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EP0915240B1 - Leakage testing of gas turbine fuel manifolds - Google Patents

Leakage testing of gas turbine fuel manifolds Download PDF

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Publication number
EP0915240B1
EP0915240B1 EP97810846A EP97810846A EP0915240B1 EP 0915240 B1 EP0915240 B1 EP 0915240B1 EP 97810846 A EP97810846 A EP 97810846A EP 97810846 A EP97810846 A EP 97810846A EP 0915240 B1 EP0915240 B1 EP 0915240B1
Authority
EP
European Patent Office
Prior art keywords
distribution system
fuel
water
leak
tightness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP97810846A
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German (de)
French (fr)
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EP0915240A1 (en
Inventor
Thomas Künzi
Gerhard Müller
Michael Witt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Switzerland GmbH
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Alstom Schweiz AG
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Publication date
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Priority to DE59709514T priority Critical patent/DE59709514D1/en
Priority to EP97810846A priority patent/EP0915240B1/en
Publication of EP0915240A1 publication Critical patent/EP0915240A1/en
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Publication of EP0915240B1 publication Critical patent/EP0915240B1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/22Fuel supply systems
    • F02C7/222Fuel flow conduits, e.g. manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/22Fuel supply systems
    • F02C7/232Fuel valves; Draining valves or systems
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2231/00Fail safe
    • F23N2231/18Detecting fluid leaks

Definitions

  • the present invention relates to the field of Gas turbines. It relates to a method for checking the tightness a fuel distribution system of a gas turbine with Multi-burner system, which fuel distribution system is fuel via a fuel supply line to a plurality of burners distributed.
  • It also relates to a device for carrying out the Method comprising a gas turbine with a multi-burner system, a fuel distribution system, which fuel distribution system Fuel through a fuel supply line to the distributed to individual burners, as well as a water distribution system, which water via a water supply line for spraying on the Burner distributed.
  • the fuel e.g. naphtha
  • the fuel is over a complex Fuel distribution system to a plurality (for example 18) Fuel lances carried.
  • the fuel lines the fuel distribution system are off Can be separated in several places for ease of installation or through commercially available (detachable) connecting elements connected with each other.
  • the task is in a method of the aforementioned Art solved in that the fuel distribution system in the switched off Condition of the gas turbine with a pressurized one liquid and non-flammable auxiliary medium becomes.
  • a liquid auxiliary medium creates Test conditions that reflect the operating conditions of the distribution system are similar when using liquid fuels.
  • a liquid immediately if a leak occurs strong pressure drop which on the one hand can be evaluated well can and on the other hand against a pressurized Gas is only a minor security risk. In particular is a water leak in the overall system very easy to locate.
  • a first preferred embodiment of the method according to the Invention is characterized in that the fuel lines of the fuel distribution system for reasons of ease of installation designed to be separable at several points and that the leak test after every assembly action on the separable fuel lines before the next one Start of the gas turbine is carried out. In this way new leakages can occur due to assembly work on the system, immediately and reliably at any time identified and corrected.
  • a second preferred embodiment of the invention is characterized in that as an auxiliary medium water is used to check the tightness that next the fuel distribution system in the gas turbine, a water distribution system which water is present via a water supply distributed to the burner for injection, and that for Check the tightness of the water distribution system with the one to be checked Fuel distribution system for the duration of the test process is connected.
  • Water as an auxiliary medium is cheap, harmless, easy to use and does not pose any environmental problems on.
  • the test facility is particularly simple if according to a preferred development of this embodiment for the water distribution system means, especially in the form of a Water pump, for generating the for injection into the Burners necessary water pressure are available, and if the funds are used to test the Tightness of the fuel distribution system necessary water pressure to create.
  • This allows special pressure generating devices for the leak test system.
  • the inventive device of the type mentioned for carrying out the method is characterized in that that the water distribution system with the fuel distribution system is connected via a leak test line, in which at least a shut-off device is arranged. This will result in minimal Effort to implement a leak test system, which in a simple manner and with extensive use existing system parts a fast and efficient and possibly automated testing of the fuel distribution system allows.
  • a preferred embodiment of the device according to the invention is characterized in that in the water supply a quick-closing valve and a main control valve in series are arranged, and that the leak test line behind the two valves, the fuel supply line with the Water supply line connects. This way the two Valves for leak testing of the fuel distribution system can also be used.
  • the wiring diagram is an exemplary embodiment of a fuel and water distribution system for a gas turbine reproduced with multi-burner system, with which one Check for leaks in the fuel distribution system according to the Invention can be carried out in a simple manner.
  • the Multi-burner system comprises a number of 18 fuel lances L1, .., L18, of which only the first for the sake of simplicity and last three L1, .., L3 and L16, .., L18 are shown. each the fuel lances L1, .., L18 are used to inject fuel (Oil, naphtha or similar) in a corresponding burner, in which are called the necessary for driving the gas turbine Gases are generated.
  • the Fuel lances L1, .., L18 additional water in the burner be injected, for example, the temperature in the To lower the combustion chamber and thus the emission of NOx reduce.
  • the pilot burner 31 for igniting the system, the via a check valve 30 from a propane gas block 29 is supplied with propane gas.
  • each fuel lance L1, .., L18 has its own branch line (28 for fuel lance L18) to the fuel feed line 11 connected and via one in the branch line 28 arranged single switching valve (26 for fuel lance L18) separable from the fuel distribution system 10.
  • the water is also centralized by a water pump 36 fed through a water supply line 12 and through a water distribution system 35 on the individual fuel lances L1, .., L18 or burner distributed. Every fuel lance is for this L1, .., L18 via a separate branch line (27 for fuel lance L18) connected to the water supply line 12 and via an individual switching valve arranged in the branch line 27 (25 for fuel lance L18) from the water distribution system 35 separable. Behind the two single switching valves 25, 26 is a check valve (24 for fuel lance L18) between branch lines 27, 28 inserted.
  • a quick-closing valve 19 and a main control valve 13 are arranged in series in the fuel supply line 11.
  • the quick-closing valve 19 is closed if the fuel supply is to be interrupted quickly in the event of a fault.
  • With the main control valve 13, the fuel supply to the burners can be controlled during operation.
  • Fuel remaining in the fuel distribution system 10 can be drained off via an automatic drainage valve 17 that branches off from the fuel supply line 11 between the quick-closing valve 19 and the main control valve 13.
  • a quick-closing valve 20, a main control valve 14 and an automatic drainage valve 18 are used in the water supply line 12 with the same functions with regard to the water.
  • a further manual drainage valve 21 is arranged on the fuel distribution system 10, which is opened when the fuel distribution system 10 is flushed with N 2 via a manual flushing valve 23.
  • a leak test line runs behind the main control valves 13, 14 32 between the fuel supply line 11 and the Water supply line 12.
  • shut-off valves 33, 34 are one behind the other several shut-off devices (shut-off valves) 33, 34 arranged, by means of which the leakage test line 32 in normal operation the system can be safely interrupted.
  • shut-off valves shut-off valves
  • the connection through the Leakage test line 32 is used to check the tightness of the Fuel distribution system 10.
  • the connection via the ball valve 22 also serves to flush the fuel distribution system 10 Water, the rinsing water via a bypass line 15 Valve 16 is brought past the valves 14 and 20.
  • the invention is simple and safe Possibility of dangerous leaks in the fuel distribution system to track down and fix a gas turbine at an early stage, causing additional downtime and dangerous Operating states of the system can be avoided.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Description

TECHNISCHES GEBIETTECHNICAL AREA

Die vorliegende Erfindung bezieht sich auf das Gebiet der Gasturbinen. Sie betrifft ein Verfahren zum Prüfen der Dichtheit eines Brennstoffverteilsystems einer Gasturbine mit Mehrbrennersystem, welches Brennstoffverteilsystem Brennstoff über eine Brennstoffzuleitung auf eine Mehrzahl von Brennern verteilt.The present invention relates to the field of Gas turbines. It relates to a method for checking the tightness a fuel distribution system of a gas turbine with Multi-burner system, which fuel distribution system is fuel via a fuel supply line to a plurality of burners distributed.

Sie betrifft weiterhin eine Vorrichtung zur Durchführung des Verfahrens, umfassend eine Gasturbine mit einem Mehrbrennersystem, einem Brennstoffverteilsystem, welches Brennstoffverteilsystem Brennstoff über eine Brennstoffzuleitung auf die einzelnen Brennern verteilt, sowie ein Wasserverteilsystem, welches Wasser über ein Wasserzuleitung zum Eindüsen auf die Brenner verteilt. It also relates to a device for carrying out the Method comprising a gas turbine with a multi-burner system, a fuel distribution system, which fuel distribution system Fuel through a fuel supply line to the distributed to individual burners, as well as a water distribution system, which water via a water supply line for spraying on the Burner distributed.

STAND DER TECHNIKSTATE OF THE ART

In modernen Gasturbinen, welche mit emissionsarmen Mehrbrennersystemen ausgerüstet sind - wie dies zum Beispiel bei der von der Anmelderin angebotenen Gasturbine vom Typ GT8C der Fall ist - wird der Brennstoff (z.B. Naphtha) über ein komplexes Brennstoffverteilsystem zu einer Mehrzahl (von beispielsweise 18) Brennstofflanzen befördert. Die Brennstoffleitungen des Brennstoffverteilsystems sind dabei aus Gründen der Montagefreundlichkeit an mehreren Stellen auftrennbar bzw. durch handelsübliche (lösbare) Verbindungselemente miteinander verbunden.In modern gas turbines, which have low-emission multi-burner systems are equipped - such as the GT8C type gas turbine offered by the applicant Case is - the fuel (e.g. naphtha) is over a complex Fuel distribution system to a plurality (for example 18) Fuel lances carried. The fuel lines the fuel distribution system are off Can be separated in several places for ease of installation or through commercially available (detachable) connecting elements connected with each other.

Diese Trennstellen bzw. Verbindungselemente erweisen sich in der Praxis als typische Stellen für Brennstoffleckagen. Um den Schutz der Gasturbine sicherzustellen, wird der das Brennstoffverteilsystem umgebende Raum mit Brennstoffschnüfflern überwacht. Wird durch die Brennstoffschnüffler während des Betriebes der Gasturbine das Ueberschreiten einer vorgegebenen Grenzkonzentration festgestellt, wird die Brennstoffzufuhr unterbrochen und die Gasturbine abgestellt.These separation points or connecting elements are shown in in practice as typical locations for fuel leaks. Around To ensure the protection of the gas turbine, the will Fuel distribution system surrounding space with fuel sniffers supervised. Is through the fuel sniffer exceeding one during operation of the gas turbine predetermined limit concentration is determined, the fuel supply interrupted and the gas turbine turned off.

Besonders nach Montagearbeiten am Brennstoffverteilsystem oder an den Brennern, die meist ein zeitweises Auftrennen der Brennstoffleitungen erfordern, kommt es im Brennstoffverteilsystem vermehrt zu Leckagen, welche erst im Betrieb erkannt werden und dann ein Gefahrenpotential darstellen. Muss die Gasturbine dann abgeschaltet werden, verringert sich insgesamt die Verfügbarkeit der Anlage. Zugleich stellen derartige Betriebsunterbrechungen unnötige Belastungszyklen für die Gesamtanlage dar. Especially after assembly work on the fuel distribution system or on the burners, which are usually a temporary disconnection of the Require fuel lines, it happens in the fuel distribution system increasingly leads to leaks, which are only recognized during operation and then represent a potential hazard. Must be that Gas turbine are then shut down, overall decreases the availability of the facility. At the same time, such Business interruptions unnecessary load cycles for the entire system represents.

DARSTELLUNG DER ERFINDUNGPRESENTATION OF THE INVENTION

Es ist daher Aufgabe der Erfindung, ein Verfahren zum Prüfen der Dichtheit eines Brennstoffverteilsystems sowie eine Vorrichtung zur Durchführung des Verfahrens zu schaffen, welche die Wahrscheinlichkeit von während des Betriebes auftretenden Leckagen deutlich reduzieren und die damit verbundenen Nachteile beseitigen.It is therefore an object of the invention to provide a method for testing the tightness of a fuel distribution system and a device to carry out the procedure to create which the likelihood of occurring during operation Significantly reduce leakages and the associated disadvantages remove.

Die Aufgabe wird bei einem Verfahren der eingangs genannten Art dadurch gelöst, dass das Brennstoffverteilsystem im abgeschalteten Zustand der Gasturbine mit einem unter Druck stehenden flüssigen und nicht brennbaren Hilfsmedium abgedrückt wird. Durch das Abdrücken mit einem ungefährlichen Hilfsmedium vor dem Betriebsbeginn können Leckagen im Verteilsystem auf einfache und sichere Weise frühzeitig erkannt und behoben werden. Die Verwendung eines flüssigen Hilfsmediums schafft Prüfbedingungen, die den Betriebsbedingungen des Verteilsystems bei Einsatz von flüssigen Brennstoffen ähnlich sind. Darüber hinaus ergibt sich wegen der geringen Kompressibilität einer Flüssigkeit beim Auftreten einer Leckage sofort ein starker Druckabfall, der einerseits gut ausgewertet werden kann und andererseits gegenüber einem unter Druck stehenden Gas nur ein geringes Sicherheitsrisiko darstellt. Insbesondere ist eine Wasserleckage im Gesamtsystem sehr gut zu lokalisieren.The task is in a method of the aforementioned Art solved in that the fuel distribution system in the switched off Condition of the gas turbine with a pressurized one liquid and non-flammable auxiliary medium becomes. By pressing with a harmless auxiliary medium Before the start of operation, there may be leaks in the distribution system recognized and remedied early and easily become. The use of a liquid auxiliary medium creates Test conditions that reflect the operating conditions of the distribution system are similar when using liquid fuels. In addition, because of the low compressibility a liquid immediately if a leak occurs strong pressure drop, which on the one hand can be evaluated well can and on the other hand against a pressurized Gas is only a minor security risk. In particular is a water leak in the overall system very easy to locate.

Eine erste bevorzugte Ausführungsform des Verfahrens nach der Erfindung zeichnet sich dadurch aus, dass die Brennstoffleitungen des Brennstoffverteilsystems aus Gründen der Montagefreundlichkeit an mehreren Stellen auftrennbar ausgebildet sind, und dass die Prüfung auf Dichtheit nach jeder Montageaktion an den auftrennbaren Brennstoffleitungen vor dem nächsten Start der Gasturbine durchgeführt wird. Auf diese Weise können neu auftretende Leckagen, die aufgrund von Montagearbeiten am System entstanden sind, jederzeit sofort und zuverlässig identifiziert und behoben werden.A first preferred embodiment of the method according to the Invention is characterized in that the fuel lines of the fuel distribution system for reasons of ease of installation designed to be separable at several points and that the leak test after every assembly action on the separable fuel lines before the next one Start of the gas turbine is carried out. In this way new leakages can occur due to assembly work on the system, immediately and reliably at any time identified and corrected.

Eine zweite bevorzugte Ausführungsform des erfindungsgemässen Verfahrens ist dadurch gekennzeichnet, dass als Hilfsmedium zum Prüfen der Dichtheit Wasser verwendet wird, dass neben dem Brennstoffverteilsystem in der Gasturbine ein Wasserverteilsystem vorhanden ist, welches Wasser über ein Wasserzuleitung zum Eindüsen auf die Brenner verteilt, und dass zum Prüfen der Dichtheit das Wasserverteilsystem mit dem zu prüfenden Brennstoffverteilsystem für die Dauer des Prüfvorgangs verbunden wird. Wasser als Hilfsmedium ist billig, ungefährlich, einfach zu handhaben, und wirft keinerlei Umweltprobleme auf. Durch die Verwendung des vorhanden Wasserverteilsystems für die Prüfung der Dichtheit des Brennstoffverteilsystems lässt sich mit geringem Zusatzaufwand ein Leckagetestsystem aufbauen, das zudem auch bei bereits vorhandenen Gasturbinenanlagen auf einfache Weise nachgerüstet werden kann.A second preferred embodiment of the invention The method is characterized in that as an auxiliary medium water is used to check the tightness that next the fuel distribution system in the gas turbine, a water distribution system which water is present via a water supply distributed to the burner for injection, and that for Check the tightness of the water distribution system with the one to be checked Fuel distribution system for the duration of the test process is connected. Water as an auxiliary medium is cheap, harmless, easy to use and does not pose any environmental problems on. By using the existing water distribution system for testing the tightness of the fuel distribution system a leak test system can be set up with little additional effort build up that also with existing ones Gas turbine systems can be easily retrofitted can.

Besonders einfach gestaltet sich die Testeinrichtung, wenn gemäss einer bevorzugten Weiterbildung dieser Ausführungsform für das Wasserverteilsystem Mittel, insbesondere in Form einer Wasserpumpe, zum Erzeugen des für die Eindüsung in den Brennern notwendigen Wasserdrucks vorhanden sind, und wenn die Mittel verwendet werden, um den für die Prüfung der Dichtheit des Brennstoffverteilsystems notwendigen Wasserdruck zu erzeugen. Hierdurch kann auf spezielle Druckerzeugungseinrichtungen für das Leckagetestsystem verzichtet werden. Die erfindungsgemässe Vorrichtung der eingangs genannten Art zur Durchführung des Verfahrens ist dadurch gekennzeichnet, dass das Wasserverteilsystem mit dem Brennstoffverteilsystem über eine Leckagetestleitung verbunden ist, in welcher wenigstens ein Absperrorgan angeordnet ist. Hierdurch wird mit minimalem Aufwand ein System zur Prüfung der Dichtheit verwirklicht, welches auf einfache Weise und unter weitgehender Ausnutzung vorhandener Anlagenteile eine schnelle und effiziente und ggf. automatisierbare Prüfung des Brennstoffverteilsystems ermöglicht.The test facility is particularly simple if according to a preferred development of this embodiment for the water distribution system means, especially in the form of a Water pump, for generating the for injection into the Burners necessary water pressure are available, and if the funds are used to test the Tightness of the fuel distribution system necessary water pressure to create. This allows special pressure generating devices for the leak test system. The inventive device of the type mentioned for carrying out the method is characterized in that that the water distribution system with the fuel distribution system is connected via a leak test line, in which at least a shut-off device is arranged. This will result in minimal Effort to implement a leak test system, which in a simple manner and with extensive use existing system parts a fast and efficient and possibly automated testing of the fuel distribution system allows.

Eine bevorzugte Ausführungsform der erfindungsgemässen Vorrichtung ist dadurch gekennzeichnet, dass in der Wasserzuleitung hintereinander ein Schnellschlussventil und ein Hauptregelventil angeordnet sind, und dass die Leckagetestleitung hinter den beiden Ventilen die Brennstoffzuleitung mit der Wasserzuleitung verbindet. Auf diese Weise können die beiden Ventile für die Leckageprüfung des Brennstoffverteilsystems mit eingesetzt werden.A preferred embodiment of the device according to the invention is characterized in that in the water supply a quick-closing valve and a main control valve in series are arranged, and that the leak test line behind the two valves, the fuel supply line with the Water supply line connects. This way the two Valves for leak testing of the fuel distribution system can also be used.

Weitere Ausführungsformen ergeben sich aus den abhängigen Ansprüchen.Further embodiments result from the dependent claims.

KURZE ERLÄUTERUNG DER FIGURENBRIEF EXPLANATION OF THE FIGURES

Die Erfindung soll nachfolgend anhand von Ausführungsbeispielen im Zusammenhang mit der Zeichnung näher erläutert werden. Die einzige Figur zeigt in einem Leitungsschema ein bevorzugtes Ausführungsbeispiel für eine erfindungsgemässe Vorrichtung zur Durchführung des Verfahrens nach der Erfindung.The invention is intended to be described in the following using exemplary embodiments be explained in more detail in connection with the drawing. The only figure shows a preferred one in a wiring diagram Embodiment for a device according to the invention to carry out the method according to the invention.

WEGE ZUR AUSFÜHRUNG DER ERFINDUNGWAYS OF CARRYING OUT THE INVENTION

In der Figur ist als Ausführungsbeispiel das Leitungsschema eines Brennstoff- und Wasserverteilsystems für eine Gasturbine mit Mehrbrennersystem wiedergegeben, mit welchem eine Prüfung auf Dichtheit des Brennstoffverteilsystems gemäss der Erfindung auf einfache Weise durchgeführt werden kann. Das Mehrbrennersystem umfasst eine Anzahl von 18 Brennstofflanzen L1,..,L18, von denen der Einfachheit halber nur die ersten und letzten drei L1,..,L3 bzw. L16,..,L18 gezeigt sind. Jede der Brennstofflanzen L1,..,L18 dient zur Eindüsung von Brennstoff (Oel, Naphta o.ä.) in einen entsprechenden Brenner, in welchem die für den Antrieb der Gasturbine notwendigen heissen Gase erzeugt werden. Neben dem Brennstoff kann durch die Brennstofflanzen L1,..,L18 zusätzlich Wasser in den Brenner eingedüst werden, um beispielsweise die Temperatur in der Brennkammer zu erniedrigen und damit den Ausstoss von NOx zu verringern. Zusätzlich zu den Brennern bzw. Brennstofflanzen L1,..,L18 ist zum Zünden der Anlage ein Zündbrenner 31 vorhanden, der über ein Rückschlagventil 30 aus einem Propangasblock 29 mit Propangas versorgt wird.In the figure, the wiring diagram is an exemplary embodiment of a fuel and water distribution system for a gas turbine reproduced with multi-burner system, with which one Check for leaks in the fuel distribution system according to the Invention can be carried out in a simple manner. The Multi-burner system comprises a number of 18 fuel lances L1, .., L18, of which only the first for the sake of simplicity and last three L1, .., L3 and L16, .., L18 are shown. each the fuel lances L1, .., L18 are used to inject fuel (Oil, naphtha or similar) in a corresponding burner, in which are called the necessary for driving the gas turbine Gases are generated. In addition to the fuel, the Fuel lances L1, .., L18 additional water in the burner be injected, for example, the temperature in the To lower the combustion chamber and thus the emission of NOx reduce. In addition to the burners or fuel lances L1, .., L18 there is a pilot burner 31 for igniting the system, the via a check valve 30 from a propane gas block 29 is supplied with propane gas.

Der Brennstoff wird zentral durch eine Brennstoffzuleitung 11 zugeführt und durch ein Brennstoffverteilsystem 10 auf die einzelnen Brennstofflanzen L1,..,L18 bzw. Brenner verteilt. Dazu ist jede Brennstofflanze L1,..,L18 über eine eigene Abzweigleitung (28 für Brennstofflanze L18) an die Brennstoffzuleitung 11 angeschlossen und über ein in der Abzweigleitung 28 angeordnetes Einzelschaltventil (26 für Brennstofflanze L18) von dem Brennstoffverteilsystem 10 abtrennbar.The fuel is fed centrally through a fuel feed line 11 fed and through a fuel distribution system 10 to the individual fuel lances L1, .., L18 or burner. For this purpose, each fuel lance L1, .., L18 has its own branch line (28 for fuel lance L18) to the fuel feed line 11 connected and via one in the branch line 28 arranged single switching valve (26 for fuel lance L18) separable from the fuel distribution system 10.

Das Wasser wird ebenfalls zentral von einer Wasserpumpe 36 durch eine Wasserzuleitung 12 zugeführt und durch ein Wasserverteilsystem 35 auf die einzelnen Brennstofflanzen L1,..,L18 bzw. Brenner verteilt. Dazu ist jede Brennstofflanze L1,..,L18 über eine eigene Abzweigleitung (27 für Brennstofflanze L18) an die Wasserzuleitung 12 angeschlossen und über ein in der Abzweigleitung 27 angeordnetes Einzelschaltventil (25 für Brennstofflanze L18) von dem Wasserverteilsystem 35 abtrennbar. Hinter den beiden Einzelschaltventilen 25, 26 ist in jeder Brennstofflanze ein Rückschlagventil (24 für Brennstofflanze L18) zwischen den Abzweigleitungen 27, 28 eingefügt.The water is also centralized by a water pump 36 fed through a water supply line 12 and through a water distribution system 35 on the individual fuel lances L1, .., L18 or burner distributed. Every fuel lance is for this L1, .., L18 via a separate branch line (27 for fuel lance L18) connected to the water supply line 12 and via an individual switching valve arranged in the branch line 27 (25 for fuel lance L18) from the water distribution system 35 separable. Behind the two single switching valves 25, 26 is a check valve (24 for fuel lance L18) between branch lines 27, 28 inserted.

In der Brennstoffzuleitung 11 sind hintereinander ein Schnellschlussventil 19 und ein Hauptregelventil 13 angeordnet. Das Schnellschlussventil 19 wird geschlossen, wenn bei einer Störung die Brennstoffzufuhr schnell unterbrochen werden soll. Mit dem Hauptregelventil 13 kann die Brennstoffzufuhr zu den Brennern während des Betriebes geregelt werden. Ueber ein zwischen Schnellschlussventil 19 und Hauptregelventil 13 von der Brennstoffzuleitung 11 abzweigendes automatisches Drainageventil 17 kann im Brennstoffverteilsystem 10 verbleibender Brennstoff abgelassen werden. Mit den gleichen Funktionen bezüglich des Wassers sind in der Wasserzuleitung 12 ein Schnellschlussventil 20, ein Hauptregelventil 14 und eine automatisches Drainageventil 18 eingesetzt. Zusätzlich ist am Brennstoffverteilsystem 10 noch ein weiteres manuelles Drainageventil 21 angeordnet, welches geöffnet wird, wenn das Brennstoffverteilsystem 10 über ein manuelles Spülventil 23 mit N2 gespült wird.A quick-closing valve 19 and a main control valve 13 are arranged in series in the fuel supply line 11. The quick-closing valve 19 is closed if the fuel supply is to be interrupted quickly in the event of a fault. With the main control valve 13, the fuel supply to the burners can be controlled during operation. Fuel remaining in the fuel distribution system 10 can be drained off via an automatic drainage valve 17 that branches off from the fuel supply line 11 between the quick-closing valve 19 and the main control valve 13. A quick-closing valve 20, a main control valve 14 and an automatic drainage valve 18 are used in the water supply line 12 with the same functions with regard to the water. In addition, a further manual drainage valve 21 is arranged on the fuel distribution system 10, which is opened when the fuel distribution system 10 is flushed with N 2 via a manual flushing valve 23.

Das Brennstoffverteilsystem 10 und das Wasserverteilsystem 35 sind nun auf zwei Arten untereinander verbunden: Einerseits verläuft hinter den Hauptregelventilen 13, 14 eine Leckagetestleitung 32 zwischen der Brennstoffzuleitung 11 und der Wasserzuleitung 12. In dieser Leckagetestleitung 32 sind hintereinander mehrere Absperrorgane (Absperrventile) 33, 34 angeordnet, mittels derer die Leckagetestleitung 32 im Normalbetrieb der Anlage sicher unterbrochen werden kann. Andererseits sind die beiden Systeme über einen automatisierten Kugelhahn 22 miteinander verbindbar. Die Verbindung über die Leckagetestleitung 32 dient zur Prüfung der Dichtheit des Brennstoffverteilsystems 10. Die Verbindung über den Kugelhahn 22 dient zum Spülen des Brennstoffverteilsystems 10 mit Wasser, wobei das Spülwasser über eine Bypassleitung 15 mit Ventil 16 an den Ventilen 14 und 20 vorbei herangeführt wird.The fuel distribution system 10 and the water distribution system 35 are now connected to each other in two ways: On the one hand A leak test line runs behind the main control valves 13, 14 32 between the fuel supply line 11 and the Water supply line 12. In this leak test line 32 are one behind the other several shut-off devices (shut-off valves) 33, 34 arranged, by means of which the leakage test line 32 in normal operation the system can be safely interrupted. on the other hand are the two systems via an automated ball valve 22 connectable. The connection through the Leakage test line 32 is used to check the tightness of the Fuel distribution system 10. The connection via the ball valve 22 also serves to flush the fuel distribution system 10 Water, the rinsing water via a bypass line 15 Valve 16 is brought past the valves 14 and 20.

Zum Leckagetest werden bei ansonsten geschlossenen Brennstoffarmaturen bzw. Ventilen zunächst die Absperrventile 33, 34 in der Leckagetestleitung 32 geöffnet. Gleichzeitig werden das Schnellschlussventil 20 und das Hauptregelventil 14 in der Wasserzuleitung 12 geöffnet. Dann wird die Wasserpumpe 36 gestartet. dadurch füllt sich über die Leckagetestleitung 32 das Brennstoffverteilsystem 10 mit Wasser bis zu einem Druck, der vorzugsweise dem maximal zu erwartenden Brennstoffdruck entspricht. Alle Undichtigkeiten im Brennstoffverteilsystem 11 können nun ohne Gefahr dadurch erkannt und analysiert werden, dass durch optische Kontrolle (Fersehkamera, Inaugenscheinnahme etc.) Leckagen lokalisiert werden, und/oder dass das System bei Erreichen des Solldruckes abgeschlossen und der zeitliche Verlauf des Wasserdruckes im System z.B. mittels eines (oder mehrerer) angeschlossenen Druckaufnehmer(s) 37 überwacht und gemessen wird. Sobald die Leckagen entdeckt und lokalisiert sind, können sie behoben werden. Nach dem Abschluss des Tests und vor dem eigentlichen Start der Gasturbine werden das Wasserverteilsystem 35 und das Brennstoffverteilsystem 10 schliesslich wieder in ihren Ausgangszustand zurückgeführt. Der ganze Leckagetest kann bei der in der Figur dargestellten Anlagenkonfiguration im übrigen halbautomatisiert durchgeführt werden. Leakage tests are carried out on otherwise closed fuel valves or valves first the shut-off valves 33, 34 opened in the leak test line 32. Be at the same time the quick-closing valve 20 and the main control valve 14 in the water supply line 12 opened. Then the water pump 36 started. this fills up via the leakage test line 32 the fuel distribution system 10 with water up to a pressure, the preferably the maximum fuel pressure to be expected equivalent. All leaks in the fuel distribution system 11 can now be recognized and analyzed without danger, that through visual control (TV camera, inspection etc.) leakages are localized, and / or that the system is closed when the target pressure is reached and the time course of the water pressure in the system e.g. by means of one (or more) connected pressure transducer (s) 37 is monitored and measured. Once the leaks are discovered and localized, they can be fixed. After graduation the test and before actually starting the gas turbine become the water distribution system 35 and the fuel distribution system 10 finally back to its original state recycled. The whole leak test can be done in the figure shown system configuration otherwise semi-automated be performed.

Insgesamt ergibt sich mit der Erfindung eine einfache und sichere Möglichkeit, gefährliche Leckagen im Brennstoffverteilsystem einer Gasturbine frühzeitig aufzuspüren und zu beheben, wodurch zusätzliche Stillstandszeiten und gefährliche Betriebszustände der Anlage vermieden werden.Overall, the invention is simple and safe Possibility of dangerous leaks in the fuel distribution system to track down and fix a gas turbine at an early stage, causing additional downtime and dangerous Operating states of the system can be avoided.

BEZEICHNUNGSLISTENAME LIST

1010
Brennstoffverteilsystemfuel distribution
1111
Brennstoffzuleitungfuel supply line
1212
Wasserzuleitungwater supply
1313
Hauptregelventil (Brennstoff)Main control valve (fuel)
1414
Hauptregelventil (Wasser)Main control valve (water)
1515
Bypassleitungbypass line
1616
Ventil (Bypassleitung)Valve (bypass line)
1717
autom. Drainageventil (Brennstoff)Autom. Drainage valve (fuel)
1818
autom. Drainageventil (Wasser)Autom. Drainage valve (water)
1919
Schnellschlussventil (Brennstoff)Quick-closing valve (fuel)
2020
Schnellschlussventil (Wasser)Quick-closing valve (water)
2121
man. Drainageventilone. drainage valve
2222
autom. KugelhahnAutom. ball valve
2323
man. Spülventilone. flush valve
2424
Rückschlagventil (Brennstofflanze)Check valve (fuel lance)
25,2625.26
Einzelschaltventil (Brennstofflanze)Single switching valve (fuel lance)
2727
Abzweigleitung (Brennstoff)Branch line (fuel)
2828
Abzweigleitung (Wasser)Branch line (water)
2929
Propangasblockpropane gas block
3030
Rückschlagventilcheck valve
3131
Zündbrennerpilot burner
3232
LeckagetestleitungLeakage test line
33,3433.34
Absperrventilshut-off valve
3535
WasserverteilsystemWater Distribution System
3636
Wasserpumpewater pump
3737
Druckaufnehmer Pressure transducer
L1,..,L18L1, .., L18
Brennstofflanzefuel lance

Claims (12)

  1. Method of testing the leak-tightness of a fuel distribution system (10) of a gas turbine with multiburner system, which fuel distribution system (10) distributes fuel by means of a fuel supply line (11) to a plurality of burners (L1, .., L18), characterized in that, in the switched-off condition of the gas turbine, the fuel distribution system (10) is hydraulically tested with a liquid, and incombustible, auxiliary medium under pressure.
  2. Method according to Claim 1, characterized in that the fuel lines (11, 27) of the fuel distribution system (10) are, for reasons of ease of assembly, configured so that they can be separated at a plurality of locations, and in that the testing for leak-tightness is carried out after each assembly operation on the separable fuel lines (11, 27) before the next start of the gas turbine.
  3. Method according to one of Claims 1 and 2, characterized in that water is used as the auxiliary. medium for testing the leak-tightness.
  4. Method according to Claim 3, characterized in that in addition to the fuel distribution system (10), a water distribution system (35) is present in the gas turbine, which water distribution system (35) distributes water by means of a water supply line (12) for injection to the burners (L1, .., L18), and in that in order to test the leak-tightness, the water distribution system (35) is connected, for the duration of the test procedure, to the fuel distribution system (10) to be tested.
  5. Method according to Claim 4, characterized in that the water distribution system (35) is connected to the fuel distribution system (10) by means of a leak test line (32) in which at least one shut-off element (33, 34) is arranged, and in that, in order to test the leak-tightness, the at least one shut-off element (33, 34) is opened for the duration of the test procedure.
  6. Method according to one of Claims 4 and 5, characterized in that, for the water distribution system (35), means, in particular in the form of a water pump (36), are provided for the generation of the water pressure necessary for the injection into the burners (L1, .., L18), and in that the means (30) are employed in order to generate, the water pressure necessary for the testing of the leak-tightness of the fuel distribution system (10).
  7. Method according to one of Claims 1 to 6, characterized in that, to test the leak-tightness, the fuel distribution system (10) is hydraulically tested with a pressure which corresponds to the maximum fuel pressure to be expected during operation.
  8. Method according to one of Claims 1 to 7, characterized in that the testing of the leak-tightness of the fuel distribution system (10) takes place by means of an optical inspection for the appearance of the auxiliary medium, or water, from the system.
  9. Method according to one of Claims 1 to 7, characterized in that the testing of the leak-tightness of the fuel distribution system (10) takes place by means of an inspection for the pressure present in the system, which has been closed off.
  10. Appliance for carrying out the method according to one of Claims 1 to 9, comprising a gas turbine with a multiburner system, a fuel distribution system (10), which fuel distribution system (10) distributes fuel by means of a fuel supply line (11) to the individual burners (L1, .., L18), together with a water distribution system (35), which distributes water by means of a water supply line (12) for injection to the burners (L1, .., L18), characterized in that the water distribution system (35) is connected to the fuel distribution system (10) by means of a leak test line (32), in which at least one shut-off element (33, 34) is arranged.
  11. Appliance according to Claim 10, characterized in that a quick-action valve (20) and a main control valve (14) are respectively arranged one behind the other in the water supply line (12), and in that the leak test line (32) connects the fuel supply line (11) to the water supply line (12) after the two valves (14, 20).
  12. Appliance according to one of Claims 10 and 11, characterized in that a plurality of shut-off elements (33, 34) are, for safety reasons, arranged one behind the other in the leak test line (32).
EP97810846A 1997-11-10 1997-11-10 Leakage testing of gas turbine fuel manifolds Expired - Lifetime EP0915240B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE59709514T DE59709514D1 (en) 1997-11-10 1997-11-10 Method for testing the tightness of a gas turbine fuel distribution system
EP97810846A EP0915240B1 (en) 1997-11-10 1997-11-10 Leakage testing of gas turbine fuel manifolds

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP97810846A EP0915240B1 (en) 1997-11-10 1997-11-10 Leakage testing of gas turbine fuel manifolds

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EP0915240A1 EP0915240A1 (en) 1999-05-12
EP0915240B1 true EP0915240B1 (en) 2003-03-12

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DE10002084C2 (en) * 2000-01-19 2001-11-08 Siemens Ag Gas and steam turbine plant
ITMI20101372A1 (en) * 2010-07-26 2012-01-27 Ansaldo Energia Spa METHOD AND EQUIPMENT TO DETECT LIQUID FUEL LEAKS IN A COMBUSTION GROUP OF A GAS TURBINE SYSTEM
CH705182A1 (en) * 2011-06-17 2012-12-31 Alstom Technology Ltd A method for operating a fuel supply for a heat engine.
US9239008B2 (en) * 2012-10-16 2016-01-19 General Electric Company Turbine leak detection system
IT201700073686A1 (en) * 2017-06-30 2018-12-30 Nuovo Pignone Tecnologie Srl METHOD AND SYSTEM FOR THE SAFE START OF GAS TURBINES
EP3460438B1 (en) * 2017-09-26 2021-02-17 General Electric Company Gas turbomachine leak detection system and method
FR3089254B1 (en) * 2018-11-30 2021-11-12 Ge Energy Products France Snc DRAINAGE CIRCUIT OF A COMBUSTION CHAMBER AND PROCESS FOR DETERMINING THE FAILURE OF SUCH A CIRCUIT

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US4185462A (en) * 1978-04-05 1980-01-29 General Electric Company Fluid fitting for turbofan engines
US4197733A (en) * 1979-03-28 1980-04-15 Holland Richard W Pressure test apparatus
US4422675A (en) * 1981-07-29 1983-12-27 United Technologies Corporation Co-axial tube coupling
GB2129541A (en) * 1982-10-29 1984-05-16 Rolls Royce Gas turbine engine fuel manifold/burner assembly
US5307620A (en) * 1991-04-09 1994-05-03 Kawasaki Jukogyo Kabushiki Kaisha Fuel gas burning control method
US5259185A (en) * 1992-06-05 1993-11-09 General Electric Company Fuel drainage connector system for aircraft gas turbine
US5263314A (en) * 1992-09-28 1993-11-23 General Motors Corporation Fuel leakage protection system for gas turbine engine
DE4335412B4 (en) * 1993-10-18 2005-01-27 Alstom Process and device for fuel distribution for annular combustion chambers of gas turbine plants
DE19513158A1 (en) * 1995-04-07 1996-10-10 Bosch Gmbh Robert Device for detecting a leak in a fuel supply system

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DE59709514D1 (en) 2003-04-17

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