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EP0718257A1 - Method of continuous fabrication of silicone-bonded pyrotechnic charges and composition for use in such a fabrication method - Google Patents

Method of continuous fabrication of silicone-bonded pyrotechnic charges and composition for use in such a fabrication method Download PDF

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Publication number
EP0718257A1
EP0718257A1 EP95402770A EP95402770A EP0718257A1 EP 0718257 A1 EP0718257 A1 EP 0718257A1 EP 95402770 A EP95402770 A EP 95402770A EP 95402770 A EP95402770 A EP 95402770A EP 0718257 A1 EP0718257 A1 EP 0718257A1
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EP
European Patent Office
Prior art keywords
silicone
extrusion
gum
binder
resin
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP95402770A
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German (de)
French (fr)
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EP0718257B1 (en
Inventor
Hervé Austruy
Jean Grignon
Jean-Michel Tauzia
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Societe Nationale des Poudres et Explosifs
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Societe Nationale des Poudres et Explosifs
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B21/00Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
    • C06B21/0033Shaping the mixture
    • C06B21/0075Shaping the mixture by extrusion
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06DMEANS FOR GENERATING SMOKE OR MIST; GAS-ATTACK COMPOSITIONS; GENERATION OF GAS FOR BLASTING OR PROPULSION (CHEMICAL PART)
    • C06D5/00Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets
    • C06D5/06Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets by reaction of two or more solids

Definitions

  • the present invention relates to the technical field of the pyrotechnic generation of gases which can be used in particular in systems for protecting the occupants of a motor vehicle by means of cushions which are inflated by the combustion gases of a pyrotechnic charge. More specifically, the invention relates to a process for the continuous manufacture of extruded composite pyrotechnic charges with silicone binder for pyrotechnic generators of clean and non-toxic gases. The invention also relates to composite pyrotechnic compositions generating gas with a silicone binder capable of being implemented using the process according to the invention.
  • pyrotechnic gas generators For various pyrotechnic needs and in particular to ensure correct inflation of the protective cushions, pyrotechnic gas generators must supply in extremely short times, of the order of thirty milliseconds, clean gases, that is to say free of particles. solids liable to constitute hot spots which can damage the wall of the cushion, and non-toxic, that is to say low contents of nitrogen oxides, carbon oxides and chlorinated products.
  • a first family relates to compositions based on alkali or alkaline earth azide in the presence of a mineral oxidant such as potassium nitrate or a metal oxide.
  • These compositions which can optionally include a binder, have two major drawbacks. On the one hand they produce during their combustion a lot of dust which must be filtered by filtration systems relatively which increases both the weight and the price of the generator.
  • azides are products very sensitive to humidity and these compositions are difficult to keep in good conditions for several years in a motor vehicle.
  • a second family relates to compositions based on nitrocellulose and nitroglycerin. These compositions, also known under the name of "double base powders", are very interesting because they burn very quickly and without producing dust. However, they have the disadvantage of not being completely stable over time due to the phenomenon of migration of nitroglycerin, a phenomenon which, over the years, affects the effectiveness of these compositions in a motor vehicle.
  • a third family relates to the so-called "composite" compositions basically consisting of an organic binder and an oxidizing mineral filler such as in particular a mineral perchlorate. These compositions are a priori very interesting because they have a good combustion speed and excellent aging stability.
  • compositions have therefore been proposed consisting of a silicone binder which can be crosslinked at room temperature, also known as a "Room Temperature Vulcanizable" binder, and potassium perchlorate, the potassium atom playing the role of internal chlorine sensor.
  • a silicone binder which can be crosslinked at room temperature
  • potassium perchlorate the potassium atom playing the role of internal chlorine sensor.
  • Such compositions are, for example, described in patents FR-A-2 190 776 and FR-B-2 213 254 or in their American correspondents US-A-3,986,908 and US-A-3,964,256.
  • Pyrotechnic compositions with a silicone binder are therefore, at present, used in the form of granules and not in the form of a monoblock charge having a perfectly defined shape and dimensions because such charges cannot be obtained by continuous processes. , but only by discontinuous processes of shaping and baking in a mold which are prohibitively expensive for the automotive industry.
  • the latter to contain a charge of pyrotechnic composition in the form of a block whose geometry is not very sensitive to mechanical stresses and in particular to repeated vibrations, rather than a bulk load of pellets.
  • the object of the present invention is precisely to propose such a process as well as composite pyrotechnic compositions with silicone binder which can be implemented by this process.
  • the crosslinking temperature will be between 80 ° C and 120 ° C. It is thus possible, thanks to the use in the constituents of the binder of a gum and a resin of very different molecular masses, to obtain, in a single extrusion, rods with perfectly stable geometric ribs before and during crosslinking.
  • the profiled rods are obtained after a double extrusion.
  • the homogeneous dough is extruded, at the outlet of the extruder, in the form of cords which are cut into strands and taken up in a shaping apparatus to be profiled by extrusion in the form of rods with stable geometry.
  • the shaping apparatus is a press equipped with an extrusion die.
  • the shaping apparatus is a extruder fitted with an extrusion head.
  • the composition contains only one crosslinking agent which is reactive, both with respect to the resin and with respect to the gum.
  • the resin is chosen from the group consisting of poly methyl, vinyl siloxanes and in particular poly vinyl dimethyl siloxane with a molecular mass of less than 20,000.
  • the gum is chosen from the group consisting of poly methyl, vinyl siloxanes and in particular poly vinyl dimethyl siloxanes of molecular mass greater than 100,000 and poly methyl polyphenyl siloxanes of molecular mass greater than 100,000.
  • the crosslinker is chosen from the group consisting of polyhydrogenosilanes of molecular mass between 250 and 700.
  • the molar ratio between said resin and said gum is between 9 and 2.
  • additives may be a thickening agent which will moreover be advantageously chosen from the group consisting of silica, polytetrafluoroethylene and carbon black.
  • the thickening agent may be mixed with the crosslinking agent.
  • the silicone binder initially comprises, in addition to the crosslinking agent, on the one hand a crosslinkable silicone resin and on the other hand a crosslinkable silicone gum.
  • the crosslinking reactions of the resin and of the gum are completed, the crosslinking of the resin being faster than that of the gum.
  • the gum is slow to soften, which mainly ensures the mechanical strength of the load and during cooking, when the non-crosslinked gum has softened and begins its crosslinking, it is the resin and the gum already crosslinked that provide the mechanical strength of the load.
  • the profiled rods can thus be cut to the desired length for loading and the structure of the binder is permanently fixed by crosslinking in an oven at a temperature between 80 ° C and 120 ° C, without geometric alteration.
  • compositions according to the invention it is thus possible to continuously manufacture extruded pyrotechnic charges with silicone binder whose shape and dimensions are perfectly reproducible without any machining after extrusion.
  • Figure 1 shows, in diagram form, an installation for implementing the method according to the invention, the arrows indicating the direction d advancement of products during the process.
  • twin-screw extruder 1 fitted at the outlet with an extrusion head 2 comprising several spinning outlets, the constituents of the charge are introduced, the constituents of the binder being introduced in non-crosslinked form.
  • extruder is also called a twin-screw extruder mixer.
  • the constituents are introduced in the following order.
  • a mixture A is introduced consisting of the gum and the resin.
  • a mixture B is introduced consisting of the oxidizing charges and the additives.
  • the crosslinking agent C is introduced, optionally mixed with the thickening agent.
  • Said silicone resin has a molecular mass of less than 20,000, preferably between 1,000 and 3,000 and is crosslinkable by hydrogen silane groups - ⁇ Si-H.
  • said silicone resin will carry vinyl groups and will be chosen from vinyl polydimethylsiloxanes. Its functionality in vinyl groups will preferably be between 0.5 and 15 equivalents / kg.
  • Said silicone gum has a molecular mass by weight greater than 100,000, which can range up to a few million.
  • its molecular mass is close to 500,000 and it has a viscosity much higher than that of the resin, hence its name of gum.
  • said silicone gum will carry vinyl groups and will be chosen from vinyl polydimethyl siloxanes, or vinyl polymethyl polyphenyl siloxanes. Its functionality in vinyl groups will preferably be between 10 -4 and 5. 10 -3 equivalents / kg.
  • the molar ratio between said resin and said gum will be between 9 and 2.
  • this ratio is greater than 9, the mixture does not contain enough gum to ensure stability of the geometric dimensions after extrusion; if the value of this ratio is less than 2, the mixture contains too much gum to be able to be injected by continuous pumping into the extruder.
  • the mixture A consisting of the resin and the gum is introduced by means of a metering pump into the extruder, then the mixture B consisting of the oxidizing charges and the additives is introduced.
  • a mineral perchlorate and in particular ammonium perchlorate will advantageously be used.
  • a mixture of two types of ammonium perchlorate with different particle sizes will be used, so that the average particle size of the ammonium perchlorate is between 250 ⁇ m and 40 ⁇ m (micrometers or microns).
  • the preferred chlorine sensor in the context of the present invention is sodium nitrate which fixes the chlorine in the form of sodium chloride of submicron size, therefore without risk of damaging the walls of the airbag.
  • ammonium perchlorate / sodium nitrate weight ratio will advantageously be between 0.95 and 1.30.
  • the weight of the ammonium perchlorate + sodium nitrate mixture will advantageously be between 78% and 82% of the total weight of the composition.
  • the composition can contain other additives as required, for example adhesion agents such as vinyl tri (2-methoxy-ethoxy) silane.
  • adhesion agents such as vinyl tri (2-methoxy-ethoxy) silane.
  • a thickening agent when used, the latter will advantageously be added in admixture with the crosslinking agent as explained below.
  • the mixture C consisting of the crosslinking agent is introduced to finish with, where appropriate, the thickening agent.
  • Said crosslinking agent will be a hydrogen polysiloxane carrying hydrogen silane groups - ⁇ Si-H capable of reacting by polyaddition with the vinyl unsaturations of the resin and of the gum. Its molecular mass will advantageously be between 250 and 700. It will preferably be chosen from the group consisting of polymers of the polydimethyl siloxane type comprising hydrogen silane functional groups - ⁇ Si-H at a rate of 10 to 15 equivalents / kg and optionally vinyl functional groups at a rate of 1 to 5 equivalents / kg.
  • the composition will contain only a single crosslinking agent, reactive both with respect to the resin and with respect to the gum.
  • the optional thickening agent may be chosen from the various thickening agents which can be used in silicone-bonded pastes, and will in particular be chosen from the group consisting of silica, polytetrafluoroethylene and carbon black.
  • the mixture C is introduced into the extruder 1 by means of a metering pump.
  • the temperature of the constituents inside the extruder 1 is kept below 30 ° C.
  • the dough thus obtained is continuously extruded at the outlet of the extruder in the form of cords 3 which, thanks to the particular composition of the binder, have sufficient mechanical strength to be able to be cut into strands 5 in a cutting machine 4.
  • the strands 5 are recovered by a conveyor belt 6 and routed in a shaping apparatus 7.
  • This apparatus 7 is basically an extrusion apparatus. It may be a press equipped with an extrusion die, but, preferably and as shown in FIG. 1, it will be a second extruder 7 equipped with an extrusion die 8.
  • the pyrotechnic composition thus undergoes a second extrusion during which it is profiled in the form of rods 9 with the desired geometry for the final pyrotechnic charge.
  • the rods 9 thus obtained are then cut, by a cutting tool 10, to the desired length for the pyrotechnic charge.
  • the blocks 11 thus obtained are conveyed by a conveyor belt 12 to an oven 13 heated to a temperature between 80 ° C. and 120 ° C. so as to complete the crosslinking of the constituents of the binder and thus to freeze the structure of the blocks 11.
  • composition was extruded and cut into strands 5 which were extruded into hollow cylindrical rods 9 with an outside diameter of 39.8 mm and an inside diameter of 14.6 mm in a extruder.
  • the rods were cut into cylindrical blocks.
  • the blocks were baked in an oven at 120 ° C for 30 minutes.
  • the combustion speed was 70mm / s at 20 MPa.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Molecular Biology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

In continuous mfr., by kneading and extrusion, of a pyrotechnical charge comprising mainly a cross-linkable silicone binder and an oxidant consisting mainly of (NH4)ClO4 or NaNO3, and charging the mixt. continuously into a press equipped at the outlet with an extrusion head, the uncross-linked binder contains: (i) a silicone resin with mol. wt. below 20,000, cross-linkable by hydrogen-silane gps.; (ii) a silicone gum with a mol. wt. above 100,000, cross-linkable by hydrogeno-silane gps.; and (iii) a hydrogeno-polysiloxane as cross-linking agent. A uniform paste is obtd. by extrusion at not above 30 degrees C, in the form of threads of stable geometry, which are cut to the length of the charge and cross-linked at above 30 degrees C.

Description

La présente invention se rapporte au domaine technique de la génération pyrotechnique de gaz utilisables notamment dans les systèmes de protection des occupants d'un véhicule automobile au moyen de coussins qui sont gonflés par les gaz de combustion d'un chargement pyrotechnique. Plus précisément l'invention concerne un procédé de fabrication en continu de chargements pyrotechniques composites extrudés à liant silicone pour générateurs pyrotechniques de gaz propres et non toxiques. L'invention concerne également des compositions pyrotechniques composites génératrices de gaz à liant silicone susceptibles d'être mises en oeuvre grâce au procédé selon l'invention.The present invention relates to the technical field of the pyrotechnic generation of gases which can be used in particular in systems for protecting the occupants of a motor vehicle by means of cushions which are inflated by the combustion gases of a pyrotechnic charge. More specifically, the invention relates to a process for the continuous manufacture of extruded composite pyrotechnic charges with silicone binder for pyrotechnic generators of clean and non-toxic gases. The invention also relates to composite pyrotechnic compositions generating gas with a silicone binder capable of being implemented using the process according to the invention.

Pour différents besoins pyrotechniques et notamment pour assurer un gonflement correct des coussins de protection, les générateurs pyrotechniques de gaz doivent fournir en des temps extrêmement courts, de l'ordre de trente millisecondes, des gaz propres c'est-à-dire exempts de particules solides susceptibles de constituer des points chauds pouvant endommager la paroi du coussin, et non toxiques c'est-à-dire à faibles teneurs en oxydes d'azote, en oxydes de carbone et en produits chlorés.For various pyrotechnic needs and in particular to ensure correct inflation of the protective cushions, pyrotechnic gas generators must supply in extremely short times, of the order of thirty milliseconds, clean gases, that is to say free of particles. solids liable to constitute hot spots which can damage the wall of the cushion, and non-toxic, that is to say low contents of nitrogen oxides, carbon oxides and chlorinated products.

Diverses familles de compositions pyrotechniques ont été développées dans ce but.Various families of pyrotechnic compositions have been developed for this purpose.

Une première famille concerne les compositions à base d'azoture alcalin ou alcalino-terreux en présence d'un oxydant minéral comme le nitrate de potassium ou un oxyde métallique. Ces compositions qui peuvent le cas échéant comporter un liant présentent deux inconvénients majeurs. D'une part elles produisent lors de leur combustion beaucoup de poussières qui doivent être filtrées par des systèmes de filtration relativement importants, ce qui augmente à la fois le poids et le prix du générateur. D'autre part les azotures sont des produits très sensibles à l'humidité et ces compositions sont difficiles à conserver dans de bonnes conditions pendant plusieurs années dans un véhicule automobile.A first family relates to compositions based on alkali or alkaline earth azide in the presence of a mineral oxidant such as potassium nitrate or a metal oxide. These compositions, which can optionally include a binder, have two major drawbacks. On the one hand they produce during their combustion a lot of dust which must be filtered by filtration systems relatively which increases both the weight and the price of the generator. On the other hand azides are products very sensitive to humidity and these compositions are difficult to keep in good conditions for several years in a motor vehicle.

Une seconde famille concerne les compositions à base de nitrocellulose et de nitroglycérine. Ces compositions, encore connue sous l'appellation de "poudres à double base", sont très intéressantes car elles brûlent très vite et sans produire de poussière. Mais elles présentent toutefois l'inconvénient de ne pas être totalement stables dans le temps en raison du phénomène de migration de la nitroglycérine, phénomène qui, au fil des ans, altère l'efficacité de ces compositions dans un véhicule automobile.A second family relates to compositions based on nitrocellulose and nitroglycerin. These compositions, also known under the name of "double base powders", are very interesting because they burn very quickly and without producing dust. However, they have the disadvantage of not being completely stable over time due to the phenomenon of migration of nitroglycerin, a phenomenon which, over the years, affects the effectiveness of these compositions in a motor vehicle.

Une troisième famille concerne les compositions dites "composites" constituées fondamentalement par un liant organique et par une charge minérale oxydante comme notamment un perchlorate minéral. Ces compositions sont à priori très intéressantes car elles présentent une bonne vitesse de combustion et une excellente stabilité au vieillissement.A third family relates to the so-called "composite" compositions basically consisting of an organic binder and an oxidizing mineral filler such as in particular a mineral perchlorate. These compositions are a priori very interesting because they have a good combustion speed and excellent aging stability.

Il a ainsi été proposé par le brevet FR-A-2 137 619 ou par son correspondant US-A-3,723,205 des compositions dont le liant est un chlorure de polyvinyle et dont la charge oxydante est un perchlorate d'ammonium en présence de nitrate de sodium comme capteur interne de chlore. Néanmoins l'emploi d'un liant chloré en présence de charges énergétiques est d'une mise en oeuvre délicate, notamment au plan de la sécurité.It has thus been proposed by patent FR-A-2,137,619 or by its correspondent US-A-3,723,205 compositions whose binder is polyvinyl chloride and whose oxidizing charge is ammonium perchlorate in the presence of nitrate of sodium as internal chlorine sensor. However, the use of a chlorinated binder in the presence of energy charges is difficult to implement, in particular in terms of safety.

Il a alors été proposé des compositions composites constituées par un liant silicone réticulable à température ambiante, encore connu sous l'appellation de liant "RTV" (Room Temperature Vulcanizable), et de perchlorate de potassium, l'atome de potassium jouant le rôle de capteur interne de chlore. De telles compositions sont, par exemple, décrites dans les brevets FR-A-2 190 776 et FR-B-2 213 254 ou dans leurs correspondants américains US-A-3,986,908 et US-A-3,964,256.Composite compositions have therefore been proposed consisting of a silicone binder which can be crosslinked at room temperature, also known as a "Room Temperature Vulcanizable" binder, and potassium perchlorate, the potassium atom playing the role of internal chlorine sensor. Such compositions are, for example, described in patents FR-A-2 190 776 and FR-B-2 213 254 or in their American correspondents US-A-3,986,908 and US-A-3,964,256.

Plus récemment il a également été proposé dans la demande de brevet WO94/06735 des compositions composites constituées par un liant silicone du type RTV et par des charges du type azotures métalliques ou composées nitrés comme le tétrazole.More recently, it has also been proposed in patent application WO94 / 06735 of composite compositions constituted by a silicone binder of the RTV type and by fillers of the metal azide or nitro compound type such as tetrazole.

L'emploi de compositions composites à liant silicone est en effet très intéressant dans le domaine de la sécurité automobile dans la mesure où la matrice silicone, lors de la combustion, produit un résidu vitreux qui assure une première filtration des gaz de combustion. Néanmoins ce type de compositions présente l'inconvénient d'être d'une mise en oeuvre délicate si l'on veut utiliser des procédés de fabrication continus faisant appel à une phase d'extrusion en raison de la mauvaise tenue mécanique des liants silicone non réticulés.The use of composite compositions with a silicone binder is indeed very advantageous in the field of motor vehicle safety insofar as the silicone matrix, during combustion, produces a vitreous residue which ensures a first filtration of the combustion gases. However, this type of composition has the drawback of being tricky to use if it is desired to use continuous manufacturing processes using an extrusion phase due to the poor mechanical strength of the non-crosslinked silicone binders. .

On sait par l'enseignement du brevet US-A-3,367,816 extruder en continu une pâte de résine silicone non réticulée pour assurer l'enduction interne de tubes fabriqués en continu. Mais l'on ne sait pas à l'heure actuelle, extruder en continu des objets à matrice silicone non réticulée ayant une forme et des dimensions parfaitement définies et stables de manière à pouvoir être ultérieurement réticulés sans variation des paramètres géométriques.It is known from the teaching of patent US-A-3,367,816 to continuously extrude a paste of non-crosslinked silicone resin to ensure the internal coating of tubes manufactured continuously. But it is not known at the present time, to continuously extrude objects with non-crosslinked silicone matrix having a shape and dimensions perfectly defined and stable so that they can be cross-linked later without variation of the geometric parameters.

Les compositions pyrotechniques à liant silicone sont donc, à l'heure actuelle, utilisées sous forme de granulés et non sous forme d'un chargement monobloc possédant une forme et des cotes parfaitement définies car de tels chargements ne peuvent pas être obtenus par des procédés continus, mais seulement par des procédés discontinus de mise en forme et cuisson dans un moule qui sont d'un coût prohibitif pour l'industrie automobile.Pyrotechnic compositions with a silicone binder are therefore, at present, used in the form of granules and not in the form of a monoblock charge having a perfectly defined shape and dimensions because such charges cannot be obtained by continuous processes. , but only by discontinuous processes of shaping and baking in a mold which are prohibitively expensive for the automotive industry.

Or pour assurer la fiabilité de fonctionnement du générateur pyrotechnique soumis à de nombreuses sollicitations mécaniques il est nettement préférable que ce dernier contienne un chargement de composition pyrotechnique sous forme d'un bloc dont la géométrie est peu sensible aux sollicitations mécaniques et notamment aux vibrations répétées, plutôt qu'un chargement en vrac de granulés.However, to ensure the operating reliability of the pyrotechnic generator subjected to numerous mechanical stresses, it is clearly preferable for the latter to contain a charge of pyrotechnic composition in the form of a block whose geometry is not very sensitive to mechanical stresses and in particular to repeated vibrations, rather than a bulk load of pellets.

L'homme de métier est donc à la recherche d'un procédé continu qui lui permette d'obtenir des chargements pyrotechniques composites à liant silicone présentant une géométrie définie et fiable, notamment dans le cas où le dit chargement doit présenter de faibles épaisseurs à brûler.A person skilled in the art is therefore looking for a continuous process which allows him to obtain composite pyrotechnic charges with silicone binder having a defined and reliable geometry, in particular in the case where said charge must have small thicknesses to be burned. .

L'objet de la présente invention est précisément de proposer un tel procédé ainsi que des compositions pyrotechniques composites à liant silicone qui peuvent être mises en oeuvre par ce procédé.The object of the present invention is precisely to propose such a process as well as composite pyrotechnic compositions with silicone binder which can be implemented by this process.

L'invention concerne donc un procédé de fabrication en continu, par malaxage et extrusion, de chargements pyrotechniques constitués principalement par un liant silicone réticulable, par une charge oxydante comprenant essentiellement du perchlorate d'ammonium et du nitrate de sodium, et par des additifs, les dits constituants du chargement étant introduits en continu dans une boudineuse équipée en sortie d'une tête d'extrusion, le dit procédé étant caractérisé en ce que les constituants du dit liant sont introduits sous forme non réticulée et comprennent au moins :

  • i) une résine silicone de masse moléculaire inférieure à 20 000 et réticulable par des groupes hydrogéno-silanes,
  • ii) une gomme silicone de masse moléculaire supérieure à 100 000 et réticulable par des groupes hydrogéno-silanes,
  • iii) un réticulant qui est un hydrogéno-polysiloxane,
de manière à permettre la formation d'une pâte homogène qui est profilée par extrusion à une température au plus égale à 30°C sous forme de joncs à géométrie stable, les dits joncs ainsi obtenus étant alors découpés à la longueur du chargement et réticulés à une température supérieure à 30°C.The invention therefore relates to a process for the continuous manufacture, by kneading and extrusion, of pyrotechnic charges consisting mainly of a crosslinkable silicone binder, by an oxidizing charge essentially comprising ammonium perchlorate and sodium nitrate, and by additives, the said constituents of the load being introduced continuously into a extruder fitted at the outlet of an extrusion head, the said method being characterized in that the constituents of the said binder are introduced in non-crosslinked form and comprise at least:
  • i) a silicone resin with a molecular mass of less than 20,000 and crosslinkable with hydrogen silane groups,
  • ii) a silicone gum with a molecular mass greater than 100,000 and crosslinkable with hydrogen silane groups,
  • iii) a crosslinker which is a hydrogen polysiloxane,
so as to allow the formation of a homogeneous paste which is shaped by extrusion at a temperature at most equal to 30 ° C. in the form of rods with stable geometry, the said rods thus obtained being then cut to the length of the load and crosslinked to a temperature above 30 ° C.

En général la température de réticulation sera comprise entre 80°C et 120°C. Il est ainsi possible, grâce à l'emploi dans les constituants du liant d'une gomme et d'une résine de masses moléculaires très différentes, d'obtenir, en une seule extrusion, des joncs à côtes géométriques parfaitement stables avant et pendant la réticulation.In general, the crosslinking temperature will be between 80 ° C and 120 ° C. It is thus possible, thanks to the use in the constituents of the binder of a gum and a resin of very different molecular masses, to obtain, in a single extrusion, rods with perfectly stable geometric ribs before and during crosslinking.

Toutefois, selon un mode préféré de réalisation de l'invention, les joncs profilés sont obtenus après une double extrusion. Selon ce mode préféré la pâte homogène est extrudée,en sortie de boudineuse, sous forme de cordeaux qui sont découpés en brins et repris dans un appareillage de mise en forme pour être profilés par extrusion sous forme de joncs à géométrie stable.However, according to a preferred embodiment of the invention, the profiled rods are obtained after a double extrusion. According to this preferred embodiment, the homogeneous dough is extruded, at the outlet of the extruder, in the form of cords which are cut into strands and taken up in a shaping apparatus to be profiled by extrusion in the form of rods with stable geometry.

Selon une première variante préférée de l'invention, l'appareillage de mise en forme est une presse équipée d'une filière d'extrusion.According to a first preferred variant of the invention, the shaping apparatus is a press equipped with an extrusion die.

Selon une seconde variante préférée de l'invention, l'appareillage de mise en forme est une boudineuse équipée d'une tête d'extrusion.According to a second preferred variant of the invention, the shaping apparatus is a extruder fitted with an extrusion head.

Selon une troisième variante préférée de l'invention, les constituants du chargement sont introduits dans la boudineuse dans l'ordre suivant :

  • a) d'abord un mélange constitué par la gomme et la résine,
  • b) ensuite un mélange constitué par les charges oxydantes et les additifs,
  • c) enfin l'agent réticulant.
According to a third preferred variant of the invention, the constituents of the load are introduced into the extruder in the following order:
  • a) firstly a mixture consisting of gum and resin,
  • b) then a mixture consisting of the oxidizing charges and the additives,
  • c) finally the crosslinking agent.

L'invention concerne également des compositions pour chargement pyrotechnique générateur de gaz, susceptibles d'être mises en oeuvre par le procédé continu selon l'invention et constituées par un liant silicone, par une charge oxydante comprenant essentiellement du perchlorate d'ammonium et du nitrate de sodium, et par des additifs, les dites compositions étant caractérisées par le fait que le dit liant est le produit de réaction :

  • a) d'au moins une résine silicone de masse moléculaire inférieure à 20 000 et réticuble par des groupes hydrogéno-silanes Si-H, en mélange avec au moins une gomme silicone de masse moléculaire supérieure à 100 000 et réticulable par des groupes hydrogéno-silanes,
  • b) avec au moins un réticulant qui est un hydrogéno-polysiloxane.
The invention also relates to compositions for pyrotechnic charge generating gas, capable of being implemented by the method. continuous according to the invention and constituted by a silicone binder, by an oxidizing charge essentially comprising ammonium perchlorate and sodium nitrate, and by additives, the said compositions being characterized in that the said binder is the product of reaction:
  • a) at least one silicone resin of molecular mass less than 20,000 and crosslinkable by hydrogen silane groups Si-H, in mixture with at least one silicone gum of molecular mass greater than 100,000 and crosslinkable by hydrogenated groups silanes,
  • b) with at least one crosslinker which is a hydrogen polysiloxane.

Selon une variante préférée de l'invention la composition ne contient qu'un seul agent réticulant qui est réactif, aussi bien vis-à-vis de la résine que vis-à-vis de la gomme.According to a preferred variant of the invention, the composition contains only one crosslinking agent which is reactive, both with respect to the resin and with respect to the gum.

Préférentiellement la résine est choisie dans le groupe constitué par les poly méthyl, vinyl siloxanes et notamment les poly diméthyl siloxane vinylique de masse moléculaire inférieure à 20 000.Preferably, the resin is chosen from the group consisting of poly methyl, vinyl siloxanes and in particular poly vinyl dimethyl siloxane with a molecular mass of less than 20,000.

Préférentiellement la gomme est choisie dans le groupe constitué par les poly méthyl, vinyl siloxanes et notamment les poly diméthyl siloxanes vinyliques de masse moléculaire supérieure à 100 000 et les poly méthyl-polyphényl siloxanes de masse moléculaire supérieure à 100 000.Preferably, the gum is chosen from the group consisting of poly methyl, vinyl siloxanes and in particular poly vinyl dimethyl siloxanes of molecular mass greater than 100,000 and poly methyl polyphenyl siloxanes of molecular mass greater than 100,000.

Préférentiellement encore le réticulant est choisi dans le groupe constitué par les polyhydrogéno silanes de masse moléculaire comprise entre 250 et 700.Preferably also, the crosslinker is chosen from the group consisting of polyhydrogenosilanes of molecular mass between 250 and 700.

Selon une autre variante préférée de l'invention, le rapport molaire entre la dite résine et la dite gomme est compris entre 9 et 2.According to another preferred variant of the invention, the molar ratio between said resin and said gum is between 9 and 2.

Parmi les additifs pourra figurer un agent épaississant qui sera, par ailleurs, avantageusement choisi dans le groupe constitué par la silice, le polytétrafluoroéthylène et le noir de carbone.Among the additives may be a thickening agent which will moreover be advantageously chosen from the group consisting of silica, polytetrafluoroethylene and carbon black.

Dans certains cas l'agent épaississant pourra être mélangé avec l'agent réticulant.In some cases the thickening agent may be mixed with the crosslinking agent.

L'originalité fondamentale de l'invention réside dans le fait que le liant silicone comprend au départ, en plus de l'agent réticulant, d'une part une résine silicone réticulable et d'autre part une gomme silicone réticulable.The fundamental originality of the invention lies in the fact that the silicone binder initially comprises, in addition to the crosslinking agent, on the one hand a crosslinkable silicone resin and on the other hand a crosslinkable silicone gum.

Il est ainsi possible d'ajuster la viscosité du liant non réticulé à une valeur telle que par incorporation de la charge oxydante et des additifs on obtienne une pâte qui puisse être extrudée et découpée avec des cotes géométriques stables à une température inférieure à 30°C.It is thus possible to adjust the viscosity of the non-crosslinked binder to a value such that by incorporating the oxidizing charge and the additives a paste is obtained which can be extruded and cut with stable geometric dimensions at a temperature below 30 ° C. .

Lorsque le chargement est placé en étuve, les réactions de réticulation de la résine et de la gomme sont conduites à leur terme, la réticulation de la résine étant plus rapide que celle de la gomme. En début de cuisson c'est donc la gomme lente à se ramollir, qui assure principalement la tenue mécanique du chargement et en cours de cuisson, lorsque la gomme non réticulée s'est ramollie et commence sa réticulation, c'est la résine et la gomme déjà réticulées qui assurent la tenue mécanique du chargement.When the load is placed in an oven, the crosslinking reactions of the resin and of the gum are completed, the crosslinking of the resin being faster than that of the gum. At the start of cooking, the gum is slow to soften, which mainly ensures the mechanical strength of the load and during cooking, when the non-crosslinked gum has softened and begins its crosslinking, it is the resin and the gum already crosslinked that provide the mechanical strength of the load.

Les joncs profilés peuvent ainsi être découpés à la longueur voulue pour le chargement et la structure du liant est définitivement figée par réticulation en étuve à une température comprise entre 80°C et 120°C, sans altération géométrique.The profiled rods can thus be cut to the desired length for loading and the structure of the binder is permanently fixed by crosslinking in an oven at a temperature between 80 ° C and 120 ° C, without geometric alteration.

Grâce aux compositions selon l'invention il est ainsi possible de fabriquer en continu des chargements pyrotechniques extrudés à liant silicone dont la forme et les dimensions sont parfaitement reproductibles sans aucun usinage après extrusion.Thanks to the compositions according to the invention it is thus possible to continuously manufacture extruded pyrotechnic charges with silicone binder whose shape and dimensions are perfectly reproducible without any machining after extrusion.

On donne maintenant une description détaillée du mode préféré de réalisation de l'invention en se référant à la figure 1 qui représente, sous forme de schéma, une installation permettant la mise en oeuvre du procédé selon l'invention, les flèches indiquant le sens d'avancement des produits en cours de procédé.We now give a detailed description of the preferred embodiment of the invention with reference to Figure 1 which shows, in diagram form, an installation for implementing the method according to the invention, the arrows indicating the direction d advancement of products during the process.

Dans une boudineuse bi-vis 1 équipée en sortie d'une tête d'extrusion 2 comportant plusieurs sorties de filage on introduit les constituants du chargement, les constituants du liant étant introduits sous forme non réticulée. Une telle boudineuse est encore appelée mélangeur extrudeur bi-vis.In a twin-screw extruder 1 fitted at the outlet with an extrusion head 2 comprising several spinning outlets, the constituents of the charge are introduced, the constituents of the binder being introduced in non-crosslinked form. Such a extruder is also called a twin-screw extruder mixer.

Comme indiqué sur la figure 1, préférentiellement, les constituants sont introduits dans l'ordre suivant.As indicated in FIG. 1, preferably, the constituents are introduced in the following order.

D'abord, en tête de boudineuse, on introduit un mélange A constitué par la gomme et la résine. Ensuite on introduit un mélange B constitué par les charges oxydantes et les additifs. Enfin on introduit l'agent réticulant C, éventuellement mélangé avec l'agent épaississant.First, at the head of the extruder, a mixture A is introduced consisting of the gum and the resin. Then a mixture B is introduced consisting of the oxidizing charges and the additives. Finally, the crosslinking agent C is introduced, optionally mixed with the thickening agent.

La dite résine silicone a une masse moléculaire inférieure à 20 000, préférentiellement comprise entre 1000 et 3000 et est réticulable par des groupes hydrogéno-silanes -〉Si-H. Préférentiellement la dite résine silicone sera porteuse de groupes vinyliques et sera choisie parmi les polydiméthylsiloxanes vinyliques. Sa fonctionnalité en groupes vinyliques sera préférentiellement comprise entre 0,5 et 15 équivalents/kg.Said silicone resin has a molecular mass of less than 20,000, preferably between 1,000 and 3,000 and is crosslinkable by hydrogen silane groups -〉 Si-H. Preferably, said silicone resin will carry vinyl groups and will be chosen from vinyl polydimethylsiloxanes. Its functionality in vinyl groups will preferably be between 0.5 and 15 equivalents / kg.

La dite gomme silicone a une masse moléculaire en poids supérieure à 100 000, pouvant aller jusqu'à quelques millions. Préférentiellement sa masse moléculaire est voisine de 500 000 et elle présente une viscosité très supérieure à celle de la résine, d'où son appelation de gomme.Said silicone gum has a molecular mass by weight greater than 100,000, which can range up to a few million. Preferably, its molecular mass is close to 500,000 and it has a viscosity much higher than that of the resin, hence its name of gum.

Elle est réticulable par des groupes hydrogéno-silanes. Préférentiellement la dite gomme silicone sera porteuse de groupes vinyliques et sera choisie parmi les polydiméthyl siloxanes vinyliques, ou les polyméthyl-polyphényl siloxanes vinyliques . Sa fonctionnalité en groupes vinyliques sera préférentiellement comprise entre 10-4 et 5. 10-3 équivalents/kg.It can be crosslinked by hydrogen silane groups. Preferably, said silicone gum will carry vinyl groups and will be chosen from vinyl polydimethyl siloxanes, or vinyl polymethyl polyphenyl siloxanes. Its functionality in vinyl groups will preferably be between 10 -4 and 5. 10 -3 equivalents / kg.

Préférentiellement le rapport molaire entre la dite résine et la dite gomme sera compris entre 9 et 2.Preferably, the molar ratio between said resin and said gum will be between 9 and 2.

Si la valeur de ce rapport est supérieure à 9, le mélange ne contient pas assez de gomme pour assurer une stabilité des cotes géométriques après extrusion ; si la valeur de ce rapport est inférieure à 2, le mélange contient trop de gomme pour pouvoir être injecté par pompage en continu dans la boudineuse.If the value of this ratio is greater than 9, the mixture does not contain enough gum to ensure stability of the geometric dimensions after extrusion; if the value of this ratio is less than 2, the mixture contains too much gum to be able to be injected by continuous pumping into the extruder.

Lorsque le mélange A constitué par la résine et la gomme est introduit au moyen d'une pompe doseuse dans la boudineuse, on introduit alors le mélange B constitué par les charges oxydantes et les additifs.When the mixture A consisting of the resin and the gum is introduced by means of a metering pump into the extruder, then the mixture B consisting of the oxidizing charges and the additives is introduced.

Comme charge oxydante on utilisera avantageusement un perchlorate minéral et notamment du perchlorate d'ammonium. Selon un mode de réalisation particulièrement avantageux de réalisation de l'invention on utilisera un mélange de deux types de perchlorate d'ammonium de granulométrie différentes, de manière à ce que la granulométrie moyenne du perchlorate d'ammonium soit comprise entre 250 µm et de 40 µm (micromètres ou microns).As an oxidizing charge, a mineral perchlorate and in particular ammonium perchlorate will advantageously be used. According to a particularly advantageous embodiment of the invention, a mixture of two types of ammonium perchlorate with different particle sizes will be used, so that the average particle size of the ammonium perchlorate is between 250 μm and 40 µm (micrometers or microns).

Le perchlorate d'ammonium produisant par combustion des dérivés chlorés, il est nécessaire, aux fins des exigences en matière de sécurité automobile, de lui adjoindre un capteur de chlore. Le capteur de chlore préféré dans le cadre de la présente invention est le nitrate de sodium qui fixe le chlore sous forme de chlorure de sodium de taille submicronique, donc sans risque de détérioration des parois du coussin gonflable.Since ammonium perchlorate produces chlorinated derivatives by combustion, it is necessary, for the purposes of automotive safety requirements, to add a chlorine sensor to it. The preferred chlorine sensor in the context of the present invention is sodium nitrate which fixes the chlorine in the form of sodium chloride of submicron size, therefore without risk of damaging the walls of the airbag.

Le rapport pondéral perchlorate d'ammonium/nitrate de sodium sera avantageusement compris entre 0,95 et 1,30.The ammonium perchlorate / sodium nitrate weight ratio will advantageously be between 0.95 and 1.30.

Le poids du mélange perchlorate d'ammonium + nitrate de sodium sera de son côté avantageusement compris entre 78% et 82% du poids total de la composition.The weight of the ammonium perchlorate + sodium nitrate mixture will advantageously be between 78% and 82% of the total weight of the composition.

A côté du nitrate de sodium, la composition peut contenir d'autre additifs en fonction des besoins, par exemple des agents d'adhésion comme le vinyl tri (méthoxy-2 ethoxy) silane. Toutefois lorsque l'on utilise un agent épaississant, ce dernier sera avantageusement rajouté en mélange avec l'agent réticulant comme expliqué ci-après.Besides sodium nitrate, the composition can contain other additives as required, for example adhesion agents such as vinyl tri (2-methoxy-ethoxy) silane. However, when a thickening agent is used, the latter will advantageously be added in admixture with the crosslinking agent as explained below.

Enfin, après introduction du mélange B on introduit pour finir le mélange C constitué par l'agent réticulant avec, le cas échéant, l'agent épaissisant.Finally, after introduction of the mixture B, the mixture C consisting of the crosslinking agent is introduced to finish with, where appropriate, the thickening agent.

Le dit réticulant sera un hydrogéno-polysiloxane porteur de groupes hydrogéno-silanes -〉Si-H susceptibles de réagir par polyaddition avec les insaturations vinyliques de la résine et de la gomme. Sa masse moléculaire sera avantageusement comprise entre 250 et 700. Il sera préférentiellement choisi dans le groupe constitué par les polymères de type polydiméthyl siloxane comprenant des groupes fonctionnels hydrogéno-silanes -〉Si-H à raison de 10 à 15 équivalents/kg et éventuellement des groupes fonctionnels vinyliques à raison de 1 à 5 équivalents/kg.Said crosslinking agent will be a hydrogen polysiloxane carrying hydrogen silane groups -〉 Si-H capable of reacting by polyaddition with the vinyl unsaturations of the resin and of the gum. Its molecular mass will advantageously be between 250 and 700. It will preferably be chosen from the group consisting of polymers of the polydimethyl siloxane type comprising hydrogen silane functional groups -〉 Si-H at a rate of 10 to 15 equivalents / kg and optionally vinyl functional groups at a rate of 1 to 5 equivalents / kg.

Comme indiqué plus haut, selon un mode préféré de réalisation de l'invention, la composition ne contiendra qu'un seul agent réticulant, réactif aussi bien vis-à-vis de la résine que vis-à-vis de la gomme.As indicated above, according to a preferred embodiment of the invention, the composition will contain only a single crosslinking agent, reactive both with respect to the resin and with respect to the gum.

L'agent épaississant éventuel pourra être choisi parmi les divers agents épaississants utilisables dans les pâtes à liant silicone, et sera notamment choisi dans le groupe constitué par la silice, le polytétrafluoroéthylène et le noir de carbone. Le mélange C est introduit dans la boudineuse 1 au moyen d'une pompe doseuse.The optional thickening agent may be chosen from the various thickening agents which can be used in silicone-bonded pastes, and will in particular be chosen from the group consisting of silica, polytetrafluoroethylene and carbon black. The mixture C is introduced into the extruder 1 by means of a metering pump.

La température des constituants à l'intérieur de la boudineuse 1 est maintenue en dessous de 30°C.The temperature of the constituents inside the extruder 1 is kept below 30 ° C.

Les constituants de la composition sont ainsi travaillés en continu dans la boudineuse bi-vis 1 de manière à former une pâte homogène. Il faut souligner ici que cette pâte a une viscosité très élevée et que la boudineuse 1 doit être équipée d'outils adaptés à ce genre de travail.The constituents of the composition are thus worked continuously in the twin-screw extruder 1 so as to form a homogeneous paste. It should be emphasized here that this dough has a very high viscosity and that the extruder 1 must be equipped with tools adapted to this kind of work.

La pâte ainsi obtenue est extrudée en continu en sortie de boudineuse sous forme de cordeaux 3 qui ont, grâce à la composition particulière du liant, suffisamment de tenue mécanique pour pouvoir être découpés en brins 5 dans une découpeuse 4. Les brins 5 sont récupérés par un tapis transporteur 6 et acheminés dans un appareillage de mise en forme 7.The dough thus obtained is continuously extruded at the outlet of the extruder in the form of cords 3 which, thanks to the particular composition of the binder, have sufficient mechanical strength to be able to be cut into strands 5 in a cutting machine 4. The strands 5 are recovered by a conveyor belt 6 and routed in a shaping apparatus 7.

Cet appareillage 7 est fondamentalement un appareillage d'extrusion. Il peut s'agir d'une presse équipée d'une filière d'extrusion, mais, préférentiellement et comme représenté sur la figure 1, il s'agira d'une seconde boudineuse 7 équipée d'une filière d'extrusion 8.This apparatus 7 is basically an extrusion apparatus. It may be a press equipped with an extrusion die, but, preferably and as shown in FIG. 1, it will be a second extruder 7 equipped with an extrusion die 8.

La composition pyrotechnique subit ainsi une deuxième extrusion au cours de laquelle elle est profilée sous forme de joncs 9 à la géométrie voulue pour le chargement pyrotechnique final.The pyrotechnic composition thus undergoes a second extrusion during which it is profiled in the form of rods 9 with the desired geometry for the final pyrotechnic charge.

Les joncs 9 ainsi obtenus sont alors découpés, par un outil de découpe 10, à la longueur voulue pour le chargement pyrotechnique. Les blocs 11 ainsi obtenus sont acheminés par un tapis transporteur 12 vers une étuve 13 chauffée à une température comprise entre 80°C et 120°C de manière à achever la réticulation des constituants du liant et à figer ainsi la structure des blocs 11.The rods 9 thus obtained are then cut, by a cutting tool 10, to the desired length for the pyrotechnic charge. The blocks 11 thus obtained are conveyed by a conveyor belt 12 to an oven 13 heated to a temperature between 80 ° C. and 120 ° C. so as to complete the crosslinking of the constituents of the binder and thus to freeze the structure of the blocks 11.

Il est donc ainsi possible, grâce à l'invention, de fabriquer en continu par extrusion, et sans opérations d'usinage autres que de simples découpages, des blocs de chargements pyrotechniques à liant silicone qui soient parfaitement reproductibles.It is therefore thus possible, thanks to the invention, to manufacture continuously by extrusion, and without machining operations other than simple cutting, pyrotechnic charge blocks with silicone binder which are perfectly reproducible.

Ces blocs trouvent leur application préférentielle comme chargement pyrotechnique dans les générateurs de gaz destinés à gonfler un coussin de protection pour occupants d'un véhicule automobile. Il a en effet été constaté par la demanderesse que la présence conjointe, dans le liant du chargement, d'une résine et d'une gomme telles que définies par la présente invention, conduisait à des vitesses de combustion convenant particulièrement bien aux exigences de la sécurité automobile.These blocks find their preferred application as pyrotechnic charges in gas generators intended to inflate a protective cushion for occupants of a motor vehicle. It has in fact been noted by the applicant that the joint presence, in the binder of the load, of a resin and of a gum as defined by the present invention, leads to combustion rates which are particularly well suited to the requirements of the automotive safety.

Les exemples qui suivent illustrent, à titre non limitatif, certaines possibilités de mise en oeuvre de l'invention.The examples which follow illustrate, without limitation, certain possibilities of implementing the invention.

Exemple 1Example 1

Selon le procédé représenté à la figure 1, on a fabriqué des blocs cylindriques creux de chargement pyrotechnique générateur de gaz à partir des mélanges suivants de constituants (l'abréviation éq/kg représentant des équivalents/kg) :

  • mélange A :
    • résine : polydiméthyl vinyl siloxane (fonctionnalité : 0,95 éq/kg)
      de masse moléculaire : 1990
         70 parties en poids,
    • gomme : polydiméthyl vinyl siloxane (fonctionnalité : 4.10-3 éq/kg)
      de masse moléculaire : 500 000
         30 parties en poids.
  • mélange B :
    • perchlorate d'ammonium granulométrie 40 µm : 56,25 parties en poids
    • Nitrate de sodium : 43,75 parties en poids.
  • mélange C :
    • réticulant : polyméthylhydrogénosiloxane : de masse moléculaire 400, fonctionnalité SiH : 13 éq/kg, fonctionnalité vinylique : 3 éq/kg.
According to the process represented in FIG. 1, hollow cylindrical blocks of pyrotechnic gas generator loading were made from the following mixtures of constituents (the abbreviation eq / kg representing equivalents / kg):
  • mixture A :
    • resin: polydimethyl vinyl siloxane (functionality: 0.95 eq / kg)
      molecular weight: 1990
      70 parts by weight,
    • gum: polydimethyl vinyl siloxane (functionality: 4.10 -3 eq / kg)
      molecular weight: 500,000
      30 parts by weight.
  • mixture B :
    • ammonium perchlorate particle size 40 µm: 56.25 parts by weight
    • Sodium nitrate: 43.75 parts by weight.
  • mixture C :
    • crosslinking agent: polymethylhydrogensiloxane: of molecular mass 400, SiH functionality: 13 eq / kg, vinyl functionality: 3 eq / kg.

On a ainsi utilisé :

  • mélange A : 18,2 parties en poids soit 10,92 kg/h
  • mélange B : 80,0 parties en poids soit 48,00 kg/h
  • mélange C : 1,8 parties en poids soit 1,08 kg/h.
We thus used:
  • mixture A: 18.2 parts by weight, i.e. 10.92 kg / h
  • mixture B: 80.0 parts by weight, i.e. 48.00 kg / h
  • mixture C: 1.8 parts by weight, ie 1.08 kg / h.

La composition a été extrudée et découpée en brins 5 qui ont été extrudés en joncs cylindriques creux 9 de diamètre extérieur 39,8 mm et de diamètre intérieur 14,6mm dans une boudineuse.The composition was extruded and cut into strands 5 which were extruded into hollow cylindrical rods 9 with an outside diameter of 39.8 mm and an inside diameter of 14.6 mm in a extruder.

Les joncs ont été découpés en blocs cylindriques.The rods were cut into cylindrical blocks.

Les blocs ont été cuits en étuve à 120°C pendant 30 minutes.The blocks were baked in an oven at 120 ° C for 30 minutes.

Après cuisson on observe une variation dimensionnelle inférieure à 0,2%.After cooking, a dimensional variation of less than 0.2% is observed.

Les caractéristiques de gaz de combustion de ces blocs nécessaires pour gonfler un sac de volume de 60 litres sont les suivantes :

  • . teneur en CO : 4 500 ppm
  • . teneur en oxydes d'azote : 4 000 ppm
  • . teneur en dérivés chlorés : inférieure à 10 ppm.
The combustion gas characteristics of these blocks necessary to inflate a 60 liter volume bag are as follows:
  • . CO content: 4,500 ppm
  • . nitrogen oxide content: 4,000 ppm
  • . content of chlorinated derivatives: less than 10 ppm.

La vitesse de combustion a été de 70mm/s sous 20 MPa.The combustion speed was 70mm / s at 20 MPa.

Exemple 2Example 2

On a procédé de manière analogue à celle de l'exemple 1.

  • Mélange A
    • résine : polydiméthyl vinyl siloxane (de masse moléculaire 3 000 et de fonctionnalité en groupes vinyliques : 0,66 éq/kg) :
         80 parties en poids,
    • gomme : polydiméthyl vinyl siloxane (de masse moléculaire 500 000 et de fonctionnalité en groupes vinyliques : 4.10-3 éq/kg) :
         20 parties en poids.
  • Mélange B
    • analogue à l'exemple 1
  • Mélange C
    • Polydiméthyl siloxane-vinyl-hydrogéno silane de masse moléculaire 350 et de fonctionnalités :
      • en groupe Si-H : 12 éq/kg,
      • en groupe vinyliques : 2 éq/kg.
      On a ainsi utilisé :
      • mélange A : 18,2 parties en poids soit 9,1 kg/h
      • mélange B : 80,0 parties en poids soit 40,0 kg/h
      • mélange C : 1,8 parties en poids soit 0,9 kg/h
The procedure was analogous to that of Example 1.
  • Mix A
    • resin: polydimethyl vinyl siloxane (with a molecular weight of 3,000 and functionality in vinyl groups: 0.66 eq / kg):
      80 parts by weight,
    • gum: polydimethyl vinyl siloxane (with a molecular mass of 500,000 and functionality in vinyl groups: 4.10 -3 eq / kg):
      20 parts by weight.
  • Mix B
    • analogous to Example 1
  • Mix C
    • Polydimethyl siloxane-vinyl-hydrogen silane with molecular weight 350 and functionalities:
      • in Si-H group: 12 eq / kg,
      • in vinyl groups: 2 eq / kg.
      We thus used:
      • mixture A: 18.2 parts by weight, ie 9.1 kg / h
      • mixture B: 80.0 parts by weight, i.e. 40.0 kg / h
      • mixture C: 1.8 parts by weight, ie 0.9 kg / h

On a fabriqué des objets analogues à ceux de l'exemple 1 qui présentaient une vitesse de combustion de 55 mm/s sous 20 MPa et dont les gaz de combustion présentent les caractéristiques suivantes pour un volume de 60 litres :

  • teneur en CO : 4 000 ppm
  • teneur en oxydes d'azote : 4 000 ppm
  • teneur en dérivés chlorés : inférieure à 10 ppm.
Objects similar to those of Example 1 were manufactured which had a combustion speed of 55 mm / s at 20 MPa and whose combustion gases have the following characteristics for a volume of 60 liters:
  • CO content: 4,000 ppm
  • nitrogen oxide content: 4,000 ppm
  • content of chlorinated derivatives: less than 10 ppm.

Exemple 3Example 3

On a procédé de manière analogue à celle de l'exemple 1.

  • Mélange A
    • résine : polydiméthyl vinyl siloxane (de masse moléculaire 3 000 et de fonctionnalité en groupes vinyliques : 0,66 éq/kg) :
         65 parties en poids,
    • gomme : poly méthyl-vinyl poly phényl-vinyl siloxane (de masse moléculaire 2x106 et de fonctionnalité en groupes vinyliques 10-4 éq/kg) :
         35 parties en poids.
  • Mélange B
    • perchlorate d'ammonium : (80 µm/200 µm : 50/50)
         43,64 parties en poids,
    • nitrate de sodium : 36,36 parties en poids,
  • Mélange C
    Polydiméthyl siloxane vinyl hydrogéno silane de masse moléculaire 350 et de fonctionnalités :
    • en groupes silanes Si-H : 12 éq/kg,
    • en groupe vinyliques : 2 éq/kg.
       On a ainsi utilisé :
    • mélange A : 18,2 parties en poids soit 11,83 kg/h
    • mélange B : 80,0 parties en poids soit 52,00 kg/h
    • mélange C : 1,8 parties en poids soit 1,17 kg/h.
    On a fabriqué des objets analogues à ceux de l'exemple 1 qui présentaient une vitesse de combustion de 65 mm/s sous 20 MPa et dont les gaz de combustion présentent les caractéristiques suivantes pour un volume de 60 litres :
    • teneur en CO : 4 500 ppm
    • teneur en oxydes d'azote : 3 000 ppm
    • teneur en dérivés chlorés : inférieure à 10 ppm.
The procedure was analogous to that of Example 1.
  • Mix A
    • resin: polydimethyl vinyl siloxane (with a molecular weight of 3,000 and functionality in vinyl groups: 0.66 eq / kg):
      65 parts by weight,
    • gum: poly methyl-vinyl poly phenyl-vinyl siloxane (of molecular mass 2x10 6 and of functionality in vinyl groups 10 -4 eq / kg):
      35 parts by weight.
  • Mix B
    • ammonium perchlorate: (80 µm / 200 µm: 50/50)
      43.64 parts by weight,
    • sodium nitrate: 36.36 parts by weight,
  • Mix C
    Polydimethyl siloxane vinyl hydrogen silane with molecular weight 350 and features:
    • in Si-H silane groups: 12 eq / kg,
    • in vinyl groups: 2 eq / kg.
    We thus used:
    • mixture A: 18.2 parts by weight, i.e. 11.83 kg / h
    • mixture B: 80.0 parts by weight, i.e. 52.00 kg / h
    • mixture C: 1.8 parts by weight, ie 1.17 kg / h.
    Objects similar to those of Example 1 were manufactured which had a combustion speed of 65 mm / s at 20 MPa and whose combustion gases have the following characteristics for a volume of 60 liters:
    • CO content: 4,500 ppm
    • nitrogen oxide content: 3000 ppm
    • content of chlorinated derivatives: less than 10 ppm.

Claims (10)

Procédé de fabrication en continu, par malaxage et extrusion, de chargements pyrotechniques constitués principalement par un liant silicone réticulable, par une charge oxydante comprenant essentiellement du perchlorate d'ammonium et du nitrate de sodium, et par des additifs, les dits constituants du chargement étant introduits en continu dans une boudineuse (1) équipée en sortie d'une tête d'extrusion (2), caractérisé en ce que les constituants du dit liant sont introduits sous forme non réticulée et comprennent au moins : i) une résine silicone de masse moléculaire inférieure à 20 000 et réticulable par des groupes hydrogéno-silanes, ii) une gomme silicone de masse moléculaire supérieure à 100 000 et réticulable par des groupes hydrogéno-silanes, iii) un réticulant qui est un hydrogéno-poly siloxane, de manière à permettre la formation d'une pâte homogène qui est profilée par extrusion à une température au plus égale à 30°C sous forme de joncs à géométrie stable, les dits joncs ainsi obtenus étant alors découpés à la longueur du chargement et réticulés à une température supérieure à 30°C.Process for the continuous production, by kneading and extrusion, of pyrotechnic charges constituted mainly by a crosslinkable silicone binder, by an oxidizing charge essentially comprising ammonium perchlorate and sodium nitrate, and by additives, the said constituents of the charge being introduced continuously into a extruder (1) equipped at the outlet with an extrusion head (2), characterized in that the constituents of said binder are introduced in non-crosslinked form and comprise at least: i) a silicone resin with a molecular mass of less than 20,000 and crosslinkable with hydrogen silane groups, ii) a silicone gum with a molecular mass greater than 100,000 and crosslinkable with hydrogen silane groups, iii) a crosslinker which is a hydrogen poly siloxane, so as to allow the formation of a homogeneous paste which is shaped by extrusion at a temperature at most equal to 30 ° C. in the form of rods with stable geometry, the said rods thus obtained being then cut to the length of the load and crosslinked to a temperature above 30 ° C. Procédé de fabrication en continu de chargements pyrotechniques selon la revendication 1 caractérisé en ce que, en sortie de la boudineuse (1), la pâte homogène est extrudée sous forme de cordeaux (3) qui sont découpés en brins (5) et repris dans un appareillage de mise en forme (7) pour être profilés par extrusion sous forme de joncs (9) à géométrie stable.Process for the continuous production of pyrotechnic charges according to Claim 1, characterized in that, at the outlet of the extruder (1), the homogeneous dough is extruded in the form of cords (3) which are cut into strands (5) and taken up in a switchgear shaping (7) to be profiled by extrusion in the form of rods (9) with stable geometry. Procédé selon la revendication 2 caractérisé en ce que l'appareillage de mise en forme est une presse équipée d'une filière d'extrusion.Process according to Claim 2, characterized in that the shaping apparatus is a press equipped with an extrusion die. Procédé selon la revendication 2 caractérisé en ce que l'appareillage de mise en forme est une boudineuse (7) équipée d'une tête d'extrusion (8).Method according to Claim 2, characterized in that the shaping apparatus is a extruder (7) equipped with an extrusion head (8). Procédé selon la revendication 1 caractérisé en ce que les constituants du chargement sont introduits dans la boudineuse dans l'ordre suivant : a) d'abord un mélange (A) constitué par la gomme et la résine, b) ensuite un mélange (B) constitué par les charges oxydantes et les additifs, c) enfin l'agent réticulant (C). Method according to claim 1, characterized in that the constituents of the charge are introduced into the extruder in the following order: a) firstly a mixture (A) consisting of the gum and the resin, b) then a mixture (B) consisting of the oxidizing charges and the additives, c) finally the crosslinking agent (C) . Composition pour chargement pyrotechnique générateur de gaz, susceptible d'être mise en oeuvre par le procédé selon l'une quelconque des revendications 1 à 5 et constituée par un liant silicone, par une charge oxydante comprenant essentiellement du perchlorate d'ammonium et du nitrate de sodium, et par des additifs, caractérisée en ce que le dit liant est le produit de réaction : a) d'au moins une résine silicone de masse moléculaire inférieure à 20 000 et réticulable par des groupes hydrogéno-silanes en mélange avec au moins une gomme silicone de masse moléculaire supérieure à 100 000 et réticulable par des groupes hydrogéno-silanes, b) avec au moins un réticulant qui est un hydrogéno-polysiloxane. Composition for gas-generating pyrotechnic charge, capable of being implemented by the method according to any one of claims 1 to 5 and constituted by a silicone binder, by an oxidizing charge essentially comprising ammonium perchlorate and nitrate of sodium, and by additives, characterized in that the said binder is the reaction product: a) at least one silicone resin of molecular mass less than 20,000 and crosslinkable by hydrogen silane groups in mixture with at least one silicone gum of molecular mass greater than 100,000 and crosslinkable by hydrogen silane groups, b) with at least one crosslinker which is a hydrogen polysiloxane. Composition selon la revendication 6, caractérisée en ce que la dite résine est choisie dans le groupe constitué par les polydiméthylsiloxanes vinyliques.Composition according to Claim 6, characterized in that the said resin is chosen from the group consisting of vinyl polydimethylsiloxanes. Composition selon la revendication 6 caractérisée en ce que la dite gomme est choisie dans le groupe constitué par les polydiméthylsiloxanes vinyliques et les polyméthyl-polyphényl siloxanes vinyliques.Composition according to Claim 6, characterized in that the said gum is chosen from the group consisting of vinyl polydimethylsiloxanes and vinyl polymethyl polyphenyl siloxanes. Composition selon la revendication 6 caractérisée en ce que le dit réticulant est choisi dans le groupe constitué par les polyhydrogéno silanes de masse moléculaire comprise entre 250 et 700.Composition according to Claim 6, characterized in that the said crosslinking agent is chosen from the group consisting of polyhydrogenosilanes with a molecular mass of between 250 and 700. Composition selon la revendication 6 caractérisée en ce que le rapport molaire entre la dite résine et la dite gomme est compris entre 9 et 2.Composition according to Claim 6, characterized in that the molar ratio between the said resin and the said gum is between 9 and 2.
EP95402770A 1994-12-22 1995-12-11 Method of continuous fabrication of silicone-bonded pyrotechnic charges and composition for use in such a fabrication method Expired - Lifetime EP0718257B1 (en)

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FR9415459 1994-12-22
FR9415459A FR2728562B1 (en) 1994-12-22 1994-12-22 METHOD FOR THE CONTINUOUS MANUFACTURING OF PYROTECHNICAL CHARGERS WITH A SILICONE BINDER AND COMPOSITIONS LIKELY TO BE IMPLEMENTED BY THIS METHOD

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JP2670254B2 (en) 1997-10-29
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DE69512362T2 (en) 2000-04-06
DE69512362D1 (en) 1999-10-28
FR2728562B1 (en) 1997-01-24
US5610444A (en) 1997-03-11
JPH08225388A (en) 1996-09-03

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