EP1024894A1 - Treatment of fluids - Google Patents
Treatment of fluidsInfo
- Publication number
- EP1024894A1 EP1024894A1 EP98936639A EP98936639A EP1024894A1 EP 1024894 A1 EP1024894 A1 EP 1024894A1 EP 98936639 A EP98936639 A EP 98936639A EP 98936639 A EP98936639 A EP 98936639A EP 1024894 A1 EP1024894 A1 EP 1024894A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filter
- adsorbent
- intermetauic
- fluid
- surfactant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 51
- 239000003463 adsorbent Substances 0.000 claims abstract description 35
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000005864 Sulphur Substances 0.000 claims abstract description 30
- 229910018320 SbSn Inorganic materials 0.000 claims abstract description 18
- 239000013078 crystal Substances 0.000 claims abstract description 12
- 230000007547 defect Effects 0.000 claims abstract description 10
- 239000013626 chemical specie Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 61
- 239000004094 surface-active agent Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000000839 emulsion Substances 0.000 claims description 21
- 238000001179 sorption measurement Methods 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 11
- 230000002950 deficient Effects 0.000 claims description 10
- 239000002156 adsorbate Substances 0.000 claims description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims description 8
- 239000003995 emulsifying agent Substances 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims description 8
- 230000002441 reversible effect Effects 0.000 claims description 8
- 239000003792 electrolyte Substances 0.000 claims description 7
- 239000011734 sodium Substances 0.000 claims description 7
- 230000002829 reductive effect Effects 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 6
- 229910052787 antimony Inorganic materials 0.000 claims description 5
- 150000007942 carboxylates Chemical class 0.000 claims description 5
- 125000001165 hydrophobic group Chemical group 0.000 claims description 5
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 230000006870 function Effects 0.000 claims description 3
- 125000000623 heterocyclic group Chemical group 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- 230000003716 rejuvenation Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 description 35
- 238000012360 testing method Methods 0.000 description 28
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 25
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 19
- 239000001257 hydrogen Substances 0.000 description 18
- 229910052739 hydrogen Inorganic materials 0.000 description 18
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 18
- 235000021355 Stearic acid Nutrition 0.000 description 17
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 17
- 238000005245 sintering Methods 0.000 description 17
- 241000894007 species Species 0.000 description 17
- 239000008117 stearic acid Substances 0.000 description 17
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 16
- 239000012298 atmosphere Substances 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 13
- 229910002804 graphite Inorganic materials 0.000 description 13
- 239000010439 graphite Substances 0.000 description 13
- 229910052757 nitrogen Inorganic materials 0.000 description 13
- 239000007789 gas Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000001914 filtration Methods 0.000 description 11
- 239000011148 porous material Substances 0.000 description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 230000009467 reduction Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 7
- 230000009471 action Effects 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 125000004429 atom Chemical group 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 239000003208 petroleum Substances 0.000 description 6
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- IYYZUPMFVPLQIF-UHFFFAOYSA-N dibenzothiophene Chemical compound C1=CC=C2C3=CC=CC=C3SC2=C1 IYYZUPMFVPLQIF-UHFFFAOYSA-N 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000009689 gas atomisation Methods 0.000 description 3
- 239000000693 micelle Substances 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000002484 cyclic voltammetry Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000001066 destructive effect Effects 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 239000003502 gasoline Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000000879 optical micrograph Methods 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 229910052979 sodium sulfide Inorganic materials 0.000 description 2
- 238000004809 thin layer chromatography Methods 0.000 description 2
- 229930192474 thiophene Natural products 0.000 description 2
- DSSYKIVIOFKYAU-XCBNKYQSSA-N (R)-camphor Chemical compound C1C[C@@]2(C)C(=O)C[C@@H]1C2(C)C DSSYKIVIOFKYAU-XCBNKYQSSA-N 0.000 description 1
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical class C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 238000007088 Archimedes method Methods 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 241000723346 Cinnamomum camphora Species 0.000 description 1
- 229910002535 CuZn Inorganic materials 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910006913 SnSb Inorganic materials 0.000 description 1
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 229960000846 camphor Drugs 0.000 description 1
- 229930008380 camphor Natural products 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229940127554 medical product Drugs 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- MZAVPBQCWWIYEQ-UHFFFAOYSA-N n-(6-chloro-1,3-benzothiazol-2-yl)-1-benzothiophene-2-sulfonamide Chemical compound C1=CC=C2SC(S(=O)(=O)NC3=NC4=CC=C(C=C4S3)Cl)=CC2=C1 MZAVPBQCWWIYEQ-UHFFFAOYSA-N 0.000 description 1
- -1 naphtfia Chemical compound 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000003362 replicative effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 235000011067 sorbitan monolaureate Nutrition 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 239000002888 zwitterionic surfactant Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G25/00—Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
- C10G25/003—Specific sorbent material, not covered by C10G25/02 or C10G25/03
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G31/00—Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
- C10G31/09—Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by filtration
Definitions
- the invention relates to treatment of fluids to remove undesirable constituents, more particularly chemical species.
- Such fluid treatment arises to a large extent in the hydrocarbon fuel processing industry, for example, reduction of sulphur in an oil refinery.
- One approach to such treatment is generally referred to as a hydrotteating process in which the feedstock is subjected to high temperatures and pressures. This approach involves a large energy input and equipment is expensive.
- EP 254781 (Chevron) which involves contacting the feedstock with a sorbent having a metal such as sodium, potassium, barium or calcium.
- EP 332324 (ICI) proposes removal of hydrogen sulphide by passing the feedstock through a zinc oxide-containing absorbent. The absorbent may be regenerated using a water-containing gas stream. It appears that absorption as a treatment method suffers from the problems of being effective only for gaseous feedstreams, and of allowing a limited feedstream throughput.
- a method of treating a fluid having an undesirable chemical species comprising the step of bringing the fluid into contact with a filter having a surface crystal structure to facihtate adsorption of undesireable chemical species ofthe fluid onto the filter.
- the filter comprises defect sites on the surface adjacent electron- deficient atoms. This provides a very effective adsorption mechanism.
- the filter comprises an intermetallic, and the intermetallic may contain Sb and Sn.
- the fluid contains water.
- the fluid is a liquid and is an emulsion, and preferably one of the emulsion phases is an electrolyte.
- the emulsifying agent is a surfactant.
- the surfactant the surfactant is of the type which acts to reverse micelles cont ⁇ ining heterocyclic - containing groups so that these groups are orientated towards the outside.
- the surfactant is of the type in which the hydrophobic group is the long chain and the hydrophihc group is a carboxylate.
- a magnetic field is applied to the fluid as it is brought into contact with the filter.
- an electrical potential may be applied to the filter.
- the method comprises the further steps of rejuvenating the filter by washing with a water solution.
- the fluid is a hydrocarbon oil feedstock.
- viscosity is reduced.
- turbidity is increased.
- the invention also provides a method of treating an emulsion in which one phase is an electrolyte, by bringing the emulsion into contact with an adsorbent having a surface crystal structure.
- the adsorbent is an intermetaUic.
- the emulsifying agent is a surfactant.
- the surfactant is of a type which acts to reverse micelles so that adsorbate species face outwardly.
- the surfactant contains calcium.
- the surfactant contains sodium.
- the surfactant is of the type in which the hydrophobic group is the long chain and the hydrophilic group is a carboxylate.
- electrical energy is applied to the adsorbent and the emulsion. The energy may be applied as a magnetic filed around the adsorbent. The energy may be applied as a direct voltage applied to the adsorbent.
- the applied voltage may be in me range 0.8 V to 2.0 V.
- me invention provides a method of treating a liquid comprising the steps of forming an emulsion in which one phase is an electrolyte and the emulsifying agent is a surfactant which acts to reverse micelles so that heterocyclic-containing functions are oriented towards the outside, and bringing the emulsion into contact with an adsorbent.
- the adsorbent has a crystal structure.
- the adsorbent comprises defect sites on its surface adjacent electron-deficient atoms.
- the invention also provides a method of desulphurising a hydrocarbon feedstream comprising the steps of bringing the feedstream into contact with an adsorbent having a surface crystal structure until sulphur species adsorb onto the adsorbent surface.
- the adsorbent comprises defect sites on its surface adjacent electron- deficient atoms.
- the adsorbent is an intermetallic.
- the adsorbent is an SbSn intermetaUic.
- the invention also provides a fluid filter comprising having comprising having an adsorbent with surface crystal structure to facilitate adsorption of undesireable chemical species onto the filter when the fluid containing the adsorbate comes into contact with it.
- the absorbent comprises defect sites on the surface at adjacent electron-deficient atoms.
- the adsorbent is an intermetaUic.
- the intermetallic is an SbSn intermetaUic.
- the filter filter comprises means for applying electrical energy to enhance adsorption.
- Fig. 1 is a diagram showing reversal of an asphaltene miceUe in an adsorbate fluid
- Fig. 2 is a diagram iUustrating sulphur adsorption
- Fig. 3 shows scanning electron micrographs of SbSn filter samples sintered in 100% hydrogen atmospheres
- Fig. 4 is an X-ray diffraction pattern of sintered SbSn powder
- Fig. 5 is an optical micrograph ofthe surface of SbSn filters
- Figs. 6 and 7 are cyclic voltammogram plots indicating reactions of a fluid with a filter
- Fig. 8 is a diagram showing an experimental set-up for treatment of hydrocarbon liquids.
- Figs. 9, 10, and 11 are plots indicating adsorption of inorganic Sulphur on an intermetaUic filter.
- the invention provides filtration of fluids by adsorption of undesirable species of fluids onto a filter surface.
- the filtration medium material has a weU defined crystalline structure with surface cavities and defects generaUy in the nano-scale, 2nm to lOOnm.
- the fluid preferably has the foUowing properties:-
- the emulsifying agents are preferably surfactants which form layers containing vesicles and miceUes.
- the general types of surfactant found to be suitable are anionic, ionic and Zwitterionic surfactants.
- the hydrophobic group is the long chain (e.g. fatty acid) and the hydrophuic group is a carboxylate .
- Na and Ca are preferably present as salts.
- Such surfactants are naturaUy-occurring in petroleum resin and asphaltene fractions.
- Such surfactants act! to reverse miceUes containing undesirable species.
- An example is given in Fig. 1 in which the asphaltene in native petroleum is reversed.
- the miceUe reversal arises by membrane mimetic chemistry action in which the heterocycUc containing functions (S,N,O) are orientated towards the outside from the miceUes. Consequentiy, chemical reactions such as destructive adsorption are facilitated.
- the fluid is a gas
- it must contain moisture and the molecules preferably have low molecular weights, below 200.
- An example is natural gas in which the Sulphur species may be H2S, R2S, or RSH. AU of these have low molecular weights and are volatile, and may therefore undergo surface adsorption.
- a liquid feedstock containing adsorbate species is brought into contact with the filter.
- An electrical potential arises in the fluid causing electrokinetic (or "zeta") potential.
- zeta electrokinetic
- a potential may be caused by an externaUy-induced electrical field.
- This potential in an environment in which the miceUes are reversed by the surfactants, causes the polar adsorbtate species to interact with the filter surface.
- This action is a type of destructive adsorption in which bonds with the fluid are broken, for example an S-C bond.
- the nucleophuic atoms attack electron deficient cavities in the filter.
- adsorbent destruction cracks the asphaltene into resins or aromatics.
- the diagram of Fig. 2 gives an iUustrative example.
- the SbSn intermetaUic structure is identified as 10.
- the Sb atoms form me electron deficient cavities 12 in the filter surface, and these attract nucleophuic polar sulphur heads 13 .
- the long chain taU part 14 ofthe fluid molecule is broken by vibrational and rotational forces, and thus elemental sulphur is removed from the liquid.
- the foUowing sets out one example of how an SbSn filter is produced. Words which are used in headings of subsequent parts ofthe description are underlined.
- InitiaUy there is melt preparation in which an equiatomic composition of tin and antimony is melted in a graphite crucible using an induction heater. True atomic mterrnixing occurs in the molten state. The melt is held for 10 minutes at 500°C with a hydrogen gas cover to avoid oxidation.
- the melt is bottom poured into an atomisation nozzle operated with high pressure nitrogen at a plenum pressure of 2.5 MPa for gas atomisation. Nitrogen escapes ti rough an annular gap surrounding the melt stream, causing formation of droplets. The adiabatic expansion of the gas rapidly cools the droplets and accelerates them away from d e melt source. During the subsequent flight, d e droplets freeze into SbSn intermetaUic crystalline particles with an average size of lO ⁇ m. The particles are coUected in a container containing nitrogen gas.
- These particles may be directiy used because the microscopic size of the particles provides a high surface area for contact with the fuel.
- the particles may be loose packed in a column.
- the particles may also be used when bonded to a substrate.
- a substrate having a porous structure may be used onto which the composition is coated, instead of providing an integral porous structure.
- a ceramic or metaUic substrate may be used, and the composition may be coated by chemical or physical vapour deposition techniques, of by plasma spray coating.
- me powder may be used as foUows to produce a porous structure through which fuel passes for surface contact.
- the powder is loose packed into a machined graphite mould to form a disc witi me addition of approximately 2% by weight stearic acid as a pore former.
- the graphite is heated in a hydrogen sintering atmosphere to bond the particles at 370°C for 30 minutes.
- the filter thus produced has the foUowing properties:-
- the materials used could in addition include other metals such as platinum, gold or paUadium.
- the formulation need not be equiatomic.
- the end-product intermetaUic preferably has a tin atomic percentage in the range of 39.5 to 57%.
- the melt may be at any temperature at which it does not absorb and/ or react with oxygen.
- the materials need not necessarily be melted.
- separate powders could be mechanicaUy aUoyed with sufficient energy such that me metals physicaUy combine into a single powder.
- the gas atomisation pressure is dependent on the desired particle size, whUe being sufficient to provide the necessary high cooling rate. It is estimated that this is at least 10 3 o C/s.
- a lower pressure of 0.7 MPa may be used, providing a larger particle size of 20 ⁇ m.
- the atomisation gas may alternatively be hydrogen, argon, helium or any other inert gas or any mixture of such gases.
- the carbon deposition on the surface also hampered the sinterabUity of the powders.
- the samples sintered using the hydrogen/nitrogen combination were black on me surface and were very frag e.
- the carbon coating was found only on the surface and not on die other sides of die filter. The discoloration may also be due to carbon deposition.
- Figure 3 shows fractographs of samples sintered in fuU hydrogen and fuU nitrogen atmospheres. They have a si ⁇ lar pore structure. The permeabUity, density and shrinkage of me filters sintered in 100% nitrogen and 100% hydrogen atmosphere are shown in Table 1.
- powders mixed with 2 wt. % stearic acid showed the maximum permeabUity and pore size.
- the powders can be sintered in both 100% hydrogen as weU as 100% nitrogen atmospheres, but for sintering in 100% nitrogen, the samples are covered at the top by a graphite boat to provide a reducing atmosphere.
- the samples sintered in 100% nitrogen atmosphere also formed d e same intermetaUic SbSn phase.
- Sintering may be carried out by heating graphite to 370°C in a graphite boat arrangement.
- oxygen reacts with the graphite to form CO gas, further oxidation reactions leading to formation of C0 2 . Both reactions remove oxygen or oxides from the sintering environment.
- Any suitable reducing atmosphere could be used. Examples are use of methane, CO, H 2 , N 2 - H 2 mixes, NH 3 , and dissociated ammonia. Suitable combinations of the above gases could be used by endothermic or exothermic burning processes. In particular, the use of H 2 -N 2 is attractive because at low H 2 levels of a few percent, the atmosphere is non-explosive, yet stiU reducing.
- the process may have the additional step of adding an additive to the intermetaUic powder to dUate the pores during sintering to provide a larger catalyst surface area.
- an additive to the intermetaUic powder to dUate the pores during sintering to provide a larger catalyst surface area.
- This is briefly referred to above and is described in more detaU in this section.
- stearic acid was chosen as a binder to be added to the powder to increase the permeabUity.
- the stearic acid used was Industrene 5016 manufactured by Witco. The reason for choosing stearic acid was that it completely burns out before reaching the sintering temperature of 370°C.
- Stearic acid and d e powder were mixed in a grinder to form a uniform blend of the powder and me binder. The total time of grinding was approximately 2 minutes. The grinding was done in short time intervals of 20 seconds so as to prevent melting of stearic acid caused by heat generated in the grinder.
- the sintering experiments were carried out in a retort in both nitrogen and hydrogen atmospheres.
- the permeabUity experiments were conducted using permeabUity measuring equipment using air as the flow medium and mercury as the reference liquid in a column.
- the Archimedes method was used to measure the final density.
- Table 2 compares the % density and permeabUity of filters sintered by mixing powders with different weight percentages of stearic acid at 370°C in H 2 atmosphere.
- any suitable agent which occupies space during heating but burns our during sintering may be used. Clean burnout at relatively low temperatures is desired.
- Stearic acid in powder form has been found to be suitable at a particle size of lOO ⁇ m or less. The powder may be added upon vibration of the intermetaUic powder to aUow a lower packing density, giving a dUated structure with a higher permeabUity after sintering.
- Any suitable pore forming agent which has these general properties could be used, for example, ammonium carbonate, camphor, naphtfia, ice, monostearates, and also low molecular weight waxes and organic gels. It is also envisaged that a pore fo ⁇ ning agent which acts to provide a reducing atmosphere could be used, for example paraffin wax, which forms methane on burnout.
- the filter could be formed from one or a number of layers so that the desired properties are obtained using me layers as "standard parts".
- the filter could have physical properties which are different from those oudined above.
- the foUowing are desirable parameter value ranges:-
- Pore size 2 to 300 ⁇ m
- SbSn intermetaUic may be produced by alternative techniques such as by physical vapour deposition. This depends on the structure of me filter, which in turn depends on d e particular operating conditions and type of feedstream being treated.
- the filter is used to treat a fluid by bringing the fluid into contact with it, causing undesirable chemical species to be adsorbed onto its surface.
- the filter acts as an adsorbent, the fluid species which is removed being the adsorbate.
- the adsorption depends on die nature of die fluid being treated and on the fUtration process employed. Many different fluids may be treated, including many polymeric and hydrocarbon fluids.
- the filtration may be enhanced by use of a magnetic field in the fluid.
- an electrical potential may be applied to the filter itself.
- Such electrical and /or magnetic fields provide an attraction gradient towards the filter.
- Such a field may also aUow selectivity ofthe species adsorbed.
- the filtration action provides beneficial effects for some fluids in addition to removal of undesirable species.
- One such effect is reduction of viscosity of fluids such as non- Newtonian fluids including crude oU or condensate.
- Anomer such effect is very quick destabilisation of an emulsion by virtue of a reaction with surfactants.
- This action is particularly effective if the emulsifying agents are surfactants including Na and/or Ca ions. If water is to be introduced to die fluid to improve the filtration effect, the artificial surfactants should include Na and/or Ca ions.
- a further effect is an increase in turbidity.
- a clean filter is substituted and the original is cleaned. Cleaning involves application of an electric field to the filter, possibly with a wash using a strongly alkaline cleaning fluid. However, in some instances the filter may be cleaned witii a wash only.
- cyclic voltammogram plots are shown for an infiltrated intermetaUic filter in an equal crude oU/water mixture.
- the scan rate was lOmV/s, although this parameter is of littie importance because response was found to be independent of the scan rate.
- peaks at c. -1.2 to -1.3 V This indicates drat a specific reaction occurs involving adsorption of a species onto the filter at a particular voltage bias. It also indicates that the process is not reversible because of lack of activity for forward bias.
- a subsequent set of tests carried out with the water portion of die above mixture revealed d e plots shown in Fig. 7. There are again reaction peaks at c.
- the foUowing examples lustrate the filtration method. Tests were carried out to analyse effectiveness of the filter in various adsorbate fluids. The tests were also carried out with a filter of another material - stainless steel.
- the invention finds particular application in treatment of combustible fuels such as oU and natural gas because of die major impact these fuels have on the environment.
- undesirable constituent is Sulphur, which is usuaUy present in the range of 100 to 1000 ppm. Sulphur not only poUutes the atmosphere itself, but it also poisons conventional catalysts for cleaning exhaust gases. Sulphur also damages engine parts such as turbine blades - causing major design and maintenance problems in the avionics field for example. Sulphur takes different forms, for example, thiophene, benzorhiophene or dibenzothiophene.
- hydrotreating processes are used for removal of Sulphur and diese are effective for reduction to below 50 ppm. These processes are based on high pressure and temperature treatment with hydrogen to remove H 2 S. The coUected streams of H 2 S at the refinery are then further treated to remove and recover elemental Sulphur.
- these processes involve not only very expensive and complex plant and control methods, but also a high energy input - again adversely affecting d e environment. These processes also reduce some of the unsaturated organic compounds present, consuming more Hydrogen than needed to treat the Sulphur.
- Tests involved pumping the oU in a dynamic rig through a housing containing SbSn intermetaUic, providing a contact time of 1 to 5 seconds. Other tests were static - the filter being introduced into d e oU in powder form.
- FIG. 8 an experimental apparatus 10 is illustrated.
- the apparatus comprises a feed flask 11 from which the feedstock is drawn by a pump 12 through a powder bed 13 containing SbSn intermetaUic. Valves 14 aUow direction of the feedstock eitiier (a) in a single-pass flow to a sampling bottie 15 or (b) in a re-cycling flow.
- a power supply 16 feeding a coU 17 provide an induced magnetic field in die powder bed 13, when activated.
- Tests were carried out with a crude oU having a sulphur concentration as set out in Table 3 below, as determined by GC spectra.
- the crude oU was pumped in die recycling circuit for 30 minutes.
- the sample size was 600ml and it had a ratio of 3 parts oU to 2 parts water by volume.
- the flow rate was 20 - 25 nU/min.
- the quantity of SnSb intermetaUic powder was 40% ofthe weight of d e sample feedstock.
- a voltage of 1.2 V was apphed to create a magnetic field and the emulsified effluent from the first stage (about 300ml) was pumped through the powder bed (adjusted to remain at 40% of sample weight) in a single pass to die sampling bottle 15.
- the voltage level should be in die range 0.8 V to 2.0 V and is preferably approximately 1.2 V.
- Tests were also carried out with partiy-refined oU, naphtha, in which d e predominant S-containing compounds were substituted thiophenes, benzothiophenes, and a smaU fraction of dibenzothiophenes.
- the tests were dynamic - the oU being pumped through a housing containing polymer Raschig rings coated witii Sb/Sn intermetaUic. It was found tiiat die presence of water was necessary to obtain significant Sulphur reduction with optimum results being obtained when the fuU naphtha was emulsified witii water and dien filtered. Water washing prior to treatment gave reductions between 10% and 30%. Emulsification ofthe fuU naphtha with water using an added surfactant gave an improved performance. Tests have demonstrated a reduction from 1700 ppm to 700 ppm Sulphur.
- Tests with diesel fuel have shown a reduction in the Sulphur levels by 40% without water treatment.
- Gasoline has shown significant improvements when treated witiiout water treatment.
- lighter petroleum gasoline, diesel and naphtha
- heavy petroleum high Sulphur containing crude oU and heavy oU
- the lighter petroleum contains mostly polar and polarizable Sulphur compounds such as mercaptans and hydrogen sulphide, but heavy oUs contain polarizable Sulphur compounds such as dibenzotiiiophenes.
- polar or polarizable sulphide compounds from petroleum products tiian from crude petroleum.
- a filtration system would comprise a control system which moves filters out ofthe flow conduit, cleans the filters and subsequendy moves them back into the flow conduit.
- tiiat die surface of the filter is cleaned by immersion in a cleaning hquid and application of a voltage.
- cyclic voltammogramms were carried out with a scan range of -1.5 V vs. SCE to 1.5 V vs. SCE.
- the cleaning liquids were water, Alconox detergent, and again water. It was observed that current levels returned to d e same range as for the initial water test, indicating tiiat die detergent was removing significant quantities of Sulphur.
- An XPS analysis of one filter demonstrated a reduction of 6 atomic % S to approximately zero.
- the filtration method of die invention may be used with other fluids.
- gases such as natural gas, combustion products or contaminated gases may be treated.
- tiiat blood may be treated, in which case undesirable polar molecules may be removed.
- More generaUy, food or medical products may be treated to remove undesirable constituents.
- contaminated waste water and sea water may be effectively treated.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Treatment Of Liquids With Adsorbents In General (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US89760797A | 1997-07-21 | 1997-07-21 | |
US897607 | 1997-07-21 | ||
IE980287A IE980287A1 (en) | 1998-04-16 | 1998-04-16 | Treatment of fluids |
IE980287 | 1998-04-16 | ||
PCT/IE1998/000061 WO1999004898A1 (en) | 1997-07-21 | 1998-07-20 | Treatment of fluids |
Publications (1)
Publication Number | Publication Date |
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EP1024894A1 true EP1024894A1 (en) | 2000-08-09 |
Family
ID=26320183
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP98936639A Ceased EP1024894A1 (en) | 1997-07-21 | 1998-07-20 | Treatment of fluids |
Country Status (6)
Country | Link |
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EP (1) | EP1024894A1 (no) |
JP (1) | JP2001510728A (no) |
AU (1) | AU8557598A (no) |
CA (1) | CA2297094A1 (no) |
NO (1) | NO20000274L (no) |
WO (1) | WO1999004898A1 (no) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US6447577B1 (en) | 2001-02-23 | 2002-09-10 | Intevep, S. A. | Method for removing H2S and CO2 from crude and gas streams |
RU2727882C1 (ru) * | 2019-05-15 | 2020-07-24 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Астраханский государственный технический университет", ФГБОУ ВО "АГТУ" | Способ очистки мазута от сероводорода |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06271957A (ja) * | 1993-03-17 | 1994-09-27 | Ngk Insulators Ltd | 多孔質金属体とその製造方法 |
AU2761695A (en) * | 1994-08-29 | 1996-03-22 | Micropyretics Heaters International | Filter technology |
TW374825B (en) * | 1996-01-22 | 1999-11-21 | Klinair Environmental Technologies Ireland Ltd | A pre-combustion catalytic converter and a process for producing same |
-
1998
- 1998-07-20 CA CA002297094A patent/CA2297094A1/en not_active Abandoned
- 1998-07-20 AU AU85575/98A patent/AU8557598A/en not_active Abandoned
- 1998-07-20 EP EP98936639A patent/EP1024894A1/en not_active Ceased
- 1998-07-20 WO PCT/IE1998/000061 patent/WO1999004898A1/en not_active Application Discontinuation
- 1998-07-20 JP JP2000503934A patent/JP2001510728A/ja active Pending
-
2000
- 2000-01-19 NO NO20000274A patent/NO20000274L/no not_active Application Discontinuation
Non-Patent Citations (1)
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See references of WO9904898A1 * |
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NO20000274L (no) | 2000-03-21 |
AU8557598A (en) | 1999-02-16 |
CA2297094A1 (en) | 1999-02-04 |
NO20000274D0 (no) | 2000-01-19 |
WO1999004898A1 (en) | 1999-02-04 |
JP2001510728A (ja) | 2001-08-07 |
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