EP0890887B1 - Solar battery powered watch - Google Patents
Solar battery powered watch Download PDFInfo
- Publication number
- EP0890887B1 EP0890887B1 EP98114932A EP98114932A EP0890887B1 EP 0890887 B1 EP0890887 B1 EP 0890887B1 EP 98114932 A EP98114932 A EP 98114932A EP 98114932 A EP98114932 A EP 98114932A EP 0890887 B1 EP0890887 B1 EP 0890887B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dial
- solar battery
- covering member
- case
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- G—PHYSICS
- G04—HOROLOGY
- G04C—ELECTROMECHANICAL CLOCKS OR WATCHES
- G04C10/00—Arrangements of electric power supplies in time pieces
- G04C10/02—Arrangements of electric power supplies in time pieces the power supply being a radioactive or photovoltaic source
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- G—PHYSICS
- G04—HOROLOGY
- G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
- G04B19/00—Indicating the time by visual means
- G04B19/06—Dials
- G04B19/065—Dials with several parts
-
- G—PHYSICS
- G04—HOROLOGY
- G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
- G04B19/00—Indicating the time by visual means
- G04B19/06—Dials
- G04B19/12—Selection of materials for dials or graduations markings
-
- G—PHYSICS
- G04—HOROLOGY
- G04B—MECHANICALLY-DRIVEN CLOCKS OR WATCHES; MECHANICAL PARTS OF CLOCKS OR WATCHES IN GENERAL; TIME PIECES USING THE POSITION OF THE SUN, MOON OR STARS
- G04B19/00—Indicating the time by visual means
- G04B19/06—Dials
- G04B19/14—Fastening the dials to the clock or watch plates
Definitions
- This invention relates to a solar battery powered watch provided with a solar battery as a power supply.
- a solar battery powered watch provided with a solar battery as a power supply has been conventionally generally structured in a manner that the solar battery is mounted on the surface of a dial under a glass so as to be seen from the outside in view of the fact that the solar battery absorbs light to generate electric power.
- cholesteric liquid crystal is microcapsuled and the surface of the solar battery is coated with the microcapsuled liquid crystal as a binder.
- EP 0 242 088 A2 discloses a solar battery powered watch according to the preamble of claim 1 or 2.
- Swiss patent CH 522 247 discloses a covering member made of ceramic containing alumina as a main constituent, wherein the alumina particles forming the base of the ceramic to be sintered have a diameter of at most 10 ⁇ m and the resulting covering member can be coloured, for instance, white.
- DE-OS 1 548 007 discloses light reflection layers or faces serving for concentrating incident light to photoelements.
- FR 2 212 573 A discloses a positioning frame for positioning a covering member of a watch which is disposed around an outer periphery of the covering member and has recessed parts formed in the positioning frame such that projecting parts formed in the periphery of the covering member can engage these recessed parts.
- the surface of the covering member can be seen from the outside through the glass, and if the covering member is also used as the dial, it is possible to provide the solar battery powered watch provided with a dial having a desired color if the color of the covering member is adjusted to the desired color .
- the covering member is molded out of ceramic. Since the ceramic in general looks white, it is possible to form white dial (covering member) without coloring the dial.
- the covering member molded out of ceramic can prevent the solar battery from being seen from the outside. Further, since incident light appropriately is transmitted through the ceramic made of a porous material, the solar battery can be charged without a problem.
- a solar battely powered watch having light transmittance is provided, so that the solar battery is irradiated with sufficient light, and a preferable structure of the covering member to show a white appearance.
- the covering member is molded out of ceramic containing aluminum as a main constituent, it can show a preferable white, and if an average diameter of the ceramic grains ranges from 5 ⁇ m to 40 ⁇ m, and the covering member is molded to a thickness ranging from 0.2 mm to 0.5 mm, the covering member can keep high external quality and transmit light sufficiently for charging the solar battery.
- the covering member is utilized as a dial
- dial patterns such as an indicator, lettering for a brand name, and the like are inscribed on the surface of the covering member.
- the dial patterns since the light transmittance is prevented by the dial patterns, it is unavoidable that light transmittance area of the covering member is reduced. Further, light returned to the surface of the covering member owing to diffusion of light in the covering member is absorbed by an interface between the covering member and the dial patterns so that the amount of light which reaches the solar battery is further reduced.
- arbitrary dial patterns are formed on the surface of the covering member and light reflection layers or light reflection faces are interposed between the surface of the covering member and the dial patterns to keep the watch driving stable by minimizing the reduction of the amount of irradiation of light to the solar battery.
- the amount of light which is returned to the surface is substantially uniform on the surface of the covering member. Since the light returned to a part where the dial patterns are formed is reflected on the light reflection layers or light reflection faces, and it is returned to the inside of the covering member, and then it is transmitted to the solar battery, the amount of irradiation of light to the solar battery can be increased.
- the light returned to the part where the dial patterns are formed inside the covering member is all absorbed by the dial patterns.
- the dial patterns since the light which spreads out while it is diffused inside the dial is absorbed by the dial patterns, and hence the amount of irradiation of light to the solar battery is significantly reduced.
- the arrangement of the solar battery powered watch having light reflection layers or light reflection faces can eliminate the loss of light caused by the light absorption at the interface between the covering member and the dial patterns, and can reduce the loss in the amount of irradiation of light.
- the covering member is molded out of ceramic, it has a property that it is fragile and breaks easily when impact loading is applied to the covering member. Particularly, when the covering member is accommodated to move freely in the case, there is good possibility that the covering member strikes strong against a peripheral sidewall of the opening of the case and that it is broken when an impact loading is applied.
- the outer rim of the covering member is in contact in advance with the peripheral sidewall of the opening of the case, whereby the movement of the covering member in the case is restricted to prevent the breakage of the covering member.
- the covering member can be surely brought into contact with the peripheral sidewall of the opening of the case.
- a positioning frame around the outer periphery of the covering member, to provide projecting parts or recessed parts in the positioning frame, to provide recessed parts or projecting parts in the covering member for engagement with the projecting parts or recessed parts of the positioning frame, and to provide positioning means for positioning the positioning frame relative to the movement.
- the covering member can be easily positioned relative to the movement, which becomes a positioning standard relative to respective constituents in the case, by way of the positioning frame.
- An ornamental frame may be provided inside the case along the rim of the opening of the case for enhancing the value of the watch as ornamental goods.
- the projecting parts do not contact the case even if the positioning projecting parts are formed at the periphery of the covering member. Accordingly, even if the covering member receives an impact loading, there is no likelihood of occurrence of stress concentration on the projecting parts, so that the tolerance against an impact can be further enhanced.
- the positioning projecting parts are provided on the periphery of the covering member, if a gap is defined between the periphery of the covering member and the case, and the projecting parts provided on the periphery of the covering member are disposed in the gap, the projecting parts do not contact the case. Accordingly, even if the covering member receives an impact loading, there is no likelihood of occurrence of stress concentration on the projecting parts, so that the torelance against an impact can be further enhanced.
- the solar battery powered watch which is structured such that the opening formed at the back side of the case is covered by a case back, and the covering member, the solar battery and the movement are held by a casing frame, it is preferable to interpose an intermediate member made of a resin material between the case back and the movement.
- the intermediate member functions to suppress the deformation of the covering member, thereby preventing the breakage of the covering member with more reliability.
- the intermediate member is disposed at a position opposite to the ornamental frame, there is no possibility that a shearing force acts on the covering member which is held between the ornamental frame and the intermediate member, thereby preventing the breakage of the covering member with more reliability.
- the elastic member functions to suppress the deformation of the covering member, thereby preventing the breakage of the covering member with more reliability.
- the covering member For positioning the covering member relative to the movement, it may be structured such that thorough holes are defined in the covering member at a region contacting the ornamental frame, and end portions of the fixed pins are engaged in the through holes, and the fixed pins protrude from the underside of the covering member, and throughholes are defined in the solar battery for insertion of the fixed pins, and further a means for securely holding the fixed pins is provided on the movement.
- Fig. 1 is a cross sectional view of a solar battery powered watch, which form the basis for the present invention.
- Fig. 2 is a plan view of a covering member which is one of the constituents of the aforementioned solar battery powered watch and is used as a dial.
- Fig. 3 is a table showing a condition for fabricating the covering member, average diameters of ceramic grains, and results of measurement of transmittance and transparency of each sample.
- Fig. 4 is a plan view of a dial, (covering member) of a solar battery powered watch according to the first embodiment of this invention.
- Fig. 5 is a cross sectional view taken along the line A-A of Fig. 4.
- Figs. 6 through 8 and fig.9 are cross sectional views for explaining function and effect of the solar battery powered watch according to the first and second embodiments of this invention, respectively.
- Fig. 10 is a cross sectional view of a solar battery powered watch according to a third embodiment of this invention.
- Fig. 11 is a plan view of a covering member which is one of the constituents of the solar battery powered watch of the third embodiment and is used as a dial.
- Fig. 12 is a cross sectional view of the solar battery powered watch according to a modification of the third embodiment of this invention.
- Fig. 13 is a cross sectional view of the solar battery powered watch according to another modification of the third embodiment of this invention.
- Fig. 14 is a cross sectional view of a solar battery powered watch according to a fourth embodiment of this invention.
- Fig. 15 is a plan view of a covering member which is one of the constituents of the solar battery powered watch of the fourth embodiment and is used as a dial.
- Fig. 16 is a cross sectional view of the solar battery powered watch according to a modification of the fourth embodiment of this invention.
- Fig. 17 is a cross sectional view of the solar battery powered watch according to another modification of the fourth embodiment of this invention.
- Fig. 18 is a cross sectional view of the solar battery powered watch according to still another modification of the fourth embodiment of this invention.
- the solar battery powered watch accommodates a movement 2, a solar battery 3, and a dial 4 in a case 1.
- the case 1 has an opening (face side opening) 1a at the front side thereof, and another opening (back side opening) 1b at the back side thereof.
- a glass 5 made of transparent glass or sapphire is provided in the face side opening 1a.
- the back side opening 1b can be covered by a case back 6. Respective constituents in the case 1 can be accommodated through the back side opening 1b.
- Respective constituents in the case 1 are arranged in the order of the dial 4, the solar battery 3 and the movement 2 from the side close to the glass 5, wherein a light receiving surface (front surface) 3a of the solar battery 3 is opposed to the glass 5.
- the movement 2 houses therein an electric double layer capacitor for storing a generated electric power of the solar battery 3, a crystal oscillator serving as a time base source, a semiconductor integrated circuit for generating driving pulses for driving a hand 7 based on an oscillation frequency of the crystal oscillator, a step motor for driving a train wheel mechanism second by second upon reception of the driving pulses, and the train wheel mechanism, which are respectively not shown.
- the dial 4 serves as a covering member for covering the surface of the solar battery 3, described later, so that the solar battery 3 can not be seen from the outside.
- Dial patterns such as an indicator, lettering for a brand name, and the like are inscribed on the surface of the dial 4 for performing a primary function of the inherent dial 4.
- the dial 4 is in advance fixed to the movement 2 by way of a positioning frame 8. That is, as shown in Fig. 2, positioning pins 2a and 2b are provided on the movement 2 at the front periphery thereof, and the positioning pins 2a and 2b penetrate the solar battery 3 and protrude from the positioning frame 8 at their arranging portions (front periphery of the solar battery 3). Meanwhile, positioning holes 8a and 8b are bored in the positioning frame 8. When the positioning pins 2a and 2b are engaged in the positioning holes 8a and 8b, the positioning frame 8 can be fixed to the movement 2 at a given relative position thereof.
- recessed parts 8c and 8d are provided on the positioning frame 8 at the inner periphery thereof, while projecting parts 4a and 4b are provided on the dial 4 at the outer periphery thereof.
- the dial 4 can be fixed to the positioning frame 8.
- the dial (covering member) 4 is formed by molding ceramic containing alumina and zirconia as a main constituent. Particularly, the dial 4 is made of ceramic containing alumina as the main constituent. The ceramic made of alumina as the main constituents looks a preferable white, and has high mechanical strength.
- the dial 4 is to be colored, pigment is dispersed in the ceramic or the surface of the dial 4 is colored by coating means so that the dial 4 is easily colored with a desired color.
- the solar battery 3 is formed of thin films of non-monocrystalline silicon or films of monocrystalline silicon, or films of compound semiconductor.
- the light receiving surface 3a of the solar battery 3 is covered with the dial 4, causing the light receiving surface 3a to be unrecognizable from the outside. Accordingly, the peculiar deep violet color of the solar battery 3 can not be seen, and hence the dial 4 looks white which is particular to alumina.
- dial 4 and the solar battery 3 are merely overlapping each other, they can be joint to each other by a transparent adhesive, and the like in an assembling step thereof, if necessary.
- an insulating film (not shown) is formed on the entire surface of a metallic substrate made of e.g., brass by use of a sputtering system.
- the insulating film is made of silicon oxide in the thickness of about 100 nm.
- an electrode film (not shown) is formed by use of the same sputtering system.
- the electrode film employs aluminum containing, e.g., 1 wt% of silicon.
- the electrode film may be formed on the entire surface of the metallic substrate or may be partly formed on the insulating film.
- a metal mask is employed.
- the metal mask is formed of a thin sheet of a metallic material, and has an opening in a region forming the electrode.
- the metal mask having the opening therein is put on the substrate, and it is arranged in the sputtering system, then the electrode film is formed in the opening of the metal mask.
- a solar battery layer (not shown) composed of thin films of non-monocrystalline silicon is formed on the surface of the electrode film.
- the solar battery layer is composed of, for example, amorphous silicon films (non-monocrystalline silicon films) each having a structure of a p-i-n type conductivity.
- the solar battery layer is formed by use of a plasma chemical vapor deposition system.
- Silane gas (SiH 4 ) is used as reactive gas.
- An amorphous silicon film of n-type conductivity is formed by adding phosphine gas (PH 3 ) as dopant, and an amorphous silicon film of p-type conductivity is formed by adding diborane gas (B 2 H 6 ) as dopant.
- An i-type amorphous silicon film may be formed without adding any dopant.
- the thickness of the p-type film, and the n-type film, respectively, ranges from 50 to 100 nm, and the thickness of the i-type film ranges from 50 to 300 nm.
- the solar battery layer composed of the amorphous silicon films of p-i-n junction can be formed continuously with the plasma chemical vapor deposition system.
- a transparent electrode film (not shown) is formed on the surface of the solar battery layer by use of the sputtering system, thereby obtaining a solar battery 3.
- ITO indium tin oxide
- the metal mask may be used for forming the transparent electrode film on parts of the surface of the solar battery layer.
- the metal mask is prepared from a thin metal sheet and has openings in regions where the transparent electrode film is formed.
- the formation of the transparent electrode film within the openings of the metal film is carried out by placing the solar battery inside the sputtering system, where the layer of the solar battery is overlaid with the metal mask having the openings.
- a method of fabricating the dial 4 formed by molding ceramic containing alumina as a main constituent is described hereafter.
- a mold is filled up with a mixture of a ceramic material containing alumina as a main constituent, and a binder.
- alumina in powder form of about 0.3 ⁇ m in grain diameter is used, and an amount of the binder added represents about 3.0 % of the mixture.
- alumina at purity of 99.5 % or higher is used, and for the binder, polyvinyl alcohol (PVA) is used.
- PVA polyvinyl alcohol
- the dial 4 was found tinted with the color of impurities, significantly reducing declining its light transmittance. Therefore, it is preferable to use the ceramic material of high purity alumina at 99.5 % or higher for fabricating the dial 4 for a desirable white appearance.
- the dial 4 has projecting parts 4a and 4b, a display window 4c for displaying dates and days of the week, and a center hole 4d through which a spindle of the second hand protrudes from a movement of the watch.
- a first sintering process is applied to the dial 4, removing the binder composed of PVA which was added to the ceramic material.
- the first sintering process is applied in the atmosphere at a temperature in the range of about 800 to 1600°C for a duration of about 120 minutes.
- the dial 4 shrinks slightly in its outer dimensions because the binder is removed, but undergoes little change in the thickness thereof.
- a second sintering process is applied at a temperature higher than that for the first sintering process.
- the second sintering process is applied at a temperature (1500 to 1900°C) close to the fusion point of ceramic for a duration of about 300 minutes.
- the second sintering process is applied in a vacuum to increase the density of the ceramic.
- the second sintering process applied at a temperature close to the fusion point of the ceramic as described above is conductive to progress in crystallization. Consequently, the diameter of the ceramic grains in the final stage of the steps is much larger than 0.3 ⁇ m.
- the surface of the dial 4 is flattened by removing undulation thereof by use of a grinder.
- a grinder There are various methods of grinding, for example, simultaneous grinding of both faces, grinding of one face by pasting the ceramic on a working jig using wax, and the like.
- diamond powders and a diamond grinder are used.
- the thickness of the workpiece when the pressurizing process thereof in the mold is completed may be preferably thicker by about 0.3 mm than that of the finished dial 4.
- a third sintering process is applied to the ceramic at a temperature (1200 to 1600°C) lower than that for the second sintering process for a duration of about 120 minutes.
- barrel polishing is applied to the dial 4 by use of a barrel polishing apparatus.
- balls made of copper (Cu) may be used.
- the surface roughness of the dial 4 is reduced thereby, enhancing the light transmittance of the dial 4.
- the barrel polishing enables burrs generated around the outer rim and in the corners of the dial 4 to be removed and in addition, roundness to be provided in the corners of the dial 4.
- a fourth sintering process is applied to the ceramic at a temperature (1200 to 1600°C) lower than that for the second sintering process for a duration of about 120 minutes.
- the fourth sintering process is also applied in the atmosphere for cleaning up the surface of the ceramic by further removing dirt adhered to the surface.
- the third and fourth sintering processes may be applied under the same condition.
- the grinding and the third sintering processes to be applied thereafter may be omitted.
- Fig. 3 shows fabricating conditions of the samples, and measurement results of samples including average diameters of ceramic grains of the samples, light transmittance of respective samples, and transparency of the same.
- Alumina used in fabrication of the samples was 99.9 % pure, and the thickness of the samples (A to M) of the dial was 0.4 mm.
- the ceramic of each of the samples acquired high density in the range of 3.90 to 3.92 g / cm 3 .
- the average diameters of the ceramic grains were measured through observation of the cleaved surfaces of the samples using an electron microscope.
- the light transmittances of the samples were determined by measuring a power output value of the solar battery 3 when the samples (A to M) of the dial were placed on the solar battery 3.
- the light transmittance was determined as 100 % when a power output value of the solar battery 3 without the samples (A to M) of the dial placed thereon was obtained.
- the average diameter of the ceramic grains need be preferably kept at about 40 ⁇ m or less for the dial 4 to permit a maximum amount of light irradiating the solar battery 3 to be transmitted therethrough, and yet to cover sufficiently the solar battery 3.
- the average diameter of the ceramic grains need be preferably kept in the range from 5 ⁇ m to 40 ⁇ m for the dial 4 to obtain whiteness while permitting the solar battery 3 to maintain a necessary power generation capability.
- the thickness of the dial 4 is preferably kept in the range between 0.2 mm and 0.5 mm because impact resistance thereof deteriorates when the thickness becomes less than 0.2 mm.
- the thickness is greater than 0.5 mm, the watch itself becomes excessively thick, depreciating the commercial value thereof.
- the dial 4 with the critical thickness of 0.1 mm at the minimum can be put to practical use.
- the average diameter of the ceramic grains should be preferably in the range from 5 ⁇ m to 40 ⁇ m regardless of the thickness of the dial 4 provided that the thickness thereof is in the range between 0.1 mm and 0.5 mm.
- the average diameter of the ceramic grains can be controlled by regulating sintering temperatures, the duration of sintering, sintering atmosphere, and the like.
- the dial 4 fabricated under the adequate conditions described above was incorporated in the solar battery powered watch having the structure shown in Fig. 1, the watch was found to continue moving normally without stopping due to shortage of generated electric power. Furthermore, the dial 4 was natural white in color.
- the inventive feature of the first embodiment resides in a structure of dial patterns which are formed on the surface of a dial (covering member) 4 of the solar battery powered watch shown in Fig. 1.
- the other entire structure and the method of fabricating the solar battery, and the method of fabricating the dial are the same as described with reference to figures 1 to 3, and hence the detailed explanations thereof are omitted while numerals in figures are denoted in common with those of the previously described watch.
- Fig. 4 is a plan view of a front surface of the dial
- Fig. 5 is a cross sectional view taken along the line A-A in Fig. 4.
- dial patterns 10 such as indicators, lettering for a brand name and the like, graphic, a symbol are inscribed on the surface of the dial 4.
- light reflection layers 11 are interposed between the surface of the dial 4 and the dial patterns 10.
- the light reflection layers 11 are formed by masking the surface of the dial 4, then applying a vacuum evaporation to a thin metal film such as aluminum, nickel, and the like or etching the thin metal film formed on the entire surface of the dial 4 in the form of the dial patterns 10.
- the dial patterns 10 may be printed on the surface of the light reflection layers 11. Further, the dial patterns 10 may be printed using ink in which fine particles of gold or aluminum is dispersed, then heat drying or high temperature sintering process is applied to the dial patterns 10 so as to form the light reflection layers 11.
- Fig. 6 schematically shows lights 52a, 52b, 52c, 52d which are respectively incident to a substrate 51 having light transmittance and light diffusibility.
- the light diffusibility of the substrate 51 appears because of the diffusion of light inside the substrate 51.
- the light diffusibility is illustrated as sharp change of directions of the lights inside the substrate 51.
- Such diffusing phenomenon is caused by discontinuity of refractive index at interfaces between fine particles.
- a part of the lights such as a light 53a is emitted outside from the surface of the substrate 51. This is phenomenally similar to the surface reflection.
- Other lights such as the lights 54b, 54c and 54d are emitted from the back surface of the substrate 51, and they are transmitted lights.
- Fig. 6 schematically shows a light by a single line
- the entire incident light 52d does not necessarily form the optical path denoted by the line shown in Fig. 6 to be emitted but a part of the light 52d is emitted, because there actually occurs diffusion of light inside the substrate 51 with a certain probability.
- the following typical expression is sufficient for explaining the light, and the probability problem is not referred to in this explanation.
- Fig. 7 shows light absorption bodies 62 formed at a part of the surface (incident side) of the substrate 51 in addition to the structure of Fig. 6.
- the lights are not emitted from the substrate 51 like the lights 54b, 54c and 54d as shown in Fig. 6.
- the light incident to the substrate 51 as the light 52c does not meet the light absorption bodies 62 in the course of traveling so that it is emitted from the back surface of the substrate 51 as the light 54c like the case of Fig. 6.
- Fig. 8 shows light reflection bodies 73 each made of a metallic material and replaced with the light absorption bodies 62 of Fig. 7.
- Supposing the lights 52a, 52b, 52c and 52d shown in Fig. 6 respectively form the optical paths inside the substrate 51 like the case of Fig. 6, lights incident from the inside of the substrate 51 to the light reflection bodies 73 are reflected substantially 100% and are returned to the inside of the substrate 51. Accordingly, the lights which are incident as the lights 52a, 52b, 52c and 52d are respectively emitted from the back surface of the substrate 51 as the lights 54a, 54b, 54c and 54d.
- the light 54a although it is emitted from the back surface of the substrate 51, there is good possibility that it is emitted from the front surface of the substrate 51 depending on the course of diffusion inside the substrate 51.
- the dial 4 shown in Fig. 5 corresponds to the substrate 51 shown in Figs. 6 through 8.
- the dial patterns 10 correspond to the light absorption bodies 62 of Fig. 7, from which it is evident that light absorption phenomenon as explained in Fig. 7 will occur.
- the light reflection layers 11 correspond to the light reflection bodies 73 of Fig. 8 from which it is understood that the light reflection phenomenon as explained in Fig. 8 will occur.
- most of lights which are incident to the dial 4 can transmit to the back surface of the substrate 51 without being attenuated. That is, it is possible to eliminate loss of light caused by absorption of light at the interface between the dial 4 and the dial patterns 10, and also it is possible to reduce the amount of light irradiating the solar battery 3 to a minimum.
- a part of the lights, which is incident to the dial 4 at the peripheries of the dial patterns 10 and is diffused horizontally, is easily absorbed by the dial patterns 10, so that the amount of light reaching the solar battery is further attenuated by the amount corresponding to several times as large as that of an area ratio (normally about 5 %) of the dial patterns 10 relative to the dial 4, thereby exerting an non-negligible influence upon the solar battery powered watch provided with the solar battery 3.
- the light reflection layers 11 provided in the first embodiment performs such function and effect that they suppress the attenuation of the amount of transmitted light, and increase the amount of light irradiating the solar battery 3.
- Fig. 9 is a view of a solar battery powered watch according to a second embodiment of the invention.
- a transparent substrate 81 is provided in addition to the constituent of Fig. 8, and the light reflection body 73 is formed on the front surface of the transparent substrate 81.
- An incident light 52e shown as an example, travels directly inside the transparent substrate 81, and is diffused inside the substrate 51, then it is returned to the transparent substrate 81, then it travels directly inside the transparent substrate 81, and then it is reflected on the light reflection body 73. Thereafter, the incident light 52e travels directly inside the transparent substrate 81, and is diffused inside the substrate 51, and finally it is emitted from the back surface of the substrate 51 as the emitted light 54e.
- the transparent substrate 81 plays a role to permit the light to directly travel therein.
- a transparent substrate having direct light traveling property is laminated to the surface of the substrate 51 made of ceramic, and the dial patterns 10 are formed on the surface of the transparent substrate by way of the light reflection layers 11. Even in such a structure, it is possible to prevent light from being absorbed by the dial patterns so that the light can sufficiently irradiate the solar battery 3. Further, such a change of structure has an effect that a free designing of the dial for the solar battery powered watch can be enhanced.
- the dial 4 was fabricated by the method of fabricating the dial, which was explained with reference to figs. 1 to 3, the light reflection layers 11 are formed on the surface of the dial 4.
- the light reflection layers 11 are formed on the dial patterns 10 using ink composed of powdered gold which is dispersed in and mixed with varnish by a tampon printing method. Thereafter, the light reflection layers 11 are temporally dried at the temperature of about 100 °C, further it is sintered by a heat of about 750 °C so that only gold is sintered to form the light reflection layers 11.
- the tampon printing is applied to the surface of the light reflection layers 11 using UV hardening type ink of black pigment, and it is temporally dried at the temperature of about 80 °C, then it is irradiated with UV rays to completely solidify the light reflection layers 11.
- the dial 4 which was fabricated with the above steps is incorporated into the case 1 shown in Fig. 1.
- inoperative condition such as stop of the watch which will be caused by the shortage of generated electric power of the solar battery 3 does not occur, and the watch remains operative normally.
- the dial was natural white in color.
- the area ratio of the dial patterns 10 relative to the dial 4 is 4.3 %, and the light transmittance of the dial 4 is 51 % before the light reflection layers 11 and the dial patterns 10 are formed, and it is 49 % after the light reflection layers 11 and the dial patterns 10 were formed.
- the dial As for the dial as a comparative example, which was fabricated by omitting the printing step using ink composed of powdered gold which is dispersed in and mixed with varnish among the aforementioned steps, the light transmittance is 51 % before the dial patterns are formed and it is 42 % after the dial patterns were formed.
- the light reflection layers 11 are interposed between the dial 4 and the dial patterns 10, the back surfaces of the dial patterns (surfaces contacting the dial 4) become the light reflection faces if the dial patterns 10 per se are formed of the light reflective material. Even such light reflection faces can reflect the scattered light inside the dial 4 to the solar battery 3, so that they can achieve the same effect as the light reflection layers 11,
- the feature of the third embodiment resides in fixing means of the dial 4 (covering member) in the case 1 and positioning means relative to the movement 2 in the solar battery powered watch shown in Fig. 1.
- the other entire structure and the method of fabricating the solar battery, and the method of fabricating the dial are the same as those as described with reference to Figs. 1 to 3, and hence the detailed explanations thereof are omitted while numerals in figures are denoted in common with those of the previously described watch.
- the dial is provided with light reflection layer or faces according to claim 1 or 2.
- Fig. 10 is a cross sectional view of the solar battery powered watch according to the third embodiment
- Fig. 11 is a plan view of a dial (covering member) and a positioning frame which are respectively constituents of the solar battery powered watch.
- recessed parts 12 and 13 each having a circular shape or a rectangular shape are provided on the dial 4 at positions close to the dial patterns 10 which indicate twelve o'clock and six o'clock. Meanwhile, projecting parts 14 and 15 which are engaged in the recessed parts 12 and 13 are formed in the positioning frame 8.
- the positioning frame 8 is made of a resin material or a metallic material, and it is arranged on the upper surface of the solar battery 3 at the outer periphery of the dial 4.
- the positioning holes 8a and 8b are respectively bored in the positioning frame 8 while the positioning pins 2a and 2b are respectively provided on the front face of the movement 2 at the outer periphery thereof.
- the positioning pins 2a and 2b penetrate the solar battery 3 and protrude to the surface of the solar battery 3.
- the positioning frame 8 can be positioned relative to the movement 2.
- the dial 4 can be positioned relative to the movement 2 by way of the positioning frame 8.
- the surfaces of the dial 4 and the positioning frame 8 are flush with each other, and the surface of the positioning frame 8 which contacts the case 1 is flush with the case 1 while the dial 4 and the positioning frame 8 are aligned with each other in height.
- the movement 2, the solar battery 3 and the outer periphery of the positioning frame 8 are respectively held by a frame body 16 and they are accommodated in the case 1 while keeping this holding state.
- the frame body 16 is pressed against the face side opening 1a of the case 1 by the case back 6, the positioning frame 8 and the dial 4 contact a peripheral sidewall 17 of the face side opening 1a of the case 1.
- the recessed parts 12 and 13 are provided on the dial 4 so that the stress concentration occurs in the projecting parts 4a and 4b, thereby preventing the dial 4 from being cracked and broken, and further enhancing the impact tolerance.
- Fig. 12 is a cross sectional view of a modification of the third embodiment.
- the dial 4 contacts the peripheral sidewall 17 of the face side opening 1a of the case 1, and a gap is defined between the positioning frame 8 and the peripheral sidewall 17. That is, the height of the positioning frame 8 is set to be lower than that of the dial 4.
- the positioning frame 8 is made of a metallic material which is less fragile, the same impact tolerance can be obtained in the same way as the third embodiment.
- Fig. 13 is a cross sectional view of another modification of the third embodiment.
- an elastic member 18 is provided between the dial 4, the positioning frame 8 and the solar battery 3.
- the elastic-member 18 is made of rubber or synthetic resin respectively having elasticity, and it has a thickness ranging from 50 to 100 ⁇ m. Since the elastic member 18 is interposed as set forth above, it is possible to prevent a mechanical breakage caused by the striking of the dial 4 and the positioning frame 8 against the light receiving surface 3a of the solar battery 3, and possible to enhance the impact tolerance of the dial 4 owing to an impact or shock absorbing effect by the elastic member 18.
- the elastic member 18 may be provided between the dial 4, the positioning frame 8 and the solar battery 3 in the structure of the modification in Fig. 12.
- the recessed parts 12 and 13, and the projecting parts 14 and 15 may be provided appropriately at three points or more on the dial 4.
- FIG. 14 is a cross sectional view of the solar battery powered watch of the fourth embodiment
- Fig. 15 is a plan view of a covering member which is one of the constituents of the solar battery powered watch and is used as a dial.
- Figs 14 and 15 constituents which are the same as or correspond to those in Figs. 1 and 2 are denoted by the same numerals, and the explanations thereof are omitted.
- the dial is provided with light reflection layers or faces according to claims 1 or 2.
- the glass 5 is attached to the face side opening 1a of the case 1 by way of a first packing 20 made of a resin material, thereby forming an airtight structure to prevent the entry of dust, moisture and the like to the solar battery powered watch.
- the ornamental frame 21 is fixed to the inner side of the case 1 along the periphery of the face side opening 1a of the case 1.
- the ornamental frame 21 covers the periphery (rough surface) of the face side opening 1a of the case 1 which is a forged product, and it has been conventionally employed for enhancing the ornamental value of the watch
- the ornamental frame 21 is generally made of a material which is different from that of the case 1, and it has a mirror-finished surface formed by grinding the surface thereof by a diamond tool.
- a groove is defined in the case 1 at the surface to which the case back 6 is attached, and a second packing 22 made of a rubber material is provided in the groove.
- the case back 6 is mounted to the case 1 by way of the second packing 22, thereby forming an airtight structure to prevent the entry of dust, moisture and the like to the solar battery powered watch.
- the movement 2, the dial 4 and the solar battery 3 are accommodated in the case 1 in a state where they are held by a casing frame 23 at the outer peripheries thereof.
- the casing frame 23 is made of a resin material.
- a stage part 23a having the same dimensions as the thickness of dial 4 is formed on the stage part 23a at the front end thereof, wherein the dial 4 which is engaged in the positioning frame 8 (see Fig. 15) is accommodated in the stage part 23a so as to be dropped therein. Accordingly, the front end of the casing frame 23 is flush with the surface of the dial 4.
- An accommodation part 23b of the solar battery 3 is defined in the casing frame 23 under the stage part 23a for accommodating the dial 4 therein.
- the solar battery 3 is arranged in the accommodation part 23b.
- the lower end surface 21a of the ornamental frame 21 protrudes under (the back side of) the peripheral sidewall 17 of the face side opening 1a of the case 1 shown in Fig. 14. Accordingly, the casing frame 23 for holding the dial 4, the solar battery 3 and the movement 2 is pressed by the case back 6 from the back side, the inner face of the periphery of the dial 4 is brought into contact with the ornamental frame 21.
- the casing frame 23 is not liable to interfere with the curved part 25.
- a gap 24 is defined between the back of the peripheral sidewall 17 of the case 1 and the dial 4. Since the curved part with a thickness of about 0.2 mm is formed with corners in a general forging process, if the gap 24 having a length of about 0.2 mm is defined between the back of the peripheral sidewall 17 of the case 1 and the dial 4, it is possible to prevent the interference between the curved part 25 and the casing frame 23.
- the inventors of this application fabricated 10 solar battery powered watches each having the structure shown in Fig. 14, and these solar battery powered watches are subject to a hammer impact test corresponding to a free drop from the height of 1 m. As a result of the test, no dial 4 was broken.
- Fig. 16 is a view for explaining a modification of the fourth embodiment.
- the solar battery powered watch shown in Fig. 16 has an intermediate member 26 made of a resin material between the movement 2 and the case back 6.
- the intermediate member 26 may be fixed to the case back 6. It is preferable that the inner diameter of the intermediate member 26 is substantially the same as that of the ornamental frame 21, and the intermediate member 26 is opposite to the ornamental frame. With such an arrangement, a repulsive force which is generated between the ornamental frame 21 and the intermediate member 26 does not act on the constituents such as the movement 2, the solar battery 3 and the dial 4 as a shearing force.
- the case back 6 when the case back 6 is attached to the case 1, it is structured not to define a gap between the intermediate member 26 and the movement 2.
- the thickness of the intermediate member 26 may be greater than the length of the gap between the movement 2 and the case back 6 by the length ranging from about 0.5 mm to 0.1 mm.
- the dial 4 When the case back 6 is attached to the case 1, the dial 4 is brought into contact with and fixed to the ornamental frame 21 owing to the pressing force from the intermediate member 26.
- the intermediate member 26 With the provision of the intermediate member 26, when solar battery powered watch receives the impact loading, the intermediate member 26 operates to suppress the deformation of the dial 4 to surely prevent the breakage of the dial 4.
- Fig. 17 is a view for explaining another modification of the fourth embodiment.
- the solar battery powered watch shown in Fig. 17 has an elastic member 27 such as rubber which is interposed between the casing frame 23 and the case back 6.
- the elastic member 27 may be fixed to the lower end surface of the casing frame 23.
- the elastic member 27 when it receives impact loading from the outside repetitively, the case back 6 made of the metallic material transmits the impact loading to the casing frame 23 repetitively.
- the casing frame 23 is made of a resin material as set forth above. Accordingly, the casing frame 23 is deformed when it receives the impact loading repetitively, so that a gap is defined between the casing frame 23 and the case back 6.
- a gap is also defined between the surface of the dial 4 and the case 1 and between the case 1 and the ornamental frame 21.
- the elastic member 27 is provided as an impact absorbing member between the casing frame 23 and the case back 6 in order to prevent the deformation of the casing frame 23 caused by repetitive impact loading.
- the elastic member 27 is provided, the deformation of the casing frame 23 owing to the impact loading is prevented, thereby preventing the breakage of the dial 4.
- the intermediate member 26 shown in Fig. 16 may be also provided between the case back 6 and the movement 2.
- Fig. 18 is a view for explaining still another modification of the fourth embodiment.
- the feature of the solar battery powered watch in Fig. 18 resides in a positioning fixed means for positioning and fixing the dial 4 relative to the movement 2. That is, in this modification, the projecting parts 4a and 4b are not formed on the dial 4 shown in Fig. 15, but a plurality of (e.g., two) through holes are bored in the dial 4 at a region contacting the ornamental frame 21 and end portions of fixed pins 28 are engaged in the through holes. The dial 4 is positioned relative to the movement 2 using the fixed pins 28.
- the intermediate member 26 shown in Fig. 16 may be provided between the movement 2 and the case back 6.
- the elastic member 27 shown in Fig. 17 may be provided between the case back 6 and the casing frame 23. Still further, the intermediate member 26 and the elastic member 27 are respectively provided.
- the size of the dial 4 is substantially the same as that of the movement 2 in Fig. 18, these sizes are not necessarily the same. That is, the stage part 23a is formed on the casing frame 23 and the dial 4 is accommodated and disposed in the stage part 23a shown in Fig. 14.
- the size of the dial 4 is substantially the same as that of the solar battery 3 in Fig. 18, the solar battery 3 may be made smaller than the dial 4 and it may be accommodated and disposed in the accommodation part 23b (see Fig. 14) of the casing frame 23. In this case, it is preferable that the dimensions of the solar battery 3 are substantially the same as or slightly greater than outer dimensions of the ornamental frame 21.
- the solar battery powered watch receives the impact loading from the outside, the impact loading is transmitted to the dial 4 by way of the movement 2.
- the dimensions of the solar battery 3 are smaller than the outer dimensions of the ornamental frame 21, a shearing force is applied to the dial 4 so that the dial 4 is liable to be broken. Accordingly, if the dimensions of the solar battery 3 are made larger than the outer dimensions of the ornamental frame 21, such a shearing force does not apply to the dial 4, thereby preventing the breakage of the dial 4.
- the fixed means for fixing the dial 4 and the solar battery 3 relative to the movement 2 it is possible to employ means other than the fixed pins 28 for adhering respective constituents, for example, an adhesive.
- an adhesive In case that the solar battery 3 and the dial 4 are adhered to each other, it is possible to suppress the lowering of generated electric power of the solar battery 3 if only the periphery of the solar battery 3 is adhered by the adhesive.
- case 1 and the ornamental frame 21 are respectively formed of different members but they may as well be integrally formed.
- This invention can be utilized for various watches incorporating a solar battery therein as a power supply, thereby enhancing an ornamental value thereof and also enhancing light transmittance relative to the solar battery.
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Description
- This invention relates to a solar battery powered watch provided with a solar battery as a power supply.
- A solar battery powered watch provided with a solar battery as a power supply has been conventionally generally structured in a manner that the solar battery is mounted on the surface of a dial under a glass so as to be seen from the outside in view of the fact that the solar battery absorbs light to generate electric power.
- However in such a structure, since the solar battery has a peculiar deep violet color, colors of the dial and designs of the dial are largely restricted, which makes it difficult to bring out an ornamental value of the watch.
- Aiming to solve such a problem, there is proposed an invention having coloring means at a light receiving surface of a solar battery as disclosed, for example, in a publication of JP-A 5-29641.
- That is, in the same publication, cholesteric liquid crystal is microcapsuled and the surface of the solar battery is coated with the microcapsuled liquid crystal as a binder.
- However, in the coloring means disclosed in the same publication, there are few colors to be selected as those of the dial, and the surface of the dial becomes a deep color, and hence it does not enhance the ornamental value thereof. Particularly, there is a problem that the aforementioned coloring means cannot produce white which is a basic color and is frequently used as a color of the dial of the watch.
- EP 0 242 088 A2 discloses a solar battery powered watch according to the preamble of
claim - Swiss patent CH 522 247 discloses a covering member made of ceramic containing alumina as a main constituent, wherein the alumina particles forming the base of the ceramic to be sintered have a diameter of at most 10µm and the resulting covering member can be coloured, for instance, white.
- DE-OS 1 548 007 discloses light reflection layers or faces serving for concentrating incident light to photoelements.
-
FR 2 212 573 A discloses a positioning frame for positioning a covering member of a watch which is disposed around an outer periphery of the covering member and has recessed parts formed in the positioning frame such that projecting parts formed in the periphery of the covering member can engage these recessed parts. - It is an object of this invention to realize a solar battery powered watch improving the transmittance of light necessary for generating electric power for the solar battery.
- These objects are achieved by a solar battery powered watch according to the
claims - Further developments of the invention are given in the dependent claims.
- In a watch according to the preamble of
claims - The covering member is molded out of ceramic. Since the ceramic in general looks white, it is possible to form white dial (covering member) without coloring the dial.
- It is needless to say that the covering member molded out of ceramic can prevent the solar battery from being seen from the outside. Further, since incident light appropriately is transmitted through the ceramic made of a porous material, the solar battery can be charged without a problem.
- Since ceramic is easily colored, its color other than white is freely adjustable.
- Thus, a solar battely powered watch having light transmittance is provided, so that the solar battery is irradiated with sufficient light, and a preferable structure of the covering member to show a white appearance.
- That is, if the covering member is molded out of ceramic containing aluminum as a main constituent, it can show a preferable white, and if an average diameter of the ceramic grains ranges from 5 µm to 40 µm, and the covering member is molded to a thickness ranging from 0.2 mm to 0.5 mm, the covering member can keep high external quality and transmit light sufficiently for charging the solar battery.
- In case that the covering member is utilized as a dial, dial patterns such as an indicator, lettering for a brand name, and the like are inscribed on the surface of the covering member. As a result, since the light transmittance is prevented by the dial patterns, it is unavoidable that light transmittance area of the covering member is reduced. Further, light returned to the surface of the covering member owing to diffusion of light in the covering member is absorbed by an interface between the covering member and the dial patterns so that the amount of light which reaches the solar battery is further reduced.
- According to one aspect of the invention, arbitrary dial patterns are formed on the surface of the covering member and light reflection layers or light reflection faces are interposed between the surface of the covering member and the dial patterns to keep the watch driving stable by minimizing the reduction of the amount of irradiation of light to the solar battery.
- In such a structure, light which is incident on the covering member as the dial first enters the inside of the covering member which is light transmittant. The thus entered light is diffused inside the covering member and directed to various directions. As a result, most of the incident light spreads out while it is diffused inside the covering member, and a part of the incident light is returned to the surface of the covering member.
- The amount of light which is returned to the surface is substantially uniform on the surface of the covering member. Since the light returned to a part where the dial patterns are formed is reflected on the light reflection layers or light reflection faces, and it is returned to the inside of the covering member, and then it is transmitted to the solar battery, the amount of irradiation of light to the solar battery can be increased.
- In the case of the conventional solar battery powered watch having no reflection layer at the interface between the covering member and the dial patterns, the light returned to the part where the dial patterns are formed inside the covering member is all absorbed by the dial patterns. In such a manner, since the light which spreads out while it is diffused inside the dial is absorbed by the dial patterns, and hence the amount of irradiation of light to the solar battery is significantly reduced.
- The arrangement of the solar battery powered watch having light reflection layers or light reflection faces can eliminate the loss of light caused by the light absorption at the interface between the covering member and the dial patterns, and can reduce the loss in the amount of irradiation of light.
- According to a second aspect of the invention, it is proposed to laminate a transparent substrate to the surface of the covering member, and to form arbitrary patterns on the surface of the transparent substrate, and further light reflection layers or light reflection faces are interposed between the surface of the transparent substrate and the dial patterns. Since the covering member is molded out of ceramic, it has a property that it is fragile and breaks easily when impact loading is applied to the covering member. Particularly, when the covering member is accommodated to move freely in the case, there is good possibility that the covering member strikes strong against a peripheral sidewall of the opening of the case and that it is broken when an impact loading is applied.
- Accordingly, it is preferable that the outer rim of the covering member is in contact in advance with the peripheral sidewall of the opening of the case, whereby the movement of the covering member in the case is restricted to prevent the breakage of the covering member.
- Further, if at least the outer rim of the covering member is pressed against the peripheral sidewall of the opening of the case by an elastic member, the covering member can be surely brought into contact with the peripheral sidewall of the opening of the case.
- In order to carry out the positioning of the covering member utilizable as the dial in the case, it may be possible to dispose a positioning frame around the outer periphery of the covering member, to provide projecting parts or recessed parts in the positioning frame, to provide recessed parts or projecting parts in the covering member for engagement with the projecting parts or recessed parts of the positioning frame, and to provide positioning means for positioning the positioning frame relative to the movement.
- With such an arrangement, the covering member can be easily positioned relative to the movement, which becomes a positioning standard relative to respective constituents in the case, by way of the positioning frame.
- An ornamental frame may be provided inside the case along the rim of the opening of the case for enhancing the value of the watch as ornamental goods.
- In this case, when the inside of the periphery of the covering member is brought into contact with the ornamental frame, the movement of the covering member is restricted inside the case to prevent the breakage of the covering member.
- As described above, when the inside of the periphery of the covering member serves as a supporting face, the projecting parts do not contact the case even if the positioning projecting parts are formed at the periphery of the covering member. Accordingly, even if the covering member receives an impact loading, there is no likelihood of occurrence of stress concentration on the projecting parts, so that the tolerance against an impact can be further enhanced.
- Further, when the positioning projecting parts are provided on the periphery of the covering member, if a gap is defined between the periphery of the covering member and the case, and the projecting parts provided on the periphery of the covering member are disposed in the gap, the projecting parts do not contact the case. Accordingly, even if the covering member receives an impact loading, there is no likelihood of occurrence of stress concentration on the projecting parts, so that the torelance against an impact can be further enhanced.
- In the solar battery powered watch which is structured such that the opening formed at the back side of the case is covered by a case back, and the covering member, the solar battery and the movement are held by a casing frame, it is preferable to interpose an intermediate member made of a resin material between the case back and the movement.
- As a result, when the solar battery powered watch receives an impact loading, the intermediate member functions to suppress the deformation of the covering member, thereby preventing the breakage of the covering member with more reliability.
- If the intermediate member is disposed at a position opposite to the ornamental frame, there is no possibility that a shearing force acts on the covering member which is held between the ornamental frame and the intermediate member, thereby preventing the breakage of the covering member with more reliability.
- Further, even if an elastic member is interposed between the case back and the casing frame, the elastic member functions to suppress the deformation of the covering member, thereby preventing the breakage of the covering member with more reliability.
- For positioning the covering member relative to the movement, it may be structured such that thorough holes are defined in the covering member at a region contacting the ornamental frame, and end portions of the fixed pins are engaged in the through holes, and the fixed pins protrude from the underside of the covering member, and throughholes are defined in the solar battery for insertion of the fixed pins, and further a means for securely holding the fixed pins is provided on the movement.
- Fig. 1 is a cross sectional view of a solar battery powered watch, which form the basis for the present invention.
- Fig. 2 is a plan view of a covering member which is one of the constituents of the aforementioned solar battery powered watch and is used as a dial.
- Fig. 3 is a table showing a condition for fabricating the covering member, average diameters of ceramic grains, and results of measurement of transmittance and transparency of each sample.
- Fig. 4 is a plan view of a dial, (covering member) of a solar battery powered watch according to the first embodiment of this invention.
- Fig. 5 is a cross sectional view taken along the line A-A of Fig. 4.
- Figs. 6 through 8 and fig.9 are cross sectional views for explaining function and effect of the solar battery powered watch according to the first and second embodiments of this invention, respectively.
- Fig. 10 is a cross sectional view of a solar battery powered watch according to a third embodiment of this invention.
- Fig. 11 is a plan view of a covering member which is one of the constituents of the solar battery powered watch of the third embodiment and is used as a dial.
- Fig. 12 is a cross sectional view of the solar battery powered watch according to a modification of the third embodiment of this invention.
- Fig. 13 is a cross sectional view of the solar battery powered watch according to another modification of the third embodiment of this invention.
- Fig. 14 is a cross sectional view of a solar battery powered watch according to a fourth embodiment of this invention.
- Fig. 15 is a plan view of a covering member which is one of the constituents of the solar battery powered watch of the fourth embodiment and is used as a dial.
- Fig. 16 is a cross sectional view of the solar battery powered watch according to a modification of the fourth embodiment of this invention.
- Fig. 17 is a cross sectional view of the solar battery powered watch according to another modification of the fourth embodiment of this invention.
- Fig. 18 is a cross sectional view of the solar battery powered watch according to still another modification of the fourth embodiment of this invention.
- A best mode for carrying out this invention will be now described with reference to the attached drawings.
- As shown in Fig. 1, the solar battery powered watch accommodates a
movement 2, asolar battery 3, and adial 4 in acase 1. - The
case 1 has an opening (face side opening) 1a at the front side thereof, and another opening (back side opening) 1b at the back side thereof. Aglass 5 made of transparent glass or sapphire is provided in theface side opening 1a. Meanwhile, theback side opening 1b can be covered by a case back 6. Respective constituents in thecase 1 can be accommodated through theback side opening 1b. - Respective constituents in the
case 1 are arranged in the order of thedial 4, thesolar battery 3 and themovement 2 from the side close to theglass 5, wherein a light receiving surface (front surface) 3a of thesolar battery 3 is opposed to theglass 5. - The
movement 2 houses therein an electric double layer capacitor for storing a generated electric power of thesolar battery 3, a crystal oscillator serving as a time base source, a semiconductor integrated circuit for generating driving pulses for driving ahand 7 based on an oscillation frequency of the crystal oscillator, a step motor for driving a train wheel mechanism second by second upon reception of the driving pulses, and the train wheel mechanism, which are respectively not shown. - The
dial 4 serves as a covering member for covering the surface of thesolar battery 3, described later, so that thesolar battery 3 can not be seen from the outside. Dial patterns such as an indicator, lettering for a brand name, and the like are inscribed on the surface of thedial 4 for performing a primary function of theinherent dial 4. - The
dial 4 is in advance fixed to themovement 2 by way of apositioning frame 8. That is, as shown in Fig. 2, positioning pins 2a and 2b are provided on themovement 2 at the front periphery thereof, and the positioning pins 2a and 2b penetrate thesolar battery 3 and protrude from thepositioning frame 8 at their arranging portions (front periphery of the solar battery 3). Meanwhile,positioning holes positioning frame 8. When the positioning pins 2a and 2b are engaged in thepositioning holes positioning frame 8 can be fixed to themovement 2 at a given relative position thereof. - Further, recessed
parts positioning frame 8 at the inner periphery thereof, while projectingparts 4a and 4b are provided on thedial 4 at the outer periphery thereof. When the projectingparts 4a and 4b are engaged in the recessedparts dial 4 can be fixed to thepositioning frame 8. - The dial (covering member) 4 is formed by molding ceramic containing alumina and zirconia as a main constituent. Particularly, the
dial 4 is made of ceramic containing alumina as the main constituent. The ceramic made of alumina as the main constituents looks a preferable white, and has high mechanical strength. - If the
dial 4 is to be colored, pigment is dispersed in the ceramic or the surface of thedial 4 is colored by coating means so that thedial 4 is easily colored with a desired color. - The
solar battery 3 is formed of thin films of non-monocrystalline silicon or films of monocrystalline silicon, or films of compound semiconductor. The light receiving surface 3a of thesolar battery 3 is covered with thedial 4, causing the light receiving surface 3a to be unrecognizable from the outside. Accordingly, the peculiar deep violet color of thesolar battery 3 can not be seen, and hence thedial 4 looks white which is particular to alumina. - Although it is sufficient that the
dial 4 and thesolar battery 3 are merely overlapping each other, they can be joint to each other by a transparent adhesive, and the like in an assembling step thereof, if necessary. - A method of fabricating the
solar battery 3 will be now described. - First, an insulating film (not shown) is formed on the entire surface of a metallic substrate made of e.g., brass by use of a sputtering system. The insulating film is made of silicon oxide in the thickness of about 100 nm.
- Next, an electrode film (not shown) is formed by use of the same sputtering system. The electrode film employs aluminum containing, e.g., 1 wt% of silicon. The electrode film may be formed on the entire surface of the metallic substrate or may be partly formed on the insulating film.
- When the electrode film is partly formed on the insulating film, a metal mask is employed. The metal mask is formed of a thin sheet of a metallic material, and has an opening in a region forming the electrode. The metal mask having the opening therein is put on the substrate, and it is arranged in the sputtering system, then the electrode film is formed in the opening of the metal mask.
- Subsequently, a solar battery layer (not shown) composed of thin films of non-monocrystalline silicon is formed on the surface of the electrode film. The solar battery layer is composed of, for example, amorphous silicon films (non-monocrystalline silicon films) each having a structure of a p-i-n type conductivity.
- The solar battery layer is formed by use of a plasma chemical vapor deposition system. Silane gas (SiH4) is used as reactive gas. An amorphous silicon film of n-type conductivity is formed by adding phosphine gas (PH3) as dopant, and an amorphous silicon film of p-type conductivity is formed by adding diborane gas (B2H6) as dopant. An i-type amorphous silicon film may be formed without adding any dopant.
- The thickness of the p-type film, and the n-type film, respectively, ranges from 50 to 100 nm, and the thickness of the i-type film ranges from 50 to 300 nm.
- The solar battery layer composed of the amorphous silicon films of p-i-n junction can be formed continuously with the plasma chemical vapor deposition system.
- Then, a transparent electrode film (not shown) is formed on the surface of the solar battery layer by use of the sputtering system, thereby obtaining a
solar battery 3. In forming the transparent electrode film, indium tin oxide (ITO) is used. - The metal mask may be used for forming the transparent electrode film on parts of the surface of the solar battery layer. The metal mask is prepared from a thin metal sheet and has openings in regions where the transparent electrode film is formed. The formation of the transparent electrode film within the openings of the metal film is carried out by placing the solar battery inside the sputtering system, where the layer of the solar battery is overlaid with the metal mask having the openings.
- A method of fabricating the
dial 4 formed by molding ceramic containing alumina as a main constituent is described hereafter. - Firstly, a mold is filled up with a mixture of a ceramic material containing alumina as a main constituent, and a binder. In this case, alumina in powder form of about 0.3 µm in grain diameter is used, and an amount of the binder added represents about 3.0 % of the mixture.
- For the ceramic material, alumina at purity of 99.5 % or higher is used, and for the binder, polyvinyl alcohol (PVA) is used.
- In the case of the ceramic material of alumina at a purity less than 99.5 % being used, the
dial 4 was found tinted with the color of impurities, significantly reducing declining its light transmittance. Therefore, it is preferable to use the ceramic material of high purity alumina at 99.5 % or higher for fabricating thedial 4 for a desirable white appearance. - Then, a pressurizing process is applied to the mold filled up with the mixture of the ceramic material and the binder. At this time, pressure of about 1 ton / cm2 is applied to the mold.
- Hereupon, as shown in Fig. 2, the
dial 4 has projectingparts 4a and 4b, adisplay window 4c for displaying dates and days of the week, and acenter hole 4d through which a spindle of the second hand protrudes from a movement of the watch. - Subsequently, a first sintering process is applied to the
dial 4, removing the binder composed of PVA which was added to the ceramic material. The first sintering process is applied in the atmosphere at a temperature in the range of about 800 to 1600°C for a duration of about 120 minutes. As a result of the first sintering process applied, thedial 4 shrinks slightly in its outer dimensions because the binder is removed, but undergoes little change in the thickness thereof. - Thereafter, a second sintering process is applied at a temperature higher than that for the first sintering process. The second sintering process is applied at a temperature (1500 to 1900°C) close to the fusion point of ceramic for a duration of about 300 minutes. The second sintering process is applied in a vacuum to increase the density of the ceramic.
- The second sintering process applied at a temperature close to the fusion point of the ceramic as described above is conductive to progress in crystallization. Consequently, the diameter of the ceramic grains in the final stage of the steps is much larger than 0.3 µm.
- By means of such a step of enlarging the diameter of the ceramic grains as described above (crystallization step), light transmittance of the ceramic can be enhanced. The enhanced light transmittance of the
dial 4 permits a sufficient amount of light to be transmitted to thesolar battery 3, which is quite desirable from the viewpoint of securing enough generated power necessary as a source of power supply to the watch. - However, it has been found as a result of various studies that the step of enlarging the diameter of the ceramic grains applied excessively results in excessive transparency of the
dial 4 due to a decrease in a amount of light scattered inside the ceramic. When thedial 4 becomes excessively transparent, it can not fulfill its function as a covering member to cause the solar battery to be unrecognizable from the outside. - In this embodiment, a preferable diameter of the ceramic grains in forming the
dial 4 will be described later. However, prior to this description, steps to be taken upon completion of the second sintering process will be first described. - Upon completion of the second sintering process, the surface of the
dial 4 is flattened by removing undulation thereof by use of a grinder. There are various methods of grinding, for example, simultaneous grinding of both faces, grinding of one face by pasting the ceramic on a working jig using wax, and the like. For grinding, diamond powders and a diamond grinder are used. - As for the size of a workpiece in grinding, it is preferable to adopt a thickness in the order of 0.4 mm. Normally, the thickness of the workpiece when the pressurizing process thereof in the mold is completed may be preferably thicker by about 0.3 mm than that of the
finished dial 4. - Then, a third sintering process is applied to the ceramic at a temperature (1200 to 1600°C) lower than that for the second sintering process for a duration of about 120 minutes. By applying the third sintering process in the atmosphere, dirt adhered to the surface of the ceramic is removed through oxidation reaction, and the like.
- Then, barrel polishing is applied to the
dial 4 by use of a barrel polishing apparatus. In such barrel polishing, balls made of copper (Cu) may be used. As a result of the barrel polishing, the surface roughness of thedial 4 is reduced thereby, enhancing the light transmittance of thedial 4. Furthermore, the barrel polishing enables burrs generated around the outer rim and in the corners of thedial 4 to be removed and in addition, roundness to be provided in the corners of thedial 4. - Thereafter, a fourth sintering process is applied to the ceramic at a temperature (1200 to 1600°C) lower than that for the second sintering process for a duration of about 120 minutes. The fourth sintering process is also applied in the atmosphere for cleaning up the surface of the ceramic by further removing dirt adhered to the surface. Normally, the third and fourth sintering processes may be applied under the same condition.
- Finally, indicators, lettering for a brand name and the like, graphic, a symbol (dial patterns) are inscribed on the surface of the
dial 4 by a printing method to complete thedial 4. - In case that undulation on the surface of the ceramic, and fluctuation in the thickness thereof can be minimized in the course of the pressurization process of the ceramic using the mold, and the first and second sintering processes thereof, the grinding and the third sintering processes to be applied thereafter may be omitted.
- The inventors of this application fabricated samples (A to M) of the
dial 4 by use of the method of fabrication under varying conditions. Fig. 3 shows fabricating conditions of the samples, and measurement results of samples including average diameters of ceramic grains of the samples, light transmittance of respective samples, and transparency of the same. - Alumina used in fabrication of the samples was 99.9 % pure, and the thickness of the samples (A to M) of the dial was 0.4 mm. As a result of the second sintering process applied in vacuum, the ceramic of each of the samples acquired high density in the range of 3.90 to 3.92 g / cm3.
- The average diameters of the ceramic grains were measured through observation of the cleaved surfaces of the samples using an electron microscope. The light transmittances of the samples were determined by measuring a power output value of the
solar battery 3 when the samples (A to M) of the dial were placed on thesolar battery 3. Herein, the light transmittance was determined as 100 % when a power output value of thesolar battery 3 without the samples (A to M) of the dial placed thereon was obtained. - Further, transparency of the samples (A to M) of the dial was determined by visual observation therethrough on the basis whether or not two black lines drawn in parallel at a spacing of 0.3 mm can be separably identified. Some of the samples, through which such identification was achieved, are marked with blank circles while other samples are marked with crosses. The spacing of 0.3 mm between the two black lines corresponds to the size of smallest letters normally inscribed on the dial of a watch.
- As is evident from the measurement results shown in Fig. 3, when the average diameter of the ceramic grains is 45 µm or greater, the transparency of the dial samples increases excessively, significantly reducing the dial's performance to cover the
solar battery 3. The results of a survey made on sensuous impression of a plurality of subjects actually inspecting a solar battery powered watch fabricated according to the structure shown in Fig. 1 indicate that the criteria for assessing the transparency, adopted by the inventors of the invention, substantially agree with the subjects' sensuous perception on the transparency. - It has been found from the measurement results described above that the average diameter of the ceramic grains need be preferably kept at about 40 µm or less for the
dial 4 to permit a maximum amount of light irradiating thesolar battery 3 to be transmitted therethrough, and yet to cover sufficiently thesolar battery 3. - On the other hand, it has become apparent that when the average diameter of the ceramic grains becomes less than 5 µm, the light transmittance of the dial declines sharply. Accordingly, it can be stated that the average diameter of the ceramic grains need be preferably kept in the range from 5 µm to 40 µm for the
dial 4 to obtain whiteness while permitting thesolar battery 3 to maintain a necessary power generation capability. - Further, the thickness of the
dial 4 is preferably kept in the range between 0.2 mm and 0.5 mm because impact resistance thereof deteriorates when the thickness becomes less than 0.2 mm. On the other hand, when the thickness is greater than 0.5 mm, the watch itself becomes excessively thick, depreciating the commercial value thereof. However, from the viewpoint of strength, thedial 4 with the critical thickness of 0.1 mm at the minimum can be put to practical use. - Reviewing again the measurement results shown in Fig. 3 while taking into account such constraint as described above in respect of the thickness of the
dial 4, it can be stated that, as thedial 4 became thinner by 0.1 mm, the light transmittance thereof increased by about 1.5 %, but that the transparency thereof did not undergo noticeable change. - Therefore, it is appropriate to state that the average diameter of the ceramic grains should be preferably in the range from 5 µm to 40 µm regardless of the thickness of the
dial 4 provided that the thickness thereof is in the range between 0.1 mm and 0.5 mm. - Further, it is readily understood on the basis of the measurement results shown in Fig. 3 that the average diameter of the ceramic grains can be controlled by regulating sintering temperatures, the duration of sintering, sintering atmosphere, and the like.
- When the
dial 4 fabricated under the adequate conditions described above was incorporated in the solar battery powered watch having the structure shown in Fig. 1, the watch was found to continue moving normally without stopping due to shortage of generated electric power. Furthermore, thedial 4 was natural white in color. - A solar battery powered watch according to the first embodiment of the invention will be now described.
- The inventive feature of the first embodiment resides in a structure of dial patterns which are formed on the surface of a dial (covering member) 4 of the solar battery powered watch shown in Fig. 1. The other entire structure and the method of fabricating the solar battery, and the method of fabricating the dial are the same as described with reference to figures 1 to 3, and hence the detailed explanations thereof are omitted while numerals in figures are denoted in common with those of the previously described watch.
- Fig. 4 is a plan view of a front surface of the dial, and Fig. 5 is a cross sectional view taken along the line A-A in Fig. 4.
- As shown in Fig. 4, dial
patterns 10 such as indicators, lettering for a brand name and the like, graphic, a symbol are inscribed on the surface of thedial 4. - As shown in Fig. 5, light reflection layers 11 are interposed between the surface of the
dial 4 and thedial patterns 10. The light reflection layers 11 are formed by masking the surface of thedial 4, then applying a vacuum evaporation to a thin metal film such as aluminum, nickel, and the like or etching the thin metal film formed on the entire surface of thedial 4 in the form of thedial patterns 10. After the light reflection layers 11 were formed, thedial patterns 10 may be printed on the surface of the light reflection layers 11. Further, thedial patterns 10 may be printed using ink in which fine particles of gold or aluminum is dispersed, then heat drying or high temperature sintering process is applied to thedial patterns 10 so as to form the light reflection layers 11. - The effect of the formation of the light reflection layers 11 will be now described with reference to Figs. 6 through 8.
- Fig. 6 schematically shows
lights substrate 51 having light transmittance and light diffusibility. The light diffusibility of thesubstrate 51 appears because of the diffusion of light inside thesubstrate 51. In Fig. 6, the light diffusibility is illustrated as sharp change of directions of the lights inside thesubstrate 51. Such diffusing phenomenon is caused by discontinuity of refractive index at interfaces between fine particles. - When the lights are changed in directions, a part of the lights, such as a light 53a is emitted outside from the surface of the
substrate 51. This is phenomenally similar to the surface reflection. Other lights such as thelights substrate 51, and they are transmitted lights. - Although Fig. 6 schematically shows a light by a single line, it is noted that for example, the
entire incident light 52d does not necessarily form the optical path denoted by the line shown in Fig. 6 to be emitted but a part of the light 52d is emitted, because there actually occurs diffusion of light inside thesubstrate 51 with a certain probability. However, the following typical expression is sufficient for explaining the light, and the probability problem is not referred to in this explanation. - Fig. 7 shows
light absorption bodies 62 formed at a part of the surface (incident side) of thesubstrate 51 in addition to the structure of Fig. 6. - In Fig. 7, supposing that the
lights substrate 51 like the case of Fig. 6, thelights substrate 51 are respectively absorbed by thelight absorption bodies 62 as evident from Fig. 7 in the midway of the respective optical paths, then they are finally changed to heat. - That is, in the structure of Fig. 7, the lights are not emitted from the
substrate 51 like thelights substrate 51 as the light 52c does not meet thelight absorption bodies 62 in the course of traveling so that it is emitted from the back surface of thesubstrate 51 as the light 54c like the case of Fig. 6. - Fig. 8 shows
light reflection bodies 73 each made of a metallic material and replaced with thelight absorption bodies 62 of Fig. 7. - Supposing the
lights substrate 51 like the case of Fig. 6, lights incident from the inside of thesubstrate 51 to thelight reflection bodies 73 are reflected substantially 100% and are returned to the inside of thesubstrate 51. Accordingly, the lights which are incident as thelights substrate 51 as thelights - As for the light 54a, although it is emitted from the back surface of the
substrate 51, there is good possibility that it is emitted from the front surface of thesubstrate 51 depending on the course of diffusion inside thesubstrate 51. - Let us consider as follows by applying the above explanation of the principle to the solar battery powered watch of the first embodiment of this invention.
- The
dial 4 shown in Fig. 5 corresponds to thesubstrate 51 shown in Figs. 6 through 8. When thedial patterns 10 are directly formed on the surface of the dial 4 (without interposing the light reflection layers 11), thedial patterns 10 correspond to thelight absorption bodies 62 of Fig. 7, from which it is evident that light absorption phenomenon as explained in Fig. 7 will occur. - Meanwhile, in the first embodiment in which the
dial patterns 10 are formed on the surface of thedial 4 by way of the light reflection layers 11 (see Fig. 5), the light reflection layers 11 correspond to thelight reflection bodies 73 of Fig. 8 from which it is understood that the light reflection phenomenon as explained in Fig. 8 will occur. - As is evident from the above explanations, in the structure including the
dial patterns 10 which are formed on thedial 4 having light transmittance and light diffusibility without interposing the light reflection layers 11, a part of the incident lights is absorbed by thedial patterns 10 and it is attenuated. - On the other hand, according to the first embodiment having the light reflection layers 11, most of lights which are incident to the
dial 4 can transmit to the back surface of thesubstrate 51 without being attenuated. That is, it is possible to eliminate loss of light caused by absorption of light at the interface between thedial 4 and thedial patterns 10, and also it is possible to reduce the amount of light irradiating thesolar battery 3 to a minimum. - Particularly, a part of the lights, which is incident to the
dial 4 at the peripheries of thedial patterns 10 and is diffused horizontally, is easily absorbed by thedial patterns 10, so that the amount of light reaching the solar battery is further attenuated by the amount corresponding to several times as large as that of an area ratio (normally about 5 %) of thedial patterns 10 relative to thedial 4, thereby exerting an non-negligible influence upon the solar battery powered watch provided with thesolar battery 3. The light reflection layers 11 provided in the first embodiment performs such function and effect that they suppress the attenuation of the amount of transmitted light, and increase the amount of light irradiating thesolar battery 3. - Fig. 9 is a view of a solar battery powered watch according to a second embodiment of the invention.
- That is, a
transparent substrate 81 is provided in addition to the constituent of Fig. 8, and thelight reflection body 73 is formed on the front surface of thetransparent substrate 81. Anincident light 52e, shown as an example, travels directly inside thetransparent substrate 81, and is diffused inside thesubstrate 51, then it is returned to thetransparent substrate 81, then it travels directly inside thetransparent substrate 81, and then it is reflected on thelight reflection body 73. Thereafter, theincident light 52e travels directly inside thetransparent substrate 81, and is diffused inside thesubstrate 51, and finally it is emitted from the back surface of thesubstrate 51 as the emitted light 54e. - Incidentally, since only the
substrate 51 has light diffusibility, thetransparent substrate 81 plays a role to permit the light to directly travel therein. - When the structure shown in Fig. 9 is applied to the
dial 4, a transparent substrate having direct light traveling property is laminated to the surface of thesubstrate 51 made of ceramic, and thedial patterns 10 are formed on the surface of the transparent substrate by way of the light reflection layers 11. Even in such a structure, it is possible to prevent light from being absorbed by the dial patterns so that the light can sufficiently irradiate thesolar battery 3. Further, such a change of structure has an effect that a free designing of the dial for the solar battery powered watch can be enhanced. - Next, a method of forming the light reflection layers 11 and the
dial patterns 10 on thedial 4 will be described in detail. - After the
dial 4 was fabricated by the method of fabricating the dial, which was explained with reference to figs. 1 to 3, the light reflection layers 11 are formed on the surface of thedial 4. - That is, the light reflection layers 11 are formed on the
dial patterns 10 using ink composed of powdered gold which is dispersed in and mixed with varnish by a tampon printing method. Thereafter, the light reflection layers 11 are temporally dried at the temperature of about 100 °C, further it is sintered by a heat of about 750 °C so that only gold is sintered to form the light reflection layers 11. - Finally the tampon printing is applied to the surface of the light reflection layers 11 using UV hardening type ink of black pigment, and it is temporally dried at the temperature of about 80 °C, then it is irradiated with UV rays to completely solidify the light reflection layers 11.
- The
dial 4 which was fabricated with the above steps is incorporated into thecase 1 shown in Fig. 1. As a result, inoperative condition such as stop of the watch which will be caused by the shortage of generated electric power of thesolar battery 3 does not occur, and the watch remains operative normally. Furthermore, the dial was natural white in color. - The area ratio of the
dial patterns 10 relative to thedial 4 is 4.3 %, and the light transmittance of thedial 4 is 51 % before the light reflection layers 11 and thedial patterns 10 are formed, and it is 49 % after the light reflection layers 11 and thedial patterns 10 were formed. - As for the dial as a comparative example, which was fabricated by omitting the printing step using ink composed of powdered gold which is dispersed in and mixed with varnish among the aforementioned steps, the light transmittance is 51 % before the dial patterns are formed and it is 42 % after the dial patterns were formed.
- Although in the first embodiment set forth above, the light reflection layers 11 are interposed between the
dial 4 and thedial patterns 10, the back surfaces of the dial patterns (surfaces contacting the dial 4) become the light reflection faces if thedial patterns 10 per se are formed of the light reflective material. Even such light reflection faces can reflect the scattered light inside thedial 4 to thesolar battery 3, so that they can achieve the same effect as the light reflection layers 11, - A solar battery powered watch according to a third embodiment of this invention will be now described.
- The feature of the third embodiment resides in fixing means of the dial 4 (covering member) in the
case 1 and positioning means relative to themovement 2 in the solar battery powered watch shown in Fig. 1. The other entire structure and the method of fabricating the solar battery, and the method of fabricating the dial are the same as those as described with reference to Figs. 1 to 3, and hence the detailed explanations thereof are omitted while numerals in figures are denoted in common with those of the previously described watch. According to the invention, the dial is provided with light reflection layer or faces according toclaim - Fig. 10 is a cross sectional view of the solar battery powered watch according to the third embodiment, and Fig. 11 is a plan view of a dial (covering member) and a positioning frame which are respectively constituents of the solar battery powered watch.
- As shown in Fig. 11, recessed
parts dial 4 at positions close to thedial patterns 10 which indicate twelve o'clock and six o'clock. Meanwhile, projectingparts parts positioning frame 8. - The
positioning frame 8 is made of a resin material or a metallic material, and it is arranged on the upper surface of thesolar battery 3 at the outer periphery of thedial 4. The positioning holes 8a and 8b are respectively bored in thepositioning frame 8 while the positioning pins 2a and 2b are respectively provided on the front face of themovement 2 at the outer periphery thereof. The positioning pins 2a and 2b penetrate thesolar battery 3 and protrude to the surface of thesolar battery 3. Thepositioning frame 8 can be positioned relative to themovement 2. - If the
dial 4 is arranged in a state where the projectingparts parts dial 4 can be positioned relative to themovement 2 by way of thepositioning frame 8. - Meanwhile, the surfaces of the
dial 4 and thepositioning frame 8 are flush with each other, and the surface of thepositioning frame 8 which contacts thecase 1 is flush with thecase 1 while thedial 4 and thepositioning frame 8 are aligned with each other in height. - The
movement 2, thesolar battery 3 and the outer periphery of thepositioning frame 8 are respectively held by aframe body 16 and they are accommodated in thecase 1 while keeping this holding state. When theframe body 16 is pressed against theface side opening 1a of thecase 1 by the case back 6, thepositioning frame 8 and thedial 4 contact aperipheral sidewall 17 of theface side opening 1a of thecase 1. - If the state where the
dial 4 and thepositioning frame 8 contact theperipheral sidewall 17 of thecase 1 is maintained, there is no likelihood of breakage of thedial 4 and thepositioning frame 8 caused by striking against theperipheral sidewall 17 even if they receive a large impact loading, thereby enhancing the impact tolerance. - As compared with the case where the projecting
parts 4a and 4b shown in Fig. 2 are formed on thedial 4 made of a fragile material such as ceramic and they are engaged in the recessedparts positioning frame 8, the recessedparts dial 4 so that the stress concentration occurs in the projectingparts 4a and 4b, thereby preventing thedial 4 from being cracked and broken, and further enhancing the impact tolerance. - Fig. 12 is a cross sectional view of a modification of the third embodiment.
- In this embodiment, only the
dial 4 contacts theperipheral sidewall 17 of theface side opening 1a of thecase 1, and a gap is defined between thepositioning frame 8 and theperipheral sidewall 17. That is, the height of thepositioning frame 8 is set to be lower than that of thedial 4. - When the
positioning frame 8 is made of a metallic material which is less fragile, the same impact tolerance can be obtained in the same way as the third embodiment. - Fig. 13 is a cross sectional view of another modification of the third embodiment.
- In this modification, an
elastic member 18 is provided between thedial 4, thepositioning frame 8 and thesolar battery 3. The elastic-member 18 is made of rubber or synthetic resin respectively having elasticity, and it has a thickness ranging from 50 to 100 µm. Since theelastic member 18 is interposed as set forth above, it is possible to prevent a mechanical breakage caused by the striking of thedial 4 and thepositioning frame 8 against the light receiving surface 3a of thesolar battery 3, and possible to enhance the impact tolerance of thedial 4 owing to an impact or shock absorbing effect by theelastic member 18. - The
elastic member 18 may be provided between thedial 4, thepositioning frame 8 and thesolar battery 3 in the structure of the modification in Fig. 12. - As a result of impact tests for the solar battery powered watch having the structures shown in Figs. 10, 11 and 12 which test corresponds to a free drop of watch from the height of 1 m, the
dial 4 is not at all broken, - In the positioning structure of the
dial 4 shown in Fig. 11, the recessedparts parts dial 4. - A solar battery powered watch according to a fourth embodiment of this invention will be now described with reference to Figs. 14 and 15. Fig. 14 is a cross sectional view of the solar battery powered watch of the fourth embodiment, and Fig. 15 is a plan view of a covering member which is one of the constituents of the solar battery powered watch and is used as a dial.
- In Figs 14 and 15, constituents which are the same as or correspond to those in Figs. 1 and 2 are denoted by the same numerals, and the explanations thereof are omitted. According to the invention, the dial is provided with light reflection layers or faces according to
claims - The
glass 5 is attached to theface side opening 1a of thecase 1 by way of afirst packing 20 made of a resin material, thereby forming an airtight structure to prevent the entry of dust, moisture and the like to the solar battery powered watch. - The
ornamental frame 21 is fixed to the inner side of thecase 1 along the periphery of theface side opening 1a of thecase 1. Theornamental frame 21 covers the periphery (rough surface) of theface side opening 1a of thecase 1 which is a forged product, and it has been conventionally employed for enhancing the ornamental value of the watch Theornamental frame 21 is generally made of a material which is different from that of thecase 1, and it has a mirror-finished surface formed by grinding the surface thereof by a diamond tool. - Further, a groove is defined in the
case 1 at the surface to which the case back 6 is attached, and asecond packing 22 made of a rubber material is provided in the groove. The case back 6 is mounted to thecase 1 by way of thesecond packing 22, thereby forming an airtight structure to prevent the entry of dust, moisture and the like to the solar battery powered watch. - The
movement 2, thedial 4 and thesolar battery 3 are accommodated in thecase 1 in a state where they are held by acasing frame 23 at the outer peripheries thereof. Thecasing frame 23 is made of a resin material. Astage part 23a having the same dimensions as the thickness ofdial 4 is formed on thestage part 23a at the front end thereof, wherein thedial 4 which is engaged in the positioning frame 8 (see Fig. 15) is accommodated in thestage part 23a so as to be dropped therein. Accordingly, the front end of thecasing frame 23 is flush with the surface of thedial 4. - An
accommodation part 23b of thesolar battery 3 is defined in thecasing frame 23 under thestage part 23a for accommodating thedial 4 therein. Thesolar battery 3 is arranged in theaccommodation part 23b. - The lower end surface 21a of the
ornamental frame 21 protrudes under (the back side of) theperipheral sidewall 17 of theface side opening 1a of thecase 1 shown in Fig. 14. Accordingly, thecasing frame 23 for holding thedial 4, thesolar battery 3 and themovement 2 is pressed by the case back 6 from the back side, the inner face of the periphery of thedial 4 is brought into contact with theornamental frame 21. - At this time, if the lower end surface 21a of the
ornamental frame 21 is positioned under (the back side of) acurved part 25 which is formed by a forging process on the base of theperipheral sidewall 17, thecasing frame 23 is not liable to interfere with thecurved part 25. When thedial 4 contacts theornamental frame 21, agap 24 is defined between the back of theperipheral sidewall 17 of thecase 1 and thedial 4. Since the curved part with a thickness of about 0.2 mm is formed with corners in a general forging process, if thegap 24 having a length of about 0.2 mm is defined between the back of theperipheral sidewall 17 of thecase 1 and thedial 4, it is possible to prevent the interference between thecurved part 25 and thecasing frame 23. - Since the projecting
parts 4a and 4b formed at the periphery of the dial 4 (see Fig. 15) are disposed in thegap 24, even if impact loading is applied from the outside, the projectingparts 4a and 4b do not strike against thecase 1. Accordingly, there is no likelihood of occurrence of stress concentration in the projectingparts 4a and 4b, thereby preventing thedial 4 from being cracked and broken, and further enhancing the impact tolerance. - The inventors of this application fabricated 10 solar battery powered watches each having the structure shown in Fig. 14, and these solar battery powered watches are subject to a hammer impact test corresponding to a free drop from the height of 1 m. As a result of the test, no
dial 4 was broken. - Fig. 16 is a view for explaining a modification of the fourth embodiment.
- The solar battery powered watch shown in Fig. 16 has an
intermediate member 26 made of a resin material between themovement 2 and the case back 6. Theintermediate member 26 may be fixed to the case back 6. It is preferable that the inner diameter of theintermediate member 26 is substantially the same as that of theornamental frame 21, and theintermediate member 26 is opposite to the ornamental frame. With such an arrangement, a repulsive force which is generated between theornamental frame 21 and theintermediate member 26 does not act on the constituents such as themovement 2, thesolar battery 3 and thedial 4 as a shearing force. - Meanwhile, when the case back 6 is attached to the
case 1, it is structured not to define a gap between theintermediate member 26 and themovement 2. In order to structure it as such, the thickness of theintermediate member 26 may be greater than the length of the gap between themovement 2 and the case back 6 by the length ranging from about 0.5 mm to 0.1 mm. - When the case back 6 is attached to the
case 1, thedial 4 is brought into contact with and fixed to theornamental frame 21 owing to the pressing force from theintermediate member 26. With the provision of theintermediate member 26, when solar battery powered watch receives the impact loading, theintermediate member 26 operates to suppress the deformation of thedial 4 to surely prevent the breakage of thedial 4. - Fig. 17 is a view for explaining another modification of the fourth embodiment.
- The solar battery powered watch shown in Fig. 17 has an
elastic member 27 such as rubber which is interposed between thecasing frame 23 and the case back 6. Theelastic member 27 may be fixed to the lower end surface of thecasing frame 23. When the case back 6 is mounted to thecase 1, the case back 6 is structured to press theelastic member 27, and thedial 4 is brought into contact with theornamental frame 21 without generating a gap there between by the pressing force from the case back 6. - The operation of the
elastic member 27 will be now described. That is, if the solar battery powered watch has not theelastic member 27, when it receives impact loading from the outside repetitively, the case back 6 made of the metallic material transmits the impact loading to thecasing frame 23 repetitively. Thecasing frame 23 is made of a resin material as set forth above. Accordingly, thecasing frame 23 is deformed when it receives the impact loading repetitively, so that a gap is defined between thecasing frame 23 and the case back 6. - As a result, a gap is also defined between the surface of the
dial 4 and thecase 1 and between thecase 1 and theornamental frame 21. When the solar battery powered watch receives impact loading, thedial 4 strikes strong against theornamental frame 21 so that thedial 4 is broken. - The
elastic member 27 is provided as an impact absorbing member between thecasing frame 23 and the case back 6 in order to prevent the deformation of thecasing frame 23 caused by repetitive impact loading. When theelastic member 27 is provided, the deformation of thecasing frame 23 owing to the impact loading is prevented, thereby preventing the breakage of thedial 4. - Although not shown in Fig. 17, the
intermediate member 26 shown in Fig. 16 may be also provided between the case back 6 and themovement 2. - Fig. 18 is a view for explaining still another modification of the fourth embodiment.
- The feature of the solar battery powered watch in Fig. 18 resides in a positioning fixed means for positioning and fixing the
dial 4 relative to themovement 2. That is, in this modification, the projectingparts 4a and 4b are not formed on thedial 4 shown in Fig. 15, but a plurality of (e.g., two) through holes are bored in thedial 4 at a region contacting theornamental frame 21 and end portions of fixedpins 28 are engaged in the through holes. Thedial 4 is positioned relative to themovement 2 using the fixed pins 28. - Through holes through which the fixed pins 28 penetrate are bored in the
solar battery 3, and positioning holes (fixing means) in which the fixed pins 28 are engaged are bored in themovement 2. The fixed pins 28 are engaged in the positioning holes of themovement 2 by way of the through holes of thesolar battery 3, so that thedial 4 are positioned relative to and fixed to themovement 2, and thesolar battery 3 is also positioned relative to themovement 2. - Although not shown in Fig. 18, the
intermediate member 26 shown in Fig. 16 may be provided between themovement 2 and the case back 6. Further, theelastic member 27 shown in Fig. 17 may be provided between the case back 6 and thecasing frame 23. Still further, theintermediate member 26 and theelastic member 27 are respectively provided. - Although the size of the
dial 4 is substantially the same as that of themovement 2 in Fig. 18, these sizes are not necessarily the same. That is, thestage part 23a is formed on thecasing frame 23 and thedial 4 is accommodated and disposed in thestage part 23a shown in Fig. 14. - Although the size of the
dial 4 is substantially the same as that of thesolar battery 3 in Fig. 18, thesolar battery 3 may be made smaller than thedial 4 and it may be accommodated and disposed in theaccommodation part 23b (see Fig. 14) of thecasing frame 23. In this case, it is preferable that the dimensions of thesolar battery 3 are substantially the same as or slightly greater than outer dimensions of theornamental frame 21. - That is, when the solar battery powered watch receives the impact loading from the outside, the impact loading is transmitted to the
dial 4 by way of themovement 2. At this time, when the dimensions of thesolar battery 3 are smaller than the outer dimensions of theornamental frame 21, a shearing force is applied to thedial 4 so that thedial 4 is liable to be broken. Accordingly, if the dimensions of thesolar battery 3 are made larger than the outer dimensions of theornamental frame 21, such a shearing force does not apply to thedial 4, thereby preventing the breakage of thedial 4. - As the fixed means for fixing the
dial 4 and thesolar battery 3 relative to themovement 2, it is possible to employ means other than the fixed pins 28 for adhering respective constituents, for example, an adhesive. In case that thesolar battery 3 and thedial 4 are adhered to each other, it is possible to suppress the lowering of generated electric power of thesolar battery 3 if only the periphery of thesolar battery 3 is adhered by the adhesive. - In the aforementioned embodiments, the
case 1 and theornamental frame 21 are respectively formed of different members but they may as well be integrally formed. - This invention can be utilized for various watches incorporating a solar battery therein as a power supply, thereby enhancing an ornamental value thereof and also enhancing light transmittance relative to the solar battery.
Claims (4)
- A solar battery powered watch comprising a case (1) having an opening (1a) on a front side thereof, and a glass (5) covering the opening, a movement (2) having a hand-driving mechanism housed in the case, a solar battery (3) having a light receiving surface disposed opposite to the glass and installed on a front side of the movement inside the case, and a covering member (4) formed by molding ceramic for covering the light receiving surface of the solar battery;
characterized in that arbitrary dial patterns (10) are formed on a surface of the covering member, and light reflection layers (11) or light reflection faces are interposed between the surface of the covering member and the dial patterns. - A solar battery powered watch comprising a case (1) having an opening (1a) on a front side thereof, and a glass (5) covering the opening, a movement (2) having a hand-driving mechanism housed in the case, a solar battery (3) having a light receiving surface disposed opposite to the glass and installed on a front side of the movement inside the case, and a covering member (4) formed by molding ceramic for covering the light receiving surface of the solar battery;
characterized in that a transparent substrate (81) is laminated to the surface of the covering member (4, 51), and arbitrary dial patterns (10) are formed on the surface of the transparent substrate, light reflection layers (11) or light reflection faces being interposed between the surface of the transparent substrate and the dial patterns. - The solar battery powered watch according to claim 1 or 2, characterized in that an outer rim of the covering member is kept in contact with a peripheral sidewall (17) of the opening of the case.
- The solar battery powered watch according to claim 3, characterized in that:a positioning frame (8) disposed around the periphery of the covering member (4) has projecting parts or recessed parts while the covering member has recessed parts or projecting parts for engagement with the projecting parts or the recessed parts of the positioning frame, andthe watch further comprising a means for positioning the positioning frame relative to the movement.
Applications Claiming Priority (16)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21452494 | 1994-09-08 | ||
JP21452494 | 1994-09-08 | ||
JP214524/94 | 1994-09-08 | ||
JP21982794A JPH07198866A (en) | 1993-11-25 | 1994-09-14 | Dial for timepiece and its production method |
JP219827/94 | 1994-09-14 | ||
JP21982794 | 1994-09-14 | ||
JP24045294 | 1994-10-05 | ||
JP24045294 | 1994-10-05 | ||
JP240452/94 | 1994-10-05 | ||
JP31167194 | 1994-12-15 | ||
JP311671/94 | 1994-12-15 | ||
JP31167194 | 1994-12-15 | ||
JP112743/95 | 1995-05-11 | ||
JP11274395 | 1995-05-11 | ||
JP11274395 | 1995-05-11 | ||
EP95930724A EP0780741B1 (en) | 1994-09-08 | 1995-09-08 | Solar cell timepiece |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95930724A Division EP0780741B1 (en) | 1994-09-08 | 1995-09-08 | Solar cell timepiece |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0890887A1 EP0890887A1 (en) | 1999-01-13 |
EP0890887B1 true EP0890887B1 (en) | 2001-12-12 |
Family
ID=27526565
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95930724A Expired - Lifetime EP0780741B1 (en) | 1994-09-08 | 1995-09-08 | Solar cell timepiece |
EP98114932A Expired - Lifetime EP0890887B1 (en) | 1994-09-08 | 1995-09-08 | Solar battery powered watch |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95930724A Expired - Lifetime EP0780741B1 (en) | 1994-09-08 | 1995-09-08 | Solar cell timepiece |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP0780741B1 (en) |
DE (2) | DE69524642T2 (en) |
WO (1) | WO1996007956A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100232716B1 (en) * | 1995-04-07 | 1999-12-01 | 하루타 히로시 | Dial of solar-cell timepiece |
JP4599833B2 (en) * | 2003-11-28 | 2010-12-15 | セイコーエプソン株式会社 | clock |
US10928778B2 (en) * | 2014-03-25 | 2021-02-23 | Eta Sa Manufacture Horlogere Suisse | Timepiece provided with a dial and associated fastening method |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1548007A1 (en) * | 1963-10-15 | 1969-08-28 | Reich Robert W | Electronic or electric clock powered by light elements |
CH522247A (en) * | 1969-12-29 | 1971-11-30 | Far Fab Assortiments Reunies | Watch face prodn - from metal oxide powder |
JPS4990611A (en) * | 1972-12-29 | 1974-08-29 | ||
JPS5226573U (en) * | 1975-08-14 | 1977-02-24 | ||
JPS58142288A (en) * | 1982-02-18 | 1983-08-24 | Matsushita Electric Works Ltd | Time piece with solar battery |
JPS59115377U (en) * | 1983-01-26 | 1984-08-03 | 塩尻工業株式会社 | Analog electronic clock with solar battery |
JPS6149482A (en) * | 1984-08-17 | 1986-03-11 | Sanyo Electric Co Ltd | photovoltaic device |
JPS62237385A (en) * | 1986-04-08 | 1987-10-17 | Seiko Instr & Electronics Ltd | Solar battery type wrist watch |
JPS63151890A (en) * | 1986-12-16 | 1988-06-24 | Citizen Watch Co Ltd | Dial for timepiece |
JPS63249081A (en) * | 1987-04-06 | 1988-10-17 | Seiko Epson Corp | watch dial |
JPH0545592U (en) * | 1991-11-22 | 1993-06-18 | 京セラ株式会社 | Clock face |
-
1995
- 1995-09-08 WO PCT/JP1995/001791 patent/WO1996007956A1/en active IP Right Grant
- 1995-09-08 DE DE1995624642 patent/DE69524642T2/en not_active Expired - Fee Related
- 1995-09-08 DE DE69514814T patent/DE69514814T2/en not_active Expired - Fee Related
- 1995-09-08 EP EP95930724A patent/EP0780741B1/en not_active Expired - Lifetime
- 1995-09-08 EP EP98114932A patent/EP0890887B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
WO1996007956A1 (en) | 1996-03-14 |
EP0780741B1 (en) | 2000-01-26 |
DE69524642T2 (en) | 2002-08-08 |
DE69524642D1 (en) | 2002-01-24 |
DE69514814D1 (en) | 2000-03-02 |
EP0780741A1 (en) | 1997-06-25 |
DE69514814T2 (en) | 2000-06-21 |
EP0780741A4 (en) | 1997-07-16 |
EP0890887A1 (en) | 1999-01-13 |
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