EP1080267A1 - Method for calendering a line of a product with a vertical multi-roll calender, and corresponding calender - Google Patents
Method for calendering a line of a product with a vertical multi-roll calender, and corresponding calenderInfo
- Publication number
- EP1080267A1 EP1080267A1 EP99919260A EP99919260A EP1080267A1 EP 1080267 A1 EP1080267 A1 EP 1080267A1 EP 99919260 A EP99919260 A EP 99919260A EP 99919260 A EP99919260 A EP 99919260A EP 1080267 A1 EP1080267 A1 EP 1080267A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- line load
- rolls
- intermediate rolls
- bend
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000003490 calendering Methods 0.000 title claims abstract description 16
- 238000005452 bending Methods 0.000 claims description 46
- 238000012986 modification Methods 0.000 abstract 1
- 230000004048 modification Effects 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000000654 additive Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000013000 roll bending Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 4
- 238000007792 addition Methods 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/002—Opening or closing mechanisms; Regulating the pressure
- D21G1/004—Regulating the pressure
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/002—Opening or closing mechanisms; Regulating the pressure
- D21G1/0026—Arrangements for maintaining uniform nip conditions
Definitions
- the invention relates to a method for calendering a web with a vertical multi-roll calender according to the preamble of claim 1 and a calender therefor.
- Vertical multi-roll calenders comprise a set of rolls consisting of several rolls stacked one on top of the other, which in the operating state are in constant motion
- rollers are combined in a roller package.
- Bending adjustment rollers are preferably used in the uppermost and lowermost positions, and the intermediate rollers arranged between them are designed as hard rollers and elastic rollers.
- Hard rolls are metal rolls with a smooth and hard roll, which are essentially responsible for the smoothness and gloss.
- Soft rollers are rollers with an elastic or soft surface that essentially ensure uniform compaction.
- the compressive stress in the nips increases from top to bottom due to the dead weight of the rolls and the guide means connected to them, such as guide rolls, roll journals and bearing housings.
- the highest line load is in the lowest nip.
- This line load increase which is permanently assigned to a roll package, results in the characteristic, approximately linear natural line load characteristic.
- rollers with the smallest possible diameter or in a lightweight construction are used for this.
- a calender roll with a thin jacket and an inner supporting cell structure is disclosed in DE-A-195 11 595.
- the roller according to DE-A-195 33 823 is based on a similar concept.
- a decrease in line load that is reduced in this way is in turn firmly assigned to the roller set.
- a line load specification is only possible in either an upper or a lower nip. The other line load results from the dead weight.
- WO 95/14813 discloses a vertical multi-roll calender with a bend-controllable top and bottom roll and intermediate rolls, in which the intermediate rolls are selected so that they all have an essentially identical natural deflection.
- the intermediate rolls are selected so that they all have an essentially identical natural deflection.
- the same line loads prevail in the lowest nip and the top nip, the same inherent deflections of the intermediate rolls ensuring essentially flat line load profiles.
- the line loads in the nips can then be set via a selectable load on the top or bottom roller.
- the disadvantage here is that only intermediate rolls with the same inherent deflection can be used.
- a certain difference in line load from one nip to another nip is desirable to keep a web tension between to build two nips, which is necessary for a crease-free running of the material web.
- the object of the invention is therefore to provide a method for calendering a web with a vertical multi-roll calender, which allows the line loads in the nips to be adapted to a web to be calendered. Another task is to create a calender for this.
- the gradient of the line load characteristic curve and thus the line load difference between the upper and lower nip can be freely set by a specific bending of the intermediate rolls, which leads to a relief or loading of the own weights of the rolls.
- the calendering potential of such a calender is therefore not predetermined by the design, but can be adjusted to the respective web during operation.
- the nip number can be reduced below that in the supercalender and good smoothing effects even with high ones Speeds can be realized.
- variable setting of the line load characteristic is still possible when using rolls with different roll diameters in a roll set.
- smaller roller diameters result in a smaller gap width, which results in a higher compressive stress.
- the compressive stress and not the line load is the mechanical variable that is essentially responsible for the forming, the load can be influenced via the roller diameter.
- the steep line load characteristic curve given because of the smaller roller diameter can be changed by the method according to the invention without losing the advantage of a smaller gap width.
- a roll set consists of intermediate rolls of different bending stiffness
- the amount of deformation force can be selected depending on the respective bending stiffness. Although this leads to different line load differences from intermediate roll to intermediate roll or from nip to nip, it ensures the same deflections.
- line loads that are to prevail in the upper and lower nip during calendering can be specified independently of one another.
- Associated average line loads can be determined via loading or unloading pressures of the intermediate rolls.
- the starting point for this are preferably the intermediate rolls which are completely relieved of the overhanging weights and the deflection and spreader rolls, so that all rolls form straight nips.
- This compensated line load characteristic preferably serves as a reference characteristic.
- the intermediate rolls can be loaded or relieved in such a way that the sum of the desired line load differences between the upper and lower nip results across all intermediate rolls and the desired characteristic curve thus changed.
- the bar bending of the intermediate rolls can be used to calculate setpoints for the deformation forces.
- the shear deformation, a shell deflection and / or a shell shear deformation can be included in a calculation of the target values.
- FIG. 1 shows schematically the side view of a vertical multi-roll calender for calendering
- FIG. 2a schematically shows intermediate rolls of a calender according to FIG. 1 with a bend for a relief pressure for setting a steeper characteristic curve according to a first exemplary embodiment
- FIG. 2b shows a diagram of a compensated and a line load characteristic curve according to FIG. 2a changed by roller bending
- FIG. 3a schematically shows intermediate rolls of a calender according to FIG. 1 with a bend for a relief pressure for setting a vertical characteristic curve according to a second exemplary embodiment
- FIG. 3b shows a diagram of a compensated and a line load characteristic curve according to FIG. 3a changed by roller bending
- FIG. 4a schematically shows intermediate rolls of a calender according to FIG. - 7 -
- FIG. 4b shows a diagram of a compensated and a line load characteristic curve according to FIG. 4a changed by roller bending
- FIG. 5a schematically shows intermediate rolling of a calender according to FIG. 1 with a bend for a loading pressure for setting a flatter characteristic according to a fourth exemplary embodiment
- FIG. 5b shows a diagram of a compensated and a line load characteristic curve according to FIG. 5a changed by roller bending
- FIG. 6 schematically shows intermediate rolls of a calender according to FIG. 1 with six intermediate rolls and a line load characteristic curve varied by roll bends.
- Fig. 1 shows a vertical multi-roll calender with a frame 1, in which a roll stack of an upper bend-controllable roll 2, a lower bend-controllable roll 3 and three intermediate rolls 4, 5, 6 are arranged supported.
- the intermediate rolls 4, 5, 6 can be designed as hard or elastic rolls and have different roll diameters. The rolls are arranged one above the other in the roll stack, successive rolls each delimiting a nip, the roll working gap.
- a first nip called an upper nip
- a nip N ? lies between the first intermediate roller 4 and the second intermediate roller 5.
- a nip N 3 lies between the second intermediate roller 5 and the third intermediate roller 6.
- a last nip, called the lower nip lies between the third intermediate roller 6 and the lower controllable roller 3.
- the force acting in a nip per unit length of the roller is called the line load. Accordingly, there is a line load q in the upper nip, a line load q in the nip N, the line load q ⁇ in the nip o and the line load q in the lower nip.
- the line load measured in N / mm, for a number of nip results in a line load characteristic.
- the nips N, 2 , ,, N are passed through from top to bottom by a web of material to be processed, in particular a paper web.
- the intermediate rolls 4, 5, 6 have roll journals 7, 8, 9 for an articulated arrangement on both sides.
- the roller journals 7, 8, 9 are fastened to levers 10, 11, 12, on each of which a pressure cylinder 13, 14, 15 acts in order to introduce deformation forces onto the roller journals 7, 8, 9 and thus the intermediate rollers 4, 5, 6 .
- a bending line B of the intermediate rolls 4, 5, 6 (cf. FIG. 2a) can hereby be set, wherein the curvature of the bending line B can be controlled via the level of the deformation forces introduced.
- the pressure cylinders 13, 14, 15 are preferably hydraulic cylinders.
- the pressure cylinders 13, 14, 15 can be controlled separately in order to be able to act upon each intermediate roller 4, 5, 6 individually with a selectable deformation force.
- the pressure cylinders 13, 14, 15 are preferably designed to act on two sides in order to be able to introduce loading and relief pressures on the intermediate rolls 4, 5, 6.
- a variable characteristic of the compressive stresses in the successive nips N Q , N 2 , N 3 can be achieved by pressing on the roll journals 7, 8, 9 of the intermediate rolls 4, 5, 6 introducible deformation forces are chosen such that the intermediate rollers 4, 5, 6 receive an essentially identical deflection for exerting loading or relieving pressures, a degree of deflection according to a determinable change in a roller-related line load difference between the upper and lower nip N "o and Now, a 3 is set and the bend-controllable rollers 2, 3 can be adapted to this bend.
- the amount of the deformation forces required to set a certain degree of bending can rather be determined for each intermediate roller 4, 5, depending on the respective bending stiffness of the respective intermediate roller 4, 5 , 5 can be selected.
- a compensated line load characteristic curve K is assumed here (see FIG. 2b), in which overhanging weights are compensated so that flat line load profiles are present in the nips N, N 2 , N 3 , N.
- the compensation forces introduced for this purpose are introduced via the pressure cylinders 13, 14, 15.
- a line load difference z3, q E then follows from the dead weights of the intermediate rolls 4, 5, 6
- the line loads in the upper nip q and in the lower nip q are specified independently of one another.
- a desired lower line load q is determined. If this differs from the inherent weight, the line load characteristic curve g becomes steeper or flatter than the compensated line load characteristic curve K ⁇ , since a line load difference ⁇ q ß has to be subtracted or added, which results from a total line load from the bending of all intermediate rolls 4, 5, 6 results.
- the lower line load q can be smaller - 10 -
- the first intermediate roller 4 and the third intermediate roller 6 are identical in construction and are designed as a hard, heatable roller.
- the second intermediate roller 5 is designed as an elastic roller.
- a predetermined total line load difference ⁇ q ⁇ from roll bending is then divided between the intermediate rolls 4, 5, 6 according to
- the bending lines B of the intermediate rolls 4, 5, 6 are adapted to one another. That is, the intermediate rolls 4, 5, 6 are deformed in such a way that the nips delimited by them are curved essentially the same and consequently run parallel to one another.
- E e , E h indicate the elasticity modules and J h the moments of inertia of the respective of the respective intermediate rolls. From the formulas above, the line load additives q can be searched. Determine R and q B and calculate corresponding setpoints for actuating cylinders 22.
- the elasticity modules are known in each case - 12 -
- line load supplements q are exemplary. ß and q ß indicated by bends of identical hard intermediate rolls 4, 6 and an elastic intermediate roll 5.
- 2b shows the line load additions q, ⁇ and q R in relation to the line load and
- FIG. 2a illustrates the degree of curvature of the bending lines B of the intermediate rolls 4, 5, 6.
- the line load additions q. ß and q are negative in terms of amount with respect to the compensated line load characteristic K ⁇ and consequently lead to a steeper variable line load characteristic K ß .
- the upper nip N there is a line load q, which can be adjusted via the upper bending-controllable roller 2.
- the second exemplary embodiment shown in FIGS. 3a and 3b differs from the first exemplary embodiment described above only in that ⁇ q corresponds to ⁇ q F in terms of amount.
- the result is a vertical variable characteristic K R. Since higher deformation forces than pin forces are introduced here, ie stronger relief pressures are at the intermediate rolls 4, 5, 6, there is a greater degree of curvature for intermediate rolls 4, 5, 6. Otherwise, the explanations for the first embodiment apply accordingly.
- the third exemplary embodiment shown in FIGS. 4a and 4b differs from the exemplary embodiments described above only in that ⁇ q ⁇ is greater in magnitude than ⁇ q E - the result is a variable characteristic curve K ⁇ with a negative slope since q is smaller than q , as well as the representation of the force arrows for q and q illustrate. Since even higher deformation forces than pin forces are introduced here, ie there are even stronger relief pressures at the intermediate rolls 4, 5, 6, there is an even greater degree of curvature for intermediate rolls 4, 5, 6. Otherwise, the explanations for the first and second exemplary embodiments apply accordingly. - 14 -
- the fourth exemplary embodiment shown in FIGS. 5a and 5b shows a characteristic curve K ⁇ which is flatter than the compensated characteristic curve K ⁇ due to roll bends, which requires the intermediate rolls 4, 5, 6 to be bent downwards. This is also illustrated by the force arrows F. and F, which act on the roller journals 7, 8, 9 of the intermediate rollers 4, 5, 6 from above and consequently initiate loading pressures. ⁇ q ß does not subtract from ⁇ q F here , but adds up, as shown in Fig. 5b.
- the bending lines B of the intermediate rolls 4, 5, 6 are convex in contrast to a concave shape of the previously described exemplary embodiments. Otherwise, the explanations for these exemplary embodiments apply accordingly.
- a calender comprises a total of six intermediate rollers 30, 31, 32, 33 in addition to the upper bending-controllable roller 2 and the lower bending-controllable roller 3 , 34, 35, of which the intermediate rolls 30, 32 and 35 are cast iron rolls which cause a line load q £ of 8.1 N / mm each.
- the intermediate rollers 31, 33 and 34 are elastic rollers made of aluminum, which cause a line load q ⁇ of 4.6 N / mm each.
- the hydraulic pressures of the two bending adjustment rollers 2, 3 are set so that the bending lines of the bending adjustment rollers conform to the predetermined bending lines B of the intermediate rollers 4, 5, 6.
- the pressures in the pressure cylinders 13, 14, 15 for adapting the intermediate rolls 4, 5, 6 and the pressures in hydraulic elements of the bending adjustment rolls 2, 3 can be adjusted synchronously with one another, so that a homogeneity of the line load distributions in all nips also during a pressure adjustment for a new web is retained.
- the elastic covers in particular are protected from destruction even when they are changed while the calender is in operation.
- the compensated characteristic curve K (overhanging weights compensated) was chosen as the reference line, in which plane line load profiles are present.
- the natural characteristic curve can also serve as a reference line without compensation. The calculation of the setpoints must then be adjusted accordingly.
- shear deformations can also be - 16 -
- the minimization of the square of the error, formed from the deviations adjacent bending lines B can be used at a predetermined number of discrete support points.
Landscapes
- Paper (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19820089 | 1998-05-06 | ||
DE1998120089 DE19820089C2 (en) | 1998-05-06 | 1998-05-06 | Process for calendering a web with a vertical multi-roll calender |
PCT/EP1999/002675 WO1999057369A1 (en) | 1998-05-06 | 1999-04-21 | Method for calendering a line of a product with a vertical multi-roll calender, and corresponding calender |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1080267A1 true EP1080267A1 (en) | 2001-03-07 |
EP1080267B1 EP1080267B1 (en) | 2004-03-03 |
Family
ID=7866763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99919260A Expired - Lifetime EP1080267B1 (en) | 1998-05-06 | 1999-04-21 | Method for calendering a line of a product with a vertical multi-roll calender, and corresponding calender |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1080267B1 (en) |
DE (1) | DE19820089C2 (en) |
WO (1) | WO1999057369A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10057991C5 (en) * | 2000-11-23 | 2007-04-19 | Voith Patent Gmbh | Calender and method of treating a web |
DE102005026109A1 (en) * | 2005-06-07 | 2006-12-14 | Andritz Küsters GmbH & Co. KG | Method for calendering a web and calender for this purpose |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3060843A (en) * | 1961-11-09 | 1962-10-30 | Beloit Iron Works | Calender stack deflection control |
US3158088A (en) * | 1963-07-11 | 1964-11-24 | Beloit Corp | Calender nip control device |
DE3640161A1 (en) * | 1985-12-23 | 1987-07-02 | Escher Wyss Gmbh | Apparatus for the relative positioning of roll surfaces |
DE3713561A1 (en) * | 1987-04-23 | 1988-11-10 | Escher Wyss Gmbh | CALENDAR WITH NIPRELIEVING |
FI96334C (en) * | 1993-11-24 | 1996-06-10 | Valmet Paper Machinery Inc | Method for calendering paper or similar web material and calender applying the method |
DE29521610U1 (en) * | 1995-03-09 | 1997-11-20 | Voith Sulzer Finishing GmbH, 47803 Krefeld | Calender for the treatment of a paper web |
DE19511595C2 (en) * | 1995-03-29 | 1997-04-24 | Voith Sulzer Finishing Gmbh | Calender roll with a cylindrical base body |
DE19533823C2 (en) * | 1995-03-29 | 2002-05-23 | Voith Paper Patent Gmbh | calender roll |
DE69822853D1 (en) * | 1997-05-07 | 2004-05-06 | Metso Paper Inc | METHOD AND DEVICE FOR CALCULATING AND CONTROLLING THE LINEAR LOAD DISTRIBUTION IN A MULTIPLE-SPACE CALENDAR AND MULTIPLE-SPACE CALANDER |
-
1998
- 1998-05-06 DE DE1998120089 patent/DE19820089C2/en not_active Revoked
-
1999
- 1999-04-21 WO PCT/EP1999/002675 patent/WO1999057369A1/en active IP Right Grant
- 1999-04-21 EP EP99919260A patent/EP1080267B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9957369A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19820089A1 (en) | 1999-11-18 |
DE19820089C2 (en) | 2000-06-15 |
EP1080267B1 (en) | 2004-03-03 |
WO1999057369A1 (en) | 1999-11-11 |
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