EP0592915A1 - Low-pressure discharge lamp and process for producing a low-pressure discharge lamp - Google Patents
Low-pressure discharge lamp and process for producing a low-pressure discharge lamp Download PDFInfo
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- EP0592915A1 EP0592915A1 EP93116008A EP93116008A EP0592915A1 EP 0592915 A1 EP0592915 A1 EP 0592915A1 EP 93116008 A EP93116008 A EP 93116008A EP 93116008 A EP93116008 A EP 93116008A EP 0592915 A1 EP0592915 A1 EP 0592915A1
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- Prior art keywords
- barium
- low
- carbonate
- pressure discharge
- oxide
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- 238000000034 method Methods 0.000 title claims abstract description 9
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 claims abstract description 31
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims description 22
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 14
- 229910052788 barium Inorganic materials 0.000 claims description 11
- BDAGIHXWWSANSR-NJFSPNSNSA-N hydroxyformaldehyde Chemical compound O[14CH]=O BDAGIHXWWSANSR-NJFSPNSNSA-N 0.000 claims description 9
- 229910000018 strontium carbonate Inorganic materials 0.000 claims description 9
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 claims description 8
- 238000001994 activation Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 4
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 239000010937 tungsten Substances 0.000 claims description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 3
- 239000000020 Nitrocellulose Substances 0.000 claims description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 3
- 229920001220 nitrocellulos Polymers 0.000 claims description 3
- 229910052712 strontium Inorganic materials 0.000 claims description 3
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 3
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 2
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000005086 pumping Methods 0.000 claims description 2
- 229940095064 tartrate Drugs 0.000 claims description 2
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 claims 2
- 230000003213 activating effect Effects 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000000654 additive Substances 0.000 abstract 1
- 239000000203 mixture Substances 0.000 description 5
- 230000004913 activation Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010849 ion bombardment Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052743 krypton Inorganic materials 0.000 description 1
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 description 1
- 229940074439 potassium sodium tartrate Drugs 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000011006 sodium potassium tartrate Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/067—Main electrodes for low-pressure discharge lamps
- H01J61/0675—Main electrodes for low-pressure discharge lamps characterised by the material of the electrode
- H01J61/0677—Main electrodes for low-pressure discharge lamps characterised by the material of the electrode characterised by the electron emissive material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/02—Manufacture of electrodes or electrode systems
- H01J9/04—Manufacture of electrodes or electrode systems of thermionic cathodes
- H01J9/042—Manufacture, activation of the emissive part
Definitions
- the invention relates to a low-pressure discharge lamp according to the preamble of patent claim 1 and a manufacturing method for a low-pressure discharge lamp.
- the invention relates to an electron emitter for a cold-startable low-pressure discharge lamp with rod-shaped electrode filaments.
- a lamp corresponding to the preamble of claim 1 is described, for example, in the book "Die Oxidkathode", volume 2, by G. Hermann and S. Wagener, Johann Ambrosius Verlag, Leipzig, 2nd edition (1950) (pages 137-139). It is a fluorescent lamp whose electrode filaments are activated using a mixture of barium and strontium carbonate. According to the authors of this book (pages 25 - 33), a mixture of equal proportions of barium and strontium carbonate provides optimal emission values after activation of the electrode filaments pasted with it. They also state that with an equimolar mixture of barium and strontium carbonate, to which approximately 10% calcium carbonate is added, good emission values are also achieved after activation of the electrodes.
- the emitter compositions mentioned in the cited book are also suitable for so-called cold-startable low-pressure discharge lamps. These are Low-pressure discharge lamps that are ignited without preheating their electrode filaments.
- the experiments showed that the electron emission in the low-pressure discharge lamps according to the invention could be increased by adding strontium carbonate to the emitter paste.
- the switching stability of the lamp according to the invention decreased again and the blackening of the discharge vessel due to sputtering emitter material increased.
- the limit for a sufficiently good cold start strength is.
- Particularly favorable results were achieved with a proportion of up to 5 mol% strontium carbonate in the emitter paste made of barium carbonate and with pure barium carbonate as the starting material for the emitter paste, which was set to an average grain size between 3 and 8 ⁇ m during the manufacturing process.
- the exemplary embodiment is a rod-shaped fluorescent lamp.
- This lamp has a circular cylindrical discharge vessel with a diameter of approx. 26 mm and a length between 0.6 m and 1.5 m. At the ends of the lamp, two double-wound, rod-shaped electrode filaments made of tungsten are melted in a gas-tight manner. The rod-shaped electrode filaments are arranged transversely to the discharge path.
- the discharge vessel has a fluorescent coating on its inner wall.
- the ionizable filling of the fluorescent lamp consists of mercury vapor and a noble gas mixture.
- the electrode coils are provided with a barium oxide emitter, an excess of metallic barium being generated in the forming process.
- the discharge tube of the fluorescent lamp is made from a glass tube that has been coated with fluorescent material on its inner wall.
- the electrode frames are inserted into the ends of the discharge vessel and fused with it.
- the electrodes are activated at the same time.
- the lamp is then provided with the ionizable filling, consisting of krypton, argon and mercury, and the pump stem is sealed gas-tight.
- the two electrode frames each consist of a double-coiled, rod-shaped electrode coil made of tungsten, the power supply lines of which are melted into a glass base.
- the electrode coils carry an emitter paste made of barium carbonate, which is activated when the Electrodes are converted into barium oxide, which contains small amounts of metallic barium.
- barium nitrate and a tartrate are obtained in a precipitation system after annealing barium carbonate.
- the barium carbonate is dried and then ground with butyl acetate and nitrocellulose, so that the average grain size of the barium carbonate powder in the suspension after the grinding process is approximately 5 ⁇ m.
- the suspension consists of about 80 wt .-% of BaCO3, 18 wt .-% butyl acetate and 2 wt .-% nitrocellulose.
- the electrode filaments are coated with the latter by immersing them in the emitter paste or suspension.
- the electrode filaments are heated to a temperature above 800 ° C. for a time of about 10-40 seconds by means of electrical current flow.
- the binder burns and the barium carbonate is converted into barium oxide.
- a small part of the barium oxide is reduced to metallic barium during the activation process.
- the metallic barium increases the electrical conductivity of the semiconducting barium oxide and has a great influence on the electron emission of the barium oxide emitter.
- the invention is not limited to the exemplary embodiment described above. It is also possible, for example, to use mixed carbonate consisting of barium carbonate and 0 - instead of barium carbonate. Use 5 mol% strontium carbonate to prepare the emitter paste. After activation of the electrode coils, the electron emitter then consists of a mixed oxide which contains barium oxide and strontium oxide and a small part, approx. 0.05 mol%, of metallic barium and metallic strontium. The ratio of barium to strontium oxide in the electron emitter is exactly the same as the ratio of barium to strontium carbonate in the emitter paste.
- this emitter is of course not limited to the fluorescent lamp of the exemplary embodiment, but rather can be used in many commercially available low-pressure discharge lamps. It is also possible to use this emitter in high pressure sodium discharge lamps. Other solvent / binder systems, for example aqueous suspensions, can also be used.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Discharge Lamp (AREA)
Abstract
Description
Die Erfindung betrifft eine Niederdruckentladungslampe gemäß dem Oberbegriff des Patentanspruchs 1 sowie ein Herstellungsverfahren für eine Niederdruckentladungslampe.
Insbesondere bezieht sich die Erfindung auf einen Elektronenemitter für eine kaltstartfähige Niederdruckentladungslampe mit stabförmigen Elektrodenwendeln.The invention relates to a low-pressure discharge lamp according to the preamble of patent claim 1 and a manufacturing method for a low-pressure discharge lamp.
In particular, the invention relates to an electron emitter for a cold-startable low-pressure discharge lamp with rod-shaped electrode filaments.
Eine dem Oberbegriff des Patentanspruchs 1 entsprechende Lampe ist beispielsweise in dem Buch "Die Oxidkathode", Band 2, von G. Hermann und S. Wagener, Johann Ambrosius Verlag, Leipzig, 2. Auflage (1950) (Seite 137 - 139) beschrieben. Es handelt sich hierbei um eine Leuchtstofflampe, deren Elektrodenwendeln unter Verwendung einer Mischung von Barium- und Strontiumkarbonat aktiviert werden. Laut Aussage der Autoren dieses Buches (Seiten 25 - 33) liefert eine Mischung aus gleichen Anteilen von Barium- und Strontiumkarbonat optimale Emissionswerte nach Aktivierung der damit bepasteten Elektrodenwendeln. Außerdem führen sie aus, daß mit einer äquimolaren Mischung von Barium- und Strontiumkarbonat, der ungefähr 10 % Kalziumkarbonat beigefügt wird, nach Aktivierung der Elektroden ebenfalls gute Emissionswerte erreicht werden. Beim Aktivieren der Elektroden werden die Karbonate in die entsprechenden Metalloxide umgewandelt. Die im zitierten Buch genannten Emitterzusammensetzungen eignen sich auch für sogenannte kaltstartfähige Niederdruckentladungslampen. Das sind Niederdruckentladungslampen, die ohne vorherige Vorheizung ihrer Elektrodenwendeln gezündet werden.A lamp corresponding to the preamble of claim 1 is described, for example, in the book "Die Oxidkathode", volume 2, by G. Hermann and S. Wagener, Johann Ambrosius Verlag, Leipzig, 2nd edition (1950) (pages 137-139). It is a fluorescent lamp whose electrode filaments are activated using a mixture of barium and strontium carbonate. According to the authors of this book (pages 25 - 33), a mixture of equal proportions of barium and strontium carbonate provides optimal emission values after activation of the electrode filaments pasted with it. They also state that with an equimolar mixture of barium and strontium carbonate, to which approximately 10% calcium carbonate is added, good emission values are also achieved after activation of the electrodes. When the electrodes are activated, the carbonates are converted into the corresponding metal oxides. The emitter compositions mentioned in the cited book are also suitable for so-called cold-startable low-pressure discharge lamps. These are Low-pressure discharge lamps that are ignited without preheating their electrode filaments.
Beim Kaltstart von Niederdruckentladungslampen tritt während des Zündvorganges eine extrem hohe Belastung der Elektrodenwendeln auf. In der Glimmphase sind die Elektrodenwendeln einem heftigen Ionenbeschuß ausgesetzt, der zur Aufheizung der Elektroden und zur Ausbildung eines Brennflecks auf den Elektrodenwendeln führt, an dem schließlich der Übergang in die Bogenentladung erfolgt. Der Ionenbeschuß bewirkt allerdings auch eine Schädigung der Elektrodenwendeln durch Absputtern von Elektroden- und Emittermaterial, das sich auf der Innenwand des Entladungsgefäßes niederschlägt und eine unerwünschte Schwärzung der Entladungsgefäßenden verursacht. Lang anhaltende Glimmphasen können so zum vorzeitigen Bruch der Elektrodenwendeln führen und die Lebensdauer der Niederdruckentladungslampe verkürzen.When cold starting low-pressure discharge lamps, an extremely high load on the electrode filaments occurs during the ignition process. In the glow phase, the electrode filaments are subjected to violent ion bombardment, which leads to the heating of the electrodes and to the formation of a focal spot on the electrode filaments, at which point the transition to arc discharge finally takes place. However, the ion bombardment also causes damage to the electrode filaments by sputtering off the electrode and emitter material, which is deposited on the inner wall of the discharge vessel and causes undesired blackening of the discharge vessel ends. Long-lasting glow phases can lead to premature breakage of the electrode filaments and shorten the life of the low-pressure discharge lamp.
Es ist die Aufgabe der Erfindung, eine Niederdruckentladungslampe mit verbesserter Kaltstartfähigkeit sowie ein Herstellungsverfahren für eine derartige Lampe bereitzustellen. Diese Aufgabe wird erfindungsgemäß durch die kennzeichnenden Merkmale des Patentanspruchs 1 bzw. des Verfahrensanspruchs 3 gelöst. Besonders vorteilhafte Ausführungen der Erfindung sind in den Unteransprüchen beschrieben.It is the object of the invention to provide a low-pressure discharge lamp with improved cold start capability and a production method for such a lamp. This object is achieved according to the invention by the characterizing features of patent claim 1 and method claim 3. Particularly advantageous embodiments of the invention are described in the subclaims.
Versuche mit reinem Bariumkarbonat als Emitterpaste für die stabförmigen Elektrodenwendeln von Leuchtstofflampen ergeben überraschenderweise, daß derartige Leuchtstofflampen nach Aktivierung ihrer Elektroden eine gegenüber den mit dem Standardemitter, gemäß des oben zitierten Buchs "Die Oxidkathode", versehenen Leuchtstofflampen eine deutlich verbesserte Kaltstartfestigkeit besitzen. Der reine Bariumoxid-Emitter (mit metallischem Barium dotiert) scheint den Ergebnissen dieser Versuche zufolge besser auf den Elektrodenwendeln aus Wolfram zu haften als der Standardemitter und liefert bereits eine zum Lampenbetrieb ausreichende Elektronenemission, so daß die erfindungsgemäßen Niederdruckentladungslampen weit mehr als 10 000 Schaltungen erlauben, ohne daß eine Schädigung der Elektrodenwendeln und eine nennenswerte Schwärzung des Entladungsgefäßes beobachtet werden konnten. Außerdem zeigten die Experimente, daß bei den erfindungsgemäßen Niederdruckentladungslampen die Elektronenemission durch Zugabe von Strontiumkarbonat zur Emitterpaste erhöht werden konnte. Allerdings nahm dadurch die Schaltfestigkeit der erfindungsgemäßen Lampe wieder ab und die Schwärzung des Entladungsgefäßes durch absputterndes Emittermaterial zu. Bei einem Anteil von etwa 20 Mol.-% Strontiumkarbonat in der Emitterpaste aus Bariumkarbonat liegt die Grenze für eine ausreichend gute Kaltstartfestigkeit. Besonders günstige Resultate wurden mit einem Anteil von bis zu 5 Mol.% Strontiumkarbonat in der Emitterpaste aus Bariumkarbonat und mit reinem Bariumkarbonat als Ausgangsmaterial für die Emitterpaste erzielt, das beim Herstellungsprozeß auf eine mittlere Korngröße zwischen 3 und 8 µm eingestellt wurde.Experiments with pure barium carbonate as an emitter paste for the rod-shaped electrode filaments of fluorescent lamps surprisingly show that after activation of their electrodes, such fluorescent lamps are compared to those with the standard emitter according to Book cited above "Die Oxidkathode", provided fluorescent lamps have a significantly improved cold start resistance. According to the results of these tests, the pure barium oxide emitter (doped with metallic barium) appears to adhere better to the tungsten electrode filaments than the standard emitter and already provides sufficient electron emission for lamp operation, so that the low-pressure discharge lamps according to the invention permit far more than 10,000 switching operations. without damage to the electrode filaments and significant blackening of the discharge vessel being observed. In addition, the experiments showed that the electron emission in the low-pressure discharge lamps according to the invention could be increased by adding strontium carbonate to the emitter paste. However, the switching stability of the lamp according to the invention decreased again and the blackening of the discharge vessel due to sputtering emitter material increased. With a proportion of about 20 mol% strontium carbonate in the barium carbonate emitter paste, the limit for a sufficiently good cold start strength is. Particularly favorable results were achieved with a proportion of up to 5 mol% strontium carbonate in the emitter paste made of barium carbonate and with pure barium carbonate as the starting material for the emitter paste, which was set to an average grain size between 3 and 8 µm during the manufacturing process.
Die Erfindung wird nachstehend anhand eines besonders bevorzugten Ausführungsbeispiels näher erläutert.The invention is explained below with reference to a particularly preferred embodiment.
Bei dem Ausführungsbeispiel handelt es sich um eine stabförmige Leuchtstofflampe. Diese Lampe besitzt ein kreiszylindrisches Entladungsgefäß mit einem Durchmesser von ca. 26 mm und einer Länge zwischen 0,6 m und 1,5 m. An den Enden der Lampe sind zwei doppelt gewendelte, stabförmige Elektrodenwendeln aus Wolfram gasdicht eingeschmolzen. Die stabförmigen Elektrodenwendeln sind quer zur Entladungsstrecke angeordnet. Das Entladungsgefäß trägt auf seiner Innenwand eine Leuchtstoffbeschichtung. Die ionisierbare Füllung der Leuchtstofflampe besteht aus Quecksilberdampf und einem Edelgasgemisch. Die Elektrodenwendeln sind mit einem Bariumoxidemitter versehen, wobei beim Formierprozeß ein Überschuß an metallischem Barium erzeugt wird.The exemplary embodiment is a rod-shaped fluorescent lamp. This lamp has a circular cylindrical discharge vessel with a diameter of approx. 26 mm and a length between 0.6 m and 1.5 m. At the ends of the lamp, two double-wound, rod-shaped electrode filaments made of tungsten are melted in a gas-tight manner. The rod-shaped electrode filaments are arranged transversely to the discharge path. The discharge vessel has a fluorescent coating on its inner wall. The ionizable filling of the fluorescent lamp consists of mercury vapor and a noble gas mixture. The electrode coils are provided with a barium oxide emitter, an excess of metallic barium being generated in the forming process.
Die Herstellung einer erfindungsgemäßen Niederdruckentladungslampe und insbesondere die Präparation des Elektronenemitters wird nun anhand des Ausführungsbeispiels näher beschrieben. Das Entladungsgefäß der Leuchtstofflampe wird aus einem Glasrohr hergestellt, das auf seiner Innenwand mit Leuchtstoff beschlämmt wurde. Nach dem Ausheizen der Bindemittel werden die Elektrodengestelle in die Enden des Entladungsgefäßes eingesetzt und mit diesem verschmolzen. Während des folgenden Pumpprozesses, bei dem Verunreinigungen aus dem Entladungsgefäß entfernt werden, werden gleichzeitig die Elektroden aktiviert. Anschließend wird die Lampe mit der ionisierbaren Füllung, bestehend aus Krypton, Argon und Quecksilber, versehen und der Pumpstengel gasdicht verschlossen. Die beiden Elektrodengestelle bestehen jeweils aus einer doppelt gewendelten, stabförmigen Elektrodenwendel aus Wolfram, deren Stromzuführungen in einem Glasfuß eingeschmolzen sind. Die Elektrodenwendeln tragen eine Emitterpaste aus Bariumkarbonat, das beim Aktivieren der Elektroden in Bariumoxid, welches geringe Mengen an metallischem Barium enthält, umgewandelt wird.The production of a low-pressure discharge lamp according to the invention and in particular the preparation of the electron emitter will now be described in more detail using the exemplary embodiment. The discharge tube of the fluorescent lamp is made from a glass tube that has been coated with fluorescent material on its inner wall. After the binder has been baked out, the electrode frames are inserted into the ends of the discharge vessel and fused with it. During the following pumping process, in which impurities are removed from the discharge vessel, the electrodes are activated at the same time. The lamp is then provided with the ionizable filling, consisting of krypton, argon and mercury, and the pump stem is sealed gas-tight. The two electrode frames each consist of a double-coiled, rod-shaped electrode coil made of tungsten, the power supply lines of which are melted into a glass base. The electrode coils carry an emitter paste made of barium carbonate, which is activated when the Electrodes are converted into barium oxide, which contains small amounts of metallic barium.
Zur Herstellung des Elektronenemitters wird in einer Fällungsanlage aus den Ausgangsmaterialien Bariumnitrat und einem Tartrat, vorzugsweise Kalium-Natrium-Tartrat, nach Verglühung Bariumkarbonat gewonnen. Das Bariumkarbonat wird getrocknet und anschließend mit Butylacetat und Nitrocellulose vermahlen, so daß die mittlere Korngröße des Bariumkarbonatpulvers in der Suspension nach dem Mahlprozeß ungefähr 5 µm beträgt. Die Suspension besteht zu ca. 80 Gew.-% aus BaCO₃, 18 Gew.-% Butylacetat und 2 Gew.-% Nitrocellulose. Vor dem Einschmelzen der Elektrodengestelle in das Entladungsgefäß werden die Elektrodenwendeln durch Eintauchen in die Emitterpaste bzw. Suspension mit dieser beschichtet.To produce the electron emitter, barium nitrate and a tartrate, preferably potassium sodium tartrate, are obtained in a precipitation system after annealing barium carbonate. The barium carbonate is dried and then ground with butyl acetate and nitrocellulose, so that the average grain size of the barium carbonate powder in the suspension after the grinding process is approximately 5 μm. The suspension consists of about 80 wt .-% of BaCO₃, 18 wt .-% butyl acetate and 2 wt .-% nitrocellulose. Before the electrode frames are melted into the discharge vessel, the electrode filaments are coated with the latter by immersing them in the emitter paste or suspension.
Zum Aktivieren der mit der Emitterpaste versehenen Elektrodenwendeln werden die Elektrodenwendeln mittels elektrischem Stromfluß für eine Zeit von etwa 10 - 40 Sekunden auf eine Temperatur oberhalb von 800°C erhitzt. Dabei verbrennt der Binder und das Bariumkarbonat wird in Bariumoxid umgewandelt. Außerdem wird beim Aktivierungsprozeß ein geringer Teil des Bariumoxids zu metallischem Barium reduziert. Das metallische Barium erhöht die elektrische Leitfähigkeit des halbleitenden Bariumoxids und hat großen Einfluß auf die Elektronenemission des Bariumoxidemitters.In order to activate the electrode filaments provided with the emitter paste, the electrode filaments are heated to a temperature above 800 ° C. for a time of about 10-40 seconds by means of electrical current flow. The binder burns and the barium carbonate is converted into barium oxide. In addition, a small part of the barium oxide is reduced to metallic barium during the activation process. The metallic barium increases the electrical conductivity of the semiconducting barium oxide and has a great influence on the electron emission of the barium oxide emitter.
Die Erfindung beschränkt sich nicht auf das oben beschriebene Ausführungsbeispiel. Es ist beispielsweise auch möglich, anstelle von Bariumkarbonat auch ein Mischkarbonat, bestehend aus Bariumkarbonat und 0 - 5 Mol.-% Strontiumkarbonat zum Ansetzen der Emitterpaste zu verwenden. Der Elektronenemitter besteht dann, nach Aktivierung der Elektrodenwendeln, aus einem Mischoxid, das Bariumoxid und Strontiumoxid enthält und einem geringen Teil, ca. 0,05 Mol.-%, von metallischem Barium sowie metallischem Strontium. Das Verhältnis von Barium- zu Strontiumoxid ist im Elektronenemitter genau so groß wie das Verhältnis von Barium- zu Strontiumkarbonat in der Emitterpaste. Ferner ist die Anwendung dieses Emitters natürlich nicht auf die Leuchtstofflampe des Ausführungsbeispiels beschränkt, sondern kann vielmehr in vielen handelsüblichen Niederdruckentladungslampen benutzt werden. Es ist auch möglich, diesen Emitter in Natriumhochdruckentladungslampen zu verwenden. Ebenso können auch andere Lösungsmittel/Bindersysteme, beispielsweise wässrige Suspensionen, verwendet werden.The invention is not limited to the exemplary embodiment described above. It is also possible, for example, to use mixed carbonate consisting of barium carbonate and 0 - instead of barium carbonate. Use 5 mol% strontium carbonate to prepare the emitter paste. After activation of the electrode coils, the electron emitter then consists of a mixed oxide which contains barium oxide and strontium oxide and a small part, approx. 0.05 mol%, of metallic barium and metallic strontium. The ratio of barium to strontium oxide in the electron emitter is exactly the same as the ratio of barium to strontium carbonate in the emitter paste. Furthermore, the use of this emitter is of course not limited to the fluorescent lamp of the exemplary embodiment, but rather can be used in many commercially available low-pressure discharge lamps. It is also possible to use this emitter in high pressure sodium discharge lamps. Other solvent / binder systems, for example aqueous suspensions, can also be used.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4234843 | 1992-10-15 | ||
DE4234843A DE4234843A1 (en) | 1992-10-15 | 1992-10-15 | Low pressure discharge lamp and manufacturing method for a low pressure discharge lamp |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0592915A1 true EP0592915A1 (en) | 1994-04-20 |
EP0592915B1 EP0592915B1 (en) | 1995-12-27 |
Family
ID=6470577
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93116008A Expired - Lifetime EP0592915B1 (en) | 1992-10-15 | 1993-10-04 | Low-pressure discharge lamp and process for producing a low-pressure discharge lamp |
Country Status (6)
Country | Link |
---|---|
US (1) | US5614784A (en) |
EP (1) | EP0592915B1 (en) |
JP (1) | JPH06203793A (en) |
KR (1) | KR100275168B1 (en) |
CA (1) | CA2107942A1 (en) |
DE (2) | DE4234843A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0946968B1 (en) * | 1997-10-22 | 2004-05-06 | Koninklijke Philips Electronics N.V. | Low-pressure discharge lamp and compact fluorescent lamp |
US6384534B1 (en) | 1999-12-17 | 2002-05-07 | General Electric Company | Electrode material for fluorescent lamps |
US6713950B2 (en) | 2001-08-22 | 2004-03-30 | General Electric Company | Low volatility slurry for emission mix powder |
DE10242245A1 (en) * | 2002-09-12 | 2004-03-25 | Philips Intellectual Property & Standards Gmbh | Low pressure discharge lamp comprises gas discharge vessel containing noble gas filling, electrodes and devices for producing and maintaining a low pressure gas discharge, and an electron emitter material |
JP2009508320A (en) * | 2005-09-14 | 2009-02-26 | リッテルフューズ,インコーポレイティド | Surge arrester with gas, activation compound, ignition stripe and method thereof |
KR100867411B1 (en) * | 2007-12-29 | 2008-11-06 | (주)화인텍콤포지트 | manhole |
CN107062027A (en) * | 2016-12-08 | 2017-08-18 | 安徽世林照明股份有限公司 | A kind of packaging technology of fluorescent-lamp tube |
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GB967273A (en) * | 1959-12-17 | 1964-08-19 | Gen Electric | Improvements in cathodes and in the method of their manufacture |
JPS5460777A (en) * | 1977-10-21 | 1979-05-16 | Mitsubishi Electric Corp | Fluorescent lamp |
GB2095893A (en) * | 1981-03-06 | 1982-10-06 | Hamamatsu Tv Co Ltd | Cathode for a gas discharge tube |
Family Cites Families (14)
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US3798492A (en) * | 1971-05-17 | 1974-03-19 | Itt | Emissive electrode |
US3719856A (en) * | 1971-05-19 | 1973-03-06 | O Koppius | Impregnants for dispenser cathodes |
US3758809A (en) * | 1971-06-07 | 1973-09-11 | Itt | Emissive fused pellet electrode |
US3842469A (en) * | 1971-11-19 | 1974-10-22 | Itt | Method of activating electron emissive electrodes |
US3766423A (en) * | 1971-12-03 | 1973-10-16 | Itt | Integral emissive electrode |
US3837909A (en) * | 1972-07-27 | 1974-09-24 | Itt | Coated coil emissive electrode |
US4031426A (en) * | 1974-07-10 | 1977-06-21 | International Telephone And Telegraph Corporation | Emissive coating for electrodes |
US3969279A (en) * | 1974-08-13 | 1976-07-13 | International Telephone And Telegraph Corporation | Method of treating electron emissive cathodes |
DE2951741C2 (en) * | 1978-12-29 | 1984-05-30 | Mitsubishi Denki K.K., Tokio/Tokyo | Electrode for a discharge lamp |
US4897574A (en) * | 1986-10-07 | 1990-01-30 | Mitsubishi Denki Kabushiki Kaisha | Hot cathode in wire form |
US4836816A (en) * | 1988-05-06 | 1989-06-06 | Gte Products Corporation | Method of treating tungsten cathodes |
FR2658360B1 (en) * | 1990-02-09 | 1996-08-14 | Thomson Tubes Electroniques | PROCESS FOR MANUFACTURING AN IMPREGNATED CATHODE AND CATHODE OBTAINED BY THIS PROCESS. |
NL9002771A (en) * | 1990-12-17 | 1992-07-16 | Philips Nv | LOW-PRESSURE MERCURY DISCHARGE LAMP. |
JPH05205696A (en) * | 1991-11-25 | 1993-08-13 | Matsushita Electric Works Ltd | Electrode for discharge lamp and manufacture of the same |
-
1992
- 1992-10-15 DE DE4234843A patent/DE4234843A1/en not_active Withdrawn
-
1993
- 1993-10-04 DE DE59301249T patent/DE59301249D1/en not_active Expired - Lifetime
- 1993-10-04 EP EP93116008A patent/EP0592915B1/en not_active Expired - Lifetime
- 1993-10-07 CA CA002107942A patent/CA2107942A1/en not_active Abandoned
- 1993-10-14 JP JP5256923A patent/JPH06203793A/en active Pending
- 1993-10-15 KR KR1019930021376A patent/KR100275168B1/en not_active Expired - Lifetime
-
1995
- 1995-06-15 US US08/490,863 patent/US5614784A/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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GB967273A (en) * | 1959-12-17 | 1964-08-19 | Gen Electric | Improvements in cathodes and in the method of their manufacture |
JPS5460777A (en) * | 1977-10-21 | 1979-05-16 | Mitsubishi Electric Corp | Fluorescent lamp |
GB2095893A (en) * | 1981-03-06 | 1982-10-06 | Hamamatsu Tv Co Ltd | Cathode for a gas discharge tube |
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PATENT ABSTRACTS OF JAPAN vol. 3, no. 84 (M - 066) 20 July 1979 (1979-07-20) * |
Also Published As
Publication number | Publication date |
---|---|
JPH06203793A (en) | 1994-07-22 |
CA2107942A1 (en) | 1994-04-16 |
EP0592915B1 (en) | 1995-12-27 |
US5614784A (en) | 1997-03-25 |
DE4234843A1 (en) | 1994-04-21 |
DE59301249D1 (en) | 1996-02-08 |
KR100275168B1 (en) | 2001-01-15 |
KR940010169A (en) | 1994-05-24 |
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