EP1267125A2 - Glow pin plug and method of production - Google Patents
Glow pin plug and method of production Download PDFInfo
- Publication number
- EP1267125A2 EP1267125A2 EP02004894A EP02004894A EP1267125A2 EP 1267125 A2 EP1267125 A2 EP 1267125A2 EP 02004894 A EP02004894 A EP 02004894A EP 02004894 A EP02004894 A EP 02004894A EP 1267125 A2 EP1267125 A2 EP 1267125A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- connection
- glow plug
- heating element
- glow
- contact tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 22
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 239000011810 insulating material Substances 0.000 claims description 6
- 239000012212 insulator Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 229910001026 inconel Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
- F23Q7/001—Glowing plugs for internal-combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
- F23Q7/001—Glowing plugs for internal-combustion engines
- F23Q2007/004—Manufacturing or assembling methods
Definitions
- the invention relates to a glow plug according to the preamble of claim 1 and a method of manufacture this glow plug according to the preamble of claim 3.
- the heating elements must be insulated Glow plug body must be installed.
- the Glow plug body consists of two separate components arranged coaxially one inside the other and for example by melting glass are fixed electrically isolated from each other. The inner part serves as the outer pole of the heating element.
- the object of the invention is bypassing the from Disadvantages known in the art include a generic one Glow plug available and manufacture that on at known conventional manufacturing devices for glow plugs can be manufactured; it should also be possible be to provide smaller glow plugs, like Secure contacting, for example using a coaxial connector with good mechanical stability of the glow plug and the To ensure contact connections.
- a heating element 9 according to the invention has a glow tube 3 in which a heating element 1, preferably in the form of a heating coil, if necessary in connection with a control coil, which, embedded in insulating material 8 from the walls of the Glow tube 3 is insulated, is arranged.
- the combustion chamber side The end of the coil 1 is with the tip of the glow tube 3 connected by contact.
- the connection end of the helix 1 is with the inner pole 2, which from the Heating rod is led out, connected.
- the length of the glow tube 3 usually only corresponds about a third to a half of the total length of the Glow plug.
- connection-side end region of the glow tube 3 is insulated from the inner pole lead 5, on its combustion chamber side End range on. In the present case it serves the insulating O-ring 4 in between.
- a contact tube 6 Via the connection-side end region of the glow tube 3 a contact tube 6 is pushed on or pushed into it and in contact with the end region of the glow tube 3 firmly connected, for example by reducing the Contact tube 6 on the glow tube 3.
- the contact tube 6 is to the end of the glow plug body or out of it guided and the end against the pole lead 5, for example by an isolating O-ring 7, isolated at the same time the sealing of the cavity between the contact tube 6 and inner pole lead 5 forms; this cavity is with insulation material 8, for example magnesium oxide in powder form, filled.
- contact tube 6 with glow tube 3 allows the use of different wall thicknesses and different Materials for the named components; so can, for example, a glow tube with a wall thickness of about 1 mm can be used, for example Inconel 601 or 6025 HT is used as the material while the contact tube has a wall thickness of 0.5 mm and from one Material that is not as resistant to high temperatures as the material of the glow tube must be.
- the extended heating element according to Figure 1 is part of the Glow plug design according to FIG. 2.
- the glow plug body 12 is opposite the heating element arranged in isolation.
- an insulation 11.3, for example made of ceramic, glass or high temperature resistant plastic provided while in connection side area of the body on an insulating Seal 14 and the insulating washer 15, opposite the contact tube isolated, arranged.
- connection side 12 On the end area of the body from the connection side 12 emerging area of the contact tube 6 is a connecting sleeve 16 applied, which serves as a ground connection, and preferably designed for connection to a coaxial connector is.
- the pole lead / inner pole is on the connection side as Plus connection trained.
- an insulation layer 19 applied to the glow plug tip a defined non-insulated To provide an area for ionization measurement.
- the glow plugs according to the invention can be economical mass-produced on the known devices become; assembly is very simple and can be done at the same time very low concentricity tolerances are observed.
- the contact tube 6 placed on the glow tube 3 of the heating element 9 and the Cavity between contact tube 6 and inner pole 2 / pole lead 5 filled with insulating material, for example MgO 8, and with closed with an O-ring.
- insulating material for example MgO 8
- the inventive design of the glow plug becomes electrically and mechanically stable contacting of the connections guaranteed; at the same time it allows minimization the diameter of the heating element and candle body and with it the whole glow plug.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
- Materials For Medical Uses (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Spark Plugs (AREA)
Abstract
Description
Die Erfindung betrifft eine Stabglühkerze gemäß Oberbegriff
des Anspruchs 1 bzw. ein Verfahren zur Herstellung
dieser Stabglühkerze gemäß Oberbegriff des Anspruchs 3.The invention relates to a glow plug according to the preamble
of
Bei mehrpoligen Glühkerzen, insbesondere bei solchen, bei denen über die Heizstaboberfläche eine Ionisationsmessung durchführbar ist, müssen die Heizstäbe isoliert zum Glühkerzenkörper eingebaut sein. Bekannt ist hierzu, daß der Glühkerzenkörper aus zwei getrennten Bauteilen besteht, die koaxial ineinander angeordnet und zum Beispiel durch Glaseinschmelzung elektrisch voneinander isoliert fixiert sind. Der innere Teil dient hierbei als Außenpol des Heizstabes.For multi-pole glow plugs, especially those in which an ionization measurement over the heating rod surface is feasible, the heating elements must be insulated Glow plug body must be installed. It is known that the Glow plug body consists of two separate components arranged coaxially one inside the other and for example by melting glass are fixed electrically isolated from each other. The inner part serves as the outer pole of the heating element.
Diese Ausführung ist jedoch technisch für kleinere Glühkerzen kaum realisierbar und das Herstellungsverfahren nicht mit den üblichen Herstellungsverfahren- und vorrichtungen durchführbar.However, this version is technical for smaller ones Glow plugs hardly feasible and the manufacturing process not with the usual manufacturing processes and devices feasible.
Aufgabe der Erfindung ist es unter Umgehung der aus dem Stand der Technik bekannten Nachteile eine gattungsgemäße Stabglühkerze zur Verfügung und herzustellen, die auf an sich bekannten üblichen Herstellungsvorrichtungen für Stabglühkerzen hergestellt werden können; es soll auch möglich sein, kleinere Glühkerzen zur Verfügung zu stellen, so wie sicheres Kontaktieren, beispielsweise mittels Koaxialstekkers bei guter mechanischer Stabilität der Glühkerze und der Kontaktverbindungen, zu gewährleisten.The object of the invention is bypassing the from Disadvantages known in the art include a generic one Glow plug available and manufacture that on at known conventional manufacturing devices for glow plugs can be manufactured; it should also be possible be to provide smaller glow plugs, like Secure contacting, for example using a coaxial connector with good mechanical stability of the glow plug and the To ensure contact connections.
Die erfindungsgemäße Aufgabe wird durch die Glühkerze
gemäß Anspruch 1 bzw. das Verfahren gemäß Anspruch 3 gelöst;
eine weitere vorteilhafte Ausgestaltung der Erfindungen
ergibt sich aus Anspruch 2.The object of the invention is achieved by the glow plug
solved according to
Die Erfindung wird anhand der beigefügten Figuren näher
erläutert. Hierbei zeigen
Ein erfindungsgemäßer Heizstab 9 weist ein Glührohr 3
auf, in dem ein Heizelement 1, bevorzugt in Form einer Heizwendel,
gegebenenfalls in Verbindung mit einer Regelwendel,
die, in Isolierstoff 8 eingebettet von den Wandungen des
Glührohrs 3 isoliert ist, angeordnet ist. Das brennraumseitige
Ende der Wendel 1 ist mit der Spitze des Glührohres 3
kontaktierend verbunden. Das anschlußseitige Ende der Wendel
1 ist mit dem Innenpol 2, der über den Polzuleiter 5 aus dem
Heizstab herausgeführt wird, verbunden.A
Die Länge des Glührohres 3 entspricht üblicherweise nur
etwa einem Drittel bis einer Hälfte der Gesamtlänge der
Stabglühkerze.The length of the
Der anschlußseitige Endbereich des Glührohres 3 liegt,
gegenüber dem Innenpolzuleiter 5 isoliert, auf dessem brennraumseitigen
Endbereich auf. Im vorliegenden Fall dient
hierzu der zwischenliegende isolierende O-Ring 4. The connection-side end region of the
Über den anschlußseitigen Endbereich des Glührohres 3
ist ein Kontaktrohr 6 aufgeschoben oder in dieses eingeschoben
und mit dem Endbereich des Glührohres 3 kontaktierend
fest verbunden, beispielsweise durch Aufreduzierung des
Kontaktrohres 6 auf das Glührohr 3. Das Kontaktrohr 6 ist
bis an das Ende des Glühkerzenkörpers bzw. aus diesem heraus
geführt und endseitig gegen den Polzuleiter 5, beispielsweise
durch einen isolierenden O-Ring 7, isoliert, der gleichzeitig
die Abdichtung des Hohlraums zwischen Kontaktrohr 6
und Innenpolzuleiter 5 bildet; dieser Hohlraum ist mit Isolationsmaterial
8, beispielsweise Magnesiumoxid in Pulverform,
verfüllt.Via the connection-side end region of the glow tube 3
a
Die Kombination von Kontaktrohr 6 mit Glührohr 3 erlaubt
die Verwendung unterschiedlicher Wandstärken und unterschiedliche
Werkstoffe für die genannten Bauteile; so
kann beispielsweise ein Glührohr mit einer Wandstärke von
etwa 1 mm verwendet werden, wobei beispielsweise Inconel 601
bzw. 6025 HT als Material verwendet wird, während das Kontaktrohr
eine Wandstärke von 0,5 mm aufweist und aus einem
Werkstoff besteht, der nicht so hochtemperaturbeständig wie
der Werkstoff des Glührohrs sein muß.The combination of
Der verlängerte Heizstab gemäß Figur 1 ist Teil der Glühkerzenausführung gemäß Figur 2.The extended heating element according to Figure 1 is part of the Glow plug design according to FIG. 2.
Hierbei ist der Glühkerzenkörper 12 gegenüber dem Heizstab
isoliert angeordnet. Im brennraumseitigen Bereich ist
eine Isolation 11.3, beispielsweise aus Keramik, Glas oder
hochtemperaturbeständigem Kunststoff vorgesehen, während im
anschlußseitigen Bereich der Körper auf einer isolierenden
Abdichtung 14 und der Isolierscheibe 15, gegenüber dem Kontaktrohr
isoliert, angeordnet ist.Here, the
Auf dem aus dem anschlußseitigen Endbereich des Körpers
12 austretenen Bereich des Kontaktrohres 6 ist eine Anschlußhülse
16 aufgebracht, die als Masseanschluß dient, und
bevorzugt zur Verbindung mit einem Koaxialstecker ausgebildet
ist. Der Polzuleiter/Innenpol ist anschlußseitig als
Plusanschluß ausgebildet.On the end area of the body from the
Auf dem brennraumseitigen Bereich des Glührohres ist
bereichsweise eine Isolationsschicht 19 aufgebracht, um an
der Glühkerzenspitze einen definierten nicht-isolierten
Bereich zur Ionisationsmessung zur Verfügung zu stellen.On the area of the glow tube on the combustion chamber side
in some areas an
Die erfindungsgemäßen Glühkerzen können wirtschaftlich auf den an sich bekannten Vorrichtungen in Serie gefertigt werden; die Montage ist sehr einfach und gleichzeitig können sehr geringe Rundlauftoleranzen eingehalten werden.The glow plugs according to the invention can be economical mass-produced on the known devices become; assembly is very simple and can be done at the same time very low concentricity tolerances are observed.
Bei einer bevorzugten Herstellung wird das Kontaktrohr
6 auf das Glührohr 3 des Heizstabes 9 aufgesteckt und der
Hohlraum zwischen Kontaktrohr 6 und Innenpol 2/Polzuleiter 5
mit Isolierstoff, beispielsweise MgO 8, gefüllt und mit
einem O-Ring verschlossen. Durch an sich bekanntes Rundhämmern
auf der Reduziermaschine wird das MgO 8 und Kontaktrohr
6 und Glührohr 3 so stark kaltverfestigt, daß sie eine unlösbare
Verbindung ergeben.In a preferred manufacture, the
Durch die erfindungsgemäße Ausführung der Glühkerze wird elektrisch und mechanisch stabile Kontaktierung der Anschlüsse gewährleistet; gleichzeitig erlaubt sie die Minimierung der Durchmessermaße von Heizstab und Kerzenkörper und damit der ganzen Glühkerze.The inventive design of the glow plug becomes electrically and mechanically stable contacting of the connections guaranteed; at the same time it allows minimization the diameter of the heating element and candle body and with it the whole glow plug.
Claims (3)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10128656 | 2001-06-15 | ||
DE10128656A DE10128656A1 (en) | 2001-06-15 | 2001-06-15 | Glow plug and process for its manufacture |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1267125A2 true EP1267125A2 (en) | 2002-12-18 |
EP1267125A3 EP1267125A3 (en) | 2006-07-26 |
EP1267125B1 EP1267125B1 (en) | 2008-05-21 |
Family
ID=7688132
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02004894A Expired - Lifetime EP1267125B1 (en) | 2001-06-15 | 2002-03-04 | Glow pin plug and method of production |
Country Status (7)
Country | Link |
---|---|
US (1) | US6649875B2 (en) |
EP (1) | EP1267125B1 (en) |
JP (1) | JP4204265B2 (en) |
KR (2) | KR100953678B1 (en) |
AT (1) | ATE396368T1 (en) |
DE (2) | DE10128656A1 (en) |
ES (1) | ES2302768T3 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050098136A1 (en) * | 2003-11-10 | 2005-05-12 | Visteon Global Technologies, Inc. | Architecture to integrate ionization detection electronics into and near a diesel glow plug |
EP1637806B1 (en) * | 2004-09-15 | 2012-02-01 | Beru AG | Glow plug with pressure sensor for a diesel engine |
KR20100078097A (en) * | 2008-12-30 | 2010-07-08 | 삼성전자주식회사 | Method of measuring thickness of a layer and method of forming a layer using the same |
EP2469256B1 (en) * | 2010-12-22 | 2016-09-21 | HIDRIA AET Druzba za proizvodnjo vzignih sistemov in elektronike d.o.o. | Glow plug with a load sensor and a screened sensor link |
US9534575B2 (en) * | 2013-07-31 | 2017-01-03 | Borgwarner Ludwigsburg Gmbh | Method for igniting a fuel/air mixture, ignition system and glow plug |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58138923A (en) * | 1982-02-12 | 1983-08-18 | Ngk Spark Plug Co Ltd | Two-wired type glow plug |
DE19920758C1 (en) * | 1999-05-05 | 2000-12-21 | Beru Ag | Glow plug and method of making the same |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4281451A (en) * | 1978-02-10 | 1981-08-04 | General Motors Corporation | Electric heater -method of making |
US4425692A (en) * | 1981-03-23 | 1984-01-17 | Jidosha Kiki Co., Ltd. | Glow plug for use in diesel engine and method of manufacturing the same |
JPH0814374B2 (en) * | 1986-02-10 | 1996-02-14 | 日本特殊陶業株式会社 | Method of manufacturing self-regulating glow plug |
JPS6361662U (en) * | 1986-10-09 | 1988-04-23 | ||
US6064039A (en) * | 1998-04-15 | 2000-05-16 | Ngk Spark Plug Co., Ltd. | Glow plug with small-diameter sheath tube enclosing heating and control coils |
JP3737880B2 (en) * | 1998-04-15 | 2006-01-25 | 日本特殊陶業株式会社 | Glow plug |
JP3655499B2 (en) * | 1998-08-11 | 2005-06-02 | 株式会社ボッシュオートモーティブシステム | Ceramic heater type glow plug and manufacturing method thereof |
JP2001336468A (en) * | 2000-03-22 | 2001-12-07 | Ngk Spark Plug Co Ltd | Glow plug control device, grow plug, and detecting method of ion inside engine combustion chamber |
DE10031893A1 (en) * | 2000-06-30 | 2002-01-10 | Bosch Gmbh Robert | Glow plug with ion current sensor and method for operating such a glow plug |
DE60225618T3 (en) * | 2001-04-27 | 2014-04-30 | Ngk Spark Plug Co., Ltd. | Heating, glow plug and water heater |
JP2002367760A (en) * | 2001-06-11 | 2002-12-20 | Ngk Spark Plug Co Ltd | Heater and glow plug |
-
2001
- 2001-06-15 DE DE10128656A patent/DE10128656A1/en not_active Ceased
-
2002
- 2002-03-04 AT AT02004894T patent/ATE396368T1/en not_active IP Right Cessation
- 2002-03-04 EP EP02004894A patent/EP1267125B1/en not_active Expired - Lifetime
- 2002-03-04 ES ES02004894T patent/ES2302768T3/en not_active Expired - Lifetime
- 2002-03-04 DE DE50212284T patent/DE50212284D1/en not_active Expired - Lifetime
- 2002-05-06 KR KR1020020024736A patent/KR100953678B1/en not_active IP Right Cessation
- 2002-05-23 US US10/152,581 patent/US6649875B2/en not_active Expired - Fee Related
- 2002-06-14 JP JP2002174923A patent/JP4204265B2/en not_active Expired - Fee Related
-
2008
- 2008-06-30 KR KR1020080062845A patent/KR20080069564A/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58138923A (en) * | 1982-02-12 | 1983-08-18 | Ngk Spark Plug Co Ltd | Two-wired type glow plug |
DE19920758C1 (en) * | 1999-05-05 | 2000-12-21 | Beru Ag | Glow plug and method of making the same |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN Bd. 007, Nr. 257 (M-256), 16. November 1983 (1983-11-16) & JP 58 138923 A (NIPPON TOKUSHU TOGYO KK), 18. August 1983 (1983-08-18) * |
Also Published As
Publication number | Publication date |
---|---|
EP1267125B1 (en) | 2008-05-21 |
ATE396368T1 (en) | 2008-06-15 |
US20020190050A1 (en) | 2002-12-19 |
DE50212284D1 (en) | 2008-07-03 |
KR20080069564A (en) | 2008-07-28 |
JP4204265B2 (en) | 2009-01-07 |
DE10128656A1 (en) | 2003-01-02 |
KR20020096871A (en) | 2002-12-31 |
KR100953678B1 (en) | 2010-04-20 |
US6649875B2 (en) | 2003-11-18 |
JP2003004230A (en) | 2003-01-08 |
EP1267125A3 (en) | 2006-07-26 |
ES2302768T3 (en) | 2008-08-01 |
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