechseln des Meißelhalters beeinträchtigen könnten, befürchten zu müssen.It is an object of the invention to improve in a chisel holder change system of the type mentioned in the screw connection between the clamping screw and the threaded receiving the chisel holder receptacle in a simple way so that large biasing forces / tightening torques can be transferred to the holder shank of the chisel holder, without damaging the screw, which could affect the replacement of the chisel holder, to fear.

Diese Aufgabe wird nach der Erfindung dadurch gelöst, dass die Oberflächen des Außengewindes der Spannschraube und/oder des Innengewindes der Gewindeaufnahme der Meißelhalteraufnahmen mit einer metallischen Schicht aus Zink- und Aluminiumlamellen und einem mineralischen Chromoxyd-Bindemittel versehen sind, die nach dem Aufbringen eingebrannt ist.This object is achieved according to the invention in that the surfaces of the external thread of the clamping screw and / or the internal thread of the threaded holder of the bit holder holders are provided with a metallic layer of zinc and aluminum fins and a mineral chromium oxide binder, which is baked after application.

Auf diese Weise werden die Gewindeteile der Schraubverbindung durch einen elektrochemischen Mechanismus mit diesen aus Stahl bestehenden Gewindeteilen gegen Korrosion geschützt und erhalten einen verringerten Gleitwert, so dass eine höhere Verspannkraft/ein höheres Anziehdrehmoment auf den Halterschaft des Meißelhalters übertragen werden kann, ohne eine Beschädigung insbesondere der Werkzeugaufnahme der Spannschraube befürchten zu müssen. Diese Schicht opfert sich zugunsten des Grundmaterials und mit der Schichtdicke wird die Verzehrungsgeschwindigkeit der Schicht kontrolliert.In this way, the threaded parts of the screw are protected by an electrochemical mechanism with these threaded steel parts from corrosion and receive a reduced Gleitwert so that a higher clamping force / a higher tightening torque can be transmitted to the holder shank of the chisel holder, without damage in particular Fearing tool holder of the clamping screw. This layer sacrifices in favor of the base material and with the layer thickness, the rate of consumption of the layer is controlled.

Nach einer Ausgestaltung werden Schichtdicken von 5 µm bis 10 µm gewählt.According to one embodiment, layer thicknesses of 5 .mu.m to 10 .mu.m are selected.

Mit der Anzahl der Lamellen pro Mikrometer der Schicht wird der Barriere-Effekt der beschichteten Oberflächen vergrößert. Gerade die geringe Schichtdicke erlaubt eine problemlose Beschichtung der Gewindeteile und die etwa mit 300° C vorgenommene Einbrennung. Gegenüber der elektrolytischen Aufbringung von Schutzschichten wird ein Überzug ohne Wasserstoffversprödung erreicht.The number of fins per micron of the layer increases the barrier effect of the coated surfaces. Especially the small layer thickness allows a problem-free coating of the threaded parts and the approximately 300 ° C made burning. Compared with the electrolytic application of protective layers, a coating without hydrogen embrittlement is achieved.

Die Schicht kann im Tauch-, Schleuder- oder Spritzverfahren aufgebracht werden und danach eingebrannt werden.The layer can be applied by dipping, spinning or spraying and then baked.

Ist dabei noch vorgesehen, dass der Reibwert der Schraubverbindung durch Zugabe von Trockenschmiermitteln reduziert ist, dann können über die Schraubverbindung noch größere Vorspannkräfte/Anziehdrehmomente übertragen werden.If it is still provided that the coefficient of friction of the screw is reduced by the addition of dry lubricants, then even greater preload / tightening torque can be transmitted through the screw.

Denselben Zweck kann man durch Vergrößerung der Schichtdicke erreichen.The same purpose can be achieved by increasing the layer thickness.

Dieser Überzug ist nicht-elektrolytisch auf der metallischen Basis der Schraubverbindung abgeschieden, ohne die Funktionalität derselben zu beeinträchtigen. Der Überzug besteht hauptsächlich aus Zink- und Aluminiumlamellen, die sich in einer metallischen Verbindung von Chrompassivierung bilden, und bietet zudem einen optimalen Dünnschichtkorrosionsschutz, so dass auch ein Festfressen der Schraubverbindung beim Einsatz der Meißelhalterwechselsystem im Freien verhindert ist.This coating is non-electrolytically deposited on the metallic base of the screw without compromising its functionality. The coating consists mainly of zinc and aluminum fins, which form in a metallic compound of chromium passivation, and also provides an optimal thin-film corrosion protection, so that seizure of the screw connection when using the chisel holder exchange system is prevented outdoors.

Enthalten die Ausgangsmaterialien für die Schicht organische Verunreinigungen, dann werden diese beim Einbrennvorgang in Kohlensäure und Wasser umgewandelt. Es entstehen daher beim Aufbringen der Schicht keine giftigen Rückstände, weder in der Luft noch im Wasser, da keine Spülung der aufgebrachten Schicht erforderlich ist.If the starting materials for the layer contain organic impurities, these are converted into carbonic acid and water during the baking process. There are therefore no toxic residues when applying the layer, neither in the air nor in the water, since no rinsing of the applied layer is required.

Die metallische Schicht aus Zink- und Aluminiumlamellen werden durch metallische Salze und Chromoxide miteinander und mit der Metallbasis verbunden. Die Schicht bildet sich durch eine chemische Reaktion zwischen dem Schichtmaterial und der Metallbasis während des Einbrennvorganges bei etwa 300° C. Das Schichtmaterial steht in einer Disperson von Zink- und Aluminiumlamellen in einer wässrigen Chromsäurelösung zur Verfügung. Die Dispersion enthält nur in geringem Maße organische Substanzen, die zur Kontrolle der chemischen Reaktion erforderlich sind.The metallic layer of zinc and aluminum fins are connected to each other and to the metal base by metallic salts and chromium oxides. The layer is formed by a chemical reaction between the layer material and the metal base during the baking process at about 300 ° C. The layer material is available in a disc of zinc and aluminum fins in an aqueous chromic acid solution. The dispersion contains only a small amount of organic substances needed to control the chemical reaction.

Der Einbrennvorgang ist der wichtigste Vorgang beim Aufbringen der Schicht. Durch die Hitzeeinwirkung reduziert sich das in der Dispersion enthaltene Hexavalentchrom in unlösliches und ungiftiges Trivalentchrom gemäß der folgenden Reaktion:

        2 ZnCr2O7 → 2 ZnCr2O4 + 3O2.

The baking process is the most important process when applying the coating. The action of heat reduces the hexavalent chromium contained in the dispersion to insoluble and non-toxic trivalent chromium according to the following reaction:

2 ZnCr 2 O 7 → 2 ZnCr 2 O 4 + 3O 2 .

Diese Chromsalze umhüllen jede metallische Lamelle sowie die Metallbasis. Hierdurch wird die Kohäsion der Schicht und die Bildung eines korossionsbeständigen Überzuges ermöglicht.These chromium salts surround every metallic lamella as well as the metal base. This allows the cohesion of the layer and the formation of a corrosion resistant coating.

Eine Spannschraube kann derart gestaltet sein, dass sie einen Ansatz aufweist, der mit einer Anlagefläche an der Spann-aufnahme anliegt, und dass der Ansatz zumindest in dem an die Anlaegfläche anschließenden Bereich kleinere Außen-Querschnittsabmessungen aufweist als der Außendurchmesser des Außengewindes der Spannschraube.A clamping screw can be designed such that it has a projection which rests with a contact surface on the clamping receptacle, and that the approach, at least in the adjoining the Anlaegfläche area outer cross-sectional dimensions than the outer diameter of the external thread of the clamping screw.

Der querschnittsverjüngte Ansatz verringert weiter die Gefahr der Beschädigung der Gewindeverbindung. Falls im Betrieb eine Abplattung der Anlagefläche infolge der auftretenden Spann- und Arbeitskräfte auftreten, so beeinträchtigt dies dann die freie Demontierbarkeit nicht. Der Ansatz lässt sich nämlich frei aus der Gewindeaufnahme des Meißelhalters ausdrehen, ohne dass eine Beschädigung der Gewindegänge auftritt.The cross-section tapered approach further reduces the risk of damage to the threaded connection. If during operation a flattening of the contact surface occur as a result of the tension and labor occurring, then this does not affect the free disassembly. Namely, the approach can be freely rotated out of the threaded receptacle of the chisel holder, without damaging the threads occurs.

Aus Gründen der optimierten Festigkeitsauslegung kann dabei vorgesehen sein, dass der Ansatz stumpfkegelförmig ausgebildet ist und sich ausgehend von dem das Außengewinde tragenden Bereich der Spannschraube bis hin zur Anlagefläche kontinuierlich verjüngt.For reasons of optimized strength design can be provided that the approach is truncated cone-shaped and continuously tapers, starting from the external thread bearing portion of the clamping screw to the contact surface.

In Weiterbildung der Erfindung kann es vorgesehen sein, dass die Spannschrauben in Form einer Madenschraube ausgebildet und vollständig in die Gewindeaufnahme des Basisteils eingeschraubt ist. Damit wird die Spannschraube vollständig aus dem Verschließbereich verlagert.In a further development of the invention, it can be provided that the clamping screws are designed in the form of a grub screw and completely screwed into the threaded receptacle of the base part. Thus, the clamping screw is completely displaced from the Verschließbereich.

Die Erfindung wird im Folgenden anhand eines in der Zeichnung dargestellten Ausführungsbeispiels näher erläutert.The invention is explained in more detail below with reference to an embodiment shown in the drawing.

Die Zeichnung zeigt in Seitenansicht und im Schnitt ein Meißelhalterwechselsystem, bestehend aus einem Basisteil 11 und einem Meißelhalter 20. Das Basisteil 11 ist auf der Oberfläche einer Fräswalze 10 befestigt, vorzugsweise angeschweißt. Das Basisteil 11 besitzt eine Meißelhalteraufnahme 12. In diese ist der Meißelhalter mit einem Halterschaft 22 eingesetzt. Der Halterschaft ist mit einer eingetieften Spannaufnahme 23 versehen. Diese Spannaufnahme 23 ist über eine Gewindeaufnahme 13 zugänglich. Die Gewindeaufnahme 13 ist in das Basisteil 11 eingebracht. Zur Fixierung des Meißelhalters 20 an dem Basisteil 11 ist eine Spannschraube 15 verwendet. Die Spannschraube 15 ist als Madenschraube ausgebildet und weist kopfseitig eine Werkzeugaufnahme 17 (Innensechskant) auf. Die Spannschraube 15 ist mit ihrem Außengewinde 16 in das Innengewinde 14 der Gewindeaufnahme 13 eingeschraubt. An ihrem, der Werkzeugaufnahme 17 abgewandten Ende ist die Spannschraube 15 mit einem Ansatz 18 versehen. Der Ansatz 18 ist als Stumpfkegel ausgebildet und verjüngt sich ausgehend von dem Bereich des Außengewindes 16 der Spannschraube 15 bis hin zum freien Ende der Spannschraube 15 kontinuierlich. Der Ansatz 18 schließt mit einer Anlagefläche 18.1 ab. Die Anlagefläche 18.1 stützt sich auf einer Gegenfläche der Spannaufnahme 23 ab.The drawing shows in side view and in section a chisel holder exchange system consisting of a base part 11 and a chisel holder 20. The base part 11 is fixed on the surface of a milling drum 10, preferably welded. The base part 11 has a chisel holder holder 12. The chisel holder with a holder shank 22 is inserted into this. The holder shaft is provided with a recessed clamping receptacle 23. This tension receptacle 23 is accessible via a threaded receptacle 13. The threaded receptacle 13 is inserted into the base part 11. For fixing the chisel holder 20 to the base part 11, a clamping screw 15 is used. The clamping screw 15 is designed as a grub screw and has a tool holder 17 (hexagon socket) on the head side. The clamping screw 15 is screwed with its external thread 16 in the internal thread 14 of the threaded receptacle 13. At its, the tool holder 17 facing away from the clamping screw 15 is provided with a projection 18. The projection 18 is formed as a truncated cone and tapers starting from the region of the external thread 16 of the clamping screw 15 up to the free end of the clamping screw 15 continuously. The projection 18 terminates with a contact surface 18.1. The contact surface 18.1 is supported on a counter surface of the clamping receptacle 23.

Der eingesetzte Meißelhalter stützt sich mit einer Stoßfläche 28 an dem Basisteil 11 ab. Wie die Zeichnung erkennen lässt, mündet eine als Meißelaufnahme 21 ausgebildete Bohrung in diese Stoßfläche. Die Meißelaufnahme 21 nimmt einen Rundschaftmeißel 25 auf. Der Rundschaftmeißel 25 besitzt einen Meißelkopf, an den ein Meißelschaft angeformt ist. Auf den Meißelschaft ist eine Spannhülse 26 aufgezogen. Diese verspannt sich federelastisch in der Meißelaufnahme 21 und legt den Rundschaftmeißel 25 fest. Der Meißelkopf ist über eine Verschleißschutzscheibe 25.1 auf der Oberseite des Meißelhalters abgestützt. Der Meißelkopf weist eine Hartmetallspitze 27 auf. Zur Fixierung des Meißelhalters 20 an dem Basisteil 11 wird, wie oben geschrieben, die Spannschraube 15 gegen die Spannaufnahme 23 verspannt. Dabei sind hohe Vorspannkräfte erforderlich. Um die Reibung zwischen dem Außengewinde 16 der Spannschraube 15 und dem Innengewinde 14 der Gewindeaufnahme 13 erhöhen zu können, ist auf das Außengewinde 16 eine metallische Schicht aus Zink- und Aluminiumlamellen und einem mineralischen Chromoxyd-Bindemittel aufgebracht. Diese Schicht ist nach dem Aufbringen eingebracht. Die Schicht leistet darüber hinaus noch einen Korrosionsschutz.The chisel holder used is supported with an abutment surface 28 on the base part 11. As the drawing reveals, a bore formed as a bit holder 21 opens into this abutment surface. The bit holder 21 receives a round shank bit 25. The round shank bit 25 has a chisel head, to which a chisel shank is formed. On the drill collar a clamping sleeve 26 is mounted. This braces resiliently in the bit holder 21 and sets the round shank bit 25. The chisel head is supported on a wear plate 25.1 on the top of the chisel holder. The chisel head has a carbide tip 27. For fixing the chisel holder 20 to the base part 11, as described above, the clamping screw 15 is clamped against the clamping receptacle 23. High preload forces are required. In order to increase the friction between the external thread 16 of the clamping screw 15 and the internal thread 14 of the threaded receptacle 13, a metallic layer of zinc and aluminum fins and a mineral chromium oxide binder is applied to the external thread 16. This layer is introduced after application. The coating also provides corrosion protection.

Infolge der hohen Spannkraft entstehen hohe Flächenpressungen im Übergangsbereich zwischen der Anlagefläche 18.1 und der Spannaufnahme 23. Diese Kräfte können zu einer Plattung des Ansatzes 18 insbesondere dann führen, wenn zusätzliche hohe Stoßkräfte im Betriebseinsatz über den Meißel 25 aufgenommen werden müssen. Da die Geometrie des Ansatzes 18 verjüngt gewählt ist, sind die auftretenden Abplattungen in gewissem Umfang unschädlich und beschädigen insbesondere beim Herausdrehen der Spannschraube 15 aus der Gewindeaufnahme 13 das Innengewinde 14 nicht.Due to the high clamping force, high surface pressures occur in the transition region between the contact surface 18.1 and the clamping receptacle 23. These forces can lead to a plating of the projection 18 in particular when additional high impact forces must be absorbed by the bit 25 during operation. Since the geometry of the projection 18 is selected to be tapered, the flattening occurring is harmless to a certain extent and does not damage the internal thread 14 in particular when unscrewing the clamping screw 15 from the threaded receptacle 13.

Claims (6)

  1. System for exchanging pick holders, having a base part (11) with a pick-holder receptacle (12), into which a pick holder (20) fitted with a pick can be inserted, the pick holder being inserted with a holder shank (22) into the pick-holder receptacle and being held in place therein by means of clamping screws (15), and it being possible for the clamping screws to be screwed into a threaded receptacle (13) of the base part (11), said clamping screws being supported under stress in a clamping receptacle (23) of the holder shank (22) of the pick holder (20) in the process, characterized in that the surfaces of the external thread (16) of the clamping screw (15) and/or of the internal thread (14) of the threaded receptacle (13) of the pick-holder receptacle (12) are provided with a metallic coating of zinc and aluminium flakes and a mineral chromium-oxide binder, said metallic coating being fired after the application.
  2. System for exchanging pick holders according to Claim 1, characterized in that the coating has coating thicknesses of 5 µm to 10 µm.
  3. System for exchanging pick holders according to Claim 1 or 2, characterized in that the barrier effect of the coated surfaces can be increased with the number of flakes per µm of the coating.
  4. System for exchanging pick holders according to one of Claims 1 to 3, characterized in that the prestressing force/tightening torque of the screwed connection between clamping screw (15) and threaded receptacle (13) of the pick-holder receptacle (11) can be increased by selecting a greater coating thickness.
  5. System for exchanging pick holders according to one of Claims 1 to 4, characterized in that the coating is applied by dipping, centrifugal or spraying processes, is subsequently dried and finally fired at approximately 300°C.
  6. System for exchanging pick holders according to one of Claims 1 to 5, characterized in that the coefficient of friction of the screwed connection is reduced by the addition of solid lubricants.
EP02025217A 2001-12-15 2002-11-12 System for exchanging pick holders having tension screws Expired - Lifetime EP1319801B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10161713 2001-12-15
DE10161713A DE10161713B4 (en) 2001-12-15 2001-12-15 Chisel holder changing system

Publications (3)

Publication Number Publication Date
EP1319801A2 EP1319801A2 (en) 2003-06-18
EP1319801A3 EP1319801A3 (en) 2003-08-20
EP1319801B1 true EP1319801B1 (en) 2006-05-17

Family

ID=7709371

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02025217A Expired - Lifetime EP1319801B1 (en) 2001-12-15 2002-11-12 System for exchanging pick holders having tension screws

Country Status (5)

Country Link
US (1) US6866343B2 (en)
EP (1) EP1319801B1 (en)
AT (1) ATE326613T1 (en)
DE (2) DE10161713B4 (en)
ES (1) ES2261580T3 (en)

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WO2022016875A1 (en) * 2020-07-24 2022-01-27 苏州五元素机械制造有限公司 Chisel having double limiting discs

Also Published As

Publication number Publication date
ES2261580T3 (en) 2006-11-16
EP1319801A2 (en) 2003-06-18
EP1319801A3 (en) 2003-08-20
US6866343B2 (en) 2005-03-15
DE10161713B4 (en) 2004-02-05
US20030132660A1 (en) 2003-07-17
ATE326613T1 (en) 2006-06-15
DE10161713A1 (en) 2003-07-10
DE50206795D1 (en) 2006-06-22

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