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EP1008722B1 - Procédé de fabrication par soudage d'un rotor de turbomachine - Google Patents

Procédé de fabrication par soudage d'un rotor de turbomachine Download PDF

Info

Publication number
EP1008722B1
EP1008722B1 EP98811218A EP98811218A EP1008722B1 EP 1008722 B1 EP1008722 B1 EP 1008722B1 EP 98811218 A EP98811218 A EP 98811218A EP 98811218 A EP98811218 A EP 98811218A EP 1008722 B1 EP1008722 B1 EP 1008722B1
Authority
EP
European Patent Office
Prior art keywords
rotor
ring
welded
hollow passage
disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98811218A
Other languages
German (de)
English (en)
Other versions
EP1008722A1 (fr
Inventor
Wilhlem Dr. Endres
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Technology GmbH
Original Assignee
Alstom Schweiz AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alstom Schweiz AG filed Critical Alstom Schweiz AG
Priority to EP03100886A priority Critical patent/EP1342882B1/fr
Priority to DE59809583T priority patent/DE59809583D1/de
Priority to EP98811218A priority patent/EP1008722B1/fr
Priority to US09/456,333 priority patent/US6519849B2/en
Publication of EP1008722A1 publication Critical patent/EP1008722A1/fr
Priority to US10/323,663 priority patent/US6687994B2/en
Application granted granted Critical
Publication of EP1008722B1 publication Critical patent/EP1008722B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/02Blade-carrying members, e.g. rotors
    • F01D5/06Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
    • F01D5/063Welded rotors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/4932Turbomachine making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/4932Turbomachine making
    • Y10T29/49321Assembling individual fluid flow interacting members, e.g., blades, vanes, buckets, on rotary support member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/4932Turbomachine making
    • Y10T29/49323Assembling fluid flow directing devices, e.g., stators, diaphragms, nozzles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49316Impeller making
    • Y10T29/4932Turbomachine making
    • Y10T29/49325Shaping integrally bladed rotor

Definitions

  • the invention relates to a method for producing a welded rotor of a turbomachine according to the preamble of claim 1.
  • a generic welded rotor for a turbomachine, for example for a gas turbine system, is described in European publication EP 0 844 367 A1.
  • the rotor has hollow channels 5, 5a, 5b etc. which extend circumferentially about the rotor axis between two rotor disks welded to one another.
  • the hollow channels rotating around the rotor axis reference is made to the above-mentioned European publication, to which reference is also made with regard to all details not shown in further detail which are necessary for the technical understanding of the cooling system on which the welded rotor is based.
  • a specially designed insert ring 20 is provided, which at least partially delimits each hollow channel on one side and is firmly welded to the rotor disks via appropriate welds.
  • the structural design of the cavity geometry and the shape of the insert rings is selected such that conventional welding techniques can be used to produce the weld seams. While this corresponds to the desire for the simplest possible manufacturing techniques and conditions in the production and manufacture of welded rotors, the manufacture of the insert rings specially adapted to the geometry of the hollow channels requires a high degree of precision and alignment accuracy during assembly, which in turn leads to a considerable measure of manufacturing costs accept.
  • the insert rings also each have a spacer which projects into the interior of the hollow channel and hinders the free propagation of the cooling medium within the hollow channel.
  • the invention has for its object to develop a method for producing a welded rotor of a turbomachine such that, on the one hand, the individual parts required for the assembly of the rotor are as simple and inexpensive to manufacture as possible and, on the other hand, are conveniently available within the rotor to be welded.
  • the advantages which are obtained, for example, with the aid of electron beam welding, should be able to be fully utilized with the method according to the invention.
  • the manufacturing process should work reliably at a higher process speed than is the case with the previously known methods for producing generic, welded rotors.
  • the method according to the invention for producing a welded rotor of a turbomachine, through which a cooling medium flows through rotor-internal inflow and outflow ducts and is composed of a plurality of rotor disks, which are connected to one another by weld seams running radially or largely radially to the rotor axis and in each case one rotating around the rotor axis Include a cavity that interrupts the weld seams in such a way that a weld seam facing the rotor directly adjoins the cavity is explained below.
  • the method according to the invention for producing a generic welded rotor of a turbomachine does not provide for a division of the ring element, but instead uses a one-piece ring to close off the cavity on its peripheral outside.
  • the method described below offers the possibility of carrying out the joining process with conventional welding techniques, for example with the aid of inert gas, induction, ultrasound or arc welding, to name just a few alternative welding techniques.
  • a one-piece ring is inserted between two rotor disks to be welded before the two rotor disks are firmly welded together.
  • the one rotor disk provides a fixed abutment surface against which the one-piece ring abuts with one of its two opposite side flanks.
  • the other rotor disk is designed such that the one-piece ring can be pushed at least a portion over the other rotor disk.
  • the other rotor disk adjacent to the cavity which is formed by joining the two rotor disks together, has an outside diameter that is smaller than the inside diameter of the one-piece ring.
  • the two rotor disks to be used with one another are welded along at least one weld seam, which extends from the hollow channel, which is enclosed by both rotor disks and extends in the direction of the rotor axis.
  • the one-piece ring is displaced in the direction of the rotor disk, which in the region of the hollow channel has the outside diameter described above, which is somewhat smaller than the inside diameter of the ring.
  • the ring is fixed in its position described above by local spot welding.
  • other measures can also be taken to keep the ring in a position distant from the hollow channel during welding.
  • the ring is released from its spot weld and pressed with one of its two side flanks against the fixed stop surface of the rotor disk.
  • the welding process to be carried out below can be carried out by means of electron beam welding, of course, conventional welding techniques can also be used.
  • the ring When the ring is in contact with the stop face of the rotor disk, it is welded to the rotor disk. If conventional welding techniques are used, the lower area between the fixed stop surface and the ring, the so-called root area, is first welded. In this way, sufficient fixing of the ring to the stop surface of one rotor disk is ensured. Subsequently, the ring is partially or completely welded to the other rotor disk, so that the hollow channel which is open on one side is completely closed by the ring and the subsequent welding processes becomes. Finally, the remaining gap between the fixed abutment surface of the one rotor disk is completely filled with the ring.
  • the manufacturing method according to the invention described above relates to a simplified assembly of welded rotors which provide cooling channels within the rotor shaft for cooling purposes, through which cooling steam is driven. It is of crucial advantage to take advantage of the advantages associated with electron welding technology.
  • the invention is exemplified below without restricting the general inventive concept on the basis of exemplary embodiments with reference to the drawing.
  • the single figure shows a schematic cross-sectional representation through a welded rotor with a hollow channel with a one-piece ring as a sealing element of the hollow channel.
  • the single figure shows in a highly schematic representation a cross section through the adjacent areas of two rotor disks 1, 2 to the hollow channel 5 through which a cooling medium is driven.
  • the hollow channel 5 is delimited on the one hand by the rotor disks 1 and 2, which are firmly connected to one another under the hollow channel 5 via a weld seam 14. Open to the left and right of the hollow channel 5 Cooling channels 4, which pass through the rotor disks 1 and 2 accordingly and are introduced or discharged into the hollow channel 5 by the coolant.
  • Discharge grooves are concave contours that directly adjoin a weld seam elevation and serve a smooth transition from the weld seam to the contour of the adjoining molded part (see figure with the relief grooves 18).
  • the rotor disks 1 and 2 are available. In the area adjacent to the hollow channel 5, the rotor disk 2 has an outer contour whose outer diameter 12 corresponds approximately to or less than or equal to the inner diameter 13 of the one-piece ring element 8. In this way, the ring element 8 can be displaced at least a little over the rotor disk 2 to the right.
  • the one-piece ring 8 is pushed over the rotor disk 2 and temporarily secured there, for example with the aid of a spot weld connection.
  • the rotor disk 1 is then placed on the rotor disk 2 and the weld seam 14 is welded, which can subsequently be checked with the aid of quality inspection methods known per se. This is how it usually forms a rough surface elevation on the weld seam surface, which can be reworked to a smooth surface using suitable ablation techniques, such as grinding or turning.
  • the ring 8 After completion of the weld seam 14, which, as already mentioned above, can be produced using conventional welding techniques, the ring 8 is shifted to the left until the ring abuts a centering lip 17 of the rotor disk 1 (see the detailed illustration in the figure) , For a first fixation, it is sufficient if the ring 8 and the rotor disk 1 are welded together in the root area, which normally takes place under protective gas conditions. Immediately afterwards, the weld seam 15 can be filled out. Finally, the weld 16 is filled, which firmly connects the ring 8 to the rotor disc 2.
  • the displaceability of the ring 8 over the outer contour of the rotor disk 2 makes it possible to produce three weld seams in a conventional manner in order to finally close a cavity 5 between the rotor disks 1 and 2.
  • the necessary space is usually available at the end of rotor parts.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Welding Or Cutting Using Electron Beams (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Claims (6)

  1. Procédé de fabrication par soudage d'un rotor de turbomachine, qui est parcouru par un fluide de refroidissement à travers des canaux d'arrivée et d'évacuation internes au rotor et qui est composé de plusieurs disques de rotor (1, 2), qui sont assemblés l'un à l'autre par des cordons de soudure (14, 15, 16) orientés radialement ou largement radialement par rapport à l'axe du rotor et qui forment chacun l'un avec l'autre un canal creux (5) disposé autour de l'axe du rotor, qui interrompt les cordons de soudure (14, 15, 16) de telle façon qu'un cordon de soudure tourné vers le rotor rejoigne directement le canal creux (5), caractérisé en ce qu'entre deux disques de rotor (1, 2) à souder est placé un anneau d'une seule pièce (8), qui est calé d'un côté contre une lèvre de centrage (17) sur un premier disque de rotor (1) et qui est déplaçable en direction de l'autre disque de rotor (2), en ce que les deux disques de rotor (1, 2) directement jointifs l'un à l'autre sont soudés l'un à l'autre le long d'au moins un cordon de soudure (14), qui s'étend en direction de l'axe du rotor à partir du canal creux (5) délimité par les deux disques de rotor (1, 2), dans lequel l'anneau (8) est glissé en direction de l'autre disque de rotor (2), en ce que la région (6) du canal creux située à l'opposé du rotor est au moins en partie ouverte sur son côté extérieur périphérique, sur lequel l'anneau (8) est positionné de telle façon que l'anneau (8) soit soudé avec le premier disque de rotor (1) et ensuite avec l'autre disque de rotor (2).
  2. Procédé selon la revendication 1, caractérisé en ce que le cordon de soudure (14) s'étendant en direction de l'axe du rotor à partir du canal creux (5), qui est délimité par les deux disques de rotor (1, 2), est formé par un cordon de soudure plat.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que, avant le soudage des deux disques de rotor (1, 2), l'anneau (8) est fixé de façon provisoire à l'autre disque de rotor (2), à distance du premier disque de rotor (1) et dans une position, dans laquelle le canal creux (5) est ouvert d'un côté.
  4. Procédé selon la revendication 3, caractérisé en ce que la fixation provisoire de l'anneau (8) à l'autre disque de rotor (2) est réalisée par soudage par points.
  5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les cordons de soudure (14, 15, 16) sont réalisés par un soudage au faisceau d'électrons ou par un soudage conventionnel.
  6. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que l'autre disque de rotor (2) présente dans la région du canal creux (5) un diamètre qui est plus petit que le diamètre intérieur de l'anneau.
EP98811218A 1998-12-10 1998-12-10 Procédé de fabrication par soudage d'un rotor de turbomachine Expired - Lifetime EP1008722B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP03100886A EP1342882B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication d'un rotor soudé de turbomachine
DE59809583T DE59809583D1 (de) 1998-12-10 1998-12-10 Verfahren zur Herstellung eines geschweissten Rotors einer Strömungsmaschine
EP98811218A EP1008722B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication par soudage d'un rotor de turbomachine
US09/456,333 US6519849B2 (en) 1998-12-10 1999-12-08 Method for the manufacture of a welded rotor of a fluid-flow machine
US10/323,663 US6687994B2 (en) 1998-12-10 2002-12-20 Method for the manufacture of a welded rotor of a fluid-flow machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP98811218A EP1008722B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication par soudage d'un rotor de turbomachine

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP03100886A Division EP1342882B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication d'un rotor soudé de turbomachine
EP03100886A Division-Into EP1342882B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication d'un rotor soudé de turbomachine

Publications (2)

Publication Number Publication Date
EP1008722A1 EP1008722A1 (fr) 2000-06-14
EP1008722B1 true EP1008722B1 (fr) 2003-09-10

Family

ID=8236478

Family Applications (2)

Application Number Title Priority Date Filing Date
EP03100886A Expired - Lifetime EP1342882B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication d'un rotor soudé de turbomachine
EP98811218A Expired - Lifetime EP1008722B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication par soudage d'un rotor de turbomachine

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP03100886A Expired - Lifetime EP1342882B1 (fr) 1998-12-10 1998-12-10 Procédé de fabrication d'un rotor soudé de turbomachine

Country Status (3)

Country Link
US (2) US6519849B2 (fr)
EP (2) EP1342882B1 (fr)
DE (1) DE59809583D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7179342B2 (en) 2003-10-14 2007-02-20 Alstom Technology Ltd. Thermally loaded component, and process for producing the component

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7281901B2 (en) * 2004-12-29 2007-10-16 Caterpillar Inc. Free-form welded power system component
US7473475B1 (en) * 2005-05-13 2009-01-06 Florida Turbine Technologies, Inc. Blind weld configuration for a rotor disc assembly
US20070189894A1 (en) * 2006-02-15 2007-08-16 Thamboo Samuel V Methods and apparatus for turbine engine rotors
DE502006007968D1 (de) * 2006-08-25 2010-11-11 Siemens Ag Drallgekühlte Rotor-Schweissnaht
US20090060735A1 (en) * 2007-08-31 2009-03-05 General Electric Company Turbine rotor apparatus and system
US8997498B2 (en) 2011-10-12 2015-04-07 General Electric Company System for use in controlling the operation of power generation systems

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BE787441A (fr) * 1971-08-23 1973-02-12 Alsthom Cgee Rotor soude
CH563833A5 (fr) * 1974-10-28 1975-07-15 Bbc Brown Boveri & Cie
GB1549070A (en) * 1977-12-12 1979-08-01 Rolls Royce Gas turbine engine compressor rotor construction
AT374397B (de) * 1980-07-21 1984-04-10 Puschner Manfred Dr Verfahren zur kontinuierlichen herstellung von fuelldraehten, fuelldrahtelektroden od. dgl.
US4598449A (en) * 1981-12-21 1986-07-08 United Technologies Corporation Beam for a containment structure
US5221821A (en) * 1992-01-10 1993-06-22 Crompton & Knowles Corporation Method for producing an extruder barrel assembly
DE4324034A1 (de) * 1993-07-17 1995-01-19 Abb Management Ag Gasturbine mit gekühltem Rotor
US5593274A (en) * 1995-03-31 1997-01-14 General Electric Co. Closed or open circuit cooling of turbine rotor components
JP2941698B2 (ja) * 1995-11-10 1999-08-25 三菱重工業株式会社 ガスタービンロータ
GB2307520B (en) * 1995-11-14 1999-07-07 Rolls Royce Plc A gas turbine engine
US5632600A (en) * 1995-12-22 1997-05-27 General Electric Company Reinforced rotor disk assembly
DE19648185A1 (de) 1996-11-21 1998-05-28 Asea Brown Boveri Geschweisster Rotor einer Strömungsmaschine
DE19713268B4 (de) * 1997-03-29 2006-01-19 Alstom Gekühlte Gasturbinenschaufel
DE19738065A1 (de) * 1997-09-01 1999-03-04 Asea Brown Boveri Turbinenschaufel einer Gasturbine
EP0972910B1 (fr) * 1998-07-14 2003-06-11 ALSTOM (Switzerland) Ltd Système d'étanchéité sans contact pour turbines à gaz

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7179342B2 (en) 2003-10-14 2007-02-20 Alstom Technology Ltd. Thermally loaded component, and process for producing the component

Also Published As

Publication number Publication date
US20030084568A1 (en) 2003-05-08
EP1342882A3 (fr) 2004-05-06
EP1342882A2 (fr) 2003-09-10
US20020092165A1 (en) 2002-07-18
EP1342882B1 (fr) 2006-05-17
EP1008722A1 (fr) 2000-06-14
US6519849B2 (en) 2003-02-18
US6687994B2 (en) 2004-02-10
DE59809583D1 (de) 2003-10-16

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