EP0930804B1 - Heizkabel - Google Patents
Heizkabel Download PDFInfo
- Publication number
- EP0930804B1 EP0930804B1 EP98403315A EP98403315A EP0930804B1 EP 0930804 B1 EP0930804 B1 EP 0930804B1 EP 98403315 A EP98403315 A EP 98403315A EP 98403315 A EP98403315 A EP 98403315A EP 0930804 B1 EP0930804 B1 EP 0930804B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- conductors
- conductor
- earthing
- extruded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000010438 heat treatment Methods 0.000 title claims description 12
- 239000004020 conductor Substances 0.000 claims description 76
- 238000009413 insulation Methods 0.000 claims description 20
- 239000010949 copper Substances 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 32
- 239000000463 material Substances 0.000 description 9
- 229920001169 thermoplastic Polymers 0.000 description 9
- 239000004416 thermosoftening plastic Substances 0.000 description 9
- -1 Polyethylene Polymers 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000002861 polymer material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 description 4
- 229920005601 base polymer Polymers 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 229920001780 ECTFE Polymers 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 229920002313 fluoropolymer Polymers 0.000 description 2
- 239000004811 fluoropolymer Substances 0.000 description 2
- 229920009441 perflouroethylene propylene Polymers 0.000 description 2
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000004595 color masterbatch Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
Definitions
- the present invention relates to electrical cables and in particular to heating cables having at least one insulated wire conductor - such as a resistance wire terminated with 'cold' wire ends - and at least one earthing conductor arranged within at least one common outer layer.
- at least one insulated wire conductor - such as a resistance wire terminated with 'cold' wire ends - and at least one earthing conductor arranged within at least one common outer layer.
- EP 0 098 253 describes a heating cable having at least two conductors extending longitudinally of each other in spaced relation. Each of the conductors has an insulating coating which completely covers the respective conductors except for apertures in the conductors which are spaced longitudinally thereof. The apertures are arranged alternately in the conductors which are surrounded by a continuous layer of relatively low and substantially temperature-independent resistivity. The plastic layer is in contact with the conductors through the apertures and an electrically insulation outer layer covers the plastic layer completely.
- EP 0 609 771 describes an electrical heating cable where a resistance wire is covered with heat resistive polymer insulation and outer mechanically resistive layers.
- EP 0 312 204 relates to a heater conduit having a hollow tube comprising a conductive polymeric material that exhibits PTC behaviour, and two electrodes positioned in electrical contact with the tube, preferably in a helical configuration.
- the conduit can be heated by the passage of electrical current therethrough, and is preferably used to heat a fluid passing through the tube.
- US 4,309,597 relates to a heating element for use in an electric blanket or the like including conductors spaced apart in a positive temperature coefficient (PTC) material which serves as a self-limiting heater.
- the conductors are separated by a spacer which prevents the conductors from engaging each other when the PTC material softens or melts during annealing thereof.
- a coating of material having a higher melting point than the PTC material is placed over the PTC material to maintain its shape during the annealing process.
- a constant objective with heating cables is reduction of production cost and improvement of the product design.
- the main features of the invention are defined in the claims.
- the basic idea is to combine the metallic sheath/screen and outer sheath in one semi-conductive layer.
- the semiconductive material should have a conductivity/resistivity corresponding to that of conventional shields, i e with a volume resistivity ⁇ 100 ohmcm at 20°C and ⁇ 1000 ohncm at 90°C taken together with an earthing conductor having a conductivity corresponding to at least 1 mm 2 Cu.
- the material need not have any particular PTC or NTC properties. Advantages are cost reduction, process simplification, design improvement (thinner) and handling improvement (lighter).
- All embodiments have at least one conventional wire conductor such as a resistance wire which is terminated with 'cold' leads i e copper wire installation ends. Each conductor is covered by a layer of insulation material.
- Figures 1-7 illustrate crossections of single conductor cables, - whereas Figures 8 to 13 illustrate crossections of two-conductor cables.
- the semiconductive, polymer material may as base polymer material consist of:
- the insulation polymer material (compound) may as base polymer material consist of:
- the outer, protective layer polymer material (compound) may as base polymer material consist of :
- the layers may consist of one single layer or two or more layers based on the same polymer, or a combination of the different polymers.
- the compounds not being flame retardant may be made flame retardant by either halogenated or by so called halogen-free additives/systems.
- Different colours may be achieved by adding necessary amount of colour masterbatch to the compound in the extruder process. There may be one single colour or different colours, as two or several stripes longitudinally.
Landscapes
- Insulated Conductors (AREA)
- Resistance Heating (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Claims (14)
- Elektrisches Heizkabel mit mindestens einem isolierten Drahtleiter (1), einer Halbleiterschicht (4), mindestens einem Erdungsleiter (3) angeordnet innerhalb oder in Kontakt mit der Halbleiterschicht (4),
dadurch gekennzeichnet, dass
der Drahtleiter (1) mit einer extrudierten Schicht aus polymerem Isoliermaterial, welches sich unter der Halbleiterschicht (4) befindet, bedeckt ist. - Kabel gemäß Anspruch 1, dadurch gekennzeichnet, dass die Leitfähigkeit/der spezifische Widerstand der Halbleiterschicht üblicherweise <100 Ohmcm bei 20°C und <1000 Ohmcm bei 90°C beträgt, gemessen zusammen mit einem Erdungsleiter mit einer Leitfähigkeit, welche mindestens 1 mm2 Cu entspricht.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Erdungsleiter (3) - wie beispielsweise ein Kupferleiter - um die Isolierschicht gewunden oder parallel zu ihr ist und in die Halbleiterschicht (4), welche extrudiert ist, eingebettet ist.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es eine volle Schicht von Erdungsleitern (5) - wie beispielsweise Kupferleitern - enthält, welche um die Isolierschicht gewunden oder parallel zu ihr sind und in die Halbleiterschicht (4), welche extrudiert ist, eingebettet sind.
- Kabel gemäß Anspruch 3 oder 4, dadurch gekennzeichnet, dass es eine äußere schützende Isolierschicht (6) enthält.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Erdungsleiter (3) - wie beispielsweise ein Kupferleiter - um die extrudierte Halbleiterschicht (4) gewunden oder parallel zu und in Kontakt mit ihr ist und in eine äußere schützende Isolierschicht (6) eingebettet ist.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es eine volle Schicht von Erdungsleitern (5) - wie beispielsweise Kupferleitern - enthält, welche um die extrudierte Halbleiterschicht (4) gewunden oder parallel zu und in Kontakt mit ihr und eingebettet in eine äußere schützende Isolierschicht (6) ist.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es zwei Drahtleiter (20) mit jeweils einer eigenen extrudierten Schicht aus polymerem Isoliermaterial (21) enthält, wobei der Erdungsleiter (22) - wie beispielsweise ein Kupferleiter - parallel zu den isolierten Drahtleitern (20, 21) angeordnet ist und die extrudierte Halbleiterschicht (24) alle drei Leiter bedeckt.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es zwei Drahtleiter (20) mit jeweils einer extrudierten Schicht aus polymerem Isoliermaterial (21), eine volle Schicht von Erdungsleitern (23) - wie beispielsweise Kupferleitern - angeordnet um die Isolierschichten (21) oder parallel zu ihnen enthält, wobei die extrudierte Halbleiterschicht (24) die isolierten Leiter (20, 21) und die Erdungsschicht (23) bedeckt.
- Kabel gemäß Anspruch 8 oder 9, dadurch gekennzeichnet, dass die Leiter - und Erdungsanordnung - eine verseilte/parallele Konfiguration aufweisen.
- Kabel gemäß Anspruch 8, 9 oder 10, dadurch gekennzeichnet, dass es eine äußere schützende Isolierschicht (25) aufweist.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es zwei Drahtleiter (20) mit jeweils einer extrudierten Schicht (21) aus polymerem Isoliermaterial enthält, wobei die extrudierte Schicht (24) aus Halbleitermaterial über den zwei isolierten Leitern (20, 21) ist, der Erdungsleiter (22) - wie beispielsweise ein Kupferleiter - gewunden um die Halbleiterschicht (24) oder parallel zu und in Kontakt mit ihr ist und eine äußere schützende Isolierschicht (25) den Erdungsleiter (22) einbettet.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass es zwei Drahtleiter (20) mit jeweils einer extrudierten Schicht (21) aus polymerem Isoliermaterial enthält, wobei die extrudierte Schicht (24) aus Halbleitermaterial über der Isolierschicht (21) ist, eine volle Schicht aus Erdungsleitern (23) - wie beispielsweise Kupferleitern - gewunden um die Halbleiterschicht (24) oder parallel zu und in Kontakt mit ihr ist und eine äußere schützende Isolierschicht (25) die Erdungsleiterschicht (23) einbettet.
- Kabel gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Erdungsleiter (10) - wie beispielsweise ein Kupferleiter - mit einer extrudierten Halbleiterschicht (11) bedeckt und parallel zu oder um den isolierten Leiter (1, 2) gewunden ist, wobei ein Metallschirm (12) den isolierten Leiter (1, 2) und die Erdungsschicht (11) in elektrischem Kontakt mit der Erdungsschicht und einer äußeren schützenden Isolierschicht (13) einhüllt.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO980202 | 1998-01-16 | ||
NO980202A NO307020B1 (no) | 1998-01-16 | 1998-01-16 | Varmekabel |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0930804A2 EP0930804A2 (de) | 1999-07-21 |
EP0930804A3 EP0930804A3 (de) | 2000-03-01 |
EP0930804B1 true EP0930804B1 (de) | 2007-02-14 |
Family
ID=19901561
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98403315A Expired - Lifetime EP0930804B1 (de) | 1998-01-16 | 1998-12-28 | Heizkabel |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0930804B1 (de) |
DE (1) | DE69837080T2 (de) |
DK (1) | DK0930804T3 (de) |
NO (1) | NO307020B1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6288372B1 (en) * | 1999-11-03 | 2001-09-11 | Tyco Electronics Corporation | Electric cable having braidless polymeric ground plane providing fault detection |
DE10055141C5 (de) * | 2000-11-07 | 2010-07-22 | I.G. Bauerhin Gmbh Elektrotechnische Fabrik | Heizleiter |
NO321923B1 (no) * | 2004-12-27 | 2006-07-24 | Nexans | Varmekabel |
CN114845429A (zh) | 2017-02-01 | 2022-08-02 | 恩文特服务有限责任公司 | 自调节发热电缆 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4246468A (en) * | 1978-01-30 | 1981-01-20 | Raychem Corporation | Electrical devices containing PTC elements |
US4200973A (en) * | 1978-08-10 | 1980-05-06 | Samuel Moore And Company | Method of making self-temperature regulating electrical heating cable |
FR2519505A1 (fr) * | 1981-12-31 | 1983-07-08 | Thomson Jeumont Cables | Cable chauffant et son procede de fabrication |
US5558794A (en) * | 1991-08-02 | 1996-09-24 | Jansens; Peter J. | Coaxial heating cable with ground shield |
-
1998
- 1998-01-16 NO NO980202A patent/NO307020B1/no not_active IP Right Cessation
- 1998-12-28 DE DE69837080T patent/DE69837080T2/de not_active Expired - Lifetime
- 1998-12-28 DK DK98403315T patent/DK0930804T3/da active
- 1998-12-28 EP EP98403315A patent/EP0930804B1/de not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE69837080D1 (de) | 2007-03-29 |
EP0930804A2 (de) | 1999-07-21 |
DE69837080T2 (de) | 2007-10-31 |
NO307020B1 (no) | 2000-01-24 |
EP0930804A3 (de) | 2000-03-01 |
DK0930804T3 (da) | 2007-06-11 |
NO980202L (no) | 1999-07-19 |
NO980202D0 (no) | 1998-01-16 |
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