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EP0504776A1 - Low loss coaxial cable - Google Patents

Low loss coaxial cable Download PDF

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Publication number
EP0504776A1
EP0504776A1 EP92104511A EP92104511A EP0504776A1 EP 0504776 A1 EP0504776 A1 EP 0504776A1 EP 92104511 A EP92104511 A EP 92104511A EP 92104511 A EP92104511 A EP 92104511A EP 0504776 A1 EP0504776 A1 EP 0504776A1
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EP
European Patent Office
Prior art keywords
rod
cable according
density
ptfe
cable
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EP92104511A
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German (de)
French (fr)
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EP0504776B1 (en
Inventor
François Vaille
Michel Dunand
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Filotex SA
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Filotex SA
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1804Construction of the space inside the hollow inner conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1808Construction of the conductors
    • H01B11/183Co-axial cables with at least one helicoidally wound tape-conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1834Construction of the insulation between the conductors
    • H01B11/1839Construction of the insulation between the conductors of cellular structure

Definitions

  • the present invention relates to a low loss coaxial cable, operating in particular at very high frequencies and at high temperatures.
  • a low density dielectric is used as an intermediate insulator (with a minimum value approximately equal to 15% of that of the dielectric of a coaxial cable with a solid dielectric).
  • Such a cable structure does not allow radii of curvature less than 4 to 5 times the outside diameter of the cable.
  • a thickness of metal is sufficient, for the inner conductor, of the order of a hundredth of a millimeter (the minimum thickness e is a function of the frequency f according to the following formula: or is the permeability of the metal used and ⁇ its conductivity).
  • the minimum thickness e is a function of the frequency f according to the following formula: or is the permeability of the metal used and ⁇ its conductivity.
  • the object of the present invention is therefore to produce a cable with low losses capable of withstanding small radii of curvature and able to be used at very high frequencies and under high temperatures.
  • the rod is produced by extruding solid PTFE on a support with a diameter of between 0.15 and 0.5 times the diameter of the rod.
  • This support can be a metal strand, a metal wire or a wire made of an insulating material.
  • the rod is made of solid PTFE with a density equal to 2.16 and the intermediate insulation is made of expanded PTFE with a density equal to 1.
  • the metallic inner conductor can be obtained by helical short pitch taping without welding of a conductive tape around the rod.
  • the recovery rate of the taping can then be between 20 and 60%.
  • the inner conductor by depositing metal on the rod by vacuum spraying, sputtering or chemically.
  • the thickness of the inner conductor thus produced is between 0.002 and 0.2 mm, depending on the frequency of use of the cable and the metallization technique used.
  • the cable may further include an outer insulating sheath around the metallic outer conductor.
  • the single figure shows in perspective a cable according to the invention.
  • a cable 1 consists of a rod 2 made of solid PTFE with a density d J equal to 2.16 and a diameter of 0.93 mm.
  • the rod 2 is produced by extruding PTFE on a copper wire 7 with a diameter of 0.28 mm. It is covered with a conductive copper tape 3 constituting the conductive core 4 of the cable 1. More specifically, the core 4 is produced using helical tape, with very short pitch and covering at 49% of the turns of the tape 3 not welded. This gives a metallization thickness of 0.1 mm, which allows the cable to operate at 40 MHz and more.
  • the intermediate dielectric 5 is banded made of expanded PTFE with a density d I equal to 1.
  • the diameter of the intermediate insulator 5 thus obtained is 2.95 mm.
  • the external conductor 6 is added, which is a metal tube with a diameter of 3.58 mm. Cable 1 therefore has an outside diameter of 3.58 mm. It is not necessary to provide cable 1 with an external insulator.
  • the outer conductor 6 is then possibly tinned or silver.
  • the ratio d I / d J is equal to 0.46; it is included in the range defined above, that is to say between 0.15 and 0.75.
  • the use of PTFE to form the rod support allows the cable to operate at high temperatures, and generally above 125 ° C.
  • the structure of the conductive core is flexible, which allows the reduction of the minimum radius of curvature.
  • the use of a copper wire, which has no conductive role, as a flexible support during the extrusion of the support rod provides mechanical reinforcement of the structure while guaranteeing the rod a sufficiently low stiffness not to introduce disturbance of the electrical characteristics of the cable during a possible bending.
  • the present invention therefore makes it possible to obtain cables with low transmission losses capable of withstanding small radii of curvature while retaining their electrical characteristics, and which can at the same time operate at very high frequencies and at high temperatures.
  • cables can be used in particular in the aeronautical, space, military fields, and in any other field where the constraints of congestion imply the need to subject the cables to a significant confinement.
  • the support rod can be produced by extruding PTFE on a flexible support of metallic or non-metallic mechanical reinforcement.
  • This support may for example consist of a strand or a metal wire with a diameter between 0.15 and 0.5 times that of the rod.
  • the density of the dielectric constituting the insulator intermediate can be between 0.3 and 1.2. However, it is always necessary to remain in a ratio between density of the intermediate insulation and density of the support rod of between 0.15 and 0.75 in order to preserve the properties of the cable according to the invention.
  • the taping recovery rate can vary between 20 and 60%.
  • the thickness of the inner conductor is advantageously between 0.002 and 0.2 mm. In practice for cable use frequencies greater than 1 GHz, this thickness is of the order of 0.002 mm, and for use frequencies greater than 10 MHz, it is approximately 0.2 mm.

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Abstract

Low-loss coaxial cable comprising: … …  - a central retention rod (2) made from plastic and covered with a metal forming the inner conductor (or core) (4) of the coaxial cable (1), …  - an intermediate insulation (5) made from a dielectric material, …  - an outer metal conductor (6), … characterised in that the central rod (2) is made from polytetrafluoroethylene (PTFE) of density greater than or equal to 1.6, the intermediate insulation (5) has a density less than 1.2 and the ratio between the density of the dielectric constituting the intermediate insulation (5) and the density of the PTFE constituting the rod (2) remains between 0.15 and 0.75. …<IMAGE>…

Description

La présente invention concerne un câble coaxial à faibles pertes, fonctionnant en particulier à de très hautes fréquences et à des températures élevées.The present invention relates to a low loss coaxial cable, operating in particular at very high frequencies and at high temperatures.

Afin de réduire les pertes de transmission des câbles coaxiaux, on utilise comme isolant intermédiaire un diélectrique de faible densité(de valeur minimale environ égale à 15% de celle du diélectrique d'un câble coaxial à diélectrique massif). On peut par exemple remplacer du polytétrafluoroéthylène (PTFE) massif par du PTFE expansé, dont la densité est plus faible que celle du PTFE massif. Le PTFE expansé a une permittivité relative inférieure à celle du PTFE massif. Par conséquent, pour conserver des caractéristiques électriques identiques à celles des câbles classiques, et notamment une impédance caractéristique semblable (on rappelle que l'impédance caractéristique d'un câble dépend de la concentricité des différents éléments du câble, du rapport entre leurs diamètres et de leur permittivité diélectrique relative), il faut diminuer le rapport entre le diamètre intérieur du conducteur extérieur (c'est-à-dire généralement le diamètre extérieur du diélectrique intermédiaire) et le diamètre extérieur du conducteur intérieur, ce qui conduit en pratique à augmenter le diamètre extérieur du conducteur intérieur.In order to reduce the transmission losses of coaxial cables, a low density dielectric is used as an intermediate insulator (with a minimum value approximately equal to 15% of that of the dielectric of a coaxial cable with a solid dielectric). One can for example replace polytetrafluoroethylene (PTFE) massive by expanded PTFE, whose density is lower than that of massive PTFE. Expanded PTFE has a lower relative permittivity than solid PTFE. Consequently, to maintain electrical characteristics identical to those of conventional cables, and in particular a similar characteristic impedance (it is recalled that the characteristic impedance of a cable depends on the concentricity of the various elements of the cable, the ratio between their diameters and their relative dielectric permittivity), it is necessary to decrease the ratio between the internal diameter of the external conductor (that is to say generally the external diameter of the intermediate dielectric) and the external diameter of the internal conductor, which leads in practice to increasing the outer diameter of the inner conductor.

Or, lors de l'utilisation du câble, les contraintes de pliage sont nombreuses ; en effet, les câbles occupant l'espace le plus restreint possible sont de plus en plus recherchés, afin de gagner de la place, notamment dans les applications spatiales, militaires aéronautiques, etc.However, when using the cable, the bending constraints are numerous; indeed, cables occupying the smallest possible space are more and more sought after, in order to save space, in particular in space applications, military aeronautics, etc.

Ainsi, l'augmentation du diamètre extérieur d'un conducteur intérieur métallique massif et raide associée à la diminution de résistance à la compression d'un diélectrique à faible densité entraîne, lors du pliage, un décentrement local de l'âme conductrice centrale du fait de sa raideur. Ceci conduit à une variation néfaste de l'impédance caractéristique, et donc des propriétés électriques, du câble considéré.Thus, the increase in the outside diameter of a solid and stiff metallic interior conductor associated with the reduction in compressive strength of a low density dielectric results, during folding, in a local decentering of the central conductive core. of its stiffness. This leads to a harmful variation in the characteristic impedance, and therefore in the electrical properties, of the cable considered.

Une telle structure de câble ne permet pas d'atteindre des rayons de courbure inférieurs à 4 à 5 fois le diamètre extérieur du câble.Such a cable structure does not allow radii of curvature less than 4 to 5 times the outside diameter of the cable.

On pourrait alors penser à utiliser un câble dans lequel le conducteur central métallique raide est remplacé par un jonc souple en un matériau diélectrique, recouvert par des bandes de métal. Une telle structure est décrite dans le brevet FR-2 487 568.One could then think of using a cable in which the stiff metallic central conductor is replaced by a flexible rod made of a dielectric material, covered by metal strips. Such a structure is described in patent FR-2 487 568.

Toutefois, la solution apportée par cette structure n'est transposable ni au domaine des très hautes fréquences (typiquement supérieures à 12 GHz) où l'on utilise des câbles très fins (diamètre extérieur allant jusqu'à 6,5 mm), ni à celui des hautes températures de service (de l'ordre de 125°C et plus). En effet, le polyuréthane cellulaire utilisé pour former le jonc de soutien décrit dans le brevet mentionné ne tolère pas des températures supérieures à 80°C.However, the solution provided by this structure cannot be transposed either to the very high frequency domain (typically greater than 12 GHz) where very thin cables are used (outside diameter up to 6.5 mm), or to that of high service temperatures (around 125 ° C and above). Indeed, the cellular polyurethane used to form the support rod described in the mentioned patent does not tolerate temperatures above 80 ° C.

D'autre part, l'utilisation d'une bande de métal disposée en long et éventuellement soudée pour réaliser le conducteur intérieur conduit à une structure raide qui ne supporte pas de faibles rayons de courbure : lors du pliage, il y a dégradation du conducteur intérieur.On the other hand, the use of a metal strip arranged long and possibly welded to make the inner conductor leads to a stiff structure which does not support small radii of curvature: during folding, there is degradation of the conductor interior.

Pour des câbles fonctionnant à hautes fréquences (200 MHz par exemple), il suffit d'une épaisseur de métal, pour le conducteur intérieur, de l'ordre du centième de millimètre (l'épaisseur minimale e est fonction de la fréquence f selon la formule suivante :

Figure imgb0001

Figure imgb0002
est la perméabilité du métal utilisé et σ sa conductivité).
Ceci est impossible à obtenir avec le procédé d'injection de polyuréthane dans un tube métallique constituant l'âme centrale décrit dans le brevet cité. En effet, il n'est pas possible de réaliser un tube métallique d'une épaisseur de quelques centièmes de millimètres capable de supporter l'injection de polyuréthane. En pratique les câbles décrits dans le brevet cité ont des diamètres de plus d'une dizaine de millimètres. Finalement, on ne peut obtenir, grâce aux techniques classiques, un câble supportant de faibles rayons de courbure et entraînant de faibles pertes de transmission, capable de fonctionner à des fréquences très hautes et à des températures élevées.For cables operating at high frequencies (200 MHz for example), a thickness of metal is sufficient, for the inner conductor, of the order of a hundredth of a millimeter (the minimum thickness e is a function of the frequency f according to the following formula:
Figure imgb0001

or
Figure imgb0002
is the permeability of the metal used and σ its conductivity).
This is impossible to obtain with the method of injecting polyurethane into a metal tube constituting the central core described in the cited patent. Indeed, it is not possible to produce a metal tube with a thickness of a few hundredths of a millimeter capable of supporting the injection of polyurethane. In practice, the cables described in the cited patent have diameters of more than ten millimeters. Finally, it is not possible, using conventional techniques, to obtain a cable supporting small radii of curvature and causing low transmission losses, capable of operating at very high frequencies and at high temperatures.

La but de la présente invention est donc de réaliser un câble à faibles pertes capable de supporter des rayons de courbure faibles et pouvant être utilisé à de très hautes fréquences et sous de fortes températures.The object of the present invention is therefore to produce a cable with low losses capable of withstanding small radii of curvature and able to be used at very high frequencies and under high temperatures.

La présente invention propose à cet effet un câble coaxial à faibles pertes comprenant :

  • un jonc central de soutien en matière plastique, recouvert d'un métal formant le conducteur intérieur (ou âme) dudit câble coaxial,
  • un isolant intermédiaire en un matériau diélectrique,
  • un conducteur extérieur métallique,
caractérisé en ce que ledit jonc central est en polytétrafluoroéthylène (PTFE) de densité supérieure ou égale à 1,6, ledit isolant intermédiaire a une densité inférieure à 1,2 et le rapport entre la densité du diélectrique constituant ledit isolant intermédiaire et la densité du PTFE constituant ledit jonc reste compris entre 0,15 et 0,75.The present invention proposes for this purpose a low loss coaxial cable comprising:
  • a central plastic support ring, covered with a metal forming the inner conductor (or core) of said coaxial cable,
  • an intermediate insulator made of a dielectric material,
  • an external metallic conductor,
characterized in that said central rod is made of polytetrafluoroethylene (PTFE) with a density greater than or equal to 1.6, said intermediate insulator has a density less than 1.2 and the ratio between the density of the dielectric constituting said intermediate insulator and the density of PTFE constituting said rod remains between 0.15 and 0.75.

Avantageusement, le jonc est réalisé par extrusion de PTFE massif sur un support de diamètre compris entre 0,15 et 0,5 fois le diamètre du jonc. Ce support peut être un toron métallique, un fil métallique ou un fil en un matériau isolant.Advantageously, the rod is produced by extruding solid PTFE on a support with a diameter of between 0.15 and 0.5 times the diameter of the rod. This support can be a metal strand, a metal wire or a wire made of an insulating material.

Selon une réalisation avantageuse, le jonc est en PTFE massif de densité égale à 2,16 et l'isolant intermédiaire est en PTFE expansé de densité égale à 1.According to an advantageous embodiment, the rod is made of solid PTFE with a density equal to 2.16 and the intermediate insulation is made of expanded PTFE with a density equal to 1.

Selon une caractéristique importante, le conducteur intérieur métallique peut être obtenu par rubanage hélicoïdal à pas court sans soudure d'un ruban conducteur autour du jonc. Le taux de recouvrement du rubannage peut alors être compris entre 20 et 60%.According to an important characteristic, the metallic inner conductor can be obtained by helical short pitch taping without welding of a conductive tape around the rod. The recovery rate of the taping can then be between 20 and 60%.

Selon une variante, il est possible d'obtenir le conducteur intérieur par dépôt de métal sur le jonc par vaporisation sous vide, pulvérisation cathodique ou par voie chimique.Alternatively, it is possible to obtain the inner conductor by depositing metal on the rod by vacuum spraying, sputtering or chemically.

De manière avantageuse encore, l'épaisseur du conducteur intérieur ainsi réalisé est comprise entre 0,002 et 0,2 mm, selon la fréquence d'utilisation du câble et la technique de métallisation utilisée.Also advantageously, the thickness of the inner conductor thus produced is between 0.002 and 0.2 mm, depending on the frequency of use of the cable and the metallization technique used.

Enfin, le câble peut comporter en outre une gaine isolante extérieure autour du conducteur extérieur métallique.Finally, the cable may further include an outer insulating sheath around the metallic outer conductor.

D'autres caractéristiques et avantages de la présente invention apparaîtront dans la description suivante d'un câble selon l'invention, donnée à titre illustratif et nullement limitatif.Other characteristics and advantages of the present invention will appear in the following description of a cable according to the invention, given by way of illustration and in no way limitative.

La figure unique représente en perspective un câble selon l'invention.The single figure shows in perspective a cable according to the invention.

Dans cette figure, un câble 1 selon l'invention est constitué d'un jonc 2 en PTFE massif de densité dJ égale à 2,16 et de diamètre 0,93 mm. Le jonc 2 est réalisé par extrusion de PTFE sur un fil en cuivre 7 de diamètre 0,28 mm. Il est recouvert d'un ruban conducteur en cuivre 3 constituant l'âme conductrice 4 du câble 1. Plus précisément, l'âme 4 est réalisée selon un rubanage hélicoïdal, à pas très court et à recouvrement à 49% des spires du ruban 3 non soudé. On obtient alors une épaisseur de métallisation de 0,1 mm, qui permet au câble un fonctionnement à 40 MHz et plus.In this figure, a cable 1 according to the invention consists of a rod 2 made of solid PTFE with a density d J equal to 2.16 and a diameter of 0.93 mm. The rod 2 is produced by extruding PTFE on a copper wire 7 with a diameter of 0.28 mm. It is covered with a conductive copper tape 3 constituting the conductive core 4 of the cable 1. More specifically, the core 4 is produced using helical tape, with very short pitch and covering at 49% of the turns of the tape 3 not welded. This gives a metallization thickness of 0.1 mm, which allows the cable to operate at 40 MHz and more.

Autour de l'âme conductrice 4, on rubanne le diélectrique intermédiaire 5 constitué de PTFE expansé de densité dI égale à 1. Le diamètre de l'isolant intermédiaire 5 ainsi obtenu est de 2,95 mm. Enfin, selon des techniques classiques qui ne font pas l'objet de l'invention, on ajoute le conducteur extérieur 6, qui est un tube métallique de diamètre 3,58 mm. Le câble 1 a donc un diamètre extérieur de 3,58 mm. Il n'est pas nécessaire de munir le câble 1 d'un isolant externe. Le conducteur extérieur 6 est alors éventuellement étamé ou argenté.Around the conductive core 4, the intermediate dielectric 5 is banded made of expanded PTFE with a density d I equal to 1. The diameter of the intermediate insulator 5 thus obtained is 2.95 mm. Finally, according to conventional techniques which are not the subject of the invention, the external conductor 6 is added, which is a metal tube with a diameter of 3.58 mm. Cable 1 therefore has an outside diameter of 3.58 mm. It is not necessary to provide cable 1 with an external insulator. The outer conductor 6 is then possibly tinned or silver.

Le rapport dI/dJ est égal à 0,46 ; il est compris dans la fourchette définie plus haut, c'est-à-dire entre 0,15 et 0,75. Ainsi, grâce au câble selon l'invention, il est possible d'atteindre des rayons de courbure de 3 fois le diamètre extérieur du câble 1, soit environ 10 mm, sans décentrement de l'âme et donc sans variation des caractéristiques électriques du câble, alors que les rayons de courbure minimaux atteints avec les câbles de l'art antérieur sont de l'ordre de 4, voire 5 fois le diamètre extérieur du câble. Dans le cas de l'invention, la diminution du rayon de courbure minimal n'est plus limitée que par la contrainte mécanique maximale acceptable par le conducteur extérieur lors du pliage.The ratio d I / d J is equal to 0.46; it is included in the range defined above, that is to say between 0.15 and 0.75. Thus, thanks to the cable according to the invention, it is possible to reach radii of curvature of 3 times the external diameter of the cable 1, that is to say approximately 10 mm, without decentering of the core and therefore without variation of the electrical characteristics of the cable. , while the minimum radii of curvature achieved with the cables of the prior art are of the order of 4, or even 5 times the external diameter of the cable. In the case of the invention, the reduction in the minimum radius of curvature is no longer limited except by the maximum mechanical stress acceptable by the external conductor during folding.

D'autre part, 1'utilisation de PTFE pour former le jonc de soutien autorise le fonctionnement du câble à des températures élevées, et généralement supérieures à 125°C.On the other hand, the use of PTFE to form the rod support allows the cable to operate at high temperatures, and generally above 125 ° C.

Grâce au rubanage sans soudure et à pas très court du conducteur intérieur sur le jonc de soutien, la structure de l'âme conductrice est souple, ce qui permet la diminution du rayon de courbure minimal.Thanks to the seamless and very short pitch taping of the inner conductor on the support rod, the structure of the conductive core is flexible, which allows the reduction of the minimum radius of curvature.

Il est également possible de réaliser la métallisation par dépôt de métal sur le jonc par vaporisation sous vide, pulvérisation cathodique ou par voie chimique. On peut ainsi obtenir des épaisseurs de métallisation très faibles (quelques microns) qui sont appropriées à l'utilisation du câble selon l'invention à de très hautes fréquences (avec une épaisseur de métallisation de 5

Figure imgb0002
, on peut utiliser le câble à des fréquences supérieures à 200 MHz).It is also possible to carry out metallization by depositing metal on the rod by vacuum spraying, sputtering or by chemical means. It is thus possible to obtain very small metallization thicknesses (a few microns) which are suitable for using the cable according to the invention at very high frequencies (with a metallization thickness of 5
Figure imgb0002
, the cable can be used at frequencies above 200 MHz).

Enfin, et de manière avantageuse, l'utilisation d'un fil de cuivre, qui n'a pas de rôle conducteur, comme support souple lors de l'extrusion du jonc de soutien assure un renfort mécanique de la structure tout en garantissant au jonc une raideur suffisamment faible pour ne pas introduire de perturbation des caractéristiques électriques du câble lors d'un pliage éventuel.Finally, and advantageously, the use of a copper wire, which has no conductive role, as a flexible support during the extrusion of the support rod provides mechanical reinforcement of the structure while guaranteeing the rod a sufficiently low stiffness not to introduce disturbance of the electrical characteristics of the cable during a possible bending.

La présente invention permet donc d'obtenir des câbles à faibles pertes de transmission capables de supporter de faibles rayons de courbure tout en conservant leurs caractéristiques électriques, et pouvant en même temps fonctionner à de très hautes fréquences et à des températures élevées.The present invention therefore makes it possible to obtain cables with low transmission losses capable of withstanding small radii of curvature while retaining their electrical characteristics, and which can at the same time operate at very high frequencies and at high temperatures.

Ces câbles peuvent être utilisés en particulier dans les domaines aéronautique, spatial, militaire, et dans tout autre domaine où les contraintes d'encombrement impliquent la nécessité de soumettre les câbles à un confinement important.These cables can be used in particular in the aeronautical, space, military fields, and in any other field where the constraints of congestion imply the need to subject the cables to a significant confinement.

Bien entendu, la présente invention n'est pas limitée à la structure qui vient d'être décrite.Of course, the present invention is not limited to the structure which has just been described.

En particulier, on peut réaliser le jonc de soutien par extrusion de PTFE sur un support souple de renfort mécanique métallique ou non. Ce support peut être par exemple constitué d'un toron ou d'un fil métallique de diamètre compris entre 0,15 et 0,5 fois celui du jonc.In particular, the support rod can be produced by extruding PTFE on a flexible support of metallic or non-metallic mechanical reinforcement. This support may for example consist of a strand or a metal wire with a diameter between 0.15 and 0.5 times that of the rod.

De même, la densité du diélectrique constituant l'isolant intermédiaire peut être comprise entre 0,3 et 1,2. Toutefois, il faut toujours rester dans un rapport entre densité de l'isolant intermédiaire et densité du jonc de soutien compris entre 0,15 et 0,75 afin de conserver les propriétés du câble selon l'invention.Likewise, the density of the dielectric constituting the insulator intermediate can be between 0.3 and 1.2. However, it is always necessary to remain in a ratio between density of the intermediate insulation and density of the support rod of between 0.15 and 0.75 in order to preserve the properties of the cable according to the invention.

Par ailleurs, le taux de recouvrement du rubanage peut varier entre 20 et 60%.Furthermore, the taping recovery rate can vary between 20 and 60%.

Enfin, l'épaisseur du conducteur intérieur est avantageusement comprise entre 0,002 et 0,2 mm. En pratique pour des fréquences d'utilisation du câble supérieures à 1 GHz, cette épaisseur est de l'ordre de 0,002 mm, et pour des fréquences d'utilisation supérieures à 10 MHz, elle est d'environ 0,2 mm.Finally, the thickness of the inner conductor is advantageously between 0.002 and 0.2 mm. In practice for cable use frequencies greater than 1 GHz, this thickness is of the order of 0.002 mm, and for use frequencies greater than 10 MHz, it is approximately 0.2 mm.

Bien évidemment, on pourra remplacer tout procédé par un procédé d'obtention équivalent sans sortir du cadre de l'invention.Obviously, any process can be replaced by an equivalent process without departing from the scope of the invention.

Claims (12)

Câble coaxial à faibles pertes comprenant : - un jonc central de soutien (2) en matière plastique, recouvert d'un métal formant le conducteur intérieur (ou âme) (4) dudit câble coaxial (1), - un isolant intermédiaire (5) en un matériau diélectrique, - un conducteur extérieur métallique (6), caractérisé en ce que ledit jonc central (2) est en polytétrafluoroéthylène (PTFE) de densité supérieure ou égale à 1,6, ledit isolant intermédiaire (5) a une densité inférieure à 1,2 et le rapport entre la densité du diélectrique constituant ledit isolant intermédiaire (5) et la densité du PTFE constituant ledit jonc (2) reste compris entre 0,15 et 0,75.Low loss coaxial cable comprising: - a central support rod (2) made of plastic, covered with a metal forming the inner conductor (or core) (4) of said coaxial cable (1), - an intermediate insulator (5) made of a dielectric material, - a metallic external conductor (6), characterized in that said central rod (2) is made of polytetrafluoroethylene (PTFE) with a density greater than or equal to 1.6, said intermediate insulator (5) has a density less than 1.2 and the ratio between the density of the dielectric constituting said intermediate insulator (5) and the density of PTFE constituting said rod (2) remains between 0.15 and 0.75. Câble selon la revendication 1, caractérisé en ce que ledit jonc (2) est réalisé par extrusion de PTFE massif sur un support (7) de diamètre compris entre 0,15 et 0,50 fois celui dudit jonc.Cable according to claim 1, characterized in that said rod (2) is produced by extrusion of solid PTFE on a support (7) of diameter between 0.15 and 0.50 times that of said rod. Câble selon la revendication 2, caractérisé en ce que ledit support (7) est choisi parmi un toron métallique, un fil métallique et un fil en un matériau isolant.Cable according to claim 2, characterized in that said support (7) is chosen from a metal strand, a metal wire and a wire made of an insulating material. Câble selon l'une des revendications 1 à 3, caractérisé en ce que ledit jonc (2) est en PTFE massif de densité égale à 2,16.Cable according to one of claims 1 to 3, characterized in that said rod (2) is made of solid PTFE with a density equal to 2.16. Câble selon l'une des revendications 1 à 4, caractérisé en ce que ledit isolant intermédiaire (5) est en PTFE expansé de densité égale à 1.Cable according to one of claims 1 to 4, characterized in that said intermediate insulator (5) is made of expanded PTFE with a density equal to 1. Câble selon l'une des revendications 1 à 5, caractérisé en ce que ledit conducteur intérieur métallique (4) est obtenu par rubanage hélicoïdal à pas court sans soudure d'un ruban conducteur (3) autour dudit jonc.Cable according to one of Claims 1 to 5, characterized in that the said metallic inner conductor (4) is obtained by helical short pitch taping without welding of a conductive tape (3) around the said rod. Câble selon la revendication 6, caractérisé en ce que ledit rubanage est effectué avec un taux de recouvrement compris entre 20 et 60%.Cable according to claim 6, characterized in that said taping is carried out with a recovery rate of between 20 and 60%. Câble selon l'une des revendications 1 à 5, caractérisé en ce que ledit conducteur intérieur (4) est obtenu par dépôt de métal sur ledit jonc par vaporisation sous vide.Cable according to one of Claims 1 to 5, characterized in that the said inner conductor (4) is obtained by depositing metal on the said rod by vaporization under vacuum. Câble selon l'une des revendications 1 à 5, caractérisé en ce que ledit conducteur intérieur (4) est obtenu par dépôt de métal sur ledit jonc par pulvérisation cathodique.Cable according to one of Claims 1 to 5, characterized in that said inner conductor (4) is obtained by depositing metal on said rod by sputtering. Câble selon l'une des revendications 1 à 5, caractérisé en ce que ledit conducteur intérieur est obtenu par dépôt métallique sur ledit jonc par voie chimique.Cable according to one of Claims 1 to 5, characterized in that the said inner conductor is obtained by metallic deposition on the said rod by chemical means. Câble selon l'une des revendications 1 à 10, caractérisé en ce que l'épaisseur dudit conducteur intérieur (4) est comprise entre 0,002 et 0,2 mm.Cable according to one of Claims 1 to 10, characterized in that the thickness of the said inner conductor (4) is between 0.002 and 0.2 mm. Câble selon l'une des revendications 1 à 11, caractérisé en ce qu'il comporte une gaine isolante extérieure autour dudit conducteur extérieur métallique.Cable according to one of claims 1 to 11, characterized in that it comprises an outer insulating sheath around said metallic outer conductor.
EP92104511A 1991-03-21 1992-03-16 Low loss coaxial cable Expired - Lifetime EP0504776B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9103445 1991-03-21
FR9103445A FR2674365B1 (en) 1991-03-21 1991-03-21 COAXIAL CABLE WITH LOW LOSSES.

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EP0504776A1 true EP0504776A1 (en) 1992-09-23
EP0504776B1 EP0504776B1 (en) 1995-03-01

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US (1) US5235299A (en)
EP (1) EP0504776B1 (en)
CA (1) CA2063639C (en)
DE (1) DE69201499T2 (en)
FR (1) FR2674365B1 (en)

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WO1999009562A1 (en) * 1997-08-14 1999-02-25 Commscope, Inc. Of North Carolina Coaxial cable and method of making same
US6246006B1 (en) 1998-05-01 2001-06-12 Commscope Properties, Llc Shielded cable and method of making same

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US5930100A (en) * 1996-10-31 1999-07-27 Marilyn A. Gasque Lightning retardant cable
US6649841B2 (en) * 2000-12-01 2003-11-18 Andrew Corporation Corrugated coaxial cable with high velocity of propagation
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Also Published As

Publication number Publication date
FR2674365B1 (en) 1993-06-04
EP0504776B1 (en) 1995-03-01
CA2063639C (en) 1999-02-16
DE69201499D1 (en) 1995-04-06
CA2063639A1 (en) 1992-09-22
US5235299A (en) 1993-08-10
DE69201499T2 (en) 1995-07-06
FR2674365A1 (en) 1992-09-25

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