EP0641380B1 - Process for producing anionic tenside-containing washing and cleaning agents - Google Patents
Process for producing anionic tenside-containing washing and cleaning agents Download PDFInfo
- Publication number
- EP0641380B1 EP0641380B1 EP93909942A EP93909942A EP0641380B1 EP 0641380 B1 EP0641380 B1 EP 0641380B1 EP 93909942 A EP93909942 A EP 93909942A EP 93909942 A EP93909942 A EP 93909942A EP 0641380 B1 EP0641380 B1 EP 0641380B1
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- EP
- European Patent Office
- Prior art keywords
- solid
- mixture
- anionic surfactants
- weight
- acid form
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 125000000129 anionic group Chemical group 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims description 23
- 239000012459 cleaning agent Substances 0.000 title abstract description 10
- 238000005406 washing Methods 0.000 title abstract description 3
- 239000000203 mixture Substances 0.000 claims abstract description 62
- 239000002253 acid Substances 0.000 claims abstract description 56
- 239000007787 solid Substances 0.000 claims abstract description 55
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 43
- 239000008187 granular material Substances 0.000 claims abstract description 29
- 239000008247 solid mixture Substances 0.000 claims abstract description 14
- 238000005469 granulation Methods 0.000 claims abstract description 9
- 230000003179 granulation Effects 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 239000003945 anionic surfactant Substances 0.000 claims description 78
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 239000002736 nonionic surfactant Substances 0.000 claims description 24
- 239000003599 detergent Substances 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 14
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 11
- 239000000194 fatty acid Substances 0.000 claims description 11
- 229930195729 fatty acid Natural products 0.000 claims description 11
- 150000004665 fatty acids Chemical class 0.000 claims description 11
- -1 alkali metal bicarbonate Chemical class 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 239000010457 zeolite Substances 0.000 claims description 8
- 229910021536 Zeolite Inorganic materials 0.000 claims description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 230000009969 flowable effect Effects 0.000 claims description 6
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 4
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 2
- 229910003480 inorganic solid Inorganic materials 0.000 claims description 2
- 239000007791 liquid phase Substances 0.000 claims description 2
- 235000021317 phosphate Nutrition 0.000 claims description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims 3
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims 3
- 150000008041 alkali metal carbonates Chemical class 0.000 claims 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 230000002411 adverse Effects 0.000 claims 1
- 229910052783 alkali metal Inorganic materials 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 230000003472 neutralizing effect Effects 0.000 abstract description 10
- 239000004094 surface-active agent Substances 0.000 abstract description 8
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000002845 discoloration Methods 0.000 abstract description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 14
- 150000007513 acids Chemical class 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 description 7
- 150000001298 alcohols Chemical class 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004115 Sodium Silicate Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 5
- 229910052911 sodium silicate Inorganic materials 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 150000002191 fatty alcohols Chemical class 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 235000019795 sodium metasilicate Nutrition 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000004435 Oxo alcohol Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 150000004671 saturated fatty acids Chemical class 0.000 description 3
- 235000003441 saturated fatty acids Nutrition 0.000 description 3
- 150000003460 sulfonic acids Chemical class 0.000 description 3
- 239000003760 tallow Substances 0.000 description 3
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical group OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 3
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- 235000013162 Cocos nucifera Nutrition 0.000 description 2
- 244000060011 Cocos nucifera Species 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 235000010981 methylcellulose Nutrition 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 229940055577 oleyl alcohol Drugs 0.000 description 2
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 150000003138 primary alcohols Chemical class 0.000 description 2
- 238000005029 sieve analysis Methods 0.000 description 2
- 239000013042 solid detergent Substances 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 150000003470 sulfuric acid monoesters Chemical class 0.000 description 2
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N 1-Tetradecanol Natural products CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000007046 ethoxylation reaction Methods 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- PMYUVOOOQDGQNW-UHFFFAOYSA-N hexasodium;trioxido(trioxidosilyloxy)silane Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])O[Si]([O-])([O-])[O-] PMYUVOOOQDGQNW-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 150000005673 monoalkenes Chemical class 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- BXWNKGSJHAJOGX-UHFFFAOYSA-N n-hexadecyl alcohol Natural products CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000003333 secondary alcohols Chemical class 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000271 synthetic detergent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/04—Special methods for preparing compositions containing mixtures of detergents by chemical means, e.g. by sulfonating in the presence of other compounding ingredients followed by neutralising
Definitions
- the preparation of the anionic surfactant-containing mixture which Partial neutralization of the anionic surfactants in their acid form can be done in conventional mixers or stirred tanks.
- neutralization media come with all basic organic ones Substances, preferably the usual constituents of solid or liquid Detergents and cleaning agents are considered.
- liquid organic neutralization media used.
- the neutralization medium can be presented and the anionic surfactant in acid form or the anionic surfactants are added in acid form or vice versa.
- Preferred liquid organic neutralization media are amines, in particular Dimethylamine as well as mono-, di- and triethanolamine.
- alkanesulfonic acids which are obtainable from C 12 -C 18 alkanes by sulfochlorination and sulfoxidation and by subsequent hydrolysis or by bisulfite addition to olefins, and in particular the esters of ⁇ -sulfofatty acids, e.g. B. the ⁇ -sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids.
- Suitable alkyl sulfuric acids are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin, especially from fatty alcohols, e.g. B.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von aniontensidhaltigen Wasch- und Reinigungsmitteln sowie aniontensidhaltige und niotensidhaltige Wasch- und Reinigungsmittel.The invention relates to a process for the preparation of anionic surfactant Detergents and cleaning agents as well as anionic surfactants and detergents and cleaning agents containing non-surfactant.
Bei der Herstellung synthetischer, anionischer Tenside werden die Tenside häufig in ihrer Säureform erhalten; diese freien Säuren werden dann in wäßriger Lösung mit wäßrigen Neutralisationsmitteln oder trockenen Neutralisationsmitteln in ihre waschaktiven Salze überführt. Die wäßrige Neutralisation besitzt den Nachteil, daß entweder die Mischungen im allgemeinen erst getrocknet werden müssen, um sie in festen Wasch- und Reinigungsmitteln, die durch Granulierung erhalten werden, einsetzen zu können oder die fertigen Granulate getrocknet werden müssen. In jüngerer Zeit wurde daher wiederholt vorgeschlagen, die Tenside in ihrer Säureform durch eine nahezu wasserfreie Neutralisation, durch den Einsatz fester alkalischer Verbindungen, insbesondere durch Natriumcarbonat, in ihre waschaktive Form zu überführen. Dabei entsteht jedoch eine starke Wärmetönung, die zu Verfärbungen des Tensids, zu einer unerwünschten Erweichung der Mischung und dadurch zu Verklebungen und Verbackungen führen kann. Deshalb schlägt die deutsche Patentanmeldung DE 22 03 552 vor, daß während der Zugabe der Säure zu einem Überschuß eines gepulverten Neutralisationsmittels und der anschließenden Granulierung in einem Mischer ein Gas durch die Mischung geblasen wird, das zumindest einen Teil des durch die Neutralisation entstandenen Wassers aus der Reaktionszone transportiert.In the manufacture of synthetic, anionic surfactants, the surfactants often preserved in its acid form; these free acids are then in aqueous solution with aqueous neutralizing agents or dry neutralizing agents converted into their detergent salts. The watery Neutralization has the disadvantage that either the mixtures in general must first be dried in order to wash them in solid detergents and cleaning agents, which can be obtained by granulation or the finished granules have to be dried. More recently it has therefore been repeatedly suggested that the surfactants should be in their acid form an almost water-free neutralization through the use of solid alkaline Compounds, especially by sodium carbonate, in their wash-active Convince form. However, this creates a strong heat, which lead to discoloration of the surfactant, to an undesirable softening of the Mixing and can lead to sticking and caking. Therefore German patent application DE 22 03 552 suggests that during the Add the acid to an excess of a powdered neutralizing agent and the subsequent granulation in a mixer through a gas the mixture is blown, which is at least part of it through the neutralization resulting water transported from the reaction zone.
Die europäische Patentanmeldung EP 352 135 schlägt hingegen ein Verfahren vor, wobei die Aniontenside in ihrer Säureform in einem Mischer mit einem alkalischen Feststoff, der im Überschuß vorliegt, neutralisiert werden, wobei der alkalische Feststoff in dem Mischer vorgelegt und das Aniontensid in Säureform langsam zugegeben wird. Während der Neutralisationsreaktion soll die Temperatur 55 °C nicht überschreiten. Die Wärmetönung der Neutralisationsreaktion ist jedoch in einigen Fällen so stark, daß eine normale Kühlung des Reaktormantels mit Wasser nicht ausreicht, sondern daß der Mantel mit flüssigem Stickstoff gekühlt werden muß, um eine Agglomerierung und eine Klumpenbildung zu verhindern. The European patent application EP 352 135, on the other hand, proposes a method before, the anionic surfactants in their acid form in a mixer with a alkaline solid, which is present in excess, are neutralized, with the alkaline solid placed in the mixer and the anionic surfactant is slowly added in acid form. During the neutralization reaction the temperature should not exceed 55 ° C. The warm tone of the However, in some cases the neutralization reaction is so strong that a normal cooling of the reactor jacket with water is not sufficient, but that the jacket must be cooled with liquid nitrogen in order to agglomerate and prevent clumping.
Im Buch von G. Jacobi und A. Löhr "Detergents and Textile Washing", VCH-Verlag (1987) werden auf Seite 106 verschiedene aniontensidhaltige pulverförmige Waschmittel beschrieben, die nach herkömmlichen Verfahren herstellbar sind. Im Buch von A.S. Davidsohn und B. Milwidsky "Synthetic Detergents", Longman Scientific & Technical (1987) wird auf den Seiten 200 - 202 als eines der möglichen Herstellverfahren für Waschmittel die Granulation unter Zusatz flüssiger Tensidlösungen zur Mischung fester Bestandteile beschrieben. Ein spezifisches Beispiel betrifft ein solches Verfahren unter Zusatz einer wäßrigen Lösung von ABS-Na. Über die Pumpfähigkeit von Aniontensidlösungen bei niedrigen Temperaturen wird nichts ausgesagt. In the book by G. Jacobi and A. Löhr "Detergents and Textile Washing", VCH-Verlag (1987) on page 106 different powdered anionic surfactants Described detergents that can be produced by conventional methods. In the book by A.S. Davidsohn and B. Milwidsky "Synthetic Detergents", Longman Scientific & Technical (1987) is listed on pages 200-202 as one of the possible Manufacturing process for detergent granulation with the addition of liquid Described surfactant solutions for mixing solid components. A specific one Example relates to such a method with the addition of an aqueous solution of ABS-Na. About the pumpability of anionic surfactant solutions at low temperatures nothing said.
Es bestand die Aufgabe, ein einfaches Verfahren zu entwickeln, das die genannten Nachteile nicht aufweist.The task was to develop a simple process that the does not have the disadvantages mentioned.
Gegenstand der Erfindung ist dementsprechend ein Verfahren zur Herstellung
aniontensidhaltiger Wasch- und Reinigungsmittel durch Granulierung in einem
Mischer, wobei in dem Mischer ein Feststoff vorgelegt wird, gekennzeichnet
durch
Die Herstellung der aniontensidhaltigen Mischung, welche die Teilneutralisation der Aniontenside in ihrer Säureform umfaßt, kann in üblichen Mischern oder Rührkesseln erfolgen. Als organisches Neutralisationsmedium kommen im Prinzip alle basisch wirkenden organischen Substanzen, die vorzugsweise übliche Bestandteile fester oder flüssiger Wasch- und Reinigungsmittel sind, in Betracht. Mit Vorteil werden dabei flüssige organische Neutralisationsmedien eingesetzt. Dabei kann das Neutralisationsmedium vorgelegt und das Aniontensid in Säureform bzw. die Aniontenside in Säureform hinzugegeben werden oder umgekehrt. Bevorzugte flüssige organische Neutralisationsmedien sind Amine, insbesondere Dimethylamin sowie Mono-, Di- und Triethanolamin.The preparation of the anionic surfactant-containing mixture which Partial neutralization of the anionic surfactants in their acid form, can be done in conventional mixers or stirred tanks. As organic In principle, neutralization media come with all basic organic ones Substances, preferably the usual constituents of solid or liquid Detergents and cleaning agents are considered. With advantage liquid organic neutralization media used. Here the neutralization medium can be presented and the anionic surfactant in acid form or the anionic surfactants are added in acid form or vice versa. Preferred liquid organic neutralization media are amines, in particular Dimethylamine as well as mono-, di- and triethanolamine.
Als Aniontenside kommen die bekannten Sulfonate und Sulfate sowie Seifen aus vorzugsweise natürlichen Fettsäuren bzw. Fettsäuregemischen in Betracht. Insbesondere ist der Einsatz von gesättigten und ungesättigten Fettsäuren mit C8-C18-Kettenlängen in Form ihrer Gemische und/oder der α-Sulfofettsäuren gesättigter C8-C18-Fettsäuren bevorzugt. Mit besonderem Vorteil können auch Mischungen der genannten Fettsäuren und α-Sulfofettsäuren mit weiteren Sulfonsäuren oder Alkylschwefelsäuren, beispielsweise Alkylbenzolsulfonsäuren und Fettalkylschwefelsäuren, eingesetzt werden. Das Mischungsverhältnis zwischen dem vorgelegten, flüssigen und organischen Neutralisationsmedium und den Aniontensiden in ihrer Säureform ist in Abhängigkeit von der Art der eingesetzten Aniontenside in ihrer Säureform vorzugsweise so zu bestimmen, daß nach der Neutralisation eine Flüssigphase erhalten wird, die noch zwischen 5 und 20 °C, insbesondere zwischen 8 und 15 °C fließ- und pumpfähig ist. Die Fließ- und Pumpfähigkeit derartiger Mischungen ist normalerweise in einem Viskositätsbereich der Mischung bei 1 bis 200 000 mPas (20 °C) gewährleistet.The known sulfonates and sulfates and soaps made from preferably natural fatty acids or fatty acid mixtures are suitable as anionic surfactants. In particular, the use of saturated and unsaturated fatty acids with C 8 -C 18 chain lengths in the form of their mixtures and / or the α-sulfofatty acids of saturated C 8 -C 18 fatty acids is preferred. Mixtures of the fatty acids and α-sulfofatty acids mentioned with other sulfonic acids or alkylsulfuric acids, for example alkylbenzenesulfonic acids and fatty alkylsulfuric acids, can also be used with particular advantage. The mixing ratio between the liquid and organic neutralization medium provided and the anionic surfactants in their acid form, depending on the type of anionic surfactants used, is preferably to be determined in its acidic form in such a way that after the neutralization a liquid phase is obtained which is still between 5 and 20 ° C. , in particular between 8 and 15 ° C is flowable and pumpable. The flowability and pumpability of such mixtures is normally ensured in a viscosity range of the mixture at 1 to 200,000 mPas (20 ° C.).
In einer weiteren bevorzugten Ausführungsform wird zur Herstellung der aniontensidhaltigen Mischung im Schritt (a) zunächst eine Mischung aus ethoxylierten Niotensiden und Aniontensiden in ihrer Säureform hergestellt, wobei vorzugsweise die ethoxylierten Niotenside vorgelegt und die Aniontenside in Säureform hinzugegeben werden.In a further preferred embodiment, the anionic surfactant-containing mixture in step (a) is first a mixture of manufactured ethoxylated nonionic and anionic surfactants in their acid form, wherein preferably the ethoxylated nonionic surfactants and the Anionic surfactants can be added in acid form.
Die ethoxylierten Niotenside leiten sich von primären Alkoholen mit vorzugsweise 9 bis 18 Kohlenstoffatomen und durchschnittlich 1 bis 12 Mol Ethylenoxid pro Mol Alkohol ab, in denen der Alkoholrest linear oder in 2-Stellung methylverzweigt sein kann, bzw. lineare und methylverzweigte Reste im Gemisch enthalten kann, so wie sie üblicherweise in Oxoalkoholresten vorliegen. Insbesondere sind jedoch lineare Reste aus Alkoholen nativen Ursprungs mit 12 bis 18 Kohlenstoffatomen bevorzugt, wie z. B. Kokos-, Talgfett oder Oleylalkohol. Die angegebenen Ethoxylierungsgrade stellen statistische Mittelwerte dar, die für ein spezielles Produkt eine ganze oder eine gebrochene Zahl sein können. Bevorzugte Alkoholethoxylate weisen eine eingeschränkte Homologenverteilung (Narrow range ethoxylates, NRE) auf. Insbesondere sind Alkoholethoxylate bevorzugt, die durchschnittlich 2 bis 8 Ethylenoxidgruppen aufweisen. Zu den bevorzugten ethoxylierten Alkoholen gehören beispielsweise C9-C11-Oxoalkohol mit 7 E0, C13-C15-Oxoalkohol mit 3 EO, 5 EO, 7 EO oder 8 EO und insbesondere C12-C14-Alkohole mit 3 EO oder 4 EO, C12-C18-Alkohole mit 3 EO, 5 EO oder 7 EO und Mischungen aus diesen wie Mischungen aus C12-C14-Alkohol mit 3 EO und C12-C18-Alkohol mit 5 EO.The ethoxylated nonionic surfactants are derived from primary alcohols with preferably 9 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide per mole of alcohol, in which the alcohol radical can be linear or methyl-branched in the 2-position or can contain linear and methyl-branched radicals in the mixture , as they are usually present in oxo alcohol residues. In particular, linear residues of alcohols of native origin with 12 to 18 carbon atoms are preferred, such as. B. coconut oil, tallow fat or oleyl alcohol. The degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product. Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates, NRE). In particular, alcohol ethoxylates are preferred which have an average of 2 to 8 ethylene oxide groups. The preferred ethoxylated alcohols include, for example, C 9 -C 11 oxo alcohol with 7 E0, C 13 -C 15 oxo alcohol with 3 EO, 5 EO, 7 EO or 8 EO and in particular C 12 -C 14 alcohols with 3 EO or 4 EO, C 12 -C 18 alcohols with 3 EO, 5 EO or 7 EO and mixtures thereof, such as mixtures of C 12 -C 14 alcohol with 3 EO and C 12 -C 18 alcohol with 5 EO.
Als Aniontenside in ihrer Säureform eignen sich die bereits obengenannten Fettsäuren und Sulfofettsäuren sowie weitere Sulfonsäuren und Alkylschwefelsäuren. Als Aniontenside in ihrer Säureform vom Sulfonsäuretyp kommen Alkylbenzolsulfonsäuren (C9-C15-Alkyl), Olefinsulfonsäuren, d.h. Gemische aus Alken- und Hydroxyalkansulfonsäuren sowie die Sulfonsäuren, wie man sie beispielsweise aus C12-C18-Monoolefinen mit end- und innenständiger Doppelbindung durch Sulfonieren mit gasförmigen Schwefeltrioxid erhält, in Betracht. Geeignet sind auch die Alkansulfonsäuren, die aus C12-C18-Alkanen durch Sulfochlorierung und Sulfoxidation und durch eine anschließende Hydrolyse bzw. durch Bisulfitaddition an Olefine erhältlich sind, sowie insbesondere die Ester von α-Sulfofettsäuren, z. B. die α-sulfonierten Methylester der hydrierten Kokos-, Palmkern- oder Talgfettsäuren. Geeignete Alkylschwefelsäuren sind die Schwefelsäuremonoester aus primären Alkoholen natürlichen und synthetischen Ursprungs, insbesondere aus Fettalkoholen, z. B. Kokosfettalkoholen, Talgfettalkoholen, Oleylalkohol, Lauryl-, Myristyl-, Palmityl- oder Stearylalkohol, oder den C10-C20-Oxoalkoholen, und diejenigen sekundärer Alkohole dieser Kettenlänge. Auch die Schwefelsäuremonoester der mit 1 bis 6 Mol Ethylenoxid ethoxylierten Alkohole, wie 2-Methyl-verzweigte C9-C11-Alkohole mit im Durchschnitt 3,5 Mol Ethylenoxid sind geeignet. Insbesondere ist es bevorzugt, mindestens zwei der genannten Aniontenside in ihrer Säureform, beispielsweise Fettsäure und Alkylbenzolsulfonsäure oder Fettsäure und Sulfofettsäuren von gesättigten und/oder ungesättigten Fettsäuren bzw. Sulfofettsäurealkylester gesättigter und/oder ungesättigter Fettsäuren, einzusetzen. Dabei ist es von besonderem Vorteil, wenn zunächst die Fettsäuren zu dem vorgelegten ethoxylierten Niotensid und anschließend die weiteren sulfierten Aniontenside in ihrer Säureform hinzugegeben werden.Suitable anionic surfactants in their acid form are the above-mentioned fatty acids and sulfofatty acids as well as other sulfonic acids and alkyl sulfuric acids. Anionic surfactants in their acid form of the sulfonic acid type are alkylbenzenesulfonic acids (C 9 -C 15 alkyl), olefin sulfonic acids, ie mixtures of alkene and hydroxyalkanesulfonic acids as well as the sulfonic acids as obtained, for example, from C 12 -C 18 monoolefins with a terminal and internal double bond obtained by sulfonation with gaseous sulfur trioxide. Also suitable are the alkanesulfonic acids which are obtainable from C 12 -C 18 alkanes by sulfochlorination and sulfoxidation and by subsequent hydrolysis or by bisulfite addition to olefins, and in particular the esters of α-sulfofatty acids, e.g. B. the α-sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids. Suitable alkyl sulfuric acids are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin, especially from fatty alcohols, e.g. B. coconut fatty alcohols, tallow fatty alcohols, oleyl alcohol, lauryl, myristyl, palmityl or stearyl alcohol, or the C 10 -C 20 oxo alcohols, and those secondary alcohols of this chain length. The sulfuric acid monoesters of the alcohols ethoxylated with 1 to 6 mol of ethylene oxide, such as 2-methyl-branched C 9 -C 11 alcohols with an average of 3.5 mol of ethylene oxide, are also suitable. It is particularly preferred to use at least two of the anionic surfactants mentioned in their acid form, for example fatty acid and alkylbenzenesulfonic acid or fatty acid and sulfofatty acids of saturated and / or unsaturated fatty acids or sulfofatty acid alkyl esters of saturated and / or unsaturated fatty acids. It is particularly advantageous if the fatty acids are first added to the ethoxylated nonionic surfactant and then the further sulfonated anionic surfactants in their acid form.
Diese Mischung aus Aniontensid in Säureform und ethoxylierten Niotensiden kann in einem breiten Gewichtsverhältnis, vorzugsweise in einem Gewichtsverhältnis Aniontensid in Säureform zu ethoxyliertem Niotensid von 1 : 0,5 bis 1 : 30, insbesondere bis 1 : 20, hergestellt werden.This mixture of anionic surfactant in acid form and ethoxylated nonionic surfactants can be in a wide weight ratio, preferably in a weight ratio Anionic surfactant in acid form to ethoxylated nonionic surfactant of 1: 0.5 up to 1:30, in particular up to 1:20.
In einer weiteren bevorzugten Ausführungsform wird die aniontensidhaltige Mischung im Schritt (a) durch teilweise Neutralisation einer Mischung aus einem oder mehreren Aniontensiden in Säureform und ethoxylierten Niotensiden mit einem festen oder flüssigen, basisch wirkenden Neutralisationsmedium hergestellt. Dabei ist der Einsatz eines anorganischen Neutralisationsmediums bevorzugt.In a further preferred embodiment, the anionic surfactant Mixture in step (a) by partially neutralizing a mixture one or more anionic surfactants in acid form and ethoxylated Nonionic surfactants with a solid or liquid, basic neutralizing medium manufactured. This involves the use of an inorganic neutralization medium prefers.
Insbesondere ist bei der teilweisen Neutralisation ein Verfahren bevorzugt, bei dem im Schritt (a) eine aniontensidhaltige Mischung hergestellt wird, die 60 bis 95 Gew.-%, vorzugsweise 60 bis 80 Gew.-% Aniontensid in Säureform und 5 bis 40 Gew.-%, vorzugsweise 20 bis 40 Gew.-% Aniontensid, jeweils bezogen auf die Menge des ursprünglich eingesetzten Aniontensids in Säureform, enthält, wobei die aniontensidhaltige Mischung bei Temperaturen zwischen 5 und 20 °C, insbesondere zwischen 8 und 15 °C, noch fließ- und pumpfähig ist.In particular, in the case of partial neutralization, a method is preferred in which an anionic surfactant-containing mixture is produced in step (a) is the 60 to 95 wt .-%, preferably 60 to 80 wt .-% anionic surfactant in Acid form and 5 to 40 wt.%, Preferably 20 to 40 wt.% Anionic surfactant, each based on the amount of anionic surfactant originally used in acid form, with the mixture containing anionic surfactants at temperatures between 5 and 20 ° C, especially between 8 and 15 ° C, still flowing and is pumpable.
Das vorzugsweise anorganische Neutralisationsmedium kann in fester Form oder in Form einer wäßrigen Lösung zu der Mischung hinzugegeben werden. Vorzugsweise wird als anorganisches Neutralisationsmedium festes Natriumhydroxid oder eine wäßrige Natriumhydroxidlösung, insbesondere eine konzentrierte, 40 bis 50 Gew.-%ige wäßrige Natriumhydroxidlösung eingesetzt. Der maximal einsetzbare Wassergehalt ist dabei abhängig von der Art und der Menge des eingesetzten Niotensids. Der Wassergehalt soll auf jeden Fall so niedrig sein, daß im Schritt (a) keine Gelierung auftritt.The preferably inorganic neutralization medium can be in solid form or added to the mixture in the form of an aqueous solution. Solid sodium hydroxide is preferred as the inorganic neutralization medium or an aqueous sodium hydroxide solution, especially one concentrated, 40 to 50 wt .-% aqueous sodium hydroxide solution used. The maximum usable water content depends on the type and amount of nonionic surfactant used. The water content should in any case be so low that no gelation occurs in step (a).
Auch die nach dieser bevorzugten Ausführungsform hergestellten aniontensidhaltigen Mischungen sind vorzugsweise bei Temperaturen zwischen 5 und 20 °C, insbesondere zwischen 8 und 15 °C, fließ- und pumpfähig.Also those containing anionic surfactants prepared according to this preferred embodiment Mixtures are preferably at temperatures between 5 and 20 ° C, especially between 8 and 15 ° C, flowable and pumpable.
Falls gewünscht, kann die aniontensidhaltige Mischung zusätzliche Feststoffe, die vorzugsweise vor der Teilneutralisation hinzugegeben werden, und/oder weitere Flüssigkomponenten, die vor und nach der Teilneutralisation hinzugegeben werden, enthalten. Weitere geeignete Inhaltsstoffe der aniontensidhaltigen Mischung sind beispielsweise optische Aufheller, Duftstoffe sowie weitere Kleinkomponenten, die üblicherweise in Wasch- und Reinigungsmitteln eingesetzt werden.If desired, the mixture containing anionic surfactants can contain additional solids, preferably before partial neutralization are added, and / or other liquid components before and added after partial neutralization, contain. Other suitable ingredients of the mixture containing anionic surfactants are, for example, optical brighteners, fragrances and others Small components that are commonly used in detergents become.
Falls gewünscht oder zur Einstellung der Fließ- und Pumpfähigkeit erforderlich, kann die aniontensidhaltige Mischung zusätzliche Flüssiganteile, die übliche Bestandteile von flüssigen oder festen Wasch- und Reinigungsmitteln sind, enthalten. Dabei kommen vor allem niedere, vorzugsweise monofunktionelle oder multifunktionelle C1-C4-Alkohole wie Ethanol, 1,2-Propandiol, Glycerin oder Mischungen aus diesen, aber auch Alkylenglykolmonoalkylether und Polyethylenglykole mit einer relativen Molekülmasse von vorzugsweise 200 bis 2000 und insbesondere von 200 bis 600 in Betracht.If desired or necessary to adjust the flow and pumpability, the mixture containing anionic surfactants can contain additional liquid components, which are common components of liquid or solid detergents and cleaning agents. In particular, lower, preferably monofunctional or multifunctional C 1 -C 4 alcohols such as ethanol, 1,2-propanediol, glycerol or mixtures thereof, but also alkylene glycol monoalkyl ethers and polyethylene glycols with a relative molecular weight of preferably 200 to 2000 and in particular 200 up to 600.
Die separat hergestellte aniontensidhaltige Mischung wird nun im Schritt (b) in einen handelsüblichen Mischer, beispielsweise in einen Lödige-Mischer oder einen Drais-Mischer, gegeben, in dem ein Feststoff oder eine Feststoffmischung vorgelegt wurde. Dabei erfolgt die Zugabe der aniontensidhaltigen Mischung zur optimalen Verteilung vorzugsweise über Düsen. Die Zugabe kann aber auch manuell, durch Schütten erfolgen. The separately prepared mixture containing anionic surfactants is now in the crotch (b) in a commercial mixer, for example in a Lödige mixer or a Drais mixer, in which a solid or Solid mixture was submitted. The anionic surfactant is added Mixture for optimal distribution, preferably via nozzles. The However, addition can also be done manually, by pouring.
Es können dabei sprühgetrocknete Pulver, granulierte oder agglomerierte Partikel, aber auch Pulver eingesetzt werden, die durch einfaches Vermischen der einzelnen Pulverbestandteile erhalten werden. Wegen der teilweisen Neutralisation der Aniontenside in ihrer Säureform im Schritt (a) ist es jedoch erforderlich, daß der im Schritt (b) vorgelegte Feststoff basisch wirkend ist bzw. die Feststoffmischung mindestens einen basisch wirkenden Feststoff enthält.You can do it spray dried powder, granulated or agglomerated particles, however Powders can also be used by simply mixing the individual Powder ingredients can be obtained. Because of the partial neutralization however, it is the anionic surfactant in its acid form in step (a) required that the solid submitted in step (b) is basic is effective or the solid mixture at least one basic Contains solid.
Der im Mischer vorgelegte Feststoff oder die Feststoffmischung besteht vorzugsweise mindestens aus einem alkalischen anorganischen Salz aus der Gruppe Alkalicarbonat, Alkalibicarbonat und Alkalisilikat mit einem molaren Verhältnis M2O:SiO2 von 1 : 1 bis 1 : 4,0, wobei M vorzugsweise Natrium oder Kalium bedeutet. Dabei werden die alkalischen Salze in einer Menge vorgelegt, die größer ist als die zur Neutralisation der gegebenenfalls noch vorhandenen Aniontenside in ihrer Säureform erforderlichen Menge. Bevorzugt ist der Einsatz der Natriumsalze der anorganischen Feststoffe, insbesondere der Einsatz von Natriumcarbonat oder einer Mischung aus Natriumcarbonat und Natriummetasilikat und/oder Natriumsilikat mit einem molaren Verhältnis Na2O : SiO2 von 1 : 1,9 bis 1 : 3,5.The solid introduced into the mixer or the solid mixture preferably consists of at least one alkaline inorganic salt from the group alkali carbonate, alkali bicarbonate and alkali silicate with a molar ratio M 2 O: SiO 2 of 1: 1 to 1: 4.0, where M is preferably sodium or Potassium means. The alkaline salts are initially introduced in an amount which is greater than the amount required to neutralize the anionic surfactants which may still be present in their acid form. The use of the sodium salts of the inorganic solids is preferred, in particular the use of sodium carbonate or a mixture of sodium carbonate and sodium metasilicate and / or sodium silicate with a Na 2 O: SiO 2 molar ratio of 1: 1.9 to 1: 3.5.
In einer bevorzugten Ausführungsform der Erfindung wird dabei im Schritt (b) eine Feststoffmischung vorgelegt, wobei die Mischung Alkalicarbonat oder eine Mischung aus Alkalicarbonat und Alkalisilikat mit einem molaren Verhältnis von 1 : 1 bis 1 : 3,5 und gegebenenfalls mindestens einem weiteren Feststoff, beispielsweise aus der Gruppe der Buildersubstanzen wie Phosphate, vorzugsweise Natriumtripolyphosphat, und Zeolithe, vorzugsweise Zeolith NaA in Waschmittelqualität, oder beispielsweise Sulfat, vorzugsweise aber solche Feststoffe enthält, die auch bei der Zugabe einer im Schritt (a) erhaltenen teilneutralisierten aniontensidhaltigen Mischung keine chemische Veränderung erfahren. Zu der letzteren Gruppe gehören auch einige übliche feste organische Bestandteile von Wasch- und Reinigungsmitteln, beispielsweise Vergrauungsinhibitoren wie anionische und/oder nichtionische Cellulose-Derivate, insbesondere Carboxymethylcellulose (CMC) und/oder Methylcellulose (MC), und Polyvinylpyrrolidon (PVP) oder Schauminhibitoren wie Silikone oder Paraffinöle auf granularen Trägern und Fettalkylphosphorsäureestern.In a preferred embodiment of the invention, the step (b) submitted a solid mixture, the mixture alkali carbonate or a mixture of alkali carbonate and alkali silicate with a molar Ratio of 1: 1 to 1: 3.5 and optionally at least one further solid, for example from the group of builder substances such as phosphates, preferably sodium tripolyphosphate, and zeolites, preferably Zeolite NaA in detergent quality, or for example sulfate, but preferably contains such solids that also when adding a Partially neutralized mixture containing anionic surfactants obtained in step (a) experienced no chemical change. The latter group also belong some common solid organic components of detergents and cleaning agents, for example graying inhibitors such as anionic and / or nonionic cellulose derivatives, especially carboxymethyl cellulose (CMC) and / or methyl cellulose (MC), and polyvinyl pyrrolidone (PVP) or Foam inhibitors such as silicones or paraffin oils on granular carriers and Fatty alkyl phosphoric acid esters.
Insbesondere ist der Einsatz einer alkalischen Feststoffmischung im Schritt (b) bevorzugt, die 20 bis 40 Gew.-%, vorzugsweise 25 bis 35 Gew.-% Natriumcarbonat, 30 bis 40 Gew.-%, vorzugsweise 32 bis 40 Gew.-% wasserhaltiges oder wasserfreies Natriummetasilikat und 25 bis 40 Gew.-%, vorzugsweise 25 bis 35 Gew.-% Natriumtripolyphosphat und/oder Zeolith, jeweils bezogen auf die Feststoffmischung, enthält.In particular is the use of an alkaline solid mixture in step (b) is preferred, the 20 to 40% by weight, preferably 25 to 35% by weight Sodium carbonate, 30 to 40% by weight, preferably 32 to 40% by weight aqueous or anhydrous sodium metasilicate and 25 to 40% by weight, preferably 25 to 35% by weight sodium tripolyphosphate and / or zeolite, each based on the solid mixture.
In einer besonders bevorzugten Ausführungsform der Erfindung wird nur ein Teil und vorteilhafterweise nur ein Teil der obengenannten Feststoffmischung, etwa 30 bis 70 Gew.-%, vorzugsweise etwa 35 bis 60 Gew.-% der insgesamt vorhandenen Feststoffe im Schritt (b) vorgelegt.In a particularly preferred embodiment of the invention becomes only a part and advantageously only a part of the above solid mixture, about 30 to 70% by weight, preferably about 35 to 60% by weight of the total solids present in step (b).
Der Rest der Feststoffe wird erst im Anschluß an die Zugabe der aniontensidhaltigen Mischung und nach der vollständigen Neutralisation der gegebenenfalls noch vorhandenen Aniontenside in ihrer Säureform vorzugsweise portionsweise im Schritt (c) hinzugegeben. Insbesondere ist es bevorzugt, das durch Granulierung der Bestandteile erhaltene schütt- und rieselfähige, nicht zu Verklebungen neigende Granulat am Ende der Granulierung mit einem Teil des Tripolyphosphats und/oder des Zeoliths abzupudern.The rest of the solids are only added after the addition of the anionic surfactants Mixture and after the complete neutralization of the, if necessary Anionic surfactants still present in their acid form are preferred added in portions in step (c). In particular, it is preferred the pourable and free-flowing material obtained by granulating the components, Granules not prone to sticking at the end of the granulation to powder part of the tripolyphosphate and / or the zeolite.
Die separate Herstellung der aniontensidhaltigen Mischung bietet den Vorteil, daß ein Teil der durch die Neutralisation hervorgerufenen Wärmeentwicklung im Schritt (a) entsteht, so daß die Wärmetönung im Schritt (b) geringer ist, wodurch Temperaturen oberhalb 40 °C, insbesondere oberhalb 36 °C, im Mischer vermieden werden. Dadurch kann sichergestellt werden, daß keine Verklumpungen und Verklebungen des Granulats auftreten. Gleichzeitig kann durch die geeignete Wahl an organischen flüssigen Bestandteilen der Gehalt an Wasser in der aniontensidhaltigen Mischung so niedrig gehalten werden, daß nach der Granulierung kein abschließender Trocknungsschritt erforderlich ist. The separate preparation of the mixture containing anionic surfactants offers the advantage that part of those caused by neutralization Heat development in step (a) arises, so that the heat tone in Step (b) is lower, causing temperatures above 40 ° C, in particular above 36 ° C, can be avoided in the mixer. This can ensure that there are no clumping and sticking of the granules occur. At the same time, through the appropriate choice of organic liquid components the water content in the anionic surfactant Mixture should be kept so low that after the granulation no final Drying step is required.
Die erfindungsgemäß hergestellten Granulate sind schütt- und rieselfähig, nicht klebend, nahezu staubfrei und können mit flüssigen bis pastösen oder öligen Bestandteilen beaufschlagt werden.The granules produced according to the invention are pourable and free-flowing, non-sticky, almost dust-free and can be used with liquid to pasty or oily components.
In einer weiteren besonders bevorzugten Ausführungsform der Erfindung werden die erfindungsgemäßen Granulate mit nichtionischen Tensiden, vorzugsweise mit den obengenannten nichtionischen Tensiden beaufschlagt.In a further particularly preferred embodiment of the invention the granules according to the invention with nonionic surfactants are preferred with the above-mentioned nonionic surfactants.
Herkömmliche Granulate des Standes der Technik können nicht oder nicht sofort mit der Menge an Niotensiden beaufschlagt werden, welche der theoretischen Aufnahmekapazität der Granulate entspricht. Sie verklumpen und verkleben bereits bei einer geringeren Menge und sind dann nicht mehr verarbeitbar. In einigen Fällen reicht eine gewisse Reifezeit aus, um die Verarbeitbarkeit der Granulate wiederherzustellen und gegebenenfalls sogar weitere Mengen an Niotensiden aufzubringen, bis die theoretische Aufnahmekapazität der Granulate erreicht ist.Conventional granules of the prior art cannot or cannot immediately the amount of nonionic surfactants, which of the theoretical Absorbing capacity of the granules corresponds. They clump together already stick to a smaller amount and are then no longer processable. In some cases, a certain ripening time is sufficient to achieve the Restore processability of the granules and, if necessary, even Apply more amounts of nonionic surfactants until the theoretical absorption capacity the granules are reached.
Überraschenderweise wurde nun festgestellt, daß die erfindungsgemäß hergestellten Granulate direkt mit der Menge an Niotensiden beaufschlagt werden können, welche der theoretischen Aufnahmekapazität der Granulate entspricht, wobei die Verarbeitbarkeit der Granulate nicht beeinträchtigt wird.Surprisingly, it has now been found that those produced according to the invention The amount of nonionic surfactants is directly applied to granules can be, which of the theoretical absorption capacity of the granules corresponds, whereby the processability of the granules does not impair becomes.
Die granularen Wasch- und Reinigungsmittel, die durch das erfindungsgemäße Verfahren hergestellt werden, enthalten vorzugsweise bis 30 Gew.-%, insbesondere 10 bis 25 Gew.-% an anionischen und nichtionischen Tensiden sowie 50 bis 80 Gew.-% der in den Schritten (b) und (c) vorgelegten oder hinzugegebenen Feststoffe wie Natriumcarbonat, Natriumdisilikat und/oder Natriummetasilikat, Tripolyphosphat und/oder Zeolith und gegebenenfalls weitere Feststoffe wie Carboxymethylcellulose und Fettalkylphosphorsäureester. Dabei enthalten Waschmittel, die in gewerblichen Wäschereien eingesetzt werden, vorzugsweise bis 30 Gew.-% und insbesondere 0 bis 25 Gew.-% Zeolith, bezogen auf wasserfreie Substanz. Der Anteil der ethoxylierten Niotenside im fertigen Granulat beträgt etwa bis zu 20 Gew.-%, vorzugsweise 5 bis 18 Gew.-% und insbesondere mehr als 10 Gew.-%. Der Anteil der übrigen Bestandteile einschließlich des nicht chemisch gebundenen Wassers beträgt vorzugsweise maximal 5 Gew.-%, insbesondere 0 bis 3 Gew.-%. Falls gewünscht, können dem Granulat weitere Komponenten , beispielsweise Bleichmittel , Bleichaktivator oder Enzyme vorzugsweise in granularer Form zugemischt werden. Das Schüttgewicht der Granulate liegt in bekannter Weise in Abhängigkeit des eingesetzten Mischers und Granulators und der Betriebsbedingungen des Mischers und Granulators im allgemeinen zwischen 400 und 1300 g/l, vorzugsweise zwischen 450 und 1100 g/l. The granular detergents and cleaning agents that are produced by the invention Processes produced preferably contain up to 30% by weight, in particular 10 to 25 wt .-% of anionic and nonionic surfactants and 50 to 80 wt .-% of the presented in steps (b) and (c) or added solids such as sodium carbonate, sodium disilicate and / or Sodium metasilicate, tripolyphosphate and / or zeolite and optionally other solids such as carboxymethyl cellulose and fatty alkyl phosphoric acid esters. It contain detergents used in commercial laundries be, preferably up to 30 wt .-% and in particular 0 to 25 % By weight of zeolite, based on anhydrous substance. The share of ethoxylated nonionic surfactants in the finished granulate is approximately up to 20 % By weight, preferably 5 to 18% by weight and in particular more than 10% by weight. The proportion of the remaining ingredients including the non-chemical bound water is preferably at most 5% by weight, in particular 0 up to 3% by weight. If desired, other components, for example bleach, bleach activator or enzymes preferably in granular form can be added. The bulk density of the granules is in a known manner depending on the mixer and granulator used and the operating conditions of the mixer and granulator in general between 400 and 1300 g / l, preferably between 450 and 1100 g / l.
In einem 1500-l-Pflugscharmischer der Firma Lödige wurden 105 kg Natriumcarbonat, 215 kg Natriummetasilikat (wasserfrei), 6,5 kg Carboxymethylcellulose und 10 kg C12-C18-Fettalkylphosphorsäureester vorgelegt. Zu dieser Mischung wurden 72 kg der gemäß Beispiel 1 a) bzw. 72 kg der gemäß Beispiel 1 b) hergestellten aniontensidhaltigen Mischung hinzugegeben und 3 Minuten bis zur vollständigen Neutralisation der Aniontenside in ihrer Säureform gemischt. Dabei stieg die Temperatur nicht über 36 °C. Dann erfolgte die Zugabe von weiteren 60 kg Natriumcarbonat in 2 Portionen und abschließend die Zugabe von 182 kg Natriumtripolyphosphat. Es wurde solange granuliert, bis ein schütt- und rieselfähiges, nicht klebendes und staubfreies Produkt erhalten wurde. Das Schüttgewicht der Granulate 2 a) und 2 b) betrug jeweils etwa 915 g/l.105 kg of sodium carbonate, 215 kg of sodium metasilicate (anhydrous), 6.5 kg of carboxymethyl cellulose and 10 kg of C 12 -C 18 fatty alkyl phosphoric acid ester were placed in a 1500 l ploughshare mixer from Lödige. 72 kg of the anionic surfactant-containing mixture prepared according to Example 1 a) or 72 kg of the anionic surfactant mixture prepared according to Example 1 b) were added to this mixture and the acid surfactants were mixed for 3 minutes until the anionic surfactants had completely neutralized. The temperature did not rise above 36 ° C. Then another 60 kg of sodium carbonate were added in 2 portions and finally 182 kg of sodium tripolyphosphate were added. It was granulated until a pourable and free-flowing, non-sticky and dust-free product was obtained. The bulk density of the granules 2 a) and 2 b) was in each case about 915 g / l.
Korngrößenverteilung (Siebanalyse) des Granulats 2 a) in Gew.-% (die Verteilungen
für das Granulat 2 b) unterschied sich nicht wesentlich
hiervon):
Der Anteil der Granulate mit einer Korngröße kleiner als 0,1 mm (Staubanteil) betrug 0 %.The proportion of granules with a grain size smaller than 0.1 mm (dust proportion) was 0%.
Das Granulat 2 a) wurde mit 30 kg C12-C18-Fettalkohol mit 5 EO beaufschlagt. Es wurde ein staubfreies und nicht klebendes Granulat erhalten, das ein einheitlicheres Kornspektrum aufwies als das Granulat 2 a).The granules 2 a) were charged with 30 kg of C 12 -C 18 fatty alcohol with 5 EO. A dust-free and non-sticky granulate was obtained which had a more uniform grain spectrum than the granulate 2a).
Korngrößenverteilung (Siebanalyse) in Gew.-% :
Claims (15)
- A process for the production of detergents containing anionic surfactants by granulation in a mixer, a solid being initially introduced into the mixer, characterized by(a) separate preparation of a mixture containing anionic surfactants, which is flowable and pumpable up to at least 20°C, by partial neutralization of one or more anionic surfactants in their acid form with a basic inorganic or organic neutralization medium,(b) addition of the mixture containing anionic surfactants to a solid or solid mixture previously introduced into a mixer and(c) granulation of the constituents to form pourable and free-flowing granules,
- A process as claimed in claim 1, characterized in that the mixture containing anionic surfactants is prepared in step (a) by neutralization of one or more anionic surfactants in their acid form with a liquid, basic organic neutralization medium, preferably an amine, more particularly dimethylamine, monoethanolamine, diethanolamine, triethanolamine or mixtures thereof.
- A process as claimed in claim 2, characterized in that the mixture containing anionic surfactants is prepared in step (a) by the neutralization of a natural C8-18 fatty acid mixture with monoethanolamine or triethanolamine, the mixing ratio of anionic surfactant in acid form to mono- or triethanolamine having to be determined in such a way that a liquid phase which is still flowable and pumpable between 5 and 20°C and preferably between 8 and 15°C is obtained after neutralization of the anionic surfactant in its acid form.
- A process as claimed in any of claims 1 to 3, characterized in that, in the preparation of the mixture containing anionic surfactants in step (a), a mixture of ethoxylated nonionic surfactants and anionic surfactants in their acid form is initially prepared, the ethoxylated nonionic surfactants preferably being introduced first and the anionic surfactants in their acid form being added thereafter.
- A process as claimed in claim 4, characterized in that the mixture of anionic surfactants in their acid form and the ethoxylated nonionic surfactants is prepared in a ratio by weight of 1:0.5 to 1:30 and preferably in a ratio by weight of up to 1:20.
- A process as claimed in claim 4 or 5, characterized in that the mixture containing anionic surfactants is prepared in step (a) by partial neutralization of a mixture of one or more anionic surfactants in acid form and ethoxylated nonionic surfactants with a solid or liquid, basic inorganic neutralization medium.
- A process as claimed in claim 6, characterized in that a mixture containing anionic surfactants, i.e. 60 to 95% by weight of anionic surfactant in acid form and 5 to 40% by weight of anionic surfactant, based on the quantity of the anionic surfactant in acid form originally used, is prepared in step (a), the mixture containing anionic surfactants being flowable and pumpable at temperatures of 5 to 20°C and preferably at temperatures of 8 to 15°C.
- A process as claimed in claim 6 or 7, characterized in that solid sodium hydroxide or an aqueous sodium hydroxide solution, preferably a concentrated aqueous sodium hydroxide solution, is used as the inorganic neutralization medium.
- A process as claimed in any of claims 1 to 8, characterized in that at least one alkaline inorganic salt from the group consisting of alkali metal carbonate, alkali metal bicarbonate and alkali metal silicate with a molar ratio of M2O to SiO2 (M is preferably sodium or potassium) of 1:1 to 1:4.0 is used as the solid or as part of the solid mixture in step (b).
- A process as claimed in claim 9, characterized in that an inorganic solid mixture is initially introduced in step (b), the mixture containing alkali metal carbonate or a mixture of alkali metal carbonate and alkali metal silicate in a molar ratio of 1:1 to 1:3.5 and optionally at least one other solid, for example a solid from the group of builders, such as phosphates, preferably sodium tripolyphosphates, and zeolite, or sulfate, preferably solids of the type which do not undergo any chemical change after the addition of a partly neutralized mixture containing anionic surfactants obtained in step (a).
- A process as claimed in any of claims 1 to 10, characterized in that only part, i.e. around 30 to 70% by weight and preferably around 35 to 60% by weight, of the total solids present is initially introduced in step (b), the remainder of the solids being added, preferably in portions, in step (c) after the complete neutralization of the anionic surfactants in acid form still present in step (b).
- A process as claimed in any of claims 1 to 11, characterized in that the granules are impregnated with nonionic surfactants.
- A process as claimed in claim 12, characterized in that the granules are impregnated with the quantity of nonionic surfactants corresponding to the theoretical absorption capacity of the granules without any adverse effect on the processability of the granules.
- A process claimed in any of claims 1 to 13, characterized in that a detergent is produced which contains up to 30% by weight and preferably 10 to 25% by weight of anionic and nonionic surfactants and 50 to 80% by weight of the solids initially introduced or added in steps b) and c), the percentage content of ethoxylated nonionic surfactants being up to about 20% by weight, preferably 5 to 18% by weight and, more preferably, above 10% by weight.
- A process as claimed in any of claims 1 to 14, characterized in that a detergent containing up to 30% by weight and preferably from 0 to 25% by weight of zeolite, based on water-free substance, is produced.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4216629A DE4216629A1 (en) | 1992-05-20 | 1992-05-20 | Process for the production of detergents and cleaning agents containing anionic surfactants |
DE4216629 | 1992-05-20 | ||
PCT/EP1993/001151 WO1993023520A1 (en) | 1992-05-20 | 1993-05-11 | Process for producing anionic tenside-containing washing and cleaning agents |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0641380A1 EP0641380A1 (en) | 1995-03-08 |
EP0641380B1 true EP0641380B1 (en) | 1999-12-08 |
Family
ID=6459299
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93909942A Expired - Lifetime EP0641380B1 (en) | 1992-05-20 | 1993-05-11 | Process for producing anionic tenside-containing washing and cleaning agents |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0641380B1 (en) |
JP (1) | JPH07506610A (en) |
AT (1) | ATE187488T1 (en) |
DE (2) | DE4216629A1 (en) |
WO (1) | WO1993023520A1 (en) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9324129D0 (en) † | 1993-11-24 | 1994-01-12 | Unilever Plc | Detergent compositions and process for preparing them |
TW326472B (en) * | 1994-08-12 | 1998-02-11 | Kao Corp | Method for producing nonionic detergent granules |
TW397862B (en) * | 1996-09-06 | 2000-07-11 | Kao Corp | Detergent granules and method for producing the same, and high-bulk density detergent composition |
GB9618877D0 (en) * | 1996-09-10 | 1996-10-23 | Unilever Plc | Process for preparing high bulk density detergent compositions |
GB9618876D0 (en) * | 1996-09-10 | 1996-10-23 | Unilever Plc | Process for preparing high bulk density detergent compositions |
GB9712583D0 (en) | 1997-06-16 | 1997-08-20 | Unilever Plc | Production of detergent granulates |
GB9712580D0 (en) * | 1997-06-16 | 1997-08-20 | Unilever Plc | Production of detergent granulates |
GB9713748D0 (en) * | 1997-06-27 | 1997-09-03 | Unilever Plc | Production of detergent granulates |
DE19731890A1 (en) * | 1997-07-24 | 1999-01-28 | Henkel Kgaa | Process for the production of storable and free-flowing granules of detergents and cleaning agents containing anionic surfactants |
GB9825563D0 (en) * | 1998-11-20 | 1999-01-13 | Unilever Plc | Particulate laundry detergent compositions containing anionic surfactant granules |
DE19853893A1 (en) * | 1998-11-23 | 2000-05-25 | Cognis Deutschland Gmbh | Simultaneous fluidized bed granulation and drying of aqueous formulation of anionic surfactant useful in laundry, dish-washing or other detergent or cosmetic cleanser, e.g. toothpaste, uses added volatile base |
DE19858859A1 (en) | 1998-12-19 | 2000-06-21 | Henkel Kgaa | Production of storage-stable, homogeneous detergent optionally containing heavy components by agglomeration in a rotatable mixer with anionic surfactant introduced in acid form |
GB0009087D0 (en) * | 2000-04-12 | 2000-05-31 | Unilever Plc | Process for preparing fluid detergent compositions |
DE10163603B4 (en) | 2001-12-21 | 2006-05-04 | Henkel Kgaa | Process for the preparation of builder-containing surfactant granules |
PL2561061T3 (en) * | 2010-04-19 | 2014-07-31 | Procter & Gamble | Process for making a detergent base composition |
EP3146034B1 (en) * | 2014-05-23 | 2019-07-10 | The Procter and Gamble Company | Two-stage neutralization process for forming detergent granules, and products containing the same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IN170991B (en) * | 1988-07-21 | 1992-06-27 | Lever Hindustan Ltd | |
GB8818613D0 (en) * | 1988-08-05 | 1988-09-07 | Paterson Zochonis Uk Ltd | Detergents |
DE3835918A1 (en) * | 1988-10-21 | 1990-04-26 | Henkel Kgaa | METHOD FOR PRODUCING TENSIDE CONTAINING GRANULES |
-
1992
- 1992-05-20 DE DE4216629A patent/DE4216629A1/en not_active Withdrawn
-
1993
- 1993-05-11 WO PCT/EP1993/001151 patent/WO1993023520A1/en active IP Right Grant
- 1993-05-11 EP EP93909942A patent/EP0641380B1/en not_active Expired - Lifetime
- 1993-05-11 JP JP5519861A patent/JPH07506610A/en active Pending
- 1993-05-11 AT AT93909942T patent/ATE187488T1/en not_active IP Right Cessation
- 1993-05-11 DE DE59309897T patent/DE59309897D1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
WO1993023520A1 (en) | 1993-11-25 |
JPH07506610A (en) | 1995-07-20 |
DE4216629A1 (en) | 1993-11-25 |
EP0641380A1 (en) | 1995-03-08 |
ATE187488T1 (en) | 1999-12-15 |
DE59309897D1 (en) | 2000-01-13 |
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