EP0489938B1 - Device for feeding small quantities of treating bath onto moving textile materials - Google Patents
Device for feeding small quantities of treating bath onto moving textile materials Download PDFInfo
- Publication number
- EP0489938B1 EP0489938B1 EP19900123520 EP90123520A EP0489938B1 EP 0489938 B1 EP0489938 B1 EP 0489938B1 EP 19900123520 EP19900123520 EP 19900123520 EP 90123520 A EP90123520 A EP 90123520A EP 0489938 B1 EP0489938 B1 EP 0489938B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- level
- fluid
- receptacle
- spray
- trough
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims description 7
- 239000004753 textile Substances 0.000 title description 3
- 238000002360 preparation method Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 13
- 239000007921 spray Substances 0.000 claims 9
- 239000011248 coating agent Substances 0.000 claims 3
- 238000000576 coating method Methods 0.000 claims 3
- 239000007788 liquid Substances 0.000 description 21
- 238000007747 plating Methods 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
Definitions
- the invention relates to a device according to the introductory part of claim 1.
- the device includes a platen roller that is partially immersed in a liquid bath contained in a platen pan.
- a sensor is arranged in the plunge pan, which switches on a pump when the fill level drops. Fresh liquid is refilled with the pump so that the desired level is restored. The amount of liquid refilled is measured and displayed.
- GB-A-2 208 010 describes an apparatus for applying liquid to a substrate, e.g. a textile web.
- the device comprises a trough for the liquid to be applied, a roller which is partially immersed in the liquid, around which the material web is guided below the liquid level, and a squeezing mechanism.
- the document is particularly concerned with a device for measuring liquid consumption.
- the device comprises a line for supplying fresh liquid into the tub, an overflow for keeping the liquid level in the tub constant, a level vessel to which liquid overflowing from the tub flows, a pump which returns liquid from the level vessel into the tub, and one Sensor for the liquid level in the level vessel.
- the drop in the liquid level in the level vessel measured by the sensor is a measure of the liquid consumption and of the amount of fresh liquid which has to be topped up in order to return to the initial level.
- the invention has for its object to improve a device according to the introductory part of claim 1, so that the amount of liquid to be applied can be metered exactly.
- This object is achieved in that, in the case of a device with a paddle roller and tub, the speed of the paddle roller is regulated by the level controller of the level vessel in such a way that the level in the level vessel is kept constant.
- the application device is generally designated 10, the fleet quantity control 20 and the automatic fleet preparation 30.
- the application device 10 consists of the planting pan 12, on one wall of which an overflow 13 is provided, by means of which the liquor level in the tub is kept constant.
- the overflowed fleet enters a level vessel 14, which should be slim and tall, so that fluctuations in the liquid supply lead to the greatest possible fluctuations in the liquid level, so that the sensor of the level controller 18 can signal clear level positions to the controller. Since a constant liquor flow is always conveyed back from the level vessel 14 into the plating pan 12 via the pump 15, the level in the level vessel increases rapidly, for example, when the driven plating roller 16 brings too little liquor to the web 11, because the inflow to the liquor increases Planting tub 12 via the feed line 19 is constant. The sensor of the level controller 18 passes this change on to the controller and this causes the drive motor 17 of the paddle roller 16 to rotate it faster until the level in the level vessel is kept constant again.
- the amount of liquor to be fed to the plating pan 12 via the line 19 is now determined as follows.
- a computer 24 the weight of the goods, the desired order quantity of the fleet on the web 11 and the running speed of the web are entered.
- the computer outputs the setpoint value determined therefrom for the flow of chemical liquor through the line 19 to the plating pan 12 to a control circuit comprising a flow controller 21, a flow control valve 22 and a flow meter 23.
- the composition of the liquor to be applied to the web 11 in the plating pan 12 is carried out in the automatic liquor preparation 30. It consists, as can be seen in the figure, essentially of the reservoir 31 for the make-up liquor with a level sensor 32, a batch and mixing vessel 33 for the liquor, in which an agitator 34 is installed and the reservoir 42, 43 for the chemicals.
- the automatic liquor preparation 30 consists, as can be seen in the figure, essentially of the reservoir 31 for the make-up liquor with a level sensor 32, a batch and mixing vessel 33 for the liquor, in which an agitator 34 is installed and the reservoir 42, 43 for the chemicals.
- the containers are connected via lines in which solenoid valves 35, 36, 37, 38 are arranged, which are actuated via a switching unit 41.
- the automatic liquor preparation works as follows. If the container 31 has emptied to the level of the level sensor 32, the level sensor sends a signal to the switching unit 41. This causes the container 33 to be filled with water down to the lower level 39. If this level is reached, the water supply is stopped by closing the solenoid valve 36 and the agitator 34 is switched on. At the same time, the solenoid valves 37, 38 for the containers 42, 43 are opened in succession or simultaneously for a preset time via the switching unit 41. If both components (or more) have run into the container 33, the solenoid valve 36 for the water supply is opened again until the upper level sensor 40 signals the filling of the batch container 33 to the intended amount, the agitator continues to run for a certain time and is then switched off.
- the drain solenoid valve 35 of the batch container 33 is opened and the filling runs into the storage container 31. The preparation cycle is thus ended.
- the web 11 passes through a washing compartment 50, an end squeezer 51, a cooling zone 52, the minimal application device 10, an air passage 53 and is then transferred to a reaction memory 54 introduced.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Description
Die Erfindung betrifft eine Vorrichtung gemäß dem einleitenden Teil des Anspruchs 1.The invention relates to a device according to the introductory part of claim 1.
Aus der US-A-3 707 859 ist eine Vorrichtung zum Auftragen von Flüssigkeit auf Textilmaterial bekannt. Die Vorrichtung umfaßt eine Pflatschwalze, die teilweise in ein Flüssigkeitsbad eintaucht, welches in einer Pflatschwanne enthalten ist. In der Pflatschwanne ist ein Fühler angeordnet, der bei absinkendem Füllstand eine Pumpe einschaltet. Mit der Pumpe wird frische Flüssigkeit nachgefüllt, so daß sich der gewünschte Füllstand wieder einstellt. Die Menge der nachgefüllten Flüssigkeit wird gemessen und angezeigt.From US-A-3 707 859 a device for applying liquid to textile material is known. The device includes a platen roller that is partially immersed in a liquid bath contained in a platen pan. A sensor is arranged in the plunge pan, which switches on a pump when the fill level drops. Fresh liquid is refilled with the pump so that the desired level is restored. The amount of liquid refilled is measured and displayed.
Die GB-A-2 208 010 beschreibt eine Vorrichtung zum Auftragen von Flüssigkeit auf ein Substrat, z.B. eine textile Warenbahn. Die Vorrichtung umfaßt eine Wanne für die aufzutragende Flüssigkeit, eine teilweise in die Flüssigkeit eintauchende Walze, um die die Warenbahn unterhalb des Flüssigkeitsspiegels herumgeführt ist, und ein Quetschwerk. Die Schrift befaßt sich insbesondere mit einer Einrichtung zum Messen des Flüssigkeitsverbrauchs. Die Einrichtung umfaßt eine Leitung zum Zuführen von frischer Flüssigkeit in die Wanne, einen Überlauf zum Konstanthalten des Flüssigkeitsniveaus in der Wanne, ein Niveaugefäß, dem aus der Wanne überlaufende Flüssigkeit zufließt, eine Pumpe, welche Flüssigkeit aus dem Niveaugefäß in die Wanne zurückführt, und einen Fühler für das Flüssigkeitsniveau in dem Niveaugefäß. Der durch den Fühler gemessene Abfall des Flüssigkeitsniveaus in dem Niveaugefäß ist ein Maß für den Flüssigkeitsverbrauch und für die Menge der frischen Flüssigkeit, die nachgefüllt werden muß, um wieder das Ausgangsniveau zu erreichen.GB-A-2 208 010 describes an apparatus for applying liquid to a substrate, e.g. a textile web. The device comprises a trough for the liquid to be applied, a roller which is partially immersed in the liquid, around which the material web is guided below the liquid level, and a squeezing mechanism. The document is particularly concerned with a device for measuring liquid consumption. The device comprises a line for supplying fresh liquid into the tub, an overflow for keeping the liquid level in the tub constant, a level vessel to which liquid overflowing from the tub flows, a pump which returns liquid from the level vessel into the tub, and one Sensor for the liquid level in the level vessel. The drop in the liquid level in the level vessel measured by the sensor is a measure of the liquid consumption and of the amount of fresh liquid which has to be topped up in order to return to the initial level.
Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung gemäß dem einleitenden Teil des Anspruchs 1 zu verbessern, so daß die Menge der aufzutragenen Flüssigkeit exakt dosierbar ist.The invention has for its object to improve a device according to the introductory part of claim 1, so that the amount of liquid to be applied can be metered exactly.
Diese Aufgabe wird dadurch gelöst, dass bei einer Vorrichtung mit Pflatschwalze und -Wanne die Drehgahl der Pflatschwalze durch den Niveauregler des Niveaugefässes derart geregelt wird, dass das Niveau im Niveaugefäss konstant gehalten wird.This object is achieved in that, in the case of a device with a paddle roller and tub, the speed of the paddle roller is regulated by the level controller of the level vessel in such a way that the level in the level vessel is kept constant.
Weitere Ausgestaltungen der erfindungsgemäßen Vorrichtung sind aus den Ansprüchen 2 bis 5 zu entnehmen.Further refinements of the device according to the invention can be found in claims 2 to 5.
An Hand der beiliegenden Zeichnungen soll die Erfindung nachfolgend noch näher erläutert werden. Auf den Zeichnungen zeigen in schematischer Darstellung
- Fig. 1
- die gesamte erfindungsgemäße Anordnung zum gezielten Minimalauftrag von Flüssigkeit auf laufende Warenbahnen mit der Auftragsvorrichtung, der Flottenmengen-regelung sowie der automatischen Flottenzubereitung und
- Fig. 2
- die apparative Darstellung einer Naß-in-Naß-Imprägnierung mit einerAuftragsvorrichtung nach der Erfindung.
- Fig. 1
- the entire arrangement according to the invention for the targeted minimal application of liquid to running material webs with the application device, the fleet quantity control and the automatic fleet preparation and
- Fig. 2
- the apparatus representation of a wet-on-wet impregnation with an application device according to the invention.
In der Darstellung der Fig. 1 sind ganz allgemein die Auftragseinrichtung mit 10 die Flottenmengenregelung mit 20 und die automatische Flottenzubereitung mit 30 bezeichnet.In the illustration in FIG. 1, the application device is generally designated 10, the
Die Auftragseinrichtung 10 besteht aus der Pflatschwanne 12, an deren einer Wand ein überlauf 13 vorgesehen ist, durch den das Flottenniveau in der Wanne konstant gehalten wird. Die übergelaufene Flotte gelangt in ein Niveaugefäß 14, welches schlank und hoch sein soll, damit Schwankungen im Flüssigkeitszulauf zu möglichst großen Schwankungen des Flüssigkeitsspiegels führen, s0 daß der Fühler des Niveaureglers 18 eindeutige Niveaulagen an den Regler signalisieren kann. Da über die Pumpe 15 immer ein konstanter Flottenstrom vom Niveaugefäß 14 in die Pflatschwanne 12 zurückgefördert wird, steigt beispielsweise dann, wenn die angetriebene Pflatschwalze 16 zu wenig Flotte an die Warenbahn 11 bringt, das Niveau im Niveaugefäß rasch an, weil der Zulauf an Flotte zur Pflantschwanne 12 über die Zuführungsleitung 19 konstant ist. Der Fühler des Niveaureglers 18 gibt diese Veränderung an den Regler weiter und dieser veranlaßt, daß der Antriebsmotor 17 der Pflatschwalze 16 diese schneller dreht bis das Niveau im Niveaugefäß wieder konstant gehalten wird.The
Die der Pflatschwanne 12 über die Leitung 19 zuzuführende Flottenmenge wird nun wie folgt bestimmt. In einen Rechner 24 werden Warengewicht, gewünschte Auftragsmenge an Flotte auf die Warenbahn 11 und Laufgeschwindigkeit der Warenbahn eingegeben. Der Rechner gibt den daraus ermittelten Sollwert für den Durchfluß an Chemikalienflotte durch die Leitung 19 zur Pflatschwanne 12 an einen Regelkreis aus Durchflußregler 21, Durchflußregelventil 22 und Durchflußmesser 23.The amount of liquor to be fed to the plating pan 12 via the line 19 is now determined as follows. In a
Die Zusammensetzung der auf die Warenbahn 11 in der Pflatschwanne 12 aufzutragende Flotte wird in der automatischen Flottenzubereitung 30 vorgenommen. Sie besteht, wie die Figur erkennen läßt, im wesentlichen aus dem Vorratsbehälter 31 für die Nachsatzflotte mit einem Niveaufühler 32, einem Ansatz- und Mischgefäß 33 für die Flotte, in dem ein Rührwerk 34 installiert ist und den Vorratsbehältern 42, 43 für die Chemikalien. Im dargestellten Beispiel einer Flottenzubereitung sind nur zwei Behälter dargestellt, es können natürlich auch noch mehr Behälter mit weiteren Komponenten vorgesehen werden. Die Behälter stehen über Leitungen in Verbindung in denen Magnetventile 35, 36, 37, 38 angeordnet sind, die über eine Schalteinheit 41 betätigt werden.The composition of the liquor to be applied to the
Die automatische Flottenzubereitung arbeitet wie folgt. Hat sich der Behälter 31 bis auf das Niveau des Niveaufühlers 32 entleert, gibt der Niveaufühler Signal an die Schalteinheit 41. Diese veranlaßt die Füllung des Behälters 33 bis zum unteren Niveau 39 mit Wasser. Ist dieses Niveau erreicht, wird die Wasserzufuhr durch Schließen des Magnetventils 36 gestoppt und das Rührwerk 34 eingeschaltet. Gleichzeitig werden über die Schalteinheit 41 die Magnetventile 37, 38 für die Behälter 42, 43 für eine voreingestellte Zeit nacheinander oder gleichzeitig geöffnet. Sind beide Komponenten (oder weitere) in den Behälter 33 eingelaufen, wird das Magnetventil 36 für die Wasserzufuhr wieder geöffnet, bis der obere Niveaufühler 40 die Füllung des Ansatzbehälters 33 bis zur vorgesehenen Menge signalisiert, dabei läuft das Rührwerk noch eine gewisse Zeit weiter und wird dann abgeschaltet.The automatic liquor preparation works as follows. If the
Das Ablaßmagnetventil 35 des Ansatzbehälters 33 wird geöffnet, und die Füllung läuft in den Vorratsbehälter 31. Damit ist der Zubereitungszyklus beendet.The
Bei der in Fig. 2 dargestellten Naß-inNaß-Imprägnierung mit der erfindungsgemäßen Minimal-Auftragseinrichtung durchläuft die Warenbahn 11 nacheinander ein Waschabteil 50, ein Endquetschwerk 51, eine Kühlzone 52, die Minimal-Auftragseinrichtung 10, einen Luftgang 53 und wird dann in einen Reaktionsspeicher 54 eingeführt.In the wet-on-wet impregnation shown in FIG. 2 with the minimal application device according to the invention, the
Claims (5)
- Device for applying a predetermined minimum coating of fluids on webs of material or similar on line by means of a spray applicator roll (16) provided with a drive motor (17) in a spray trough (12),having a feed (19) to supply the spray trough (12) with a constant, predetermined flow quantity of the coating fluid to be applied,an overflow (13) to keep the fluid level in the spray trough (12) constant,a level receptacle (14), to which the excess fluid from the spray trough (12) flows,a pump (15), which delivers a constant quantity of fluid from the level receptacle (14) back to the spray trough (12),and a sensor to communicate the fluid level in the level receptacle (14) to a level regulator (18),whereby the level regulator (18) controls the number of revolutions of the motor (17) driving the spray roll (16) so as to keep the fluid level in the level receptacle (14) constant.
- Arrangement as claimed in claim 1, characterised in that the level receptacle (14) is constructed as a tall container with a small base area.
- Arrangement as claimed in claims 1 and 2, characterised in that a control circuit is incorporated in the feed line (19) carrying the fluid from a storage bin (31) to the spray trough (12) comprising a flow regulator (21), a flow control valve (22) and a flow meter (23), by means of which the predetermined value of the fluid flow into the spray trough appropriate to the material weight, the coating quantity and the speed of the material, stored in a computer (24), is regulated.
- Arrangement as claimed in claim 3, characterised in that the storage bin (31) for the supplying the fluid is connected to an automatic fluid preparation system, whereby the components for the fluid are fed from storage bins (42, 43) and water is fed from a line to a preliminary or mixing receptacle through a switching unit (41) controlled by level sensors (39, 40) and/or time switches controlled by magnetic valves (36, 37, 38) and mixed.
- Arrangement as claimed in claim 3 and 4, characterised in that a magnetic valve (35) is arranged on the floor outlet of the preliminary or mixing receptacle (33) and controlled via the switching unit (41) by a level sensor (32) in order to convey the prepared fluid from the preliminary or mixing receptacle (33) into the storage bins (31).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE59010225T DE59010225D1 (en) | 1990-12-07 | 1990-12-07 | Arrangement for applying small amounts of liquid to running textile webs or the like. |
AT90123520T ATE135762T1 (en) | 1990-12-07 | 1990-12-07 | ARRANGEMENT FOR APPLYING SMALL QUANTITIES OF LIQUID TO RUNNING TEXTILE WEAVES OR THE LIKE. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19893940344 DE3940344A1 (en) | 1989-12-06 | 1989-12-06 | ARRANGEMENT FOR APPLYING LOW QUANTITIES OF LIQUID TO CONTINUOUS TEXTILES OR THE LIKE. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0489938A1 EP0489938A1 (en) | 1992-06-17 |
EP0489938B1 true EP0489938B1 (en) | 1996-03-20 |
Family
ID=6394925
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900123520 Expired - Lifetime EP0489938B1 (en) | 1989-12-06 | 1990-12-07 | Device for feeding small quantities of treating bath onto moving textile materials |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0489938B1 (en) |
DE (1) | DE3940344A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4141077A1 (en) * | 1991-12-13 | 1993-06-17 | Sucker & Franz Mueller Gmbh | After-waxing installation for sizing unit - comprises slop trough contg. overflow for application substance |
DE19536674A1 (en) * | 1995-09-30 | 1997-04-03 | Topack Verpacktech Gmbh | Device for feeding liquid glue to a glue application unit |
DE19819075C2 (en) | 1998-04-29 | 2003-04-30 | Iris Raether-Lordieck | Method and arrangement for introducing liquor into textile goods of unlimited length |
DE102005025329C5 (en) * | 2005-05-31 | 2009-10-01 | Andritz Küsters Gmbh | Method and device for qualitative and quantitative surface detection in the finishing of web products |
DE102008019433A1 (en) * | 2008-04-17 | 2009-12-03 | Hauni Maschinenbau Ag | Gluing of strips of material of the tobacco processing industry |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1635070B2 (en) * | 1967-09-08 | 1977-05-12 | Gebrüder Sucker, 4050 Mönchengladbach | DEVICE FOR CONTINUOUS APPLICATION OF A WEIGHTING ELEMENT TO A FIBER FIBER |
GB1261888A (en) * | 1968-02-07 | 1972-01-26 | Iws Nominee Co Ltd | Textile process control |
US3707859A (en) * | 1969-04-11 | 1973-01-02 | Allied Chem | Apparatus for treating textile material |
GB1328151A (en) * | 1970-07-17 | 1973-08-30 | Cigarette Components Ltd | Apparatus for applying a liquid |
CH535074A (en) * | 1971-03-22 | 1973-03-31 | Triatex Internat Ag Fuer Texti | Coating textile webs etc - fluid transferred from trough by roller moving relatively to travelling web speeds controlled by we |
US4311114A (en) * | 1980-11-10 | 1982-01-19 | Allied Corporation | Low shear gravity controlled yarn finish supply system |
DD241092B1 (en) * | 1985-09-18 | 1988-12-28 | Textiltech Forsch | METHOD FOR CONTROLLING THE PLANT SUCCESS OF WAESSED SOLUTIONS OF CHEMICAL PRODUCTS |
DE3725581A1 (en) * | 1987-08-01 | 1989-02-09 | Sucker & Franz Mueller Gmbh | DEVICE FOR MEASURING FLEET CONSUMPTION OF AN APPLICATION UNIT |
DE3725890A1 (en) * | 1987-08-05 | 1989-02-16 | Sucker & Franz Mueller Gmbh | METHOD FOR THE CONTROLLED COATING OF YARN |
-
1989
- 1989-12-06 DE DE19893940344 patent/DE3940344A1/en not_active Ceased
-
1990
- 1990-12-07 EP EP19900123520 patent/EP0489938B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE3940344A1 (en) | 1991-06-13 |
EP0489938A1 (en) | 1992-06-17 |
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