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EP0603207A1 - Procede de fabrication de granulats tensioactifs. - Google Patents

Procede de fabrication de granulats tensioactifs.

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Publication number
EP0603207A1
EP0603207A1 EP92917099A EP92917099A EP0603207A1 EP 0603207 A1 EP0603207 A1 EP 0603207A1 EP 92917099 A EP92917099 A EP 92917099A EP 92917099 A EP92917099 A EP 92917099A EP 0603207 A1 EP0603207 A1 EP 0603207A1
Authority
EP
European Patent Office
Prior art keywords
surfactant
granules
surfactants
preparation form
liquid component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP92917099A
Other languages
German (de)
English (en)
Other versions
EP0603207B1 (fr
Inventor
Volker Bauer
Jochen Jacobs
Ditmar Kischkel
Peter Kraeplin
Andreas Syldath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henkel AG and Co KGaA
Original Assignee
Henkel AG and Co KGaA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Classifications

    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/83—Mixtures of non-ionic with anionic compounds
    • C11D1/831—Mixtures of non-ionic with anionic compounds of sulfonates with ethers of polyoxyalkylenes without phosphates
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00—Special methods for preparing compositions containing mixtures of detergents
    • C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/06—Powder; Flakes; Free-flowing mixtures; Sheets
    • C11D17/065—High-density particulate detergent compositions
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02—Anionic compounds
    • C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02—Anionic compounds
    • C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02—Anionic compounds
    • C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/28—Sulfonation products derived from fatty acids or their derivatives, e.g. esters, amides
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/72—Ethers of polyoxyalkylene glycols

Definitions

  • the invention relates to a method for converting liquid to pasty preparation forms of washable and cleaning-active surfactant compounds into storage-stable and dust-free granules with increased bulk density.
  • anionic oleochemical surfactant compounds are the known sulfofatty acid methyl esters (fatty acid methyl ester sulfonates, MES) which are obtained by sulfonating the methyl esters of fatty acids of vegetable or animal origin with predominantly 10 to 20 carbon atoms in the fatty acid molecule and subsequent neutralization to water-soluble mono-salts, in particular the corresponding alkali salts.
  • MES fatty acid methyl ester sulfonates
  • ester cleavage gives them the corresponding sulfo fatty acids or their di-salts, which, like mixtures of di-salts and sulfo-fatty acid methyl ester mono-salts, have important washing and cleaning properties.
  • comparable problems also occur in other surfactant classes when trying to display the corresponding surfactant raw materials in dry form.
  • a final bleaching for example with aqueous hydrogen peroxide, is generally required in their synthesis, so that here, too, today's technology leads to aqueous paste form.
  • APG pastes Such aqueous alkyl glycoside pastes (APG pastes) are more at risk from hydrolysis or microbial contamination, for example, than corresponding dry products.
  • simple drying according to the technologies customary to date presents considerable difficulties.
  • drying an aqueous paste of the alkali salts of detergent soaps and / or ABS pastes can also cause considerable problems.
  • Granulation is an alternative to spray drying of surfactant pastes.
  • European patent application EP 403 148 describes a process for producing FAS granules which are dispersible in cold water. This results in a highly concentrated aqueous FAS paste which contains less than 14% by weight of water and less than 20% by weight of further additives contains, mechanically processed at temperatures between 10 and 45 ° C until granules are formed. In this way, FAS granules are obtained which are already dispersed at washing temperatures between 4 and 30 ° C; however, the process temperature to be observed and the relatively low maximum water content of the surfactant paste are critical process parameters. In addition, it is not disclosed what bulk densities the granules produced by this process have.
  • a method for producing FAS and / or ABS granules is known from European patent application EP 402 112, the neutralization of the anionic surfactants in acid form to give a paste with a maximum of 12% by weight of water with the addition of auxiliaries such as polyethylene glycols, ethoxylated alcohols or alkylphenols, which have a melting point above 48 ° C, and the granulation takes place in a high-speed mixer. Again, the amount of water to be maintained represents a critical process parameter. In addition, it is not disclosed which bulk densities the surfactant granules obtained by this process have.
  • the object of the invention was to provide a method for producing heavy, free-flowing surfactant granules, in which the content of a non-surfactant liquid component is not a critical process parameter.
  • the invention accordingly relates to a process for the production of detergent-active granules having a bulk density above 500 g / l by granulating a surfactant preparation which has a non-surfactant liquid component, a surfactant preparation form which is used under normal pressure at temperatures between 20 and 40 ° C in liquid to pasty form, if desired granulated with the addition of an inorganic or organic solid and dried at the same time.
  • the process according to the invention has the advantage that it is not limited to the production of granules of only a few surfactants, but that free-flowing granules of anionic, nonionic, amphoteric, cationic surfactants and mixtures of these can be prepared by this process, the composition the granules can be predetermined.
  • the production of anionic surfactants or nonionic surfactants or of mixtures of anionic surfactants and nonionic surfactants is preferred.
  • the process according to the invention has advantages over the spray drying process, since the process according to the invention can also be used to produce granules which contain nonionic surfactants which, owing to their known pluming behavior, are not accessible by spray drying. In addition, due to the preferably lower process temperatures and gentle drying, there is no browning of the granules.
  • the surfactant preparation form used according to the invention which is in liquid to pasty form under normal pressure at temperatures between 20 and 40 ° C., contains a mixture of one or more surfactants and a non-surfactant liquid component, the constituents contains organic and / or inorganic nature.
  • the surfactant preparation form consists of at least two separate parts, the first of which is a mixture of one or more surfactants and a non-surfactant liquid component which contains constituents of organic and / or inorganic nature, and the second or the following Share either one or more surfactants present under normal pressure and at temperatures between 20 and 40 ° C in liquid to pasty form, which surfactants are at least partially from the Surfactants of the first part are different, or a further mixture of one or more surfactants, which are at least partially different from the surfactants of the first part, and a non-surfactant liquid component which contains constituents of organic and / or inorganic nature.
  • a further embodiment of the invention provides that at least one component of the non-surfactant liquid component is not incorporated into the surfactant-containing parts of the surfactant preparation form, but is added separately.
  • the surfactant preparation form both the individual surfactant-containing parts of the surfactant preparation form and components of the non-surfactant liquid composition may be used not included, which are added separately and not in a homogeneous mixture with surfactants.
  • the non-surfactant liquid component which can contain one or more constituents, has a boiling point or boiling range under normal pressure, preferably below 250 ° C. and in particular below 200 ° C.
  • the non-surfactant liquid component particularly advantageously contains constituents which boil between 60 and 180 ° C. at normal pressure.
  • Mono- and / or polyfunctional alcohols for example methanol, ethanol, propanol, isopropanol, butanol, secondary and tertiary butanol, pentanol, ethylene glycol, 1, are preferably used as an optional organic component of the non-tensi ⁇ dic liquid component. 2-propanediol, glycerol or mixtures of these are used.
  • the proportion of the mono- and / or polyfunctional alcohols used as the non-surfactant liquid component is preferably 0.5 to 10% by weight, based on the surfactant preparation form.
  • water as the inorganic component of the non-surfactant liquid component, optionally together with organic components such as ethanol, 1,2-propanediol or glycerol.
  • the proportion of water is preferably 25 to 80% by weight, based on the surfactant preparation form.
  • the total proportion of the non-surfactant liquid component is preferably 30 to 70 % By weight and in particular 45 to 60% by weight, based in each case on the surfactant preparation form.
  • Anionic surfactants used are, for example, those of the sulfonate and sulfate type.
  • Suitable surfactants of the sulfonate type olefin sulfonates, ie mixtures of alkene and hydroxyalkanesulfonates and also disulfonates, as obtained, for example an internal of Ci2-CI8 Mon-_ '] efinen m jt enc j_ un d double bond are preferably C-_i3 alkylbenzenesulfonates, by Sulphonation with gaseous sulfur trioxide and subsequent alkaline or acid hydrolysis of the sulfonation products is considered.
  • alkanesulfonates which can be obtained from C 1 -C 18 -alkanes by sulfochlorination or sulfoxidation and subsequent hydrolysis or neutralization.
  • esters of ⁇ -sulfofatty acids esters of ⁇ -sulfofatty acids (ester sulfonates) which, by oc-sulfonation of the methyl esters of fatty acids of vegetable and / or animal origin with 10 to 20 C atoms in the fatty acid molecule and subsequent neutralization, are converted into water-soluble mono-salts by the process according to the invention.
  • o-sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids for example the o-sulfonated methyl esters of hydrogenated coconut, palm kernel or tallow fatty acids, and the oc-sulfofatty acids or their di-salts obtainable by ester cleavage.
  • Suitable surfactants of the sulfate type are the sulfuric acid monoesters from primary alcohols of natural and synthetic origin, in particular from fatty alcohols, for example from coconut fatty alcohols, tallow fatty alcohols, oleyl alcohol, lauryl, myristyl, palmityl or stearyl alcohol, or the C ⁇ n-C20-0x ° a lkoholen and those of secondary alcohols of this length Ketten ⁇ .
  • the sulfuric acid monoesters of the alcohols ethoxylated with 1 to 6 mol of ethylene oxide, such as 2-methyl-branched Cg-Cji alcohols with an average of 3.5 mol of ethylene oxide, are also suitable.
  • Sulfated fatty acid monoglycerides are also suitable.
  • surfactant granules which (FAS) or Ciss-Cig alkyl sulfates (TAS) alone or together with other surfactants, preferred.
  • Other anionic surfactants which can be prepared in granular form by the process according to the invention include soaps made from natural or synthetic, preferably saturated or ethylenically unsaturated, fatty acids. Soap mixtures derived from natural fatty acids, for example coconut, palm kernel or tallow fatty acids, are particularly suitable. Preferred are those which are composed of 50 to 100% saturated C12-Ci8 fatty acid soaps and 0 to 50% oleic acid soaps.
  • granules are produced by the process according to the invention which contain soap mixed with other surfactants.
  • the anionic surfactants can be used in the form of their sodium, potassium, calcium and ammonium salts and as water-soluble salts of organic bases, such as mono-, di- or triethanolamine. They are preferably used in the form of aqueous preparations, in particular in the form of about 30 to 60% by weight aqueous preparations in which the anionic surfactants are obtained in the course of their preparation by neutralizing the corresponding acids.
  • Granules produced by the process according to the invention preferably contain nonionic surfactants, in particular together with anionic surfactants, for example alkylbenzenesulfonate and / or fatty alkyl sulfate.
  • the nonionic surfactants are preferably derived from liquid ethoxylated, in particular primary alcohols with preferably 9 to 18 carbon atoms and an average of 1 to 12 moles of ethylene oxide per mole of alcohol, in which the alcohol residue can be linear or methyl-branched in the 2-position, or can contain linear and methyl-branched radicals in the mixture, as are usually present in oxo alcohol radicals.
  • linear residues of alcohols of native origin with 12 to 18 carbon atoms such as, for example, coconut oil, tallow fat or oleyl alcohol, are preferred.
  • the degrees of ethoxylation given represent statistical averages, which can be an integer or a fraction for a specific product.
  • Preferred alcohol ethoxylates have a restricted homolog distribution (narrow ranks ethoxylates, nre).
  • alcohol ethoxylates are preferred which have an average of 2 to 8 ethylene oxide groups.
  • the preferred ethoxylated alcohols include, for example, Cg-Cu Oxo alcohol with 7 EO, Ci3-Ci5-0xo alcohol with 3 EO, 5 EO or 7 EO and in particular Ci2-Ci4 alcohol with 3 EO or 4 EO, Ci2-Ci8 alcohols with 3 EO, 5 EO or 7 EO and Mixtures of these, such as mixtures of Ci2-Ci4 alcohol with 3 EO and C ⁇ 2-Ci8 alcohol with 5 EO.
  • the granules produced by the process according to the invention can be used as nonionic surfactants, alkyl glycosides of the general formula R-0- (G) x , in which R is a primary straight-chain or aliphatic radical branched in the 2-position with 8 to 22, preferably 12 to 18 Atoms means G is a symbol which stands for a glycose unit with 5 or 6 C atoms, and the degree of oligomerization x is between 1 and 10, preferably between 1 and 2 and in particular is significantly less than 1.4.
  • the proportion of the surfactants is preferably 20 to 75% by weight and in particular 35 to 70% by weight, in each case based on the surfactant preparation form.
  • the surfactant preparation form preferably contains, as further constituents, additives which are ingredients of detergents and cleaning agents.
  • additives which are ingredients of detergents and cleaning agents.
  • surfactant preparations which contain additives in amounts of 0.001 to 15% by weight, based on the surfactant preparation form, are used in the process according to the invention.
  • Particularly preferred additives are dyes, foam inhibitors, bleaches and / or constituents which improve solubility.
  • Suitable dyes are temperature-stable dyes, preferably pigment dyes, which are advantageously used in amounts of 0.001 to 0.5% by weight, based on the surfactant preparation form.
  • Suitable foam inhibitors are, for example, soaps of natural and synthetic origin which have a high proportion of Ci8-C24 " Fe " t acids.
  • Suitable non-surfactant-like foam inhibitors are organopolysiloxanes and their mixtures with microfine, optionally silanized silica, paraffins, waxes, microcrystalline waxes and their mixtures with silanized silica.
  • Bisacylamides derived from Ci2-C20-alkylamines and C2-C ⁇ -dicarboxylic acids can also be used. Be an advantage too Mixtures of various foam inhibitors are used, for example those made from silicones and paraffins or waxes.
  • the foam inhibitors are preferably bound to a granular, water-soluble or dispersible carrier substance.
  • the content of foam inhibitors in the surfactant preparation form is preferably 0.01 to 0.5% by weight.
  • sodium perborate tetrahydrate and sodium perborate monohydrate are of particular importance.
  • Other useful bleaching agents are, for example, peroxy carbonate, peroxypyrophosphate, citrate perhydrate, peroxaphthalate, diperazelaic acid or diperdodecanedioic acid.
  • hydrogen peroxide as a bleaching agent in surfactant preparation forms which are used according to the invention.
  • the content of bleach in the surfactant preparation form is preferably 0.5 to 15% by weight, in particular the content of hydrogen peroxide is 0.5 to 5% by weight.
  • the constituents which improve the solubility include liquid, pasty and solid compounds which are soluble or dispersible in the other constituents of the surfactant preparation form.
  • Preferred solubility-improving constituents are polyethylene glycols with a relative molecular weight between 200 and 20,000 and highly ethoxylated fatty alcohols with 14 to 80 ethylene oxide groups per mole of alcohol, in particular Ci2-Ci8 fatty alcohols with 20 to 60 ethylene oxide groups, for example tallow fatty alcohol with 30 E0 or 40 E0 used.
  • the use of polyethylene glycols with a relative molecular weight between 200 and 600 is particularly preferred.
  • These polyethylene glycols are advantageously used as a separate constituent of the non-surfactant liquid component.
  • the content of the surfactant preparation form in these constituents which improve the solubility of the finished granules is preferably 1 to 15% by weight and in particular 2 to 10% by weight.
  • the surfactant preparation form is granulated and dried at the same time. "Drying” is understood to mean the partial or complete removal of the non-surfactant liquid component. If desired, residual values of free, i.e. unbound water and / or mono- and / or polyfunctional alcohols as long as the finished ones
  • Granules are free-flowing and non-sticky. However, one is preferred
  • Free water content of 10% by weight and in particular from 0.1 to 2
  • the surfactant granules can be produced in all devices in which granulation can be carried out with simultaneous drying. Examples of this are heatable mixers and granulators, in particular granulators of the Turbo dryer (R) type (device from Vomm, Italy).
  • the invention provides that the combination of these two process steps is carried out in a batch or continuous fluidized bed. It is particularly preferred to carry out the process continuously in the fluidized bed.
  • the surfactant preparation form or the individual parts of the surfactant preparation form can be introduced into the fluidized bed simultaneously or in succession via one, for example via a nozzle with several openings or via several nozzles.
  • Vortex layer apparatuses used with preference have base plates with dimensions of at least 0.4.
  • fluidized bed apparatuses are preferred which have a base plate with a diameter between 0.4 and 5 m, for example 1.2 m or 2.5.
  • fluidized bed apparatuses are also suitable which have a base plate with a diameter greater than 5 m.
  • a perforated base plate or a Conidur plate (commercial product from Hein & Lehmann, Federal Republic of Germany) is preferably used as the base plate.
  • the process according to the invention is preferably carried out at swirl air speeds between 1 and 8 m / s and in particular between 1.5 and 5.5 m / s.
  • the granules are advantageously discharged from the fluidized bed by grading the size of the granules.
  • This classification can take place, for example, by means of a sieving device or by means of an opposed air flow (classifier air) which is regulated in such a way that only particles of a certain particle size out the fluidized bed is removed and smaller particles are retained in the fluidized bed.
  • the inflowing air is composed of the heated or unheated classifier air and the heated soil air.
  • the soil air temperature is preferably between 80 and 400 ° C, in particular between 90 and 350 ° C.
  • the fluidized air cools down through heat losses and through the heat of vaporization of the constituents of the non-surfactant liquid component.
  • the temperature of the vortex air is approximately 5 cm above the base plate 60 to 120 ° C., preferably 65 to 90 ° C. and in particular 70 to 85 ° C.
  • the air outlet temperature is preferably between 60 and 120 ° C, in particular below 100 ° C and particularly advantageously between 70 and 85 ° C.
  • Ingredients of detergents and cleaning agents are particularly suitable as starting mass, in particular those which can also be used as solids in the process according to the invention and which have a particle size distribution which corresponds approximately to the particle size distribution of the finished granules.
  • the starting mass surfactant granules which have already been obtained in a previous process.
  • the components of the non-surfactant liquid component evaporate partially or completely in the fluidized bed. Dried to dried germs are formed, which are coated with further quantities of the surfactant preparation form, granulated and in turn dried at the same time.
  • the surfactant preparation form is granulated with the addition of an inorganic or organic solid and dried at the same time, it being possible for the solid to be pneumatically dusted in via blow lines.
  • This solid which serves as a carrier for the surfactant preparation form, preferably consists of ingredients from washing and cleaning agents.
  • Suitable solids are, for example, surfactants or surfactant mixtures which by granulation, by spray drying or according to the invention
  • Preferred surfactant granules As solids - as an alternative to incorporation into the surfactant preparation form - it is also advantageous to use highly ethoxylated ones
  • Fatty alcohols with, for example, 20 to 80 EO, preferably 20 to 60 E0 and in particular tallow fatty alcohol with 30 or 40 E0 can be used.
  • non-surfactant ingredients of detergents and cleaning agents preferably one or more constituents from the group of the alkali carbonates, alkali sulfates, crystalline and amorphous alkali silicates and layered silicates, and zeolite, in particular zeolite NaA in detergent quality, are used as solids, Salts of citric acid, solid peroxy bleaching agents and optionally bleach activators and solid polyethylene glycols with a relative molecular weight greater than or equal to 2,000, in particular between 4,000 and 20,000, are used.
  • solids Preference is given to using finely divided materials as solids, which can either be produced directly in this state, are commercially available, or are converted into this finely divided state by conventional comminution methods, for example by grinding with conventional mills.
  • Preferred solids have, for example, no more than 5% by weight of particles with a diameter above 2 mm and preferably no more than 5% by weight of particles with a diameter above 1.6 mm. In particular, solids are preferred which consist of at least 90% by weight of particles with a diameter below 1.0 mm.
  • alkali carbonates with more than 90% by weight of particles with a diameter of less than or equal to 0.5 mm and zeolite NaA powder in detergent quality, which contains at least 90% by weight of particles with a diameter below 0 , 03 mm contains.
  • the added solids are used with particular advantage in amounts of 10 to 50% by weight and in particular 20 to 45% by weight, based in each case on the sum of the surfactant preparation form and the solid.
  • the surfactant granules which can be produced by the process according to the invention are claimed.
  • Preferred surfactant granules have a surfactant content of 10 to 100% by weight, in particular 30 to 80% by weight and with particular advantage between 40 and 70% by weight, in each case based on the finished granules.
  • Pure surfactant granules are obtained when the non-surfactant liquid component is completely evaporated and the granules are thus dried completely and the solid that may be added consists of a pure surfactant material.
  • surfactant granules which have been produced by the process according to the invention and now serve as a solid in the process according to the invention are optionally comminuted to the desired particle size distribution and recycled.
  • the content of surfactants in the granules can be adjusted to any of the desired values.
  • the surfactant granules obtained by the process according to the invention preferably have a bulk density of between 550 and 1000 g / 1, in particular between 550 and 850 g / 1, and are dust-free, ie they contain in particular no particles with a particle size below 50 ⁇ m. Otherwise, the particle size distribution of the surfactant granules corresponds to the usual particle size distribution of a heavy detergent of the prior art.
  • the surfactant granules have a particle size distribution in which a maximum of 5% by weight, preferably a maximum of 3% by weight of the particles have a diameter above 2.5 mm and a maximum of 5% by weight, with particular advantage a maximum of 3% by weight.
  • the surfactant granules are distinguished by their light color and their free-flowing properties. A further measure to prevent the surfactant granules produced according to the invention from sticking together is not necessary. If desired, however, a process step can be followed, the surfactant granules being powdered in a known manner with finely divided materials, for example with zeolite NaA, soda, in order to further increase the bulk density. This powdering can be carried out, for example, during a rounding step. However, preferred surfactant granules already have such a regular, in particular approximately spherical, structure that a Rounding step is generally not necessary and is therefore also not preferred.
  • Examples 1 to 10 a surfactant preparation form, which could consist of one or more separate parts, was granulated through a nozzle and a system for granulation drying (AGT) from Glatt, Bundesrepubli Germany, together with a solid and simultaneously dried.
  • a surfactant granulate was used as the starting mass, since a previous batch had been used (under the same process conditions) and had approximately the same composition as the finished granules from Examples 1 to 10.
  • the process conditions can be found in Table 1.
  • Wt .-% water (commercial product of Anmdelders) OO Texapon LS 35, containing 34 wt .-% Ci2 _ C_4 fatty alcohol sulfate and ca.
  • Dust-free and non-sticky granules with high surfactant contents were obtained in all examples (see Table 2).
  • the proportion of granules with a grain size above 2.5 m was below 5% by weight in all examples.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Detergent Compositions (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Materials For Medical Uses (AREA)
  • Medicinal Preparation (AREA)
  • Glanulating (AREA)
  • Compounds Of Unknown Constitution (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

L'invention a pour but de fournir un procédé de fabrication de granulats tensioactifs lourds et coulants, pour lequel la teneur en un composant liquide non tensioactif ne constitue aucun paramètre critique du processus. Ce but est atteint, conformément à l'invention, grâce au fait qu'on effectue la granulation en même temps que le séchage d'une préparation tensioactive renfermant un composant liquide non tensioactif et se présentant sous une forme liquide à pâteuse sous la pression normale et à des températures comprises entre 20 et 40 °C. Si on le désire, on peut effectuer la granulation conjointement au séchage en incorporant une substance solide minérale ou organique. Les granulats tensioactifs obtenus suivant le procédé de l'invention présentent une masse volumique apparente d'au moins 500 g/l, de préférence de 550 à 1000 g/l.
EP92917099A 1991-08-20 1992-08-11 Procede de fabrication de granulats tensioactifs Revoked EP0603207B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE4127323 1991-08-20
DE4127323A DE4127323A1 (de) 1991-08-20 1991-08-20 Verfahren zur herstellung von tensidgranulaten
PCT/EP1992/001831 WO1993004162A1 (fr) 1991-08-20 1992-08-11 Procede de fabrication de granulats tensioactifs

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EP0603207A1 true EP0603207A1 (fr) 1994-06-29
EP0603207B1 EP0603207B1 (fr) 1995-05-10

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US (1) US5516447A (fr)
EP (1) EP0603207B1 (fr)
JP (1) JPH06510070A (fr)
KR (1) KR100204549B1 (fr)
AT (1) ATE122387T1 (fr)
CA (1) CA2116104A1 (fr)
DE (2) DE4127323A1 (fr)
DK (1) DK0603207T3 (fr)
ES (1) ES2071513T3 (fr)
WO (1) WO1993004162A1 (fr)

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WO1999025805A3 (fr) * 1997-11-14 1999-07-22 Henkel Kgaa Procede ameliore destine a la production de granules tensioactifs avec une densite en vrac elevee
WO1999058630A1 (fr) * 1998-05-11 1999-11-18 Cognis Deutschland Gmbh Granules de sulfate d'alkyle
WO1999067354A1 (fr) * 1998-06-24 1999-12-29 Cognis Deutschland Gmbh Procede pour preparer des granulats antimousse
WO2000031225A1 (fr) * 1998-11-26 2000-06-02 Cognis Deutschland Gmbh Granulats antimoussants contenant du dialkylether
EP1090979A1 (fr) * 1999-10-09 2001-04-11 Cognis Deutschland GmbH, Dep. Intellectual Properties Granulés anti-mousse
WO2001038473A1 (fr) * 1999-11-23 2001-05-31 Cognis Deutschland Gmbh Procede de fabrication de granules antimousse
US6610752B1 (en) 1999-10-09 2003-08-26 Cognis Deutschland Gmbh Defoamer granules and processes for producing the same
US6780829B1 (en) 1998-12-19 2004-08-24 Cognis Deutschland Gmbh & Co. Kg Tenside granulates comprising fatty alcohol sulfate and olefin sulfonates
US6841614B1 (en) 1998-10-29 2005-01-11 Henkel Kommanditgesellschaft Auf Aktien Polymer granules produced by fluidized bed granulation
WO2014072840A1 (fr) 2012-11-12 2014-05-15 Galaxy Surfactants Ltd. Sulfates d'alkyle gras aqueux hautement actifs fluides

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DE4304062A1 (de) * 1993-02-11 1994-08-18 Henkel Kgaa Verfahren zur Herstellung von Tensidgranulaten
DE4403323A1 (de) * 1993-09-23 1995-08-10 Henkel Kgaa Extrudierte Wasch- oder Reinigungsmittel mit verbesserten Löseeigenschaften
DE4335955A1 (de) * 1993-10-21 1995-04-27 Henkel Kgaa Verfahren zur Herstellung wasch- oder reinigungsaktiver Extrudate mit verbessertem Redispergiervermögen
DE4404279A1 (de) * 1994-02-10 1995-08-17 Henkel Kgaa Tablette mit Buildersubstanzen
DE4414338A1 (de) * 1994-04-25 1995-10-26 Henkel Kgaa Verfahren zur Herstellung von Builder-Granulaten
DE4429550A1 (de) * 1994-08-19 1996-02-22 Henkel Kgaa Verfahren zur Herstellung von Wasch- oder Reinigungsmitteltabletten
DE4440621A1 (de) * 1994-11-14 1996-05-15 Henkel Kgaa Scheuerpulver mit verbesserter Rieselfähigkeit und Verfahren zu ihrer Herstellung
DE4443644A1 (de) * 1994-12-08 1996-06-13 Henkel Kgaa Feste, rieselfähige Zubereitungen
DE19519139A1 (de) * 1995-05-30 1996-12-05 Henkel Kgaa Granulares Wasch- oder Reinigungsmittel mit hoher Schüttdichte
US5780421A (en) * 1996-03-05 1998-07-14 Henkel Corporation Sulfated/sulfonated surfactants
DE19611014A1 (de) * 1996-03-21 1997-09-25 Henkel Kgaa Verfahren zur Herstellung rieselfähiger Wasch- oder Reinigungsmittel
ES2148999T5 (es) * 1996-07-08 2003-05-01 Henkel Kgaa Aditivo para agentes de lavado o de limpieza asi como un procedimiento para su fabricacion.
US5914308A (en) * 1996-10-23 1999-06-22 Henkel Corporation Process for agglomerating detergent powders
GB9712583D0 (en) 1997-06-16 1997-08-20 Unilever Plc Production of detergent granulates
GB9712580D0 (en) * 1997-06-16 1997-08-20 Unilever Plc Production of detergent granulates
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ATE266084T1 (de) * 1997-07-15 2004-05-15 Procter & Gamble Verfahren zur herstellung hochkonzentrierter waschmittelagglomerate durch mehrstufige einspritzung von tensidpasten
DE19801085A1 (de) * 1998-01-14 1999-07-15 Henkel Kgaa Homogene Tensidgranulate für die Herstellung von stückigen Wasch- und Reinigungsmitteln
DE19801186A1 (de) 1998-01-15 1999-07-22 Henkel Kgaa Verfahren zur Herstellung gefärbter Wasch- und Reinigungsmittel
DE19851454B4 (de) * 1998-11-09 2010-11-04 Henkel Ag & Co. Kgaa Tensid-Granulate durch Wirbelschichtgranulation
GB9825563D0 (en) 1998-11-20 1999-01-13 Unilever Plc Particulate laundry detergent compositions containing anionic surfactant granules
DE19857204A1 (de) 1998-12-11 2000-06-15 Henkel Kgaa Wäßrige Schaumregulatoremulsion
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DE19911040A1 (de) * 1999-03-12 2000-09-21 Cognis Deutschland Gmbh Tensidgranulate
US6730652B1 (en) * 1999-04-19 2004-05-04 The Procter & Gamble Company Process for making non-staining colored particles for improving aesthetics of a liquid automatic dishwashing detergent product, the particles, and a composition
JP3875099B2 (ja) * 1999-06-16 2007-01-31 花王株式会社 粒状洗剤組成物
US6686327B1 (en) 1999-10-09 2004-02-03 Cognis Deutschland Gmbh & Co. Kg Shaped bodies with improved solubility in water
DK1126017T3 (da) * 2000-02-18 2006-02-06 Glatt Ingtech Gmbh Fremgangsmåde til fremstilling af höjeffektive vaskemidler og komponenter i höjeffektive vaskemidler
DE10018812A1 (de) * 2000-04-15 2001-10-25 Cognis Deutschland Gmbh Verfahren zur Herstellung von nichtionischen Tensidgranulaten
GB0009877D0 (en) * 2000-04-20 2000-06-07 Unilever Plc Granular detergent component and process for its preparation
WO2002038721A1 (fr) * 2000-11-08 2002-05-16 Ajinomoto Co., Inc. Agent de surface granulaire et son procede de production
DE10108459A1 (de) * 2001-02-22 2002-09-12 Henkel Kgaa Schaumregulatorgranulat
GB0111863D0 (en) * 2001-05-15 2001-07-04 Unilever Plc Granular composition
GB0111862D0 (en) * 2001-05-15 2001-07-04 Unilever Plc Granular composition
DE10159388A1 (de) * 2001-12-04 2003-06-12 Henkel Kgaa Verfahren zur Herstellung von umhüllten Bleichaktivatorgranulaten
DE10159386A1 (de) * 2001-12-04 2003-06-12 Henkel Kgaa Verfahren zur Herstellung von Bleichaktivatorgranulaten
US20030162687A1 (en) * 2002-02-15 2003-08-28 Ajinomoto Co. Inc. Surfactants
GB0228584D0 (en) * 2002-12-07 2003-01-15 Unilever Plc Detergent compositions
MY145387A (en) * 2003-06-12 2012-01-31 Lion Corp Powder, flakes, or pellets containing a-sulfo fatty acid alkylester salt in high concentrations and process for production thereof; and granular detergent and process for production thereof
CN1842378B (zh) * 2003-10-03 2012-06-06 三菱瓦斯化学株式会社 固体颗粒的清洗方法
DE102004011087A1 (de) * 2004-03-06 2005-09-22 Henkel Kgaa Partikel umfassend diskrete, feinpartikuläre Tensidpartikel
DE102006029007A1 (de) * 2006-06-24 2008-01-03 Cognis Ip Management Gmbh Feste Tenside in granularer Form
EP4421156A1 (fr) 2018-01-26 2024-08-28 Ecolab USA Inc. Tensioactifs anioniques liquides solidifiants
CN111655828A (zh) 2018-01-26 2020-09-11 埃科莱布美国股份有限公司 用载体固化液体氧化胺、甜菜碱和/或磺基甜菜碱表面活性剂
US11655436B2 (en) 2018-01-26 2023-05-23 Ecolab Usa Inc. Solidifying liquid amine oxide, betaine, and/or sultaine surfactants with a binder and optional carrier
EP4234665A1 (fr) * 2022-02-25 2023-08-30 Basf Se Huile de macaúba pour la fabrication de produits oléochimiques
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999025805A3 (fr) * 1997-11-14 1999-07-22 Henkel Kgaa Procede ameliore destine a la production de granules tensioactifs avec une densite en vrac elevee
US6362157B1 (en) 1997-11-14 2002-03-26 Cognis Deutschland Gmbh Method for producing tenside granulates with a higher bulk density
WO1999058630A1 (fr) * 1998-05-11 1999-11-18 Cognis Deutschland Gmbh Granules de sulfate d'alkyle
US6455488B1 (en) 1998-05-11 2002-09-24 Cognis Deutschland Gmbh Process of making alkyl sulfate granulates
WO1999067354A1 (fr) * 1998-06-24 1999-12-29 Cognis Deutschland Gmbh Procede pour preparer des granulats antimousse
US6841614B1 (en) 1998-10-29 2005-01-11 Henkel Kommanditgesellschaft Auf Aktien Polymer granules produced by fluidized bed granulation
WO2000031225A1 (fr) * 1998-11-26 2000-06-02 Cognis Deutschland Gmbh Granulats antimoussants contenant du dialkylether
US6780829B1 (en) 1998-12-19 2004-08-24 Cognis Deutschland Gmbh & Co. Kg Tenside granulates comprising fatty alcohol sulfate and olefin sulfonates
EP1090979A1 (fr) * 1999-10-09 2001-04-11 Cognis Deutschland GmbH, Dep. Intellectual Properties Granulés anti-mousse
US6610752B1 (en) 1999-10-09 2003-08-26 Cognis Deutschland Gmbh Defoamer granules and processes for producing the same
WO2001038473A1 (fr) * 1999-11-23 2001-05-31 Cognis Deutschland Gmbh Procede de fabrication de granules antimousse
WO2014072840A1 (fr) 2012-11-12 2014-05-15 Galaxy Surfactants Ltd. Sulfates d'alkyle gras aqueux hautement actifs fluides

Also Published As

Publication number Publication date
ES2071513T3 (es) 1995-06-16
KR100204549B1 (ko) 1999-06-15
DE4127323A1 (de) 1993-02-25
DE59202174D1 (de) 1995-06-14
ATE122387T1 (de) 1995-05-15
US5516447A (en) 1996-05-14
JPH06510070A (ja) 1994-11-10
DK0603207T3 (da) 1995-07-24
EP0603207B1 (fr) 1995-05-10
WO1993004162A1 (fr) 1993-03-04
CA2116104A1 (fr) 1993-03-04

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