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EP0616861B2 - Press with table- and feeding system - Google Patents

Press with table- and feeding system Download PDF

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Publication number
EP0616861B2
EP0616861B2 EP94103285A EP94103285A EP0616861B2 EP 0616861 B2 EP0616861 B2 EP 0616861B2 EP 94103285 A EP94103285 A EP 94103285A EP 94103285 A EP94103285 A EP 94103285A EP 0616861 B2 EP0616861 B2 EP 0616861B2
Authority
EP
European Patent Office
Prior art keywords
feed
plate
punch
punching
feed device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94103285A
Other languages
German (de)
French (fr)
Other versions
EP0616861A1 (en
EP0616861B1 (en
Inventor
Thomas Dipl.-Ing. Haar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alfons Haar Maschinenbau GmbH and Co KG
Alfons Haar Inc
Original Assignee
Alfons Haar Maschinenbau GmbH and Co KG
Alfons Haar Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority claimed from DE19934309949 external-priority patent/DE4309949C2/en
Application filed by Alfons Haar Maschinenbau GmbH and Co KG, Alfons Haar Inc filed Critical Alfons Haar Maschinenbau GmbH and Co KG
Publication of EP0616861A1 publication Critical patent/EP0616861A1/en
Application granted granted Critical
Publication of EP0616861B1 publication Critical patent/EP0616861B1/en
Publication of EP0616861B2 publication Critical patent/EP0616861B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/06Making more than one part out of the same blank; Scrapless working
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B26D5/30Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
    • B26D5/32Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier with the record carrier formed by the work itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/445With work-moving clamp jaw
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/4463Work-sensing means to initiate tool feed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/463Work-feed element contacts and moves with work
    • Y10T83/4632Comprises a work-moving gripper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/444Tool engages work during dwell of intermittent workfeed
    • Y10T83/4637With means to guide, position, or present work to work-feed means
    • Y10T83/464Means to transport work to work-feed means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/525Operation controlled by detector means responsive to work
    • Y10T83/531With plural work-sensing means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/525Operation controlled by detector means responsive to work
    • Y10T83/536Movement of work controlled

Definitions

  • the invention relates to a Press with one Table system and feed system according to the preamble of the claim 1.
  • Such systems are used to make panels, for example Steel or aluminum sheet, positioned to feed a press, which a predetermined number of blanks cut out the board.
  • suitable feed means which one via gripping or other feed means Grasp the blackboard, the blackboard is gradually moved through Press moved through and during a standstill one Subjected to punching step.
  • the feed is usually done along two orthogonal axes because it is cheaper Material utilization an offset division on the Blackboard is chosen.
  • US-A-4 382 395 discloses a panel system which a feed carriage has two gripping tongs, which grasp the board on the back edge and gradually advance into the machine tool.
  • the feed is coupled to the movement of the machine tool in such a way that the feed takes place at a time when the tool is not closed and therefore outside the Working level.
  • the feed carriage travels to an exit or sheet transfer station back, in which he grabs the next board.
  • This is carried by a loading carriage from a table alignment station in the correct position in the table takeover position in which the panel is located immediately before the Tool is located.
  • the loading carriage moves under the feeder around the metal sheet in the takeover position.
  • the drive for the Loading carriage is usually designed so that the Always load the sled into the same slab transfer position brings regardless of their size and the die cut.
  • the transfer position corresponds to that Position of the sheet in which a first punching stroke is carried out becomes.
  • the gripping means of the second feed device along two orthogonal Axes to make the necessary according to the division of the board To be able to make punchings.
  • the invention is therefore based on the object to create a press with a sheet feed and feed system that works without empty strokes of the press, precise alignment allowed a precise feed guaranteed and a lattice with minimal web width enables without Punching and punching on the rear and front edge.
  • the press according to the invention is based on one of DE-A-3841683 known press from the two seen in the feed direction rows of tools arranged one behind the other are.
  • the tools can be in the feed direction to each other aligned or gapped.
  • the system according to the invention uses two feed devices, the first of which is a panel from an alignment station in which the board is precisely oriented or is aligned to reference coordinates.
  • Essential to the invention is that the second feed device is the panel only takes over after the press has already had two or more Has performed punching strokes. This way, without idle strokes be driven. However, this means that the plates be pushed forward to the press in such a way that the last stamping step of a board coincides with that first punching step of the next sheet.
  • the board - precisely aligned - during the entire punching process in pliers on the massive, yet not punched out side of the board.
  • the last one Feed path of the sheet from a suitable feed means e.g. a roller feed. Since it is but only the last step can do all the necessary Corrections are made beforehand. So that can the last panel position by mechanical means in Tool instead of e.g. unsafe roller feed To be defined.
  • the pliers can be mounted on rigid mounts and from Spindles are moved so that a high number of cycles is obtained becomes. A clamping edge is not necessary because the feed tongs, who hold the board at the end of processing, are arranged outside.
  • the first feed device can return to the starting position by one next table in the alignment station. While of the return stroke, the gripping means are sunk by one Collision with the one subsequently entering the alignment station Avoid blackboard.
  • the second gripping means of the second feed device only grasp the panel after the first feed device the board already a few punching steps in the The press has advanced the return stroke of the second gripping means relatively short. This also makes a complete Punching operation guaranteed without idle strokes.
  • the drives from the first and second feed device are identified by a numerical Control controlled.
  • the numerical control enables a precise movement in time and space, so that even with an extremely unfavorable ratio of Sheet size and number of blanks an idle stroke is avoided.
  • the sheets are made with the help of guillotine shears cut from the strip material. This naturally results Tolerances in terms of panel length and angularity the cut edges.
  • at least two Sensors are provided which are transverse to the feed direction or axis have a predetermined distance from each other and grasp the front and back edges of a panel and give an appropriate signal.
  • the deviation of the front or trailing edge determined from the transverse axis she will in determining the correction factor for the numerical Control can be used as described above. Is the deviation from the exact transverse axis is too large, so that punching out is unavoidable, a stop signal can be generated become. Alternatively, a punch stroke can also be suspended to avoid punching out faulty die cuts.
  • the front edge of the board passes both sensors.
  • the switch-on edges of both sensors are in relation to the current position of the feed device brought. This position is with a Resolution of 0.01 mm by the measuring system of the NC control detectable. This means that the further feed can be made as required correct the measurement result.
  • the leading edge can be related overall brought the way to the tool become. So it is possible regardless of the absolute Length of the board the first punching position while driving adjust there so that no punching or punching occurs. Adjusting the first cutting position of the board in accordance with the response of the sensors via the The path still to be covered serves at a given distance the range of tools and thus the given web width of the Residual lattice, the upper limit for the angularity to be able to set as high as possible. Even with smaller ones Web width of e.g. 0.8 mm should only cover a few panels the limit comes to lie. The existing space between the tool rows are therefore used optimally. Would the panels in a fixed, non-customizable first control position a higher value for the web width be provided.
  • the sensors can be transverse to the feed direction or axis have a predetermined distance from each other and the front one and capture the rear edge of a board and a corresponding one Give signal.
  • the distance between the sensors is preferably only a little smaller than the width of the panels, to get a high measuring accuracy.
  • the numerical Control is a setpoint for the length of the board saved.
  • the an actual value for the panel length is calculated for both sensor signals.
  • By detecting the front or the rear Edge and the numerical control values determine the exact length of the board. For this are however, very sensitive sensors are required. Therefore proposed according to an embodiment of the invention that they are formed by laser light barriers.
  • the on the actual length determined as described above a table is compared with the target value, and from the The difference between the setpoint and actual value becomes a correction value for calculate the following feed steps.
  • the position of the feed device in which the leading edge is detected can be specified in relation to a fixed Value to be set as a result of the previous one Alignment of the panel expected for normal panel length becomes. Any deviation from this value shows one Deviation from the nominal board length.
  • the web widths within the panel to correct the overall panel length be used.
  • the control for the first feed device must be a Undergo correction if a changed length by the Sensors determined and a correction factor calculated has been. If a second feed device is used, which the panel from a first feed device takes over while already in the press, there is a similar change in the feed cut lengths, if a table length deviating from the nominal value is determined has been punched out on the rear Be avoided.
  • a stop signal can also be generated if one from the target / actual value comparison of the table length large deviation results, which is certainly too faulty would lead to die cuts.
  • the second gripping means are particularly short the second feeder back when after an embodiment of the invention, the board in the transfer position at the back of the board on opposite Capture sides laterally.
  • the feed device Before grasping a board by the gripping means of the first The feed device must reference the table with reference coordinates be arranged exactly. This happens in the Alignment station. The board must naturally be replaced by a suitable one Funds are brought into the alignment station. A third feed device is used for this purpose Sheet is conveyed from a loading station to the alignment station. According to one embodiment of the invention, the third Feed device two parallel by separate numerical controlled third actuators Conveyor belts with one driver each. The drivers are arranged so that one behind each one blackboard and the other in front of a blackboard. The in each case the front driver, which is a plate to the alignment station has first been engaged with the front Brought edge of the next board for what he may even have to be moved back again.
  • the third feed device can be numerical have driven feed rollers that the panel of capture below and above.
  • the pairs of rollers are preferred driven by a single servo motor.
  • a first one The pair of rollers is preferably less than one panel length behind the so-called table separation and brakes remove the tablet and hand it over numerically to a second Controlled pair of rollers, which the plate in the alignment station promoted. It brings the board to a standstill and is then preferably moved apart by a few millimeters, so as not to hinder the alignment process.
  • a press 10 is indicated in FIGS. 1 and 2, whose tools are arranged in two rows 12 and 14.
  • the front row 12 seen in the feed direction 16 has five tools, while the back row 14 four tools has that in the gaps of the front tools 12 are arranged.
  • the tools actuated simultaneously with a single punch stroke to the to punch out front panel 18 shown in Fig. 1, thereby there are circular die cuts and a so-called Residual grid 20.
  • a first feed device 22 has two gripping tongs 24, 26 with which the scrolled Table 18 is detected at the rear edge.
  • the pliers 24, 26 are arranged on an arm of a carriage 30 which along guides 32 with the aid of a first adjustment drive 34 is adjustable in the feed direction 16.
  • the Gripping tongs 24, 26 can also be adjusted in height, so that on the return stroke they have a subsequent table like the panel 36, do not disturb.
  • a second feed device 38 has a carriage 40 on, along guides 42 also in the feed direction 16 can be adjusted.
  • the feed drive is used for this 44.
  • the carriage 40 supports two arms 46, 48 (In Fig. 1 only the arm 46 is shown for reasons of clarity. For this is the first feed device in Fig. 2 not shown with the exception of the gripping tongs 24, 26).
  • Figs. 1 and 2 there is a panel 60 in a feed station 70.
  • each conveyor belt 62, 64 has one Driver 66, 68 on.
  • a driver or Cam 66 engages the rear edge of a panel 60
  • a front driver or cam 68 is located on or in front of the front edge of panel 60.
  • the table 60 is removed from the presentation station 70, conveyed to an alignment station 72, in which is the board 36.
  • the alignment station 72 is drawn again separately in FIG. 3 to indicate that alignment means (not shown) the panel 36 against two side stops 74, 76 and a rear stop 78 lay.
  • alignment means are generally known.
  • laser light barriers 80, 82 are in the front Area of the positioning station 72 and 84, 86 in the rear Area indicated.
  • the light barrier pairs 80, 82 and 84, 86 have a predetermined distance from each other.
  • the Light barriers of a pair 80, 82 and 84, 86 are on one extending perpendicular to the feed axis 16 Transverse axis.
  • a pair of light barriers alone, e.g. 80, 82 all necessary Functions fulfilled.
  • the presentation device places a board 60 on the surfaces 56, 58 in the reference station, and the Carrier 66 of the conveyor belt 64 promotes the table 60 Alignment station 72, possibly progressing with the Feed the board 36 from the alignment station towards Press 10.
  • the alignment takes place in the alignment station 72 the table 36 with the aid of the alignment means, not shown along two orthogonal axes.
  • the grippers 24, 26 of the first feed device 22, which during the return stroke of the carriage 30 are lowered to advance a Do not disturb the board to the positioning station, grasp the Panel 36 at the rear end, as dash-dotted lines in FIG. 1 shown.
  • the second feed device is pushing 38 with the help of the grippers 50, 52 Plate 18 by the press 10.
  • the feed of the plates 36, 18 and the feed devices 22 and 38 are on the numerical control coordinated so that the last die cut the sheet 18 coincides with the first punching of the sheet 36, as shown in Fig. 2.
  • the last stamping of the panel 18 is done by the row of tools 12 and the first punching of the new sheet 36 tool row 14. The transition therefore takes place without an idle stroke of the press 10.
  • the grippers 50, 52 and Carriage 40 can move back to a starting position, as shown in Fig. 1.
  • the grippers 24, 26 the first feed device 22 take over the feed the board 36 by the press 10 for a number of punching steps, e.g. two or more. Therefore the grippers need 50, 52 just a relatively short before the takeover To make the way back, as can be seen from the comparison of the figures 1 and 2 results.
  • the advance of the table 18 for the first Part of the punching steps is carried out with the solid ones Lines drawn grippers 24, 26.
  • the transition takes place on the second feed device 38 by the Open gripping tongs 24, 26 and gripping tongs 50, 52 conclude.
  • This transition takes place during a punch stroke, i.e. immediately during tool engagement with the blackboard, since the blackboard has a fixed position occupies, their situation therefore does not change.
  • the second feed device 38 guides the rest Feed steps out until the empty skeleton runs through an ejection device, not shown, for example a driven roller pair can be removed.
  • the front edge of the panel 36 crosses the two laser light barriers 80, 82. From their signals or the times of the signals in comparison to the location, the front edge due to the numerically controlled
  • the length of the table should have feeds determine and thus the deviation from the target length.
  • the feed can now be done by means of a correction value Getting corrected.
  • the length of the board also by grasping the trailing edge of panel 36 through the light barriers 84, 86 are determined.
  • the path can be determined exactly between crossing the front light barriers 80, 82 and crossing the rear light barriers 84, 86 is. Since the distance between the light barriers 80, 82 on the one hand and 84, 86 on the other hand, can be also in this way the length of the panel 36 or its deviation from the target length.
  • the actual length of the determined in the numerical control Table 36 is compared to a stored target length. For example, if panel 36 is slightly shorter than the target length, the numerical control over the feed through the first feed device 22 ensure that the plate 36 is pushed sufficiently far into the press, that in the first stamping step, as shown in Fig. 2, a web remains at the front edge of the board 36, otherwise faulty die cuts will be produced. Therefore calculates the numerical control from the deviation a correction value from the target and actual length of the sheet the feed path or the length of the feed steps accordingly to correct so faulty die cuts cannot be generated. The same applies to the rest Feeding the front panel 18 through the second feed device 38. If the board is too short, on a faulty punching out at the rear end of the board 18 occur.
  • Feed device 38 between the punching steps made sure that a web is also on the rear edge stop. For example, this can happen that during that made by the feed device 38 Feed steps each is a little shorter than originally programmed, which also bridges between the die cuts become a bit narrower. Overall, however thereby "gained" a certain length, which for the last punching step ensures that die cuts or Punching on the rear edge does not occur.
  • Become only the front light barriers 80, 82 are used by grasping the rear edge of the board Determine the length of the sheet or that for the remaining punching steps remaining table length, um then a feed correction in the manner described above to be able to make.
  • the system points a frame 90 in which a shaft transverse to the feed direction is rotatably mounted. Sitting on the shaft 92 Distance rotatably two feed rollers 94, 96, and the shaft 92 is driven by a servo motor 98 by a Pinion 100 of the servo motor 98 with a pinion 102 on the Shaft 92 via a toothed belt 104 in drive connection stands.
  • Lever arms 106, 108 are rotatable at one end the shaft 92 articulated. At the other end they hold trunnions 110, 112, the feed rollers 114, 116 rotatably.
  • the feed rollers 94, 96 are pinions 118, 120 connected, and with the feed rollers 114, 116 are pinions 122, 124 connected.
  • the sprockets are about a suitable one Driving means in connection, so that when the Feed rollers 94, 96 also the feed rollers 114, 116 are driven.
  • the arms 106, 108 are connected to a lever arm 126, an adjustment cylinder 128 is articulated at the other end thereof is.
  • rollers 94, 96 and 114, 116 act with upper rollers together, two of which are shown at 130, 132 in FIG. 5 are. They are on appropriate fixed brackets 134, 136 rotatably mounted. By actuating the adjusting cylinder 128 can the rollers 114, 116 a little after be pivoted below, as indicated by arrow 138.
  • the first roller pairs seen in the feed direction are less than the length of a panel 60a behind the panel separation arranged as in Fig. 1 on the right edge of the picture is indicated.
  • the plate that is in Fig. 4 is designated 36a, brought to a standstill.
  • the adjusting cylinder 128 is then actuated in order to the rollers 114, 116 a little from the upper rollers 130 too remove to align the panel 36a is not disabled.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Punching Or Piercing (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Measuring Or Testing Involving Enzymes Or Micro-Organisms (AREA)
  • Registering Or Overturning Sheets (AREA)

Description

Die Erfindung bezieht sich auf eine Presse mit einem Tafelanlage- und Vorschubsystem nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a Press with one Table system and feed system according to the preamble of the claim 1.

Derartige Systeme dienen dazu, Tafeln, zum Beispiel aus Stahl- oder Aluminiumblech, positioniert einer Presse zuzuführen, die eine vorgegebene Anzahl von Rohlingen aus der Tafel ausstanzt. Mit Hilfe von geeigneten Vorschubmitteln, welche über Greif- oder andere Vorschubmittel eine Tafel erfassen, wird die Tafel schrittweise durch die Presse hindurchbewegt und während ihres Stillstands einem Stanzschritt unterworfen. Der Vorschub erfolgt normalerweise entlang zweier orthogonaler Achsen, da zwecks günstiger Materialausnutzung eine versetzte Teilung auf der Tafel gewählt wird. In diesem Zusammenhang ist aus der US-A-4 382 395 ein Tafelanlagesystem bekanntgeworden, bei dem ein Vorschubschlitten zwei Greifzangen aufweist, welche die Tafel an der hinteren Kante erfassen und schrittweise in die Werkzeugmaschine vorschieben. Der Vorschub ist an die Bewegung der Werkzeugmaschine gekoppelt derart, daß der Vorschub in einer Zeit erfolgt, in der das Werkzeug nicht geschlossen ist und sich mithin außerhalb der Arbeitsebene befindet. Nach Beendigung eines Arbeitszyklus fährt der Vorschubschlitten in eine Ausgangs- oder Tafelübernahmestation zurück, in der er die nächste Tafel erfaßt. Diese wird von einem Ladeschlitten aus einer Tafelausrichtstation lagerichtig in die Tafelübernahmeposition vorgeschoben, in der sich die Tafel unmittelbar vor dem Werkzeug befindet. Hierbei bewegt sich der Ladeschlitten unter der Vorschubvorrichtung hindurch, um die Blechtafel in die Übernahmeposition zu bringen. Der Antrieb für den Ladeschlitten ist normalerweise so ausgeführt, daß der Ladeschlitten die Tafel stets in dieselbe Tafelübernahmeposition bringt, unabhängig von ihrer Größe und dem Stanzbild.Such systems are used to make panels, for example Steel or aluminum sheet, positioned to feed a press, which a predetermined number of blanks cut out the board. With the help of suitable feed means, which one via gripping or other feed means Grasp the blackboard, the blackboard is gradually moved through Press moved through and during a standstill one Subjected to punching step. The feed is usually done along two orthogonal axes because it is cheaper Material utilization an offset division on the Blackboard is chosen. In this context is from the US-A-4 382 395 discloses a panel system which a feed carriage has two gripping tongs, which grasp the board on the back edge and gradually advance into the machine tool. The feed is coupled to the movement of the machine tool in such a way that the feed takes place at a time when the tool is not closed and therefore outside the Working level. At the end of a work cycle the feed carriage travels to an exit or sheet transfer station back, in which he grabs the next board. This is carried by a loading carriage from a table alignment station in the correct position in the table takeover position in which the panel is located immediately before the Tool is located. Here the loading carriage moves under the feeder around the metal sheet in the takeover position. The drive for the Loading carriage is usually designed so that the Always load the sled into the same slab transfer position brings regardless of their size and the die cut.

Von dem letzten Vorschubschritt einer voraufgehenden Tafel bis zur Übergabe der nachfolgenden Tafel in der Vorschubvorrichtung vergeht zwangsläufig eine gewisse Zeit, die deutlich länger ist als die Taktzeit der Presse.From the last feed step of a preceding table until the following table is handed over in the feed device inevitably passes a certain amount of time is significantly longer than the press cycle time.

Aus der DE-A-34 37 642 ist bereits ein Tafelanlagesystem bekanntgeworden, das ohne unproduktive Wechselzeiten arbeitet. Das bekannte System erfordert zwei separate Vorschubvorrichtungen mit jeweils an einer Seite der Tafel angreifenden Spannzangen, die abwechselnd zum Einsatz kommen. Ein derartiges System ist jedoch verhältnismäßig aufwendig.DE-A-34 37 642 is already a table system became known that works without unproductive change times. The known system requires two separate feed devices each on one side of the board attacking collets, which are used alternately. However, such a system is relatively complex.

In der nichtvorveröffentlichten EP-A-539669 wird bereits vorgeschlagen, die Greifmittel der Vorschubvorrichtung am hinteren Ende einer Tafel an gegenüberliegenden Seiten seitlich erfassen zu lassen. Außerdem entspricht die Übergabeposition derjenigen Position der Tafel, in der ein erster Stanzhub ausgeführt wird. Mit anderen Worten, während des ersten Stanzhubs, in dem die Tafel ebenfalls vorübergehend stationär ist, erfolgt die Übergabe von einer ersten Vorschubvorrichtung bzw. einem Ladeschlitten in eine zweite Vorschubvorrichtung, mit der die Tafel für die restlichen Stanzschritte vorbewegt wird. Wird eine einzige Werkzeugreihe in der Presse verwendet, bewegen sich die Greifmittel der zweiten Vorschubvorrichtung entlang zweier orthogonaler Achsen, um entsprechend der Teilung der Tafel die notwendigen Stanzungen vornehmen zu können.In the unpublished EP-A-539669 is already proposed the Gripping means of the feed device at the rear end of a Grip the panel on opposite sides to the side to let. In addition, the transfer position corresponds to that Position of the sheet in which a first punching stroke is carried out becomes. In other words, during the first punch stroke, in which the tablet is also temporarily stationary is transferred from a first feed device or a loading carriage in a second feed device, with the board for the remaining punching steps is moved forward. Becomes a single line of tools used in the press, the gripping means of the second feed device along two orthogonal Axes to make the necessary according to the division of the board To be able to make punchings.

Wird eine zweireihige Anordnung der Werkzeuge verwendet, wie sie an sich bekannt ist (DE-A-38 41 683), braucht die zweite Vorschubvorrichtung die Tafeln nur entlang einer Achse durch die Presse hindurchzubewegen. Es ist bekannt, die Werkzeuge der beiden Reihen versetzt zueinander anzuordnen, indem zum Beispiel die Werkzeuge der hinteren Reihe in den Lücken der Werkzeuge der vorderen Reihe angeordnet sind.If a two-row arrangement of the tools is used, as it is known per se (DE-A-38 41 683), needs second feed device the panels only along one To move the axis through the press. It is known, arrange the tools of the two rows offset from each other, by, for example, the tools of the rear Row arranged in the gaps of the tools in the front row are.

Um Material einzusparen, wird angestrebt, die Stege des sogenannten Restgitters so schmal wie möglich zu halten. Andererseits muß vermieden werden, daß ein An- oder Ausstanzen geschieht. Insbesondere bei zweireihigen Werkzeuganordnungen ist deshalb dafür Sorge zu tragen, daß die Tafeln präzise vorgeschoben werden. Dies läßt sich durch geeignete Steuerungen, beispielsweise numerische Steuerungen erreichen.In order to save material, the aim is to bridge the so-called residual grids as narrow as possible. On the other hand, it must be avoided that punching or punching out happens. Especially with two-row tool arrangements care must therefore be taken to ensure that the Sheets are fed precisely. This can be done through suitable controls, for example numerical controls to reach.

Aus der gattungsbildenden DE-A-38 41 683 ist bekannt, den Vorschub mit Zangen bis zur Hälfte der Tafel durchzuführen, dann aber an einen Walzenvorschub zu übergeben. Der Walzenvorschub übernimmt das bereits ausgestanzte Gitter und zieht daran. Diese Übergabe und die unzuverlässige Basis des Gitters schaffen insbesondere bei dünnem Blech große Genauigkeitsprobleme.From the generic DE-A-38 41 683 is known, the feed with pliers up to half of the board, but then on one To transfer roller feed. The roll feed takes over the already punched out grid and pulls on it. This Handover and create the unreliable basis of the grid Great accuracy problems, especially with thin sheet metal.

Der Erfindung liegt daher die Aufgabe zugrunde eine Presse mit einem Tafelanlage- und Vorschubsystem zu schaffen, das ohne Leerhübe der Presse arbeitet, eine präzise Ausrichtung erlaubt, einen präzisen Vorschub gewährleistet und ein Restgitter mit minimaler Stegbreite ermöglicht ohne An- und Ausstanzungen an der Hinter- und Vorderkante.The invention is therefore based on the object to create a press with a sheet feed and feed system that works without empty strokes of the press, precise alignment allowed a precise feed guaranteed and a lattice with minimal web width enables without Punching and punching on the rear and front edge.

Diese Aufgabe wird durch die Merkmale des Patentanspruchs 1 gelöst.This object is achieved through the features of the patent claim 1 solved.

Die erfindungsgemäße Presse geht von einer aus der DE-A-3841683 bekannten Presse aus, bei der zwei in Vorschubrichtung gesehen hintereinander angeordnete Reihen von Werkzeugen vorgesehen sind. Die Werkzeuge können dabei in Vorschubrichtung zueinander ausgerichtet oder auf Lücke angeordnet sein. Das erfindungsgemäße System verwendet zwei Vorschubvorrichtungen, von denen die erste eine Tafel aus einer Ausrichtstation heraus fördert, in der die Tafel exakt orientiert bzw. zu Bezugskoordinaten ausgerichtet wird. Erfindungswesentlich ist, daß die zweite Vorschubvorrichtung die Tafel erst übernimmt, nachdem die Presse bereits zwei oder mehr Stanzhübe ausgeführt hat. Auf diese Weise kann ohne Leerhübe gefahren werden. Dies bedingt indessen, daß die Tafeln lückenlos zur Presse vorgeschoben werden derart, daß der letzte Stanzschritt einer Tafel zusammenfällt mit dem ersten Stanzschritt der nächstfolgenden Tafel.The press according to the invention is based on one of DE-A-3841683 known press from the two seen in the feed direction rows of tools arranged one behind the other are. The tools can be in the feed direction to each other aligned or gapped. The system according to the invention uses two feed devices, the first of which is a panel from an alignment station in which the board is precisely oriented or is aligned to reference coordinates. Essential to the invention is that the second feed device is the panel only takes over after the press has already had two or more Has performed punching strokes. This way, without idle strokes be driven. However, this means that the plates be pushed forward to the press in such a way that the last stamping step of a board coincides with that first punching step of the next sheet.

Bei Werkzeuganordnungen, bei denen die erste Werkzeugreihe in Vorschubrichtung ein Werkzeug weniger aufweist als die zweite kann die Tafel - exakt ausgerichtet - während des gesamten Stanzvorganges in Zangen auf der massiven, noch nicht ausgestanzten Seite der Tafel geführt werden.For tool arrangements where the first row of tools has a tool less than that in the feed direction second, the board - precisely aligned - during the entire punching process in pliers on the massive, yet not punched out side of the board.

Bei gleicher Werkzeugzahl in beiden Reihen muß der letzte Vorschubweg der Tafel von einem geeigneten Vorschubmittel, z.B. einem Walzenvorschub ausgeführt werden. Da es sich aber nur um den letzten Schritt handelt, können alle notwendigen Korrekturen vorher ausgeführt werden. Damit kann die letzte Tafelposition durch mechanische Hilfsmittel im Werkzeug statt durch einen z.B. unsicheren Walzenvorschub definiert werden.With the same number of tools in both rows, the last one Feed path of the sheet from a suitable feed means, e.g. a roller feed. Since it is but only the last step can do all the necessary Corrections are made beforehand. So that can the last panel position by mechanical means in Tool instead of e.g. unsafe roller feed To be defined.

Die Zangen können auf steifen Aufnahmen montiert und von Spindeln bewegt werden, so daß eine hohe Taktzahl erhalten wird. Ein Spannrand ist nicht erforderlich, da die Vorschubzangen, die die Tafel zum Ende der Verarbeitung halten, außen angeordnet sind.The pliers can be mounted on rigid mounts and from Spindles are moved so that a high number of cycles is obtained becomes. A clamping edge is not necessary because the feed tongs, who hold the board at the end of processing, are arranged outside.

Unmittelbar nach der Übergabe kann die erste Vorschubvorrichtung in die Ausgangsposition zurückfahren, um eine nächste Tafel in der Ausrichtstation zu erfassen. Während des Rückhubes werden die Greifmittel versenkt, um eine Kollision mit der nachfolgend in die Ausrichtstation einlaufende Tafel zu vermeiden. Der Weg, den die Greifmittel der ersten Vorschubvorrichtung beim Rückhub zurückzulegen haben, braucht kaum mehr als die Länge einer Tafel zu betragen. Mit Hilfe herkömmlicher Antriebsmittel läßt sich dies in ausreichend kurzer Zeit durchführen.Immediately after the transfer, the first feed device can return to the starting position by one next table in the alignment station. While of the return stroke, the gripping means are sunk by one Collision with the one subsequently entering the alignment station Avoid blackboard. The path that the gripping means the first feed device on the return stroke need hardly be more than the length of a board. With the help of conventional drive means do this in a sufficiently short time.

Da die zweiten Greifmittel der zweiten Vorschubvorrichtung die Tafel erst erfassen, nachdem die erste Vorschubvorrichtung die Tafel bereits einige Stanzschritte in der Presse vorgeschoben hat, ist der Rückhub der zweiten Greifmittel relativ kurz. Auch hierdurch wird ein lückenloser Stanzbetrieb ohne Leerhübe gewährleistet.Because the second gripping means of the second feed device only grasp the panel after the first feed device the board already a few punching steps in the The press has advanced the return stroke of the second gripping means relatively short. This also makes a complete Punching operation guaranteed without idle strokes.

Die Antriebe von erster und zweiter Vorschubvorrichtung werden durch eine numerische Steuerung gesteuert. Die numerische Steuerung ermöglicht eine zeitlich und räumlich präzise Vorschubbewegung, so daß auch bei extrem ungünstigem Verhältnis von Tafelgröße und Nutzenzahl ein Leerhub vermieden wird.The drives from the first and second feed device are identified by a numerical Control controlled. The numerical control enables a precise movement in time and space, so that even with an extremely unfavorable ratio of Sheet size and number of blanks an idle stroke is avoided.

Die Tafeln werden bekanntlich mit Hilfe von Tafelscheren vom Bandmaterial geschnitten. Dadurch ergeben sich naturgemäß Toleranzen hinsichtlich der Tafellänge und der Winkligkeit der Schnittkanten. In diesem Zusammenhang schlägt eine Ausgestaltung der Erfindung vor, daß mindestens zwei Sensoren vorgesehen sind, die quer zur Vorschubrichtung bzw. -achse einen vorgegebenen Abstand voneinander haben und die vordere und hintere Kante einer Tafel erfassen und ein entsprechendes Signal abgeben.As is known, the sheets are made with the help of guillotine shears cut from the strip material. This naturally results Tolerances in terms of panel length and angularity the cut edges. In this context, strikes an embodiment of the invention that at least two Sensors are provided which are transverse to the feed direction or axis have a predetermined distance from each other and grasp the front and back edges of a panel and give an appropriate signal.

Mit Hilfe der Sensoren wird die Abweichung der vorderen bzw. hinteren Kante von der Querachse ermittelt. Sie wird bei der Bestimmung des Korrekturfaktors für die numerische Steuerung herangezogen werden, wie oben beschrieben. Ist die Abweichung von der exakten Querachse zu groß, so daß ein Ausstanzen unvermeidbar ist, kann ein Stoppsignal erzeugt werden. Alternativ kann auch ein Stanzhub ausgesetzt werden, um das Ausstanzen fehlerhafter Stanzlinge zu vermeiden.With the help of the sensors the deviation of the front or trailing edge determined from the transverse axis. she will in determining the correction factor for the numerical Control can be used as described above. Is the deviation from the exact transverse axis is too large, so that punching out is unavoidable, a stop signal can be generated become. Alternatively, a punch stroke can also be suspended to avoid punching out faulty die cuts.

Beim Vorfahren der Tafel auf dem Weg von der Ausrichtstation zur ersten Stanzung passiert die vordere Tafelkante beide Sensoren. Die Einschaltflanken beider Sensoren werden in Beziehung zur augenblicklichen Position der Vorschubvorrichtung gebracht. Diese Position ist mit einer Auflösung von 0,01 mm durch das Meßsystem der NC-Steuerung erfaßbar. Damit läßt sich der weitere Vorschub nach Maßgabe des Meßergebnisses korrigieren.When driving up the table on the way from the alignment station for the first punching, the front edge of the board passes both sensors. The switch-on edges of both sensors are in relation to the current position of the feed device brought. This position is with a Resolution of 0.01 mm by the measuring system of the NC control detectable. This means that the further feed can be made as required correct the measurement result.

Werden die beiden Einschaltflanken der Sensoren für eine Tafelkante in einen Maßzusammenhang gebracht, kann die Unwinkligkeit der Tafelkante ermittelt werden.Are the two switch-on edges of the sensors for one If the edge of the board is brought into a dimensional relationship, the unevenness the edge of the board can be determined.

Bei zwei Werkzeugreihen für die Presse kommt bei der ersten Stanzung einer Tafel nur die erste Werkzeugreihe in Vorschubrichtung zum Einsatz. Es muß sichergestellt werden, daß bei diesem Stanzvorgang ein Steg zur Außenkontur stehen bleibt, gleichzeitig darf die Tafel aber nicht bereits in den Schnittbereich der zweiten Werkzeugreihe hineinragen. Die Unwinkligkeit muß daher unterhalb eines festen vorgegebenen Wertes bleiben, um ein An- bzw. Ausstanzen sicher zu verhindern. Ist dies nicht der Fall, wird entweder angehalten, oder die erste kritische Stanzung wird übersprungen.With two rows of tools for the press comes the first Punching a sheet only the first row of tools in Feed direction for use. It has to be secured, that during this punching process there is a bridge to the outer contour remains, but at the same time the board must not already protrude into the cutting area of the second row of tools. The angularity must therefore be below a fixed one predetermined value remain to punch or punch to prevent safely. If not, either stopped, or the first critical die cut is made skipped.

Zusätzlich kann die Vorderkante insgesamt in Beziehung zu dem bis zum Werkzeug noch zurückzulegenden Weg gebracht werden. So ist es möglich, unabhängig von der absoluten Länge der Tafel die erste Stanzposition während der Fahrt dorthin so anzupassen, daß kein An- bzw. Ausstanzen vorkommt. Die Anpassung der ersten Schnittposition der Tafel nach Maßgabe der Ansprache der Sensoren über den von der Tafel noch zurückzulegenden Weg dient bei vorgegebenem Abstand der Werzeugreihe und damit gegebener Stegbreite des Restgitters dazu, den oberen Grenzwert für die Unwinkligkeit möglichst hoch setzen zu können. Auch bei kleiner Stegbreite von z.B. 0,8 mm sollen nur wenige Tafeln über den Grenzwert zu liegen kommen. Der vorhandene Platz zwischen den Werkzeugreihen wird also optimal genutzt. Würden die Tafeln in eine feste nicht anpaßbare erste Steuerposition gefahren, müßte für die Stegbreite ein höherer Wert vorgesehen werden.In addition, the leading edge can be related overall brought the way to the tool become. So it is possible regardless of the absolute Length of the board the first punching position while driving adjust there so that no punching or punching occurs. Adjusting the first cutting position of the board in accordance with the response of the sensors via the The path still to be covered serves at a given distance the range of tools and thus the given web width of the Residual lattice, the upper limit for the angularity to be able to set as high as possible. Even with smaller ones Web width of e.g. 0.8 mm should only cover a few panels the limit comes to lie. The existing space between the tool rows are therefore used optimally. Would the panels in a fixed, non-customizable first control position a higher value for the web width be provided.

Die Sensoren quer zur Vorschubrichtung bzw. -achse können einen vorgegebenen Abstand voneinander haben und die vordere und hintere Kante einer Tafel erfassen und ein entsprechendes Signal abgeben. Der Abstand der Sensoren ist vorzugsweise nur wenig kleiner als die Breite der Tafeln, um eine hohe Meßgenauigkeit zu erhalten. In der numerischen Steuerung ist ein Sollwert für die Länge der Tafel gespeichert. In der numerischen Steuerung wird aus den beiden Sensorsignalen ein Istwert für die Tafellänge errechnet. Durch die Erfassung der vorderen bzw. der hinteren Kante und den Werten der numerischen Steuerung läßt sich die exakte Länge der Tafel bestimmen. Hierzu sind jedoch sehr feinfühlige Sensoren erforderlich. Daher wird nach einer Ausgestaltung der Erfindung vorgeschlagen, daß sie von Laser-Lichtschranken gebildet werden. Die auf die oben beschriebene Weise ermittelte tatsächliche Länge einer Tafel wird mit dem Sollwert verglichen, und aus der Differenz von Soll- und Istwert wird ein Korrekturwert für die nachfolgenden Vorschubschritte errechnen.The sensors can be transverse to the feed direction or axis have a predetermined distance from each other and the front one and capture the rear edge of a board and a corresponding one Give signal. The distance between the sensors is preferably only a little smaller than the width of the panels, to get a high measuring accuracy. In the numerical Control is a setpoint for the length of the board saved. In numerical control, the an actual value for the panel length is calculated for both sensor signals. By detecting the front or the rear Edge and the numerical control values determine the exact length of the board. For this are however, very sensitive sensors are required. Therefore proposed according to an embodiment of the invention that they are formed by laser light barriers. The on the actual length determined as described above a table is compared with the target value, and from the The difference between the setpoint and actual value becomes a correction value for calculate the following feed steps.

Die Position der Vorschubvorrichtung, in der die Vorderkante erfaßt wird, kann in bezug zu einem festen vorgegebenen Wert gesetzt werden, der als Ergebnis der vorhergehenden Ausrichtung der Tafel bei normaler Tafellänge erwartet wird. Jede Abweichung von diesem Wert zeigt eine Abweichung von der Solltafellänge an. Innerhalb der geometrischen Möglichkeiten der Werkzeuganordnung können nun die Stegbreiten innerhalb der Tafel zur Korrektur der Gesamttafellänge herangezogen werden. Die Bestimmung der Tafellänge in der obigen Art und Weise setzt voraus, daß die Tafel in der Ausrichtstation bezüglich ihrer hinteren und einer seitlichen Kante bezüglich Referenzkoordinaten exakt ausgerichtet wird. The position of the feed device in which the leading edge is detected, can be specified in relation to a fixed Value to be set as a result of the previous one Alignment of the panel expected for normal panel length becomes. Any deviation from this value shows one Deviation from the nominal board length. Within the geometric Possibilities of the tool arrangement can now the web widths within the panel to correct the overall panel length be used. The determination of Panel length in the above manner assumes that the panel in the alignment station with respect to its rear and a side edge with respect to reference coordinates is exactly aligned.

Während der nachfolgenden Abarbeitung der Tafel erfassen dieselben Sensoren in gleicher Weise die hintere Tafelkante. Es erfolgt dieselbe Auswertung wie bei der vorderen Kante, jedoch unter Verwendung der Ausschaltflanken. Der Winkel wird abgeprüft und die tatsächliche Entfernung der Tafelhinterkante zum Werkzeug wird erfaßt und zur Anpassung der nachfolgenden Stanzpositionen bzw. Vorschubschritte verwendet.Record during the subsequent processing of the board the same sensors in the same way the rear panel edge. The same evaluation is carried out as for the front one Edge, but using the switch-off edges. The The angle is checked and the actual distance of the The trailing edge of the board for the tool is detected and adapted the subsequent punching positions or feed steps used.

Erfolgt eine Längenmessung vor dem ersten Stanzschritt, muß die Steuerung für die erste Vorschubvorrichtung eine Korrektur erfahren, wenn eine veränderte Länge durch die Sensoren festgestellt und ein Korrekturfaktor errechnet worden ist. Wird eine zweite Vorschubvorrichtung verwendet, welche die Tafel von einer ersten Vorschubvorrichtung übernimmt, während sie sich bereits in der Presse befindet, erfolgt eine ähnliche Veränderung der Vorschubschnittlängen, wenn eine vom Sollwert abweichende Tafellänge festgestellt worden ist, damit Ausstanzungen an der hinteren Kante einer Tafel vermieden werden.If a length measurement is made before the first punching step, the control for the first feed device must be a Undergo correction if a changed length by the Sensors determined and a correction factor calculated has been. If a second feed device is used, which the panel from a first feed device takes over while already in the press, there is a similar change in the feed cut lengths, if a table length deviating from the nominal value is determined has been punched out on the rear Be avoided.

Ein Stoppsignal kann im übrigen auch erzeugt werden, wenn aus dem Soll-Istwert-Vergleich der Tafellänge eine zu große Abweichung resultiert, die mit Sicherheit zu fehlerhaften Stanzlingen führen würde. A stop signal can also be generated if one from the target / actual value comparison of the table length large deviation results, which is certainly too faulty Would lead to die cuts.

Einen besonders kurzen Weg legen die zweiten Greifmittel der zweiten Vorschubvorrichtung zurück, wenn sie nach einer Ausgestaltung der Erfindung die Tafel in der Übergabeposition am hinteren Ende der Tafel an gegenüberliegenden Seiten seitlich erfassen.The second gripping means are particularly short the second feeder back when after an embodiment of the invention, the board in the transfer position at the back of the board on opposite Capture sides laterally.

Vor dem Erfassen einer Tafel durch die Greifmittel der ersten Vorschubvorrichtung muß die Tafel bezüglich Referenzkoordinaten exakt angeordnet sein. Dies geschieht in der Ausrichtstation. Die Tafel muß naturgemäß durch ein geeignetes Fördermittel in die Ausrichtstation gebracht werden. Hierzu dient eine dritte Vorschubvorrichtung, welche die Tafel aus einer Ladestation zur Ausrichtstation befördert. Nach einer Ausgestaltung der Erfindung weist die dritte Vorschubvorrichtung zwei parallele von getrennten numerisch gesteuerten dritten Verstellantrieben angetriebene Förderbänder auf mit jeweils einem Mitnehmer. Die Mitnehmer sind so angeordnet, daß sich jeweils einer hinter einer Tafel und der andere vor einer Tafel befindet. Der jeweils vordere Mitnehmer, der eine Tafel zur Ausrichtstation gefördert hat, wird zunächst in Eingriff mit der vorderen Kante der nächstfolgenden Tafel gebracht, wofür er ggf. sogar wieder zurückgefahren werden muß. Er fördert dann zusammen mit dem hinteren Mitnehmer, der an der hinteren Kante der nächstfolgenden Tafel angreift, die Tafel in die Ausrichtstation. Erst wenn dieser Vorgang beendet ist, kehrt der vordere Mitnehmer mit dem Umlauf des Förderbands zurück und wird nunmehr der hintere Mitnehmer zum Transport einer weiteren Tafel in Richtung Ausrichtstation. Die getrennt angetriebenen Förderer erlauben mithin eine schnelle und exakte Zuführung der Tafel zur Ausrichtstation, wobei der jeweils vorlaufende Mitnehmer als Anschlag in der Bremsphase wirkt.Before grasping a board by the gripping means of the first The feed device must reference the table with reference coordinates be arranged exactly. This happens in the Alignment station. The board must naturally be replaced by a suitable one Funds are brought into the alignment station. A third feed device is used for this purpose Sheet is conveyed from a loading station to the alignment station. According to one embodiment of the invention, the third Feed device two parallel by separate numerical controlled third actuators Conveyor belts with one driver each. The drivers are arranged so that one behind each one blackboard and the other in front of a blackboard. The in each case the front driver, which is a plate to the alignment station has first been engaged with the front Brought edge of the next board for what he may even have to be moved back again. It promotes then together with the rear driver, which is on the rear Edge of the next board attacks, the board in the alignment station. Only when this process ends the front driver returns with the circulation of the conveyor belt back and is now the rear driver for Transport of another board towards the alignment station. The separately driven conveyors therefore allow one fast and exact feeding of the sheet to the alignment station, the leading driver as a stop acts in the braking phase.

Alternativ kann die dritte Vorschubvorrichtung numerisch angetriebene Vorschubrollen aufweisen, die die Tafel von unten und oben erfassen. Die Rollenpaare werden vorzugsweise von einem einzigen Servomotor angetrieben. Ein erstes Rollenpaar ist vorzugsweise weniger als eine Tafellänge hinter der sogenannten Tafelvereinzelung und bremst die Tafel ab und übergibt sie einem zweiten numerisch gesteuerten Rollenpaar, welches die Tafel in die Ausrichtstation befördert. Es bringt die Tafel zum Stillstand und wird dann vorzugsweise um wenige Millimeter auseinandergefahren, um den Ausrichtvorgang nicht zu behindern.Alternatively, the third feed device can be numerical have driven feed rollers that the panel of capture below and above. The pairs of rollers are preferred driven by a single servo motor. A first one The pair of rollers is preferably less than one panel length behind the so-called table separation and brakes remove the tablet and hand it over numerically to a second Controlled pair of rollers, which the plate in the alignment station promoted. It brings the board to a standstill and is then preferably moved apart by a few millimeters, so as not to hinder the alignment process.

Die Erfindung wird nachfolgend anhand von Zeichnungen näher erläutert.

Fig. 1
zeigt schematisch teilweise im Schnitt die Draufsicht auf eine Presse mit einem Tafelanlage- und Vorschubsystem nach einem Ausführungsbeispiel der Erfindung.
Fig. 2
zeigt eine ähnliche Darstellung wie Fig. 2, jedoch in einer anderen Betriebsphase.
Fig. 3
zeigt eine Draufsicht auf eine Einzelheit der Vorrichtung nach Fig. 1.
Fig. 4
zeigt eine Draufsicht auf eine abgewandelte Ausführungsform einer Vorlagestation der Presse nach der Erfindung.
Fig. 5
zeigt eine Seitenansicht der Station nach Fig. 4 in Richtung Pfeil 5.
The invention is explained in more detail below with reference to drawings.
Fig. 1
shows schematically partially in section the top view of a press with a table system and feed system according to an embodiment of the invention.
Fig. 2
shows a representation similar to FIG. 2, but in a different operating phase.
Fig. 3
shows a plan view of a detail of the device of FIG. 1st
Fig. 4
shows a plan view of a modified embodiment of a feed station of the press according to the invention.
Fig. 5
shows a side view of the station of FIG. 4 in the direction of arrow 5.

In den Figuren 1 und 2 ist eine Presse 10 angedeutet, deren Werkzeuge in zwei Reihen 12 und 14 angeordnet sind. Die in Vorschubrichtung 16 gesehen vordere Reihe 12 hat fünf Werkzeuge, während die hintere Reihe 14 vier Werkzeuge aufweist, die in den Lücken der vorderen Werkzeuge 12 angeordnet sind. Wie bekannt, werden die Werkzeuge gleichzeitig mit einem einzigen Stanzhub betätigt, um die in Fig. 1 gezeigte vordere Tafel 18 auszustanzen, wodurch sich kreisrunde Stanzlinge ergeben und ein sogenanntes Restgitter 20. Eine erste Vorschubvorrichtung 22 weist zwei Greifzangen 24, 26 auf, mit denen die gescrollte Tafel 18 an der hinteren Kante erfaßt wird. Die Zangen 24, 26 sind auf einem Arm eines Schlittens 30 angeordnet, der entlang von Führungen 32 mit Hilfe eines ersten Verstellantriebs 34 in Vorschubrichtung 16 verstellbar ist. Die Greifzangen 24, 26 können auch in der Höhe verstellt werden, damit sie beim Rückhub eine nachfolgende Tafel, wie die Tafel 36, nicht stören.A press 10 is indicated in FIGS. 1 and 2, whose tools are arranged in two rows 12 and 14. The front row 12 seen in the feed direction 16 has five tools, while the back row 14 four tools has that in the gaps of the front tools 12 are arranged. As is known, the tools actuated simultaneously with a single punch stroke to the to punch out front panel 18 shown in Fig. 1, thereby there are circular die cuts and a so-called Residual grid 20. A first feed device 22 has two gripping tongs 24, 26 with which the scrolled Table 18 is detected at the rear edge. The pliers 24, 26 are arranged on an arm of a carriage 30 which along guides 32 with the aid of a first adjustment drive 34 is adjustable in the feed direction 16. The Gripping tongs 24, 26 can also be adjusted in height, so that on the return stroke they have a subsequent table like the panel 36, do not disturb.

Eine zweite Vorschubvorrichtung 38 weist einen Schlitten 40 auf, der entlang von Führungen 42 ebenfalls in Vorschubrichtung 16 verstellt werden kann. Hierfür dient der Vorschubantrieb 44. Der Schlitten 40 lagert zwei Arme 46, 48 (In Fig. 1 ist nur der Arm 46 aus Übersichtsgründen eingezeichnet. Dafür ist in Fig. 2 die erste Vorschubvorrichtung nicht dargestellt mit Ausnahme der Greifzangen 24, 26). An den Armen 46, 48 sind zweite Greifzangen 50, 52 angebracht, welche die Tafeln seitlich am hinteren Ende erfassen. Von einer nicht dargestellten Vorlagevorrichtung werden die Tafeln auf zwei parallele Gleitflächen 56, 58 gelegt, die sich bis zur Presse 10 erstrecken. In den Fign. 1 und 2 befindet sich eine Tafel 60 in einer Vorlagestation 70. Zwischen den Gleitflächen 56, 58 erstrecken sich zwei parallele schmale Förderbänder 62, 64, die durch einen nicht gezeigten dritten Antrieb unabhängig voneinander antreibbar sind. Jedes Förderband 62, 64 weist einen Mitnehmer 66, 68 auf. Man erkennt, daß ein Mitnehmer oder Nocken 66 jeweils an der hinteren Kante einer Tafel 60 angreift, während ein vorderer Mitnehmer oder Nocken 68 sich an oder vor der vorderen Kante der Tafel 60 befindet. Mit Hilfe der Mitnehmer 66, 68 wird die Tafel 60 von der Vorlagestation 70, zu einer Ausrichtstation 72 gefördert, in der sich die Tafel 36 befindet. Die Ausrichtstation 72 ist in Fig. 3 noch einmal getrennt gezeichnet, um anzudeuten, daß Ausrichtmittel (nicht gezeigt) die Tafel 36 gegen zwei seitliche Anschläge 74, 76 und einen hinteren Anschlag 78 legen. Derartige Ausrichtmittel sind allgemein bekannt.A second feed device 38 has a carriage 40 on, along guides 42 also in the feed direction 16 can be adjusted. The feed drive is used for this 44. The carriage 40 supports two arms 46, 48 (In Fig. 1 only the arm 46 is shown for reasons of clarity. For this is the first feed device in Fig. 2 not shown with the exception of the gripping tongs 24, 26). On the arms 46, 48 there are second gripping tongs 50, 52 attached, which the panels laterally at the rear end to capture. From a presentation device, not shown the plates are on two parallel sliding surfaces 56, 58 placed, which extend to the press 10. In Figs. 1 and 2 there is a panel 60 in a feed station 70. Extend between the sliding surfaces 56, 58 two parallel narrow conveyor belts 62, 64 that pass through a third drive, not shown, independently of one another are drivable. Each conveyor belt 62, 64 has one Driver 66, 68 on. One recognizes that a driver or Cam 66 engages the rear edge of a panel 60, while a front driver or cam 68 is located on or in front of the front edge of panel 60. With With the help of the carriers 66, 68, the table 60 is removed from the presentation station 70, conveyed to an alignment station 72, in which is the board 36. The alignment station 72 is drawn again separately in FIG. 3 to indicate that alignment means (not shown) the panel 36 against two side stops 74, 76 and a rear stop 78 lay. Such alignment means are generally known.

In Fig. 1 sind Laser-Lichtschranken 80, 82 im vorderen Bereich der Positionierstation 72 und 84, 86 im hinteren Bereich angedeutet. Die Lichtschrankenpaare 80, 82 und 84, 86 haben einen vorgegebenen Abstand voneinander. Die Lichtschranken eines Paares 80, 82 bzw. 84, 86 liegen auf einer sich senkrecht zur Vorschubachse 16 erstreckenden Querachse. Es sei jedoch erwähnt, daß auch ein Lichtschrankenpaar allein, z.B. 80, 82 alle erforderlichen Funktionen erfüllt.In Fig. 1, laser light barriers 80, 82 are in the front Area of the positioning station 72 and 84, 86 in the rear Area indicated. The light barrier pairs 80, 82 and 84, 86 have a predetermined distance from each other. The Light barriers of a pair 80, 82 and 84, 86 are on one extending perpendicular to the feed axis 16 Transverse axis. However, it should be mentioned that a pair of light barriers alone, e.g. 80, 82 all necessary Functions fulfilled.

Schließlich sei noch erwähnt, daß die Antriebe 34, 44 sowie der Antrieb für die Förderbänder 62, 64 von einer nicht gezeigten numerischen Steuerung gesteuert werden.Finally, it should be mentioned that the drives 34, 44 and the drive for the conveyor belts 62, 64 of one numerical control, not shown, can be controlled.

Die beschriebene Presse arbeitet wie folgt.The press described works as follows.

Die nicht gezeigte Vorlagevorrichtung legt eine Tafel 60 auf den Flächen 56, 58 in der Vorlagestation ab, und der Mitnehmer 66 des Förderbands 64 fördert die Tafel 60 zur Ausrichtstation 72, gegebenenfalls fortschreitend mit dem Vorschub der Tafel 36 von der Ausrichtstation in Richtung Presse 10. In der Ausrichtstation 72 erfolgt die Ausrichtung der Tafel 36 mit Hilfe der nicht gezeigten Ausrichtmittel entlang zweier orthogonaler Achsen. Die Greifzangen 24, 26 der ersten Vorschubvorrichtung 22, die beim Rückhub des Schlittens 30 abgesenkt werden, um den Vorschub einer Tafel zur Positionierstation nicht zu stören, erfassen die Tafel 36 am hinteren Ende, wie strichpunktiert in Fig. 1 dargestellt. Während dieser Zeit schiebt die zweite Vorschubvorrichtung 38 mit Hilfe der Greifzangen 50, 52 die Tafel 18 durch die Presse 10. Der Vorschub der Tafeln 36, 18 bzw. die Vorschubvorrichtungen 22 bzw. 38 sind über die numerische Steuerung so koordiniert, daß die letzte Stanzung der Tafel 18 mit der ersten Stanzung der Tafel 36 zusammenfällt, wie dies in Fig. 2 dargestellt ist. Die letzte Stanzung der Tafel 18 geschieht durch die Werkzeugreihe 12 und die erste Stanzung der neuen Tafel 36 durch die Werkzeugreihe 14. Der Übergang erfolgt mithin ohne einen Leerhub der Presse 10.The presentation device, not shown, places a board 60 on the surfaces 56, 58 in the reference station, and the Carrier 66 of the conveyor belt 64 promotes the table 60 Alignment station 72, possibly progressing with the Feed the board 36 from the alignment station towards Press 10. The alignment takes place in the alignment station 72 the table 36 with the aid of the alignment means, not shown along two orthogonal axes. The grippers 24, 26 of the first feed device 22, which during the return stroke of the carriage 30 are lowered to advance a Do not disturb the board to the positioning station, grasp the Panel 36 at the rear end, as dash-dotted lines in FIG. 1 shown. During this time, the second feed device is pushing 38 with the help of the grippers 50, 52 Plate 18 by the press 10. The feed of the plates 36, 18 and the feed devices 22 and 38 are on the numerical control coordinated so that the last die cut the sheet 18 coincides with the first punching of the sheet 36, as shown in Fig. 2. The last stamping of the panel 18 is done by the row of tools 12 and the first punching of the new sheet 36 tool row 14. The transition therefore takes place without an idle stroke of the press 10.

Sobald der letzte Stanzhub für die Tafel 18 ausgeführt worden ist, lösen sich die Greifzangen 50, 52 und der Schlitten 40 kann in eine Ausgangsposition zurückfahren, wie sie in Fig. 1 dargestellt ist. Die Greifzangen 24, 26 der ersten Vorschubvorrichtung 22 übernehmen den Vorschub der Tafel 36 durch die Presse 10 für eine Anzahl von Stanzschritten, z.B. zwei oder mehr. Daher brauchen die Greifzangen 50, 52 vor der Übernahme nur einen relativ kurzen Rückweg zu machen, wie sich aus dem Vergleich der Figuren 1 und 2 ergibt. Der Vorschub der Tafel 18 für den ersten Teil der Stanzschritte erfolgt mit den mit durchgezogenen Linien gezeichneten Greifzangen 24, 26. Ist die vorgegebene Anzahl von Stanzschritten erreicht, erfolgt der Übergang auf die zweite Vorschubvorrichtung 38, indem die Greifzangen 24, 26 öffnen und die Greifzangen 50, 52 schließen. Dieser Übergang erfolgt während eines Stanzhubs, d.h. unmittelbar während des Eingriffs der Werkzeuge mit der Tafel, da hierbei die Tafel eine feste Position einnimmt, ihre Lage mithin sich nicht verändert. Anschließend führt die zweite Vorschubvorrichtung 38 die restlichen Vorschubschritte aus, bis das leere Restgitter durch eine nicht gezeigte Auswurfvorrichtung, beispielsweise ein angetriebenes Walzenpaar entfernt werden kann.As soon as the last punch stroke for the sheet 18 has been carried out has been released, the grippers 50, 52 and Carriage 40 can move back to a starting position, as shown in Fig. 1. The grippers 24, 26 the first feed device 22 take over the feed the board 36 by the press 10 for a number of punching steps, e.g. two or more. Therefore the grippers need 50, 52 just a relatively short before the takeover To make the way back, as can be seen from the comparison of the figures 1 and 2 results. The advance of the table 18 for the first Part of the punching steps is carried out with the solid ones Lines drawn grippers 24, 26. Is the default When the number of punching steps is reached, the transition takes place on the second feed device 38 by the Open gripping tongs 24, 26 and gripping tongs 50, 52 conclude. This transition takes place during a punch stroke, i.e. immediately during tool engagement with the blackboard, since the blackboard has a fixed position occupies, their situation therefore does not change. Subsequently the second feed device 38 guides the rest Feed steps out until the empty skeleton runs through an ejection device, not shown, for example a driven roller pair can be removed.

Sobald die Greifzangen 24, 26 geöffnet haben, können sie nach Absenken unterhalb der Vorschubebene in die in Fig. 1 strichpunktiert gezeichnete Position zurückfahren, um die nachfolgende Tafel 36 zu erfassen und zur Presse 10 vorzuschieben.As soon as the grippers 24, 26 have opened, they can after lowering below the feed plane into the in Fig. 1st Move back in dash-dotted position to the to record the following table 36 and advance it to the press 10.

Der Vorschub einer Tafel 60 von der Vorlagestation in die Ausrichtstation 22, der mit Hilfe eines jeweils hinteren Nockens 66, 68 erfolgt, findet insofern relativ präzise und reibungslos statt, als der vordere Mitnehmer 68, 66 als Anschlag bzw. Bremse wirken kann, so daß ein ruhiger Übergang in die Ausrichtstation 72 stattfinden kann.The feed of a board 60 from the feed station into the Alignment station 22, which with the help of a rear Nockens 66, 68 takes place, is relatively precise and takes place smoothly as the front driver 68, 66 can act as a stop or brake, so that a quiet Transition to the alignment station 72 can take place.

Wenn eine Tafel 36 mit Hilfe der ersten Vorschubvorrichtung 22 aus der Ausrichtstation 72 in Richtung Presse bewegt wird, überquert die vordere Kante der Tafel 36 die beiden Laser-Lichtschranken 80, 82. Aus deren Signalen bzw. den Zeitpunkten der Signale im Vergleich zu dem Ort, den die Vorderkante aufgrund des numerisch gesteuerten Vorschubs haben müßte, läßt sich die Länge der Tafel bestimmen und damit die Abweichung von der Sollänge. Mittels eines Korrekturwertes kann der Vorschub nunmehr korrigiert werden. Alternativ kann die Länge der Tafel auch durch Erfassen der hinteren Kante der Tafel 36 durch die Lichtschranken 84, 86 bestimmt werden. Über die numerische Steuerung läßt sich exakt der Weg bestimmen, der zwischen dem Überqueren der vorderen Lichtschranken 80, 82 und dem Überqueren der hinteren Lichtschranken 84, 86 zurückzulegen ist. Da der Abstand der Lichtschranken 80, 82 einerseits und 84, 86 andererseits bekannt ist, läßt sich auch auf diese Weise die Länge der Tafel 36 bzw. ihre Abweichung von der Sollänge ermitteln.If a board 36 using the first feed device 22 from the alignment station 72 towards the press is moved, the front edge of the panel 36 crosses the two laser light barriers 80, 82. From their signals or the times of the signals in comparison to the location, the front edge due to the numerically controlled The length of the table should have feeds determine and thus the deviation from the target length. The feed can now be done by means of a correction value Getting corrected. Alternatively, the length of the board also by grasping the trailing edge of panel 36 through the light barriers 84, 86 are determined. About the numerical Control the path can be determined exactly between crossing the front light barriers 80, 82 and crossing the rear light barriers 84, 86 is. Since the distance between the light barriers 80, 82 on the one hand and 84, 86 on the other hand, can be also in this way the length of the panel 36 or its deviation from the target length.

Die in der numerischen Steuerung ermittelte Istlänge der Tafel 36 wird mit einer gespeicherten Sollänge verglichen. Ist die Tafel 36 zum Beispiel etwas kürzer als die Sollänge, muß die numerische Steuerung über den Vorschub durch die erste Vorschubvorrichtung 22 dafür sorgen, daß die Tafel 36 ausreichend weit in die Presse geschoben wird, daß beim ersten Stanzschritt, wie in Fig. 2 dargestellt, ein Steg an der vorderen Kante der Tafel 36 stehen bleibt, da andernfalls fehlerhafte Stanzlinge erzeugt werden. Daher berechnet die numerische Steuerung aus der Abweichung von Soll- und Istlänge der Tafel einen Korrekturwert, um den Vorschubweg bzw. die Länge der Vorschubschritte entsprechend zu korrigieren, damit fehlerhafte Stanzlinge nicht erzeugt werden. Das gleiche gilt im übrigen für den Vorschub der vorderen Tafel 18 durch die zweite Vorschubvorrichtung 38. Falls die Tafel zu kurz ist, könnte am hinteren Ende der Tafel 18 ein fehlerhaftes Ausstanzen stattfinden. Durch entsprechend korrigierten Vorschub der Vorschubvorrichtung 38 zwischen den Stanzschritten wird dafür gesorgt, daß auch an der hinteren Kante ein Steg stehen bleibt. Dies kann zum Beispiel dadurch geschehen, daß während der durch die Vorschubvorrichtung 38 vorgenommenen Vorschubschritte jeder ein wenig kürzer ist als ursprünglich programmiert, wodurch auch die Stege zwischen den Stanzungen etwas schmaler werden. Insgesamt wird jedoch dadurch eine gewisse Länge "gewonnen", die für den letzten Stanzschritt sicherstellt, daß Ausstanzungen oder Anstanzungen an der hinteren Kante nicht auftreten. Werden nur die vorderen Lichtschranken 80, 82 verwendet, läßt sich durch Erfassen der hinteren Tafelkante ebenfalls die Tafellänge ermitteln bzw. die für die restlichen Stanzschritte noch zur Verfügung stehende Tafelrestlänge, um dann in der oben beschriebenen Weise eine Vorschubkorrektur vornehmen zu können. The actual length of the determined in the numerical control Table 36 is compared to a stored target length. For example, if panel 36 is slightly shorter than the target length, the numerical control over the feed through the first feed device 22 ensure that the plate 36 is pushed sufficiently far into the press, that in the first stamping step, as shown in Fig. 2, a web remains at the front edge of the board 36, otherwise faulty die cuts will be produced. Therefore calculates the numerical control from the deviation a correction value from the target and actual length of the sheet the feed path or the length of the feed steps accordingly to correct so faulty die cuts cannot be generated. The same applies to the rest Feeding the front panel 18 through the second feed device 38. If the board is too short, on a faulty punching out at the rear end of the board 18 occur. By correcting the feed accordingly Feed device 38 between the punching steps made sure that a web is also on the rear edge stop. For example, this can happen that during that made by the feed device 38 Feed steps each is a little shorter than originally programmed, which also bridges between the die cuts become a bit narrower. Overall, however thereby "gained" a certain length, which for the last punching step ensures that die cuts or Punching on the rear edge does not occur. Become only the front light barriers 80, 82 are used by grasping the rear edge of the board Determine the length of the sheet or that for the remaining punching steps remaining table length, um then a feed correction in the manner described above to be able to make.

Dadurch, daß entlang einer Querachse jeweils zwei Sensoren 80, 82 bzw. 84, 86 vorgesehen sind, kann außerdem die Winkligkeit der vorderen und hinteren Kante der Tafeln ermittelt werden. Falls die Kante nicht im rechten Winkel zur Vorschubachse 16 liegt, wird ebenfalls eine entsprechende Korrektur in der oben beschriebenen Art und Weise vorgenommen. Falls die Winkligkeit und auch die Längenmessung eine zu starke Abweichung von den Sollgrößen ergibt, kann auch ein Stoppsignal für die Presse erzeugt werden. Alternativ kann auch ein Stanzschritt übersprungen werden, um einen entsprechenden Ausgleich vornehmen zu können.Characterized in that two sensors each along a transverse axis 80, 82 or 84, 86 are provided, can also Angularity of the front and back edges of the panels be determined. If the edge is not at right angles to the feed axis 16 is also a corresponding Correction in the way described above performed. If the angularity and also the length measurement there is an excessive deviation from the target values, can also generate a stop signal for the press become. Alternatively, a punching step can be skipped to make an appropriate compensation can.

Wie zu erkennen, läßt sich auch mit nur zwei Sensoren arbeiten, die z.B. nahe den Werkzeugen liegen, was naturgemäß weniger aufwendig ist als der Einsatz von vier Sensoren.As you can see, you can work with just two sensors, e.g. close to the tools, which is natural is less complex than the use of four sensors.

In der Vorlagestation 70a (Fign. 4 und 5) weist das System ein Gestell 90 auf, in dem eine Welle quer zur Vorschubrichtung drehbar gelagert ist. Auf der Welle 92 sitzen im Abstand drehfest zwei Vorschubrollen 94, 96, und die Welle 92 ist von einem Servomotor 98 angetrieben, indem ein Ritzel 100 des Servomotors 98 mit einem Ritzel 102 auf der Welle 92 über einen Zahnriemen 104 in Triebverbindung steht. Hebelarme 106, 108 sind an einem Ende drehbar an der Welle 92 angelenkt. Am anderen Ende halten sie Lagerzapfen 110, 112, die Vorschubrollen 114, 116 drehbar lagern. Mit den Vorschubrollen 94, 96 sind Ritzel 118, 120 verbunden, und mit den Vorschubrollen 114, 116 sind Ritzel 122, 124 verbunden. Die Ritzel sind über ein geeignetes Triebmittel in Verbindung, so daß bei einer Drehung der Vorschubrollen 94, 96 auch die Vorschubrollen 114, 116 angetrieben sind. Wie insbesondere aus Fig. 5 zu erkennen, sind die Arme 106, 108 mit einem Hebelarm 126 verbunden, an dessen anderem Ende ein Verstellzylinder 128 angelenkt ist.In the presentation station 70a (FIGS. 4 and 5) the system points a frame 90 in which a shaft transverse to the feed direction is rotatably mounted. Sitting on the shaft 92 Distance rotatably two feed rollers 94, 96, and the shaft 92 is driven by a servo motor 98 by a Pinion 100 of the servo motor 98 with a pinion 102 on the Shaft 92 via a toothed belt 104 in drive connection stands. Lever arms 106, 108 are rotatable at one end the shaft 92 articulated. At the other end they hold trunnions 110, 112, the feed rollers 114, 116 rotatably. With the feed rollers 94, 96 are pinions 118, 120 connected, and with the feed rollers 114, 116 are pinions 122, 124 connected. The sprockets are about a suitable one Driving means in connection, so that when the Feed rollers 94, 96 also the feed rollers 114, 116 are driven. As can be seen in particular from FIG. 5, the arms 106, 108 are connected to a lever arm 126, an adjustment cylinder 128 is articulated at the other end thereof is.

Die Rollen 94, 96 bzw. 114, 116 wirken mit oberen Rollen zusammen, von denen in Fig. 5 zwei bei 130, 132 dargestellt sind. Sie sind an entsprechenden festen Halterungen 134, 136 drehbar gelagert. Durch Betätigung des Verstellzylinders 128 können die Rollen 114, 116 ein wenig nach unten verschwenkt werden, wie durch Pfeil 138 angedeutet.The rollers 94, 96 and 114, 116 act with upper rollers together, two of which are shown at 130, 132 in FIG. 5 are. They are on appropriate fixed brackets 134, 136 rotatably mounted. By actuating the adjusting cylinder 128 can the rollers 114, 116 a little after be pivoted below, as indicated by arrow 138.

Die in Vorschubrichtung gesehen ersten Rollenpaare sind weniger als die Länge einer Tafel 60a hinter der Tafelvereinzelung angeordnet wie sie in Fig. 1 am rechten Bildrand angedeutet ist. Durch den numerischen Antrieb der Vorschubrollen 94, 96, 114, 116 über den Servomotor 98 wird die Tafel 60a abgebremst und an das zweite synchron angetriebene Rollenpaar 114, 116 übergeben, welches die Tafel 60 zur Ausrichtstation fördert, die in Fig. 1 mit 72 bezeichnet ist. In der Ausrichtstation wird die Tafel, die in Fig. 4 mit 36a bezeichnet ist, zum Stillstand gebracht. Anschließend wird der Verstellzylinder 128 betätigt, um die Rollen 114, 116 ein wenig von den oberen Rollen 130 zu entfernen, damit der Ausrichtvorgang für die Tafel 36a nicht behindert ist.The first roller pairs seen in the feed direction are less than the length of a panel 60a behind the panel separation arranged as in Fig. 1 on the right edge of the picture is indicated. Through the numerical drive of the feed rollers 94, 96, 114, 116 via the servo motor 98 Plate 60a braked and driven to the second synchronously Pass pair of rollers 114, 116, which the table 60th to the alignment station, designated 72 in Fig. 1 is. In the alignment station, the plate that is in Fig. 4 is designated 36a, brought to a standstill. The adjusting cylinder 128 is then actuated in order to the rollers 114, 116 a little from the upper rollers 130 too remove to align the panel 36a is not disabled.

Claims (10)

  1. A punch (10) having a plurality of tools (12, 14) including a plate positioning and feeding system comprising:
    a) a positioning station disposed upstream of the punch (10) and including positioning means for positioning a plate (36) with respect to a pair of orthogonal axes (74, 76, 78)
    b) a first feed device (22) including first gripping means (24, 26) adapted to be displaced by a first feed drive means (34) at least in the direction of the feed axis (16) and arranged to grip a plate (36) in the positioning station (72) in a rear position and to feed the plate towards the punch (10)
    c) a second feed device (38) including gripping means (50, 52) adapted to be displaced by a second feed drive means (44) along the feed axis (16) and arranged to grip a plate in a rear position and to advance the plate towards the punch,
    d) the punch (10) including two rows of punching tools (12, 14), with the rows being spaced in feed direction of the plates (18, 36, 60)
    characterized by the following features:
    e) the first feed device (22) is arranged to advance the plates to a transfer position which is downstream of the positioning station (72)
    f) the second feed device (38) is arranged to grip the plate in the transfer position
    g) the transfer position is arranged to correspond to the position of the plates (18, 36) during a punching stroke of the punch (10) after the punch (10) has performed at least one preceding punching stroke on a plate
    h) first and second feed devices (22, 38) co-operate so that the leading row of punching tools (12) performs the last punching stroke with respect to a first plate (18) at the same time when the trailing row of punching tools (14) performs the first punching stroke with respect to the following plate (36).
    i) second gripping means (50, 52) are arranged to laterally grip each plate (18) from opposite sides at the trailing end thereof when the plate (18) is in the transfer position.
  2. The punch of claim 1, characterized in that a loading station (70) is provided upstream of the positioning station (72), and a third feed device is provided to advance the plate (60) into the positioning station (72).
  3. The punch of claim 2, characterized in that the third feed device includes a pair of parallel conveyor means (62, 64) driven by separate numerically controlled third drive means and each including a drive member (66, 68) which are arranged such that one of the drive members is disposed upstream of a plate and the other is disposed downstream of a plate (60).
  4. The punch of claim 3, characterized in that the conveyor means (62) of the leading one (68) of the drive members (66, 68) is controlled so that it engages the leading edge of a plate (60) when the plate (60) is advanced toward the positioning station (72).
  5. The punch of claim 2, characterized in that the third feed device includes feed rollers (94, 96, 114, 116, 130, 132) spaced along the feed direction, with the feed rollers engaging a plate (60a, 36a) from upper and lower sides and are driven in unison by a numerically controlled drive (98), the spacing of the feed rollers in the feed direction being smaller than the length of a plate (60, 36a), and the leading feed rollers (114, 116) being displaceable out of the feed path of the plate (60a, 36a) and being coupled to an actuating device (128)
  6. The punch of claim 5, characterized in that the lower of the leading feed rollers (114, 116) are supported by arms (106, 108) which are pivotally mounted to a frame (90) and are engaged by at least one actuating cylinder (128).
  7. The punch of one of the claims 1 to 6, characterized in that at least one pair of sensors (80, 82, 84, 86) being spaced from each other transverse to the feed direction for a predetermined amount and arranged to sense the leading and the trailing edges of a plate (36) so as to provide corresponding signals, and a numerical control for said first and said second drive means (34, 44) arranged to determine an actual value of the plate length from said sensor signals and the feed data of the respective feed device is stored in said numerical control and to compare said actual value with a desired value stored in the numerical control and to compute a correction value from the difference between the desired and actual values, the correction value being used to correct the remaining feed of the respective plate by the first drive means (34) and the feed of the plate by the second drive means (44).
  8. The punch of claim 7, characterized in that at least a pair of sensors (80, 82, 84, 86) is provided in spaced relationship to each other along a transverse axis which extends perpendicularly with respect to the feed direction (16), which sensors are arranged to sense the leading and trailing edges of the plate (36) in order to provide signals to be used in the numerical control for determining any deviation of the edges of the respective plate (36) from the transverse axis (angularity).
  9. The punch of claim 7 or 8, characterized in that the numerical control is arranged to provide a stop signal when the difference between the desired and actual values or the deviation of the plate edges from the transverse axis exceed a predetermined value.
  10. The punch of one of the claims 7 to 9, characterized in that the sensors (80, 82, 84, 86) comprise laser light sensors.
EP94103285A 1993-03-26 1994-03-04 Press with table- and feeding system Expired - Lifetime EP0616861B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4309949 1993-03-26
DE19934309949 DE4309949C2 (en) 1993-03-26 1993-03-26 Sheet system and feed system for presses

Publications (3)

Publication Number Publication Date
EP0616861A1 EP0616861A1 (en) 1994-09-28
EP0616861B1 EP0616861B1 (en) 1997-12-17
EP0616861B2 true EP0616861B2 (en) 2000-09-27

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EP94103285A Expired - Lifetime EP0616861B2 (en) 1993-03-26 1994-03-04 Press with table- and feeding system
EP94103284A Expired - Lifetime EP0616860B1 (en) 1993-03-26 1994-03-04 Press with a table- and feeding system

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EP94103284A Expired - Lifetime EP0616860B1 (en) 1993-03-26 1994-03-04 Press with a table- and feeding system

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US (2) US5577427A (en)
EP (2) EP0616861B2 (en)
JP (2) JP3653108B2 (en)
DE (2) DE59404380D1 (en)
ES (2) ES2111786T5 (en)

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CN103358349B (en) * 2013-07-12 2015-01-07 永高股份有限公司 Rotary automatic punching equipment for double glued black box threading hole
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CN112091104A (en) * 2020-08-27 2020-12-18 李正本 Quick loading attachment of aluminum alloy punching machine

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Also Published As

Publication number Publication date
EP0616861A1 (en) 1994-09-28
JP3653108B2 (en) 2005-05-25
DE59404380D1 (en) 1997-11-27
EP0616860A1 (en) 1994-09-28
EP0616860B1 (en) 1997-10-22
EP0616861B1 (en) 1997-12-17
JP3650417B2 (en) 2005-05-18
US5577427A (en) 1996-11-26
ES2111786T5 (en) 2000-12-16
JPH06297059A (en) 1994-10-25
JPH06297060A (en) 1994-10-25
DE59404798D1 (en) 1998-01-29
ES2111786T3 (en) 1998-03-16
ES2109528T3 (en) 1998-01-16
US5878640A (en) 1999-03-09

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