EP0659354B1 - Verfahren und Einrichtung zur Herstellung ventilierter Zigaretten - Google Patents
Verfahren und Einrichtung zur Herstellung ventilierter Zigaretten Download PDFInfo
- Publication number
- EP0659354B1 EP0659354B1 EP94120605A EP94120605A EP0659354B1 EP 0659354 B1 EP0659354 B1 EP 0659354B1 EP 94120605 A EP94120605 A EP 94120605A EP 94120605 A EP94120605 A EP 94120605A EP 0659354 B1 EP0659354 B1 EP 0659354B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cigarettes
- cigarette
- double
- machine
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000019504 cigarettes Nutrition 0.000 title claims description 118
- 238000000034 method Methods 0.000 title claims description 12
- 238000005520 cutting process Methods 0.000 claims description 24
- 238000009423 ventilation Methods 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/60—Final treatment of cigarettes, e.g. marking, printing, branding, decorating
- A24C5/606—Perforating cigarettes
Definitions
- the present invention relates to a method of producing ventilated cigarettes.
- So-called "ventilated” cigarettes are produced using perforating devices normally forming part of a filter assembly machine, and the perforating "tool” of which consists of a focused laser beam.
- filter-tipped cigarettes are produced from a succession of first tobacco items consisting of double cigarette portions which, traveling transversely through a first cutting station along the path defined by the filter assembly machine, are each cut into two single portions to form a first and second orderly succession traveling side by side and parallel to each other.
- each portion in one of the two successions is connected to a corresponding portion in the other succession to form a second tobacco item hereinafter referred to as a "double cigarette".
- Each double cigarette consists of two cigarette portions separated by a double filter connected integral with the two portions by a band, the central portion of which surrounds the double filter, and the end portions of which each surround the end of a respective cigarette portion.
- the double cigarettes so formed are then fed successively through a second cutting station where they are cut transversely into half to form two successions of third tobacco items consisting of oppositely-oriented single cigarettes. That is, downstream from the cutting station, the single cigarettes in each pair formed by cutting each double cigarette are arranged with their filters facing and substantially contacting each other.
- the two successions of filter-tipped cigarettes are then fed along said path to a turnover station where each cigarette in one succession is turned over and fed into the gap between two adjacent cigarettes in the other succession to form a single succession of equioriented cigarettes.
- the perforating device mentioned previously is normally of the type described, for example, in US Patent n. 5,105,833, and is associated with a feed roller downstream from the turnover station, for forming ventilation holes through the filter connecting bands of the cigarettes in said single succession of equioriented cigarettes.
- Patent DE OS 41 08 166 relates to a filter assembly machine wherein the ventilation holes are formed in the double cigarettes by a laser device designed to emit pairs of pulsed focused laser beams and located at a further perforating station wherein the double cigarettes are rotated about their axis.
- a method of producing ventilated cigarettes comprising the steps of feeding a succession of groups, each consisting of two cigarette portions connected by a double filter, along a given path and in a direction perpendicular to the longitudinal axis of the groups; making the two cigarette portions and the double filter in each group integral with one another by means of a respective wrap-around band to form a double cigarette; cutting the double cigarettes to obtain two successions of single cigarettes presenting filters facing and substantially contacting each other; turning over one of the two successions so that the relative single cigarettes are aligned with and equioriented in relation to the single cigarettes in the other succession; and forming ventilation holes in the single cigarettes to obtain ventilated cigarettes; the method being characterized in that the perforating step is performed immediately after the double cigarette cutting step and prior to the turnover step, to simultaneously form said ventilation holes in the two single cigarettes of each pair of single cigarettes obtained by cutting a relevant double cigarette; the cigarettes of each said pair being aligned with each other, and being arranged
- the present invention also relates to a machine for producing ventilated cigarettes.
- a machine for producing ventilated cigarettes comprising transfer means for feeding a succession of groups, each consisting of two cigarette portions connected by a double filter, in a direction perpendicular to the longitudinal axis of the groups and along a given path; rolling means for making the two cigarette portions and respective double filter integral with one another by means of a respective wrap-around band and so forming a respective double cigarette; cutting means for cutting the double cigarettes and so forming two successions of single cigarettes presenting filters facing and substantially contacting each other; turnover means for turning over one of the two successions so that the relative single cigarettes are aligned with and equioriented in relation to the single cigarettes in the other succession; and perforating means for forming ventilation holes in the single cigarettes to obtain ventilated cigarettes; the machine being characterized in that the perforating means are located along said path, immediately downstream from the cutting means and upstream from the turnover means, in such a position as to form said ventilation holes simultaneously in the two single cigarettes of each pair of single cigarettes obtained by cutting
- Numeral 1 in Figure 1 indicates a filter assembly machine, the intermediate portion 2 of which comprises an input roller 3 supplied, by known devices not shown, with a succession of groups 4, each consisting of two cigarette portions 5 and a double filter 6 interposed between portions 5.
- roller 3 feeds groups 4 transversely to their longitudinal axis, and along the initial portion of a path B extending along the whole of machine 1, on to a roller 8 parallel to roller 3 and rotating at constant angular speed about its axis 9 and in the opposite direction to roller 3.
- Roller 8 constitutes the input roller of a finishing unit 10 which, in addition to roller 8, also comprises two cascade rollers 11 and 12 for supplying roller 8 with a succession of bands 13, each of which provides for making portions 5 and double filter 6 in each group 4 integral with one another.
- Unit 10 also comprises a rolling unit 14 for successively receiving groups 4 and bands 13, for rolling each band 13 about respective double filter 6 and the facing end portions of respective cigarette portions 5 to form a double cigarette 15, and for feeding double cigarettes 15 on to the roller 16 of a cutting unit 17.
- a rolling unit 14 for successively receiving groups 4 and bands 13, for rolling each band 13 about respective double filter 6 and the facing end portions of respective cigarette portions 5 to form a double cigarette 15, and for feeding double cigarettes 15 on to the roller 16 of a cutting unit 17.
- Cutting unit 17 is located along path B, and provides for cutting double cigarettes 15 in half to form two successions 18 and 19 of single cigarettes 20, indicated respectively 20a and 20b, arranged side by side and oppositely oriented, i.e. with their filters 21a and 21b facing and substantially contacting each other.
- Successions 18 and 19 are transferred from roller 16 to a perforating unit 22 located along path B and which provides for forming a ring of ventilation holes 23 ( Figures 2 and 3) in cigarettes 20a and 20b in each pair of coaxial cigarettes 20.
- cigarettes 20a and 20b are partially housed inside respective peripheral seats 24 and 25 of two feed drums 26 and 27, which are arranged facing and angularly integral with each other, and are both rotated by a motor (not shown) at a preferably constant first angular speed V1 about a common axis 28 parallel to axis 7.
- perforating unit 22 also comprises a preferably continuous laser source 29 for emitting a beam 30 along an axis 31 substantially coincident with axis 28; and a tubular body 32 mounted for rotation about its axis coincident with axis 31, and housed partially inside drum 26.
- body 32 presents an outer ring gear 33 meshing with the transmission 34 of a motor 35 for imparting to body 32 an adjustable second angular speed V2.
- body 32 is fitted inside with a semitransparent mirror 36 and a total reflection mirror 37, which are arranged in series along axis 31, as of source 29, and are so inclined as to direct beam 30 through two radially-opposite, axially-offset holes 38 and 39 formed in the wall of body 32.
- mirror 36 reflects a first fraction 40 of beam 30 in a first radial direction 41 substantially perpendicular to axis 31, and allows a second fraction 42 to proceed along axis 31 where it is reflected by mirror 37 in a second radial direction 43 diametrically opposite direction 41 and substantially perpendicular to axis 31.
- Mirrors 36 and 37 are maintained in their respective positions by two bushes 44 and 45 housed inside and coaxial and integral with body 32.
- Lenses 54 and 55 provide for focusing beams 40 and 42 at two points or focuses which, if the focused beams were not deviated further, would substantially coincide with points 52 and 53 for any angular position, about axis 31, of a movable assembly indicated as a whole by 58 and comprising tubular body 32, arms 46, 47, 56, 57, mirrors 36, 37, 48, 49, and lenses 54, 55.
- Unit 22 also comprises two reflecting elements 59 and 60, each in the form of a truncated regular pyramid coaxial with axis 28 and with its apex facing body 32.
- Reflecting elements 59 and 60 are fitted to a shaft 61 which is also fitted with a spacer 62 interposed between reflecting elements 59 and 60, and is connected to drum 27 by means of a tongue 63 so as to rotate about axis 28 at the same angular speed as drums 26 and 27.
- Reflecting elements 59 and 60 each present a number of faces equal to the number of respective seats 24 and 25, and presenting respective reflecting surfaces or mirrors 64 and 65 for intercepting and reflecting focused beams 40 and 42 radially outwards and forming reflected focuses 66 and 67 located, in use, on the surface of respective filters 21a and 21b projecting from respective seats 24 and 25 housing the rest of respective cigarettes 20a and 20b.
- seats 24 and 25 are each formed in respective gondolas 68 and 69 parallel to axis 28, connected for rotation to respective drums 26 and 27, and integral and coaxial with respective gears 70 and 71 rotating about a common axis 71a coincident with the common axis of the two cigarettes 20a and 20b housed, in use, inside seats 24 and 25.
- Gears 70 all mesh with a central ring gear 72, while gears 71 all mesh with a ring gear 73 coaxial with ring gear 72 and axis 31, and which, together with ring gear 72, is rotated by known drive means (not shown) about axis 31 at such an angular speed V3 as to impart a given angular speed V4 to seats 24 and 25 and rotate cigarettes 20a and 20b about their respective axes as they are fed by drums 26 and 27 about axis 28.
- successions 74 and 75 are transferred from drums 26 and 27 to a roller 77 by which they are transferred to a known turnover unit 78 located along path B, and which provides for turning each cigarette 76b in succession 75 over on to the opposite side of respective cigarette 76a in succession 74, and into a position wherein it is equioriented and axially spaced in relation to cigarette 76a.
- the two successions 74 and 75 of equioriented, spaced cigarettes 76a and 76b are then fed to the input roller 79 of the output portion (not shown) of machine 1.
- perforating unit 22 By virtue of being located immediately downstream from cutting unit 17 but upstream from turnover and spacing unit 78 along path B, perforating unit 22 therefore provides not only for forming rings of holes 23 at half the pulse frequency of source 29 required for forming them in cigarettes 20 in a single succession, but also for supporting cigarettes 20a and 20b in each pair of coaxial cigarettes 20 on respective rotary gondolas 68 and 69 by which cigarettes 20a and 20b are rotated, without rolling, about their respective axes.
- cutting double cigarette 15 into cigarettes 20a and 20b by means of cutting unit 17 is essential for employing gondolas 68 and 69, in that even the slightest difference, due for example to inevitable manufacturing tolerances, in the instantaneous angular positions of two coaxial gondolas 68 and 69 would inevitably result in twisting and tearing of a double cigarette 15.
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Claims (8)
- Verfahren zur Herstellung von ventilierten Zigaretten (76), das die Verfahrensschritte umfaßt, eine Reihe von Gruppen (4), die jeweils aus zwei Zigarettenteilen (5) bestehen, die durch einen Doppelfilter (6) verbunden sind, entlang eines gegebenen Weges (B) und in einer Richtung senkrecht zur Längsachse der Gruppen (4) zuzuführen, die zwei Zigarettenteile (5) und den Doppelfilter (6) in jeder Gruppe (4) mittels eines jeweiligen Umgriffsbandes (13) einstückig miteinander zu machen, um eine Doppelzigarette (15) zu bilden, die Doppelzigaretten (15) zu schneiden, um zwei Reihen (18, 19; 74, 75) von Einzelzigaretten (20) zu erhalten, die Filter (21) aufweisen, die einander gegenüberliegen und berühren, eine (75) der beiden Reihen (74, 75) umzudrehen, so daß die jeweiligen Einzelzigaretten aufeinander ausgerichtet und in bezug auf die Einzelzigaretten in der anderen Reihe (74) gleich ausgerichtet sind, und Ventilationslöcher in den Einzelzigaretten (20) zu bilden, um ventilierte Zigaretten (76) zu erhalten, wobei das Verfahren dadurch gekennzeichnet ist, daß der Verfahrensschritt des Perforierens unmittelbar nach dem Verfahrensschritt des Schneidens der Doppelzigaretten und vor dem Verfahrensschritt des Umdrehens durchgeführt wird, um die Ventilationslöcher in den zwei Einzelzigaretten (20) jedes Paares von Einzelzigaretten (20), die man durch Schneiden einer entsprechenden Doppelzigarette erhält, gleichzeitig zu bilden, wobei die Zigaretten (20) jedes Paares aufeinander ausgerichtet sind und so angeordnet sind, daß die Filter (21) einander gegenüber und nahe beieinander liegen.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß der Verfahrensschritt des Perforierens an Paaren von Zigaretten (20) durchgeführt wird, wobei jede Einzelzigarette (20) in jedem Paar unabhängig von der anderen Einzelzigarette (20) in dem Paar um ihre Achse (71a) gedreht wird.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der Verfahrensschritt des Perforierens mittels eines Laserstrahls (30) durchgeführt wird, der in zwei fokussierte Laserstrahlen (40, 42) geteilt wird, um die Einzelzigaretten (20) in beiden Reihen (18, 19) von Einzelzigaretten (20) gleichzeitig zu perforieren.
- Maschine zur Herstellung von ventilierten Zigaretten (76), mit einer Transporteinrichtung zum Zuführen einer Reihe von Gruppen (4), die jeweils aus zwei Zigarettenteilen (5) bestehen, die durch einen Doppelfilter (6) verbunden sind, in einer Richtung senkrecht zur Längsachse der Gruppen (4) und entlang eines gegebenen Weges (B), einer Rolleinrichtung (14), um die zwei Zigarettenteile (5) und den jeweiligen Doppelfilter (6) mittels eines jeweiligen Umgriffsbandes (13) einstückig miteinander zu machen und so eine jeweilige Doppelzigarette (15) zu bilden, einer Schneideinrichtung (17) zum Schneiden der Doppelzigaretten (15) und somit Bilden zweier Reihen (18, 19; 74, 75) von Einzelzigaretten (20), die Filter (21) aufweisen, die einander gegenüberliegen und berühren, einer Wendeeinrichtung (78) zum Umdrehen einer (75) der beiden Reihen (74, 75), so daß die jeweiligen Einzelzigaretten aufeinander ausgerichtet und in bezug auf die Einzelzigaretten in der anderen Reihe gleich ausgerichtet sind, und einer Perforiereinrichtung (22) zum Bilden von Ventilationslöchern in den Einzelzigaretten (20), um ventilierte Zigaretten (76) zu erhalten, wobei die Maschine dadurch gekennzeichnet ist, daß die Perforiereinrichtung (22) der Schneideinrichtung (17) unmittelbar nachgeschaltet und der Wendeeinrichtung (78) vorgeschaltet entlang des Weges (B) angeordnet ist, in einer Stellung, um die Ventilationslöcher in den zwei Einzelzigaretten (20) jedes Paares von Einzelzigaretten (20), die man durch Schneiden einer entsprechenden Doppelzigarette erhält, gleichzeitig zu bilden, wenn die Zigaretten (20) jedes Paares noch aufeinander ausgerichtet sind und noch so angeordnet sind, daß ihre Filter einander gegenüber und nahe beieinander liegen.
- Maschine nach Anspruch 4, dadurch gekennzeichnet, daß die Perforiereinrichtung (22) eine Fördereinrichtung (26, 27) zum Zuführen der Paare von Einzelzigaretten (20) entlang eines Teils des Weges (B) enthält, daß die Fördereinrichtung (26, 27) einen ersten und einen zweiten Halter (68, 69) für die Einzelzigaretten (20) in jedem Paar enthält, die entlang einer gemeinsamen Achse (71a) ausgerichtet und im wesentlichen voneinander unabhängig sind, und mit einer Betätigungseinrichtung (70, 72; 71, 73) zum Drehen der Halter (68, 69) um die gemeinsame Achse (71a).
- Maschine nach Anspruch 5, dadurch gekennzeichnet, daß die Fördereinrichtung zwei Trommeln (26, 27) enthält, die jeweils mit dem ersten und dem zweiten Halter (68, 69) ausgestattet sind und sich um eine gemeinsame Achse (28) parallel zu den Achsen (71a) der Halter (68, 69) drehen.
- Maschine nach Anspruch 6, dadurch gekennzeichnet, daß die Perforiereinrichtung (22) außerdem eine Laserquelle (29) zum Aussenden eines ersten Laserstrahls (30) entlang der Achse (28) der zwei Trommeln (26, 27), eine Teileinrichtung (36) zum Teilen des ersten Laserstrahls (30) in einen zweiten und einen dritten Laserstrahl (40, 42), einen beweglichen Reflektor- und Fokussieraufbau (58) zum Fokussieren des zweiten und des dritten Laserstrahls (40, 42) im wesentlichen auf jeweilige feststehende Punkte (52, 53) entlang der Achse (28) der zwei Trommeln (26, 27) sowie eine Reflektorvorrichtung (59, 60) enthält, um im Gebrauch den zweiten und den dritten Laserstrahl (40, 42) auf die Einzelzigaretten (20) zu lenken.
- Maschine nach Anspruch 7, dadurch gekennzeichnet, daß die Reflektoreinrichtung (59, 60) zwei getrennte Reflektorvorrichtungen (59, 60) enthält, die entlang der Achse (28) der Trommeln (26, 27) koaxial miteinander sind.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITBO930519 | 1993-12-23 | ||
IT93BO000519A IT1264297B1 (it) | 1993-12-23 | 1993-12-23 | Metodo e macchina per la realizzazione di sigarette ventilate. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0659354A1 EP0659354A1 (de) | 1995-06-28 |
EP0659354B1 true EP0659354B1 (de) | 1999-05-26 |
Family
ID=11339374
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94120605A Expired - Lifetime EP0659354B1 (de) | 1993-12-23 | 1994-12-23 | Verfahren und Einrichtung zur Herstellung ventilierter Zigaretten |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0659354B1 (de) |
JP (1) | JPH07203932A (de) |
CN (1) | CN1041165C (de) |
BR (1) | BR9405176A (de) |
DE (1) | DE69418685T2 (de) |
IT (1) | IT1264297B1 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19930330A1 (de) | 1999-07-02 | 2001-01-04 | Hauni Maschinenbau Ag | Perforationsvorrichtung |
DE10354743A1 (de) | 2003-11-21 | 2005-06-30 | Hauni Maschinenbau Ag | Laserperforation |
DE102004063097A1 (de) * | 2004-12-22 | 2006-07-06 | Hauni Maschinenbau Ag | Modul einer Maschine sowie Verfahren zur Perforation von stabförmigen Artikeln der Tabak verarbeitenden Industrie |
DE102012207582A1 (de) * | 2012-05-08 | 2013-11-14 | Hauni Maschinenbau Ag | Herstellung von Filterzigaretten |
EP2902149B1 (de) * | 2012-10-29 | 2017-03-22 | Japan Tobacco, Inc. | Laserstanzmaschine |
DE102016117391A1 (de) * | 2016-09-15 | 2018-03-15 | Hauni Maschinenbau Gmbh | Herstellung von Filterzigaretten |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2403034A1 (fr) * | 1977-09-19 | 1979-04-13 | Hauni Werke Koerber & Co Kg | Dispositif perfectionne pour etablir une zone de permeabilite a l'air predeterminee dans une bande de materiau d'enveloppement destinee a des articles en forme de batonnets de l'industrie du traitement du tabac |
GB8813683D0 (en) * | 1988-06-09 | 1988-07-13 | Molins Plc | Cigarette manufacture |
IT1239445B (it) * | 1989-04-27 | 1993-11-02 | Molins Plc | Metodo ed apparecchiatura per la produzione di sigarette. |
IT1233313B (it) * | 1989-06-13 | 1992-03-26 | Gd Spa | Dispositivo perforatore per la realizzazione di fori di ventilazione in sigarette o simili articoli da fumo |
-
1993
- 1993-12-23 IT IT93BO000519A patent/IT1264297B1/it active IP Right Grant
-
1994
- 1994-12-21 BR BR9405176A patent/BR9405176A/pt not_active IP Right Cessation
- 1994-12-22 CN CN94119195.8A patent/CN1041165C/zh not_active Expired - Fee Related
- 1994-12-23 DE DE69418685T patent/DE69418685T2/de not_active Expired - Fee Related
- 1994-12-23 EP EP94120605A patent/EP0659354B1/de not_active Expired - Lifetime
- 1994-12-26 JP JP6322320A patent/JPH07203932A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
CN1041165C (zh) | 1998-12-16 |
JPH07203932A (ja) | 1995-08-08 |
IT1264297B1 (it) | 1996-09-23 |
DE69418685T2 (de) | 1999-12-02 |
BR9405176A (pt) | 1995-08-01 |
ITBO930519A0 (it) | 1993-12-23 |
DE69418685D1 (de) | 1999-07-01 |
CN1108513A (zh) | 1995-09-20 |
EP0659354A1 (de) | 1995-06-28 |
ITBO930519A1 (it) | 1995-06-23 |
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