EP0992756A2 - Heat exchanger, more particularly for gases and liquids - Google Patents
Heat exchanger, more particularly for gases and liquids Download PDFInfo
- Publication number
- EP0992756A2 EP0992756A2 EP99119392A EP99119392A EP0992756A2 EP 0992756 A2 EP0992756 A2 EP 0992756A2 EP 99119392 A EP99119392 A EP 99119392A EP 99119392 A EP99119392 A EP 99119392A EP 0992756 A2 EP0992756 A2 EP 0992756A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- flow channels
- plates
- exchanger plates
- collection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0082—Charged air coolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
- F28F2250/104—Particular pattern of flow of the heat exchange media with parallel flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0221—Header boxes or end plates formed by stacked elements
Definitions
- the invention relates to a heat exchanger, in particular for the heat exchange between a gas and a liquid, for example charge air or exhaust gas heat exchangers cooled with water, comprising a stack of shell-shaped heat exchanger plates which are joined in mirror image and are connected to one another at the edge flange and around their openings lying on a line that they include collection and distribution spaces for one of the agents and its flow channels, and with collection rooms in which the flow channels for the other agent open.
- This heat exchanger provided as an exhaust gas heat exchanger, is known from EP 677 715 A1.
- Bowl-shaped heat exchanger plates are provided in this document when the exhaust gas is cooled with cooling air.
- the flow channels for the exhaust gas formed by the shell-shaped heat exchanger plates are arranged at a distance, and at these distances there are fins through which the cooling air flows freely.
- the cooling is provided with a liquid, for example with cooling water
- the flow channels for both media are formed by means of plates which have rods or spacers between them to form the flow channels and which are also enclosed by a housing which covers the outer wall of the Forms cooling water channels.
- This design can be considered complex because the number of individual parts is very high.
- the object of the invention is to build up the heat exchanger described in the preamble of claim 1 for cooling the gas with a liquid in a simple manner with shell-shaped heat exchanger plates and to dispense with the outer housing.
- the stack of bowl-shaped heat exchanger plates includes separate flow channels for both means in itself, that the heat exchanger plates have a circumferential shape, which comprise the inlet and the outlet opening for the one means that the circumferential shape of the one heat exchanger plate with the Expression of the next heat exchanger plate is connected and separates both parallel flow channels arranged within the area enclosed by the circumferential expression from one another and towards the outside, and that the flow channels for the other agent lead into at least one collecting space outside of the peripheral expression. Because the circumferential configuration also seals off both types of flow channels from the outside, the heat exchanger according to the invention can be designed without an outer housing and is therefore easier to manufacture and use less material.
- the circumferential shape is incorporated into the embossing or deep-drawing tool and does not require any additional work in the plate production.
- the circumferential shape has a suitable cross-sectional shape. It is preferably approximately U-shaped and has sections which run near the edge of the heat exchanger plates and further sections which cross the heat exchanger plates. Because the base section of the U-shaped configuration comes into contact with the same base section of the next heat exchanger plate when the heat exchanger plates are stacked, horizontal connecting surfaces, that is to say parallel to the plane of the heat exchanger plates, are formed between the individual plates, which enable an excellent soldered connection. The crossing point ends one of the flow channels.
- the other flow channels go beyond this crossing point and preferably open at both opposite ends in the collecting spaces assigned to them.
- a collection box arranged at one end, with a partition, inlet and outlet and a deflection box arranged at the other end.
- the collecting spaces can have a tube sheet which has openings adapted to the cross section of the flow channels, or the flow channels can be widened at the ends and connected to the longitudinal walls, as a result of which the known design can be implemented without the use of tube sheets.
- the collecting and the distribution space are preferably formed by pot-like depressions around the openings in the stacked heat exchanger plates, as is known per se.
- sleeves that can be used instead of the pot-like depressions are also within the scope of the present invention.
- the flow channels for the liquid coolant preferably have support knobs which are connected to the same knobs of the adjacent plate. However, these knobs can also be replaced by inner inserts. Internal inserts are preferably arranged in the flow channels for the gas. The shape of the inserts depends on the respective application.
- exhaust gas is to be cooled, the decision will be made to use it indoors, where as little deposits as possible can form, i.e. which have smooth surfaces.
- internal inserts can be provided, which ensure more turbulence and even better heat exchange.
- the inner inserts have been completely omitted in another inventive embodiment.
- the heat exchanger plates were equipped with alternately arranged first and second beads.
- the second beads can have interruptions, so that only in one row support knobs remain.
- An inventive embodiment also has cover plates, which ensure very flexible connection positions of the connecting pieces, because the connecting pieces can be located at any point on the connecting plates.
- the exhaust gas heat exchanger consists of a suitable stainless steel. All connections between the individual parts of the exhaust gas heat exchanger are preferably made by soldering.
- FIG. 1 which shows a top view without a cover plate 22, the collecting space 4 and the distribution space 4 are arranged on opposite sides 12 of the exhaust gas heat exchanger in projecting areas 13. For this reason, two types of heat exchanger plates 1 are required to form the flow channels 5 and 7.
- the flow channels 5 are provided for water W and the flow channels 7 for exhaust gas G.
- the heat exchanger plates 1 are connected in pairs at their peripheral edges 2.
- peripheral features 8 which has been shown as a thick line in the plan view and which comprises an area of the exhaust gas heat exchanger which is smaller than the total area of the heat exchanger plates 1 or smaller than the area enclosed by the edge 10 .
- the area enclosed by the peripheral configuration 8 includes the inlet openings 3 and the outlet openings 3 for the cooling water and consists of sections 9 running in the vicinity of the edge 10 and sections 11 which cross the heat exchanger plates 1. This crossing can run at any angle to the longitudinal axis of the heat exchanger plates 1 and is arranged perpendicular to the longitudinal axis in FIG. 1.
- the circumferential shape 8 is embossed in a U-shape in the heat exchanger plates 1, as the sketchy FIGS. 1a and 1b show.
- 1b also shows that the flow channels 5 for the cooling water W end at the circumferential configuration 8, but they continue to flow channels 7 for the exhaust gas G into the collecting space 6 or into the tube sheet 15.
- the sketch 1c shows the cross section of the flow channels 7 in this area. Inside the flow channels 7 there are inner inserts 17 which extend over the entire length of the flow channels 7, even if they have not been shown in FIG. 1a. Where the circumferential features 8 of two heat exchanger plates 1 are connected to one another, both the flow channel 5 is sealed off from the flow channel 7, and both channels 5 and 7 to the outside, so that no outer housing has to enclose the stack of heat exchanger plates 1. 1c shows that the flow channels 7 each have two longitudinal walls 16.
- the tube sheet 15 has individual openings which correspond to the cross section of the flow channels 7 in order to be able to accommodate them.
- the ends of the flow channels 7 are widened, so that the longitudinal walls 16 of the adjacent channels 7 can be connected to one another, as a result of which the tube sheet 15 can be omitted because an opening is present directly in the collecting space 6 which can accommodate all of the flow channels 7 .
- Studs 20 have been drawn in on the uppermost heat exchanger plate of FIG. 1. These knobs 20 can also be found in FIG. 3, which shows the section C - C from FIG. 1, with the difference that the cover plate 22, which delimits a space 24 to the first heat exchanger plate 1, has been drawn in the section C - C .
- the knobs 20 extend into the flow channel 5, in which water W flows.
- the knobs 16 of the one heat exchanger plate 1 are connected to the knobs 16 of the next heat exchanger plate 1.
- 3 also shows the design of the collecting or distribution rooms 4. Pot-like depressions 14 are formed around the openings 3 in the heat exchanger plates 1 and, lying on a vertical line, form the collecting and distribution space 4, which is in connection with the flow channels 5, so that the water W can flow in accordance with the flow arrows shown .
- the formation of the edges 2 with the circumferential shape 8 in the area of the collecting and distribution spaces 4 can also be seen in FIG. 3.
- the cover plate 22 makes it possible to freely select the position of the connecting pieces 19 for the water W, and that at any point on the entire plate 22.
- FIG. 4 shows a view from the direction of a collecting space 6 for the exhaust gas G.
- a part of the tube sheet 15 can be seen, in which the flow channels 7 with inner inserts 17 open.
- the connection to the exhaust pipe, not shown, can be made here by means of a clamping ring 21.
- the exhaust gas heat exchanger is fastened, for example in a vehicle, by suitable brackets 23
- the side view of the exhaust gas heat exchanger shown in FIG. 2 shows another embodiment in which the inlet and outlet connections 19 for the water W have been arranged on a common side 12 of the exhaust gas heat exchanger, in the drawing on the rear side, not shown. This has the advantage that all heat exchanger plates 1 can be designed the same. From this side view, the area B emerges, which is determined by the peripheral shape 8.
- FIGS. 5 and 7 show two other embodiments in which inner inserts 17 have been completely dispensed with. As a result, the number of individual parts is lower, with the result that the manufacturing process can be made simpler.
- the top views in FIGS. 5 and 7 were each drawn without a cover plate 22.
- the heat exchanger plates 1 are provided with an undulating wall, which have been realized by alternating longitudinal beads 25 and 26.
- the embodiment shown in FIGS. 5 and 6 differs from the embodiment of FIGS. 7 to 9 in that the first-mentioned embodiment has no continuous first beads 25.
- FIGS. 5 and 6 show no projecting areas 13 of the heat exchanger plates 1.
- the collecting and distribution spaces 4 are arranged within the rectangular basic shape of the heat exchanger plates 1. 7 to 9 projecting areas 13 are provided, in which the collection and distribution spaces 4 are located.
- the last two embodiments described allow an even more compact design of the exhaust gas heat exchanger.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft einen Wärmetauscher, insbesondere für den Wärmeaustausch
zwischen einem Gas und einer Flüssigkeit, beispielsweise mit Wasser
gekühlte Ladeluft - oder Abgaswärmetauscher, umfassend einen Stapel aus
schalenförmigen Wärmetauscherplatten, die spiegelbildlich zusammengefügt und
am Randflansch und um ihren auf einer Linie liegenden Öffnungen so verbunden
sind, daß sie Sammel-und Verteilerräume für eines der Mittel und dessen
Strömungskanäle in sich einschließen sowie mit Sammelräumen, in denen die
Strömungskanäle für das andere Mittel münden.
Dieser Wärmetauscher, vorgesehen als Abgaswärmetauscher, ist aus
EP 677 715 A1 bekannt. Schalenförmige Wärmetauscherplatten werden in diesem
Dokument dann vorgesehen, wenn das Abgas mit Kühlluft gekühlt wird. In
diesem Fall sind die durch die schalenförmigen Wärmetauscherplatten gebildeten
Strömungskanäle für das Abgas auf Abstand angeordnet und in diesen Abständen
befinden sich Lamellen die von der Kühlluft frei durchströmt werden.
Ist hingegen die Kühlung mit einer Flüssigkeit, beispielsweise mit Kühlwasser,
vorgesehen, dann werden die Strömungskanäle für beide Medien mittels Platten
gebildet, die zwischen sich Stäbe oder Distanzstücke zur Bildung der Strömungskanäle
aufweisen und die ferner von einem Gehäuse eingeschlossen sind, das
die äußere Wandung der Kühlwasserkanäle bildet. Diese Bauweise kann als aufwendig
angesehen werden, weil die Zahl der Einzelteile sehr hoch ist.
Die Aufgabe der Erfindung besteht darin, den im Oberbegriff des Anspruchs 1
beschriebenen Wärmetauscher zur Kühlung des Gases mit einer Flüssigkeit auf
einfache Art und Weise mit schalenförmigen Wärmetauscherplatten aufzubauen
und dabei auf das äußere Gehäuse zu verzichten.
Diese Aufgabe wurde erfindungsgemäß durch die Merkmale in den Patentansprüchen
gelöst.
Nach Anspruch 1 ist vorgesehen, daß der Stapel schalenförmiger Wärmetauscherplatten
getrennte Strömungskanäle für beide Mittel in sich einschließt, daß
die Wärmetauscherplatten eine umlaufende Ausprägung aufweisen, die die Einlaß-und
die Auslaßöffnung für das eine Mittel umfassen, daß die umlaufende
Ausprägung der einen Wärmetauscherplatte mit der Ausprägung der nächsten
Wärmetauscherplatte verbunden ist und beide innerhalb des von der umlaufenden
Ausprägung eingeschlossenen Bereiches angeordneten parallelen Strömungskanäle
voneinander und nach außen hin trennt und daß die Strömungskanäle
für das andere Mittel außerhalb der umlaufenden Ausprägung in wenigstens
einen Sammelraum münden.
Weil die umlaufende Ausprägung beide Arten Strömungskanäle auch nach außen
hin abschottet, kann der erfindungsgemäße Wärmetauscher ohne äußeres Gehäuse
ausgeführt werden und ist deshalb mit weniger Materialeinsatz bzw. leichter
herstellbar. Im Vergleich mit Wärmetauschern, die in Stab-Platten-Bauweise
aufgebaut sind, sind wesentlich weniger Einzelteile vorhanden, wodurch der Fertigungsprozeß
vereinfacht wird. Die umlaufende Ausprägung wird in das Präge- oder
Tiefziehwerkzeug eingearbeitet und erfordert keinen zusätzlichen Arbeitsgang
bei der Plattenherstellung.
Die umlaufende Ausprägung weist eine geeignete Querschnittsform auf. Vorzugsweise
ist sie etwa u-förmig ausgebildet und besitzt Abschnitte, die in der Nähe des
Randes der Wärmetauscherplatten verlaufen und weitere Abschnitte, die die Wärmetauscherplatten
kreuzen. Weil der Basisabschnitt der u-förmigen Ausprägung
beim Stapeln der Wärmetauscherplatten mit demselben Basisabschnitt der nächsten
Wärmetauscherplatte zur Anlage kommt, werden jeweils horizontale, d. h.
parallel zu der Ebene der Wärmetauscherplatten verlaufende Verbindungsflächen
zwischen den einzelnen Platten gebildet, die eine exzellente Lötverbindung
ermöglichen.
Die Kreuzungsstelle beendet die einen Strömungskanäle. Die anderen Strömungs
kanäle gehen jedoch über diese Kreuzungsstelle hinaus und münden vorzugsweise
an beiden gegenüberliegenden Enden in den ihnen zugeordneten Sammelräumen.
Selbstverständlich gibt es Ausführungsformen mit nur an einem Ende angeordneten
Sammelkasten, mit Trennwand, Einlaß und Auslaß und am anderen
Ende angeordneten Umlenkkasten.
Die Sammelräume können einen Rohrboden aufweisen, der dem Querschnitt der
Strömungskanäle angepaßte Öffnungen aufweist, oder die Strömungskanäle können
an den Enden aufgeweitet und an den Längswänden verbunden sein, wodurch
die an sich bekannte Ausführung ohne Verwendung von Rohrböden realisiert
werden kann. The invention relates to a heat exchanger, in particular for the heat exchange between a gas and a liquid, for example charge air or exhaust gas heat exchangers cooled with water, comprising a stack of shell-shaped heat exchanger plates which are joined in mirror image and are connected to one another at the edge flange and around their openings lying on a line that they include collection and distribution spaces for one of the agents and its flow channels, and with collection rooms in which the flow channels for the other agent open.
This heat exchanger, provided as an exhaust gas heat exchanger, is known from EP 677 715 A1. Bowl-shaped heat exchanger plates are provided in this document when the exhaust gas is cooled with cooling air. In this case, the flow channels for the exhaust gas formed by the shell-shaped heat exchanger plates are arranged at a distance, and at these distances there are fins through which the cooling air flows freely.
If, on the other hand, the cooling is provided with a liquid, for example with cooling water, then the flow channels for both media are formed by means of plates which have rods or spacers between them to form the flow channels and which are also enclosed by a housing which covers the outer wall of the Forms cooling water channels. This design can be considered complex because the number of individual parts is very high.
The object of the invention is to build up the heat exchanger described in the preamble of
This object was achieved according to the invention by the features in the claims.
According to
Because the circumferential configuration also seals off both types of flow channels from the outside, the heat exchanger according to the invention can be designed without an outer housing and is therefore easier to manufacture and use less material. Compared to heat exchangers, which are constructed in rod-plate construction, there are significantly fewer individual parts, which simplifies the manufacturing process. The circumferential shape is incorporated into the embossing or deep-drawing tool and does not require any additional work in the plate production.
The circumferential shape has a suitable cross-sectional shape. It is preferably approximately U-shaped and has sections which run near the edge of the heat exchanger plates and further sections which cross the heat exchanger plates. Because the base section of the U-shaped configuration comes into contact with the same base section of the next heat exchanger plate when the heat exchanger plates are stacked, horizontal connecting surfaces, that is to say parallel to the plane of the heat exchanger plates, are formed between the individual plates, which enable an excellent soldered connection.
The crossing point ends one of the flow channels. However, the other flow channels go beyond this crossing point and preferably open at both opposite ends in the collecting spaces assigned to them. Of course, there are embodiments with a collection box arranged at one end, with a partition, inlet and outlet and a deflection box arranged at the other end.
The collecting spaces can have a tube sheet which has openings adapted to the cross section of the flow channels, or the flow channels can be widened at the ends and connected to the longitudinal walls, as a result of which the known design can be implemented without the use of tube sheets.
In Abhängigkeit von der Lage der Anschlüsse können sowohl baugleiche Wärmetauscherplatten
Anwendung finden, was sehr vorteilhaft ist, es kann aber auch
erforderlich sein, den Stapel mit zwei verschiedenen Sätzen von Wärmetauscherplatten
zu bilden.
Der Sammel-und der Verteilerraum werden vorzugsweise durch topfartige Vertiefungen
um die Öffnungen herum in den aufeinandergestapelten Wärmetauscherplatten
ausgebildet, wie das an und für sich bekannt ist. Im Rahmen der vorliegenden
Erfindung liegen jedoch auch Hülsen, die anstelle der topfartigen Vertiefungen
eingesetzt werden können.
Vorzugsweise besitzen die Strömungskanäle für das flüssige Kühlmittel Abstütznoppen,
die mit ebensolchen Noppen der benachbarten Platte verbunden sind.
Diese Noppen kann man jedoch ebenfalls durch Inneneinsätze ersetzen. Inneneinsätze
sind vorzugsweise in den Strömungskanälen für das Gas angeordnet.
Die Form der Inneneinsätze ist abhängig von dem jeweiligen Einsatzfall. Soll Abgas
gekühlt werden, wird man sich für Inneneinsätze entscheiden, an denen sich
möglichst wenig Ablagerungen bilden können, die also glatte Oberflächen haben.
Bei Ladeluft können Inneneinsätze vorgesehen werden, die für mehr Turbulenz
und noch besseren Wärmesustausch sorgen.
Die Inneneinsätze sind bei einer anderen erfinderischen Ausführungsform vollständig
weggelassen worden. Dafür wurden die Wärmetauscherplatten mit alternierend
angeordneten ersten und zweiten Sicken ausgestattet. Die zweiten
Sicken können Unterbrechungen aufweisen, so daß lediglich in einer Reihe liegende
Abstütznoppen übrigbleiben.
Eine erfinderische Ausführungsform besitzt ferner Abdeckplatten, die für sehr
flexible Anschlußlagen der Stutzen sorgen, weil sich die Stutzen an beliebigen
Stellen der Anschlußplatten befinden können.Depending on the position of the connections, identical heat exchanger plates can be used, which is very advantageous, but it may also be necessary to form the stack with two different sets of heat exchanger plates.
The collecting and the distribution space are preferably formed by pot-like depressions around the openings in the stacked heat exchanger plates, as is known per se. However, sleeves that can be used instead of the pot-like depressions are also within the scope of the present invention.
The flow channels for the liquid coolant preferably have support knobs which are connected to the same knobs of the adjacent plate.
However, these knobs can also be replaced by inner inserts. Internal inserts are preferably arranged in the flow channels for the gas.
The shape of the inserts depends on the respective application. If exhaust gas is to be cooled, the decision will be made to use it indoors, where as little deposits as possible can form, i.e. which have smooth surfaces.
With charge air, internal inserts can be provided, which ensure more turbulence and even better heat exchange.
The inner inserts have been completely omitted in another inventive embodiment. For this purpose, the heat exchanger plates were equipped with alternately arranged first and second beads. The second beads can have interruptions, so that only in one row support knobs remain.
An inventive embodiment also has cover plates, which ensure very flexible connection positions of the connecting pieces, because the connecting pieces can be located at any point on the connecting plates.
Nachfolgend wird die Erfindung anhand mehrerer Ausführungsbeispiele erläutert, wozu auf die beiliegenden Zeichnungen Bezug genommen wird.
- Fig. 1
- Draufsicht auf einen Abgaswärmetauscher
- Fig. 1a
- Schnitt am Längsrand in Fig. 1
- Fig. 1b
- Schnitt im Kreuzungsbereich in Fig. 1
- Fig. 1c
- Schnitt durch die Abgaskanäle in Fig. 1
- Fig. 2
- Seitenansicht eines Abgaswärmetauschers
- Fig. 3
- Schnitt C-C in Fig. 1
- Fig. 4
- Vorderansicht von Fig. 1
- Fig. 5
- Draufsicht einer anderen Ausführungsform
- Fig. 6
- Schnitt A - A in Fig. 5
- Fig. 7
- Draufsicht einer dritten Ausführungsform
- Fig. 8
- Schnitt A-A in Fig. 7
- Fig. 9
- Schnitt B-B in Fig. 7
- Fig. 1
- Top view of an exhaust gas heat exchanger
- Fig. 1a
- Section along the longitudinal edge in Fig. 1st
- Fig. 1b
- Section in the intersection area in Fig. 1st
- Fig. 1c
- Section through the exhaust gas channels in Fig. 1st
- Fig. 2
- Side view of an exhaust gas heat exchanger
- Fig. 3
- Section CC in Fig. 1st
- Fig. 4
- 1
- Fig. 5
- Top view of another embodiment
- Fig. 6
- Section A - A in Fig. 5
- Fig. 7
- Top view of a third embodiment
- Fig. 8
- Section AA in FIG. 7
- Fig. 9
- Section BB in FIG. 7
Der Abgaswärmetauscher besteht aus einem geeigneten Edelstahl. Sämtliche
Verbindungen zwischen den Einzelteilen des Abgaswärmetauschers werden vorzugsweise
durch Löten hergestellt.
Im Ausführungsbeispiel nach Fig. 1, die eine Draufsicht ohne Abdeckplatte 22
zeigt, sind der Sammelraum 4 und der Verteilerraum 4 an gegenüberliegenden
Seiten 12 des Abgaswärmetauschers in überkragenden Bereichen 13 angeordnet.
Aus diesem Grund sind hier zwei Arten Wärmetauscherplatten 1 erforderlich, um
die Strömungskanäle 5 und 7 zu bilden. Die Strömungskanäle 5 sind für Wasser
W vorgesehen und die Strömungskanäle 7 für Abgas G. Die Wärmetauscherplatten
1 sind paarweise an ihren umlaufenden Rändern 2 verbunden. Außerdem
sind sie an ihren umlaufenden Ausprägungen 8 verbunden, die in der Draufsicht
als eine dicke Linie dargestellt worden ist und die einen Bereich des Abgaswärmetauschers
umfaßt, der kleiner ist, als die Gesamtfläche der Wärmetauscherplatten
1 bzw. kleiner als der von dem Rand 10 eingeschlossene Bereich. Der von
der umlaufenden Ausprägung 8 umschlossene Bereich schließt die Einlaßöffnungen
3 und die Auslaßöffnungen 3 für das Kühlwasser ein und besteht aus in der
Nähe des Randes 10 verlaufenden Abschnitten 9 und aus Abschnitten 11, die die
Wärmetauscherplatten 1 kreuzen. Diese Kreuzung kann in einem beliebigen
Winkel zur Längsachse der Wärmetauscherplatten 1 verlaufen und ist in Fig. 1
senkrecht zur Längsachse angeordnet. Die umlaufende Ausprägung 8 ist hier u-förmig
in die Wärmetauscherplatten 1 eingeprägt, wie die skizzenhaften Fig. 1a
und 1b zeigen. Die Fig. 1b zeigt ferner, daß die Strömungskanäle 5 für das Kühlwasser
W an der umlaufenden Ausprägung 8 enden, jedoch sie Strömungskanäle
7 für das Abgas G bis in den Sammelraum 6 bzw. in den Rohrboden 15 weitergeführt
sind. Die Skizze 1c zeigt den Querschnitt der Strömungskanäle 7 in diesem
Bereich. In den Strömungskanälen 7 befinden sich Inneneinsätze 17, die sich
über die Gesamtlänge der Strömungskanäle 7 erstrecken, auch wenn sie in Fig.
1a nicht eingezeichnet worden sind. Dort wo die umlaufenden Ausprägungen 8
zweier Wärmetauscherplatten 1 miteinander verbunden sind, ist sowohl der
Strömungskanal 5 vom Strömungskanal 7 abgeschottet, als auch beide Kanäle 5
und 7 nach außen hin, so daß kein äußeres Gehäuse den Stapel der Wärmetauscherplatten
1 umschließen muß. Die Fig. 1c zeigt, daß die Strömungskanäle 7
je zwei Längswände 16 aufweisen. In dem gezeigten Ausführungsbeispiel hat der
Rohrboden 15 einzelne Öffnungen, die dem Querschnitt der Strömungskanäle 7
entsprechen, um dieselben aufnehmen zu können. In einem nicht gezeigten Ausführungsbeispiel
sind die Enden der Strömungskanäle 7 aufgeweitet, so daß die
Längswände 16 der benachbarten Kanäle 7 miteinander verbunden werden können,
wodurch der Rohrboden 15 entfallen kann, weil direkt im Sammelraum 6 eine
Öffnung vorhanden ist, die sämtliche Strömungskanäle 7 aufnehmen kann.
Auf der obersten Wärmetauscherplatte der Fig. 1 sind Noppen 20 eingezeichnet
worden. Diese Noppen 20 sind auch in Fig. 3 zu finden, die den Schnitt C - C aus
Fig. 1 zeigt, mit dem Unterschied, daß im Schnitt C - C die Abdeckplatte 22 eingezeichnet
wurde, die einen Raum 24 zur ersten Wärmetauscherplatte 1 hin eingrenzt.
Die Noppen 20 erstrecken sich in den Strömungskanal 5, in dem Wasser
W strömt. Die Noppen 16 der einen Wärmetauscherplatte 1 sind mit den Noppen
16 der nächsten Wärmetauscherplatte 1 verbunden. Aus der Fig. 3 geht außerdem
die Ausbildung der Sammel-oder Verteilerräume 4 hervor. Um die Öffnungen
3 herum sind in den Wärmetauscherplatten 1 topfartige Vertiefungen 14 angeformt,
die auf einer vertikalen Linie liegend den Sammel-und den Verteilerraum 4
ausbilden, der in Verbindung mit den Strömungskanälen 5 ist, so daß das Wasser
W gemäß den eingezeichneten Strömungspfeilen fließen kann. Die Ausbildung
der Ränder 2 mit der umlaufenden Ausprägung 8 im Bereich der Sammel-und
Verteilerräume 4 kann ebenfalls aus Fig. 3 entnommen werden. Die Abdeckplatte
22 ermöglicht es, die Lage der Anschlußstutzen 19 für das Wasser W frei wählen
zu können und zwar an einer beliebigen Stelle an der gesamten Platte 22.
Die Fig. 4 zeigt eine Ansicht aus Richtung des einen Sammelraumes 6 für das
Abgas G. Zu erkennen ist ein Teil des Rohrbodens 15, in dem die Strömungskanäle
7 mit Inneneinsätzen 17 münden. Der Anschluß an die nicht gezeigte Abgasleitung
kann hier mittels eines Spannringes 21 vorgenommen werden. Die
Befestigung des Abgaswärmetauschers, beispielsweise in einem Fahrzeug, erfolgt
durch geeignete Halterungen 23
Die in der Fig. 2 dargestellte Seitenansicht des Abgaswärmetauschers zeigt ein
anderes Ausführungsbeispiel, bei dem die Ein-und Auslaßstutzen 19 für das
Wasser W an einer gemeinsamen Seite 12 des Abgaswärmetauschers angeordnet
worden sind, in der Zeichnung an der nicht gezeigten Rückseite. Dadurch ergibt
sich der Vorteil, daß alle Wärmetauscherplatten 1 gleich gestaltet sein können.
Aus dieser Seitenansicht geht der Bereich B hervor, der von der umlaufenden
Ausprägung 8 bestimmt wird. Innerhalb dieses Bereiches B laufen die
Strömungskanäle 5 und 7 parallel. Außerhalb dieses Bereiches münden die
Strömungskanäle 7 in den Sammelräumen 6. Die Strömungskanäle 5 enden dort,
wo die umlaufende Ausprägung 8 die Wärmetauscherplatten 1 kreuzt.
Die Fig. 5 bis 9 zeigen zwei andere Ausführungsformen bei denen auf Inneneinsätze
17 vollständig verzichtet worden ist. Dadurch ist die Zahl der Einzelteile
geringer, mit der Folge, daß der Herstellungsprozeß einfacher gestaltet werden
kann. Die Draufsichten in den Fig. 5 und 7 wurden jeweils ohne Abdeckplatte 22
gezeichnet. Die Wärmetauscherplatten 1 sind mit einer wellenförmigen Wandung
versehen, die durch alternierende Längssicken 25 und 26 realisiert worden sind.
Die in den Fig. 5 und 6 gezeigte Ausführungsform unterscheidet sich von der
Ausführungsform der Fig. 7 bis 9 dadurch, daß die erstgenannte Ausführungsform
keine durchgehenden ersten Sicken 25 aufweist. Diese Sicken 25 sind durch in
einer Reihe angeordnete Abstütznoppen 20 ersetzt worden. Dadurch ist der
Strömungswiderstand für das Kühlwasser W in den Kanälen 5 reduziert worden.
In Fig. 5 ist durch Strömungspfeile deutlich gemacht worden, daß das Wasser
leichter ein-und ausströmen kann, wie ein Vergleich mit der Fig. 7 zeigt. Ein
weiterer Unterschied zwischen diesen beiden Ausführungsformen besteht in der
Anordnung der Sammel-und Verteilerräume 4. Die Fig. 5 und 6 zeigen keine
auskragenden Bereiche 13 der Wärmetauscherplatten 1. Die Sammel-und
Verteilerräume 4 sind innerhalb der rechteckigen Grundform der Wärmetauscherplatten
1 angeordnet. In den Fig. 7 bis 9 sind auskragende Bereiche 13
vorgesehen, in denen sich die Sammel-und Verteilerräume 4 befinden. Die zuletzt
beschriebenen beiden Ausführungsformen erlauben eine noch kompaktere Bauweise
des Abgaswärmetauschers. The exhaust gas heat exchanger consists of a suitable stainless steel. All connections between the individual parts of the exhaust gas heat exchanger are preferably made by soldering.
In the exemplary embodiment according to FIG. 1, which shows a top view without a
For this reason, two types of
4 shows a view from the direction of a collecting
The side view of the exhaust gas heat exchanger shown in FIG. 2 shows another embodiment in which the inlet and
5 to 9 show two other embodiments in which
The embodiment shown in FIGS. 5 and 6 differs from the embodiment of FIGS. 7 to 9 in that the first-mentioned embodiment has no continuous
5 it has been made clear by flow arrows that the water can flow in and out more easily, as a comparison with FIG. 7 shows. Another difference between these two embodiments lies in the arrangement of the collecting and
- 11
- WärmetauscherplattenHeat exchanger plates
- 22nd
- RandflanschEdge flange
- 33rd
- Öffnungen in PlattenOpenings in plates
- 44th
- Sammelräume und VerteilerräumeCollection rooms and distribution rooms
- 55
- Strömungskanäle für WasserFlow channels for water
- 66
- Sammelräume für AbgasCollection rooms for exhaust gas
- 77
- Strömungskanäle für AbgasFlow channels for exhaust gas
- 88th
- umlaufende Ausprägungall-round expression
- 99
- Abschnitt der umlaufenmden AusprägungSection of the circulating expression
- 1010th
- Randedge
- 1111
- anderer Abschnitt von 8other section of 8
- 1212th
- eine Seite des Wärmetauschersone side of the heat exchanger
- 1313
- auskragender Bereichcantilevered area
- 1414
- topfartige Vertiefungpot-like depression
- 1515
- RohrbödenTube sheets
- 1616
- LängswändeLongitudinal walls
- 1717th
- InneneinsätzeInserts
- 1818th
- 1919th
- AnschlußstutzenConnecting piece
- 2020th
- NoppenPimples
- 2121
- SpannringTension ring
- 2222
- AbdeckplatteCover plate
- 2323
- Halterungbracket
- 2424th
- Raumroom
- 2525th
- 1. Sicken1. beads
- 2626
- 2. Sicken2. beads
- BB
- BereichArea
- GG
- AbgasExhaust gas
- WW
- Wasserwater
Claims (14)
dadurch gekennzeichnet, daß
characterized in that
und daß jede erste Sicke (26) der Wärmetauscherplatte (1) mit jeder ersten Sicke (26) der benachbarten Wärmetauscherplatte (1) den benachbarten Strömungskanal (7) für das andere Mittel, vorzugsweise für das Abgas, bildet, wobei die gegenüberliegenden ersten Sicken (26) den Strömungskanal (7) jeweils einengen sich aber nicht berühren.Heat exchanger according to one of claims 1 to 10, characterized in that both flow channels (5, 7) are free of internal inserts (17) and the heat exchanger plates (1) are provided with longitudinal beads (25; 26) which, viewed in the transverse direction, alternate so that when the heat exchanger plates (1) are stacked, flow channels (5, 7) with a corrugated wall form in such a way that every other bead (25) touches and connects with every second bead (25) of the adjacent heat exchanger plate (1) , whereby the flow channels (5) are formed for the one means, preferably for the cooling water
and that each first bead (26) of the heat exchanger plate (1) with each first bead (26) of the adjacent heat exchanger plate (1) forms the adjacent flow channel (7) for the other agent, preferably for the exhaust gas, the opposite first beads ( 26) narrow the flow channel (7) but do not touch each other.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19846518 | 1998-10-09 | ||
DE19846518A DE19846518B4 (en) | 1998-10-09 | 1998-10-09 | Heat exchangers, in particular for gases and liquids |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0992756A2 true EP0992756A2 (en) | 2000-04-12 |
EP0992756A3 EP0992756A3 (en) | 2000-12-13 |
EP0992756B1 EP0992756B1 (en) | 2002-11-27 |
Family
ID=7883908
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99119392A Expired - Lifetime EP0992756B1 (en) | 1998-10-09 | 1999-09-29 | Heat exchanger, more particularly for gases and liquids |
Country Status (6)
Country | Link |
---|---|
US (1) | US6250380B1 (en) |
EP (1) | EP0992756B1 (en) |
JP (1) | JP2000121278A (en) |
AT (1) | ATE228639T1 (en) |
DE (2) | DE19846518B4 (en) |
ES (1) | ES2188080T3 (en) |
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-
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- 1999-09-29 DE DE59903529T patent/DE59903529D1/en not_active Expired - Lifetime
- 1999-09-29 AT AT99119392T patent/ATE228639T1/en not_active IP Right Cessation
- 1999-09-29 EP EP99119392A patent/EP0992756B1/en not_active Expired - Lifetime
- 1999-10-08 US US09/415,415 patent/US6250380B1/en not_active Expired - Fee Related
- 1999-10-08 JP JP11288506A patent/JP2000121278A/en active Pending
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Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2001098723A1 (en) * | 2000-06-21 | 2001-12-27 | Serck Heat Transfert Limited | Exhaust gas cooler |
GB2380253A (en) * | 2000-06-21 | 2003-04-02 | Serck Heat Transfer Ltd | Exhaust gas cooler |
GB2380253B (en) * | 2000-06-21 | 2005-01-19 | Serck Heat Transfer Ltd | Exhaust gas cooler |
EP1376043A2 (en) | 2002-06-28 | 2004-01-02 | Modine Manufacturing Company | Heat exchanger with diffuser |
DE10229083A1 (en) * | 2002-06-28 | 2004-01-15 | Modine Manufacturing Co., Racine | Heat exchanger with a diffuser |
EP1376043A3 (en) * | 2002-06-28 | 2008-05-28 | Modine Manufacturing Company | Heat exchanger with diffuser |
US7159650B2 (en) | 2002-06-28 | 2007-01-09 | Modine Manufacturing Company | Heat exchanger |
EP2410277A1 (en) * | 2002-07-04 | 2012-01-25 | Behr GmbH & Co. KG | Heat exchanger, in particular charge air cooler for motor vehicles |
WO2004106834A2 (en) * | 2003-05-27 | 2004-12-09 | Valeo Thermique Moteur | Plate heat exchanger in particular a cooler for recirculated exhaust gases |
WO2004106834A3 (en) * | 2003-05-27 | 2005-03-24 | Valeo Thermique Moteur Sa | Plate heat exchanger in particular a cooler for recirculated exhaust gases |
US7055584B2 (en) | 2003-06-18 | 2006-06-06 | Modine Manufacturing Company | Heat exchanger with valve |
EP1489373A3 (en) * | 2003-06-18 | 2009-09-30 | Modine Manufacturing Company | Plate heat exchanger without casing and with headers |
EP1489373A2 (en) | 2003-06-18 | 2004-12-22 | Modine Manufacturing Company | Plate heat exchanger without casing and with headers |
US7036565B2 (en) | 2003-06-26 | 2006-05-02 | Modine Manufacturing Company | Exhaust heat exchanger |
EP1491837A3 (en) * | 2003-06-26 | 2008-05-14 | Modine Manufacturing Company | Plate heat exchanger without casing |
EP1626238A1 (en) * | 2004-08-14 | 2006-02-15 | Modine Manufacturing Company | Heat exchanger having flat tubes |
EP1710526A1 (en) * | 2005-03-26 | 2006-10-11 | Modine Manufacturing Company | Heat exchanger, in particular intercooler |
DE102009012509A1 (en) | 2009-03-10 | 2010-09-16 | Modine Manufacturing Co., Racine | Heat exchanger e.g. charge air cooler, for internal combustion engine, has tubular plate comprising four edge sides in which one of edge sides is flexible and establishes operative connection with end portion of side part at rear side |
WO2011023825A1 (en) * | 2009-08-31 | 2011-03-03 | Valeo Systemes Thermiques | Heat exchanger |
FR2949554A1 (en) * | 2009-08-31 | 2011-03-04 | Valeo Systemes Thermiques | HEAT EXCHANGER |
US9494369B2 (en) | 2009-08-31 | 2016-11-15 | Valeo Systemes Thermiques | Heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
JP2000121278A (en) | 2000-04-28 |
DE59903529D1 (en) | 2003-01-09 |
DE19846518A1 (en) | 2000-04-13 |
ES2188080T3 (en) | 2003-06-16 |
DE19846518B4 (en) | 2007-09-20 |
EP0992756A3 (en) | 2000-12-13 |
EP0992756B1 (en) | 2002-11-27 |
ATE228639T1 (en) | 2002-12-15 |
US6250380B1 (en) | 2001-06-26 |
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