EP1141191B1 - Phosphate compounds - Google Patents
Phosphate compounds Download PDFInfo
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- EP1141191B1 EP1141191B1 EP99963522A EP99963522A EP1141191B1 EP 1141191 B1 EP1141191 B1 EP 1141191B1 EP 99963522 A EP99963522 A EP 99963522A EP 99963522 A EP99963522 A EP 99963522A EP 1141191 B1 EP1141191 B1 EP 1141191B1
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- EP
- European Patent Office
- Prior art keywords
- weight
- phosphate
- phosphate compound
- detergent
- water
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
- C11D17/065—High-density particulate detergent compositions
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/06—Phosphates, including polyphosphates
Definitions
- the present invention relates to phosphate compounds suitable for incorporation in Washing or cleaning product tablets are suitable, and detergent tablets, containing such compounds.
- Next is a manufacturing method for stated such phosphate compounds.
- alkali phosphates are suitable as phosphorus-containing builders for Detergents and cleaners.
- trisodium phosphate, tetrasodium diphosphate, Disodium dihydrogen diphosphate, pentasodium triphosphate, so-called Sodium hexametaphosphate, oligomeric trisodium phosphate with Oligomermaschines grade in the range of 5 to 1000, in particular 5 to 50, and mixtures used from sodium and potassium salts. The most common of these is pentasodium triphosphate used.
- STP pentasodium triphosphate
- Spray-drying a slurries from a water-soluble inorganic phosphate with a polymeric polycarboxylate is described in the patent application DE 38 18 660.
- the resulting hollow spheres serve as a carrier for nonionic surfactant, which acts on the spheres in amounts of 2 to 40 wt .-% is sprayed.
- Pentasodium triphosphate is included one of the suitable phosphates.
- Document GB-A-1466868 relates to a process for the preparation of porous granulated Materials and granules made by the process which are incorporated in a detergent formulation to be built in.
- the powder used for granulation contains alkali metal tripolyphosphates and a binder, e.g. Water. This binder, the cause the granulation is required is added after the powdered tripolyphosphate has been formed into a circular bed; the granulated Product is then kept in motion and z. B. dried in a fluidized bed.
- the German patent application DE-A-29 25 137 discloses homogeneous, dust-free and free-flowing Washing and cleaning agent granules based on pentasodium tripolyphosphate, which are virtually free of hydrolysis products of the polyphosphate, as well as a Process for their continuous production. These granules contain, among others Components, 50 to 80% by weight of pentasodium tripolyphosphate and 10 to 25% by weight, in particular 9 to 19 wt .-% water. The ratio of ortho and sodium pyrophosphate to the total phosphate is 0.005 to 0.08 wt .-%.
- a granular composition containing a hydrate-forming phosphate, preferably Pentasodium triphosphate, 0.1 to 23 wt .-% water and 2 to 125 ppm of surfactant is described in European patent EP-B-259 291.
- This is manufactured Granules, for example, in a mixer in which an aqueous solution of the surfactant the phosphate is given.
- Essential to the invention is the surfactant content which leads to that the proportion of free water to water of hydration in the product in favor of the water of hydration shifts.
- the degree of preservation of the pentasodium triphosphate is with this Method between 84 and 94% of the phosphate content.
- Such a low phosphate balance and associated high pyrophosphate content results in use such granules when washing dishes to undesirably strong glass corrosion.
- phosphate compounds which contain little pyrophosphate, i. have a high degree of phosphate retention, and are present as agglomerates ideal for incorporation in moldings of detergents and cleaners and even improve the dissolution behavior of these moldings.
- a first subject of the invention are accordingly phosphate compounds for Use in detergents or cleaners containing at least 50% by weight Pentasodium triphosphate, less than 5 wt .-% sodium pyrophosphate and maximum Contain 18% by weight of water and are present as agglomerates of primary particles, characterized in that the content of the compounds in free water at most 5% by weight, preferably at most 3% by weight, and the content of pentasodium triphosphate hexahydrate between 20 and 70% by weight of Total content of pentasodium triphosphate is.
- STP pentasodium triphosphate
- STP pentasodium triphosphate
- the content of STP is at least 50% by weight, preferably over 70% by weight, and especially preferably even more than 80 wt .-% of the total compounds.
- STP content of the compounds should other phosphates, especially ortho-, meta- and pyrophosphates be low. Preference is given to less than 5% by weight, in particular even less than 3% by weight, of these Phosphates contained in the compound. Expressed is the proportion of these phosphates on the degree of retention of the pentasodium triphosphate in the compound (STP preservation level). It is preferably at least 95%, more preferably even at least 97%.
- a high pyrophosphate content leads to the use of such Compounds in dishwashing agents to an unwanted reinforcement of Glass corrosion.
- Such disadvantages avoid the compounds according to the invention, in containing less than 5% by weight of sodium pyrophosphate, it being preferred that when the sodium pyrophosphate content is even less than 3% by weight or lower.
- the compound contains a proportion of water which is not more than 18% by weight. can amount. However, preferred compounds contain water too much 15 wt .-%, wherein a water content of at most 13 wt .-% also be preferred can. If particularly phosphate-rich compounds are to be produced, then it is even possible a water content of at most 11 wt .-% may be preferred.
- the water is in the Compounds for the most part as water of hydration ago.
- the content is Pentasodium triphosphate hexahydrate between 20 and 70 wt .-% of the content of pentasodium triphosphate in total.
- the content of the compounds in free water i.e.
- water of hydration bound water should be as low as possible. He is not more than 5% by weight, with a maximum free water content of 3% by weight may be preferred. In a special, preferred Embodiment, the content of free water should be less than 1.5 wt .-%.
- the free water is released already below 100 ° C and can therefore at This temperature can be determined.
- the compounds may contain other ingredients of laundry and / or Detergents included. These may preferably be substances which Cobuildereigenschaften have. Here are primarily polycarboxylates, in particular polymeric polycarboxylates, and to call phosphonates.
- Suitable polymeric polycarboxylates are, for example, the sodium salts of polyacrylic acid or polymethacrylic acid, for example those having a relative molecular mass of 500 to 70,000 g / mol.
- the molecular weights given for polymeric polycarboxylates are weight-average molar masses M W of the particular acid form, which were determined in principle by means of gel permeation chromatography (GPC), a UV detector being used. The measurement was carried out against an external polyacrylic acid standard, which provides realistic molecular weight values due to its structural relationship with the polymers investigated. These data differ significantly from the molecular weight data, in which polystyrene sulfonic acids are used as standard.
- Suitable polymers are, in particular, polyacrylates which preferably have a molecular weight of 2,000 to 20,000 g / mol. Because of their superior solubility, the short-chain polyacrylates, which have molar masses of from 2000 to 10000 g / mol, and particularly preferably from 3000 to 5000 g / mol, may again be preferred from this group. Also suitable are copolymeric polycarboxylates, in particular those of acrylic acid with methacrylic acid and of acrylic acid or methacrylic acid with maleic acid.
- Copolymers of acrylic acid with maleic acid which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid have proven to be particularly suitable.
- Their relative molecular weight, based on free acids, is generally from 2000 to 70000 g / mol, preferably from 20,000 to 50,000 g / mol and in particular from 30,000 to 40,000 g / mol.
- Such polymeric polycarboxylates are preferably included in the compounds because they are not only effective as co-builders but can also serve as agglomeration aids.
- the content of (co) polymeric polycarboxylates in the compounds is preferably 0.5 to 20% by weight, in particular 3 to 15% by weight.
- the polymers may also be allyl sulfonic acids, for example, in EP-B-727448 allyloxybenzenesulfonic acid and Methallylsulfonic acid, as a monomer.
- allyl sulfonic acids for example, in EP-B-727448 allyloxybenzenesulfonic acid and Methallylsulfonic acid, as a monomer.
- biodegradable polymers from more than two different monomer units for example, those according to DE-A-43 00 772 as monomers salts of Acrylic acid and maleic acid and vinyl alcohol or vinyl alcohol derivatives or according to DE-C-42 21 381 as monomers salts of acrylic acid and 2-alkylallylsulfonic acid and sugar derivatives.
- copolymers are those described in German patent applications DE-A-43 03 320 and DE-A-44 17 734 are described and as monomers preferably acrolein and Acrylic acid / acrylic acid salts or acrolein and vinyl acetate.
- hydroxyalkane and Aminoalkanphosphonate be included.
- hydroxyalkane phosphonates is 1-hydroxyethane-1,1-diphosphonate (HEDP) of particular importance as a co-builder. It is preferably used as the sodium salt, wherein the disodium salt is neutral and the tetrasodium salt alkaline (pH 9) reacts.
- Aminoalkanphosphonate are preferably Ethylenediamine tetramethylene phosphonate (EDTMP), diethylene triamine pentamethylene phosphonate (DTPMP) and their higher homologues in question. They are preferably in the form of neutral sodium salts, e.g. B.
- the class of phosphonates preferably uses HEDP, and is accordingly then preferably included in the compounds, if these compounds as Builder compounds are designed, i. as predominant or sole builder in wash or Detergents are suitable.
- the aminoalkanephosphonates have a clear lower calcium binding capacity than HEDP, however, due to their Heavy metal binding capacity used for bleach stabilization. Accordingly It can, especially if the compounds are used together with bleach should also be preferred that Aminoalkanphosphonate, in particular DTPMP, or Mixtures of the mentioned phosphonates are included.
- the salary of Compounds of total phosphonates is preferably 0.3 to 20 wt .-%.
- the compounds. are designed as builder compounds, it is preferred that these compounds do not contain silicates, especially no sodium silicates, or insoluble A-luminosilicates contain. Accordingly, the compounds are mainly for Use in agents that contain phosphate as the main builder. Should-in the means more inorganic builders are included, they are preferably separated from the Introduced phosphate compounds. Other ingredients of detergents and cleaners, especially surfactants, may be included in the compounds, wherein they but preferably only in small amounts or not at all. especially the Frequently used as granulating aids nonionic surfactants are preferred in the compounds not included.
- the compounds are their form. she are present as agglomerates, which are formed from primary particles.
- the mean particle size The agglomerates, as it emerges from a sieve analysis, is preferably in the range of 0.2 to 1.0 mm, especially in the range of 0.3 to 0.8 mm.
- the mean diameter of the primary particles is in preferred embodiments about a factor of 5, preferably even a factor of 10, less than the mean particle size of the agglomerates. Because of this special structure are the Compounds themselves easily and quickly soluble.
- the compounds usually have one Bulk density in the range 600 to 1000 g / l, wherein the bulk density of the compounds preferably between 700 and 900 g / l. This particular form of compounds also places special demands on a manufacturing process for such compounds.
- a second subject of the invention is accordingly a process for the preparation
- Such phosphate compounds which is characterized in that anhydrous, powdery Pentasodium triphosphate in a high speed mixer with 12 to 28 wt .-% water, based on the pentasodium triphosphate, and optionally further Ingredients of detergents and / or cleaning agents is agglomerated and the Agglomerate immediately afterwards in a fluidized bed drying at a product temperature dried below 60 ° C to a content of free water of less than 5 wt .-%.
- anhydrous pentasodium triphosphate (STP) are thereby understood commercial pentasodium triphosphate qualities, the maximum 1 wt .-% May contain moisture.
- STP anhydrous pentasodium triphosphate
- Phase I metastable at room temperature High temperature modification
- Phase II stable at room temperature phase II. This Both phases also differ in their rate of hydration.
- Phase I absorbs water much faster than Phase II Hydration process liberated heat heats pentasodium triphosphate during this process may be so strong that it may decompose the Triphosphate is coming. Since this decomposition is undesirable, is at most Hydration method for STP a specific ratio of phase I to phase II necessary to avoid overheating.
- Phase II In general, must be predominantly Phase II to prevent decomposition of the STP during hydration can be.
- the present method is largely independent of the proportion of both phases, it can with any ratio of phase I to phase II be performed. Are particularly high Triphosphaterariasgrade achieved However, it is also advantageous in this method, if more than 50% by weight of the phosphate is present as phase II.
- the phosphate powder is placed in a high speed mixer, which is preferably designed as a tumbler mixer.
- the term "high speed” means that such mixers at a speed of several revolutions per second, preferably above 1500 Umin -1 , mix.
- the residence time of the phosphate is in the mixer only a short time, preferably less than 20 seconds; if a free-fall mixer is used as the mixer, preferably even less than 2 seconds, in particular less than 1.5 seconds.
- the phosphate powder is sprayed with water or an aqueous solution, wherein 12 to 28 wt .-%, preferably 15 to 20 wt .-%, of the phosphate weight is applied as water. In a specific variant of the process, less than 18% by weight of water is applied.
- phosphate even more, already described above ingredients of Blended with detergents and / or cleaning agents they are in one Embodiment of the invention in dry form with the anhydrous phosphate powder mixed and then introduced into the high-speed mixer.
- an aqueous solution of at least one of Ingredients used for spraying in high-speed mixer It can other ingredients have already been mixed dry with the phosphate.
- the wet compound without loss of time in a drying device, which is designed as a fluidized bed drying, transferred.
- a drying device which is designed as a fluidized bed drying
- the compound falls directly from the mixer to the fluidized bed.
- the drying in the fluidized bed is carried out under mild conditions, the product temperature preferably even below 60 ° C during the entire process 45 ° C.
- the supply air temperature optimum supply air temperature depending on the size of the fluidized bed and the supplied Air volume.
- the supply air temperature is a maximum of 100 ° C.
- the process becomes the released heat of hydration of the triphosphate for drying used and the supply air not preheated. But even if preheated supply air supplied However, the process still has the advantage, the heat of hydration simultaneously to use for drying and accordingly with compared to other methods little additional energy supplied. Through these mild conditions, especially the low product temperature, a decomposition of the triphosphate largely prevented.
- After drying preferably still at least 95 wt .-% of the phosphate as a triphosphate ago. The drying takes place until, until the content of free water is not more than 5% by weight, preferably not more than 3% by weight, lies.
- the required residence time of the agglomerate is in the Fluid bed dryer between 10 and 60 minutes.
- Fine parts can optionally together with the filter dusts from the fluid bed dryer turn the Grobkom preferred before recycling is ground in a hammer mill and the fluidized bed drying after at least one third of the route, preferably after more than two thirds of the route, again is supplied.
- the above - described phosphate compound is excellent for Incorporation in detergent tablets, such as Detergent tablets for washing textiles, detergent tablets for automatic dishwashing or cleaning of hard surfaces, Bleach moldings for use in washing machines or dishwashers, Water softening tablets or patch salt tablets.
- detergent tablets such as Detergent tablets for washing textiles, detergent tablets for automatic dishwashing or cleaning of hard surfaces, Bleach moldings for use in washing machines or dishwashers, Water softening tablets or patch salt tablets.
- Another object of the present invention is therefore the use of Phosphate compounds, which after mixing with finely divided treatment components pressed in a conventional manner to washing and makesmittefformkörpem be used to improve the stability and solubility of washing and makesmittelformkörpem.
- the phosphate compounds according to the invention after mixing with other components to washing and Cleaning agent molding can be pressed, the physical properties the shaped body, in particular the mechanical stability and the solubility behavior, be significantly improved. This can be washed and pressed with low pressures Prepare detergent tablets which have sufficient mechanical stability in packaging, transport and handling. Opposite the insert Conventional phosphates can in this way equal stable tablets lower pressing pressures are produced, so that the wear on the Tabletting significantly reduced and their life is extended.
- Another object of the present invention are also washing and Detergent shaped body of compacted particulate washing and Detergents containing a phosphate compound according to the invention.
- the phosphate compounds of the invention in mixture with conventional and commercially available phosphates.
- the majority of the phosphate contained in the moldings comes from the phosphate compounds according to the invention. Washing and makesmitteiform stresses which at least 80 wt .-%, preferably at least 90th Wt .-% and particularly preferably the total amount contained in the molding Phosphate amount in the form of phosphate compounds according to the invention are included therefore preferred.
- the phosphate compounds can be used according to the invention Detergents and cleaning agent tablets in varying amounts in the Formkörpem be included. In this case, washing and cleaning agent tablets are preferred which, based on the weight of the molding, 10 to 90 wt .-%, preferably 20 to 80 Wt .-% and in particular 25 to 70 wt .-% of the phosphate compound.
- excipients are understood to mean excipients which are suitable for rapid disintegration of tablets in water or gastric juice and for the release of the drugs in resorbable form.
- Disintegration aids are, for example, carbonate / citric acid systems, wherein also other organic acids can be used.
- overflowing Disintegration aids are, for example, synthetic polymers such as Polyvinylpyrrolidone (PVP) or natural polymers or modified natural substances such as Cellulose and starch and their derivatives, alginates or casein derivatives.
- the washing and Detergent tablets no disintegration aids. They show alone the incorporation of the phosphate compound according to the invention a sufficiently high Dissolution speed up.
- washing and Detergent tablets 0.5 to 10 wt .-%, preferably 3 to 7 wt .-% and in particular 4 to 6 wt .-% of one or more Cesintegrationstosstoff, respectively based on the molding body weight.
- cellulose-based disintegrating agents are used in the present invention, so that preferred washing and takesmittelform stresses- such disintegrating agent based on cellulose in amounts of 0.5 to 10 wt .-%, preferably 3 to 7 wt .-% and in particular 4 to 6 wt .-% included.
- Pure cellulose has the formal gross composition (C 6 H 10 O 5 ) n and formally represents a ⁇ -1,4-polyacetate of cellobiose, which in turn is composed of two molecules of glucose.
- Suitable celluloses consist of about 500 to 5000 glucose units and therefore have average molecular weights of 50,000 to 500,000.
- Cellulose-based disintegrating agents which can be used in the context of the present invention are also cellulose derivatives obtainable by polymer-analogous reactions of cellulose.
- Such chemically modified celluloses include, for example, products of esterifications or etherifications in which hydroxy hydrogen atoms have been substituted.
- Celluloses in which the hydroxy groups have been replaced by functional groups which are not bonded via an oxygen atom can also be used as cellulose derivatives.
- the group of cellulose derivatives includes, for example, alkali metal celluloses, carboxymethylcellulose (CMC), cellulose esters and ethers, and aminocelluloses.
- the cellulose derivatives mentioned are preferably not used alone as disintegrating agents based on cellulose, but used in admixture with cellulose.
- the content of these mixtures of cellulose derivatives is preferably below 50% by weight, particularly preferably below 20% by weight, based on the cellulose-based disintegrating agent. It is particularly preferred to use cellulose-based disintegrating agent which is free of
- the cellulose used as disintegration aid is preferably not in used finely divided form, but before admixing to be pressed Premixes converted into a coarser form, for example, granulated or compacted.
- Detergents and cleaning agents, the disintegrators in granular or optionally cogranulated form are in the German Patent applications DE 197 09 991 and DE 197 10 254 and the international Patent Application WO98 / 40463. These writings are also closer Information on the production of granulated, compacted or cogranulated Remove cellulose explosives.
- the particle sizes of such disintegrating agents are usually above 200 microns, preferably at least 90 wt .-% between 300 and 1600 microns and in particular at least 90 wt .-% between 400 and 1200 microns.
- the coarser ones mentioned above and described in more detail in the cited documents Cellulosic disintegration aids are within the scope of the present invention preferably used as a disintegration aid and in the trade, for example, under the name Arbocel® TF-30-HG of the company Rettenmaier available.
- microcrystalline cellulose Another disintegrating agent based on cellulose or as part of this Component may be used microcrystalline cellulose.
- This microcrystalline Cellulose is produced by partial hydrolysis of celluloses under such conditions containing only the amorphous regions (30% of the total cellulose mass) of the Celluloses attack and completely dissolve, but the crystalline areas (70%) leave undamaged. Subsequent deaggregation by hydrolysis resulting micro-fine celluloses provides the microcrystalline celluloses, the Primary particle sizes of about 5 microns and, for example, with granules a mean particle size of 200 microns are compacted.
- preferred washing and Detergent tablets also contain a disintegration aid, preferably a disintegration aid based on cellulose, preferably in granular, cogranulated or compacted form, in amounts of from 0.5 to 10% by weight, preferably from 3 to 7% by weight and in particular from 4 to 6% by weight, respectively based on the molding body weight ,.
- a disintegration aid preferably a disintegration aid based on cellulose, preferably in granular, cogranulated or compacted form, in amounts of from 0.5 to 10% by weight, preferably from 3 to 7% by weight and in particular from 4 to 6% by weight, respectively based on the molding body weight ,.
- the detergent tablets according to the invention additionally one or more substances from the groups of bleaches, bleach activators, enzymes, pH adjusters, fragrances, perfume carriers, fluorescers, dyes, Foam inhibitors, silicone oils, anti redeposition agents, optical brighteners, Grayness inhibitors, color transfer inhibitors, corrosion inhibitors and Contain silver protectants. These substances are described below.
- the sodium perborate tetrahydrate, the sodium perborate monohydrate and the sodium percarbonate have particular significance.
- Other useful bleaching agents are, for example, peroxypyrophosphates, citrate perhydrates and H 2 O 2 -forming peracidic salts or peracids, such as perbenzoates, peroxophthalates, diperazelaic acid, phthaloiminoperacid or diperdodecanedioic acid. Even when using the bleaching agents, it is possible to dispense with the use of surfactants and / or builders, so that pure bleach tablets can be produced.
- bleach tablets are to be used for textile washing, a combination of sodium percarbonate with sodium sesquicarbonate is preferred, irrespective of which further ingredients are contained in the shaped bodies.
- bleaching agents from the group of organic bleaching agents.
- Typical organic bleaches are the diacyl peroxides such as dibenzoyl peroxide.
- Other typical organic bleaches are the peroxyacids, examples of which include the alkyl peroxyacids and the aryl peroxyacids.
- Preferred representatives are (a) the peroxybenzoic acid and its ring-substituted derivatives, such as alkylperoxybenzoic acids, but also peroxy- ⁇ -naphthoic acid and magnesium monoperphthalate, (b) the aliphatic or substituted aliphatic peroxyacids, such as peroxylauric acid, peroxystearic acid, ⁇ -phthalimidoperoxycaproic acid [Phthaloiminoperoxyhexanoic acid (PAP ), o-carboxybenzamidoperoxycaproic acid, N-nonenylamidoperadipic acid and N-nonenylamidopersuccinate, and (c) aliphatic and araliphatic peroxydicarboxylic acids such as 1,12-diperoxycarboxylic acid, 1,9-diperoxyazelaic acid, diperoxysebacic acid, diperoxybrassic acid, the diperoxyphthalic acids, 2-decyl
- chlorine may also be used or bromine-releasing substances are used.
- bromine-releasing materials include, for example, heterocyclic N-bromo and N-chloroamides, for example, trichloroisocyanuric acid, tribromoisocyanuric acid, Dibromoisocyanuric acid and / or dichloroisocyanuric acid (DICA) and / or salts thereof with Cations such as potassium and sodium into consideration.
- Hydantoin compounds such as 1,3-dichloro-5,5-dimethylhydanthoin are also suitable
- bleach activators can be incorporated into the Detergent tablets according to the invention are incorporated.
- Bleach activators may be compounds that are under perhydrolysis conditions aliphatic peroxycarboxylic acids having preferably 1 to 10 C atoms, in particular 2 to 4 C atoms, and / or optionally substituted perbenzoic acid, be used. Suitable substances are the O- and / or N-acyl groups of bear C-atomic number and / or optionally substituted benzoyl groups.
- polyacylated alkylenediamines in particular Tetraacetylethylenediamine (TAED), acylated triazine derivatives, especially 1,5-diacetyl-2,4-dioxohexahydro-1,3,5-triazine (DADHT), acylated glycolurils, in particular Tetraacetylglycoluril (TAGU), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, especially n-nonanoyl or isononanoyloxybenzenesulfonate (N- or iso-NOBS), carboxylic anhydrides, in particular phthalic anhydride, acylated polyhydric alcohols, especially triacetin, ethylene glycol diacetate and 2,5-diacetoxy-2,5-dihydrofuran.
- TAED Tetraacetylethylenediamine
- bleach catalysts are incorporated into the moldings.
- bleach-enhancing transition metal salts or Transition metal complexes such as Mn, Fe, Co, Ru or Mo saline complexes or carbonyl complexes.
- Mn, Fe, Co, Ru, Mo, Ti, V and Cu complexes with N-containing tripod ligands and Co, Fe, Cu and Ru ammine complexes are useful as bleach catalysts.
- Enzymes are those from the class of proteases, lipases, amylases, Cellulases or mixtures thereof in question. Particularly suitable are from bacterial strains or fungi such as Bacillus subtilis, Bacillus licheniformis and Streptomyces griseus derived enzymatic agents. Preferably, proteases are from Subtilisin type and in particular proteases derived from Bacillus lentus, used.
- enzyme mixtures for example from protease and amylase or protease and lipase or protease and cellulase or from cellulase and lipase or protease, amylase and lipase or protease, lipase and cellulase, but especially cellulase-containing mixtures of particular interest.
- Peroxidases or oxidases have proven to be suitable in some cases.
- the Enzymes can be adsorbed to carriers and / or embedded in encapsulating substances be to protect them against premature decomposition.
- the proportion of enzymes, enzyme mixtures or enzyme granules in the moldings of the invention can for example, 0.1 to 5 wt .-%, preferably 0.1 to 2 wt .-% amount.
- the most commonly used enzymes include lipases, amylases, cellulases and proteases.
- Preferred proteases are, for. B. BLAP®140 Fa. Biozym, Optimase® M-440 and Opticlean® M-250 from Solvay Enzymes; Maxacal®CX and Maxapem® or Esperase® from Gist Brocades or Savinase® from Novo.
- Especially suitable cellulases and lipases are Celluzym® 0.7 T and Lipolase® 30 T from the company.
- amylases are found in Duramyl® and Termamyl® 60 T, and Termamyl® 90 T from Novo, Amylase-LT® from Solvay Enzymes or Maxamyl® P5000 from Gist Brocades. Other enzymes can be used become.
- the detergent tablets may also contain components which positively influence the oil and Fettauswaschles from textiles (so-called soil repellents). This effect becomes particularly apparent when a textile is contaminated, which previously several times with an inventive Detergent containing this oil and fat dissolving component was washed.
- nonionic Cellulose ethers such as methylcellulose and methylhydroxy-propylcellulose with a proportion at methoxyl groups from 15 to 30 wt .-% and hydroxypropoxyl groups from 1 to 15 wt .-%, each based on the nonionic cellulose ether, and from the State of the art known polymers of phthalic acid and / or terephthalic acid or of their derivatives, in particular polymers of ethylene terephthalates and / or Polyethylene glycol terephthalates or anionic and / or nonionic modified Derivatives of these. Particularly preferred of these are the sulfonated derivatives of Phthalic acid and the terephthalic acid polymers.
- the moldings can be used as optical brighteners derivatives of Diaminostilbendisulfonklare or their alkali metal salts. Suitable are e.g. Salts of 4,4'-bis (2-anilino-4-morpholino-1,3,5-triazinyl-6-amino) stilbene-2,2'-disulfonic acid or similarly constructed Compounds which, instead of the morpholino group, a diethanolamino group, a Methylamino group, an anilino group or a 2-Methoxyethylaminoè carry. Furthermore, brighteners of the substituted diphenylstyrene type may be present, e.g.
- Dyes and fragrances are the washing and makesmittelformkörpem invention added to improve the aesthetic appearance of the products and the consumer in addition to the softness a visually and sensory "typical and unmistakable "product as perfume oils or fragrances
- individual perfume compounds e.g. the synthetic products of the type Esters, ethers, aldehydes, ketones, alcohols and hydrocarbons are used. Fragrance compounds of the ester type are known e.g.
- benzyl acetate Phenoxyethyl isobutyrate, p-tert-butylcyclohexyl acetate, linalyl acetate, dimethylbenzylcarbinyl acetate, Phenylethyl acetate, linalyl benzoate, benzyl formate, ethylmethylphenyl glycinate, Allyl cyclohexyl propionate, styrallyl propionate and benzyl salicylate.
- Ethem include, for example, benzyl ethyl ether, to the aldehydes e.g. the linear alkanals with 8-18 carbon atoms.
- perfume oils can also be natural fragrance mixtures as available from plant sources, e.g. Pine, Citrus, Jasmine, Patchouly, rose or ylang-ylang oil. Also suitable are muscatel, sage oil, Chamomile oil, clove oil, lemon balm oil, mint oil, cinnamon leaf oil, lime blossom oil, juniper berry oil, Vetiver oil, Olibanum oil, Galbanum oil and Labdanum oil and Orange blossom oil, Neroliol, Orange peel oil and sandalwood oil.
- the content of the detergent tablets according to the invention is Dyes below 0.01 wt .-%, while perfumes up to 2 wt .-% of entire formulation can make.
- the fragrances can be incorporated directly into the compositions according to the invention However, it may also be advantageous to apply the fragrances to carriers, the adhesion of the perfume on the lingerie and by a slower release of fragrance for long-lasting fragrance of the textiles.
- carrier materials have become
- cyclodextrins have proven useful, with the cyclodextrin-perfume complexes additionally can be coated with other excipients.
- the agents according to the invention can dyed with suitable dyes.
- Preferred dyes their selection the expert no difficulty, have a high storage stability and Insensitivity to the other ingredients of the agent and against light as well no pronounced substantivity to textile fibers so as not to stain them.
- Dishwashing agent shaped bodies according to the invention can be used to protect the items to be washed or the machine contain corrosion inhibitors, with particular silver protectants have special significance in the field of automatic dishwashing.
- silver protectants selected from the group of triazoles, the benzotriazoles, the bisbenzotriazoles, the aminotriazoles, the alkylaminotriazoles and the transition metal salts or complexes are used.
- Particularly preferred too use are benzotriazole and / or alkylaminotriazole.
- cleaner formulations often include active chlorine containing agents Corrosion of the silver surface can significantly reduce.
- oxygen- and nitrogen-containing organic redox-active Compounds such as di- and trihydric phenols, e.g. Hydroquinone, pyrocatechol, Hydroxyhydroquinone, gallic acid, phloroglucin, pyrogallol or derivatives of these Classes of compounds.
- organic redox-active Compounds such as di- and trihydric phenols, e.g. Hydroquinone, pyrocatechol, Hydroxyhydroquinone, gallic acid, phloroglucin, pyrogallol or derivatives of these Classes of compounds.
- salt and complex inorganic compounds such as Salts of the metals Mn, Ti, Zr, Hf, V, Co and Ce are frequently used.
- transition metal salts which are selected from the group of manganese and / or cobalt salts and / or complexes, more preferably the cobalt (ammin) complexes, the cobalt (acetate) complexes, the cobalt (carbonyl) complexes, the chlorides of cobalt or manganese and manganese sulfate.
- zinc compounds be used to prevent corrosion of items to be washed.
- cationic polymers such as for example, hydroxypropyltrimethylammonium guar; Copolymers of Aminoethyl methacrylate and acrylamide and copolymers of dimethyldiallylammonium chloride and acrylamide, polymers with imino groups, cationic Cellulose derivatives, cationic homo- and / or copolymers (monomer units: quaternized ammonium alkyl methacrylate groups).
- the cationic polymers are particularly preferably selected from cationic polymers Polymers of copolymers of monomers such as trialkylammonium alkyl (meth) acrylate or -acrylamide; Dialkyldiallyldiammoniumsalze; polymeranalogous Reaction products of ethers or esters of polysaccharides with pendant ammonium groups, in particular guar, cellulose and starch derivatives; Polyadducts of Ethylene oxide with ammonium groups; quaternary ethyleneimine polymers and polyesters and Polyamides with quaternary side groups as soil release compounds. Exceptionally preferred in the context of this application are also natural Polyuronic acids and related substances, as well as polyampholytes and hydrophobized Polyampholytes, or mixtures of these substances.
- Water-insoluble buildem include the zeolites, which also can be used, as well as mixtures of the aforementioned builders. Preference is given in addition to the phosphate compounds according to the invention Trisodium citrate and / or sodium carbonate and / or sodium bicarbonate and / or Gluconates and / or silicatic builders from the class of disilicates and / or Metasilicates or the layered silicates used.
- alkali carriers may be present.
- Alkali metal hydroxides, alkali metal carbonates, alkali metal bicarbonates, Alkatimetallsesquicarbonate, alkali silicates, alkali metal silicates, and mixtures of the abovementioned substances preference being given in the context of this invention to the alkali metal carbonates, especially sodium carbonate, sodium bicarbonate or sodium sesquicarbonate be used.
- a phosphate compound is produced.
- the person skilled in the art can use literature-known machines and apparatus as well as process engineering operations, as described, for example, in W. Pietsch, "Size Enlargement by Agglomeration", Verlag Wiley, 1991 , and the literature cited therein are.
- inventive washing and Detergent tablets the phosphate compounds of the invention depending on Intended use in varying quantities.
- Completely analogous are also inventive Preferred method in which the prepared in step a) phosphate compound 10 bis 90 wt .-%, preferably 20 to 80 wt .-% and in particular 25 to 70 wt .-% of the constituting the compressing premix.
- the phosphate compound according to the invention in step b) mixed with other ingredients of detergents and cleaners and for Molded body pressed.
- methods according to the invention are preferred which are characterized characterized in that the phosphate compound prepared in step a) in step b) with at least one oxygen bleach selected from the group of Alkali perborates, alkali percarbonates, organic peracids and hydrogen peroxide is mixed.
- the bleaching agents in question were described above.
- inventive Preferred method in which the phosphate compound prepared in step a) with at least one bleaching agent selected from the group of trichlorocyanuric acids, dichloro- or monochlorocyanurates, hypochlorites, and other usual ones chlorine-containing bleaching agent is mixed.
- the bleaching performance of bleach-containing Formkörpem as Detergent tablets, detergent tablets or bleach tablets through the Use of bleach activators increased.
- a bleach activator preferably from the group of the multiply acylated alkylenediamines, in particular tetraacetylethylenediamine (TAED).
- the N-acylimides especially N-nonanoylsuccinimide (NOSI), the acylated phenolsulfonates, especially n-nonanoyl or isononanoyloxybenzenesulfonate (n- or iso-NOBS), n-methyl-morpholinium-acetonitrile-methylsulfate (MMA) and / or the bleach-enhancing Transition metal complexes, in particular with the central atoms Mn, Fe, Co, Cu, Mo, V, Ti and / or Ru, preferably from the group of manganese and / or cobalt salts and / or complexes, more preferably the cobalt (ammin) complexes, the cobalt (acetate) complexes, the cobalt (carbonyl) complexes, the chlorides of cobalt or manganese and / or the manganese sulfate is mixed.
- NOSI N-nonanoylsuccinimide
- preferred methods of the present invention include the Pressing a particulate premix of at least one phosphate compound, at least one surfactant-containing granules and at least one admixed powdered component.
- the preparation of surfactant-containing granules can by conventional technical Granulationsverfähren such as compaction, Extrusion, mixer granulation, pelleting or fluidized bed granulation done.
- the surfactant-containing granules are sufficient in preferred process variants Molchen relienkriterien.
- methods according to the invention are preferred in which the surfactant-containing granules particle sizes between 100 and 2000 microns, preferably between 200 and 1800 microns, more preferably between 400 and 1600 microns and especially between 600 and 1400 ⁇ m, has.
- anionic and / or nonionic and / or cationic and / or amphoteric surfactants preferably still contain the surfactant granules Carriers which more preferably originate from the group of builders.
- Particularly advantageous methods are characterized in that the surfactant-containing Granules containing anionic and / or nonionic surfactants and builders and Total surfactant contents of at least 10% by weight, preferably at least 20% by weight in particular at least 25% by weight.
- it is Tenside content of detergent tablets between 10 and 40 wt .-%, preferably between 12.5 and 30% by weight and especially between 15 and 25% by weight while Detergent tablets for automatic dishwashing between 0.1 and 10 wt .-%, preferably between 0.5 and 7.5% by weight and in particular between 1 and 5 Wt .-% surfactants.
- Bleach tablets and water softener tablets are usually free of surfactants.
- surfactants come from the group of anionic, nonionic, zwitterionic or cationic surfactants, with anionic surfactants for economic reasons and because of their range of services clearly preferred are.
- anionic surfactants for example, those of the sulfonate type and sulfates are used.
- the surfactants of the sulfonate type are preferably C 9-13 -alkylbenzenesulfonates, olefinsulfonates, ie mixtures of alkene and hydroxyalkanesulfonates and disulfonates, as are obtained, for example, from C 12-18 -monoolefins having terminal or internal double bonds by sulfonation with gaseous sulfur trioxide and subsequent alkaline or acid hydrolysis of the sulfonation products into consideration.
- alkanesulfonates which are obtained from C 12-18 alkanes, for example by sulfochlorination or sulfoxidation with subsequent hydrolysis or neutralization.
- esters of ⁇ -sulfo fatty acids for example the ⁇ -sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids are suitable.
- sulfated fatty acid glycerol esters are sulfated fatty acid glycerol esters.
- Fatty acid glycerol esters are the mono-, di- and triesters and mixtures thereof as understood in the preparation by esterification of a monoglycerol with 1 to 3 moles of fatty acid or in the transesterification of triglycerides with 0.3 to 2 moles of glycerol to be obtained.
- Preferred sulfated fatty acid glycerol esters are the sulfonation products of saturated fatty acids having 6 to 22 carbon atoms, for example the Caproic acid, caprylic acid, capric acid, myristic acid, lauric acid, palmitic acid, Stearic acid or behenic acid.
- Alk (en) ylsulfates are the alkali metal salts and in particular the sodium salts of the sulfuric monoesters of C 12 -C 18 fatty alcohols, for example coconut fatty alcohol, tallow fatty alcohol, lauryl, myristyl, cetyl or stearyl alcohol or the C 10 -C 20 oxo alcohols and those half-esters of secondary alcohols of these chain lengths are preferred. Also preferred are alk (en) ylsulfates of said chain length, which contain a synthetic, produced on a petrochemical basis straight-chain alkyl radical, which have an analogous degradation behavior as the adequate compounds based on oleochemical raw materials.
- C 12 -C 16 alkyl sulfates and C 12 -C 15 alkyl sulfates and C 14 -C 15 alkyl sulfates are preferred.
- 2,3-alkyl sulfates prepared, for example, according to U.S. Patents 3,234,258 or 5,075,041, which can be obtained as commercial products of the Shell Oil Company under the name DAN®, are suitable anionic surfactants.
- EO ethylene oxide
- Fatty alcohols with 1 to 4 EO are suitable. They are used in detergents due to their high Schaumverhattens only in relatively small amounts, for example in amounts of 1 to 5 wt .-%.
- Suitable anionic surfactants are also the salts of alkylsulfosuccinic acid, which are also referred to as sulfosuccinates or as sulfosuccinic acid esters and the monoesters and / or diesters of sulfosuccinic acid with alcohols, preferably fatty alcohols and in particular ethoxylated fatty alcohols.
- alcohols preferably fatty alcohols and in particular ethoxylated fatty alcohols.
- Preferred sulfosuccinates contain C 8-18 fatty alcohol residues or mixtures of these.
- Particularly preferred sulfosuccinates contain a fatty alcohol residue derived from ethoxylated fatty alcohols, which in themselves constitute nonionic surfactants (see description below).
- Sulfosuccinates whose fatty alcohol residues are derived from ethoxylated fatty alcohols with a narrow homolog distribution, are again particularly preferred.
- alk (en) yl-succinic acid having preferably 8 to 18 carbon atoms in the alk (en) yl chain or salts thereof.
- anionic surfactants are particularly soaps into consideration.
- suitable saturated fatty acid soaps such as the salts of lauric acid, myristic acid, palmitic acid, Stearic acid, hydrogenated erucic acid and behenic acid and in particular from natural Fatty acids, e.g. Coconut, palm kernel or tallow fatty acids, derived soap mixtures.
- the anionic surfactants including soaps may be in the form of their sodium, potassium or ammonium salts and as soluble salts of organic bases, such as mono-, di- or Triethanolamine.
- the anionic surfactants are in the form their sodium or potassium salts, in particular in the form of the sodium salts.
- Preferred surfactant granules have However, a content of soap, which is 0.2 wt .-%, based on the total weight of In step d) produced detergent and cleaner molding exceeds.
- Preferred anionic surfactants are the alkylbenzenesulfonates and Fatty alcohol sulfates, preferred detergent tablets being from 2 to 20% by weight, preferably from 2.5 to 15% by weight and in particular from 5 to 10% by weight of fatty alcohol sulphate (e), in each case based on the weight of the detergent tablets
- the nonionic surfactants used are preferably alkoxylated, advantageously ethoxylated, in particular primary, alcohols having preferably 8 to 18 carbon atoms and on average 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be linear or preferably methyl-branched in the 2-position or linear and methyl-branched radicals in the mixture can contain, as they are usually present in Oxoalkoholresten.
- alcohol ethoxylates with linear radicals of alcohols of natural origin having 12 to 18 carbon atoms, for example of coconut, palm, tallow or oleyl alcohol, and on average 2 to 8 EO per mole of alcohol are preferred.
- the preferred ethoxylated alcohols include, for example, C 12-14 alcohols with 3 EO or 4 EO, C 9-11 alcohols with 7 EO, C 13-15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12-18 alcohols with 3 EO, 5 EO or 7 EO and mixtures of these, such as mixtures of C 12-14 -alcohol with 3 EO and C 12-18 -alcohol with 5 EO.
- the degrees of ethoxylation given represent statistical means which, for a particular product, may be an integer or a fractional number.
- Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE).
- fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.
- nonionic surfactants used either as sole nonionic surfactant or in combination with other nonionic surfactants
- Surfactants are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters, preferably with 1 to 4 Carbon atoms in the alkyl chain, especially fatty acid methyl esters, as they
- JP 58/217598 are described or preferably according to the method described in International Patent Application WO-A-90/13533 be prepared described methods.
- alkyl polyglycosides Another class of nonionic surfactants that can be used to advantage are the alkyl polyglycosides (APG).
- APG alkyl polyglycosides
- Usable alkylpolyglycosides satisfy the general formula RO (G) z , in which R is a linear or branched, in particular in the 2-position methyl-branched, saturated or unsaturated, aliphatic radical having 8 to 22, preferably 12 to 18 carbon atoms and G is the Is a symbol which represents a glycose unit having 5 or 6 C atoms, preferably glucose.
- the degree of glycosidation z is between 1.0 and 4.0, preferably between 1.0 and 2.0 and in particular between 1.1 and 1.4.
- Preference is given to using linear alkyl polyglucosides that is to say alkyl polyglycosides in which the polyglycosyl radical is a glucose radical and the alkyl radical is an n-alkyl radical.
- the surfactant granules may preferably contain alkylpolyglycosides, wherein contents of APG over 0.2 wt .-%, based on the total molding, are preferred.
- Particularly preferred detergent tablets contain APG in amounts of from 0.2 to 10 Wt .-%, preferably 0.2 to 5 wt .-% and in particular from 0.5 to 3 wt .-%.
- Nonionic surfactants of the amine oxide type for example N-cocoalkyl-N, N-dimethylamine oxide and N-tallowalkyl-N, N-dihydroxyethylamine oxide, and the Fatty acid alkanolamides may be suitable.
- the amount of these nonionic surfactants is preferably not more than that of the ethoxylated fatty alcohols, in particular not more than half of it.
- polyhydroxy fatty acid amides of the formula (I) wherein RCO is an aliphatic acyl group having 6 to 22 carbon atoms, R 1 is hydrogen, an alkyl or hydroxyalkyl group having 1 to 4 carbon atoms and [Z] is a linear or branched polyhydroxyalkyl group having 3 to 10 carbon atoms and 3 to 10 hydroxyl groups.
- the polyhydroxy fatty acid amides are known substances which can usually be obtained by reductive amination of a reducing sugar with ammonia, an alkylamine or an alkanolamine and subsequent acylation with a fatty acid, a fatty acid alkyl ester or a fatty acid chloride.
- the group of polyhydroxy fatty acid amides also includes compounds of the formula (II) in the R is a linear or branched alkyl or alkenyl radical having 7 to 12 carbon atoms, R 1 is a linear, branched or cyclic alkyl radical or an aryl radical having 2 to 8 carbon atoms and R 2 is a linear, branched or cyclic alkyl radical or an aryl radical or an oxyalkyl radical having 1 to 8 carbon atoms, with C 1-4 alkyl or phenyl radicals being preferred and [Z] being a linear polyhydroxyalkyl radical whose alkyl chain is substituted by at least two hydroxyl groups, or alkoxylated, preferably ethoxylated or propoxylated Derivatives of this residue.
- R is a linear or branched alkyl or alkenyl radical having 7 to 12 carbon atoms
- R 1 is a linear, branched or cyclic alkyl radical or an aryl radical
- [Z] is preferably obtained by reductive amination of a reduced sugar, For example, glucose, fructose, maltose, lactose, galactose, mannose or xylose.
- a reduced sugar For example, glucose, fructose, maltose, lactose, galactose, mannose or xylose.
- the N-alkoxy- or N-aryloxy-substituted compounds may then be, for example according to the teaching of international application WO-A-95/07331 by reaction with Fatty acid methyl esters in the presence of an alkoxide as a catalyst in the desired Polyhydroxyfatty acid amides are transferred.
- anionic or nonionic surfactants or mixtures of These surfactant classes and optionally amphoteric or cationic surfactants in Tensidgranulat are used, methods of the invention are preferred in the surfactant content of the surfactant-containing granules 5 to 60 wt .-%, preferably 10 to 50 wt .-% and in particular 15 to 40 wt .-%, each based on the Surfactant granules, is.
- step b) more Builders, preferably at least one aluminosilicate and / or a Layered silicate, are mixed with the phosphate compound.
- the aluminosilicate is preferably finely crystalline, synthetic and bound water-containing zeolites, in particular zeolite A, X and / or P.
- zeolite P for example, zeolite MAP (R) (commercial product from Crosfield) is used.
- zeolite Y and mixtures of A, X, Y and / or P are also suitable, however, are zeolite Y and mixtures of A, X, Y and / or P.
- Such a mixture of zeolite A and zeolite X is commercially available, for example, under the name Vegobond AX® (from Condea Augusta SpA).
- the zeolite can be used as a spray-dried powder or else as undried, still moist, stabilized suspension of its preparation.
- the zeolite may contain minor additions of nonionic surfactants as stabilizers, for example 1 to 3 wt .-%, based on zeolite, of ethoxylated C 12 -C 18 fatty alcohols having 2 to 5 ethylene oxide groups , C 12 -C 14 fatty alcohols having 4 to 5 ethylene oxide groups or ethoxylated isotridecanols.
- Suitable zeolites have an average particle size of less than 10 ⁇ m (volume distribution, measuring method: Coulter Counter) and preferably contain 18 to 22% by weight, in particular 20 to 22% by weight, of bound water.
- layered silicates are preferably crystalline, layered sodium silicates of the general formula NaMSi x O 2x + 1 ⁇ yH 2 O, where M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from 0 to 20 and preferred values for x 2, 3 or 4 are understood.
- Such crystalline sheet silicates are described, for example, in European Patent Application EP-A-0 164 514.
- Preferred crystalline layered silicates of the formula given are those in which M is sodium and x assumes the values 2 or 3.
- both ⁇ - and ⁇ -sodium disilicates Na 2 Si 2 O 5 .yH 2 O are preferred.
- the washing and Detergent tablets further ingredients of detergents and cleaners included, so that preferred variants of the method are analog.
- An im Under the present invention preferred method is characterized in that that the premix additionally a disintegration aid, preferably a Cellulosic disintegration aids, preferably granular, co-granulated or compacted form, in amounts of from 0.5 to 10% by weight, preferably from 3 to 7 Wt .-% and in particular from 4 to 6 wt .-%, each based on the weight of Premix, it being additionally preferred that the premix additionally one or more substances from the group of enzymes, pH adjusters, fragrances, Perfume carriers, fluorescers, dyes, foam inhibitors, silicone oils, Anti redeposition agents, optical brighteners, grayness inhibitors, color transfer inhibitors, Contains corrosion inhibitors and silver protectants.
- a disintegration aid preferably a Cellulosic disintegration aids, preferably granular, co-granulated or compacted form,
- the premix Prior to compression of the particulate premix into detergent tablets, the premix may be "powdered” with finely divided surface treatment agents. This may be advantageous for the nature and physical properties of both the premix (storage, compression) and the finished detergent tablets. Fine particulate powdering agents are well known in the art, with mostly zeolites, silicates or other inorganic salts are used. Preferably, however, the premix is "powdered” with finely divided zeolite, with faujasite-type zeolites being preferred. In the context of the present invention, the term “faujasite-type zeolite” denotes all three zeolites which form the faujasite subgroup of the zeolite structural group 4 (cf. Donald W.
- the production of the shaped body according to the invention is initially carried out by the dry Mixing the ingredients, which may be pre-granulated in whole or in part, and subsequent Informing, in particular pressing into tablets, wherein conventional methods can be used.
- Shaped body according to the invention is the premix in a so-called template compressed between two stamps to a fixed compressed. This process, in the hereinafter referred to as tableting, is divided into four sections: Dosing, compaction (elastic deformation), plastic deformation and ejection.
- the premix is introduced into the die, wherein the filling amount and thus the weight and the shape of the resulting shaped body are determined by the position of the lower punch and the shape of the pressing tool.
- the constant dosage even at high molding throughputs is preferably achieved via a volumetric metering of the premix.
- the upper punch contacts the pre-mix and continues to descend toward the lower punch.
- the particles of the premix are pressed closer to each other, with the void volume within the filling between the punches decreasing continuously. From a certain position of the upper punch (and thus from a certain pressure on the premix) begins the plastic deformation, in which the particles flow together and it comes to the formation of the molding.
- the finished molded body is pushed out of the die by the lower punch and carried away by subsequent transport means. At this time, only the weight of the shaped body is finally determined because the compacts due to physical processes (re-expansion, crystallographic effects, cooling) can change their shape and size.
- the tableting is carried out in commercial tablet presses, which can be equipped in principle with single or double punches.
- eccentric tablet presses are preferably used in which the die or punches are attached to an eccentric disc, which in turn is mounted on an axis at a certain rotational speed.
- the movement of these punches is comparable to the operation of a conventional four-stroke engine.
- the compression can be done with a respective upper and lower punch, but it can also be attached more stamp on an eccentric disc, the number of Matrizenbohritch is extended accordingly.
- the throughputs of eccentric presses vary depending on the type of a few hundred to a maximum of 3000 tablets per hour.
- rotary tablet presses are selected in which a larger number of dies are arranged in a circle on a so-called die table.
- the number of matrices varies between 6 and 55 depending on the model, although larger matrices are commercially available.
- Each die on the die table is assigned an upper and lower punch, in turn, the pressing pressure can be actively built only by the upper or lower punch, but also by both stamp.
- the die table and the punches move about a common vertical axis, the punches are brought by means of rail-like cam tracks during the circulation in the positions for filling, compression, plastic deformation and ejection.
- suitable tabletting machines are available, for example, from Apparatebau Holzwarth GbR, Asperg, Wilhelm Fette GmbH, Schwarzenbek, Hofer GmbH, Weil, KILIAN, Cologne, KOMAGE, Keil am See, KORSCH Pressen GmbH, Berlin, Mapag Maschinenbau AG, Berne (CH) and Courtoy N.V., Halle (BE / LU).
- the hydraulic is particularly suitable Double printing press HPF 630 of the company LAEIS, D.
- the moldings can be in a predetermined spatial form and predetermined size be made.
- the training as a blackboard the rod or Barrel shape, cubes, cuboids and corresponding room elements with flat side surfaces and in particular cylindrical embodiments with circular or oval cross-section.
- This last embodiment detects the Darbletungsform of the Tablet up to compact cylinder pieces with a ratio of height to Diameter above 1.
- the portioned compacts can each be separated from each other Be formed individual elements that the predetermined dosage of the washing and / or Cleaning agent corresponds.
- textile detergents in machines of the type common in Europe with horizontally arranged mechanics may be the training the portioned compacts as tablets, in cylindrical or cuboid form be expedient a diameter / height ratio in the range of about 0.5: 2 to 2: 0.5 is preferred is.
- Commercially available hydraulic presses, eccentric presses or rotary presses are suitable devices, in particular for producing such compacts.
- the spatial form of another embodiment of the moldings is in their dimensions the Ein Honeycet adapted from commercial household washing machines, so that the moldings can be metered directly into the dispensing chamber without dosing aid, where it dissolves during the flushing process.
- the moldings can be metered directly into the dispensing chamber without dosing aid, where it dissolves during the flushing process.
- Another preferred molded article which can be produced has a plate or tabular structure with alternately thick long and thin short segments, see above that individual segments of this "bar" at the predetermined breaking points, the short thin segments, aborted and entered into the machine can.
- This principle of the "bar-shaped" molding detergent can also in other geometric shapes, such as vertical triangles, the are connected together only on one of their sides, realized become.
- the various components not one uniform tablet be pressed, but that moldings are obtained, the several layers, so at least two layers have. And that's it possible that these different layers have different dissolution rates exhibit. From this, advantageous application properties of the Shaped bodies result. For example, if components are contained in the moldings are mutually negatively affecting, so it is possible that one component integrate into the faster soluble layer and the other component into one incorporate slower soluble layer, so that the first component already abreacted when the second goes into solution.
- the layer structure of the molded body can doing both stacked, with a solution process of the inner layer (s) on The edges of the shaped body already takes place when the outer layers are still not completely solved, but it can also be a complete covering of the inner Layer (s) are achieved by the respective outer layer (s), which to prevent premature dissolution of constituents of the inner layer (s) leads.
- a shaped body is made at least three layers, ie two outer and at least one inner layer, wherein at least one of the inner layers contains a peroxy bleach, while in the stack-shaped molded body, the two outer layers and the shell-shaped moldings, the outermost layers, however, free of peroxy bleach are.
- Such multilayer molded articles have the advantage that they not only via a dispenser or via a metering device, which in the wash liquor given can be used; rather, it is also possible in such cases to give the shaped body in direct contact with the textiles in the machine, without that stains caused by bleach and the like are to be feared.
- the body to be coated For example, be sprayed with aqueous solutions or emulsions, or over the process of melt coating obtained a coating.
- the detergent tablets After pressing, the detergent tablets have a high stability.
- ⁇ stands for the diametrical fracture stress (DFS) in Pa
- P is the force in N which leads to the pressure exerted on the molding, which is the pressure Fraction of the molded body caused
- D is the molding diameter in meters
- t is the height of the moldings.
- phosphate compounds were pentasodium triphosphate powder with a pure substance content of 98.3% and 0.3 wt .-% water in a free fall mixer (Flexomix®, company Schugi), which ran at a speed of 2600 rpm, with a 10% solution of a polyacrylate-maleate copolymer (Sokalan CP5®, BASF) sprayed.
- the agglomerate dropped from the mixer into a fluidized bed and became at one Product temperature of 40 ° C within 45 minutes to a total water content dried by 13 wt .-%.
- the resulting granules had a raspberry-shaped Structure, wherein the average particle diameter of the agglomerate particles by 550 .mu.m However, the primary particles forming the agglomerate are almost a factor of 10 smaller were as the average particle diameter of the agglomerates.
- the data of obtained granules are given in Table 1.
- the phosphate content in Table 1 was determined from the total phosphorus content (in C4, the phosphorus contained in the phosphonate was removed here) and the total water content was measured at 160 ° C. Free water is the moisture that is split off up to 100 ° C, the specified water content is the difference between the two values.
- DTA-TG heating rate: 10 K / min
- a crystallized water content of 8.1% by weight was determined for C1.
- Moldings were produced with compound C1.
- the phosphate compound was mixed with further treatment components and pressed on an eccentric tablet press according to Table 3.
- the composition of the premix to be compressed can be found in Table 2.
- the moldings contained auxiliaries, such as binders, disintegration aids, dyes and fragrances, fillers and water.
- Comparative Example V had the same formulation, but here phosphate and copolymer were used separately, the phosphate was used in the form of a commercial granules with a free water content of about 7 wt .-%.
- significantly higher pressing pressures were required in the comparative example (see Table 3).
- Premix [% by weight] phosphate 49 copolymer 3 phosphonate 1
- Sodium hydroxide monohydrate 9 enzymes 4 surfactants 2 silicate 4 TAED 2
- the hardness of the tablets was measured by deformation of the tablet until fracture, the force acting on the side surfaces of the tablet and the maximum force, the the tablet withstood, was detected.
- the measurement was carried out on a hardness tester CT5 (Holland) with punch diameter of 8 mm.
- the determination of the dissolution time of the tablets was carried out in a household dishwasher.
- the tablets were placed in the basket of the machine before starting the main wash cycle
- the basket is in all attempts in the same place in the Machine was. It was used a 50 ° C program and the time until the completely dissolving the tablet over the pursuit of conductivity.
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Abstract
Description
Die vorliegende Erfindung betrifft Phosphat-Compounds, die sich zur Einarbeitung in Wasch- oder Reinigungsmittelformkörper eignen, sowie Wasch- und Reinigungsmittelformkörper, die derartige Compounds enthalten. Weiter wird ein Herstellverfahren für solche Phosphat-Compounds angegeben.The present invention relates to phosphate compounds suitable for incorporation in Washing or cleaning product tablets are suitable, and detergent tablets, containing such compounds. Next is a manufacturing method for stated such phosphate compounds.
Im allgemeinen eignen sich Alkaliphosphate als phosphorhaltige Buildersubstanzen für Wasch- und Reinigungsmittel. Insbesondere werden Trinatriumphosphat, Tetranatriumdiphosphat, Dinatrium-dihydrogendiphosphat, Pentanatriumtriphosphat, sogenanntes Natriumhexametaphosphat, oligomeres Trinatriumphosphat mit Oligomerisierungsgraden im Bereich von 5 bis 1000, insbesondere 5 bis 50, sowie Gemische aus Natrium- und Kaliumsalzen verwendet. Am häufigsten wird davon das Pentanatriumtriphosphat eingesetzt.In general, alkali phosphates are suitable as phosphorus-containing builders for Detergents and cleaners. In particular, trisodium phosphate, tetrasodium diphosphate, Disodium dihydrogen diphosphate, pentasodium triphosphate, so-called Sodium hexametaphosphate, oligomeric trisodium phosphate with Oligomerisierungsgrade in the range of 5 to 1000, in particular 5 to 50, and mixtures used from sodium and potassium salts. The most common of these is pentasodium triphosphate used.
Bei der Einarbeitung von Pentanatriumtriphosphat (STP) in Wasch- oder Reinigungsmittel ist zu beachten, daß dessen Hydratation ein stark exergonischer Vorgang ist, der zu Überhitzungen von Wasch- und Reinigungsmittelbestandteilen führen kann. Dementsprechend wird die Hydratation des STP in der Regel zumindest teilweise vor dem Mischen mit anderen Inhaltsstoffen durchgeführtIn the incorporation of pentasodium triphosphate (STP) in washing or Cleaning agents should be noted that its hydration is a highly exergonic This process leads to overheating of detergent and cleaning agent components can. Accordingly, the hydration of the STP usually becomes at least partial before mixing with other ingredients
In der Offenlegungsschrift DE 29 13 145 wird ein kontinuierliches Verfahren zur Herstellung eines Reinigungsmittelgranulats beschrieben, bei dem wasserfreies Pentanatriumtriphosphat mit einem hohen Phase II - Gehalt in einem kontinuierlichen Mischer mit einer unterstöchiometrischen Menge Wasser besprüht wird. Nach einer Verweilzeit wird das Phosphat in einem zweiten Mischer mit Natriumsilicat und ggf. Natriumcarbonat vermischt und unter erneutem Wasserzusatz granuliert und anschließend in einer wasserdampfgesättigten Atmosphäre 5 bis 15 min bewegt, bevor das Produkt abgekühlt wird.In the published patent application DE 29 13 145 a continuous process for Preparation of a detergent granules described in the anhydrous pentasodium triphosphate with a high phase II content in a continuous mixer is sprayed with a substoichiometric amount of water. After a stay The phosphate is in a second mixer with sodium silicate and optionally sodium carbonate mixed and granulated with renewed addition of water and then in a steam-saturated atmosphere for 5 to 15 min, before the product is cooled becomes.
In der Patentschrift DE 32 49 902 wird ein kontinuierliches Verfahren beschrieben, bei dem Pentanatriumtriphosphat mit einer mindestens stöchiometrischen Menge Wasser versetzt wird und anschließend in einem geschlossenen Behälter belassen wird, bis der Hydratationsgrad zumindest 70 % erreicht hat. Abschließend werden die Teilchen auf einen bei 50°C abspaltbaren-Wassergehalt von unter 5 Gew.-% getrocknet.In the patent DE 32 49 902 a continuous process is described in the pentasodium triphosphate with at least a stoichiometric amount of water is transferred and then left in a closed container until the Level of hydration has reached at least 70%. Finally, the particles are on dried at 50 ° C water content of less than 5 wt .-% dried.
Die Sprühtrocknung eines Slurries aus einem wasserlöslichen anorganischen Phosphat mit einem polymeren Polycarboxylat ist in der Patentanmeldung DE 38 18 660 beschrieben. Die resultierenden Hohlkugeln dienen als Träger für Niotensid, welches auf die Kugeln in Mengen von 2 bis 40 Gew.-% aufgesprüht wird. Pentanatriumtriphosphat ist dabei eines der geeigneten Phosphate.Spray-drying a slurries from a water-soluble inorganic phosphate with a polymeric polycarboxylate is described in the patent application DE 38 18 660. The resulting hollow spheres serve as a carrier for nonionic surfactant, which acts on the spheres in amounts of 2 to 40 wt .-% is sprayed. Pentasodium triphosphate is included one of the suitable phosphates.
Dokument GB-A-1466868 betrifft ein Verfahren zur Herstellung von porösen granulierten Materialien und nach dem Verfahren hergestellte Granulate, die in eine Reinigungsmittelformulierung eingebaut werden. Das zur Granulierung verwendete Pulver enthält Alkalimetalltripolyphosphate und ein Bindemittel, z.B. Wasser. Dieses Bindemittel, das zur Herbeiführung der Granulierung erforderlich ist, wird zugesetzt, nachdem das gepulverte Tripolyphosphat zu einem kreisringförmigen Bett ausgebildet worden ist; das granulierte Produkt wird dann in Bewegung gehalten und z. B. in einem Fließbett getrocknet.Document GB-A-1466868 relates to a process for the preparation of porous granulated Materials and granules made by the process which are incorporated in a detergent formulation to be built in. The powder used for granulation contains alkali metal tripolyphosphates and a binder, e.g. Water. This binder, the cause the granulation is required is added after the powdered tripolyphosphate has been formed into a circular bed; the granulated Product is then kept in motion and z. B. dried in a fluidized bed.
Die deutsche Patentanmeldung DE-A-29 25 137 offenbart homogene, staubfreie und rieselfähige Wasch- und Reinigungsmittelgranulate auf der Basis von Pentanatriumtripolyphosphat, die praktisch frei von Hydrolyseprodukten des Polyphosphats sind, sowie ein Verfahren zu deren kontinuierlichen Herstellung. Diese Granulate enthalten, neben anderen Komponenten, 50 bis 80 Gew.-% Pentanatriumtripolyphosphat und 10 bis 25 Gew.-%, insbesondere 9 bis 19 Gew.-% Wasser. Das Verhältnis von Ortho- und Natriumpyrophosphat zum Gesamtphosphat beträgt 0,005 bis 0,08 Gew.-%.The German patent application DE-A-29 25 137 discloses homogeneous, dust-free and free-flowing Washing and cleaning agent granules based on pentasodium tripolyphosphate, which are virtually free of hydrolysis products of the polyphosphate, as well as a Process for their continuous production. These granules contain, among others Components, 50 to 80% by weight of pentasodium tripolyphosphate and 10 to 25% by weight, in particular 9 to 19 wt .-% water. The ratio of ortho and sodium pyrophosphate to the total phosphate is 0.005 to 0.08 wt .-%.
Aus der deutschen Patentanmeldung DE-A-44 35 743 ist ein Verfahren zur Herstellung eines Mehrkomponenten-Granulats zum Einsatz in Wasch- und Reinigungsmitteln bekannt, bei dem in einem kontinuierlichen Agglomeriermischer eine pulverförmige Reinigungsmittelkomponente unter Zumischung eines Bindemittels zu Granulatteilchen granuliert wird. Anschließend erfolgt die Trocknung in einer Trockenvorrichtung, beispielsweise in einem Fließbetttrockner. Ein nach diesem Verfahren hergestelltes phosphathaltiges Mehrkomponenten-Granulat enthält 15 bis 50 Gew.-% Natriumtripolyphosphat und 3 bis 15 Gew.-% Wasser, insbesondere 4 bis 8 Gew.-% Wasser.From the German patent application DE-A-44 35 743 is a process for the preparation a multi-component granules for use in detergents and cleaners known in which in a continuous Agglomeriermischer a powder detergent component Granulated with the addition of a binder to granules becomes. Subsequently, the drying takes place in a drying device, for example in a fluid bed dryer. A prepared by this process phosphate-containing Multi-component granules containing 15 to 50 wt .-% sodium tripolyphosphate and 3 to 15% by weight of water, in particular 4 to 8% by weight of water.
Eine granulare Zusammensetzung, die ein hydratbildendes Phosphat, vorzugsweise Pentanatriumtriphosphat, 0,1 - 23 Gew.-% Wasser sowie 2 bis 125 ppm Tensid enthält wird in dem europäischen Patent EP-B-259 291 beschrieben. Hergestelft wird dieses Granulat beispielsweise in einem Mischer, in dem eine wäßrige Lösung des Tensids auf das Phosphat gegeben wird. Erfindungswesentlich ist der Tensidgehalt, der dazu führt, daß sich der Anteil von freiem Wasser zu Hydratwasser im Produkt zugunsten des Hydratwassers verschiebt. Der Erhaltungsgrad des Pentanatriumtriphosphats liegt mit diesem Verfahren zwischen 84 und 94 % des Phosphatgehaltes. Ein solch niedriger Phosphaterhaltungsgrad und damit verbundener hoher Pyrophosphatgehalt führt bei der Verwendung solcher Granulate beim Waschen von Geschirr zu unerwünscht starker Glaskorrosion.A granular composition containing a hydrate-forming phosphate, preferably Pentasodium triphosphate, 0.1 to 23 wt .-% water and 2 to 125 ppm of surfactant is described in European patent EP-B-259 291. This is manufactured Granules, for example, in a mixer in which an aqueous solution of the surfactant the phosphate is given. Essential to the invention is the surfactant content which leads to that the proportion of free water to water of hydration in the product in favor of the water of hydration shifts. The degree of preservation of the pentasodium triphosphate is with this Method between 84 and 94% of the phosphate content. Such a low phosphate balance and associated high pyrophosphate content results in use such granules when washing dishes to undesirably strong glass corrosion.
Jetzt wurde gefunden, daß Phosphat-Compounds. die wenig Pyrophosphat enthalten, d.h. einen hohen Phosphaterhaltungsgrad aufweisen, und als Agglomerate vorliegen, sich hervorragend zur Einarbeitung in Formkörper von Wasch- und Reinigungsmitteln eignen und dabei sogar das Auflöseverhalten dieser Formkörper verbessern.Now it was found that phosphate compounds. which contain little pyrophosphate, i. have a high degree of phosphate retention, and are present as agglomerates ideal for incorporation in moldings of detergents and cleaners and even improve the dissolution behavior of these moldings.
Ein erster Gegenstand der Erfindung sind dementsprechend Phosphat-Compounds zum Einsatz in Wasch- oder Reinigungsmitteln, die mindestens 50 Gew.-% Pentanatriumtriphosphat, weniger als 5 Gew.-% Natriumpyrophosphat sowie maximal 18 Gew.-% Wasser enthalten und als Agglomerate aus Primärteilchen vorliegen, dadurch gekennzeichnet, daß der Gehalt der compounds an freiem wasser maximal 5 Gew.-%, bevorzugt maximal 3 Gew.-%, beträgt und der Gehalt an Pentanatriumtriphosphat-hexahydrat zwischen 20 und 70 Gew-% des Gehalts an Pentanatriumtriphosphat insgesamt beträgt.A first subject of the invention are accordingly phosphate compounds for Use in detergents or cleaners containing at least 50% by weight Pentasodium triphosphate, less than 5 wt .-% sodium pyrophosphate and maximum Contain 18% by weight of water and are present as agglomerates of primary particles, characterized in that the content of the compounds in free water at most 5% by weight, preferably at most 3% by weight, and the content of pentasodium triphosphate hexahydrate between 20 and 70% by weight of Total content of pentasodium triphosphate is.
Aufgrund seines hohen Calciumbindevermögens ist das Pentanatriumtriphosphat (STP), welches in kristalliner Form wasserfrei oder als Hexahydrat vorliegt, von besonderem Interesse als Builder in Wasch- und Reinigungsmitteln, und soll dementsprechend als Hauptbestandteil in den erfindungsgemäßen Compounds enthalten sein. Der Gehalt an STP beträgt zumindest 50 Gew.-%, vorzugsweise über 70 Gew.-% und besonders bevorzugt sogar mehr als 80 Gew.-% der gesamten Compounds.Due to its high calcium binding capacity, pentasodium triphosphate (STP), which is anhydrous in crystalline form or as hexahydrate, of particular Interest as a builder in detergents and cleaners, and is accordingly intended as Be contained main component in the compounds of the invention. The content of STP is at least 50% by weight, preferably over 70% by weight, and especially preferably even more than 80 wt .-% of the total compounds.
Aufgrund des erwünschten hohen Gehalts an STP soll der Gehalt der Compounds an anderen Phosphaten, insbesondere Ortho-, Meta- und Pyrophosphaten niedrig sein. Bevorzugt sind weniger als 5 Gew.-% insbesondere sogar weniger als 3 Gew.-% dieser Phosphate in dem Compound enthalten. Ausgedrückt wird der Anteil dieser Phosphate über den Erhaltungsgrad des Pentanatriumtriphosphats in dem Compound (STP-Erhaltungsgrad). Er beträgt vorzugsweise mindestens 95 %, besonders bevorzugt sogar mindestens 97 %. Insbesondere ein hoher Pyrophosphatanteil führt beim Einsatz solcher Compounds in Geschirrspülmitteln zu einer unerwünschten Verstärkung der Glaskorrosion. Derartige Nachteile vermeiden die erfindungsgemäßen Compounds, in denen weniger als 5 Gew.-% Natriumpyrophosphat enthalten ist, wobei es bevorzugt ist, wenn der Natriumpyrophosphatgehalt sogar unter 3 Gew.-% oder noch niedriger liegt.Due to the desired high content of STP content of the compounds should other phosphates, especially ortho-, meta- and pyrophosphates be low. Preference is given to less than 5% by weight, in particular even less than 3% by weight, of these Phosphates contained in the compound. Expressed is the proportion of these phosphates on the degree of retention of the pentasodium triphosphate in the compound (STP preservation level). It is preferably at least 95%, more preferably even at least 97%. In particular, a high pyrophosphate content leads to the use of such Compounds in dishwashing agents to an unwanted reinforcement of Glass corrosion. Such disadvantages avoid the compounds according to the invention, in containing less than 5% by weight of sodium pyrophosphate, it being preferred that when the sodium pyrophosphate content is even less than 3% by weight or lower.
Neben Phosphat enthält das Compound einen Anteil an Wasser, der maximal 18 Gew.-% betragen kann. Bevorzugte Compounds enthalten Wasser jedoch zu maximal 15 Gew.-%, wobei ein Wassergehalt von maximal 13 Gew.-% ebenfalls bevorzugt sein kann. Sollen besonders phosphatreiche Compounds hergestellt werden, so kann sogar ein Wassergehalt von maximal 11 Gew.-% bevorzugt sein. Das Wasser liegt in den Compounds zum größten Teil als Hydratwasser vor. Dabei beträgt der Gehalt an Pentanatriumtriphosphat-hexahydrat zwischen 20 und 70 Gew.-% des Gehalts an Pentanatriumtriphosphat insgesamt. Der Gehalt der Compounds an freiem Wasser, d.h. nicht als Hydratwasser gebundenem Wasser, soll möglichst niedrig sein. Er beträgt maximal 5 Gew.-%, wobei Gehalte an freiem Wasser von maximal 3 Gew.-% bevorzugt sein können. In einer besonderen, bevorzugten Ausführungsform soll der Gehalt an freiem Wasser sogar unter 1,5 Gew.-% betragen. In addition to phosphate, the compound contains a proportion of water which is not more than 18% by weight. can amount. However, preferred compounds contain water too much 15 wt .-%, wherein a water content of at most 13 wt .-% also be preferred can. If particularly phosphate-rich compounds are to be produced, then it is even possible a water content of at most 11 wt .-% may be preferred. The water is in the Compounds for the most part as water of hydration ago. The content is Pentasodium triphosphate hexahydrate between 20 and 70 wt .-% of the content of pentasodium triphosphate in total. The content of the compounds in free water, i.e. not as water of hydration bound water should be as low as possible. He is not more than 5% by weight, with a maximum free water content of 3% by weight may be preferred. In a special, preferred Embodiment, the content of free water should be less than 1.5 wt .-%.
Das freie Wasser wird bereits unterhalb von 100°C abgegeben und kann daher bei dieser Temperatur bestimmt werden.The free water is released already below 100 ° C and can therefore at This temperature can be determined.
Neben diesen Bestandteilen können die Compounds weitere Inhaltsstoffe von Waschund/oder Reinigungsmitteln enthalten. Dies können vorzugsweise Substanzen sein, die Cobuildereigenschaften aufweisen. Hier sind in erster Linie Polycarboxylate, insbesondere polymere Polycarboxylate, und Phosphonate zu nennen.In addition to these ingredients, the compounds may contain other ingredients of laundry and / or Detergents included. These may preferably be substances which Cobuildereigenschaften have. Here are primarily polycarboxylates, in particular polymeric polycarboxylates, and to call phosphonates.
Geeignete polymere Polycarboxylate sind beispielsweise die Natriumsalze der Polyacrylsäure oder der Polymethacrylsäure, beispielsweise solche mit einer relativen Molekülmasse von 500 bis 70000 g/mol. Bei den für polymere Polycarboxylate angegebenen Molmassen handelt es sich im Sinne dieser Schrift um gewichtsmittlere Molmassen MW der jeweiligen Säureform, die grundsätzlich mittels Gelpermeationschromatographie (GPC) bestimmt wurden, wobei ein UV-Detektor eingesetzt wurde. Die Messung erfolgte dabei gegen einen externen Polyacrylsäure-Standard, der aufgrund seiner strukturellen Verwandtschaft mit den untersuchten Polymeren realistische Molgewichtswerte liefert. Diese Angaben weichen deutlich von den Molgewichtsangaben ab, bei denen Polystyrolsulfonsäuren als Standard eingesetzt werden. Die gegen Polystyrolsulfonsäuren gemessenen Molmassen sind in der Regel fast doppelt so hoch, wie die in dieser Schrift angegebenen Molmassen. Geeignete Polymere sind insbesondere Polyacrylate, die bevorzugt eine Molekülmasse von 2000 bis 20000 g/mol aufweisen. Aufgrund ihrer überlegenen Löslichkeit können aus dieser Gruppe wiederum die kurzkettigen Polyacrylate, die Molmassen von 2000 bis 10000 g/mol, und besonders bevorzugt von 3000 bis 5000 g/mol, aufweisen, bevorzugt sein. Geeignet sind weiterhin copolymere Polycarboxylate, insbesondere solche der Acrylsäure mit Methacrylsäure und der Acrylsäure oder Methacrylsäure mit Maleinsäure. Als besonders geeignet haben sich Copolymere der Acrylsäure mit Maleinsäure erwiesen, die 50 bis 90 Gew.-% Acrylsäure und 50 bis 10 Gew.-% Maleinsäure enthalten. Ihre relative Molekülmasse, bezogen auf freie Säuren, beträgt im allgemeinen 2000 bis 70000 g/mol, vorzugsweise 20000 bis 50000 g/mol und insbesondere 30000 bis 40000 g/mol. Derartige polymere Polycarboxylate sind in den Compounds vorzugsweise enthalten, da sie nicht nur als Cobuilder wirksam sind, sondern auch als Agglomerationshilfsmittel dienen können. Der Gehalt der Compounds an (co-)polymeren Polycarboxylaten beträgt vorzugsweise 0,5 bis 20 Gew.-%, insbesondere 3 bis 15 Gew.-%.Suitable polymeric polycarboxylates are, for example, the sodium salts of polyacrylic acid or polymethacrylic acid, for example those having a relative molecular mass of 500 to 70,000 g / mol. In the context of this document, the molecular weights given for polymeric polycarboxylates are weight-average molar masses M W of the particular acid form, which were determined in principle by means of gel permeation chromatography (GPC), a UV detector being used. The measurement was carried out against an external polyacrylic acid standard, which provides realistic molecular weight values due to its structural relationship with the polymers investigated. These data differ significantly from the molecular weight data, in which polystyrene sulfonic acids are used as standard. The molar masses measured against polystyrenesulfonic acids are generally almost twice as high as the molecular weights specified in this document. Suitable polymers are, in particular, polyacrylates which preferably have a molecular weight of 2,000 to 20,000 g / mol. Because of their superior solubility, the short-chain polyacrylates, which have molar masses of from 2000 to 10000 g / mol, and particularly preferably from 3000 to 5000 g / mol, may again be preferred from this group. Also suitable are copolymeric polycarboxylates, in particular those of acrylic acid with methacrylic acid and of acrylic acid or methacrylic acid with maleic acid. Copolymers of acrylic acid with maleic acid which contain 50 to 90% by weight of acrylic acid and 50 to 10% by weight of maleic acid have proven to be particularly suitable. Their relative molecular weight, based on free acids, is generally from 2000 to 70000 g / mol, preferably from 20,000 to 50,000 g / mol and in particular from 30,000 to 40,000 g / mol. Such polymeric polycarboxylates are preferably included in the compounds because they are not only effective as co-builders but can also serve as agglomeration aids. The content of (co) polymeric polycarboxylates in the compounds is preferably 0.5 to 20% by weight, in particular 3 to 15% by weight.
Zur Verbesserung der Wasserlöslichkeit können die Polymere auch Allylsulfonsäuren, wie beispielsweise in der EP-B-727448 Allyloxybenzolsulfonsäure und Methallylsulfonsäure, als Monomer enthalten. Insbesondere bevorzugt sind auch biologisch abbaubare Polymere aus mehr als zwei verschiedenen Monomereinheiten, beispielsweise solche, die gemäß der DE-A-43 00 772 als Monomere Salze der Acrylsäure und der Maleinsäure sowie Vinylalkohol bzw. Vinylalkohol-Derivate oder gemäß der DE-C-42 21 381 als Monomere Salze der Acrylsäure und der 2-Alkylallylsulfonsäure sowie Zucker-Derivate enthalten. Weitere bevorzugte Copolymere sind solche, die in den deutschen Patentanmeldungen DE-A-43 03 320 und DE-A-44 17 734 beschrieben werden und als Monomere vorzugsweise Acrolein und Acrylsäure/Acrylsäuresalze bzw. Acrolein und Vinylacetat aufweisen.To improve the water solubility, the polymers may also be allyl sulfonic acids, for example, in EP-B-727448 allyloxybenzenesulfonic acid and Methallylsulfonic acid, as a monomer. Especially preferred are also biodegradable polymers from more than two different monomer units, for example, those according to DE-A-43 00 772 as monomers salts of Acrylic acid and maleic acid and vinyl alcohol or vinyl alcohol derivatives or according to DE-C-42 21 381 as monomers salts of acrylic acid and 2-alkylallylsulfonic acid and sugar derivatives. Further preferred copolymers are those described in German patent applications DE-A-43 03 320 and DE-A-44 17 734 are described and as monomers preferably acrolein and Acrylic acid / acrylic acid salts or acrolein and vinyl acetate.
Als Phosphonate können insbesondere Hydroxyalkan- und Aminoalkanphosphonate enthalten sein. Unter den Hydroxyalkanphosphonaten ist das 1-Hydroxyethan-1,1-diphosphonat (HEDP) von besonderer Bedeutung als Cobuilder. Es wird vorzugsweise als Natriumsalz eingesetzt, wobei das Dinatriumsalz neutral und das Tetranatriumsalz alkalisch- (pH 9) reagiert. Als Aminoalkanphosphonate kommen vorzugsweise Ethylendiamintetramethylenphosphonat (EDTMP), Diethylentriaminpentamethylenphosphonat (DTPMP) sowie deren höhere Homologe in Frage. Sie werden vorzugsweise in Form der neutral reagierenden Natriumsalze, z. B. als Hexanatriumsalz der EDTMP bzw. als Hepta- und Octa-Natriumsalz der DTPMP, eingesetzt. Als Builder wird dabei aus der Klasse der Phosphonate bevorzugt HEDP verwendet, und ist dementsprechend auch dann bevorzugt in den Compounds enthalten, wenn diese Compounds als Buildercompounds ausgelegt sind, d.h. als vorwiegende oder alleinige Builder in Waschoder Reinigungsmitteln geeignet sind. Die Aminoalkanphosphonate besitzen ein deutlich geringeres Calciumbindevermögen als HEDP, werden jedoch aufgrund ihres Schwermetallbindevermögens zur Bleichstabilisierung verwendet. Dementsprechend kann es, insbesondere wenn die Compounds zusammen mit Bleiche verwendet werden sollen auch bevorzugt sein, daß Aminoalkanphosphonate, insbesondere DTPMP, oder Mischungen aus den genannten Phosphonaten enthalten sind. Der Gehalt der Compounds an Phosphonaten insgesamt beträgt vorzugsweise 0,3 bis 20 Gew.-%. As phosphonates in particular hydroxyalkane and Aminoalkanphosphonate be included. Among the hydroxyalkane phosphonates is 1-hydroxyethane-1,1-diphosphonate (HEDP) of particular importance as a co-builder. It is preferably used as the sodium salt, wherein the disodium salt is neutral and the tetrasodium salt alkaline (pH 9) reacts. As Aminoalkanphosphonate are preferably Ethylenediamine tetramethylene phosphonate (EDTMP), diethylene triamine pentamethylene phosphonate (DTPMP) and their higher homologues in question. They are preferably in the form of neutral sodium salts, e.g. B. as hexasodium salt of EDTMP or as hepta- and octa-sodium salt of DTPMP used. As a builder is doing this The class of phosphonates preferably uses HEDP, and is accordingly then preferably included in the compounds, if these compounds as Builder compounds are designed, i. as predominant or sole builder in wash or Detergents are suitable. The aminoalkanephosphonates have a clear lower calcium binding capacity than HEDP, however, due to their Heavy metal binding capacity used for bleach stabilization. Accordingly It can, especially if the compounds are used together with bleach should also be preferred that Aminoalkanphosphonate, in particular DTPMP, or Mixtures of the mentioned phosphonates are included. The salary of Compounds of total phosphonates is preferably 0.3 to 20 wt .-%.
Auch wenn die Compounds. als Buildercompounds ausgelegt sind, ist es bevorzugt, daß diese Compounds keine Silicate, insbesondere keine Natriumsilicate, oder unlösliche A-luminosilicate enthalten. Dementsprechend eignen sich die Compounds vorwiegend zum Einsatz in Mitteln, die als Hauptbuilder Phosphat enthalten. Sollen- in den Mitteln weitere anorganische Builder enthalten sein, so werden diese bevorzugt getrennt von den Phosphatcompounds eingebracht. Auch andere Inhaltsstoffe von Wasch- und Reinigungsmitteln, insbesondere Tenside, können in den Compounds enthalten sein, wobei sie bevorzugt jedoch nur in geringen Mengen oder gar nicht enthalten sind. Insbesondere die häufig als Granulierhilfsmittel verwendeten Niotenside sind in den Compounds vorzugsweise nicht enthalten.Even if the compounds. are designed as builder compounds, it is preferred that these compounds do not contain silicates, especially no sodium silicates, or insoluble A-luminosilicates contain. Accordingly, the compounds are mainly for Use in agents that contain phosphate as the main builder. Should-in the means more inorganic builders are included, they are preferably separated from the Introduced phosphate compounds. Other ingredients of detergents and cleaners, especially surfactants, may be included in the compounds, wherein they but preferably only in small amounts or not at all. especially the Frequently used as granulating aids nonionic surfactants are preferred in the compounds not included.
Wesentlich für die erfindungsgemäßen. Eigenschaften der Compounds ist ihre Form. Sie liegen als Agglomerate vor, die aus Primärteilchen gebildet werden. Die mittlere Teilchengröße der Agglomerate, wie sie aus einer Siebanalyse hervorgeht, liegt dabei vorzugsweise in dem Bereich von 0,2 bis 1,0 mm, insbesondere in dem Bereich von 0,3 bis 0,8 mm. Der mittlere Durchmesser der Primärteilchen ist in bevorzugten Ausführungsformen dabei etwa um einen Faktor 5, vorzugsweise sogar um einen Faktor 10, geringer als die mittlere Teilchengröße der Agglomerate. Aufgrund dieser besonderen Struktur sind die Compounds selbst leicht und schnell löslich. Die Compounds weisen üblicherweise ein Schüttgewicht in dem Bereich 600 bis 1000 g/l auf, wobei das Schüttgewicht der Compounds vorzugsweise zwischen 700 und 900 g/l liegt. Diese besondere Form der Compounds stellt auch besondere Anforderungen an ein Herstellverfahren für derartige Compounds.Essential for the invention. Properties of the compounds is their form. she are present as agglomerates, which are formed from primary particles. The mean particle size The agglomerates, as it emerges from a sieve analysis, is preferably in the range of 0.2 to 1.0 mm, especially in the range of 0.3 to 0.8 mm. The mean diameter of the primary particles is in preferred embodiments about a factor of 5, preferably even a factor of 10, less than the mean particle size of the agglomerates. Because of this special structure are the Compounds themselves easily and quickly soluble. The compounds usually have one Bulk density in the range 600 to 1000 g / l, wherein the bulk density of the compounds preferably between 700 and 900 g / l. This particular form of compounds also places special demands on a manufacturing process for such compounds.
Ein zweiter Gegenstand der Erfindung ist dementsprechend ein Verfahren zur Herstellung solcher Phosphat-Compounds, das dadurch gekennzeichnet ist, daß wasserfreies, pulverförmiges Pentanatriumtriphosphat in einem Hochgeschwindigkeitsmischer mit 12 bis 28 Gew.-% Wasser, bezogen auf das Pentanatriumtriphosphat, und gegebenenfalls weiteren Inhaltsstoffen von Wasch- und/oder Reinigungsmitteln agglomeriert wird und das Agglomerat unmittelbar anschließend in einer Fließbetttrocknung bei einer Produkttemperatur unter 60°C auf einen Gehalt an freiem Wasser von unter 5 Gew.-% getrocknet wird. A second subject of the invention is accordingly a process for the preparation Such phosphate compounds, which is characterized in that anhydrous, powdery Pentasodium triphosphate in a high speed mixer with 12 to 28 wt .-% water, based on the pentasodium triphosphate, and optionally further Ingredients of detergents and / or cleaning agents is agglomerated and the Agglomerate immediately afterwards in a fluidized bed drying at a product temperature dried below 60 ° C to a content of free water of less than 5 wt .-%.
Unter pulverförmigem, wasserfreiem Pentanatriumtriphosphat (STP) werden dabei handelsübliche Pentanatriumtriphosphat-Qualitäten verstanden, die maximal 1 Gew.-% Feuchtigkeit enthalten können. Von der wasserfreien Form des STP existieren zwei Modifikationen, die als Phase I bezeichnete, bei Raumtemperatur metastabile Hochtemperaturmodifikation sowie die bei Raumtemperatur stabile Phase II. Diese beiden Phasen unterscheiden sich auch hinsichtlich ihrer Hydratationsgeschwindigkeit. Phase I nimmt Wasser wesentlich schneller auf als Phase II. Aufgrund der während des Hydratationsprozesses frei werdenden Wärme erhitzt sich Pentanatriumtriphosphat während dieses Prozesses unter Umständen so stark, daß es zur Zersetzung des Triphosphats kommt. Da diese Zersetzung unerwünscht ist, ist bei den meisten Hydratationsverfahren für STP ein bestimmtes Verhältnis von Phase I zu Phase II erforderlich, um eine zu starke Erhitzung zu vermeiden. In der Regel muß überwiegend Phase II vorliegen, damit eine Zersetzung des STP während der Hydratation verhindert werden kann. Das vorliegende Verfahren ist weitgehend unabhängig vom Anteil der beiden Phasen, es kann mit jedem beliebigen Verhältnis von Phase I zu Phase II durchgeführt werden. Sollen besonders hohe Triphosphaterhaltungsgrade erreicht werden, so ist es jedoch durchaus auch bei diesem Verfahren vorteilhaft, wenn mehr als 50 Gew.-% des Phosphats als Phase II vorliegen.Under powdered, anhydrous pentasodium triphosphate (STP) are thereby understood commercial pentasodium triphosphate qualities, the maximum 1 wt .-% May contain moisture. There are two of the anhydrous form of STP Modifications, referred to as Phase I, metastable at room temperature High temperature modification and the stable at room temperature phase II. This Both phases also differ in their rate of hydration. Phase I absorbs water much faster than Phase II Hydration process liberated heat heats pentasodium triphosphate during this process may be so strong that it may decompose the Triphosphate is coming. Since this decomposition is undesirable, is at most Hydration method for STP a specific ratio of phase I to phase II necessary to avoid overheating. In general, must be predominantly Phase II to prevent decomposition of the STP during hydration can be. The present method is largely independent of the proportion of both phases, it can with any ratio of phase I to phase II be performed. Are particularly high Triphosphaterhaltungsgrade achieved However, it is also advantageous in this method, if more than 50% by weight of the phosphate is present as phase II.
Das Phosphatpulver wird in einen Hochgeschwindigkeitsmischer gegeben, der vorzugsweise als Freifallmischer gestaltet ist. Der Ausdruck "Hochgeschwindigkeit" meint dabei, daß derartige Mischer mit einer Geschwindigkeit von mehreren Umdrehungen pro Sekunde, vorzugsweise über 1500 Umin-1, mischen. Die Verweildauer des Phosphats beträgt dabei in dem Mischer nur kurze Zeit, vorzugsweise weniger als 20 Sekunden; wenn als Mischer ein Freifallmischer eingesetzt wird, vorzugsweise sogar weniger als 2 Sekunden, insbesondere weniger als 1,5 Sekunden. Während dieser Zeit wird das Phosphatpulver mit Wasser oder einer wäßrigen Lösung besprüht, wobei 12 bis 28 Gew.-%, vorzugsweise 15 bis 20 Gew.-%, des Phosphatgewichts als Wasser aufgebracht wird. In einer speziellen Variante des Verfahrens werden weniger als 18 Gew.-% Wasser aufgebracht.The phosphate powder is placed in a high speed mixer, which is preferably designed as a tumbler mixer. The term "high speed" means that such mixers at a speed of several revolutions per second, preferably above 1500 Umin -1 , mix. The residence time of the phosphate is in the mixer only a short time, preferably less than 20 seconds; if a free-fall mixer is used as the mixer, preferably even less than 2 seconds, in particular less than 1.5 seconds. During this time, the phosphate powder is sprayed with water or an aqueous solution, wherein 12 to 28 wt .-%, preferably 15 to 20 wt .-%, of the phosphate weight is applied as water. In a specific variant of the process, less than 18% by weight of water is applied.
Werden dem Phosphat noch weitere, bereits oben beschriebene Inhaltsstoffe von Wasch- und/oder Reinigungsmitteln zugemischt, so werden diese in einer Ausführungsform der Erfindung in trockener Form mit dem wasserfreien Phosphatpulver vermischt und anschließend in den Hochgeschwindigkeitsmischer eingebracht. In. einer anderen, bevorzugten Ausführungsform wird eine wäßrige Lösung mindestens eines der Inhaltsstoffe zum Aufsprühen im Hochgeschwindigkeitsmischer eingesetzt. Dabei können andere Inhaltsstoffe bereits trocken mit dem Phosphat vermischt worden sein.Are the phosphate even more, already described above ingredients of Blended with detergents and / or cleaning agents, they are in one Embodiment of the invention in dry form with the anhydrous phosphate powder mixed and then introduced into the high-speed mixer. In. one In another preferred embodiment, an aqueous solution of at least one of Ingredients used for spraying in high-speed mixer. It can other ingredients have already been mixed dry with the phosphate.
Aus dem Mischer wird das feuchte Compound ohne Zeitverlust in eine Trockeneinrichtung, die als Fließbetttrocknung gestaltet ist, überführt. Im einfachsten Fall, wenn ein Freifallmischer verwendet wird, fällt das Compound direkt aus dem Mischer auf das Fließbett. Die Trocknung in dem Fließbett erfolgt unter milden Bedingungen, wobei die Produkttemperatur während des gesamten Prozesses unter 60°C vorzugsweise sogar unter 45°C liegt. Dies wird durch geeignete Wahl der Zulufttemperatur erreicht Dabei ist die optimale Zulufttemperatur abhängig von der Dimension des Fließbettes und der zugeführten Luftmenge. Es hat sich jedoch gezeigt, daß im allgemeinen mit einer Zulufttemperatur von maximal 130°C eine Überhitzung des Produktes vermieden werden kann. Vorzugsweise liegt die Zulufttemperatur jedoch maximal bei 100°C. In einer Ausführungsform wird dabei die frei werdende Hydratationswärme des Triphosphats zur Trocknung genutzt und die Zuluft nicht vorgeheizt. Aber auch wenn vorgeheizte Zuluft zugeführt wird, so hat das Verfahren dennoch immer den Vorteil, die Hydratationswärme gleichzeitig zur Trocknung zu nutzen und dementsprechend mit im Vergleich zu anderen Verfahren wenig zusätzlich zugeführter Energie auszukommen. Durch diese milden Bedingungen, insbesondere die niedrige Produkttemperatur, wird eine Zersetzung des Triphosphats weitgehend unterbunden. Nach der Trocknung liegen vorzugsweise noch mindestens 95 Gew.-% des Phosphats als Triphosphat vor. Dabei erfolgt die Trocknung so lange, bis der Gehalt an freiem Wasser bei maximal 5 Gew.-%, vorzugsweise bei maximal 3 Gew.-%, liegt. In der Regel liegt die dazu erforderliche Verweildauer des Agglomerats in dem Fließbetttrockner zwischen 10 und 60 Minuten.From the mixer, the wet compound without loss of time in a drying device, which is designed as a fluidized bed drying, transferred. In the simplest case, if one Free-fall mixer is used, the compound falls directly from the mixer to the fluidized bed. The drying in the fluidized bed is carried out under mild conditions, the product temperature preferably even below 60 ° C during the entire process 45 ° C. This is achieved by a suitable choice of the supply air temperature optimum supply air temperature depending on the size of the fluidized bed and the supplied Air volume. However, it has been shown that generally with a supply air temperature a maximum of 130 ° C overheating of the product can be avoided. Preferably, however, the supply air temperature is a maximum of 100 ° C. In one embodiment becomes the released heat of hydration of the triphosphate for drying used and the supply air not preheated. But even if preheated supply air supplied However, the process still has the advantage, the heat of hydration simultaneously to use for drying and accordingly with compared to other methods little additional energy supplied. Through these mild conditions, especially the low product temperature, a decomposition of the triphosphate largely prevented. After drying, preferably still at least 95 wt .-% of the phosphate as a triphosphate ago. The drying takes place until, until the content of free water is not more than 5% by weight, preferably not more than 3% by weight, lies. In general, the required residence time of the agglomerate is in the Fluid bed dryer between 10 and 60 minutes.
An die Fließbetttrocknung kann sich eine Rückführung anschließen. Feinanteile können gegebenenfalls zusammen mit den Filterstäuben aus dem Fließbetttrockner wiederum der Agglomerationsstufe zugeführt werden, während Grobkom vor der Rückführung bevorzugt in einer Hammermühle zermahlen wird und der Fließbetttrocknung nach mindestens einem Drittel der Wegstrecke, vorzugsweise nach über zwei Dritteln der Strecke, wieder zugeführt wird. On the fluidized bed drying can be followed by a return. Fine parts can optionally together with the filter dusts from the fluid bed dryer turn the Grobkom preferred before recycling is ground in a hammer mill and the fluidized bed drying after at least one third of the route, preferably after more than two thirds of the route, again is supplied.
Das vorstehend - beschriebene Phosphat-Compound eignet sich hervorragend zur Inkorporation in Wasch- und Reinigungsmittelformkörper wie beispielsweise Waschmittelformkörper für das Waschen von Textilien, Reinigungsmittelformkörper für das maschinelle Geschirrspülen oder die Reinigung harter Oberflächen, Bleichmittelformkörper zum Einsatz in Wasch- oder Geschirrspülmaschinen, Wasserenthärtungsformkörper oder Fleckensalztabletten.The above - described phosphate compound is excellent for Incorporation in detergent tablets, such as Detergent tablets for washing textiles, detergent tablets for automatic dishwashing or cleaning of hard surfaces, Bleach moldings for use in washing machines or dishwashers, Water softening tablets or patch salt tablets.
Ein weiterer Gegenstand der vorliegenden Erfindung ist daher die Verwendung von Phosphat-Compounds, die nach Abmischung mit feinteiligen Aufbereitungskomponenten in an sich bekannter Weise zu Wasch- und Reinigungsmittefformkörpem verpreßt werden, zur Stabilitäts- und Löslichkeitsverbesserung von Wasch- und Reinigungsmittelformkörpem. Durch den Einsatz der erfindungsgemäßen Phosphat-Compounds, die nach Abmischung mit weiteren Komponenten zu Wasch- und Reinigungsmitteiformkörpern verpreßt werden, können die physikalischen Eigenschaften der Formkörper, insbesondere die mechanische Stabilität und das Löslichkeitsverhalten, deutlich verbessert werden. Hierdurch lassen sich mit niedrigen Preßdrücken Waschund Reinigungsmittelformkörper herstellen, die eine ausreichende mechanische Stabilität bei Verpackung, Transport und Handhabung aufweisen. Gegenüber dem Einsatz herkömmlicher Phosphate können auf diese Weise gleich stabile Tabletten bei niedrigeren Preßdrücken hergestellt werden, so daß der Verschleiß an den Tablettiermaschinen deutlich verringert und deren Lebenszeit verlängert wird.Another object of the present invention is therefore the use of Phosphate compounds, which after mixing with finely divided treatment components pressed in a conventional manner to washing and Reinigungsmittefformkörpem be used to improve the stability and solubility of washing and Reinigungsmittelformkörpem. Through the use of the phosphate compounds according to the invention, after mixing with other components to washing and Cleaning agent molding can be pressed, the physical properties the shaped body, in particular the mechanical stability and the solubility behavior, be significantly improved. This can be washed and pressed with low pressures Prepare detergent tablets which have sufficient mechanical stability in packaging, transport and handling. Opposite the insert Conventional phosphates can in this way equal stable tablets lower pressing pressures are produced, so that the wear on the Tabletting significantly reduced and their life is extended.
Ein weiterer Gegenstand der vorliegenden Erfindung sind auch Wasch- und Reinigungsmittelformkörper aus verdichtetem teilchenförmigen Wasch- und Reinigungsmittel, die ein erfindungsgemäßes Phosphat-Compound enthalten.Another object of the present invention are also washing and Detergent shaped body of compacted particulate washing and Detergents containing a phosphate compound according to the invention.
Es ist hierbei selbstverständlich möglich, die erfindungsgemäßen Phosphat-Compounds in Mischung mit herkömmlichen und handelsüblichen Phosphaten einzusetzen. Vorzugsweise stammt aber der Großteil des in den Formkörpern enthaltenen Phosphats aus den erfindungsgemäßen Phosphat-Compounds. Wasch- und Reinigungsmitteiformkörper, die mindestens 80 Gew.-%, vorzugsweise mindestens 90 Gew.-% und besonders bevorzugt die Gesamtmenge der im Formkörper enthaltenen Phosphatmenge in Form von erfindungsgemäßen Phosphat-Compounds enthalten, sind daher bevorzugt.It is of course possible here, the phosphate compounds of the invention in mixture with conventional and commercially available phosphates. Preferably, however, the majority of the phosphate contained in the moldings comes from the phosphate compounds according to the invention. Washing and Reinigungsmitteiformkörper which at least 80 wt .-%, preferably at least 90th Wt .-% and particularly preferably the total amount contained in the molding Phosphate amount in the form of phosphate compounds according to the invention are included therefore preferred.
Die Phosphat-Compounds können je nach Verwendungszweck der erfindungsgemäßen Wasch- und Reinigungsmittelformkörper in variierenden Mengen in den Formkörpem enthalten sein. Hierbei sind Wasch- und Reinigungsmittelformkörper bevorzugt, die, bezogen auf das Gewicht des Formkörpers, 10 bis 90 Gew.-%, vorzugsweise 20 bis 80 Gew.-% und insbesondere 25 bis 70 Gew.-% des Phosphat-Compounds enthalten.Depending on the intended use, the phosphate compounds can be used according to the invention Detergents and cleaning agent tablets in varying amounts in the Formkörpem be included. In this case, washing and cleaning agent tablets are preferred which, based on the weight of the molding, 10 to 90 wt .-%, preferably 20 to 80 Wt .-% and in particular 25 to 70 wt .-% of the phosphate compound.
Um den Zerfall hochverdichteter Formkörper zu erleichtern, ist es möglich, Desintegrationshilfsmittel, sogenannte Tablettensprengmittel, in diese einzuarbeiten, um die Zerfallszeiten zu verkürzen. Unter Tablettensprengmitteln bzw. Zertallsbeschleunigern werden gemäß Römpp (9. Auflage, Bd. 6, S. 4440) und Voigt "Lehrbuch der pharmazeutischen Technologie" (6. Auflage, 1987, S. 182-184) Hilfsstoffe verstanden, die für den raschen Zerfall von Tabletten in Wasser oder Magensaft und für die Freisetzung der Pharmaka in resorbierbarer Form sorgen.In order to facilitate the disintegration of highly compacted moldings, it is possible to incorporate disintegration aids, so-called tablet disintegrating agents, in order to shorten the disintegration times. According to Römpp (9th edition, volume 6, page 4440) and Voigt "Textbook of Pharmaceutical Technology" (6th edition, 1987, pages 182-184), excipients are understood to mean excipients which are suitable for rapid disintegration of tablets in water or gastric juice and for the release of the drugs in resorbable form.
Diese Stoffe, die auch aufgrund ihrer Wirkung als "Spreng"mittel bezeichnet werden, vergrößern bei Wasserzutritt ihr Volumen, wobei einerseits das Eigenvolumen vergrößert (Quellung), andererseits auch über die Freisetzung von Gasen ein Druck erzeugt werden kann, der die Tablette in kleinere Partikel zerfallen läßt. Altbekannte Desintegrationshilfsmittel sind beispielsweise Carbonat/Citronensäure-Systeme, wobei auch andere organische Säuren eingesetzt werden können. Quellende Desintegrationshilfsmittel sind beispielsweise synthetische Polymere wie Polyvinylpyrrolidon (PVP) oder natürliche Polymere bzw. modifizierte Naturstoffe wie Cellulose und Stärke und ihre Derivate, Alginate oder Casein-Derivate.These substances, which are also called "explosives" because of their effect, enlarge their volume when water enters, on the one hand increases the intrinsic volume (Swelling), on the other hand also on the release of gases pressure to be generated may cause the tablet to disintegrate into smaller particles. Well-known Disintegration aids are, for example, carbonate / citric acid systems, wherein also other organic acids can be used. overflowing Disintegration aids are, for example, synthetic polymers such as Polyvinylpyrrolidone (PVP) or natural polymers or modified natural substances such as Cellulose and starch and their derivatives, alginates or casein derivatives.
In einer bevorzugten Variante der Erfindung enthalten die Wasch- und Reinigungsmittelformkörper keinerlei Desintegrationshilfsmittel. Sie weisen alleine durch die Einarbeitung des erfindungsgemäßen Phosphatcompounds eine ausreichend hohe Auftösegeschwindigkeit auf.In a preferred variant of the invention, the washing and Detergent tablets no disintegration aids. They show alone the incorporation of the phosphate compound according to the invention a sufficiently high Dissolution speed up.
In einer anderen, ebenfalls bevorzugten Variante enthalten die Wasch- und Reinigungsmittelformkörper 0,5 bis 10 Gew.-%, vorzugsweise 3 bis 7 Gew.-% und insbesondere 4 bis 6 Gew.-% eines oder mehrerer Cesintegrationshilfsmittel, jeweils bezogen auf das Formkörpergewicht.In another, likewise preferred variant contain the washing and Detergent tablets 0.5 to 10 wt .-%, preferably 3 to 7 wt .-% and in particular 4 to 6 wt .-% of one or more Cesintegrationshilfsmittel, respectively based on the molding body weight.
Als bevorzugte Desintegrationsmittel werden im Rahmen der vorliegenden Erfindung Desintegrationsmittel auf Cellulosebasis eingesetzt, so daß bevorzugte Wasch- und Reinigungsmittelformkörper- ein solches Desintegrationsmittel auf Cellulosebasis in Mengen von 0,5 bis 10 Gew.-%, vorzugsweise 3 bis 7 Gew.-% und insbesondere 4 bis 6 Gew.-% enthalten. Reine Cellulose weist die formale Bruttozusammensetzung (C6H10O5)n auf und stellt formal betrachtet ein β-1,4-Polyacetat von Cellobiose dar, die ihrerseits aus zwei Molekülen Glucose aufgebaut ist. Geeignete Cellulosen bestehen dabei aus ca. 500 bis 5000 Glucose-Einheiten und haben demzufolge durchschnittliche Molmassen von 50.000 bis 500.000. Als Desintegrationsmittel auf Cellulosebasis verwendbar sind im Rahmen der vorliegenden Erfindung auch Cellulose-Derivate, die durch polymeranaloge Reaktionen aus Cellulose erhältlich sind. Solche chemisch modifizierten Cellulosen umfassen dabei beispielsweise Produkte aus Veresterungen bzw. Veretherungen, in denen Hydroxy-Wasserstoffatome substituiert wurden. Aber auch Cellulosen, in denen die Hydroxy-Gruppen gegen funktionelle Gruppen, die nicht über ein Sauerstoffatom gebunden sind, ersetzt wurden, lassen sich als Cellulose-Derivate einsetzen. In die Gruppe der Cellulose-Derivate fallen beispielsweise Alkalicellulosen, Carboxymethylcellulose (CMC), Celluloseester und -ether sowie Aminocellulosen. Die genannten Cellulosederivate werden vorzugsweise nicht allein als Desintegrationsmittel auf Cellulosebasis eingesetzt, sondern in Mischung mit Cellulose verwendet. Der Gehalt dieser Mischungen an Cellulosederivaten beträgt vorzugsweise unterhalb 50 Gew.-%, besonders bevorzugt unterhalb 20 Gew.-%, bezogen auf das Desintegrationsmittel auf Cellulosebasis. Besonders bevorzugt wird als Desintegrationsmittel auf Cellulosebasis reine Cellulose eingesetzt, die frei von Cellulosederivaten ist.As preferred disintegrating agents, cellulose-based disintegrating agents are used in the present invention, so that preferred washing and Reinigungsmittelformkörper- such disintegrating agent based on cellulose in amounts of 0.5 to 10 wt .-%, preferably 3 to 7 wt .-% and in particular 4 to 6 wt .-% included. Pure cellulose has the formal gross composition (C 6 H 10 O 5 ) n and formally represents a β-1,4-polyacetate of cellobiose, which in turn is composed of two molecules of glucose. Suitable celluloses consist of about 500 to 5000 glucose units and therefore have average molecular weights of 50,000 to 500,000. Cellulose-based disintegrating agents which can be used in the context of the present invention are also cellulose derivatives obtainable by polymer-analogous reactions of cellulose. Such chemically modified celluloses include, for example, products of esterifications or etherifications in which hydroxy hydrogen atoms have been substituted. Celluloses in which the hydroxy groups have been replaced by functional groups which are not bonded via an oxygen atom can also be used as cellulose derivatives. The group of cellulose derivatives includes, for example, alkali metal celluloses, carboxymethylcellulose (CMC), cellulose esters and ethers, and aminocelluloses. The cellulose derivatives mentioned are preferably not used alone as disintegrating agents based on cellulose, but used in admixture with cellulose. The content of these mixtures of cellulose derivatives is preferably below 50% by weight, particularly preferably below 20% by weight, based on the cellulose-based disintegrating agent. It is particularly preferred to use cellulose-based disintegrating agent which is free of cellulose derivatives.
Die als Desintegrationshilfsmittel eingesetzte Cellulose wird vorzugsweise nicht in feinteiliger Form eingesetzt, sondern vor dem Zumischen zu den zu verpressenden Vorgemischen in eine gröbere Form überführt, beispielsweise granuliert oder kompaktiert. Wasch- und Reinigungsmittelformkörper, die Sprengmittel in granularer oder gegebenenfalls cogranulierter Form enthalten, werden in den deutschen Patentanmeldungen DE 197 09 991 und DE 197 10 254 sowie der internationalen Patentanmeldung WO98/40463 beschrieben. Diesen Schriften sind auch nähere Angaben zur Herstellung granulierter, kompaktierter oder cogranulierter Cellulosesprengmittel zu entnehmen. Die Teilchengrößen solcher Desintegrationsmittel liegen zumeist oberhalb 200 µm, vorzugsweise zu mindestens 90 Gew.-% zwischen 300 und 1600 µm und insbesondere zu mindestens 90 Gew.-% zwischen 400 und 1200 µm. Die vorstehend genannten und in den zitierten Schriften näher beschriebenen gröberen Desintegrationshilfsmittel auf Cellulosebasis sind im Rahmen der vorliegenden Erfindung bevorzugt als Desintegrationshilfsmittel einzusetzen und im Handel beispielsweise unter der Bezeichnung Arbocel® TF-30-HG von der Firma Rettenmaier erhältlich.The cellulose used as disintegration aid is preferably not in used finely divided form, but before admixing to be pressed Premixes converted into a coarser form, for example, granulated or compacted. Detergents and cleaning agents, the disintegrators in granular or optionally cogranulated form are in the German Patent applications DE 197 09 991 and DE 197 10 254 and the international Patent Application WO98 / 40463. These writings are also closer Information on the production of granulated, compacted or cogranulated Remove cellulose explosives. The particle sizes of such disintegrating agents are usually above 200 microns, preferably at least 90 wt .-% between 300 and 1600 microns and in particular at least 90 wt .-% between 400 and 1200 microns. The coarser ones mentioned above and described in more detail in the cited documents Cellulosic disintegration aids are within the scope of the present invention preferably used as a disintegration aid and in the trade, for example, under the name Arbocel® TF-30-HG of the company Rettenmaier available.
Als weiteres Desintegrationsmittel auf Cellulosebasis oder als Bestandteil dieser Komponente kann mikrokristalline Cellulose verwendet werden. Diese mikrokristalline Cellulose wird durch partielle Hydrolyse von Cellulosen unter solchen Bedingungen erhalten, die nur die amorphen Bereiche (30% der Gesamt-Cellulosemasse) der Cellulosen angreifen und vollständig auflösen, die kristallinen Bereiche (70%) aber unbeschadet lassen. Eine nachfolgende Desaggregation der durch die Hydrolyse entstehenden mikrofeinen Cellulosen liefert die mikrokristallinen Cellulosen, die Primärteilchengrößen von ca. 5 µm aufweisen und beispielsweise zu Granulaten mit einer mittleren Teilchengröße von 200 µm kompaktierbar sind.Another disintegrating agent based on cellulose or as part of this Component may be used microcrystalline cellulose. This microcrystalline Cellulose is produced by partial hydrolysis of celluloses under such conditions containing only the amorphous regions (30% of the total cellulose mass) of the Celluloses attack and completely dissolve, but the crystalline areas (70%) leave undamaged. Subsequent deaggregation by hydrolysis resulting micro-fine celluloses provides the microcrystalline celluloses, the Primary particle sizes of about 5 microns and, for example, with granules a mean particle size of 200 microns are compacted.
Im Rahmen der vorliegenden Erfindung bevorzugte Wasch- und Reinigungsmittelformkörper enthalten zusätzlich ein Desintegrationshilfsmittel, vorzugsweise ein Desintegrationshilfsmittel auf Cellulosebasis, vorzugsweise in granularer, cogranulierter oder kompaktierter Form, in Mengen von 0,5 bis 10 Gew.-%, vorzugsweise von 3 bis 7 Gew.-% und insbesondere von 4 bis 6 Gew.-%, jeweils bezogen auf das Formkörpergewicht,.For the purposes of the present invention, preferred washing and Detergent tablets also contain a disintegration aid, preferably a disintegration aid based on cellulose, preferably in granular, cogranulated or compacted form, in amounts of from 0.5 to 10% by weight, preferably from 3 to 7% by weight and in particular from 4 to 6% by weight, respectively based on the molding body weight ,.
Neben den genannten Bestandteilen Phosphat-Compound und Desintegrationshilfsmittel können die erfindungsgemäßen Wasch- und Reinigungsmittelformkörper zusätzlich einen oder mehrere Stoffe aus den Gruppen der Bleichmittel, Bleichaktivatoren, Enzyme, pH-Stellmittel, Duftstoffe, Parfümträger, Fluoreszenzmittel, Farbstoffe, Schauminhibitoren, Silikonöle, Antiredepositionsmittel, optischen Aufheller, Vergrauungsinhibitoren, Farbübertragungsinhibitoren, Korrosionsinhibitoren und Silberschutzmittel enthalten. Diese Stoffe werden nachfolgend beschrieben. In addition to the ingredients listed phosphate compound and disintegration aids can the detergent tablets according to the invention additionally one or more substances from the groups of bleaches, bleach activators, enzymes, pH adjusters, fragrances, perfume carriers, fluorescers, dyes, Foam inhibitors, silicone oils, anti redeposition agents, optical brighteners, Grayness inhibitors, color transfer inhibitors, corrosion inhibitors and Contain silver protectants. These substances are described below.
Unter den als Bleichmittel dienenden, in Wasser H2O2 liefernden Verbindungen haben das Natriumperborattetrahydrat, das Natriumperboratmonohydrat und das Natriumpercarbonat besondere Bedeutung. Weitere brauchbare Bleichmittel sind beispielsweise Peroxypyrophosphate, Citratperhydrate sowie H2O2 liefernde persaure Salze oder Persäuren, wie Perbenzoate, Peroxophthalate, Diperazelainsäure, Phthaloiminopersäure oder Diperdodecandisäure. Auch beim Einsatz der Bleichmittel ist es möglich, auf den Einsatz von Tensiden und/oder Gerüststoffen zu verzichten, so daß reine Bleichmitteltabletten herstellbar sind. Sollen solche Bleichmitteltabletten zur Textilwäsche eingesetzt werden, ist eine Kombination von Natriumpercarbonat mit Natriumsesquicarbonat bevorzugt, unabhängig davon, welche weiteren Inhaltsstoffe in den Formkörpem enthalten sind. Werden Reinigungs- oder Bleichmitteltabletten für das maschinelle Geschirrspülen hergestellt, so können auch Bleichmittel aus der Gruppe der organischen Bleichmittel eingesetzt werden. Typische organische Bleichmittel sind die Diacylperoxide, wie z.B. Dibenzoylperoxid. Weitere typische organische Bleichmittel sind die Peroxysäuren, wobei als Beispiele besonders die Alkylperoxysäuren und die Arylperoxysäuren genannt werden. Bevorzugte Vertreter sind (a) die Peroxybenzoesäure und ihre ringsubstituierten Derivate, wie Alkylperoxybenzoesäuren, aber auch Peroxy-α-Naphtoesäure und Magnesium-monoperphthalat, (b) die aliphatischen oder substituiert aliphatischen Peroxysäuren, wie Peroxylaurinsäure, Peroxystearinsäure, ε-Phthalimidoperoxycapronsäure [Phthaloiminoperoxyhexansäure (PAP)], o-Carboxybenzamidoperoxycapronsäure, N-nonenylamidoperadipinsäure und N-nonenylamidopersuccinate, und (c) aliphatische und araliphatische Peroxydicarbonsäuren, wie 1,12-Diperoxycarbonsäure, 1,9-Diperoxyazelainsäure, Diperoxysebacinsäure, Diperoxybrassylsäure, die Diperoxyphthalsäuren, 2-Decyldiperoxybutan-1,4-disäure, N,N-Terephthaloyl-di(6-aminopercapronsäure) können eingesetzt werden.Among the compounds which serve as bleaches and deliver in water H 2 O 2 , the sodium perborate tetrahydrate, the sodium perborate monohydrate and the sodium percarbonate have particular significance. Other useful bleaching agents are, for example, peroxypyrophosphates, citrate perhydrates and H 2 O 2 -forming peracidic salts or peracids, such as perbenzoates, peroxophthalates, diperazelaic acid, phthaloiminoperacid or diperdodecanedioic acid. Even when using the bleaching agents, it is possible to dispense with the use of surfactants and / or builders, so that pure bleach tablets can be produced. If such bleach tablets are to be used for textile washing, a combination of sodium percarbonate with sodium sesquicarbonate is preferred, irrespective of which further ingredients are contained in the shaped bodies. When cleaning or bleaching tablets for automatic dishwashing are prepared, it is also possible to use bleaching agents from the group of organic bleaching agents. Typical organic bleaches are the diacyl peroxides such as dibenzoyl peroxide. Other typical organic bleaches are the peroxyacids, examples of which include the alkyl peroxyacids and the aryl peroxyacids. Preferred representatives are (a) the peroxybenzoic acid and its ring-substituted derivatives, such as alkylperoxybenzoic acids, but also peroxy-α-naphthoic acid and magnesium monoperphthalate, (b) the aliphatic or substituted aliphatic peroxyacids, such as peroxylauric acid, peroxystearic acid, ε-phthalimidoperoxycaproic acid [Phthaloiminoperoxyhexanoic acid (PAP ), o-carboxybenzamidoperoxycaproic acid, N-nonenylamidoperadipic acid and N-nonenylamidopersuccinate, and (c) aliphatic and araliphatic peroxydicarboxylic acids such as 1,12-diperoxycarboxylic acid, 1,9-diperoxyazelaic acid, diperoxysebacic acid, diperoxybrassic acid, the diperoxyphthalic acids, 2-decyldiperoxybutan-1, 4-diacid, N, N-terephthaloyl-di (6-aminopercaproic acid) can be used.
Als Bleichmittel in Formkörpem für das maschinelle Geschirrspülen können auch Chlor oder Brom freisetzende Substanzen eingesetzt werden. Unter den geeigneten Chlor oder Brom freisetzenden Materialien kommen beispielsweise heterocyclische N-Brom- und N-Chloramide, beispielsweise Trichlorisocyanursäure, Tribromisocyanursäure, Dibromisocyanursäure und/oder Dichlorisocyanursäure (DICA) und/oder deren Salze mit Kationen wie Kalium und Natrium in Betracht. Hydantoinverbindungen, wie 1,3-Dichlor-5,5-dimethylhydanthoin sind ebenfalls geeignet As bleaching agents in machine dishwashing moldings, chlorine may also be used or bromine-releasing substances are used. Under the appropriate chlorine or Bromo-releasing materials include, for example, heterocyclic N-bromo and N-chloroamides, for example, trichloroisocyanuric acid, tribromoisocyanuric acid, Dibromoisocyanuric acid and / or dichloroisocyanuric acid (DICA) and / or salts thereof with Cations such as potassium and sodium into consideration. Hydantoin compounds, such as 1,3-dichloro-5,5-dimethylhydanthoin are also suitable
Um beim Waschen oder Reinigen bei Temperaturen von 60 °C und darunter eine verbesserte Bleichwirkung zu erreichen, können Bleichaktivatoren in die erfindungsgemäßen Wasch- und Reinigungsmittetformkörper eingearbeitet werden. Als Bleichaktivatoren können Verbindungen, die unter Perhydrolysebedingungen aliphatische Peroxocarbonsäuren mit vorzugsweise 1 bis 10 C-Atomen, insbesondere 2 bis 4 C-Atomen, und/oder gegebenenfalls substituierte Perbenzoesäure ergeben, eingesetzt werden. Geeignet sind Substanzen, die O- und/oder N-Acylgruppen der genannten C-Atomzahl und/oder gegebenenfalls substituierte Benzoylgruppen tragen. Bevorzugt sind mehrfach acylierte Alkylendiamine, insbesondere Tetraacetylethylendiamin (TAED), acylierte Triazinderivate, insbesondere 1,5-Diacetyl-2,4-dioxohexahydro-1,3,5-triazin (DADHT), acylierte Glykolurile, insbesondere Tetraacetylglykoluril (TAGU), N-Acylimide, insbesondere N-Nonanoylsuccinimid (NOSI), acylierte Phenolsulfonate, insbesondere n-Nonanoyl- oder Isononanoyloxybenzolsulfonat (n- bzw. iso-NOBS), Carbonsäureanhydride, insbesondere Phthalsäureanhydrid, acylierte mehrwertige Alkohole, insbesondere Triacetin, Ethylenglykoldiacetat und 2,5-Diacetoxy-2,5-dihydrofuran.To wash or clean at temperatures of 60 ° C and below To achieve improved bleaching action, bleach activators can be incorporated into the Detergent tablets according to the invention are incorporated. When Bleach activators may be compounds that are under perhydrolysis conditions aliphatic peroxycarboxylic acids having preferably 1 to 10 C atoms, in particular 2 to 4 C atoms, and / or optionally substituted perbenzoic acid, be used. Suitable substances are the O- and / or N-acyl groups of bear C-atomic number and / or optionally substituted benzoyl groups. Preference is given to polyacylated alkylenediamines, in particular Tetraacetylethylenediamine (TAED), acylated triazine derivatives, especially 1,5-diacetyl-2,4-dioxohexahydro-1,3,5-triazine (DADHT), acylated glycolurils, in particular Tetraacetylglycoluril (TAGU), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenolsulfonates, especially n-nonanoyl or isononanoyloxybenzenesulfonate (N- or iso-NOBS), carboxylic anhydrides, in particular phthalic anhydride, acylated polyhydric alcohols, especially triacetin, ethylene glycol diacetate and 2,5-diacetoxy-2,5-dihydrofuran.
Zusätzlich zu den konventionellen Bleichaktivatoren oder an deren Stelle können auch sogenannte Bleichkatalysatoren in die Formkörper eingearbeitet werden. Bei diesen Stoffen handelt es sich um bleichverstärkende Übergangsmetallsalze bzw. Übergangsmetallkomplexe wie beispielsweise Mn-, Fe-, Co-, Ru - oder Mo-Salenkomplexe oder -carbonylkomplexe. Auch Mn-, Fe-, Co-, Ru-, Mo-, Ti-, V- und Cu-Komplexe mit N-haltigen Tripod-Liganden sowie Co-, Fe-, Cu- und Ru-Amminkomplexe sind als Bleichkatalysatoren verwendbar.In addition to the conventional bleach activators or in their place may also so-called bleach catalysts are incorporated into the moldings. In these Substances are bleach-enhancing transition metal salts or Transition metal complexes such as Mn, Fe, Co, Ru or Mo saline complexes or carbonyl complexes. Also Mn, Fe, Co, Ru, Mo, Ti, V and Cu complexes with N-containing tripod ligands and Co, Fe, Cu and Ru ammine complexes are useful as bleach catalysts.
Als Enzyme kommen solche aus der Klasse der Proteasen, Lipasen, Amylasen, Cellulasen bzw. deren Gemische in Frage. Besonders gut geeignet sind aus Bakterienstämmen oder Pilzen, wie Bacillus subtilis, Bacillus licheniformis und Streptomyces griseus gewonnene enzymatische Wirkstoffe. Vorzugsweise werden Proteasen vom Subtilisin-Typ und insbesondere Proteasen, die aus Bacillus lentus gewonnen werden, eingesetzt. Dabei sind Enzymmischungen, beispielsweise aus Protease und Amylase oder Protease und Lipase oder Protease und Cellulase oder aus Cellulase und Lipase oder aus Protease, Amylase und Lipase oder Protease, Lipase und Cellulase, insbesondere jedoch Cellulase-haltige Mischungen von besonderem Interesse. Auch Peroxidasen oder Oxidasen haben sich in einigen Fällen als geeignet erwiesen. Die Enzyme können an Trägerstoffen adsorbiert und/oder in Hüllsubstanzen eingebettet sein, um sie gegen vorzeitige Zersetzung zu schützen. Der Anteil der Enzyme, Enzymmischungen oder Enzymgranulate in den erfindungsgemäßen Formkörpern kann beispielsweise 0,1 bis 5 Gew.-%, vorzugsweise 0,1 bis 2 Gew.-% betragen. Zu den am häufigsten verwendeten Enzymen gehören Lipasen, Amylasen, Cellulasen und Proteasen. Bevorzugte Proteasen sind z. B. BLAP®140 der Fa. Biozym, Optimase®-M-440 und Opticlean®-M-250 der Fa. Solvay Enzymes; Maxacal®CX und Maxapem® oder Esperase® der Fa. Gist Brocades oder auch Savinase® der Fa. Novo. Besonders geeignete Cellulasen und Lipasen sind Celluzym® 0,7 T und Lipolase® 30 T der Fa. Novo Nordisk. Besondere Verwendung als Amylasen finden Duramyl® und Termamyl® 60 T, und Termamyl® 90 T der Fa. Novo, Amylase-LT® der Fa. Solvay Enzymes oder Maxamyl® P5000 der Fa. Gist Brocades. Auch andere Enzyme können verwendet werden.Enzymes are those from the class of proteases, lipases, amylases, Cellulases or mixtures thereof in question. Particularly suitable are from bacterial strains or fungi such as Bacillus subtilis, Bacillus licheniformis and Streptomyces griseus derived enzymatic agents. Preferably, proteases are from Subtilisin type and in particular proteases derived from Bacillus lentus, used. These are enzyme mixtures, for example from protease and amylase or protease and lipase or protease and cellulase or from cellulase and lipase or protease, amylase and lipase or protease, lipase and cellulase, but especially cellulase-containing mixtures of particular interest. Also Peroxidases or oxidases have proven to be suitable in some cases. The Enzymes can be adsorbed to carriers and / or embedded in encapsulating substances be to protect them against premature decomposition. The proportion of enzymes, enzyme mixtures or enzyme granules in the moldings of the invention can for example, 0.1 to 5 wt .-%, preferably 0.1 to 2 wt .-% amount. The most commonly used enzymes include lipases, amylases, cellulases and proteases. Preferred proteases are, for. B. BLAP®140 Fa. Biozym, Optimase® M-440 and Opticlean® M-250 from Solvay Enzymes; Maxacal®CX and Maxapem® or Esperase® from Gist Brocades or Savinase® from Novo. Especially suitable cellulases and lipases are Celluzym® 0.7 T and Lipolase® 30 T from the company. Novo Nordisk. Particular use as amylases is found in Duramyl® and Termamyl® 60 T, and Termamyl® 90 T from Novo, Amylase-LT® from Solvay Enzymes or Maxamyl® P5000 from Gist Brocades. Other enzymes can be used become.
Zusätzlich können die Wasch- und Reinigungsmittelformkörper auch Komponenten enthalten, welche die Öl- und Fettauswaschbarkeit aus Textilien positiv beeinflussen (sogenannte soil repellents). Dieser Effekt wird besonders deutlich, wenn ein Textil verschmutzt wird, das bereits vorher mehrfach mit einem erfindungsgemäßen Waschmittel, das diese öl- und fettlösende Komponente enthält, gewaschen wurde. Zu den bevorzugten öl- und fettlösenden Komponenten zählen beispielsweise nichtionische Celluloseether wie Methylcellulose und Methylhydroxy-propylcellulose mit einem Anteil an Methoxyl-Gruppen von 15 bis 30 Gew.-% und an Hydroxypropoxyl-Gruppen von 1 bis 15 Gew.-%, jeweils bezogen auf den nichtionischen Celluloseether, sowie die aus dem Stand der Technik bekannten Polymere der Phthalsäure und/oder der Terephthalsäure bzw. von deren Derivaten, insbesondere Polymere aus Ethylenterephthalaten und/oder Polyethylenglykolterephthalaten oder anionisch und/oder nichtionisch modifizierten Derivaten von diesen. Besonders bevorzugt von diesen sind die sulfonierten Derivate der Phthalsäure und der Terephthalsäure-Polymere.In addition, the detergent tablets may also contain components which positively influence the oil and Fettauswaschbarkeit from textiles (so-called soil repellents). This effect becomes particularly apparent when a textile is contaminated, which previously several times with an inventive Detergent containing this oil and fat dissolving component was washed. To the preferred oil and fat dissolving components include, for example, nonionic Cellulose ethers such as methylcellulose and methylhydroxy-propylcellulose with a proportion at methoxyl groups from 15 to 30 wt .-% and hydroxypropoxyl groups from 1 to 15 wt .-%, each based on the nonionic cellulose ether, and from the State of the art known polymers of phthalic acid and / or terephthalic acid or of their derivatives, in particular polymers of ethylene terephthalates and / or Polyethylene glycol terephthalates or anionic and / or nonionic modified Derivatives of these. Particularly preferred of these are the sulfonated derivatives of Phthalic acid and the terephthalic acid polymers.
Die Formkörper können als optische Aufheller Derivate der Diaminostilbendisulfonsäure bzw. deren Alkalimetallsalze enthalten. Geeignet sind z.B. Salze der 4,4'-Bis(2-anilino-4-morpholino-1,3,5-triazinyl-6-amino)stilben-2,2'-disulfonsäure oder gleichartig aufgebaute Verbindungen, die anstelle der Morpholino-Gruppe eine Diethanolaminogruppe, eine Methylaminogruppe, eine Anilinogruppe oder eine 2-Methoxyethylaminogruppe tragen. Weiterhin können Aufheller vom Typ der substituierten Diphenylstyryle anwesend sein, z.B. die Alkalisalze des 4,4'-Bis(2-sulfostyryl)-diphenyls, 4,4'-Bis(4-chlor-3-sulfostyryl)-diphenyls, oder 4-(4-Chlorstyryl)-4'-(2-sulfostyryl)-diphenyls. Auch Gemische der vorgenannten Aufheller können verwendet werden.The moldings can be used as optical brighteners derivatives of Diaminostilbendisulfonsäure or their alkali metal salts. Suitable are e.g. Salts of 4,4'-bis (2-anilino-4-morpholino-1,3,5-triazinyl-6-amino) stilbene-2,2'-disulfonic acid or similarly constructed Compounds which, instead of the morpholino group, a diethanolamino group, a Methylamino group, an anilino group or a 2-Methoxyethylaminogruppe carry. Furthermore, brighteners of the substituted diphenylstyrene type may be present, e.g. the alkali salts of 4,4'-bis (2-sulfostyryl) -diphenyl, 4,4'-bis (4-chloro-3-sulfostyryl) -diphenyl, or 4- (4-chlorostyryl) -4 '- (2-sulfostyryl) -diphenyls. Also mixtures of The aforementioned brighteners can be used.
Farb- und Duftstoffe werden den erfindungsgemäßen Wasch- und Reinigungsmittelformkörpem zugesetzt, um den ästhetischen Eindruck der Produkte zu verbessern und dem Verbraucher neben der Weichheitsleistung ein visuell und sensorisch "typisches und unverwechselbares" Produkt zur Verfügung zu stellen. Als Parfümöle bzw. Duftstoffe können einzelne Riechstoffverbindungen, z.B. die synthetischen Produkte vom Typ der Ester, Ether, Aldehyde, Ketone, Alkohole und Kohlenwasserstoffe verwendet werden. Riechstoffverbindungen vom Typ der Ester sind z.B. Benzylacetat, Phenoxyethylisobutyrat, p-tert.-Butylcyclohexylacetat, Linalylacetat, Dimethylbenzylcarbinylacetat, Phenylethylacetat, Linalylbenzoat, Benzylformiat, Ethylmethylphenylglycinat, Allylcyclohexylpropionat, Styrallylpropionat und Benzylsalicylat. Zu den Ethem zählen beispielsweise Benzylethylether, zu den Aldehyden z.B. die linearen Alkanale mit 8-18 C-Atomen. Citral, Citronellal, Citronellyloxyacetaldehyd, Cyclamenaldehyd, Hydroxycitronellal, Lilial und Bourgeonal, zu den Ketonen z.B. die Jonone, ∝-Isomethylionon und Methyl-cedrylketon, zu den Alkoholen Anethol, Citronellol, Eugenol, Geraniol, Linalool, Phenylethylalkohol und Terpineol, zu den Kohlenwasserstoffen gehören hauptsächlich die Terpene wie Limonen und Pinen. Bevorzugt werden jedoch Mischungen verschiedener Riechstoffe verwendet, die gemeinsam eine ansprechende Duftnote erzeugen. Solche Parfümöle können auch natürliche Riechstoffgemische enthalten, wie sie aus pflanzlichen Quellen zugänglich sind, z.B. Pine-, Citrus-, Jasmin-, Patchouly-, Rosen- oder Ylang-Ylang-Öl. Ebenfalls geeignet sind Muskateller, Salbeiöl, Kamillenöl, Nelkenöl, Melissenöl, Minzöl, Zimtblätteröl, Lindenblütenöl, Wacholderbeeröl, Vetiveröl, Olibanumöl, Galbanumöl und Labdanumöl sowie Orangenblütenöl, Neroliol, Orangenschalenöl und Sandelholzöl.Dyes and fragrances are the washing and Reinigungsmittelformkörpem invention added to improve the aesthetic appearance of the products and the consumer in addition to the softness a visually and sensory "typical and unmistakable "product as perfume oils or fragrances For example, individual perfume compounds, e.g. the synthetic products of the type Esters, ethers, aldehydes, ketones, alcohols and hydrocarbons are used. Fragrance compounds of the ester type are known e.g. benzyl acetate, Phenoxyethyl isobutyrate, p-tert-butylcyclohexyl acetate, linalyl acetate, dimethylbenzylcarbinyl acetate, Phenylethyl acetate, linalyl benzoate, benzyl formate, ethylmethylphenyl glycinate, Allyl cyclohexyl propionate, styrallyl propionate and benzyl salicylate. To the Ethem include, for example, benzyl ethyl ether, to the aldehydes e.g. the linear alkanals with 8-18 carbon atoms. Citral, citronellal, citronellyloxyacetaldehyde, cyclamenaldehyde, Hydroxycitronellal, lilial and bourgeonal, to the ketones e.g. the ionone, α-isomethylionone and methyl cedryl ketone, to the alcohols anethole, citronellol, eugenol, Geraniol, linalool, phenylethyl alcohol and terpineol, to the hydrocarbons mainly include the terpenes such as limes and pinene. However, preference is given Used mixtures of different fragrances, which together create an appealing Create a fragrance. Such perfume oils can also be natural fragrance mixtures as available from plant sources, e.g. Pine, Citrus, Jasmine, Patchouly, rose or ylang-ylang oil. Also suitable are muscatel, sage oil, Chamomile oil, clove oil, lemon balm oil, mint oil, cinnamon leaf oil, lime blossom oil, juniper berry oil, Vetiver oil, Olibanum oil, Galbanum oil and Labdanum oil and Orange blossom oil, Neroliol, Orange peel oil and sandalwood oil.
Üblicherweise liegt der Gehalt der erfindungsgemäßen Wasch- und Reinigungsmittelformkörper an Farbstoffen unter 0,01 Gew.-%, während Duftstoffe bis zu 2 Gew.-% der gesamten Formulierung ausmachen können. Usually, the content of the detergent tablets according to the invention is Dyes below 0.01 wt .-%, while perfumes up to 2 wt .-% of entire formulation can make.
Die Duftstoffe können direkt in die erfindungsgemäßen Mittel eingearbeitet werden, es kann aber auch vorteilhaft sein, die Duftstoffe auf Träger aufzubringen, die die Haftung des Parfüms auf der Wäsche verstärken und durch eine langsamere Duftfreisetzung für langanhaltenden Duft der Textilien sorgen. Als solche Trägermaterialien haben sich beispielsweise Cyclodextrine bewährt, wobei die Cyclodextrin-Parfüm-Komplexe zusätzlich noch mit weiteren Hilfsstoffen beschichtet werden können.The fragrances can be incorporated directly into the compositions according to the invention However, it may also be advantageous to apply the fragrances to carriers, the adhesion of the perfume on the lingerie and by a slower release of fragrance for long-lasting fragrance of the textiles. As such carrier materials have become For example, cyclodextrins have proven useful, with the cyclodextrin-perfume complexes additionally can be coated with other excipients.
Um den ästhetischen Eindruck der erfindungsgemäßen Mittel zu verbessern, können sie mit geeigneten Farbstoffen eingefärbt werden. Bevorzugte Farbstoffe, deren Auswahl dem Fachmann keinerlei, Schwierigkeit bereitet, besitzen eine hohe Lagerstabilität und Unempfindlichkeit gegenüber den übrigen Inhaltsstoffen der Mittel und gegen Licht sowie keine ausgeprägte Substantivität gegenüber Textilfasern, um diese nicht anzufärben.In order to improve the aesthetic impression of the agents according to the invention, they can dyed with suitable dyes. Preferred dyes, their selection the expert no difficulty, have a high storage stability and Insensitivity to the other ingredients of the agent and against light as well no pronounced substantivity to textile fibers so as not to stain them.
Erfindungsgemäße Geschirrspülmitteiformkörper können zum Schutze des Spülgutes oder der Maschine Korrosionsinhibitoren enthalten, wobei besonders Silberschutzmittel im Bereich des maschinellen Geschirrspülens eine besondere Bedeutung haben. Allgemein können vor allem Silberschutzmittel ausgewählt aus der Gruppe der Triazole, der Benzotriazole, der Bisbenzotriazole, der Aminotriazole, der Alkylaminotriazole und der Übergangsmetallsalze oder -komplexe eingesetzt werden. Besonders bevorzugt zu verwenden sind Benzotriazol und/oder Alkylaminotriazol. Man findet in Reinigerformulierungen darüber hinaus häufig aktivchlorhaltige Mittel, die das Korrodieren der Silberoberfläche deutlich vermindern können. In chlorfreien Reinigem werden besonders sauerstoff- und stickstoffhaltige organische redoxaktive Verbindungen, wie zwei- und dreiwertige Phenole, z. B. Hydrochinon, Brenzkatechin, Hydroxyhydrochinon, Gallussäure, Phloroglucin, Pyrogallol bzw. Derivate dieser Verbindungsklassen. Auch salz- und komplexartige anorganische Verbindungen, wie Salze der Metalle Mn, Ti, Zr, Hf, V, Co und Ce finden häufig Verwendung. Bevorzugt sind hierbei die Übergangsmetallsalze, die ausgewählt sind aus der Gruppe der Mangan und/oder Cobaltsalze und/oder -komplexe, besonders bevorzugt der Cobalt(ammin)-Komplexe, der Cobalt(acetat)-Komplexe, der Cobalt-(Carbonyl)-Komplexe, der Chloride des Cobalts oder Mangans und des Mangansulfats. Ebenfalls können Zinkverbindungen zur Verhinderung der Korrosion am Spülgut eingesetzt werden. Dishwashing agent shaped bodies according to the invention can be used to protect the items to be washed or the machine contain corrosion inhibitors, with particular silver protectants have special significance in the field of automatic dishwashing. In general, especially silver protectants selected from the group of triazoles, the benzotriazoles, the bisbenzotriazoles, the aminotriazoles, the alkylaminotriazoles and the transition metal salts or complexes are used. Particularly preferred too use are benzotriazole and / or alkylaminotriazole. One finds in In addition, cleaner formulations often include active chlorine containing agents Corrosion of the silver surface can significantly reduce. In chlorine-free cleaner are particularly oxygen- and nitrogen-containing organic redox-active Compounds such as di- and trihydric phenols, e.g. Hydroquinone, pyrocatechol, Hydroxyhydroquinone, gallic acid, phloroglucin, pyrogallol or derivatives of these Classes of compounds. Also salt and complex inorganic compounds, such as Salts of the metals Mn, Ti, Zr, Hf, V, Co and Ce are frequently used. Preferred are here the transition metal salts, which are selected from the group of manganese and / or cobalt salts and / or complexes, more preferably the cobalt (ammin) complexes, the cobalt (acetate) complexes, the cobalt (carbonyl) complexes, the chlorides of cobalt or manganese and manganese sulfate. Likewise, zinc compounds be used to prevent corrosion of items to be washed.
Besondere Inhaltsstoffe, die in erfindungsgemäßen Formkörpem für das maschinelle Geschirrspüten oder die Reinigung harter Oberflächen genutzt werden können, sind Substanzen, die das Wiederanschmutzen von Oberflächen verhindern und/oder die Schmutzablösung nach einmaliger Anwendung erleichtern (sogenannte "Soil-Release-Verbindungen").Special ingredients which are used in machine bodies according to the invention Dishwashing or cleaning hard surfaces can be used Substances that prevent the re-soiling of surfaces and / or the Easily remove dirt after a single use (so-called "soil release compounds").
Zu den verwendbaren Soil-Release Verbindungen zählen alle im Stand der Technik bekannten Verbindungen. Besonders geeignet sind kationische Polymere, wie beispielsweise Hydroxypropyltrimethylammonium-Guar; Copolymere von Aminoethylmethacrylat und Acrylamid sowie Copolymere von Dimethyldiallylammoniumchlorid und Acrylamid, Polymere mit Imino-Gruppen, kationische Cellulosederivate, kationische Homo- und/oder Copolymere (Monomereinheiten: quaternisierte Ammoniumalkylmethacrylatgruppen).Among the usable soil release compounds are all in the prior art known compounds. Particularly suitable are cationic polymers, such as for example, hydroxypropyltrimethylammonium guar; Copolymers of Aminoethyl methacrylate and acrylamide and copolymers of dimethyldiallylammonium chloride and acrylamide, polymers with imino groups, cationic Cellulose derivatives, cationic homo- and / or copolymers (monomer units: quaternized ammonium alkyl methacrylate groups).
Besonders bevorzugt sind die kationischen Polymeren ausgewählt aus kationischen Polymerisaten von Copolymeren von Monomeren wie Trialkylammoniumalkyl(meth)acrylat bzw. -acrylamid; Dialkyldiallyldiammoniumsalze; polymeranalogen Umsetzungsprodukten von Ethern oder Estern von Polysacchariden mit Ammoniumseitengruppen, insbesondere Guar-, Cellulose- und Stärkederivate; Polyaddukte von Ethylenoxid mit Ammoniumgruppen; quaternäre Ethyleniminpolymere und Polyester und Polyamide mit quatemären Seitengruppen als Soil-Release-Verbindungen. Außergewöhnlich bevorzugt im Rahmen dieser Anmeldung sind auch natürliche Polyuronsäuren und verwandte Substanzen, sowie Polyampholyte und hydrophobierte Polyampholyte, bzw. Gemische dieser Substanzen.The cationic polymers are particularly preferably selected from cationic polymers Polymers of copolymers of monomers such as trialkylammonium alkyl (meth) acrylate or -acrylamide; Dialkyldiallyldiammoniumsalze; polymeranalogous Reaction products of ethers or esters of polysaccharides with pendant ammonium groups, in particular guar, cellulose and starch derivatives; Polyadducts of Ethylene oxide with ammonium groups; quaternary ethyleneimine polymers and polyesters and Polyamides with quaternary side groups as soil release compounds. Exceptionally preferred in the context of this application are also natural Polyuronic acids and related substances, as well as polyampholytes and hydrophobized Polyampholytes, or mixtures of these substances.
In den erfindungsgemäßen Formkörpern können alle vorstehend beschriebenen Inhaltsstoffe eingesetzt werden; zusätzlich zu den erfindungsgemäßen Phosphat-Compounds können auch andere Gerüststoffe in den Formkörpern enthalten sein. In den erfindungsgemäßen Wasch- und Reinigungsmittelformkörpem können zusätzlich zu den Phosphat-Compounds wasserlösliche und wasserunlösliche Builder vor allem zum Binden von Calcium und Magnesium eingesetzt werden. Dabei sind für Reinigungsmitteltabletten wasserlösliche Builder bevorzugt, da sie auf Geschirr und harten Oberflächen in der Regel weniger dazu tendieren, unlösliche Rückstände zu bilden. Übliche Builder, die im Rahmen der Erfindung zwischen 10 und 90 Gew.-% bezogen auf die gesamte Zubereitung zugegen sein können, sind neben den bereits oben erwähnten Buildem die niedermolekularen Polycarbonsäuren und ihre Salze, die Carbonate und Silicate. Zu wasserunlöslichen Buildem zählen die Zeolithe, die ebenfalls verwendet werden können, ebenso wie Mischungen der vorgenannten Buildersubstanzen. Bevorzugt werden neben den erfindungsgemäßen Phosphat-Compounds Trinatriumcitrat und/oder Natriumcarbonat und/oder Natriumbicarbonat und/oder Gluconate und/oder silicatische Builder aus der Klasse der Disilicate und/oder Metasilicate bzw. der Schichtsilicate eingesetzt.In the moldings according to the invention, all the above-described Ingredients are used; in addition to the phosphate compounds of the invention Other builders may also be included in the moldings. In the Detergent tablets according to the invention may be used in addition to Phosphate Compounds Water-soluble and water-insoluble builders especially for Binding of calcium and magnesium are used. Here are for Detergent Tablets Water-soluble builders preferred as they are on dishes and Hard surfaces usually tend to be less susceptible to insoluble residues form. Typical builders which in the context of the invention comprise between 10 and 90% by weight. are present in relation to the entire preparation, in addition to the already Buildem mentioned above, the low molecular weight polycarboxylic acids and their salts, the Carbonates and silicates. Water-insoluble buildem include the zeolites, which also can be used, as well as mixtures of the aforementioned builders. Preference is given in addition to the phosphate compounds according to the invention Trisodium citrate and / or sodium carbonate and / or sodium bicarbonate and / or Gluconates and / or silicatic builders from the class of disilicates and / or Metasilicates or the layered silicates used.
Als weitere Bestandteile können Alkaliträger zugegen sein. Als Alkaliträger gelten Alkalimetallhydroxide, Alkalimetallcarbonate, Alkalimetallhydrogencarbonate, Alkatimetallsesquicarbonate, Alkalisilicate, Alkalimetasilicate, und Mischungen der vorgenannten Stoffe, wobei im Sinne dieser Erfindung bevorzugt die Alkalicarbonate, insbesondere Natriumcarbonat, Natriumhydrogencarbonat oder Natriumsesquicarbonat eingesetzt werden.As further constituents alkali carriers may be present. To be considered as alkali carriers Alkali metal hydroxides, alkali metal carbonates, alkali metal bicarbonates, Alkatimetallsesquicarbonate, alkali silicates, alkali metal silicates, and mixtures of the abovementioned substances, preference being given in the context of this invention to the alkali metal carbonates, especially sodium carbonate, sodium bicarbonate or sodium sesquicarbonate be used.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung
von Wasch- und Reinigungsmittelformkörpem, gekennzeichnet durch die Schritte
Im ersten Verfahrensschritt wird dabei - wie vorstehend ausführlich beschrieben - ein Phosphat-Compound hergestellt. Bei der Auswahl der für diesen Verfahrensschritt geeigneten Maschinen und Verfahrensparameter kann der Fachmann auf literaturbekannte Maschinen und Apparate sowie verfahrenstechnische Operationen zurückgreifen, wie sie beispielsweise in W. Pietsch, "Size Enlargement by Agglomeration", Verlag Wiley, 1991, und der dort zitierten Literatur beschrieben sind. In the first process step, as described in detail above, a phosphate compound is produced. In selecting the machines and process parameters suitable for this process step, the person skilled in the art can use literature-known machines and apparatus as well as process engineering operations, as described, for example, in W. Pietsch, "Size Enlargement by Agglomeration", Verlag Wiley, 1991 , and the literature cited therein are.
Wie bereits weiter oben erwähnt, enthalten die erfindungsgemäßen Wasch- und Reinigungsmittelformkörper die erfindungsgemäßen Phosphat-Compounds je nach Verwendungszweck in variierenden Mengen. Völlig analog sind auch erfindungsgemäße Verfahren bevorzugt, bei denen das in Schritt a) hergestellte Phosphat-Compound 10 bis 90 Gew.-%, vorzugsweise 20 bis 80 Gew.-% und insbesondere 25 bis 70 Gew.-% des zu verpressenden Vorgemischs ausmacht.As already mentioned above, the inventive washing and Detergent tablets the phosphate compounds of the invention depending on Intended use in varying quantities. Completely analogous are also inventive Preferred method in which the prepared in step a) phosphate compound 10 bis 90 wt .-%, preferably 20 to 80 wt .-% and in particular 25 to 70 wt .-% of the constituting the compressing premix.
Je nach Anwendungszweck wird das erfindungsgemäße Phosphat-Compound in Schritt b) mit weiteren Inhaltsstoffen von Wasch- und Reinigungsmitteln abgemischt und zum Formkörper verpreßt. Hierbei sind erfindungsgemäße Verfahren bevorzugt, die dadurch gekennzeichnet sind, daß das in Schritt a) hergestellte Phosphat-Compound in Schritt b) mit mindestens einem Sauerstoffbleichmittel ausgewählt aus der Gruppe der Alkaliperborate, Alkalipercarbonate, der organischen Persäuren und Wasserstoffperoxid vermischt wird. Die betreffenden Bleichmittel wurden weiter oben beschrieben.Depending on the application, the phosphate compound according to the invention in step b) mixed with other ingredients of detergents and cleaners and for Molded body pressed. In this case, methods according to the invention are preferred which are characterized characterized in that the phosphate compound prepared in step a) in step b) with at least one oxygen bleach selected from the group of Alkali perborates, alkali percarbonates, organic peracids and hydrogen peroxide is mixed. The bleaching agents in question were described above.
In Reinigungsmittelformkörpem für die maschinelle Reinigung von Geschirr können auch andere Bleichmittel eingesetzt werden. In solchen Fällen sind erfindungsgemäße Verfahren bevorzugt, bei denen das in Schritt a) hergestellte Phosphat-Compound mit mindestens einem Bleichmittel, ausgewählt aus der Gruppe der Trichlorcyanursäuren, der Dichlor- oder Monochlorcyanurate, der Hypochlorite, und anderer üblicher chlorhaltiger Bleichmittel vermischt wird.In detergent moldings for the machine cleaning of dishes can also other bleaching agents are used. In such cases are inventive Preferred method in which the phosphate compound prepared in step a) with at least one bleaching agent selected from the group of trichlorocyanuric acids, dichloro- or monochlorocyanurates, hypochlorites, and other usual ones chlorine-containing bleaching agent is mixed.
Vorzugsweise wird die Bleichleistung von bleichmittelhaltigen Formkörpem wie Waschmitteltabletten, Reinigungsmittettabtetten oder Bleichmitteltabletten durch den Einsatz von Bleichaktivatoren gesteigert. So sind erfindungsgemäße Verfahren bevorzugt, in denen das in Schritt a) hergestellte Phosphat-Compound mit mindestens einem Bleichaktivator, bevorzugt aus der Gruppe der mehrfach acylierte Alkylendiamine, insbesondere Tetraacetylethylendiamin (TAED). der N-Acylimide, insbesondere N-Nonanoylsuccinimid (NOSI), der acylierten Phenolsulfonate, insbesondere n-Nonanoyl- oder Isononanoyloxybenzolsulfonat (n- bzw. iso-NOBS), n-Methyl-Morpholinium-Acetonitril-Methylsulfat (MMA) und/oder der bleichverstärkenden Übergangsmetallkomplexe, insbesondere mit den Zentralatomen Mn, Fe, Co, Cu, Mo, V, Ti und/oder Ru, bevorzugt aus der Gruppe der Mangan und/oder Cobaltsalze und/oder -komplexe, besonders bevorzugt der Cobalt(ammin)-Komplexe, der Cobalt(acetat)-Komplexe, der Cobalt(Carbonyl)-Komplexe, der Chloride des Cobalts oder des Mangans und/oder des Mangansulfats vermischt wird.Preferably, the bleaching performance of bleach-containing Formkörpem as Detergent tablets, detergent tablets or bleach tablets through the Use of bleach activators increased. Such are methods according to the invention preferred in which the phosphate compound prepared in step a) with at least a bleach activator, preferably from the group of the multiply acylated alkylenediamines, in particular tetraacetylethylenediamine (TAED). the N-acylimides, especially N-nonanoylsuccinimide (NOSI), the acylated phenolsulfonates, especially n-nonanoyl or isononanoyloxybenzenesulfonate (n- or iso-NOBS), n-methyl-morpholinium-acetonitrile-methylsulfate (MMA) and / or the bleach-enhancing Transition metal complexes, in particular with the central atoms Mn, Fe, Co, Cu, Mo, V, Ti and / or Ru, preferably from the group of manganese and / or cobalt salts and / or complexes, more preferably the cobalt (ammin) complexes, the cobalt (acetate) complexes, the cobalt (carbonyl) complexes, the chlorides of cobalt or manganese and / or the manganese sulfate is mixed.
In bevorzugten Verfahrensvarianten wird das in Schritt a) hergestellte Phosphat-Compound mit mindestens einem tensidhaltigem Granulat zu einem zu verpressenden Vorgemisch mit einem Schüttgewicht von mindestens 500 g/l, vorzugsweise mindestens 600 g/l und insbesondere mindestens 700 g/l, vereinigt. Im Rahmen der vorliegenden Erfindung bevorzugte Verfahren umfassen daher das Verpressen eines teilchenförmigen Vorgemischs aus mindestens einem Phosphat-Compound, mindestens einem tensidhaltigen Granulat und mindestens einer zugemischten pulverförmigen Komponente. Die Herstellung der tensidhaltigen Granulate kann dabei durch übliche technische Granulationsverfähren wie Kompaktierung, Extrusion, Mischergranulation, Pelletierung oder Wirbelschichtgranulation erfolgen.In preferred process variants, that produced in step a) Phosphate compound with at least one surfactant-containing granules too a premix to be compressed with a bulk density of at least 500 g / l, preferably at least 600 g / l and in particular at least 700 g / l combined. in the Therefore, preferred methods of the present invention include the Pressing a particulate premix of at least one phosphate compound, at least one surfactant-containing granules and at least one admixed powdered component. The preparation of surfactant-containing granules can by conventional technical Granulationsverfähren such as compaction, Extrusion, mixer granulation, pelleting or fluidized bed granulation done.
Das tensidhaltige Granulat genügt in bevorzugten Verfahrensvarianten bestimmten Teilchengrößenkriterien. So sind erfindungsgemäße Verfahren bevorzugt, bei denen das tensidhaltige Granulat Teilchengrößen zwischen 100 und 2000 µm, vorzugsweise zwischen 200 und 1800 µm, besonders bevorzugt zwischen 400 und 1600 µm und insbesondere zwischen 600 und 1400µm, aufweist.The surfactant-containing granules are sufficient in preferred process variants Teilchengrößenkriterien. Thus, methods according to the invention are preferred in which the surfactant-containing granules particle sizes between 100 and 2000 microns, preferably between 200 and 1800 microns, more preferably between 400 and 1600 microns and especially between 600 and 1400μm, has.
Neben den Aktivsubstanzen (anionische und/oder nichtionische und/oder kationische und/oder amphotere Tenside) enthalten die Tensidgranulate vorzugsweise noch Trägerstoffe, die besonders bevorzugt aus der Gruppe der Gerüststoffe stammen. Besonders vorteilhafte Verfahren sind dadurch gekennzeichnet, daß das tensidhaltige Granulat anionische und/oder nichtionische Tenside sowie Gerüststoffe enthält und Gesamt-Tensidgehalte von mindestens 10 Gew.-%, vorzugsweise mindestens 20 Gew.-% uns insbesondere mindestens 25 Gew.-%, aufweist.In addition to the active substances (anionic and / or nonionic and / or cationic and / or amphoteric surfactants) preferably still contain the surfactant granules Carriers which more preferably originate from the group of builders. Particularly advantageous methods are characterized in that the surfactant-containing Granules containing anionic and / or nonionic surfactants and builders and Total surfactant contents of at least 10% by weight, preferably at least 20% by weight in particular at least 25% by weight.
Je nach Einsatzzweck der erfindungsgemäßen Formkörper wird man den Anteil an Tensidgranulaten und den Tensidgehalt der Granulate höher oder niedriger wählen. Enthält das erfindungsgemäße Phosphat-Compound bereits Tenside, so sind diese bei der Kalkulation des Gesamt-Tensidgehalts zu berücksichtigen. Üblicherweise liegt der Tensidgehalt von Waschmitteltabletten zwischen 10 und 40 Gew.-%, vorzugsweise zwischen 12,5 und 30 Gew.-% und insbesondere zwischen 15 und 25 Gew.-%, während Reinigungsmitteltabletten für das maschinelle Geschirrspülen zwischen 0,1 und 10 Gew.-%, vorzugsweise zwischen 0,5 und 7,5 Gew.-% und insbesondere zwischen 1 und 5 Gew.-% Tenside enthalten. Bleichmitteltabletten und Wasserenthärtertabletten sind üblicherweise frei von Tensiden.Depending on the intended use of the shaped body according to the invention, the proportion of Select surfactant granules and the surfactant content of the granules higher or lower. If the phosphate compound according to the invention already contains surfactants, these are also included the calculation of the total surfactant content. Usually it is Tenside content of detergent tablets between 10 and 40 wt .-%, preferably between 12.5 and 30% by weight and especially between 15 and 25% by weight while Detergent tablets for automatic dishwashing between 0.1 and 10 wt .-%, preferably between 0.5 and 7.5% by weight and in particular between 1 and 5 Wt .-% surfactants. Bleach tablets and water softener tablets are usually free of surfactants.
Diese grenzflächenaktive Substanzen stammen aus der Gruppe der anionischen, nichtionischen, zwitterionischen oder kationischen Tenside, wobei anionische Tenside aus ökonomischen Gründen und aufgrund ihres Leistungsspektrums deutlich bevorzugt sind.These surfactants come from the group of anionic, nonionic, zwitterionic or cationic surfactants, with anionic surfactants for economic reasons and because of their range of services clearly preferred are.
Als anionische Tenside werden beispielsweise solche vom Typ der Sulfonate und Sulfate eingesetzt. Als Tenside vom Sulfonat-Typ kommen dabei vorzugsweise C9-13-Alkylbenzolsulfonate, Olefinsulfonate, d.h. Gemische aus Alken- und Hydroxyalkansulfonaten sowie Disulfonaten, wie man sie beispielsweise aus C12-18-Monoolefinen mit end- oder innenständiger Doppelbindung durch Sulfonieren mit gasförmigem Schwefeltrioxid und anschließende alkalische oder saure Hydrolyse der Sulfonierungsprodukte erhält, in Betracht. Geeignet sind auch Alkansulfonate, die aus C12-18-Alkanen beispielsweise durch Sulfochlorierung oder Sulfoxidation mit anschließender Hydrolyse bzw. Neutralisation gewonnen werden. Ebenso sind auch die Ester von α-Sulfofettsäuren (Estersulfonate), z.B. die α-sulfonierten Methylester der hydrierten Kokos-, Palmkern- oder Talgfettsäuren geeignet.As anionic surfactants, for example, those of the sulfonate type and sulfates are used. The surfactants of the sulfonate type are preferably C 9-13 -alkylbenzenesulfonates, olefinsulfonates, ie mixtures of alkene and hydroxyalkanesulfonates and disulfonates, as are obtained, for example, from C 12-18 -monoolefins having terminal or internal double bonds by sulfonation with gaseous sulfur trioxide and subsequent alkaline or acid hydrolysis of the sulfonation products into consideration. Also suitable are alkanesulfonates which are obtained from C 12-18 alkanes, for example by sulfochlorination or sulfoxidation with subsequent hydrolysis or neutralization. Likewise, the esters of α-sulfo fatty acids (ester sulfonates), for example the α-sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids are suitable.
Weitere geeignete Aniontenside sind sulfierte Fettsäureglycerinester. Unter Fettsäureglycerinestern sind die Mono-, Di- und Triester sowie deren Gemische zu verstehen, wie sie bei der Herstellung durch Veresterung von einem Monoglycerin mit 1 bis 3 Mol Fettsäure oder bei der Umesterung von Triglyceriden mit 0,3 bis 2 Mol Glycerin erhalten werden. Bevorzugte sulfierte Fettsäureglycerinester sind dabei die Sulfierprodukte von gesättigten Fettsäuren mit 6 bis 22 Kohlenstoffatomen, beispielsweise der Capronsäure, Caprylsäure, Caprinsäure, Myristinsäure, Laurinsäure, Palmitinsäure, Stearinsäure oder Behensäure.Further suitable anionic surfactants are sulfated fatty acid glycerol esters. Under Fatty acid glycerol esters are the mono-, di- and triesters and mixtures thereof as understood in the preparation by esterification of a monoglycerol with 1 to 3 moles of fatty acid or in the transesterification of triglycerides with 0.3 to 2 moles of glycerol to be obtained. Preferred sulfated fatty acid glycerol esters are the sulfonation products of saturated fatty acids having 6 to 22 carbon atoms, for example the Caproic acid, caprylic acid, capric acid, myristic acid, lauric acid, palmitic acid, Stearic acid or behenic acid.
Als Alk(en)ylsulfate werden die Alkali- und insbesondere die Natriumsalze der Schwefelsäurehalbester der C12-C18-Fettalkohole, beispielsweise aus Kokosfettalkohol, Talgfettalkohol, Lauryl-, Myristyl-, Cetyl- oder Stearylalkohol oder der C10-C20-Oxoalkohole und diejenigen Halbester sekundärer Alkohole dieser Kettenlängen bevorzugt. Weiterhin bevorzugt sind Alk(en)ylsulfate der genannten Kettenlänge, welche einen synthetischen, auf petrochemischer Basis hergestellten geradkettigen Alkylrest enthalten, die ein analoges Abbauverhalten besitzen wie die adäquaten Verbindungen auf der Basis von fettchemischen Rohstoffen. Aus waschtechnischem Interesse sind die C12-C16-Alkylsulfate und C12-C15-Alkylsulfate sowie C14-C15-Alkylsulfate bevorzugt. Auch 2,3-Alkylsulfate, welche beispielsweise gemäß den US-Patentschriften 3,234,258 oder 5,075,041 hergestellt werden und als Handelsprodukte der Shell Oil Company unter dem Namen DAN® erhalten werden können, sind geeignete Aniontenside.Alk (en) ylsulfates are the alkali metal salts and in particular the sodium salts of the sulfuric monoesters of C 12 -C 18 fatty alcohols, for example coconut fatty alcohol, tallow fatty alcohol, lauryl, myristyl, cetyl or stearyl alcohol or the C 10 -C 20 oxo alcohols and those half-esters of secondary alcohols of these chain lengths are preferred. Also preferred are alk (en) ylsulfates of said chain length, which contain a synthetic, produced on a petrochemical basis straight-chain alkyl radical, which have an analogous degradation behavior as the adequate compounds based on oleochemical raw materials. Of washing technology interest, the C 12 -C 16 alkyl sulfates and C 12 -C 15 alkyl sulfates and C 14 -C 15 alkyl sulfates are preferred. Also, 2,3-alkyl sulfates prepared, for example, according to U.S. Patents 3,234,258 or 5,075,041, which can be obtained as commercial products of the Shell Oil Company under the name DAN®, are suitable anionic surfactants.
Auch die Schwefelsäuremonoester der mit 1 bis 6 Mol Ethylenoxid ethoxylierten geradkettigen oder verzweigten C7-21-Alkohole, wie 2-Methyl-verzweigte C9-11-Alkohole mit im Durchschnitt 3,5 Mol Ethylenoxid (EO) oder C12-18-Fettalkohole mit 1 bis 4 EO, sind geeignet. Sie werden in Reinigungsmitteln aufgrund ihres hohen Schaumverhattens nur in relativ geringen Mengen, beispielsweise in Mengen von 1 bis 5 Gew.-%, eingesetzt.The sulfuric acid monoesters of straight-chain or branched C 7-21 -alcohols ethoxylated with from 1 to 6 mol of ethylene oxide, such as 2-methyl-branched C 9-11- alcohols having on average 3.5 mol of ethylene oxide (EO) or C 12-18 . Fatty alcohols with 1 to 4 EO are suitable. They are used in detergents due to their high Schaumverhattens only in relatively small amounts, for example in amounts of 1 to 5 wt .-%.
Weitere geeignete Aniontenside sind auch die Salze der Alkylsulfobernsteinsäure, die auch als Sulfosuccinate oder als Sulfobemsteinsäureester bezeichnet werden und die Monoester und/oder Diester der Sulfobemsteinsäure mit Alkoholen, vorzugsweise Fettalkoholen und insbesondere ethoxylierten Fettalkoholen darstellen. Bevorzugte Sulfosuccinate enthalten C8-18-Fettalkohofreste oder Mischungen aus diesen. Insbesondere bevorzugte Sulfosuccinate enthalten einen Fettalkoholrest, der sich von ethoxylierten Fettalkoholen ableitet, die für sich betrachtet nichtionische Tenside darstellen (Beschreibung siehe unten). Dabei sind wiederum Sulfosuccinate, deren Fettalkohol-Reste sich von ethoxylierten Fettalkoholen mit eingeengter Homologenverteilung ableiten, besonders bevorzugt. Ebenso ist es auch möglich, Alk(en)ylbemsteinsäure mit vorzugsweise 8 bis 18 Kohlenstoffatomen in der Alk(en)ylkette oder deren Salze einzusetzen.Further suitable anionic surfactants are also the salts of alkylsulfosuccinic acid, which are also referred to as sulfosuccinates or as sulfosuccinic acid esters and the monoesters and / or diesters of sulfosuccinic acid with alcohols, preferably fatty alcohols and in particular ethoxylated fatty alcohols. Preferred sulfosuccinates contain C 8-18 fatty alcohol residues or mixtures of these. Particularly preferred sulfosuccinates contain a fatty alcohol residue derived from ethoxylated fatty alcohols, which in themselves constitute nonionic surfactants (see description below). Sulfosuccinates, whose fatty alcohol residues are derived from ethoxylated fatty alcohols with a narrow homolog distribution, are again particularly preferred. Likewise, it is also possible to use alk (en) yl-succinic acid having preferably 8 to 18 carbon atoms in the alk (en) yl chain or salts thereof.
Als weitere anionische Tenside kommen insbesondere Seifen in Betracht. Geeignet sind gesättigte Fettsäureseifen, wie die Salze der Laurinsäure, Myristinsäure, Palmitinsäure, Stearinsäure, hydrierte Erucasäure und Behensäure sowie insbesondere aus natürlichen Fettsäuren, z.B. Kokos-, Palmkem- oder Talgfettsäuren, abgeleitete Seifengemische. As further anionic surfactants are particularly soaps into consideration. Are suitable saturated fatty acid soaps, such as the salts of lauric acid, myristic acid, palmitic acid, Stearic acid, hydrogenated erucic acid and behenic acid and in particular from natural Fatty acids, e.g. Coconut, palm kernel or tallow fatty acids, derived soap mixtures.
Die anionischen Tenside einschließlich der Seifen können in Form ihrer Natrium-, Kalium- oder Ammoniumsalze sowie als lösliche Salze organischer Basen, wie Mono-, Dioder Triethanolamin, vorliegen. Vorzugsweise liegen die anionischen Tenside in Form ihrer Natrium- oder Kaliumsalze, insbesondere in Form der Natriumsalze vor.The anionic surfactants including soaps may be in the form of their sodium, potassium or ammonium salts and as soluble salts of organic bases, such as mono-, di- or Triethanolamine. Preferably, the anionic surfactants are in the form their sodium or potassium salts, in particular in the form of the sodium salts.
Bei der Auswahl der anionischen Tenside stehen der Formulierungsfreiheit keine einzuhaltenden Rahmenbedingungen im Weg. Bevorzugte Tensidgranulate weisen jedoch einen Gehalt an Seife auf, der 0,2 Gew.-%, bezogen auf das Gesamtgewicht des in Schritt d) hergestellten Wasch- und Reinigungsmittelformkörpers, übersteigt. Bevorzugt einzusetzende anionische Tenside sind dabei die Alkylbenzolsulfonate und Fettalkoholsulfate, wobei bevorzugte Waschmittetformkörper 2 bis 20 Gew.-%, vorzugsweise 2,5 bis 15 Gew.-% und insbesondere 5 bis 10 Gew.-% Fettalkoholsulfat(e), jeweils bezogen auf das Gewicht der Waschmittelformkörper, enthaltenWhen selecting the anionic surfactants, the freedom from formulation is none to be observed in the way. Preferred surfactant granules have However, a content of soap, which is 0.2 wt .-%, based on the total weight of In step d) produced detergent and cleaner molding exceeds. Preferred anionic surfactants are the alkylbenzenesulfonates and Fatty alcohol sulfates, preferred detergent tablets being from 2 to 20% by weight, preferably from 2.5 to 15% by weight and in particular from 5 to 10% by weight of fatty alcohol sulphate (e), in each case based on the weight of the detergent tablets
Als nichtionische Tenside werden vorzugsweise alkoxylierte, vorteilhafterweise ethoxylierte, insbesondere primäre Alkohole mit vorzugsweise 8 bis 18 C-Atomen und durchschnittlich 1 bis 12 Mol Ethylenoxid (EO) pro Mol Alkohol eingesetzt, in denen der Alkoholrest linear oder bevorzugt in 2-Stellung methylverzweigt sein kann bzw. lineare und methylverzweigte Reste im Gemisch enthalten kann, so wie sie üblicherweise in Oxoalkoholresten vorliegen. Insbesondere sind jedoch Alkoholethoxylate mit linearen Resten aus Alkoholen nativen Ursprungs mit 12 bis 18 C-Atomen, z.B. aus Kokos-, Palm-, Talgfett- oder Oleylalkohol, und durchschnittlich 2 bis 8 EO pro Mol Alkohol bevorzugt. Zu den bevorzugten ethoxylierten Alkoholen gehören beispielsweise C12-14-Alkohole mit 3 EO oder 4 EO, C9-11-Alkohol mit 7 EO, C13-15-Alkohole mit 3 EO, 5 EO, 7 EO oder 8 EO, C12-18-Alkohole mit 3 EO, 5 EO oder 7 EO und Mischungen aus diesen, wie Mischungen aus C12-14-Alkohol mit 3 EO und C12-18-Alkohol mit 5 EO. Die angegebenen Ethoxylierungsgrade stellen statistische Mittelwerte dar, die für ein spezielles Produkt eine ganze oder eine gebrochene Zahl sein können. Bevorzugte Alkoholethoxylate weisen eine eingeengte Homologenverteilung auf (narrow range ethoxylates, NRE). Zusätzlich zu diesen nichtionischen Tensiden können auch Fettalkohole mit mehr als 12 EO eingesetzt werden. Beispiele hierfür sind Talgfettalkohol mit 14 EO, 25 EO, 30 EO oder 40 EO. The nonionic surfactants used are preferably alkoxylated, advantageously ethoxylated, in particular primary, alcohols having preferably 8 to 18 carbon atoms and on average 1 to 12 moles of ethylene oxide (EO) per mole of alcohol, in which the alcohol radical can be linear or preferably methyl-branched in the 2-position or linear and methyl-branched radicals in the mixture can contain, as they are usually present in Oxoalkoholresten. In particular, however, alcohol ethoxylates with linear radicals of alcohols of natural origin having 12 to 18 carbon atoms, for example of coconut, palm, tallow or oleyl alcohol, and on average 2 to 8 EO per mole of alcohol are preferred. The preferred ethoxylated alcohols include, for example, C 12-14 alcohols with 3 EO or 4 EO, C 9-11 alcohols with 7 EO, C 13-15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C 12-18 alcohols with 3 EO, 5 EO or 7 EO and mixtures of these, such as mixtures of C 12-14 -alcohol with 3 EO and C 12-18 -alcohol with 5 EO. The degrees of ethoxylation given represent statistical means which, for a particular product, may be an integer or a fractional number. Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE). In addition to these nonionic surfactants, fatty alcohols with more than 12 EO can also be used. Examples include tallow fatty alcohol with 14 EO, 25 EO, 30 EO or 40 EO.
Eine weitere Klasse bevorzugt eingesetzter nichtionischer Tenside, die entweder als alleiniges nichtionisches Tensid oder in Kombination mit anderen nichtionischen Tensiden eingesetzt werden, sind alkoxylierte, vorzugsweise ethoxylierte oder ethoxylierte und propoxylierte Fettsäurealkylester, vorzugsweise mit 1 bis 4 Kohlenstoffatomen in der Alkylkette, insbesondere Fettsäuremethylester, wie sie beispielsweise in der japanischen Patentanmeldung JP 58/217598 beschrieben sind oder die vorzugsweise nach dem in der internationalen Patentanmeldung WO-A-90/13533 beschriebenen Verfahren hergestellt werden.Another class of preferred nonionic surfactants used either as sole nonionic surfactant or in combination with other nonionic surfactants Surfactants are used are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated fatty acid alkyl esters, preferably with 1 to 4 Carbon atoms in the alkyl chain, especially fatty acid methyl esters, as they For example, in Japanese Patent Application JP 58/217598 are described or preferably according to the method described in International Patent Application WO-A-90/13533 be prepared described methods.
Eine weitere Klasse von nichtionischen Tensiden, die vorteilhaft eingesetzt werden kann,
sind die Alkylpolyglycoside (APG). Einsetzbare Alkylpolyglycoside genügen der
allgemeinen Formel RO(G)z, in der R für einen linearen oder verzweigten, insbesondere
in 2-Stellung methylverzweigten, gesättigten oder ungesättigten, aliphatischen Rest mit 8
bis 22, vorzugsweise 12 bis 18 C-Atomen bedeutet und G das Symbol ist, das für eine
Glykoseeinheit mit 5 oder 6 C-Atomen, vorzugsweise für Glucose, steht. Der
Glycosidierungsgrad z liegt dabei zwischen 1,0 und 4,0, vorzugsweise zwischen 1,0 und
2,0 und insbesondere zwischen 1,1 und 1,4.
Bevorzugt eingesetzt werden lineare Alkylpolyglucoside, also Alkylpolyglycoside, in
denen der Polyglycosylrest ein Glucoserest und der Alkylrest ein n-Alkylrest ist.Another class of nonionic surfactants that can be used to advantage are the alkyl polyglycosides (APG). Usable alkylpolyglycosides satisfy the general formula RO (G) z , in which R is a linear or branched, in particular in the 2-position methyl-branched, saturated or unsaturated, aliphatic radical having 8 to 22, preferably 12 to 18 carbon atoms and G is the Is a symbol which represents a glycose unit having 5 or 6 C atoms, preferably glucose. The degree of glycosidation z is between 1.0 and 4.0, preferably between 1.0 and 2.0 and in particular between 1.1 and 1.4.
Preference is given to using linear alkyl polyglucosides, that is to say alkyl polyglycosides in which the polyglycosyl radical is a glucose radical and the alkyl radical is an n-alkyl radical.
Die Tensidgranulate können bevorzugt Alkylpolyglycoside enthalten, wobei Gehalte an APG über 0,2 Gew.-%, bezogen auf den gesamten Formkörper, bevorzugt sind. Besonders bevorzugte Waschmittelformkörper enthalten APG in Mengen von 0,2 bis 10 Gew.-%, vorzugsweise 0,2 bis 5 Gew.-% und insbesondere von 0,5 bis 3 Gew.-%.The surfactant granules may preferably contain alkylpolyglycosides, wherein contents of APG over 0.2 wt .-%, based on the total molding, are preferred. Particularly preferred detergent tablets contain APG in amounts of from 0.2 to 10 Wt .-%, preferably 0.2 to 5 wt .-% and in particular from 0.5 to 3 wt .-%.
Auch nichtionische Tenside vom Typ der Aminoxide, beispielsweise N-Kokosalkyl-N,N-dimethylaminoxid und N-Talgalkyl-N,N-dihydroxyethylaminoxid, und der Fettsäurealkanolamide können geeignet sein. Die Menge dieser nichtionischen Tenside beträgt vorzugsweise nicht mehr als die der ethoxylierten Fettalkohole, insbesondere nicht mehr als die Hälfte davon.Nonionic surfactants of the amine oxide type, for example N-cocoalkyl-N, N-dimethylamine oxide and N-tallowalkyl-N, N-dihydroxyethylamine oxide, and the Fatty acid alkanolamides may be suitable. The amount of these nonionic surfactants is preferably not more than that of the ethoxylated fatty alcohols, in particular not more than half of it.
Weitere geeignete Tenside sind Polyhydroxyfettsäureamide der Formel (I), in der RCO für einen aliphatischen Acylrest mit 6 bis 22 Kohlenstoffatomen, R1 für Wasserstoff, einen Alkyl- oder Hydroxyalkylrest mit 1 bis 4 Kohlenstoffatomen und [Z] für einen linearen oder verzweigten Polyhydroxyalkylrest mit 3 bis 10 Kohlenstoffatomen und 3 bis 10 Hydroxylgruppen steht. Bei den Polyhydroxyfettsäureamiden handelt es sich um bekannte Stoffe, die üblicherweise durch reduktive Aminierung eines reduzierenden Zuckers mit Ammoniak, einem Alkylamin oder einem Alkanolamin und nachfolgende Acylierung mit einer Fettsäure, einem Fettsäurealkylester oder einem Fettsäurechlorid erhalten werden können.Further suitable surfactants are polyhydroxy fatty acid amides of the formula (I) wherein RCO is an aliphatic acyl group having 6 to 22 carbon atoms, R 1 is hydrogen, an alkyl or hydroxyalkyl group having 1 to 4 carbon atoms and [Z] is a linear or branched polyhydroxyalkyl group having 3 to 10 carbon atoms and 3 to 10 hydroxyl groups. The polyhydroxy fatty acid amides are known substances which can usually be obtained by reductive amination of a reducing sugar with ammonia, an alkylamine or an alkanolamine and subsequent acylation with a fatty acid, a fatty acid alkyl ester or a fatty acid chloride.
Zur Gruppe der Polyhydroxyfettsäureamide gehören auch Verbindungen der Formel (II), in der R für einen linearen oder verzweigten Alkyl- oder Alkenylrest mit 7 bis 12 Kohlenstoffatomen, R1 für einen linearen, verzweigten oder cyclischen Alkylrest oder einen Arylrest mit 2 bis 8 Kohlenstoffatomen und R2 für einen linearen, verzweigten oder cyclischen Alkylrest oder einen Arylrest oder einen Oxy-Alkylrest mit 1 bis 8 Kohlenstoffatomen steht, wobei C1-4-Alkyl- oder Phenylreste bevorzugt sind und [Z] für einen linearen Polyhydroxyalkylrest steht, dessen Alkylkette mit mindestens zwei Hydroxylgruppen substituiert ist, oder alkoxylierte, vorzugsweise ethoxylierte oder propoxylierte Derivate dieses Restes.The group of polyhydroxy fatty acid amides also includes compounds of the formula (II) in the R is a linear or branched alkyl or alkenyl radical having 7 to 12 carbon atoms, R 1 is a linear, branched or cyclic alkyl radical or an aryl radical having 2 to 8 carbon atoms and R 2 is a linear, branched or cyclic alkyl radical or an aryl radical or an oxyalkyl radical having 1 to 8 carbon atoms, with C 1-4 alkyl or phenyl radicals being preferred and [Z] being a linear polyhydroxyalkyl radical whose alkyl chain is substituted by at least two hydroxyl groups, or alkoxylated, preferably ethoxylated or propoxylated Derivatives of this residue.
[Z] wird vorzugsweise durch reduktive Aminierung eines reduzierten Zuckers erhalten, beispielsweise Glucose, Fructose, Maltose, Lactose, Galactose, Mannose oder Xylose. Die N-Alkoxy- oder N-Aryloxy-substituierten Verbindungen können dann beispielsweise nach der Lehre der internationalen Anmeldung WO-A-95/07331 durch Umsetzung mit Fettsäuremethylestem in Gegenwart eines Alkoxids als Katalysator in die gewünschten Polyhydroxyfettsäureamide überführt werden.[Z] is preferably obtained by reductive amination of a reduced sugar, For example, glucose, fructose, maltose, lactose, galactose, mannose or xylose. The N-alkoxy- or N-aryloxy-substituted compounds may then be, for example according to the teaching of international application WO-A-95/07331 by reaction with Fatty acid methyl esters in the presence of an alkoxide as a catalyst in the desired Polyhydroxyfatty acid amides are transferred.
Unabhängig davon, ob anionische oder nichtionische Tenside oder Mischungen aus diesen Tensidklassen sowie gegebenenfalls amphotere oder kationische Tenside im Tensidgranulat eingesetzt werden, sind erfindungsgemäße Verfahren bevorzugt, bei denen der Tensidgehalt des tensidhaltigen Granulats 5 bis 60 Gew.-%, vorzugsweise 10 bis 50 Gew.-% und insbesondere 15 bis 40 Gew.-%, jeweils bezogen auf das Tensidgranulat, beträgt.Regardless of whether anionic or nonionic surfactants or mixtures of These surfactant classes and optionally amphoteric or cationic surfactants in Tensidgranulat are used, methods of the invention are preferred in the surfactant content of the surfactant-containing granules 5 to 60 wt .-%, preferably 10 to 50 wt .-% and in particular 15 to 40 wt .-%, each based on the Surfactant granules, is.
Oben wurde bereits erwähnt, daß neben den Phosphat-Compounds in den Formkörpem weitere Buildersubstanzen enthalten sein können. Dementsprechend kann es im Rahmen der Erfindung auch bevorzugt sein, wenn in Schritt b) weitere Buildersubstanzen, die vorzugsweise mindestens ein Aluminosilicat und/oder ein Schichtsilicat enthalten, mit dem Phosphat-Compound vermischt werden.It has already been mentioned above that in addition to the phosphate compounds in the moldings Other builders may be included. Accordingly, it may be in the Also be preferred within the scope of the invention, if in step b) more Builders, preferably at least one aluminosilicate and / or a Layered silicate, are mixed with the phosphate compound.
Dabei handelt es sich bei dem Aluminosilicat vorzugsweise um feinkristalline, synthetische und gebundenes Wasser enthaltende Zeolithe, insbesondere Zeolith A, X und/oder P. Als Zeolith P wird beispielsweise Zeolith MAP(R) (Handelsprodukt der Firma Crosfield) eingesetzt. Geeignet sind jedoch auch Zeolith Y sowie Mischungen aus A, X, Y und/oder P. Eine derartige Mischung aus Zeolith A und Zeolith X befindet sich beispielsweise unter der Bezeichnung Vegobond AX® (Fa. Condea Augusta S.p.A.) im Handel. Der Zeolith kann als sprühgetrocknetes Pulver oder auch als ungetrocknete, von ihrer Herstellung noch feuchte, stabilisierte Suspension zum Einsatz kommen. Für den Fall, daß der Zeolith als Suspension eingesetzt wird, kann diese geringe Zusätze an nichtionischen Tensiden als Stabilisatoren enthalten, beispielsweise 1 bis 3 Gew.-%, bezogen auf Zeolith, an ethoxylierten C12-C18-Fettalkoholen mit 2 bis 5 Ethylenoxidgruppen, C12-C14-Fettalkoholen mit 4 bis 5 Ethylenoxidgruppen oder ethoxylierten Isotridecanolen. Geeignete Zeolithe weisen eine mittlere Teilchengröße von weniger als 10 µm (Volumenverteilung; Meßmethode: Coulter Counter) auf und enthalten vorzugsweise 18 bis 22 Gew.-%, insbesondere 20 bis 22 Gew.-% an gebundenem Wasser. The aluminosilicate is preferably finely crystalline, synthetic and bound water-containing zeolites, in particular zeolite A, X and / or P. As zeolite P, for example, zeolite MAP (R) (commercial product from Crosfield) is used. Also suitable, however, are zeolite Y and mixtures of A, X, Y and / or P. Such a mixture of zeolite A and zeolite X is commercially available, for example, under the name Vegobond AX® (from Condea Augusta SpA). The zeolite can be used as a spray-dried powder or else as undried, still moist, stabilized suspension of its preparation. In the event that the zeolite is used as a suspension, it may contain minor additions of nonionic surfactants as stabilizers, for example 1 to 3 wt .-%, based on zeolite, of ethoxylated C 12 -C 18 fatty alcohols having 2 to 5 ethylene oxide groups , C 12 -C 14 fatty alcohols having 4 to 5 ethylene oxide groups or ethoxylated isotridecanols. Suitable zeolites have an average particle size of less than 10 μm (volume distribution, measuring method: Coulter Counter) and preferably contain 18 to 22% by weight, in particular 20 to 22% by weight, of bound water.
Unter Schichtsilicaten werden vorzugsweise kristalline, schichtförmige Natriumsilikate der allgemeinen Formel NaMSixO2x+1·yH2O, wobei M Natrium oder Wasserstoff bedeutet, x eine Zahl von 1,9 bis 4 und y eine Zahl von 0 bis 20 ist und bevorzugte Werte für x 2, 3 oder 4 sind, verstanden. Derartige kristalline Schichtsilikate werden beispielsweise in der europäischen Patentanmeldung EP-A-0 164 514 beschrieben. Bevorzugte kristalline Schichtsilikate der angegebenen Formel sind solche, in denen M für Natrium steht und x die Werte 2 oder 3 annimmt. Insbesondere sind sowohl β- als auch δ-Natriumdisilikate Na2Si2O5·yH2O bevorzugt.Among layered silicates are preferably crystalline, layered sodium silicates of the general formula NaMSi x O 2x + 1 · yH 2 O, where M is sodium or hydrogen, x is a number from 1.9 to 4 and y is a number from 0 to 20 and preferred values for x 2, 3 or 4 are understood. Such crystalline sheet silicates are described, for example, in European Patent Application EP-A-0 164 514. Preferred crystalline layered silicates of the formula given are those in which M is sodium and x assumes the values 2 or 3. In particular, both β- and δ-sodium disilicates Na 2 Si 2 O 5 .yH 2 O are preferred.
Wie bereits weiter oben erwähnt, können die erfindungsgemäßen Wasch- und Reinigungsmittelformkörper weitere Inhaltsstoffe von Wasch- und Reinigungsmitteln enthalten, so daß bevorzugte Verfahrensvarianten analog auszuführen sind. Ein im Rahmen der vorliegenden Erfindung bevorzugtes Verfahren ist dadurch gekennzeichnet, daß das Vorgemisch zusätzlich ein Desintegrationshilfsmittel, vorzugsweise ein Desintegrationshilfsmittel auf Cellulosebasis, vorzugsweise in granularer, cogranulierter oder kompaktierter Form, in Mengen von 0,5 bis 10 Gew.-%, vorzugsweise von 3 bis 7 Gew.-% und insbesondere von 4 bis 6 Gew.-%, jeweils bezogen auf das Gewicht des Vorgemischs, enthält, wobei es zusätzlich bevorzugt ist, daß das Vorgemisch zusätzlich einen oder mehrere Stoffe aus der Gruppe der Enzyme, pH-Stellmittel, Duftstoffe, Pärfümträger, Fluoreszenzmittel, Farbstoffe, Schauminhibitoren, Silikonöle, Antiredepositionsmittel, optischen Aufheller, Vergrauungsinhibitoren, Farbübertragungsinhibitoren, Korrosionsinhibitoren und Silberschutzmittel enthält.As already mentioned above, the washing and Detergent tablets further ingredients of detergents and cleaners included, so that preferred variants of the method are analog. An im Under the present invention preferred method is characterized in that that the premix additionally a disintegration aid, preferably a Cellulosic disintegration aids, preferably granular, co-granulated or compacted form, in amounts of from 0.5 to 10% by weight, preferably from 3 to 7 Wt .-% and in particular from 4 to 6 wt .-%, each based on the weight of Premix, it being additionally preferred that the premix additionally one or more substances from the group of enzymes, pH adjusters, fragrances, Perfume carriers, fluorescers, dyes, foam inhibitors, silicone oils, Anti redeposition agents, optical brighteners, grayness inhibitors, color transfer inhibitors, Contains corrosion inhibitors and silver protectants.
Vor der Verpressung des teilchenförmigen Vorgemischs zu Wasch- und
Reinigungsmittelformkörpem kann das Vorgemisch mit feinteiligen
Oberflächenbehandlungsmitteln "abgepudert" werden. Dies kann für die Beschaffenheit
und physikalischen Eigenschaften sowohl des Vorgemischs (Lagerung, Verpressung) als
auch der fertigen Wasch- und Reinigungsmittelformkörper von Vorteil sein. Feinteilige
Abpuderungsmittel sind im Stand der Technik altbekannt, wobei zumeist Zeolithe, Silicate
oder andere anorganische Salze eingesetzt werden. Bevorzugt wird das Vorgemisch
jedoch mit feinteiligem Zeolith "abgepudert", wobei Zeolithe vom Faujasit-Typ bevorzugt
sind. Im Rahmen der vorliegenden Erfindung kennzeichnet der Begriff "Zeolith vom
Faujasit-Typ" alle drei Zeolithe, die die Faujasit-Untergruppe der Zeolith-Strukturgruppe 4
bilden (Vergleiche Donald W. Breck: "Zeolite Molecular Sieves", John Wiley & Sons, New
York, London, Sydney, Toronto, 1974, Seite 92). Neben dem Zeolith X sind also auch
Zeolith Y und Faujasit sowie Mischungen dieser Verbindungen einsetzbar, wobei der
reine Zeolith X bevorzugt ist.
Auch Mischungen oder Cokristallisate von Zeolithen des Faujasit-Typs mit anderen
Zeolithen, die nicht zwingend der Zeolith-Strukturgruppe 4 angehören müssen, sind als
Abpuderungsmittel einsetzbar, wobei es von Vorteil ist, wenn mindestens 50 Gew.-% des
Abpuderungsmittels aus einem Zeolithen vom Faujasit-Typ bestehen.Prior to compression of the particulate premix into detergent tablets, the premix may be "powdered" with finely divided surface treatment agents. This may be advantageous for the nature and physical properties of both the premix (storage, compression) and the finished detergent tablets. Fine particulate powdering agents are well known in the art, with mostly zeolites, silicates or other inorganic salts are used. Preferably, however, the premix is "powdered" with finely divided zeolite, with faujasite-type zeolites being preferred. In the context of the present invention, the term "faujasite-type zeolite" denotes all three zeolites which form the faujasite subgroup of the zeolite structural group 4 (cf. Donald W. Breck: "Zeolite Molecular Sieves", John Wiley & Sons, New York , London, Sydney, Toronto, 1974, page 92). In addition to zeolite X, it is thus also possible to use zeolite Y and faujasite and also mixtures of these compounds, the pure zeolite X being preferred.
Mixtures or cocrystallizates of zeolites of the faujasite type with other zeolites, which need not necessarily belong to the zeolite structure group 4, can be used as a powdering agent, it being advantageous if at least 50 wt .-% of the powdery powder of a zeolite of faujasite Type persist.
Die Herstellung der erfindungsgemäßen Formkörper erfolgt zunächst durch das trockene Vermischen der Bestandteile, die ganz oder teilweise vorgranuliert sein können, und anschließendes Informbringen, insbesondere Verpressen zu Tabletten, wobei auf herkömmliche Verfahren zurückgegriffen werden kann. Zur Herstellung der erfindungsgemäßen Formkörper wird das Vorgemisch in einer sogenannten Matrize zwischen zwei Stempeln zu einem festen Komprimat verdichtet. Dieser Vorgang, der im folgenden kurz als Tablettierung bezeichnet wird, gliedert sich in vier Abschnitte: Dosierung, Verdichtung (elastische Verformung), plastische Verformung und Ausstoßen.The production of the shaped body according to the invention is initially carried out by the dry Mixing the ingredients, which may be pre-granulated in whole or in part, and subsequent Informing, in particular pressing into tablets, wherein conventional methods can be used. For the production of Shaped body according to the invention is the premix in a so-called template compressed between two stamps to a fixed compressed. This process, in the hereinafter referred to as tableting, is divided into four sections: Dosing, compaction (elastic deformation), plastic deformation and ejection.
Zunächst wird das Vorgemisch in die Matrize eingebracht, wobei die Füllmenge und
damit das Gewicht und die Form des entstehenden Formkörpers durch die Stellung des
unteren Stempels und die Form des Preßwerkzeugs bestimmt werden. Die
gleichbleibende Dosierung auch bei hohen Formkörperdurchsätzen wird vorzugsweise
über eine volumetrische Dosierung des Vorgemischs erreicht. Im weiteren Verlauf der
Tablettierung berührt der Oberstempel das Vorgemisch und senkt sich weiter in Richtung
des Unterstempels ab. Bei dieser Verdichtung werden die Partikel des Vorgemisches
näher aneinander gedrückt, wobei das Hohlraumvolumen innerhalb der Füllung zwischen
den Stempeln kontinuierlich abnimmt. Ab einer bestimmten Position des Oberstempels
(und damit ab einem bestimmten Druck auf das Vorgemisch) beginnt die plastische
Verformung, bei der die Partikel zusammenfließen und es zur Ausbildung des
Formkörpers kommt. Je nach den physikalischen Eigenschaften des Vorgemisches wird
auch ein Teil der Vorgemischpartikel zerdrückt und es kommt bei noch höheren Drücken
zu einer Sinterung des Vorgemischs. Bei steigender Preßgeschwindigkeit, also hohen
Durchsatzmengen, wird die Phase der elastischen Verformung immer weiter verkürzt, so
daß die entstehenden Formkörper mehr oder minder große Hohlräume aufweisen
können. Im letzten Schritt der Tablettierung wird der fertige Formkörper durch den
Unterstempel aus der Matrize herausgedrückt und durch nachfolgende
Transporteinrichtungen wegbefördert. Zu diesem Zeitpunkt ist lediglich das Gewicht des
Formkörpers endgültig festgelegt, da die Preßlinge aufgrund physikalischer Prozesse
(Rückdehnung, kristallographische Effekte, Abkühlung) ihre Form und Größe noch
ändern können.
Die Tablettierung erfolgt in handelsüblichen Tablettenpressen, die prinzipiell mit Einfachoder
Zweifachstempeln ausgerüstet sein können. Im letzteren Fall wird nicht nur der
Oberstempel zum Druckaufbau verwendet, auch der Unterstempel bewegt sich während
des Preßvorgangs auf den Oberstempel zu, während der Oberstempel nach unten
drückt. Für kleine Produktionsmengen werden vorzugsweise Exzentertablettenpressen
verwendet, bei denen der oder die Stempel an einer Exzenterscheibe befestigt sind, die
ihrerseits an einer Achse mit einer bestimmten Umlaufgeschwindigkeit montiert ist. Die
Bewegung dieser Preßstempel ist mit der Arbeitsweise eines üblichen Viertaktmotors
vergleichbar. Die Verpressung kann mit je einem Ober- und Unterstempel erfolgen, es
können aber auch mehrere Stempel an einer Exzenterscheibe befestigt sein, wobei die
Anzahl der Matrizenbohrungen entsprechend erweitert ist. Die Durchsätze von
Exzenterpressen variieren ja nach Typ von einigen hundert bis maximal 3000 Tabletten
pro Stunde.First, the premix is introduced into the die, wherein the filling amount and thus the weight and the shape of the resulting shaped body are determined by the position of the lower punch and the shape of the pressing tool. The constant dosage even at high molding throughputs is preferably achieved via a volumetric metering of the premix. As the tableting progresses, the upper punch contacts the pre-mix and continues to descend toward the lower punch. In this compression, the particles of the premix are pressed closer to each other, with the void volume within the filling between the punches decreasing continuously. From a certain position of the upper punch (and thus from a certain pressure on the premix) begins the plastic deformation, in which the particles flow together and it comes to the formation of the molding. Depending on the physical properties of the premix, some of the premix particles are also crushed, and even higher pressures cause sintering of the premix. With increasing pressing speed, so high throughput amounts, the phase of the elastic deformation is shortened more and more, so that the resulting moldings may have more or less large cavities. In the last step of tableting, the finished molded body is pushed out of the die by the lower punch and carried away by subsequent transport means. At this time, only the weight of the shaped body is finally determined because the compacts due to physical processes (re-expansion, crystallographic effects, cooling) can change their shape and size.
The tableting is carried out in commercial tablet presses, which can be equipped in principle with single or double punches. In the latter case, not only the upper punch is used to build up pressure, and the lower punch moves during the pressing on the upper punch, while the upper punch presses down. For small production quantities, eccentric tablet presses are preferably used in which the die or punches are attached to an eccentric disc, which in turn is mounted on an axis at a certain rotational speed. The movement of these punches is comparable to the operation of a conventional four-stroke engine. The compression can be done with a respective upper and lower punch, but it can also be attached more stamp on an eccentric disc, the number of Matrizenbohrungen is extended accordingly. The throughputs of eccentric presses vary depending on the type of a few hundred to a maximum of 3000 tablets per hour.
Für größere Durchsätze wählt man Rundlauftablettenpressen, bei denen auf einem
sogenannten Matrizentisch eine größere Anzahl von Matrizen kreisförmig angeordnet ist.
Die Zahl der Matrizen variiert je nach Modell zwischen 6 und 55, wobei auch größere
Matrizen im Handel erhältlich sind. Jeder Matrize auf dem Matrizentisch ist ein Ober- und
Unterstempel zugeordnet, wobei wiederum der Preßdruck aktiv nur durch den Ober-
bzw. Unterstempel, aber auch durch beide Stempel aufgebaut werden kann. Der
Matrizentisch und die Stempel bewegen sich um eine gemeinsame senkrecht stehende
Achse, wobei die Stempel mit Hilfe schienenartiger Kurvenbahnen während des Umlaufs
in die Positionen für Befüllung, Verdichtung, plastische Verformung und Ausstoß
gebracht werden. An den Stellen, an denen eine besonders gravierende Anhebung bzw.
Absenkung der Stempel erforderlich ist (Befüllen, Verdichten, Ausstoßen), werden diese
Kurvenbahnen durch zusätzliche Niederdruckstücke, Nierderzugschienen und
Aushebebahnen unterstützt. Die Befüllung der Matrize erfolgt über eine starr
angeordnete Zufuhreinrichtung, den sogenannten Füllschuh, der mit einem
Vorratsbehälter für das Vorgemisch verbunden ist. Der Preßdruck auf das Vorgemisch ist
über die Preßwege für Ober- und Unterstempel individuell einstellbar, wobei der
Druckaufbau durch das Vorbeirollen der Stempelschaftköpfe an verstellbaren Druckrollen
geschieht.
Rundlaufpressen können zur Erhöhung des Durchsatzes auch mit zwei Füllschuhen
versehen werden, wobei zur Herstellung einer Tablette nur noch ein Halbkreis
durchlaufen werden muß. Zur Herstellung zwei- und mehrschichtiger Formkörper werden
mehrere Füllschuhe hintereinander angeordnet, ohne daß die leicht angepreßte erste
Schicht vor der weiteren Befüllung ausgestoßen wird. Durch geeignete Prozeßführung
sind auf diese Weise auch Mantel- und Punkttabletten herstellbar, die einen
zwiebelschalenartigen Aufbau haben, wobei im Falle der Punkttabletten die Oberseite
des Kerns bzw. der Kemschichten nicht überdeckt wird und somit sichtbar bleibt. Auch
Rundlauftablettenpressen sind mit Einfach- oder Mehrfachwerkzeugen ausrüstbar, so
daß beispielsweise ein äußerer Kreis mit 50 und ein innerer Kreis mit 35 Bohrungen
gleichzeitig zum Verpressen benutzt werden. Die Durchsätze moderner
Rundlauftablettenpressen betragen über eine Million Formkörper pro Stunde.For larger throughputs, rotary tablet presses are selected in which a larger number of dies are arranged in a circle on a so-called die table. The number of matrices varies between 6 and 55 depending on the model, although larger matrices are commercially available. Each die on the die table is assigned an upper and lower punch, in turn, the pressing pressure can be actively built only by the upper or lower punch, but also by both stamp. The die table and the punches move about a common vertical axis, the punches are brought by means of rail-like cam tracks during the circulation in the positions for filling, compression, plastic deformation and ejection. At the points where a particularly serious increase or decrease of the stamp is required (filling, compaction, ejection), these curved paths are supported by additional low-pressure pieces, Nierderzugschienen and lifting tracks. The filling of the die via a rigidly arranged supply device, the so-called filling shoe, which is connected to a reservoir for the premix. The pressing pressure on the premix is individually adjustable via the compression paths for upper and lower punches, wherein the pressure build-up is done by the Vorbeirollen the stamp shank heads on adjustable pressure rollers.
Concentric presses can be provided with two Füllschuhen to increase the throughput, with the production of a tablet only a semicircle must be traversed. To produce two-layered and multi-layered shaped bodies, several filling shoes are arranged one after the other without the slightly pressed-on first layer being ejected before further filling. By suitable process control coat and point tablets can be produced in this way, which have a zwiebelschalenartigen structure, wherein in the case of the point tablets, the top of the core or the core layers is not covered and thus remains visible. Even rotary tablet presses can be equipped with single or multiple tools, so that, for example, an outer circle with 50 and an inner circle with 35 holes are used simultaneously for pressing. The throughputs of modern rotary tablet presses amount to over one million moldings per hour.
Im Rahmen der vorliegenden Erfindung geeignete Tablettiermaschinen sind beispielsweise erhältlich bei den Firmen Apparatebau Holzwarth GbR, Asperg, Wilhelm Fette GmbH, Schwarzenbek, Hofer GmbH, Weil, KILIAN, Köln, KOMAGE, Keil am See, KORSCH Pressen GmbH, Berlin, Mapag Maschinenbau AG, Bern (CH) sowie Courtoy N.V., Halle (BE/LU). Besonders geeignet ist beispielsweise die Hydraulische Doppeldruckpresse HPF 630 der Firma LAEIS, D.In the context of the present invention suitable tabletting machines are available, for example, from Apparatebau Holzwarth GbR, Asperg, Wilhelm Fette GmbH, Schwarzenbek, Hofer GmbH, Weil, KILIAN, Cologne, KOMAGE, Keil am See, KORSCH Pressen GmbH, Berlin, Mapag Maschinenbau AG, Berne (CH) and Courtoy N.V., Halle (BE / LU). For example, the hydraulic is particularly suitable Double printing press HPF 630 of the company LAEIS, D.
Die Formkörper können dabei in vorbestimmter Raumform und vorbestimmter Größe gefertigt werden. Als Raumform kommen praktisch alle sinnvoll handhabbaren Ausgestaltungen in Betracht, beispielsweise also die Ausbildung als Tafel, die Stab- bzw. Barrenform, Würfel, Quader und entsprechende Raumelemente mit ebenen Seitenflächen sowie insbesondere zylinderförmige Ausgestaltungen mit kreisförmigem oder ovalem Querschnitt. Diese letzte Ausgestaltung erfaßt dabei die Darbletungsform von der Tablette bis zu kompakten Zylinderstücken mit einem Verhältnis von Höhe zu Durchmesser oberhalb 1. The moldings can be in a predetermined spatial form and predetermined size be made. As a form of space virtually all useful manageable Embodiments into consideration, for example, the training as a blackboard, the rod or Barrel shape, cubes, cuboids and corresponding room elements with flat side surfaces and in particular cylindrical embodiments with circular or oval cross-section. This last embodiment detects the Darbletungsform of the Tablet up to compact cylinder pieces with a ratio of height to Diameter above 1.
Die portionierten Preßlinge können dabei jeweils als voneinander getrennte Einzelelemente ausgebildet sein, die der vorbestimmten Dosiermenge der Waschund/oder Reinigungsmittel entspricht. Ebenso ist es aber möglich, Preßlinge auszubilden, die eine Mehrzahl solcher Masseneinheiten in einem Preßling verbinden, wobei insbesondere durch vorgegebene Sollbruchstellen die leichte Abtrennbarkeit portionierter kleinerer Einheiten vorgesehen ist. Für den Einsatz von Textilwaschmitteln in Maschinen des in Europa üblichen Typs mit horizontal angeordneter Mechanik kann die Ausbildung der portionierten Preßlinge als Tabletten, in Zylinder- oder Quaderform zweckmäßig sein, wobei ein Durchmesser/Höhe-Verhältnis im Bereich von etwa 0,5 : 2 bis 2 : 0,5 bevorzugt ist. Handelsübliche Hydraulikpressen, Exzenterpressen oder Rundläuferpressen sind geeignete Vorrichtungen insbesondere zur Herstellung derartiger Preßlinge.The portioned compacts can each be separated from each other Be formed individual elements that the predetermined dosage of the washing and / or Cleaning agent corresponds. Likewise, it is possible to train briquettes, which connect a plurality of such mass units in a compact, wherein in particular by predetermined breaking points the easy separability portioned smaller units is provided. For the use of textile detergents in machines of the type common in Europe with horizontally arranged mechanics may be the training the portioned compacts as tablets, in cylindrical or cuboid form be expedient a diameter / height ratio in the range of about 0.5: 2 to 2: 0.5 is preferred is. Commercially available hydraulic presses, eccentric presses or rotary presses are suitable devices, in particular for producing such compacts.
Die Raumform einer anderen Ausführungsform der Formkörper ist in ihren Dimensionen der Einspülkammer von handelsüblichen Haushaltswaschmaschinen angepaßt, so daß die Formkörper ohne Dosierhilfe direkt in die Einspülkammer eindosiert werden können, wo sie sich während des Einspülvorgangs auflöst. Selbstverständlich ist aber auch ein Einsatz der Waschmittelformkörper über eine Dosierhilfe problemlos möglich und im Rahmen der vorliegenden Erfindung bevorzugt.The spatial form of another embodiment of the moldings is in their dimensions the Einspülkammer adapted from commercial household washing machines, so that the moldings can be metered directly into the dispensing chamber without dosing aid, where it dissolves during the flushing process. Of course, but also one Use of detergent tablets via a dosing easily possible and im Within the scope of the present invention.
Ein weiterer bevorzugter Formkörper, der hergestellt werden kann, hat eine platten- oder tafelartige Struktur mit abwechselnd dicken langen und dünnen kurzen Segmenten, so daß einzelne Segmente von diesem "Riegel" an den Sollbruchstellen, die die kurzen dünnen Segmente darstellen, abgebrochen und in die Maschine eingegeben werden können. Dieses Prinzip des "riegelförmigen" Formkörperwaschmittels kann auch in anderen geometrischen Formen, beispielsweise senkrecht stehenden Dreiecken, die lediglich an einer ihrer Seiten längsseits miteinander verbunden sind, verwirklicht werden.Another preferred molded article which can be produced has a plate or tabular structure with alternately thick long and thin short segments, see above that individual segments of this "bar" at the predetermined breaking points, the short thin segments, aborted and entered into the machine can. This principle of the "bar-shaped" molding detergent can also in other geometric shapes, such as vertical triangles, the are connected together only on one of their sides, realized become.
Möglich ist es aber auch, daß die verschiedenen Komponenten nicht zu einer einheitlichen Tablette verpreßt werden, sondern daß Formkörper erhalten werden, die mehrere Schichten, also mindestens zwei Schichten, aufweisen. Dabei ist es auch möglich, daß diese verschiedenen Schichten unterschiedliche Lösegeschwindigkeiten aufweisen. Hieraus können vorteilhafte anwendungstechnische Eigenschaften der Formkörper resultieren. Falls beispielsweise Komponenten in den Formkörpem enthalten sind, die sich wechselseitig negativ beeinflussen, so ist es möglich, die eine Komponente in der schneller löslichen Schicht zu integrieren und die andere Komponente in eine langsamer lösliche Schicht einzuarbeiten, so daß die erste Komponente bereits abreagiert hat, wenn die zweite in Lösung geht. Der Schichtaufbau der Formkörper kann dabei sowohl stapelartig erfolgen, wobei ein Lösungsvorgang der inneren Schicht(en) an den Kanten des Formkörpers bereits dann erfolgt, wenn die äußeren Schichten noch nicht vollständig gelöst sind, es kann aber auch eine vollständige Umhüllung der inneren Schicht(en) durch die jeweils weiter außen liegende(n) Schicht(en) erreicht werden, was zu einer Verhinderung der frühzeitigen Lösung von Bestandteilen der inneren Schicht(en) führt.But it is also possible that the various components not one uniform tablet be pressed, but that moldings are obtained, the several layers, so at least two layers have. And that's it possible that these different layers have different dissolution rates exhibit. From this, advantageous application properties of the Shaped bodies result. For example, if components are contained in the moldings are mutually negatively affecting, so it is possible that one component integrate into the faster soluble layer and the other component into one incorporate slower soluble layer, so that the first component already abreacted when the second goes into solution. The layer structure of the molded body can doing both stacked, with a solution process of the inner layer (s) on The edges of the shaped body already takes place when the outer layers are still not completely solved, but it can also be a complete covering of the inner Layer (s) are achieved by the respective outer layer (s), which to prevent premature dissolution of constituents of the inner layer (s) leads.
In einer weiter bevorzugten Ausführungsform der Erfindung besteht ein Formkörper aus mindestens drei Schichten, also zwei äußeren und mindestens einer inneren Schicht, wobei mindestens in einer der inneren Schichten ein Peroxy-Bleichmittel enthalten ist, während beim stapelförmigen Formkörper die beiden Deckschichten und beim hüllenförmigen Formkörper die äußersten Schichten jedoch frei von Peroxy-Bleichmittel sind. Weiterhin ist es auch möglich, Peroxy-Bleichmittel und gegebenenfalls vorhandene Bleichaktivatoren und/oder Enzyme räumlich in einem Formkörper voneinander zu trennen. Derartige mehrschichtige Formkörper weisen den Vorteil auf, daß sie nicht nur über eine Einspülkammer oder über eine Dosiervorrichtung, welche in die Waschflotte gegeben wird, eingesetzt werden können; vielmehr ist es in solchen Fällen auch möglich, den Formkörper im direkten Kontakt zu den Textilien in die Maschine zu geben, ohne daß Verfleckungen durch Bleichmittel und dergleichen zu befürchten wären.In a further preferred embodiment of the invention, a shaped body is made at least three layers, ie two outer and at least one inner layer, wherein at least one of the inner layers contains a peroxy bleach, while in the stack-shaped molded body, the two outer layers and the shell-shaped moldings, the outermost layers, however, free of peroxy bleach are. Furthermore, it is also possible, peroxy bleach and optionally present Bleach activators and / or enzymes spatially in a molding of each other separate. Such multilayer molded articles have the advantage that they not only via a dispenser or via a metering device, which in the wash liquor given can be used; rather, it is also possible in such cases to give the shaped body in direct contact with the textiles in the machine, without that stains caused by bleach and the like are to be feared.
Ähnliche Effekte lassen sich auch durch Beschichtung ("coating") einzelner Bestandteile der zu verpressenden Wasch- und Reinigungsmittelzusammensetzung oder des gesamten Formkörpers erreichen. Hierzu können die zu beschichtenden Körper beispielsweise mit wäßrigen Lösungen oder Emulsionen bedüst werden, oder aber über das Verfahren der Schmelzbeschichtung einen Überzug erhalten.Similar effects can also be achieved by coating individual constituents the detergent composition to be compressed or the reach entire molding. For this purpose, the body to be coated For example, be sprayed with aqueous solutions or emulsions, or over the process of melt coating obtained a coating.
Nach dem Verpressen weisen die Wasch- und Reinigungsmittelformkörper eine hohe
Stabilität auf. Die Bruchfestigkeit zylinderförmiger Formkörper kann über die Meßgröße
der diametralen Bruchbeanspruchung erfaßt werden. Diese ist bestimmbar nach
Hierin steht σ für die diametrale Bruchbeanspruchung (diametral fracture stress, DFS) in Pa, P ist die Kraft in N, die zu dem auf den Formkörper ausgeübten Druck führt, der den Bruch des Formkörpers verursacht, D ist der Formkörperdurchmesser in Meter und t ist die Höhe der Formkörper. Here, σ stands for the diametrical fracture stress (DFS) in Pa, P is the force in N which leads to the pressure exerted on the molding, which is the pressure Fraction of the molded body caused, D is the molding diameter in meters and t is the height of the moldings.
Zur Herstellung der Phosphat-Compounds wurde Pentanatriumtriphosphat-Pulver mit einem Reinsubstanzgehalt von 98,3 % und 0,3 Gew.-% Wasser in einem Freifallmischer (Flexomix®; Firma Schugi), der mit einer Geschwindigkeit von 2600 U/min lief, mit einer 10 %-igen Lösung eines Polyacrylat-Maleat-Copolymeren (Sokalan CP5®; Firma BASF) besprüht. Das Agglomerat fiel aus dem Mischer in ein Fließbett und wurde bei einer Produkttemperatur von 40°C innerhalb von 45 Minuten auf einen Gesamtwassergehalt von 13 Gew.-% getrocknet. Die erhaltenen Granulate wiesen eine himbeerförmige Struktur auf, wobei der mittlere Teilchendurchmesser der Agglomeratteilchen um 550µm lag, die das Agglomerat bildenden Primärteilchen jedoch nahezu um Faktor 10 kleiner waren als der durchschnittliche Teilchendurchmesser der Agglomerate. Die Daten der erhaltenen Granulate sind in Tabelle 1 angegeben.For the preparation of phosphate compounds was pentasodium triphosphate powder with a pure substance content of 98.3% and 0.3 wt .-% water in a free fall mixer (Flexomix®, company Schugi), which ran at a speed of 2600 rpm, with a 10% solution of a polyacrylate-maleate copolymer (Sokalan CP5®, BASF) sprayed. The agglomerate dropped from the mixer into a fluidized bed and became at one Product temperature of 40 ° C within 45 minutes to a total water content dried by 13 wt .-%. The resulting granules had a raspberry-shaped Structure, wherein the average particle diameter of the agglomerate particles by 550 .mu.m However, the primary particles forming the agglomerate are almost a factor of 10 smaller were as the average particle diameter of the agglomerates. The data of obtained granules are given in Table 1.
Dabei wurde der Phosphatgehalt in Tabelle 1 aus dem gesamten Phosphorgehalt
bestimmt (bei C4 wurde hier der im Phosphonat enthaltene Phosphor abgezogen) und
der Gesamtwassergehalt bei 160 °C gemessen. Freies Wasser ist die Feuchtigkeit, die
bis 100 °C abgespalten wird, der angegebene Kristallwassergehalt ist die Differenz aus
den beiden Werten. Mittels thermoanalytischen Methoden (DTA-TG; Heizrate: 10 K/min)
wurde für C1 ein Kristallwassergehalt von 8,1 Gew.-% bestimmt.
Alle hergestellten Compounds waren leicht löslich und lösten sich schnell in Wasser auf.All compounds prepared were readily soluble and quickly dissolved in water.
Mit dem Compound C1 wurden Formkörper hergestellt. Dazu wurde das Phosphat-Compound
mit weiteren Aufbereitungskomponenten vermischt und auf einer Exzenter-Tablettenpresse
gemäß Tabelle 3 verpreßt. Die Zusammensetzung des zu
verpressenden Vorgemischs (und damit die Zusammensetzung der Formkörper) findet
sich in Tabelle 2. Neben den angegebenen Inhaltsstoffen enthielten die Formkörper
Hilfsstoffe, wie beispielsweise Bindemittel, Desintegrationshilfsmittel, Farb- und
Duftstoffe, Füllstoffe und Wasser. Das Vergleichsbeispiel V besaß die gleiche Rezeptur,
hier wurden jedoch Phosphat und Copolymer getrennt voneinander eingesetzt, wobei
das Phosphat in Form eines handelsüblichen Granulats mit einem Gehalt an freiem
Wasser von über 7 Gew.-% eingesetzt wurde. Zur Herstellung von Tabletten
vergleichbarer Härte waren bei dem Vergleichsbeispiel erheblich höhere Preßdrucke
erforderlich (siehe Tabelle 3).
Die Härte der Tabletten wurde durch Verformung der Tablette bis zum Bruch gemessen, wobei die Kraft auf die Seitenflächen der Tablette einwirkte und die maximale Kraft, der die Tablette standhielt, ermittelt wurde. Die Messung erfolgte auf einem Härteprüfgerät CT5 (Fa. Holland) mit Stempeldurchmessem von 8 mm.The hardness of the tablets was measured by deformation of the tablet until fracture, the force acting on the side surfaces of the tablet and the maximum force, the the tablet withstood, was detected. The measurement was carried out on a hardness tester CT5 (Holland) with punch diameter of 8 mm.
Die Bestimmung der Auflösezeit der Tabletten erfolgte in einer Haushaltsspülmaschine. Die Tabletten wurden vor Beginn des Hauptspülgangs in das Körbchen der Maschine gelegt, wobei das Körbchen sich bei allen Versuchen an der gleichen Stelle in der Maschine befand. Es wurde eine 50°C-Programm verwendet und die Zeit bis zum vollständigen Auflösen der Tablette über die Verfolgung der Leitfähigkeit bestimmt.The determination of the dissolution time of the tablets was carried out in a household dishwasher. The tablets were placed in the basket of the machine before starting the main wash cycle The basket is in all attempts in the same place in the Machine was. It was used a 50 ° C program and the time until the completely dissolving the tablet over the pursuit of conductivity.
Die experimentellen Daten der einzelnen Tablettenserien zeigt Tabelle 3.
Die in Tabelle 3 angegebene Korrelation zwischen Härte und Auflösungszeit wird erhalten indem der Wert für die Tablettenhärte durch den für die Auflösungszeit zum entsprechenden Zeitpunkt erhaltenen Wert geteilt wird und dieser Faktor mit 10 multipliziert wird. Bei den Tabletten ist gleichzeitig eine möglichst große Härte und eine möglichst schnelle Auflösung erwünscht. Der hier verwendete Faktor liefert eine Möglichkeit, beide Parameter gleichzeitig zu optimieren. Es zeigt sich, daß dieser Faktor bei den erfindungsgemäßen Beispielen zu allen Zeitpunkten deutlich besser ist als bei dem Vergleichsbeispiel.The correlation between hardness and dissolution time given in Table 3 becomes by the value for the tablet hardness by the for the dissolution time to the corresponding time value is divided and this factor with 10 is multiplied. At the same time the tablets are as hard as possible and one fastest possible resolution desired. The factor used here provides one Possibility to optimize both parameters simultaneously. It turns out that this factor in the inventive examples at all times significantly better than at the comparative example.
Claims (28)
- Phosphate compound for use in detergents, containing at least 50% by weight of pentasodium triphosphate, less than 5% by weight of sodium pyrophosphate and a maximum of 18% by weight of water, the compounds being present in the form of agglomerates of primary particles, characterized in that the content in the compound of free water is not more than 5% by weight, preferably not more than 3% by weight, and the content of pentasodium triphosphate hexahydrate is between 20 and 70% by weight of the content of pentasodium triphosphate overall.
- Phosphate compound according to Claim 1, characterized in that the compound contains 0.5 to 20% by weight of a polymeric polycarboxylate.
- Phosphate compound according to either of Claims 1 and 2, characterized in that the compound contains 0.3 to 20% by weight of phosphonate.
- Phosphate compound according to one of Claims 1 to 3, characterized in that the compound does not contain any nonionic surfactant or any silicate.
- Phosphate compound according to one of Claims 1 to 4, characterized in that the compound has a bulk density in the 600 to 1000 g/l range and the agglomerates have an average particle size from the range of 0.2 to 1.0 mm, preferably from the 0.3 to 0.8 mm range.
- Process for producing phosphate compounds according to one of Claims 1 to 5, characterized in that anhydrous, pulverulent pentasodium triphosphate.is agglomerated in a high-speed mixer with 12 to 28% by weight of water, based on the pentasodium triphosphate, and optionally further ingredients of detergents, and the agglomerate is immediately subsequently dried to a content of free water of below 5% by weight in a fluidized-bed drying step at a product temperature below 60°C.
- Process for producing phosphate compounds according to Claim 6, characterized in that the residence time of the phosphate in the high-speed mixer is less than 20 seconds and the agglomeration is carried out with 15 to 20% by weight of water.
- Process for producing phosphate compounds according to either of Claims 6 and 7, characterized in that the residence time of the agglomerate in the fluidized-bed drier is between 10 and 60 minutes and the air supply temperature is below 130°C, preferably below 100°C.
- Process for producing phosphate compounds according to one of Claims 6 to 8, characterized in that further ingredients of detergents are mixed in dry form with the phosphate powder and the mixture is subsequently agglomerated.
- Process for producing phosphate compounds according to one of Claims 6 to 9, characterized in that the water is used in the form of an aqueous solution of further ingredients of detergents and the residence time of the phosphate in the high-speed mixer is less than 2 seconds.
- Use of phosphate compounds according to one of Claims 1 to 5 for improving the solubility of detergent tablets, expressed by an improved hardness/dissolution time correlation factor, which is obtained by dividing the value for the tablet hardness by the value obtained for the dissolution time at the appropriate time and multiplying this factor by 10.
- Use of phosphate compounds according to one of Claims 1 to 5 for improving the mechanical stability of detergent tablets.
- Detergent tablet composed of compacting particulate detergent, characterized in that it comprises a phosphate compound according to one of Claims 1 to 5 or a process product according to one of Claims 6 to 10.
- Detergent tablet according to Claim 13, characterized in that it contains at least 80% by weight, preferably at least 90% by weight and more preferably the entirety of the amount of phosphate present in the tablet in the form of phosphate compounds according to one of Claims 1 to 5 or a process product according to one of Claims 6 to 10.
- Detergent tablet according to either of Claims 13 and 14, characterized in that it contains, based on the weight of the tablet, 10 to 90% by weight, preferably 20 to 80% by weight and in particular 25 to 70% by weight, of the phosphate compound.
- Detergent tablet according to one of Claims 13 to 15, characterized in that it additionally contains a disintegration assistant, preferably a disintegration assistant based on cellulose, preferably in granular, cogranulated or compacted form, in amounts of 0.5 to 10% by weight, preferably of 3 to 7% by weight and in particular of 4 to 6% by weight, based in each case on the tablet weight.
- Detergent tablet according to one of Claims 13 to 16, characterized in that it additionally comprises one or more substances from the groups of the bleaches, bleach activators, enzymes, pH modifiers, fragrances, perfume carriers, fluorescers, dyes, foam inhibitors, silicone oils, antiredeposition agents, optical brighteners, greying inhibitors, dye transfer inhibitors, corrosion inhibitors and silver protectants.
- Process for producing detergent tablets, characterized by the steps ofa) producing a phosphate compound by a process according to one or more of Claims 6 to 10,b) blending the compound produced in step a) with further ingredients of detergents to give a premix to be compacted,c) compaction to tablets.
- Process according to Claim 18, characterized in that the phosphate compound produced in step a) makes up 10 to 90% by weight, preferably 20 to 80% by weight and in particular 25 to 70% by weight, of the premix to be compacted.
- Process according to either of Claims 18 and 19, characterized in that the phosphate compound produced in step a) is mixed in step b) with at least one oxygen bleach selected from the group of the alkali metal perborates, alkali metal percarbonates, the organic peracids and hydrogen peroxide.
- Process according to one of Claims 18 to 20, characterized in that the phosphate compound produced in step a) is mixed with at least one bleach selected from the group of the trichlorocyanuric acids, the dichloro- or monochlorocyanurates, the hypochlorites, and other customary chlorine bleaches.
- Process according to one of Claims 18 to 21, characterized in that the phosphate compound produced in step a) is mixed with at least one bleach activator, preferably from the group of the polyacylated alkylenediamines, in particular tetraacetylethylenediamine (TAED), the N-acylimides, in particular N-nonanoylsuccinimide (NOSI), the acylated phenolsulphonates, in particular n-nonanoyl- or isononanoyloxybenzene-sulphonate (n- and iso-NOBS respectively), n-methylmorpholinioacetonitrile methylsulphate (MMA) and/or the bleach-boosting transition metal complexes, in particular having the central atoms Mn, Fe, Co, Cu, Mo, V, Ti and/or Ru, preferably from the group of the manganese and/or cobalt salts and/or complexes, more preferably the cobalt(ammine) complexes, the cobalt(acetate) complexes, the cobalt(carbonyl) complexes, the chlorides of cobalt or of manganese and/or of manganese sulphate.
- Process according to one of Claims 18 to 22, characterized in that the phosphate compound produced in step a) is combined with at least one surfactant-containing granule to give a premix to be compacted having a bulk density of at least 500 g/l, preferably at least 600 g/l and in particular at least 700 g/l.
- Process according to Claim 23, characterized in that the surfactant-containing granule has particle sizes between 100 and 2000 µm, preferably between 200 and 1800 µm, more preferably between 400 and 1600 µm and in particular between 600 and 1400 µm.
- Process according to either of Claims 23 and 24, characterized in that the surfactant-containing granule comprises anionic and/or nonionic surfactants and builders, and has total surfactant contents of at least 10% by weight, preferably at least 20% by weight and in particular at least 25% by weight.
- Process according to one of Claims 18 to 25, characterized in that further builder substances which preferably comprise at least one aluminosilicate and/or one sheet silicate are mized with the phosphate compound in step b).
- Process according to one of Claims 18 to 26, characterized in that the premix additionally comprises a disintegration assistant, preferably a disintegration assistant based on cellulose, preferably in granular, cogranulated or compacted form, in amounts of 0.5 to 10% by weight, preferably of 3 to 7% by weight and in particular of 4 to 6% by weight, based in each case on the weight of the premix.
- Process according to one of Claims 18 to 27, characterized in that the premix additionally comprises one or more substances from the groups of the enzymes, pH modifiers, fragrances, perfume carriers, fluorescers, dyes, foam inhibitors, silicone oils, antiredeposition agents, optical brighteners, greying inhibitors, dye transfer inhibitors, corrosion inhibitors and silver protectants.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03019563A EP1382665A1 (en) | 1998-12-23 | 1999-12-14 | Use of phospate compounds |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19859807A DE19859807A1 (en) | 1998-12-23 | 1998-12-23 | Phosphate compounds |
DE19859807 | 1998-12-23 | ||
PCT/EP1999/009892 WO2000039260A1 (en) | 1998-12-23 | 1999-12-14 | Phosphate compounds |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03019563A Division EP1382665A1 (en) | 1998-12-23 | 1999-12-14 | Use of phospate compounds |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1141191A1 EP1141191A1 (en) | 2001-10-10 |
EP1141191B1 true EP1141191B1 (en) | 2005-03-09 |
Family
ID=7892500
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03019563A Withdrawn EP1382665A1 (en) | 1998-12-23 | 1999-12-14 | Use of phospate compounds |
EP99963522A Expired - Lifetime EP1141191B1 (en) | 1998-12-23 | 1999-12-14 | Phosphate compounds |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03019563A Withdrawn EP1382665A1 (en) | 1998-12-23 | 1999-12-14 | Use of phospate compounds |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP1382665A1 (en) |
AT (1) | ATE290581T1 (en) |
DE (2) | DE19859807A1 (en) |
ES (1) | ES2239473T3 (en) |
WO (1) | WO2000039260A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004020010A1 (en) * | 2004-04-21 | 2005-11-17 | Henkel Kgaa | Preparation of polymer-granulates (by spraying non-ionic surfactant), useful to produce particle form of wash or cleaning agent, comprises alkylation and hydroxyalkylation of cellulose and subsequent granulation with binding agent |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA717943A (en) * | 1963-02-04 | 1965-09-14 | Unilever Limited | Detergent compositions |
GB1466868A (en) * | 1973-04-19 | 1977-03-09 | Unilever Ltd | Granulation of materials |
DE2925137A1 (en) * | 1979-06-22 | 1981-01-08 | Keri Dipl Ing Karoly | Granular detergent compsns. - contg. specified amts. of tri:poly:phosphate, water and other ingredients |
DE3624336A1 (en) * | 1986-07-18 | 1988-01-28 | Henkel Kgaa | METHOD FOR THE PRODUCTION OF GIANT ALKALINE CLEANING AGENTS BY COMPACTING GRANULATION |
DE4435743C2 (en) * | 1994-02-17 | 1998-11-26 | Chemolux Sarl | Process for the production of a multi-component granulate |
DE19502774A1 (en) * | 1995-01-27 | 1996-08-01 | Henkel Kgaa | Process for the manufacture of break-resistant cleaning tablets |
GB2318800A (en) * | 1996-11-01 | 1998-05-06 | Unilever Plc | Detergent composition |
JPH10204500A (en) * | 1997-01-20 | 1998-08-04 | Soft Kyukyu Corp:Kk | Effervescent tablet detergent |
GB9706083D0 (en) * | 1997-03-24 | 1997-05-14 | Unilever Plc | Detergent compositions |
-
1998
- 1998-12-23 DE DE19859807A patent/DE19859807A1/en not_active Withdrawn
-
1999
- 1999-12-14 EP EP03019563A patent/EP1382665A1/en not_active Withdrawn
- 1999-12-14 WO PCT/EP1999/009892 patent/WO2000039260A1/en active IP Right Grant
- 1999-12-14 ES ES99963522T patent/ES2239473T3/en not_active Expired - Lifetime
- 1999-12-14 DE DE59911739T patent/DE59911739D1/en not_active Expired - Lifetime
- 1999-12-14 EP EP99963522A patent/EP1141191B1/en not_active Expired - Lifetime
- 1999-12-14 AT AT99963522T patent/ATE290581T1/en active
Also Published As
Publication number | Publication date |
---|---|
EP1141191A1 (en) | 2001-10-10 |
ES2239473T3 (en) | 2005-09-16 |
EP1382665A1 (en) | 2004-01-21 |
ATE290581T1 (en) | 2005-03-15 |
DE19859807A1 (en) | 2000-06-29 |
DE59911739D1 (en) | 2005-04-14 |
WO2000039260A1 (en) | 2000-07-06 |
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