EP0540567A1 - Aluminium oxide fibres and process for producing them - Google Patents
Aluminium oxide fibres and process for producing themInfo
- Publication number
- EP0540567A1 EP0540567A1 EP19910912945 EP91912945A EP0540567A1 EP 0540567 A1 EP0540567 A1 EP 0540567A1 EP 19910912945 EP19910912945 EP 19910912945 EP 91912945 A EP91912945 A EP 91912945A EP 0540567 A1 EP0540567 A1 EP 0540567A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spinning
- aluminum
- fibers
- drying
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims description 55
- 239000000835 fiber Substances 0.000 claims abstract description 50
- 238000009987 spinning Methods 0.000 claims abstract description 43
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 36
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims abstract description 34
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims abstract description 30
- ZCLVNIZJEKLGFA-UHFFFAOYSA-H bis(4,5-dioxo-1,3,2-dioxalumolan-2-yl) oxalate Chemical compound [Al+3].[Al+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O ZCLVNIZJEKLGFA-UHFFFAOYSA-H 0.000 claims abstract description 21
- 238000000578 dry spinning Methods 0.000 claims abstract description 20
- 235000019253 formic acid Nutrition 0.000 claims abstract description 17
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 15
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims abstract description 13
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 13
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 13
- 235000006408 oxalic acid Nutrition 0.000 claims abstract description 10
- 239000012736 aqueous medium Substances 0.000 claims abstract description 3
- 150000004677 hydrates Chemical class 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000002243 precursor Substances 0.000 claims description 20
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 19
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 8
- 235000011187 glycerol Nutrition 0.000 claims description 8
- 229910021485 fumed silica Inorganic materials 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 238000001149 thermolysis Methods 0.000 claims description 7
- 229910001679 gibbsite Inorganic materials 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000011164 primary particle Substances 0.000 claims description 2
- 239000002253 acid Substances 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 6
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 abstract description 5
- 230000001698 pyrogenic effect Effects 0.000 abstract description 3
- 229910052681 coesite Inorganic materials 0.000 abstract description 2
- 229910052906 cristobalite Inorganic materials 0.000 abstract description 2
- 229910052682 stishovite Inorganic materials 0.000 abstract description 2
- 229910052905 tridymite Inorganic materials 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 31
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 12
- -1 aluminum compound Chemical class 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000004310 lactic acid Substances 0.000 description 6
- 235000014655 lactic acid Nutrition 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000003966 growth inhibitor Substances 0.000 description 5
- 239000012784 inorganic fiber Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000000197 pyrolysis Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000007669 thermal treatment Methods 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- MJWPFSQVORELDX-UHFFFAOYSA-K aluminium formate Chemical compound [Al+3].[O-]C=O.[O-]C=O.[O-]C=O MJWPFSQVORELDX-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 235000002906 tartaric acid Nutrition 0.000 description 2
- 239000011975 tartaric acid Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 229910002014 Aerosil® 130 Inorganic materials 0.000 description 1
- 229910002019 Aerosil® 380 Inorganic materials 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical class Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- WMWXXXSCZVGQAR-UHFFFAOYSA-N dialuminum;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3] WMWXXXSCZVGQAR-UHFFFAOYSA-N 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 125000002370 organoaluminium group Chemical group 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
- C01F7/34—Preparation of aluminium hydroxide by precipitation from solutions containing aluminium salts
- C01F7/36—Preparation of aluminium hydroxide by precipitation from solutions containing aluminium salts from organic aluminium salts
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/111—Fine ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62227—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres
- C04B35/62231—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres based on oxide ceramics
- C04B35/6224—Fibres based on silica
- C04B35/62245—Fibres based on silica rich in aluminium oxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/10—Particle morphology extending in one dimension, e.g. needle-like
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
Definitions
- the invention relates to aluminum oxide fibers which contain SiO 2 in amounts of up to about 40% by weight and to a process for their production by first preparing an aqueous solution of aluminum oxalate, adding silicic acid and optionally spinning aids and other additives to this solution and these The solution is then spun into a precursor fiber using the dry spinning process and the aluminum oxalate fibers obtained are thermally converted into aluminum oxide fibers.
- Inorganic fibers with a high aluminum oxide content and a proportion of SiO 2 have been known for a long time. Their production directly from mixtures or compounds of corresponding composition by the melt spinning process encounters great technical difficulties because of the high melting points. Therefore, these fibers are obtained practically exclusively by first using an aluminum compound such as aluminum salts or
- Organoaluminium produces compounds that can be spun in the form of solutions or dispersions to so-called precursor fibers (precursor). Thermal treatment then produces aluminum oxide from the respective aluminum compounds.
- the second type of process is based on aqueous salt solutions which contain additives of water-soluble organic polymers to improve the spinnability.
- the raw material base is aluminum oxychloride (DE-OS 3447760, EP-OS 206634).
- the precursors accordingly contain aluminum chlorides and result in chlorine-containing, generally toxic pyrolysis products. To avoid environmental problems, these must be removed from the waste gas as quantitatively as possible.
- Carboxylic acid Al salts as the starting material contain no chlorine in the pyrolysis gases, which means that solving the environmental problems is associated with considerably less effort.
- Process type 1 provides systems dissolved in organic solvents and has the advantage that SiO £ as a grain growth inhibitor in the form of, for example, polysiloxanes is distributed in a molecularly dispersed manner in the spinning mass can be.
- SiO 2 can only be used in colloidal form. This takes place in the form of silica pebbles, as can be seen from US Pat. No. 4,047,965.
- the difficulty here is that the particle sizes of the silica particles are dependent on both the pH value and the treatment temperature of the system, are sensitive to changes in the production conditions and it is therefore difficult in practice to achieve reproducible results.
- DE-OS 2054573 which has already been mentioned, describes the production of a wide variety of inorganic fibers which essentially consist of an oxidic phase serving as a matrix, in which another phase as a grain growth inhibitor is finely distributed. A whole series of oxides and their mixtures are suitable for the oxidic phase.
- aqueous aluminum oxalate solutions can be dry-spun and converted into aluminum oxide fibers which contain finely divided carbon by thermal treatment under a nitrogen atmosphere. The carbon content can be reduced by using formic acid and increased by adding tartaric acid. The fibers obtained are naturally black.
- the aluminum oxalate is produced by reacting oxalic acid with amalgamated aluminum.
- DE-OS 2313002 teaches the production of aluminum oxide fibers, in which an aluminum compound which is decomposable in aluminum oxide, which according to claim 4 is, inter alia, chloride, sulfate, acetate, for iat, propionate, oxalate, phosphate, or nitrate or a mixture thereof can be deformed from a solution into a fiber.
- the fiber is subjected to a hydrothermal treatment, for example with water vapor at 250-500 ° C. It is then heated to temperatures of, for example, 600-1000 ° C.
- a similar process is described in US Pat. No. 4,047,965, according to which inorganic fibers with 67-77% by weight of aluminum oxide and 23-33% by weight of silicon dioxide are obtained. The silicon dioxide becomes the spinning solution in the form of silica! added.
- Aluminum oxalate as a precursor is not mentioned in this US patent.
- inorganic fibers such as e.g. also aluminum oxide fibers using a variety of methods, including There is still a need for improved processes which can also be produced by the dry spinning process, which lead in a simple manner to such fibers with good properties and good usability.
- This object is achieved by a process for the production of aluminum oxide fibers which contain up to 40% by weight of silicon dioxide by producing an aqueous aluminum oxalate solution, this silicon dioxide and, if appropriate, organic spinning aids! adds the spinning solution obtained to a dry spinning process
- a dry spinning shaft which has a temperature gradient or a graduated temperature control, the temperature preferably being between 20 and 180 ° C., as seen from top to bottom.
- a gas containing water vapor is advantageously used as the drying gas.
- the precursor fibers can be dried before the thermal treatment or pyrolysis, in particular under atmospheric pressure and at temperatures of at least 60 ° C. It is advisable to dry the precursor fibers if they are not thermally treated immediately after the dry spinning process.
- the optionally dried precursor fibers are then subjected to a thermal aftertreatment at temperatures up to about 1,400 ° C.
- the aftertreatment is expediently carried out in several stages, preferably in at least three stages.
- the first stage has e.g. a temperature of about 120 to 400, the second a temperature of about 400 to 1000 and the third a temperature of 1000 to about 1400 ° C.
- the temperature in the individual stages can rise continuously or even be graduated again.
- silica It is advantageous to use 10-30% by weight of silica; it is expedient to use pyrogenic silica in the context of the invention, the primary particles of which have an average size of about 7-16 nm.
- Hydrargillite is advantageously used as aluminum hydroxide.
- SHEET Polyethylene oxide and polyvinyl alcohol are particularly suitable as spinning aids, in particular in a mixture with glycerin.
- the polyethylene oxide is expediently used with molecular weights of approximately 100,000 to 600,000.
- reaction of oxalic acid with aluminum hydroxide can advantageously be carried out in the presence of formic acid.
- the invention further relates to a process for the production of the precursor fiber formed as an intermediate stage, which largely consists of aluminum oxalate and which also contains SiO 2 and possibly aluminum formate and other constituents.
- This process is characterized in that an aqueous aluminum oxalate solution is prepared from water, oxalic acid and aluminum hydroxide or oxide hydrate, the solution obtained is admixed up to 40%, based on the total amount of AI2O3 + SiO, pyrogenic silica and the solution is optionally added spinning from spinning aids to threads using the dry spinning process and drying them.
- a spinning solution is first prepared.
- oxalic acid is dissolved in water with gentle heating; then aluminum hydroxide, e.g. Hydrargillite, preferably added in portions with stirring.
- formic acid is added if necessary and the whole is kept at the boiling point until the aluminum hydroxide is largely dissolved.
- At least the equivalent amount of acid should be used in the reaction of the aluminum hydroxide with the acid, but an excess of acid is preferably used.
- Part of the oxalic acid can be substituted by a water-soluble strong to medium-strong carboxylic acid with a pk below about 4.7. Up to about 0.4 equivalents are preferably substituted by an acid such as, in particular, formic acid and / or also acetic acid, tartaric acid, lactic acid, malonic acid, etc.
- Commercially available products can be used as aluminum hydroxide, for example the product sold by the company lounier Aluminum-Werke AG Chemicals Schwandorf under the trade name APYRAL 25.
- Aluminum hydroxide is an easily accessible product that is obtained, for example, from bauxite digestion.
- fumed silica e.g. Aerosil 200, 380 or 130 added and finely divided by intensive stirring. After adding glycerin and possibly polyethylene glycol, the solution is concentrated in vacuo.
- a viscosity suitable for spinning is set. This can vary within relatively wide limits and is advantageously around 70-500 Pa.s, measured at 30 ° C. using a Haake Viscometer type Rotovisko RV 2 System SV II, measuring head DMK 500 at 8 revolutions per minute.
- Suitable spinning solutions contain e.g. 39-46% oxalic acid, 23-29% aluminum hydroxide, 1.5-8% formic acid, 0.6-3% polyethylene oxide, 1-4% glycerin and 0.8 to 8% SiO 2
- the spinning solution is spun into a dry spinning shaft by means of suitable nozzles.
- Nitrogen is preferably used as the drying gas, which advantageously contains a proportion of water vapor which corresponds to 10 to 50% of the water vapor saturation pressure given at room temperature.
- the proportions of water vapor can, for example. by passing the nitrogen flow through water one or more times from room temperature before introducing it into the drying shaft.
- the spinning conditions such as exit speed, warpage and take-off speed can also be varied within fairly wide limits. They depend partly on the concentration of the spinning solution, but also on the desired titer and others. from.
- the suitable spinning conditions can be set favorably with just a few preliminary tests. Suitable spinning process parameters are e.g. Exit speed 5-30 m / min, delay 2.7-80, take-off speed 80-400 m / min.
- the silicic acid used according to the invention is pyrogenic silicic acid, which means highly disperse silicic acid which is obtained from the gas phase at high temperatures by coagulation.
- the flame and high-temperature hydrolysis processes are particularly worth mentioning here.
- Further references to pyrogenic silicas can be found e.g. B. in Ullmann's Encyclopedia of Chemical Engineering 4th Edition Volume 2 page 464-465, Verlag Chemie Weinheim.
- Fumed silicas are commercially available. For example, very suitable the products sold by Degussa under the trade name Aerosil, with the types 200, 380 and 130 being particularly noteworthy.
- the silica particles should have the smallest possible particle size distribution. Particle sizes with a particle size diameter of 7-16 nm are particularly advantageous.
- the drying shaft expediently has temperatures rising from top to bottom.
- a continuous temperature gradient can be given, but a graduated temperature curve is also possible. It is beneficial if the temperature is just below the spinneret and over part of the spinning shaft Room temperature and then rises to 180 ° C by the end of the shaft.
- the freshly spun precursor threads can be processed further to aluminum oxide fibers immediately after leaving the dry spinning shaft, i.e. be thermally treated accordingly.
- the thermal aftertreatment essentially involves three processes, namely drying, removing the water that is still present, which may be in the form of solvent residues or water of hydration, thermolysis, whereby the oxalate and any other carboxylic acid salts of aluminum such as Decompose aluminum formate to alumina, and a sintering process.
- excessive heating can lead to uncontrolled thermolysis gas development and uneven porous structures, which affects the strength of the threads obtained. It is therefore advisable to heat the threads slowly, e.g. from room temperature to 400 ° C within 2 hours, then about 2 hours at 400 ° C and then slowly to e.g. Heat up to 1,000 ° C sintering temperature.
- the thermal aftertreatment is carried out using a so-called coil package.
- the aluminum oxalate threads are wound onto sleeves during dry spinning, on which a film, e.g., is better removed before winding for better separation of the package of bobbins. made of plastic.
- a film e.g.
- the package (spun) can be detached from the take-up spool.
- the coil packages must be sufficiently mechanically stable for further processing. This is e.g. the case with about 200 g of spun yarn, a spool circumference of 48 cm and a package length of 14 - 15 cm.
- the amount of yarn spooled can be considerably higher.
- coil packages with 2 kg and more can be set up.
- the coil packages are then fed to the drying process and thermolysis.
- the thermal aftertreatment can e.g. B. done in such a way by heating slowly, for example within two hours at 360 ° C and then two hours at 360 ° C; the aluminum oxalate threads are first dried and then decomposed into aluminum oxide threads.
- Further possibilities are, for example, heating from room temperature to 250 ° C. within 75 minutes, and further treatment at 250 ° C. for one hour, heating to 360 ° C. within 50 minutes and further treatment at 360 ° C. for one hour.
- Another exemplary temperature program looks as follows: in 40 min to 150 ° C / 2 h 150 ° C / in 35 min to 250 ° C / 30 mi 250 ° C / in 50 min to 360 ° C / 2 h 360 ° C .
- the threads are then unwound from the inside of the package and sent to the sintering process.
- the freshly spun threads can also be stored, e.g. on spools. To do this, however, they must be stored under drying conditions, as they are hygroscopic. Drying conditions means that the water vapor pressure in the environment is lower than in the fiber or, when the fiber is dried, does not allow water to be absorbed. Suitable conditions are e.g. 100 ° C at atmospheric pressure or 65 ° C at a pressure of 100 mbar.
- the stored fibers can then be processed to aluminum oxide fibers at a later point in time or can also be used directly or can be modified chemically or in some other way.
- the fibers obtained can be processed in stacks, but they are also equally suitable for use as filaments.
- Both filament yarns and fiber yarns can be produced in this way.
- the fibers which are obtained according to the invention are notable for good mechanical properties, and in particular for excellent temperature resistance.
- the mechanical data remain practically unchanged for 2 hours at 1200 ° C.
- the fibers are excellent as reinforcing fibers for plastics and especially metals such as Al alloys.
- the excellent insulation properties of molded parts made from these fibers are based on the low material density of 3.0 g / ml and the very small fiber diameters below 14 ⁇ m.
- Spinning masses are excellent, the premature crystallization which is frequently observed when spinning inorganic spinning solutions does not take place, so that there are far fewer spinning problems than with the conventional processes.
- High winding speeds of 300 m / min. are essential for the economics of the process.
- the comparatively low water content of the spinning mass of approx. 20% is also favorable.
- the amount of water to be evaporated in the dry spinning process is correspondingly small.
- the advantage is particularly noticeable if the number of nozzle holes is to be increased in order to expand the capacity. Too large amounts of water vapor to be evaporated and removed are a limiting factor.
- a 35 l stirred tank equipped with a pressure gauge, inside temperature measurement and distillation bridge is used.
- the viscosity increase is controlled by continuous measurement of the stirring motor power consumption.
- a dispersion is prepared from 31.0 kg of starting solution prepared according to Example 1, 430 g of Aerosil 200 and 1200 g of lactic acid (racemate) with the most complete possible possible dissolution of silica agglomerates. Distillation is carried out after adding 360 g of glycerol 4! Water at 100 mbar, adds a solution of 120 g polyethylene oxide 100000 in 1080 g water as a spinning aid and degasses for 16 h at room temperature and 100 mbar. At an internal boiler temperature of 70 ° C concentrated to a total amount of distillate of 16 630 ml, the viscosity of the mass is 288 Pa-s (30 ° C).
- Measuring conditions Haake viscometer Rotovisko RV 2, system SV II, measuring head DMK 500, rotating body 8 rpm.
- the spinning mass (percentages by weight) contains:
- Lactic acid spinning mass dry spinning and thermal precursor aftertreatment
- the spinning mass container is connected to the head of a 5 m long dry spinning shaft via a bottom drain.
- the mass is extruded through 30 100 ⁇ m holes at a Te p. of 45 ° C and a pressure of 85 ° C bar, the delivery rate of the spinning pump is 3.3 ml / min.
- Carrier gas for drying is 3 N ih nitrogen, which are metered into the spinning head.
- the carrier gas contains water vapor, the amount corresponds to 30% of the saturation pressure at 25 ° C.
- the upper half of the shaft is heated to 20 and the lower half to 180 ° C.
- precursor threads are run at 200 m / min. wound up, removed from the bobbins, heated to 400 ° C.
- the Weight loss is 75%, ie the fibers contain less than 5% org. Material. They are colored light brown, resistant to moist air, easy to handle and can be used for fire protection purposes due to their non-flammability.
- An oxalate solution is prepared from:
- Example 4 31.0 kg of starting solution from Example 4 are processed into the spinning mass according to the information in Example 2.
- the lactic acid addition is not necessary.
- the following are added: 457 g of Aerosil 200, 464 g of glycerol and 116 g of polyethylene oxide 100000 in the form of a 10 percent. aqueous solution. A total of 16,430 ml of water are distilled off.
- the viscosity of the resulting clear Sprinnmasse is 221 Pa 's (30 ° C) (measurement conditions s. Example 2).
- the mass is resistant to crystallization for at least one week and consists of the following components (% by weight):
- Example 5 the spinning mass of Example 5 is spun.
- the spinning mass temperature is 40 ° C
- the pressure is 62 bar.3 N ⁇ / h nitrogen as the carrier gas are moistened with water vapor, the amount corresponds to 20% of the saturation pressure at 25 ° C.
- two-stage thermolysis and sintering (example 3) at 200 m / min. Colorless threads with the following mechanical single-fiber data are obtained with the speed-wound precursors:
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- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
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- Geology (AREA)
- Inorganic Fibers (AREA)
Abstract
On fabrique des fibres d'alumine contenant jusqu'à environ 40 % en poids de SiO2 en faisant réagir de l'hydroxyde d'aluminium ou des hydrates d'alumine avec de l'acide oxalique dans un milieu aqueux, le cas échéant en présence d'un acide tel que l'acide formique, pour obtenir de l'oxalate d'aluminium, en ajoutant de l'acide silicique pyrogène et en filant à sec la solution à filer ainsi obtenue, le cas échéant en présence d'auxiliaires de filage, et en soumettant les fibres d'oxalate d'aluminium ainsi obtenues à un traitement thermique postérieur.Alumina fibers containing up to about 40% by weight of SiO2 are produced by reacting aluminum hydroxide or alumina hydrates with oxalic acid in an aqueous medium, where appropriate in the presence of an acid such as formic acid, to obtain aluminum oxalate, by adding pyrogenic silicic acid and by dry spinning the spinning solution thus obtained, if necessary in the presence of auxiliaries spinning, and subjecting the aluminum oxalate fibers thus obtained to a subsequent heat treatment.
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP90201989 | 1990-07-23 | ||
EP90201989 | 1990-07-23 |
Publications (1)
Publication Number | Publication Date |
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EP0540567A1 true EP0540567A1 (en) | 1993-05-12 |
Family
ID=8205084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19910912945 Withdrawn EP0540567A1 (en) | 1990-07-23 | 1991-07-18 | Aluminium oxide fibres and process for producing them |
Country Status (3)
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EP (1) | EP0540567A1 (en) |
JP (1) | JPH05509363A (en) |
WO (1) | WO1992001644A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3259458B2 (en) * | 1993-08-19 | 2002-02-25 | 住友化学工業株式会社 | Method for producing silica-alumina fiber |
GB9513116D0 (en) * | 1995-06-28 | 1995-08-30 | Sandoz Ltd | Improvements in or relating to organic compounds |
DE102004026260A1 (en) * | 2004-05-28 | 2005-12-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | New spinnable mass, obtained by reacting aluminum triacylate with carbonic acid and mixing with silicon dioxide containing solution, useful for preparing green fibers and/or ceramic fibers based on aluminum oxide |
DE102007018147A1 (en) * | 2007-04-16 | 2008-10-23 | Clariant International Ltd. | Spinning mass for the production of oxide ceramic fibers |
DE102008052169B4 (en) | 2007-10-27 | 2013-07-18 | Bayerische Motoren Werke Aktiengesellschaft | Process for the preparation of oxide ceramic fibers and use of fibers produced therefrom |
CN113716575A (en) * | 2020-11-26 | 2021-11-30 | 山东工业陶瓷研究设计院有限公司 | Preparation method of spinnable mullite sol |
CN113480299A (en) * | 2020-11-26 | 2021-10-08 | 山东工业陶瓷研究设计院有限公司 | Preparation method of low-cost mullite fiber |
CN115161781A (en) * | 2022-06-23 | 2022-10-11 | 东华大学 | Hybrid gel filament forming method |
CN116516524A (en) * | 2023-07-04 | 2023-08-01 | 山东工业陶瓷研究设计院有限公司 | Boron-containing continuous alumina fiber and preparation method thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB348789A (en) * | 1930-03-24 | 1931-05-21 | Ig Farbenindustrie Ag | A process for the manufacture and production of solid watersoluble aluminium salts of oxalic acid |
AT202551B (en) * | 1956-06-02 | 1959-03-10 | Kurt Dipl Ing Dr Phil D Peters | Process for the preparation of complex compounds |
US3311689A (en) * | 1963-01-17 | 1967-03-28 | Horizons Inc | Preparation of inorganic oxide monofilaments |
US3992498A (en) * | 1970-06-19 | 1976-11-16 | Imperial Chemical Industries Limited | Refractory fiber preparation with use of high humidity atmosphere |
US3760049A (en) * | 1971-03-01 | 1973-09-18 | Minnesota Mining & Mfg | Method of firing dry spun refractory oxide fibers |
US4101615A (en) * | 1973-02-20 | 1978-07-18 | Sumitomo Chemical Company, Limited | Process for producing alumina fiber or alumina-silica fiber |
-
1991
- 1991-07-18 JP JP51219291A patent/JPH05509363A/en active Pending
- 1991-07-18 EP EP19910912945 patent/EP0540567A1/en not_active Withdrawn
- 1991-07-18 WO PCT/EP1991/001362 patent/WO1992001644A1/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
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See references of WO9201644A1 * |
Also Published As
Publication number | Publication date |
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WO1992001644A1 (en) | 1992-02-06 |
JPH05509363A (en) | 1993-12-22 |
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