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EP1188674B1 - Method and apparatus for checking articles - Google Patents

Method and apparatus for checking articles Download PDF

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Publication number
EP1188674B1
EP1188674B1 EP01120858A EP01120858A EP1188674B1 EP 1188674 B1 EP1188674 B1 EP 1188674B1 EP 01120858 A EP01120858 A EP 01120858A EP 01120858 A EP01120858 A EP 01120858A EP 1188674 B1 EP1188674 B1 EP 1188674B1
Authority
EP
European Patent Office
Prior art keywords
blank
inspection
pack
region
cigarette
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01120858A
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German (de)
French (fr)
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EP1188674A1 (en
Inventor
Heinz Focke
Michael Czarnotta
Dietrich Below
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP1188674A1 publication Critical patent/EP1188674A1/en
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Publication of EP1188674B1 publication Critical patent/EP1188674B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines

Definitions

  • the invention relates to a device for checking cigarette packs with regard to correct positioning of resting blanks, in particular a banderole, with a checking device and one or more lighting organs in the region of a conveying path of the objects, wherein the checking device determines the positioning of the blank.
  • Cigarette packs are often provided after production or filling with labels, banderoles, coupons or the like, which are applied to the outside of the pack, e.g. by gluing. It is important that the applied blank has a correct position. This is especially important in cigarette packs which are provided with a control or closure band. A misalignment of the same is undesirable.
  • the invention is therefore based on the object to carry out the verification of the positioning of overlying blanks cost-effective and to allow even in low contrast between cigarette pack and blank.
  • the method according to the invention is characterized in that the test element is directed with its main direction of sight frontally on a arranged on the front side of the cigarette pack portion of the blank and that illuminate the lighting organs predominantly the marginal edges of the blank in the front of the cigarette pack, each Main illumination direction of each lighting device has an angle of 70 ° to 80 ° to the main viewing direction of the Prügangans, so that the correct positioning of the blank can be determined from margins of the blank, even at low contrast between blank and pack front.
  • the invention is based on the finding that even if a blank has substantially the same color and brightness as the surrounding pack, recognition of the marginal edges of the blank is surprisingly made possible when the marginal edges are laterally illuminated relative to the test element .
  • optical patterns based on pattern recognition require a clear contrast between the blank being examined and the surrounding package.
  • the invention has recognized, however, that even with such difficult optical conditions, a secure positioning test becomes possible if the marginal edges of the blank are intensively illuminated, in particular more intensively than the areally formed front of a blank. This applies to rough cut edges as well as to pre-punched as well as through-dyed blanks.
  • blank is understood to mean any type of sheet-like material lying on a package, ie banderoles, labels, coupons and the like, but also blanks of the package itself, ie, for example, the package surrounding a soft pack of cigarettes.
  • Fig. 1 shows a cigarette pack 10 of the type soft cup pack with cuboidal format.
  • an elongated, rectangular band 12 which partially covers with its legs 13, 14 of a front wall 15 and rear wall 16 of the package 10.
  • the band 12 is attached after completion of the cigarette pack 10 to this and fixed by gluing. In this case occasional misalignments of the band 12 may occur, as indicated by the dashed line. Such misalignments are determined by means of marginal edges 22 of the band 12. Such cigarette packs 10 with incorrectly positioned banderole 12 should be recognized and discarded.
  • the invention also serves to recognize further blank edges and their correct training.
  • the cigarette packet is surrounded by a coil 17, the four sides of the pack 10, namely front wall 15, rear wall 16 and side walls 18 and 19 surrounds.
  • a marginal edge 20 of the roll 17 overlaps a first region 21 of the roll 17.
  • Such a marginal edge 20 can also be tested with the invention.
  • Fig. 2 shows the basic structure of a part of a packaging machine 23 for producing cigarette packs.
  • Cigarette formations 25 formed from cigarettes of a cigarette magazine 24 are fed via a pocket chain 26 to a folding turret 27, which envelopes each cigarette formation with a package blank.
  • About an intermediate turret 28 reach the partially finished cigarette packs to a dry turret 29, are applied in the area bands, as described in DE 196 47 670 A1.
  • the packages arrive at a defective package conveyor 32 which rejects defective packages.
  • Unsegregated packs are passed on to a discharge conveyor 33, which feeds the individual packs to the further packaging process.
  • FIG. 3 shows an enlarged section of the dry turret 29 according to the dot-dash line III in FIG. 2.
  • Cigarette packs 10 are transported in so-called pockets 34 of the dry turret 29 along the conveying path 35.
  • a pack 10 is guided in the pocket 34 on the one hand by a pocket profile 36A and on the other hand by a sidebar 36.
  • the side rail 36 is arranged on a pivotable lever 37.
  • Fig. 4 shows a plan view of a test area of the dry turret according to the viewing direction IV of Fig. 3.
  • Cigarette packs 10 reach via a slider 38 in the elongated pockets 34, which serve, for example, each for receiving three cigarette packs 10.
  • the cigarette packs 10 are inserted into the pocket 34 in such a way that the band is located on an end facing a test element 39.
  • FIG. 5 shows details relating to the test element 39 from FIG. 4 along the dot-dash line V.
  • the test element 39 comprises an objective 40, in particular consisting of a lens-aperture system. In the region of the objective 40, lighting elements 41, 42 are arranged.
  • While the main viewing direction 43 of the test device 39 is directed to the area of the band 12 attached to the front side 11 of the cigarette pack 10, the main illumination directions 44, 45 of the illumination elements 41, 42 are directed predominantly on marginal edges 22 in the region of the front side 11 of the cigarette pack 10.
  • Main direction of vision 43 and main illumination direction 44 and 45 intersect each other at an angle ⁇ or ⁇ .
  • the angles ⁇ and ⁇ are in a range of 45 ° to 90 ° and preferably in the range of 70 ° to 80 °. In this angular range, there results an optimum of light received by the test element 39 and reflected by the marginal edges 22, which has been radiated onto the marginal edges 22 by the illumination elements 41, 42.
  • the choice of the angles ⁇ , ⁇ in the stated regions causes the light reflected by the banding front on the test element 39 to have lower intensity per area than the light reflected by the boundary edges 22.
  • the marginal edges 22 appear much brighter than the areal trained, attached to the front side 11 of the cigarette pack 10 banderole 12.
  • a trigger sensor 46 detects a reference position of the pocket 34 by means of a reference point 47, for example a metal pin, which is attached in the region of each pocket 34 and which responds to an initiator of the trigger sensor 46.
  • the trigger sensor generates a trigger signal which triggers a snapshot of the test element 39 or of the camera.
  • the trigger signal also switches on the lighting elements 41, 42, which are only switched on for a short time, in particular in pulse mode, and then switched off again.
  • the trigger sensor 46 can interrogate predetermined edges of the dry turret 29 at the reference point 47 or, for example, scan a toothed disk located on the shaft of the revolver as an optical sensor.
  • the trigger sensor serves to detect a specific, exactly defined position of a cigarette pack 10 in a pocket 34, so that the checking device can take pictures of cigarette packs at mutually comparable positions.
  • FIG. 6 shows the test device 39 in a view according to the sectional plane VI-VI from FIG. 5, including the illumination elements 41, 42 consisting of a respective row of white-light LEDs 48.
  • the test element 39 preferably comprises an electronic camera, in particular a CCD camera, in which predetermined examination regions, in particular so-called evaluation windows, can be selected within the image captured by the camera and evaluated for differences in brightness according to position and size.
  • FIG. 7 shows such evaluation windows 49A-D, as they are placed in an image of the end face 11 of a cigarette pack 10 located in a pocket 34, which is detected by the test element 39.
  • Three evaluation windows 49A-C are placed on the marginal edges 22 of the band 12. Since the marginal edges 22 are lighter lines, in particular lighter lines relative to the surroundings, a contrast evaluation within the evaluation windows 49A-C permits an exact position determination of the band 12 on the front side 11. In particular, a possible deviation of the band 12 with respect to the Center of the end face 11 and any skewing of the banderole 12 are detected.
  • Another evaluation window 49D is directed to a reference position of the pocket 34. This reference position of the bag 34 is needed to determine whether the band is actually in the center of the end face 11 of the cigarette pack 10. Furthermore, the arrangement of the evaluation window allows a detection of the width of the band by each one evaluation window 49A and 49B and 49C is directed to two opposite marginal edges 22.
  • a reject signal is generated by an evaluation unit connected to the test element, which causes a rejection of the relevant package via the misfeed conveyor 32.
  • the invention makes possible a cost-effective checking of packs and thus substantially increases the product quality.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Description

Die Erfindung betrifft ein Verfahren zum Überprüfen von Zigarettenpackungen hinsichtlich der korrekten Positionierung von aufliegenden Zuschnitten, insbesondere einer Banderole, wobei die Zigarettenpackung an einem Prüforgan vorbeibewegt und im Bereich des Prüforgans von einem oder mehreren Beleuchtungsorganen beleuchtet wird, und wobei der Zuschnitt seitlich an einer oder mehreren seiner Randkanten beleuchtet wird.The invention relates to a method for checking cigarette packets with regard to the correct positioning of resting blanks, in particular a banderole, wherein the cigarette pack is moved past a test element and illuminated in the region of the test element by one or more lighting elements, and wherein the blank is laterally attached to one or more its marginal edges is illuminated.

Ferner betrifft die Erfindung eine Vorrichtung zum Überprüfen von Zigarettenpackungen hinsichtlich korrekter Positionierung von aufliegenden Zuschnitten, insbesondere einer Banderole, mit einem Prüforgan und einem oder mehreren Beleuchtungsorganen im Bereich eines Förderwegs der Gegenstände , wobei das Prüforgan die Positionierung des Zuschnitts ermittelt.Furthermore, the invention relates to a device for checking cigarette packs with regard to correct positioning of resting blanks, in particular a banderole, with a checking device and one or more lighting organs in the region of a conveying path of the objects, wherein the checking device determines the positioning of the blank.

Zigarettenpackungen werden vielfach nach der Herstellung bzw. Füllung mit Etiketten, Banderolen, Coupons oder dergleichen versehen, die auf der Außenseite der Packung aufgebracht werden, z.B. durch Klebung. Es kommt darauf an, dass der aufgebrachte Zuschnitt eine korrekte Position hat. Dies ist vor allem wichtig bei Zigarettenpackungen, die mit einer Steuer- oder Verschlussbanderole versehen sind. Eine Schiefstellung derselben ist unerwünscht.Cigarette packs are often provided after production or filling with labels, banderoles, coupons or the like, which are applied to the outside of the pack, e.g. by gluing. It is important that the applied blank has a correct position. This is especially important in cigarette packs which are provided with a control or closure band. A misalignment of the same is undesirable.

Bekannt ist das Prüfen der Zuschnitte mittels Lasertriangulationsverfahren bspw. aus DE 199 04 671 A1. Hierzu müssen jedoch aufwendige und teure Lasertriangulationsmesssysteme eingesetzt werden.It is known to check the blanks by means of laser triangulation methods, for example from DE 199 04 671 A1. For this purpose, however, complex and expensive Lasertriangulationsmesssysteme must be used.

Aus der US 4,972,494 ist bekannt, Seitenflächen von Zigarettenpackungen großflächig zu beleuchten und Kameras auf diese Seitenflächen zu richten, um Packungsfehler zu erkennen. Nicht möglich ist es mit diesem Verfahren, die korrekte Positionierung, insbesondere von Banderolen, bei schwachem optischen Kontrast zwischen Zigarettenpackung und Banderole zu überprüfen.It is known from US Pat. No. 4,972,494 to illuminate side surfaces of cigarette packs over a large area and to direct cameras onto these side surfaces, in order to avoid packaging errors detect. It is not possible with this method to check the correct positioning, in particular of banderoles, with weak optical contrast between the cigarette pack and band.

Der Erfindung liegt daher die Aufgabe zugrunde, das Überprüfen der Positionierung von aufliegenden Zuschnitten kostengünstiger durchzuführen und auch bei schwachem Kontrast zwischen Zigarettenpackung und Zuschnitt zu ermöglichen.The invention is therefore based on the object to carry out the verification of the positioning of overlying blanks cost-effective and to allow even in low contrast between cigarette pack and blank.

Zur Lösung dieser Aufgabe ist das erfindungsgemäße Verfahren dadurch gekennzeichnet, dass das Prüforgan mit seiner Hauptblickrichtung frontal auf einen an der Stirnseite der Zigarettenpackung angeordneten Bereich des Zuschnitts gerichtet ist und dass die Beleuchtungsorgane vorwiegend die Randkanten des Zuschnitts im Bereich der Stirnseite der Zigarettenpackung beleuchten, wobei jede Hauptbeleuchtungsrichtung jedes Beleuchtungsorgans einen Winkel von 70° bis 80° zur Hauptblickrichtung des Prüforgans aufweist, so dass die korrekte Positionierung des Zuschnitts anhand von Randkanten des Zuschnitts ermittelt werden kann, und zwar auch bei schwachem Kontrast zwischen Zuschnitt und Packungsstirnseite.To achieve this object, the method according to the invention is characterized in that the test element is directed with its main direction of sight frontally on a arranged on the front side of the cigarette pack portion of the blank and that illuminate the lighting organs predominantly the marginal edges of the blank in the front of the cigarette pack, each Main illumination direction of each lighting device has an angle of 70 ° to 80 ° to the main viewing direction of the Prügangans, so that the correct positioning of the blank can be determined from margins of the blank, even at low contrast between blank and pack front.

Der Erfindung liegt die Erkenntnis zugrunde, dass selbst dann, wenn ein Zuschnitt im wesentlichen die gleiche Farbe und Helligkeit aufweist, wie die umgebende Packung, eine Erkennung der Randkanten des Zuschnitts überraschenderweise dann ermöglicht wird, wenn die Randkanten seitlich, gegenüber dem Prüforgan versetzt beleuchtet werden. Bisher war man davon ausgegangen, dass optische, auf Mustererkennung basierende Systeme einen deutlichen Kontrast zwischen untersuchtem Zuschnitt und umgebender Packung verlangen. Die Erfindung hat jedoch erkannt, dass selbst bei derart schwierigen optischen Bedingungen eine sichere Positionierungsprüfung möglich wird, falls die Randkanten des Zuschnitts intensiv beleuchtet werden, insbesondere intensiver als die flächenhaft ausgebildete Front eines Zuschnitts. Dies gilt sowohl für rauhe Schnittkanten, als auch für vorgestanzte sowie durchgefärbte Zuschnitte.The invention is based on the finding that even if a blank has substantially the same color and brightness as the surrounding pack, recognition of the marginal edges of the blank is surprisingly made possible when the marginal edges are laterally illuminated relative to the test element , Up to now, it has been assumed that optical patterns based on pattern recognition require a clear contrast between the blank being examined and the surrounding package. The invention has recognized, however, that even with such difficult optical conditions, a secure positioning test becomes possible if the marginal edges of the blank are intensively illuminated, in particular more intensively than the areally formed front of a blank. This applies to rough cut edges as well as to pre-punched as well as through-dyed blanks.

Im Zusammenhang mit der Erfindung wird unter dem Begriff Zuschnitt jeglicher Art eines auf einer Packung aufliegenden flächenhaft ausgebildeten Materials verstanden, also Banderolen, Etiketten, Coupons und dergleichen aber auch Zuschnitte der Packung selbst, also bspw. der eine Zigaretten-Weichpackung umgebende Wickel.In the context of the invention, the term blank is understood to mean any type of sheet-like material lying on a package, ie banderoles, labels, coupons and the like, but also blanks of the package itself, ie, for example, the package surrounding a soft pack of cigarettes.

Weitere Besonderheiten der Erfindung ergeben sich aus den Unteransprüchen sowie des in der Zeichnung näher erläuterten Ausführungsbeispiels. Es zeigt:

Fig. 1
eine Zigarettenpackung in perspektivischer Ansicht,
Fig. 2
eine Teilansicht einer Verpackungsmaschine in vereinfachter Darstellung,
Fig. 3
einen Umfangsausschnitt eines Trockenrevolvers der Verpackungsmaschine gemäß Fig. 2 in vergrößertem Maßstab,
Fig. 4
eine Draufsicht auf einen Prüfbereich des Trockenrevolvers entsprechend eines Schnittes IV gemäß Fig. 3,
Fig. 5
einen vergrößerten Ausschnitt entlang der Linie V in Fig. 4,
Fig. 6
ein Prüforgan mit Beleuchtungsorganen in einer Ansicht gemäß der Schnittebene VI-VI in Fig. 5,
Fig. 7
eine stimseitige Ansicht einer sich im Trockenrevolver befindenden Zigarettenpackung in einer Ansicht gemäß der Schnittebene VII-VII in Fig. 5.
Other features of the invention will become apparent from the dependent claims and the embodiment explained in more detail in the drawing. It shows:
Fig. 1
a cigarette pack in perspective view,
Fig. 2
a partial view of a packaging machine in a simplified representation,
Fig. 3
a circumferential section of a dry turret of the packaging machine of FIG. 2 on an enlarged scale,
Fig. 4
a top view of a test area of the dry turret according to a section IV of FIG. 3,
Fig. 5
an enlarged detail along the line V in Fig. 4,
Fig. 6
a testing device with lighting organs in a view according to the sectional plane VI-VI in Fig. 5,
Fig. 7
a end view of a cigarette pack located in the dry turret in a view according to the sectional plane VII-VII in Fig. 5th

Fig. 1 zeigt eine Zigarettenpackung 10 des Typs Weichbecherpackung mit quaderförmigem Format. An einer oberen Stirnseite 11 der Packung 10 befindet sich eine langgestreckte, rechteckige Banderole 12, die mit ihren Schenkeln 13, 14 einer Vorderwand 15 und Rückwand 16 der Packung 10 teilweise abdeckt.Fig. 1 shows a cigarette pack 10 of the type soft cup pack with cuboidal format. At an upper end face 11 of the pack 10 is an elongated, rectangular band 12 which partially covers with its legs 13, 14 of a front wall 15 and rear wall 16 of the package 10.

Die Banderole 12 wird nach Fertigstellung der Zigarettenpackung 10 an dieser angebracht und durch Klebung befestigt. Dabei können vereinzelt Schiefstellungen der Banderole 12 auftreten, wie durch die gestrichelte Linie angedeutet ist. Derartige Schiefstellungen werden anhand von Randkanten 22 der Banderole 12 ermittelt. Derartige Zigarettenpackungen 10 mit unkorrekt positionierter Banderole 12 sollen erkannt und ausgesondert werden.The band 12 is attached after completion of the cigarette pack 10 to this and fixed by gluing. In this case occasional misalignments of the band 12 may occur, as indicated by the dashed line. Such misalignments are determined by means of marginal edges 22 of the band 12. Such cigarette packs 10 with incorrectly positioned banderole 12 should be recognized and discarded.

Die Erfindung dient jedoch auch zum Erkennen weiterer Zuschnittkanten sowie deren korrekter Ausbildung. Bspw. ist die Zigarettenpackung von einem Wickel 17 umgeben, der vier Seiten der Packung 10, nämlich Vorderwand 15, Rückwand 16 und Seitenwände 18 und 19 umgibt. Im Bereich der Seitenwand 19 überlappt eine Randkante 20 des Wickels 17 einen ersten Bereich 21 des Wickels 17. Auch eine derartige Randkante 20 kann mit der Erfindung geprüft werden.However, the invention also serves to recognize further blank edges and their correct training. For example. the cigarette packet is surrounded by a coil 17, the four sides of the pack 10, namely front wall 15, rear wall 16 and side walls 18 and 19 surrounds. In the region of the side wall 19, a marginal edge 20 of the roll 17 overlaps a first region 21 of the roll 17. Such a marginal edge 20 can also be tested with the invention.

Fig. 2 zeigt den prinzipiellen Aufbau eines Teils einer Verpackungsmaschine 23 zum Herstellen von Zigarettenpackungen. Aus Zigaretten eines Zigarettenmagazins 24 gebildete Zigarettenformationen 25 werden über eine Taschenkette 26 einem Faltrevolver 27 zugeführt, der jede Zigarettenformation mit einem Packungszuschnitt umhüllt. Über einen Zwischenrevolver 28 gelangen die erst teilweise fertiggestellten Zigarettenpackungen zu einem Trockenrevolver 29, in dessen Bereich Banderolen aufgebracht werden, so wie dies in DE 196 47 670 A1 beschrieben ist.Fig. 2 shows the basic structure of a part of a packaging machine 23 for producing cigarette packs. Cigarette formations 25 formed from cigarettes of a cigarette magazine 24 are fed via a pocket chain 26 to a folding turret 27, which envelopes each cigarette formation with a package blank. About an intermediate turret 28 reach the partially finished cigarette packs to a dry turret 29, are applied in the area bands, as described in DE 196 47 670 A1.

Über einen Vorförderer 30 und einen Bandförderer 31 gelangen die Packungen zu einem Fehlpackungsförderer 32, der fehlerhafte Packungen aussondert. Nicht ausgesonderte Packungen werden weiter zu einem Abförderer 33 geleitet, der die einzelnen Packungen dem weiteren Verpackungsprozess zuführt.Via an intermediate conveyor 30 and a belt conveyor 31, the packages arrive at a defective package conveyor 32 which rejects defective packages. Unsegregated packs are passed on to a discharge conveyor 33, which feeds the individual packs to the further packaging process.

Im Bereich der Banderolenaufbringung der sich im Trockenrevolver 29 befindenden Packungen 10 erfolgt die Überprüfung der aufgebrachten Banderolen.In the field of banderole application of the packages located in the dry turret 29 10, the review of the applied banderoles.

Fig. 3 zeigt einen vergrößerten Ausschnitt des Trockenrevolvers 29 gemäß der strichpunktierten Linie III in Fig. 2. Zigarettenpackungen 10 werden in sog. Taschen 34 des Trockenrevolvers 29 entlang des Förderwegs 35 transportiert. Eine Packung 10 wird in der Tasche 34 einerseits von einem Taschenprofil 36A und andererseits von einer Seitenleiste 36 geführt. Die Seitenleiste 36 ist an einem schwenkbar ausgebildeten Hebel 37 angeordnet.FIG. 3 shows an enlarged section of the dry turret 29 according to the dot-dash line III in FIG. 2. Cigarette packs 10 are transported in so-called pockets 34 of the dry turret 29 along the conveying path 35. A pack 10 is guided in the pocket 34 on the one hand by a pocket profile 36A and on the other hand by a sidebar 36. The side rail 36 is arranged on a pivotable lever 37.

Fig. 4 zeigt eine Draufsicht auf einen Prüfbereich des Trockenrevolvers entsprechend der Sichtrichtung IV aus Fig. 3. Zigarettenpackungen 10 gelangen über einen Schieber 38 in die langgestreckten Taschen 34, die bspw. jeweils zur Aufnahme von drei Zigarettenpackungen 10 dienen. Die Zigarettenpackungen 10 werden derart in die Tasche 34 eingeschoben, dass die Banderole sich auf einem einem Prüforgan 39 zugewandten Ende befinden.Fig. 4 shows a plan view of a test area of the dry turret according to the viewing direction IV of Fig. 3. Cigarette packs 10 reach via a slider 38 in the elongated pockets 34, which serve, for example, each for receiving three cigarette packs 10. The cigarette packs 10 are inserted into the pocket 34 in such a way that the band is located on an end facing a test element 39.

Fig. 5 zeigt mit dem Prüforgan 39 im Zusammenhang stehende Einzelheiten aus Fig. 4 entlang der strichpunktierten Linie V. Das Prüforgan 39 umfasst ein Objektiv 40, insbesondere bestehend aus einem Linsen-Blenden-System. Im Bereich des Objektivs 40 sind Beleuchtungsorgane 41, 42 angeordnet.FIG. 5 shows details relating to the test element 39 from FIG. 4 along the dot-dash line V. The test element 39 comprises an objective 40, in particular consisting of a lens-aperture system. In the region of the objective 40, lighting elements 41, 42 are arranged.

Während die Hauptblickrichtung 43 des Prüforgans 39 frontal auf den an der Stirnseite 11 der Zigarettenpackung 10 angebrachten Bereich der Banderole 12 gerichtet ist, sind die Hauptbeleuchtungsrichtungen 44, 45 der Beleuchtungsorgane 41, 42 vorwiegend auf Randkanten 22 im Bereich der Stirnseite 11 der Zigarettenpackung 10 gerichtet. Hauptblickrichtung 43 und Hauptbeleuchtungsrichtung 44 bzw. 45 schneiden sich jeweils in einem Winkel α bzw. β. Die Winkel α bzw. β liegen in einem Bereich von 45° bis 90° und vorzugsweise im Bereich von 70° bis 80°. In diesem Winkelbereich ergibt sich ein Optimum an vom Prüforgan 39 empfangenen, von den Randkanten 22 reflektiertem Licht, das von den Beleuchtungsorganen 41, 42 auf die Randkanten 22 gestrahlt worden ist. Ferner bewirkt die Wahl der Winkel α, β in den genannten Bereichen, dass das von der Banderolenfront auf das Prüforgan 39 reflektierte Licht geringere Intensität pro Fläche hat, als das von den Randkanten 22 reflektierte Licht. Hierdurch erscheinen die Randkanten 22 wesentlich heller als die flächenhaft ausgebildete, an der Stirnseite 11 der Zigarettenpackung 10 angebrachte Banderole 12. Durch diese besondere Art der Beleuchtung könnten selbst durchgefärbte Banderolen oder andere Zuschnitte selbst bei gleichfarbigem und gleichhellem Hintergrund sicher von dem Prüforgan 39 erkannt werden.While the main viewing direction 43 of the test device 39 is directed to the area of the band 12 attached to the front side 11 of the cigarette pack 10, the main illumination directions 44, 45 of the illumination elements 41, 42 are directed predominantly on marginal edges 22 in the region of the front side 11 of the cigarette pack 10. Main direction of vision 43 and main illumination direction 44 and 45 intersect each other at an angle α or β. The angles α and β are in a range of 45 ° to 90 ° and preferably in the range of 70 ° to 80 °. In this angular range, there results an optimum of light received by the test element 39 and reflected by the marginal edges 22, which has been radiated onto the marginal edges 22 by the illumination elements 41, 42. Furthermore, the choice of the angles α, β in the stated regions causes the light reflected by the banding front on the test element 39 to have lower intensity per area than the light reflected by the boundary edges 22. As a result, the marginal edges 22 appear much brighter than the areal trained, attached to the front side 11 of the cigarette pack 10 banderole 12. By this particular type of lighting even through-colored banderoles or other blanks could be detected reliably even with the same color and uniform background from the test element 39.

Ein Triggersensor 46 detektiert eine Referenzposition der Tasche 34 anhand eines im Bereich jeder Tasche 34 angebrachten Referenzpunkts 47, bspw. eines Metallstifts, der einen Initiator des Triggersensors 46 anspricht. Hierbei erzeugt der Triggersensor ein Triggersignal, das eine Momentaufnahme des Prüforgans 39 bzw. der Kamera auslöst. Ferner schaltet das Triggersignal auch die Beleuchtungsorgane 41, 42 ein, die jeweils nur kurzzeitig, insbesondere im Pulsbetrieb eingeschaltet und sodann wieder ausgeschaltet werden.A trigger sensor 46 detects a reference position of the pocket 34 by means of a reference point 47, for example a metal pin, which is attached in the region of each pocket 34 and which responds to an initiator of the trigger sensor 46. In this case, the trigger sensor generates a trigger signal which triggers a snapshot of the test element 39 or of the camera. Furthermore, the trigger signal also switches on the lighting elements 41, 42, which are only switched on for a short time, in particular in pulse mode, and then switched off again.

Der Triggersensor 46 kann bspw. statt des genannten Metallstifts am Referenzpunkt 47 vorbestimmte Kanten des Trockenrevolvers 29 abfragen oder bspw. als optischer Sensor eine sich auf der Welle des Revolvers befindende Zahnscheibe abtasten. Im Ergebnis dient der Triggersensor dazu, eine bestimmte, exakt festgelegte Position einer Zigarettenpackung 10 in einer Tasche 34 zu erkennen, so dass das Prüforgan Aufnahmen von Zigarettenpackungen an miteinander vergleichbaren Positionen durchführen kann.Instead of said metal pin, the trigger sensor 46 can interrogate predetermined edges of the dry turret 29 at the reference point 47 or, for example, scan a toothed disk located on the shaft of the revolver as an optical sensor. As a result, the trigger sensor serves to detect a specific, exactly defined position of a cigarette pack 10 in a pocket 34, so that the checking device can take pictures of cigarette packs at mutually comparable positions.

Fig. 6 zeigt das Prüforgan 39 in einer Ansicht gemäß der Schnittebene VI-VI aus Fig. 5 einschließlich der aus jeweils einer Reihe von Weißlicht-Leuchtdioden 48 bestehenden Beleuchtungsorganen 41, 42.6 shows the test device 39 in a view according to the sectional plane VI-VI from FIG. 5, including the illumination elements 41, 42 consisting of a respective row of white-light LEDs 48.

Das Prüforgan 39 umfasst bevorzugt eine elektronische Kamera, insbesondere eine CCD-Kamera, bei der nach Position und Größe vorbestimmte Untersuchungsbereiche, insbesondere sog. Auswertefenster, innerhalb des von der Kamera erfassten Bildet auswählbar und auf Helligkeitsunterschiede auswertbar sind.The test element 39 preferably comprises an electronic camera, in particular a CCD camera, in which predetermined examination regions, in particular so-called evaluation windows, can be selected within the image captured by the camera and evaluated for differences in brightness according to position and size.

Fig. 7 zeigt derartige Auswertefenster 49A-D, wie sie in ein vom Prüforgan 39 erfasstes Bild der Stirnseite 11 einer sich in einer Tasche 34 befindenden Zigarettenpackung 10 gelegt sind. Drei Auswertefensters 49A-C sind auf die Randkanten 22 der Banderole 12 gelegt. Da die Randkanten 22 sich als helle Linien, insbesondere gegenüber der Umgebung hellere Linien, darstellen, erlaubt eine Kontrastauswertung innerhalb der Auswertefenster 49A-C eine exakte Positionsbestimmung der Banderole 12 auf der Stirnseite 11. Insbesondere kann eine etwaige Abweichung der Banderole 12 in Bezug auf die Mitte der Stirnseite 11 sowie eine etwaige Schiefstellung der Banderole 12 erfasst werden. Ein weiteres Auswertefenster 49D ist auf eine Referenzposition der Tasche 34 gerichtet. Diese Referenzposition der Tasche 34 wird benötigt, um feststellen zu können, ob die Banderole sich tatsächlich in der Mitte der Stirnseite 11 der Zigarettenpackung 10 befindet. Des weiteren erlaubt die Anordnung der Auswertefenster eine Erfassung der Breite der Banderole, indem je ein Auswertefenster 49A und 49B bzw. 49C auf zwei sich gegenüberliegende Randkanten 22 gerichtet ist.FIG. 7 shows such evaluation windows 49A-D, as they are placed in an image of the end face 11 of a cigarette pack 10 located in a pocket 34, which is detected by the test element 39. Three evaluation windows 49A-C are placed on the marginal edges 22 of the band 12. Since the marginal edges 22 are lighter lines, in particular lighter lines relative to the surroundings, a contrast evaluation within the evaluation windows 49A-C permits an exact position determination of the band 12 on the front side 11. In particular, a possible deviation of the band 12 with respect to the Center of the end face 11 and any skewing of the banderole 12 are detected. Another evaluation window 49D is directed to a reference position of the pocket 34. This reference position of the bag 34 is needed to determine whether the band is actually in the center of the end face 11 of the cigarette pack 10. Furthermore, the arrangement of the evaluation window allows a detection of the width of the band by each one evaluation window 49A and 49B and 49C is directed to two opposite marginal edges 22.

Wenn die Positionierung eines Zuschnitts als fehlerhaft erkannt worden ist - sei es eine Banderole, eine Etikett, ein Coupon oder ein Wickel - wird von einer mit dem Prüforgan verbundenen Auswerteeinheit ein Ausschusssignal erzeugt, das ein Aussondern der betreffenden Packung über den Fehlpackungsförderer 32 bewirkt. Die Erfindung ermöglicht auf diese Weise eine kostengünstige Überprüfung von Packungen und erhöht somit in wesentlichem Maße die Produktqualität.If the positioning of a blank has been identified as being defective - be it a banderole, a label, a coupon or a roll - a reject signal is generated by an evaluation unit connected to the test element, which causes a rejection of the relevant package via the misfeed conveyor 32. In this way, the invention makes possible a cost-effective checking of packs and thus substantially increases the product quality.

Claims (11)

  1. A method for the inspection of cigarette packs (10) with respect to the proper positioning of blanks (12) placed on them, in particular a band strip, with the cigarette pack (10) being moved past an inspection means (39) and illuminated by one or more illumination means (41, 42) in the region of the inspection means (39) and with the blank being illuminated laterally at one or more of its border edges (22), characterized in that the main line of sight (43) of the inspection means (39) is directed frontally at one region of the blank (12) arranged at the end face (11) of the cigarette pack (10) and that the illumination means (41, 42) primarily illuminate the border edges (22) of the blank (12) in the region of the end face (11) of the cigarette pack (10), with each main direction of illumination (44, 45) of each illumination means (41, 42) assuming an angle of 70° to 80° to the main line of sight (43) of the inspection means (39) so that the correct positioning of the blank (12) can be determined by the border edges (22) of the blank even at low contrast levels between the blank (12) and the end face (11) of the pack (10).
  2. The method according to Claim 1, characterized in that when an object has reached an inspection position, a trigger sensor (46) generates a trigger signal which turns on the illumination means (41, 42) and/or causes a snapshot of the object (10) to be made by the inspection means (39).
  3. The method according to Claim 1 or 2, characterized in that that a plurality of evaluation windows (49A-D) within the image captured by the inspection means (39) during the snapshot are evaluated for differences in brightness in order to obtain precise positions of the border edges (20, 22), with the evaluation windows (49A-D) being selected in the region of the expected border edge positions and/or in the region of a reference position of a pocket (34) for receiving an object (10).
  4. The method according to one of the previous Claims, characterized in that the width as well as the position of a band strip (12) is evaluated in accordance with its centered position with respect to the pack (10) and/or to any skewed position.
  5. An apparatus for the inspection of cigarette packs (10) with respect to the proper positioning of blanks (12) placed on them, in particular a band strip, with an inspection means (39) and one or more illumination means (41, 42) in the region of a conveying path (35) of the objects (10), with the inspection means (39) identifying the positioning of the blank (12), characterized in that the main direction of illumination (44, 45) of each illumination means (41, 42) is primarily directed at one or more border edges (22) arranged at the end face (11) of the cigarette pack (10) and that the main line of sight (43) of the inspection means (39) is directed at the end face (11) of the cigarette pack (10) at an essentially frontal aspect, with each main direction of illumination (44, 45) of each illumination means (41, 42) assuming an angle of 70° to 80° to the main line of sight (43) of the inspection means (39) so that the correct positioning of the blank (12) can be determined by the border edges (22) of the blank even at low contrast levels between the blank (12) and the end face (11) of the pack (10).
  6. The apparatus according to Claim 5, characterized in that the illumination means (41, 42) have bright white-light diodes (48).
  7. The apparatus according to Claim 5 or 6, characterized in that the illumination means (41, 42) can be turned on and off in pulsed-mode operation.
  8. Apparatus according to Claims 5 to 7, characterized by a trigger sensor (46) for detecting an inspection position of an object (10) and for generating a trigger signal for turning on the illumination means (41, 42) and/or for generating a snapshot of an object (10) in the inspection position.
  9. The apparatus according to Claims 5 to 8, characterized in that that the inspection means (39) has an electronic camera, in particular a CCD camera, and predetermined regions, in particular evaluation windows (49A-D), can be selected within the image captured by the camera and evaluated for differences in brightness.
  10. The apparatus according to Claim 9, characterized in that at least two or three evaluation windows (49A-C) are directed at the border edges (20, 22) of a blank (12) and that in particular one additional evaluation window (49D) is directed at a reference position of a pocket (34) for receiving an object (10).
  11. The apparatus according to Claim 5 to 10, characterized by an arrangement in the region of an open pocket end of a turret (29), in particular of a drying turret (29), of a cigarette packer (23) and/or in the region of a faulty pack conveyor (32) for the elimination of any faulty packs (35) in the conveying direction upstream of the faulty pack conveyor (32).
EP01120858A 2000-09-18 2001-08-30 Method and apparatus for checking articles Expired - Lifetime EP1188674B1 (en)

Applications Claiming Priority (2)

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DE10046401 2000-09-18
DE10046401A DE10046401A1 (en) 2000-09-18 2000-09-18 Method and device for checking objects

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EP1188674B1 true EP1188674B1 (en) 2006-10-18

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CN103863604A (en) * 2014-04-02 2014-06-18 龙岩烟草工业有限责任公司 Method, device and system for detecting function efficiency of label paper feeder

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DE102008062370A1 (en) 2008-12-17 2010-06-24 Focke & Co.(Gmbh & Co. Kg) Method and device for testing objects to be tested in the manufacture and / or packaging of cigarettes
ITBO20120284A1 (en) * 2012-05-24 2013-11-25 Gd Spa METHOD OF INSPECTING A PRODUCT IN A PACKAGING MACHINE.

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CN103863604A (en) * 2014-04-02 2014-06-18 龙岩烟草工业有限责任公司 Method, device and system for detecting function efficiency of label paper feeder
CN103863604B (en) * 2014-04-02 2015-10-14 龙岩烟草工业有限责任公司 Label paper feeder efficiency method of inspection, device and system

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JP2002156336A (en) 2002-05-31
DE10046401A1 (en) 2002-04-11
JP5043265B2 (en) 2012-10-10
DE50111258D1 (en) 2006-11-30
US20020033942A1 (en) 2002-03-21
EP1188674A1 (en) 2002-03-20

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