EP0435193B1 - An axial flow fluid compressor and a method of assembling the same - Google Patents
An axial flow fluid compressor and a method of assembling the same Download PDFInfo
- Publication number
- EP0435193B1 EP0435193B1 EP90125094A EP90125094A EP0435193B1 EP 0435193 B1 EP0435193 B1 EP 0435193B1 EP 90125094 A EP90125094 A EP 90125094A EP 90125094 A EP90125094 A EP 90125094A EP 0435193 B1 EP0435193 B1 EP 0435193B1
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- EP
- European Patent Office
- Prior art keywords
- cylinder
- blade
- discharge
- bearing member
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/10—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth equivalents, e.g. rollers, than the inner member
- F04C18/107—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth equivalents, e.g. rollers, than the inner member with helical teeth
Definitions
- the present invention relates generally to an axial flow fluid compressor comprising the features of the preamble of claim 1 and a method of assembling the same.
- a frame is fixed on the inner wall of a casing, and a main bearing is attached to the frame.
- the frame is fixed on the inner wall of the casing by means of, e.g. shrinkage fit.
- Figs. 28 and 29 show examples of an axial flow fluid compressor (hereinafter, referred to as "compressor").
- compressor axial flow fluid compressor
- the compressor of Fig. 28 is disclosed in U.S. Patent 4,871,304, and that of Fig. 29 is disclosed in U.S. Patent 4,875,842.
- this type of compressor 111 has a compression section 3 disposed within a sealed casing (hereinafter, called "casing") 2.
- the compression section 3 comprises a cylinder 7 having both ends opened in its axial direction, and a rotating rod 8 situated eccentrically within the cylinder 7.
- a main bearing 15 and a sub bearing 16 hermetically seal the opened ends of the cylinder 7.
- a main shaft 12 and a sub shaft 13 are inserted into the main bearing 15 and sub bearing 16.
- a spiral blade 9 is formed on the peripheral surface of the rotating rod 8.
- the inside space of the cylinder 7 is divided by the blade 9 into a plurality of working chambers.
- the working chambers have volumes decreasing gradually from the suction side towards the discharge side.
- the cylinder 7 and the rotating body 8 are rotated relative to each other and synchronously by a drive motor 4.
- the motor 4 comprises a stator 17 fixed on the inner wall of the casing, and a rotor 18 mounted on the cylinder 7 and situated inside the stator 17 so as to be coaxial with the stator 17.
- a refrigerant gas is compressed by the compression section 3 while it is carried gradually from the suction side to the discharge side of the cylinder 7.
- the compressor 111 of the type wherein the refrigerant gas is compressed while it is carried if the main bearing 15 is attached to a frame 112, as in the rotary compressor as shown in Fig. 30, an unnecessary space 113 is produced outside the frame 112. As a result, the axial dimension of the casing 2 is increased by the space 113, and the size of the compressor 111 is also increased.
- the object of the present invention is to provide an axial flow fluid compressor with high durability and reliability, which can be assembled easily and precisely, and an assembling method applicable to this compressor.
- an axial flow fluid compressor comprising: a casing; a cylinder situated within the casing and having axial end portions, one of the end portions serving as a suction-side end portion and the other serving as a discharge-side end portion; a bearing member engaged with one of the axial end portions of the cylinder; a rotating body having on its outer peripheral surface a spiral groove formed with a gradually decreasing pitch, the rotating body being situated eccentrically within the cylinder; a spiral blade fitted in said spiral groove and wound around said rotating body, the spiral blade having an outer peripheral surface put in contact with an inner peripheral surface of the cylinder, and the spiral blade forming a plurality of working chambers within the cylinder, which chambers have volumes gradually decreasing from the suction side towards the discharge side; a drive motor for rotating the cylinder and the rotating body relative to each other, the drive motor including a cylindrical stator fixed on the casing and a rotor mounted on the cylinder and situated inside the stator coaxially, with a motor air gap provided there
- a method of assembling an axial flow fluid compressor comprising: a first step wherein a master rotor having an outside diameter determined such that the outer peripheral surface of the master rotor comes into contact with the inner peripheral surface of a stator, and having a recess for engagement with a bearing member, the inner peripheral surface of the recess being designed to come into contact with the outer peripheral surface of the bearing member, is inserted into the inside of the stator, the master rotor is engaged with the bearing member, and the position of the bearing member is adjusted to make the axis of the bearing member coincide with the axis of the stator; and a second step wherein the bearing member is fixed on a casing, with the position of the bearing member adjusted by the master rotor.
- Fig. 1 shows a first embodiment of the invention.
- An axial flow fluid compressor (hereinafter “compressor”) 1 is employed, for example, in a refrigerating cycle.
- the compressor 1 comprises a cylindrical sealed casing 2, a compression section 3 housed in the casing 2, and a drive motor 4 situated coaxially with the compression section 3 to rotate the compression section 3.
- the sealed casing 2 comprises a first casing 5 having an opened axial end and a second casing 6 having an opened axial end.
- the sealed casing 2 is constituted by hermetically coupling the first and second casings 5 and 6, with their opened ends facing each other coaxially.
- the compression section 3 comprises a cylinder 7 and a rotating body 8 situated eccentrically within the cylinder 7.
- a spiral blade 9 is formed on the rotating body 8 of the compression section 3.
- a plurality of working chambers 10 divided by the blade 9 are formed in the cylinder 7.
- the rotating body 8 has a spiral groove 11 on its outer peripheral surface.
- the groove 11 extends with a predetermined pitch varying from one side to the other side of it.
- the rotating body 8 has a main shaft 12 and a sub shaft 13 at their axial ends.
- the shafts 12 and 13 are thinner than the middle portion of the rotating body 8.
- the spiral blade 9 having a suitable elasticity is forcibly fitted in the groove 11 of the rotating body 8.
- the cylinder 7 has axial ends opened. One of the opened ends is located on the suction side, and the other is located on the discharge side.
- the cylinder 7 contains the rotating body 8 and the blade 9, such that the blade 9 is contracted to some extent towards the center of the spiral of the blade 9.
- the cylinder 7 has its inner peripheral surface brought into hermetical contact with part of the outer peripheral surface of the rotating body 8.
- the cylinder 7 contains a plurality of working chambers 10 divided by the blade 9.
- the working chambers 10 have volumes varying gradually from one axial end to the other axial end of the cylinder 7.
- the working chambers 10 are arranged along the axis of the cylinder 7.
- the volumes of the chambers 10 decrease gradually from the suction side (the right side in Fig. 1) of the cylinder 7 towards the discharge side (the left side).
- the cylinder 7 of the compression section 3 includes an Oldham mechanism 14 for transmitting a torque of the cylinder 7 to the rotating body 8.
- a main bearing 15 is hermetically inserted into the suction-side end of the cylinder 7, and a sub bearing 16 is hermetically inserted into the discharge-side end of the cylinder 7.
- the main shaft 12 of the rotating body 8 is inserted into the main bearing 15, and the sub shaft 13 is inserted into the sub bearing 16.
- the both bearings 15 and 16 enable the rotating body 8 to rotate.
- the drive motor 4 comprises an annular stator 17 fixed on the inner peripheral surface 5a of the first casing 5, and an annular rotor 18 situated coaxially within the stator 17 and mounted on an intermediate part of the cylinder 7.
- a motor air gap 19 is produced between the stator 17 and the rotor 18 by utilizing a difference between the inside diameter of the stator 17 and the outside diameter of the rotor 18.
- a main bearing seat 20 serves as a support for the main bearing 15.
- the seat 20 is a circular plate.
- One surface of the seat 20 is fixed on a bottom face 5b of the first casing 5 of the sealed casing 2.
- the axis of the main bearing seat 20 is substantially parallel to the axis of the casing 2.
- the other surface 20a of the seat 20, which is exposed to the drive motor 4, is flattened with high precision.
- the surface 20b is substantially perpendicular to the inner peripheral surface 2a of the casing 2, that is, substantially perpendicular to the axis of the casing 2.
- the exposed surface 20b of the main bearing seat 20 is put in contact with the main bearing 15.
- the surface 20b is superposed on a flange 21 of the main bearing 15 projecting radially outwards.
- the main bearing seat 20 is coupled to the main bearing 15 by means of bolts 22 inserted through the flange 21 in its thickness direction.
- the bolts 22 are arranged about the axis of the main bearing 15, along a circle with a diameter smaller than the diameter of the inner peripheral surface of the stator 17.
- the bolts 22 are situated radially inwards of the inner peripheral surface of the stator 17.
- the main bearing seat 20 supports the compression section 3 at its one side, and the axis of the compression section 3 (and the rotor 18) is made to coincide with the axis of the stator 17.
- the main bearing seat 20 has a suction gas passage 25 extending in the thickness direction of the main bearing seat 20 and allowing a suction pipe connected to the bottom of the first casing 5 from the outside to communicate with a suction hole 24 formed in the main bearing 15.
- the main bearing seat 20 be fixed to the first casing 5 by means of a ring welding along the outer peripheral surface of the main bearing seat 20.
- the bolts 22 are fastened while a predetermined motor air gap 19 is kept in the circumferential direction, thereby coupling the main bearing 15 (and compression section 3) to the main bearing seat 20.
- numeral 26 denotes a discharge pipe connected to the first casing 5 from the outside.
- the pressurized refrigerant gas in the sealed casing 2 is discharged from the casing 2 to the outside through the discharge pipe 26.
- the drive motor 4 is driven to rotate the rotor 18 and the cylinder 7 coaxially, as one body.
- the torque of the cylinder 7 is transmitted to the rotating body 8 through the Oldham mechanism 14.
- the rotating body 8 is rotated synchronously with the cylinder 7, such that part of the outer peripheral surface of the rotating body 8 is put in contact with the inner peripheral surface of the cylinder 7.
- the blade 9 is displaced relative to the rotating body 8, in accordance with the rotation of the rotating body 8.
- the blade 9 is projected from and retreated in the groove 11 in the radial direction of the rotating body 8, such that the outer peripheral surface of the blade 9 is put in contact with the inner peripheral surface of the cylinder 7 and part of the blade 9 is projected from the groove 11.
- a refrigerant gas in a refrigerating cycle is taken in the cylinder 7 through the suction pipe 23, suction gas path 25 and suction hole 24.
- the refrigerant gas taken in the cylinder 7 is successively sent to the working chambers 10 in accordance with the relative movement of the cylinder and the rotating body 8.
- the refrigerant gas is gradually compressed as it sent from the suction side to the discharge side of the cylinder 7.
- the refrigerant gas pressurized in the cylinder 7 is discharged to the inside space of the sealed casing 2, and is returned to the refrigerating cycle through the discharge pipe 26.
- the main bearing 15 is fixed to the sealed casing 2, without providing the frame 112 as shown in Fig. 30.
- the unnecessary space 113 does not be produced outside the frame 112.
- the axial length of the compressor 1 is small and the size of the compressor 1 can be reduced.
- the main bearing 15 (and compression section 3) is supported via the main bearing seat 20, the surface to which the main bearing 15 is attached, i.e. the exposed surface 20b of the main bearing seat 20 can easily kept at right angles to the inner peripheral surface 2a of the sealed casing 2.
- the motor air gap 19 can be kept at a predetermined dimension over the entire circumference of the rotor 18.
- main bearing 15 can easily be fixed to the main bearing seat 20 by means of the bolts 22.
- Fig. 4 shows a second embodiment of the present invention.
- the structural elements, which have already been mentioned in the first embodiment, are denoted by like reference numerals, and the description thereof is omitted.
- an axial flow fluid compressor (herein-after called “compressor”) 31 is employed, for example, in a refrigerating cycle.
- the compressor 31 comprises a cylindrical sealed casing 2, a compression section 3 housed in the casing 2, and a drive motor 4 situated coaxially with the compression section 3 to rotate the compression section 3.
- the sealed casing 2 comprises a first casing 32 having an opened axial end and a second casing 33 having an opened axial end.
- the sealed casing 2 is constituted by hermetically coupling the first and second casings 32 and 33, with their opened ends facing each other coaxially.
- a main bearing seat 34 is projected from the central part of the bottom of the first casing 32.
- the main bearing seat 34 is formed integral with the first casing 32.
- the main bearing seat 34 has, for example, a substantially circular shape.
- a receiving surface 35 of the main bearing seat 34 is flattened with a desired precision. The receiving surface 35 is directed to the open side of the first casing 32, while the surface 35 is kept substantially perpendicular to the axis of the first casing 32.
- the compression section 3 comprises a cylinder 7 and a rotating body 8 (or a columnar rotating body) situated eccentrically within the cylinder 7.
- the cylinder 7 contains a plurality of working chambers 10 divided by a spiral blade 9 formed around the rotating body 8.
- the blade 9 is fitted in a spiral groove 11 cut in the peripheral surface of the rotating body 8.
- the working chambers 10 have volumes decreasing gradually from the suction side towards the discharge side of the cylinder 7.
- a main bearing 15 is hermetically inserted into a suction-side end portion of the cylinder 7, and a sub bearing 16 is hermetically inserted into a discharge-side end end portion of the cylinder 7.
- a main shaft 12 of the rotating body 8 is inserted into the main bearing 15, and a sub shaft 13 of the rotating body 8 is inserted into the sub bearing 16.
- the bearings 15 and 16 support the rotating body 8 rotatably.
- An outer end face of the main bearing 15 is abutted on the receiving surface 35 of the main bearing seat 34.
- a flange 27 of the main bearing 15, which projects radially outwards, is superposed on the main bearing seat 34.
- the flange 27 has through-holes 36 extending in the thickness direction of the flange 27.
- the through-holes 36 are opposed to tap holes 37 formed in the main bearing seat 34, such that the through-holes 36 communicate with the tap holes 37.
- the through-holes 36 and tap holes 37 constitute bolt holes 38 (only two of which are shown) extending over the flange 27 and the main bearing seat 34.
- the holes 36 and 37 are positioned to correspond to each other.
- the tap holes 37 extend in the thickness direction of the main bearing seat 34.
- the holes 37 are open to the receiving surface 35 and extends to a predetermined depth in the bottom of the first casing 32.
- each through-hole 36 is slightly greater than that of each tap hole 37.
- the drive motor 4 comprises an annular stator 17 fixed on the inner peripheral surface 32a of the first casing 32, and an annular rotor 18 situated coaxially within the stator 17 and mounted on an intermediate part of the cylinder 7.
- a motor air gap 19 is produced between the stator 17 and the rotor 18 by utilizing a difference between the inside diameter of the stator 17 and the outside diameter of the rotor 18.
- the stator 17 includes coaxially formed inner peripheral surface 17a and outer peripheral surface 17b.
- the axis of the stator 17 is substantially identical to the axis of the sealed casing 2.
- the rotor 18 fixed on the outer peripheral surface of the cylinder 7 is located inside the stator 17.
- a motor air gap 19 is provided between the inner peripheral surface 17a of the stator 17 and the outer peripheral surface 18a of the rotor 18.
- numeral 39 denotes bolts serving as fixing members.
- the bolts 39 are engaged in the bolt holes 38.
- the bolts 39 securely couple the main bearing 15 (and compression section 3) to the first casing 32.
- a gap 40 is provided between each bolt 39 and the inner peripheral surface of the corresponding through-hole 36.
- the bolts 39 are arranged about the axis of the main bearing 15, along a circle having a diameter less than the diameter of the inner peripheral surface 17a of the stator 17.
- the bolts 39 are located inside the inner peripheral surface 17a of the stator 17.
- the compressor 1(31) having the above structure is assembled with use of a master rotor denoted by numeral 41 in Fig. 5.
- the master rotor 41 has a columnar shape and is attached to an end portion of a shaft 42.
- the outside diameter of the master rotor 41 is substantially equal to the inside diameter of the stator 17.
- the master rotor 41 extends straight and has both ends opened.
- the master rotor 41 has working holes 43, for example, arranged coaxially so as to correspond to the bolt holes38.
- the master rotor 41 has a recess 44 in which the main bearing (bearing member) is engaged.
- the recess 44 is formed at a central part of an end portion of the master rotor 41 and has an inside diameter substantially equal to the outside diameter of the main bearing 15.
- the compressor 31 is formed in the following manner.
- the main bearing 15 is temporarily attached, by means of the bolts 39, to the main bearing seat 34 of the first casing 32 to which the stator 17 is fixed in advance.
- the master rotor 41 is inserted into the first casing 32.
- the master rotor 41 is inserted into the inside space of the stator 17 such that an outer peripheral surface 41a of the master rotor 41 is brought into contact with the inner peripheral surface 17a of the stator 17.
- the end portion of the master rotor 41 is engaged with the main bearing 15, and the main bearing 15 enters the recess 44.
- the inner peripheral surface 44a of the recess 44 is put in contact with the outer peripheral surface of the main bearing 15.
- the position of the main bearing 15 is adjusted in relation to the stator 17, so that the axis of the main bearing 15 may coincide with the axis of the stator 17.
- the compression section 3 is constituted.
- the main bearing 15 is engaged with the master rotor 41 and simultaneously the main bearing 15 is automatically positioned in a plane vertical to the axis of the master rotor 41.
- the main bearing 15 supports the cylinder 7, rotor 18, etc. in the state wherein the axes thereof coincide with the axis of the stator 17.
- the axis of the stator 17 can be made to coincide with the axis of the main bearing 15 (and cylinder 7, rotor 18, etc.) with high precision.
- the motor air gap 19 is not varied and can be kept at a constant value in the circumferential direction.
- the bolts 39 are arranged inside the inner peripheral surface 17a of the stator 17, it is possible to fix the main bearing 15 while adjusting the position of the main bearing 15 with use of the master rotor 41.
- the motor air gap 19 can be kept constant, the input to the motor is stable, and the performance of the drive motor 4 is enhanced.
- Fig. 6 shows a third embodiment of the invention.
- the structural elements, which have already been mentioned above, are denoted by like reference numerals, and the description thereof is omitted.
- numeral 51 denotes an axial flow fluid compressor (hereinafter, referred to as "compressor").
- the compressor 51 comprises a sealed casing 2, and a compression section 3 contained within the sealed casing 2.
- the compression section 3 is constituted by a cylinder 7 having both ends opened, and a rotating rod 8 situated eccentrically within the cylinder 7.
- a main shaft 12 and a sub shaft 13 are integrally formed at both end portions of the rotating body 8 of the compression section 3.
- the main shaft 12 and sub shaft 13 are rotatably supported by a main bearing (suction-side bearing) 15 and a sub bearing (discharge-side bearing) 52 (described later) at eccentric positions of the bearings 15 and 52.
- the main bearing 15 and sub bearing 52 are inserted into both open ends of the cylinder 7.
- the both open ends of the cylinder 7 are hermetically sealed.
- the main bearing 15 is fixed on the inner wall of the sealed casing 2, and the sub bearing 52 is left free. More specifically, the cylinder 7, along with the rotating body 8, is supported at one side by the main bearing 15 within the sealed casing 2.
- a spiral groove 11 is formed in the outer peripheral surface of the rotating body 8.
- a blade 9 is fitted in the groove 11 such that the blade 9 can freely project from and sink in the groove 11.
- the inside space of the cylinder 7 is divided by the blade 9 into a plurality of working chambers 10.
- the working chambers 10 have volumes decreasing gradually from the suction side towards the discharge side of the cylinder 7.
- a drive motor 4 rotates the cylinder 7 and rotating body 8 relative to each other and synchronously, thereby compressing a refrigerant gas (working fluid) or the like sent from a refrigerating cycle while carrying the gas gradually from the suction side towards the discharge side of the cylinder 7.
- the sub bearing 52 has a cylindrical shape with a stepped portion. That portion of the sub bearing 52 which has a smaller diameter is inserted into the cylinder 7, and that portion having a larger diameter is projected from the cylinder 7.
- the sub bearing 52 has a support hole 53.
- the support hole 53 is formed so as to penetrate the sub bearing 52 eccentrically, and is eccentric with respect to the axis of the sub bearing 52.
- the sub shaft 13 of the rotating body 8 is supported in the support hole 53.
- the sub bearing 52 is supported by the sealed casing 2 via a support mechanism 54 (described later).
- the support mechanism 54 serves to support the discharge side of the compression section 3 within the sealed casing 2.
- the support mechanism 54 comprises an engagement cap 56 fixed to the sub bearing 52 by means of engagement screws 55; a columnar slide pin 57 loosely inserted into the engagement cap 56; a columnar support pin 58 crossing the slide pin 57 substantially at right angles; and a support member 59 for fixing both end portions of the support pin 58 to the sealed casing 2.
- the engagement cap 56 comprises a flange 56a fixed on the end face of the sub bearing 52 by means of the engagement screws 55; a disc portion 56b formed integrally with one end face of the flange 56a, engaged in the support hole 53 in the sub bearing 52, and designed to hermetically seal the support hole 53 with use of a seal member such as a O-ring 60; and a pin stopper 56c integrally formed with the other end face of the flange 56a.
- the pin stopper 56c has a substantially cubic shape, and projects outside of the outer end face of the sub bearing 52.
- the pin stopper 56c has pin stopper holes 61a and 61b extending in the horizontal and vertical directions and having different diameters.
- the pin stopper holes 61a and 61b intersect at right angels with each other.
- the point of intersection of the pin stopper holes 61a and 61b coincides with the axis of the support hole 53 of the sub bearing 52, in the state wherein the support mechanism 54 is assembled and the engagement cap 56 supports the sub bearing 52.
- the axis of the support hole 53 of the sub bearing 52 coincides with the axis of the rotating body 8 and is displaced from the axis of the cylinder 7.
- the slide pin 57 is loosely inserted into the horizontal pin stopper hole 61a.
- the engagement cap 56 is rotatable about the slide pin 57. Both end portions of the slide pin 57 are supported by removal-preventing means so as not to be removed from the pin stopper 56c.
- An insertion hole 57a is formed at central part of the slide pin 57.
- the hole 57a extends along a line intersecting at right angles with the axis of the slide pin 57.
- the insertion hole 57a communicates with the stopper hole 61b.
- the support pin 58 is loosely inserted through the vertical stopper hole 61b and insertion hole 57a.
- the slide pin 57 and the engagement cap 56 are supported so as to be rotatable about the support pin 58.
- the support pin 58 is provided vertically.
- the support member 59 is formed by bending a plate member, and comprises a central base portion 59a and both end portions 59b located at both ends of the base portion 59a and substantially perpendicular to the base portion 59a.
- the base portion 59a of the support member 59 is fixed on the sealed casing 2 by means of, e.g. welding.
- the end portions 59b of the support member 59 are fixed to both end portions of the support pin 58.
- the support pin 58 and the slide pin 57 intersects at right angles in X-Y axis direction.
- the point of intersection of the support pin 58 and the slide pin 57 coincides with the axis of the rotating body 8, i.e. the axis of the support hole 53, since the point of intersection of the axis of the pin stopper holes 61a and 61b coincides with the axis of the support hole 53 of the sub bearing 52.
- the compressor 51 compresses the refrigerant gas in the axial direction of the cylinder 7, as is indicated by arrows A in Fig. 10.
- the rotating body 8 is pushed to the suction side by the thrust force B.
- a discharge pressure is applied to the end face of the main shaft 12 of the rotating body 8, and a suction pressure is applied to the end face of the sub shaft 13.
- Pressure-application spaces 62 and 63 are formed within the main bearing 15 and the sub bearing 52.
- Compressed high-pressure refrigerant gas is introduced in the space 62 within the main bearing 15, and pre-compression low-pressure refrigerant gas is introduced in the space 63 within the sub bearing 52.
- the pressure within the sealed casing 2 becomes substantially equal to the pressure of the discharged refrigerant gas. Consequently, the outer end face of the sub bearing 52, which is exposed to the inside of the sealed casing 2, is pushed. Since the inner end face of the sub bearing 52 is eccentric, the force acting on the eccentric end face varies in the circumferential direction. This is why the force acting towards the main bearing 15 is exerted on the sub bearing 52.
- the above-described compressor 51 is provided with the support mechanism 54.
- the sub bearing 52 along with the rotating body 8 and cylinder 7, is supported by the slide pin 57 and the support 58.
- the sub bearing 52 is supported so as to be movable in the X-Y directions and rotatable.
- the point of intersection between the slide pin 57 and the support pin 58 coincides with the axis of the rotating body 8.
- the sealed casing 2 is filled with the compressed high-pressure discharge gas, which acts on the outer end face of the sub bearing 52 and the support mechanism 54. Since the eccentric support hole 53 is formed in the sub bearing 52, the inner end face of the sub bearing 52 receives different pressures along the circumferential direction. Thus, the sub bearing 52 always receives irregular, unbalanced pressure.
- the support mechanism 54 which is interposed between the sub bearing 52 and the sealed casing 2, prevents the sub bearing 52 from being displaced towards the main bearing 15.
- the sub bearing 52 is not put in slidable contact with the rotating body 8 and the cylinder 7, and frictional loss of the sub bearing 52 is prevented.
- the sub bearing 52 is supported by the slide pin 57 and the support pin 58, which cross each other at right angles and constitute the support mechanism 54, such that the sub bearing 52 is movable along lines of radial directions which intersect each other at right angles.
- the sub bearing 52 is suitably supported so as to cancel a displacement in all directions on a plane.
- the sub bearing 52 is rotatable in circumferential directions of the slide pin 57 and the support pin 58.
- the point of intersection of the slide pin 57 and the support pin 58 coincides with the axis of the rotating body 8.
- the displacement angle of the sub bearing 52 is indicated by ⁇ 1 in Fig. 7.
- the O-ring 60 is used as a seal member situated between the engagement cap 56 of the support mechanism 54 and the support hole 53 in the sub bearing 52.
- This invention is not limited to this example.
- a plate-like packing 65 may be interposed between the end face of an engagement cap 64 and the outer end face of the sub bearing 52.
- the slide pin 57 is supported by the engagement cap 56, the support pin 58 is supported by the support member 59, and the slide pin 57 and the support pin 58 are engaged so as to cross each other at right angles.
- This invention is not limited to this example.
- the slide pin 57 may be provided directly on the sub bearing 53, and the support pin 58 may be provided directly on the sealed casing 2. It is not necessary to directly engage the pins 57 and 58.
- the pins 57 and 58 may be situated apart from each other so as to cross each other at right angles.
- Fig. 12 shows a fourth embodiment of the invention.
- the structural elements, which have already mentioned in the above embodiments, are denoted by like reference numerals, and the description thereof is omitted.
- numeral 71 denotes a sealed type fluid compressor (hereinafter referred to as "compressor").
- Numeral 71a denotes a compression section provided in the compressor 71 and housed in a sealed casing 2.
- the compression section 71a comprises a cylinder 7 and a columnar cylinder 8 situated eccentrically within the cylinder 7.
- a spiral blade 9 is fitted in a spiral groove 11 formed in the outer peripheral surface of the rotating body 8.
- the blade 9 can freely project from and sink in the groove 11, for example, in the radial direction of the rotating body 8.
- the rotating body 8 has a sub shaft 13 located on the discharge side of the cylinder 7.
- the sub shaft 13 is inserted into a sub bearing 16 which seals the suction-side end of the cylinder 7.
- the sealed casing 2 is filled with a lubricant 72.
- the lubricant 72 is supplied to the compression section 71a through a lubricant suck-up pipe 73 serving as a lubricant path connected to a main bearing 15.
- the lubricant 72 enters the cylinder 7 from the suction side to the discharge side, thereby lubricating slidable parts of the compression section 71a.
- numeral 74 denotes a blade stopper.
- the blade stopper 74 has a cylindrical shape.
- the blade stopper 74 has a flange 75 at one axial end.
- the stopper 74 is situated on the discharge side of the cylinder 7 and is hermetically inserted in the cylinder 7.
- the flange 75 of the blade stopper 74 is engaged with the outer peripheral surface of the cylinder 7.
- the blade stopper 74 extends radially of the cylinder 7 and projects into the inside of the cylinder 7.
- the flange 75 functions as a stopper and the blade stopper 74 is positioned by the flange 75.
- the length of that part of the blade stopper 74 which projects into the cylinder 7 is made constant.
- An end portion of the blade stopper 74 is put in a recess 76 formed in the outer peripheral surface of the rotating body 8 on the discharge side.
- the blade stopper 74 has a discharge port 77 extending along the axis of the stopper 74.
- the outside of the cylinder 7 communicates with a discharge chamber 78 in the cylinder 7 through the discharge port 77.
- the discharge chamber 78 is one of working chambers 10 formed along the axis of the cylinder 7.
- the chamber 78 is closest to the discharge side.
- the discharge chamber 78 is filled with high-pressure refrigerant gas (working fluid) which is compressed while being carried gradually from the suction side towards the discharge side of the cylinder 7.
- the blade stopper 74 allows the high-pressure refrigerant gas compressed in the cylinder and carried to the discharge chamber 78 to path through the discharge port 77. Thus, the gas is discharged from the cylinder 7 into the inside space of the sealed casing 2.
- the length of that part of the blade stopper 74, which projects into the cylinder 7, is greater than, for example, the thickness of lubricant 72a which is supplied into the discharge chamber 78 and is pushed on the inner peripheral surface of the cylinder 7 owing to a centrifugal force produced by the rotation of the cylinder 7.
- the blade stopper 74 is located in the vicinity of the discharge-side end of the blade 9. That part of the blade stopper 74, which projects into the cylinder 7 and is opposed to the discharge-side end face of the blade 9, has an engagement surface 79.
- the engagement surface 79 has a shape and a size corresponding substantially to the discharge-side end face of the blade 9. The engagement surface 79 can be put in surface contact with the discharge-side end face of the blade 9, as shown in Fig. 14.
- the blade stopper 74 has the discharge port 77 and is projected into the cylinder 2.
- all lubricant 72a supplied to the discharge chamber 78 is not discharged through the discharge port 77, and a suitable amount of lubricant is always kept in the cylinder 7.
- the blade stopper 9 serves to discharge refrigerant gas and also to maintain lubricant, and the prevention of movement of the blade and the maintaining of lubricant can be effected by a single part.
- Fig. 15 shows a fifth embodiment of the present invention.
- the structural elements, which have already been mentioned in the above embodiments, are denoted by like reference numerals and the description thereof is omitted.
- numeral 81 denotes a discharge muffler (hereinafter called "muffler") serving as a surrounding body.
- the muffler 81 has a cylindrical shape and is coaxially mounted on the discharge-side part of a cylinder 7. One axial end portion of the muffler 81 is put in hermetical contact with the outer peripheral surface of the cylinder 7.
- the muffler 81 has a tapered portion 82 flaring gradually towards the suction side of the cylinder 7.
- the other axial end portion of the muffler 81 reaches a motor rotor 83 mounted on the cylinder 7 and is hermetically connected to a tapered surface 84 of the rotor 83.
- a hermetically closed space 85 is formed between the inner peripheral surface of the muffler 81 and the outer peripheral surface of the cylinder 7.
- a blade stopper 74 is situated within the muffler 81, and a discharge port 77 of the stopper 74 communicates with the space 85.
- the muffler 81 has a stepped portion at its intermediate portion in the axial direction.
- the stepped portion serves as a blade stopper fixing portion (hereinafter called "fixing portion") 86.
- the fixing portion 86 of the muffler 81 is partly overlapped with a flange 75 of the blade stopper 74.
- the flange 75 is clamped between the fixing portion 86 and the outer peripheral surface of the cylinder 7.
- the muffler 86 presses and fixes the blade stopper 74 on the cylinder 7.
- the muffler 81 rotates along with the cylinder 7 and the rotor 83 which constitutes a drive motor 4.
- the muffler 81 attenuates the noise of refrigerant gas discharged to the closed space 85 in a pulsating manner, by reflecting and re-reflecting the noise in the inside of the muffler 81. Then, the high-pressure refrigerant gas is passed through a hole (not shown) formed at a predetermined location on the wall of the muffler 81 and is discharged into the sealed casing 2.
- numeral 17 denotes a motor stator which, in combination with the rotor 83, constitutes the drive motor 4.
- the muffler 81 Attenuates the noise (e.g. pulsating sound) of the refrigerant gas discharged from the cylinder 7.
- forcible fitting or adhesion may be considered in addition to the above-mentioned method. If the blade stopper 74 is forcibly fitted in the cylinder 7 with too strong force, the blade stopper 74 may be deformed. On the other hand, if the stopper 74 is fitted in the cylinder 7 with too weak force, the stopper 74 may be removed from the cylinder 7 owing to centrifugal force.
- the blade stopper 74 is pressed on the cylinder 7 by making use of part of the muffler 81.
- the blade stopper 74 can be surely fixed.
- the blade stopper 74 can be fixed without forcible fitting or adhesion.
- the removal of the blade stopper 74 can be prevented and highly reliable fixation of the stopper 74 can be ensured for a long time.
- the blade stopper 74 can be fixed only by mounting the muffler 81 on the cylinder 7, the fixation of the blade stopper 74 is very easy.
- numeral 91 denotes a sealed type fluid compressor used, for example, in a refrigerating cycle.
- Numeral 3 denote a compression section provided in the compressor 91 and stored in a sealed casing (not shown).
- numeral 92 denotes an Oldham mechanism situated on the discharge side of a cylinder 7.
- the Oldham mechanism 92 comprises a disc-shaped fixed Oldham member 94 having a key 93 on he discharge-side side surface, and an Oldham ring 95 situated along the discharge-side side surface of the fixed Oldham member 94 and having a rectangular ring hole 95a.
- the fixed Oldham member 94 is secured to the cylinder 7 by means of fixing screws 96 inserted in the radial direction of the cylinder 7.
- the key 93 of the fixed Oldham member 94 is engaged in a key groove 97 of the Oldham ring 95.
- a sub shaft 13 of a rotating body 8 is passed through the fixed Oldham member 94 and the Oldham ring 95.
- the Oldham mechanism 92 is operated in the following manner.
- the Oldham ring 95 is slid over the fixed Oldham member 94 in the direction of arrow C, and the rotating body 8 is slid in the direction of arrow D relative to the Oldham ring 95.
- the torque of the cylinder 7 is transmitted to the rotating body 8, and the cylinder 7 and rotating body 8 are synchronously rotated relative to each other.
- the Oldham mechanism 92 has a first blade stopper (hereinafter called "first stopper") 99.
- the first stopper 99 has a prismal shape and projects from the suction-side surface of the fixed Oldham member 94.
- the first stopper 99 is located at the outer peripheral portion of the fixed Oldham member 94 and on that side of the fixed Oldham member 94 which is opposite to the side where the key 93 is provided.
- the first stopper 99 is put in a discharge-side recess 100 formed on the discharge side of the rotating body 8 so as to open at the end face and peripheral face of the rotating body 8.
- the first stopper 99 faces a discharge-side end portion of a blade 9 projecting into the recess 100. As is shown in Fig. 19, one side face of the stopper 99 abuts on a discharge-side end face 101 of the blade 9.
- numeral 102 denotes a second blade stopper (hereinafter, called "second stopper").
- the second stopper 102 is provided on the suction side of the cylinder 7 and projects radially from the inner peripheral surface of the cylinder 7.
- the second stopper 102 is put in a suction-side recess 103 formed at the suction side of the rotating body 8.
- the recess 103 is open at the outer peripheral surface of the rotating body 8.
- the second stopper 102 faces a suction-side end portion of the blade 9, which reaches the recess 103, and abuts on the suction-side end portion of the blade 9.
- Clearances large enough to prevent mutual contact of the cylinder 7 and rotating body 8 during relative rotation are provided between the outer peripheral surface of the first stopper 99 and the wall of the discharge-side recess 100 and between the outer peripheral surface of the second stopper 102 and the wall of the suction-side recess 103.
- this compressor 91 the movement of the blade 9 towards the discharge side and suction side can be prevented, and the contact between the end portions of the blade 9 and the end portions of the groove 11 in the rotating body 8 can be prevented. Accordingly, the abrasion of the blade 9 due to movement thereof can be prevented. In this embodiment, the movement of the blade 9 not only towards the discharge side but also towards the suction side can be prevented. Thus, higher durability and reliability can be ensured, compared to a compressor wherein the movement of blade 9 only towards the discharge side is prevented.
- the torque of the cylinder 7 and rotating body 8 is transmitted by means of the Oldham mechanism 92, and the first and second stoppers 99 and 102 are not used to transmit this torque. Thus, excessive load is not applied to the stoppers 99 and 102. This also enhances the reliability of the compressor 91.
- the first stopper 99 is formed integral with the fixed Oldham member 94 of the Oldham mechanism 92, the movement of the blade 9 towards the discharge side can be prevented without increasing the number of parts.
- the Oldham mechanism 92 is provided on the discharge side of the cylinder 7.
- This invention is not limited to this example.
- the Oldham mechanism 92 may be provided on the suction side of the cylinder 7 and the movement of the blade 9 towards the suction side may be prevented by the first stopper 99.
- the movement of the blade 9 is prevented by the projecting first stopper 99.
- a recess 104 is formed in the side surface of the Oldham mechanism 92 and an end portion of the blade 9 is engaged in the recess 104, thereby preventing movement of blade 9.
- the end faces of the blade 9 and the side faces of the stoppers 99 and 102 may not necessarily be flat. For instance, as shown in Fig. 27, these faces may be curved. It is desirable that the end faces of the blade 9 and the side faces of the stoppers 99 and 102 have mutually mating shapes in order to ensure good surface contact.
- the compressors of the present invention are applicable to various systems other than the refrigerating cycle.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Rotary Pumps (AREA)
Description
- The present invention relates generally to an axial flow fluid compressor comprising the features of the preamble of
claim 1 and a method of assembling the same. - For example, in a rotary compressor, a frame is fixed on the inner wall of a casing, and a main bearing is attached to the frame. The frame is fixed on the inner wall of the casing by means of, e.g. shrinkage fit.
- Figs. 28 and 29 show examples of an axial flow fluid compressor (hereinafter, referred to as "compressor"). The compressor of Fig. 28 is disclosed in U.S. Patent 4,871,304, and that of Fig. 29 is disclosed in U.S. Patent 4,875,842.
- As is shown in Figs. 28 and 29, this type of
compressor 111 has acompression section 3 disposed within a sealed casing (hereinafter, called "casing") 2. Thecompression section 3 comprises acylinder 7 having both ends opened in its axial direction, and a rotatingrod 8 situated eccentrically within thecylinder 7. - Further, a main bearing 15 and a sub bearing 16 hermetically seal the opened ends of the
cylinder 7. Amain shaft 12 and asub shaft 13 are inserted into the main bearing 15 and sub bearing 16. - A
spiral blade 9 is formed on the peripheral surface of the rotatingrod 8. The inside space of thecylinder 7 is divided by theblade 9 into a plurality of working chambers. The working chambers have volumes decreasing gradually from the suction side towards the discharge side. - The
cylinder 7 and the rotatingbody 8 are rotated relative to each other and synchronously by adrive motor 4. Themotor 4 comprises astator 17 fixed on the inner wall of the casing, and arotor 18 mounted on thecylinder 7 and situated inside thestator 17 so as to be coaxial with thestator 17. A refrigerant gas is compressed by thecompression section 3 while it is carried gradually from the suction side to the discharge side of thecylinder 7. - In the
compressor 111 of the type wherein the refrigerant gas is compressed while it is carried, if themain bearing 15 is attached to aframe 112, as in the rotary compressor as shown in Fig. 30, anunnecessary space 113 is produced outside theframe 112. As a result, the axial dimension of thecasing 2 is increased by thespace 113, and the size of thecompressor 111 is also increased. - Such an unnecessary space in the casing can be eliminated, if the
main bearing 15 is directly fixed on the bottom face of thecasing 2 by means of adhesion or welding, as shown in Figs. 28 and 29. Thus, the increase in size of thecompressor 111 can be prevented. - In the
compressor 111 shown in Figs. 28 and 29 wherein the main bearing is directly attached to thecasing 2, however, it is difficult to make the axis of themain bearing 15 coincide with the axis of thestator 17 at the time of assembly, though the size of thecompressor 111 can be reduced. - In other words, in the
compressor 111 shown in Figs. 28 and 29, it is difficult to keep the squareness of the main bearing 15 in relation to themotor 4. If the axis of the main bearing 15 andstator 17 do not coincide, amotor air gap 19 provided by virtue of a difference between the inside diameter of thestator 17 and the outside diameter of therotor 18 becomes eccentric. It is thus difficult to keep theentire air gap 19 precisely. - In order to keep the
motor air gap 19 at a predetermined value, it is necessary to precisely determined the locations where the main bearing 15 andstator 17 are to be fixed, and the positional relationship between the main bearing 15 and thestator 17. - In addition, it is difficult to fix the main bearing 15 to the
casing 2. - The object of the present invention is to provide an axial flow fluid compressor with high durability and reliability, which can be assembled easily and precisely, and an assembling method applicable to this compressor.
- According to an aspect of the invention, there is provided an axial flow fluid compressor comprising: a casing; a cylinder situated within the casing and having axial end portions, one of the end portions serving as a suction-side end portion and the other serving as a discharge-side end portion; a bearing member engaged with one of the axial end portions of the cylinder; a rotating body having on its outer peripheral surface a spiral groove formed with a gradually decreasing pitch, the rotating body being situated eccentrically within the cylinder; a spiral blade fitted in said spiral groove and wound around said rotating body, the spiral blade having an outer peripheral surface put in contact with an inner peripheral surface of the cylinder, and the spiral blade forming a plurality of working chambers within the cylinder, which chambers have volumes gradually decreasing from the suction side towards the discharge side; a drive motor for rotating the cylinder and the rotating body relative to each other, the drive motor including a cylindrical stator fixed on the casing and a rotor mounted on the cylinder and situated inside the stator coaxially, with a motor air gap provided therebetween; and a support member formed of a disc-like plate member and coupled to said bearing member, a plate surface of said support member being fixed on an axial end face of the casing along a line perpendicular to the axis of the casing. Preferred embodiments of the invention are described in the sub claims.
- According to still another aspect of the invention, there is provided a method of assembling an axial flow fluid compressor, comprising: a first step wherein a master rotor having an outside diameter determined such that the outer peripheral surface of the master rotor comes into contact with the inner peripheral surface of a stator, and having a recess for engagement with a bearing member, the inner peripheral surface of the recess being designed to come into contact with the outer peripheral surface of the bearing member, is inserted into the inside of the stator, the master rotor is engaged with the bearing member, and the position of the bearing member is adjusted to make the axis of the bearing member coincide with the axis of the stator; and a second step wherein the bearing member is fixed on a casing, with the position of the bearing member adjusted by the master rotor.
- This invention can be more fully understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
- Fig. 1 is a cross-sectional side view showing a first embodiment of the invention;
- Fig. 2 is a cross-sectional side view showing the state wherein a main bearing is attached in the first embodiment;
- Figs. 3A to 3D are cross-sectional side views illustrating the process of compressing a refrigerant gas while it is carried;
- Fig. 4 is a cross-sectional side view showing a second embodiment of the invention;
- Fig. 5 is a view for illustrating how to assemble the fluid compressor according to the second embodiment;
- Fig. 6 is a cross-sectional side view showing a third embodiment of the invention;
- Fig. 7 is a cross-sectional side view showing a sub bearing, a support mechanism and peripheral parts thereof in the third embodiment;
- Fig. 8 is a cross-sectional view taken along line II-II in Fig. 7;
- Fig. 9 is an exploded perspective view showing a sub bearing and a support mechanism;
- Fig. 10 is a view for explaining the function of a refrigerant gas in a compression section;
- Fig. 11 is a cross-sectional side view showing the sub bearing, the support mechanism and the peripheral parts in the third embodiment in which an O-ring is replaced by a packing;
- Fig. 12 is a cross-sectional side view showing a fourth embodiment of the invention;
- Fig. 13 is a cross-sectional side view showing a discharge side of a cylinder in the fourth embodiment;
- Fig. 14 is a cross-sectional view taken along line III-III in Fig. 13;
- Fig. 15 is a cross-sectional side view showing a fifth embodiment of the invention;
- Fig. 16 is an enlarged view of that part in Fig. 15 which is indicated by a circle E;
- Fig. 17 is a cross-sectional side view showing a compression section according to a sixth embodiment;
- Fig. 18 is a cross-sectional view taken along line IV-IV in Fig. 17;
- Fig. 19 is a perspective view of a cut-out part including an Oldham mechanism and its peripheral portion;
- Fig. 20 is a front view of a fixed-side Oldham mechanism;
- Fig. 21 is a plan view of the fixed-side Oldham mechanism;
- Fig. 22 is a cross-sectional view taken along line V-V in Fig. 17;
- Fig. 23 is a front view of an Oldham ring;
- Fig. 24 is a plan view showing the Oldham ring;
- Fig. 25 is a cross-sectional view taken along line VI-VI in Fig. 24;
- Fig. 26 is a side view showing the state wherein a blade in the sixth embodiment is engaged with the fixed-side Oldham mechanism;
- Fig. 27 is a cross-sectional view showing the shapes of a blade and a first blade stopper according to the sixth embodiment; and
- Figs. 28 to 30 are cross-sectional side views showing prior art.
- Embodiments of the present invention will now be described with reference to the accompanying drawings.
- Fig. 1 shows a first embodiment of the invention. An axial flow fluid compressor (hereinafter "compressor") 1 is employed, for example, in a refrigerating cycle. The
compressor 1 comprises a cylindrical sealedcasing 2, acompression section 3 housed in thecasing 2, and adrive motor 4 situated coaxially with thecompression section 3 to rotate thecompression section 3. - The sealed
casing 2 comprises afirst casing 5 having an opened axial end and asecond casing 6 having an opened axial end. The sealedcasing 2 is constituted by hermetically coupling the first andsecond casings - The
compression section 3 comprises acylinder 7 and arotating body 8 situated eccentrically within thecylinder 7. Aspiral blade 9 is formed on therotating body 8 of thecompression section 3. A plurality of workingchambers 10 divided by theblade 9 are formed in thecylinder 7. - The
rotating body 8 has aspiral groove 11 on its outer peripheral surface. Thegroove 11 extends with a predetermined pitch varying from one side to the other side of it. Therotating body 8 has amain shaft 12 and asub shaft 13 at their axial ends. Theshafts rotating body 8. Thespiral blade 9 having a suitable elasticity is forcibly fitted in thegroove 11 of therotating body 8. - The
cylinder 7 has axial ends opened. One of the opened ends is located on the suction side, and the other is located on the discharge side. Thecylinder 7 contains therotating body 8 and theblade 9, such that theblade 9 is contracted to some extent towards the center of the spiral of theblade 9. In addition, thecylinder 7 has its inner peripheral surface brought into hermetical contact with part of the outer peripheral surface of therotating body 8. - The
cylinder 7 contains a plurality of workingchambers 10 divided by theblade 9. The workingchambers 10 have volumes varying gradually from one axial end to the other axial end of thecylinder 7. - In the
compression section 3, the workingchambers 10 are arranged along the axis of thecylinder 7. The volumes of thechambers 10 decrease gradually from the suction side (the right side in Fig. 1) of thecylinder 7 towards the discharge side (the left side). - The
cylinder 7 of thecompression section 3 includes anOldham mechanism 14 for transmitting a torque of thecylinder 7 to therotating body 8. Amain bearing 15 is hermetically inserted into the suction-side end of thecylinder 7, and asub bearing 16 is hermetically inserted into the discharge-side end of thecylinder 7. Themain shaft 12 of therotating body 8 is inserted into themain bearing 15, and thesub shaft 13 is inserted into thesub bearing 16. The bothbearings rotating body 8 to rotate. - The
drive motor 4 comprises anannular stator 17 fixed on the innerperipheral surface 5a of thefirst casing 5, and anannular rotor 18 situated coaxially within thestator 17 and mounted on an intermediate part of thecylinder 7. Amotor air gap 19 is produced between thestator 17 and therotor 18 by utilizing a difference between the inside diameter of thestator 17 and the outside diameter of therotor 18. - In Fig. 1, a
main bearing seat 20 serves as a support for themain bearing 15. Theseat 20 is a circular plate. One surface of theseat 20 is fixed on abottom face 5b of thefirst casing 5 of the sealedcasing 2. The axis of themain bearing seat 20 is substantially parallel to the axis of thecasing 2. The other surface 20a of theseat 20, which is exposed to thedrive motor 4, is flattened with high precision. Thesurface 20b is substantially perpendicular to the inner peripheral surface 2a of thecasing 2, that is, substantially perpendicular to the axis of thecasing 2. - As is shown in Figs. 1 and 2, the exposed
surface 20b of themain bearing seat 20 is put in contact with themain bearing 15. Thesurface 20b is superposed on aflange 21 of themain bearing 15 projecting radially outwards. Themain bearing seat 20 is coupled to themain bearing 15 by means ofbolts 22 inserted through theflange 21 in its thickness direction. - The
bolts 22 are arranged about the axis of themain bearing 15, along a circle with a diameter smaller than the diameter of the inner peripheral surface of thestator 17. Thebolts 22 are situated radially inwards of the inner peripheral surface of thestator 17. - The
main bearing seat 20 supports thecompression section 3 at its one side, and the axis of the compression section 3 (and the rotor 18) is made to coincide with the axis of thestator 17. - The
main bearing seat 20 has asuction gas passage 25 extending in the thickness direction of themain bearing seat 20 and allowing a suction pipe connected to the bottom of thefirst casing 5 from the outside to communicate with asuction hole 24 formed in themain bearing 15. - In order to seal the
suction gas path 25 from the pressurized gas discharged into the sealedcasing 2, it is desirable that themain bearing seat 20 be fixed to thefirst casing 5 by means of a ring welding along the outer peripheral surface of themain bearing seat 20. - The
bolts 22 are fastened while a predeterminedmotor air gap 19 is kept in the circumferential direction, thereby coupling the main bearing 15 (and compression section 3) to themain bearing seat 20. - In Fig. 1, numeral 26 denotes a discharge pipe connected to the
first casing 5 from the outside. The pressurized refrigerant gas in the sealedcasing 2 is discharged from thecasing 2 to the outside through thedischarge pipe 26. - In the
compressor 1 having the above structure, thedrive motor 4 is driven to rotate therotor 18 and thecylinder 7 coaxially, as one body. The torque of thecylinder 7 is transmitted to therotating body 8 through theOldham mechanism 14. Therotating body 8 is rotated synchronously with thecylinder 7, such that part of the outer peripheral surface of therotating body 8 is put in contact with the inner peripheral surface of thecylinder 7. - The
blade 9 is displaced relative to therotating body 8, in accordance with the rotation of therotating body 8. Theblade 9 is projected from and retreated in thegroove 11 in the radial direction of therotating body 8, such that the outer peripheral surface of theblade 9 is put in contact with the inner peripheral surface of thecylinder 7 and part of theblade 9 is projected from thegroove 11. - When the
compression section 3 is operated, a refrigerant gas in a refrigerating cycle is taken in thecylinder 7 through thesuction pipe 23,suction gas path 25 andsuction hole 24. As is illustrated in Figs. 3A to 3D, the refrigerant gas taken in thecylinder 7 is successively sent to the workingchambers 10 in accordance with the relative movement of the cylinder and therotating body 8. The refrigerant gas is gradually compressed as it sent from the suction side to the discharge side of thecylinder 7. - The refrigerant gas pressurized in the
cylinder 7 is discharged to the inside space of the sealedcasing 2, and is returned to the refrigerating cycle through thedischarge pipe 26. - In the
above compressor 1, themain bearing 15 is fixed to the sealedcasing 2, without providing theframe 112 as shown in Fig. 30. Thus, theunnecessary space 113 does not be produced outside theframe 112. As a result, the axial length of thecompressor 1 is small and the size of thecompressor 1 can be reduced. - Since the main bearing 15 (and compression section 3) is supported via the
main bearing seat 20, the surface to which themain bearing 15 is attached, i.e. the exposedsurface 20b of themain bearing seat 20 can easily kept at right angles to the inner peripheral surface 2a of the sealedcasing 2. Thus, themotor air gap 19 can be kept at a predetermined dimension over the entire circumference of therotor 18. - In addition, the
main bearing 15 can easily be fixed to themain bearing seat 20 by means of thebolts 22. - Fig. 4 shows a second embodiment of the present invention. The structural elements, which have already been mentioned in the first embodiment, are denoted by like reference numerals, and the description thereof is omitted.
- In Fig. 4, an axial flow fluid compressor (herein-after called "compressor") 31 is employed, for example, in a refrigerating cycle. The
compressor 31 comprises a cylindrical sealedcasing 2, acompression section 3 housed in thecasing 2, and adrive motor 4 situated coaxially with thecompression section 3 to rotate thecompression section 3. - The sealed
casing 2 comprises afirst casing 32 having an opened axial end and asecond casing 33 having an opened axial end. The sealedcasing 2 is constituted by hermetically coupling the first andsecond casings - A
main bearing seat 34 is projected from the central part of the bottom of thefirst casing 32. Themain bearing seat 34 is formed integral with thefirst casing 32. Themain bearing seat 34 has, for example, a substantially circular shape. A receivingsurface 35 of themain bearing seat 34 is flattened with a desired precision. The receivingsurface 35 is directed to the open side of thefirst casing 32, while thesurface 35 is kept substantially perpendicular to the axis of thefirst casing 32. - The
compression section 3 comprises acylinder 7 and a rotating body 8 (or a columnar rotating body) situated eccentrically within thecylinder 7. Thecylinder 7 contains a plurality of workingchambers 10 divided by aspiral blade 9 formed around therotating body 8. Theblade 9 is fitted in aspiral groove 11 cut in the peripheral surface of therotating body 8. The workingchambers 10 have volumes decreasing gradually from the suction side towards the discharge side of thecylinder 7. - A
main bearing 15 is hermetically inserted into a suction-side end portion of thecylinder 7, and asub bearing 16 is hermetically inserted into a discharge-side end end portion of thecylinder 7. Amain shaft 12 of therotating body 8 is inserted into themain bearing 15, and asub shaft 13 of therotating body 8 is inserted into thesub bearing 16. Thebearings rotating body 8 rotatably. - An outer end face of the
main bearing 15 is abutted on the receivingsurface 35 of themain bearing seat 34. A flange 27 of themain bearing 15, which projects radially outwards, is superposed on themain bearing seat 34. The flange 27 has through-holes 36 extending in the thickness direction of the flange 27. The through-holes 36 are opposed to tapholes 37 formed in themain bearing seat 34, such that the through-holes 36 communicate with the tap holes 37. - The through-
holes 36 and tapholes 37 constitute bolt holes 38 (only two of which are shown) extending over the flange 27 and themain bearing seat 34. Theholes - The tap holes 37 extend in the thickness direction of the
main bearing seat 34. Theholes 37 are open to the receivingsurface 35 and extends to a predetermined depth in the bottom of thefirst casing 32. - The diameter of each through-
hole 36 is slightly greater than that of eachtap hole 37. - The
drive motor 4 comprises anannular stator 17 fixed on the innerperipheral surface 32a of thefirst casing 32, and anannular rotor 18 situated coaxially within thestator 17 and mounted on an intermediate part of thecylinder 7. Amotor air gap 19 is produced between thestator 17 and therotor 18 by utilizing a difference between the inside diameter of thestator 17 and the outside diameter of therotor 18. - The
stator 17 includes coaxially formed inner peripheral surface 17a and outerperipheral surface 17b. The axis of thestator 17 is substantially identical to the axis of the sealedcasing 2. Therotor 18 fixed on the outer peripheral surface of thecylinder 7 is located inside thestator 17. Amotor air gap 19 is provided between the inner peripheral surface 17a of thestator 17 and the outer peripheral surface 18a of therotor 18. - In Fig. 4, numeral 39 denotes bolts serving as fixing members. The
bolts 39 are engaged in the bolt holes 38. Thebolts 39 securely couple the main bearing 15 (and compression section 3) to thefirst casing 32. Agap 40 is provided between eachbolt 39 and the inner peripheral surface of the corresponding through-hole 36. - The
bolts 39 are arranged about the axis of themain bearing 15, along a circle having a diameter less than the diameter of the inner peripheral surface 17a of thestator 17. Thebolts 39 are located inside the inner peripheral surface 17a of thestator 17. - The compressor 1(31) having the above structure is assembled with use of a master rotor denoted by numeral 41 in Fig. 5.
- The
master rotor 41 has a columnar shape and is attached to an end portion of ashaft 42. The outside diameter of themaster rotor 41 is substantially equal to the inside diameter of thestator 17. Themaster rotor 41 extends straight and has both ends opened. Themaster rotor 41 has workingholes 43, for example, arranged coaxially so as to correspond to the bolt holes38. In addition, themaster rotor 41 has arecess 44 in which the main bearing (bearing member) is engaged. Therecess 44 is formed at a central part of an end portion of themaster rotor 41 and has an inside diameter substantially equal to the outside diameter of themain bearing 15. - The
compressor 31 is formed in the following manner. - The
main bearing 15 is temporarily attached, by means of thebolts 39, to themain bearing seat 34 of thefirst casing 32 to which thestator 17 is fixed in advance. Themaster rotor 41 is inserted into thefirst casing 32. Themaster rotor 41 is inserted into the inside space of thestator 17 such that an outerperipheral surface 41a of themaster rotor 41 is brought into contact with the inner peripheral surface 17a of thestator 17. - The end portion of the
master rotor 41 is engaged with themain bearing 15, and themain bearing 15 enters therecess 44. The inner peripheral surface 44a of therecess 44 is put in contact with the outer peripheral surface of themain bearing 15. The position of themain bearing 15 is adjusted in relation to thestator 17, so that the axis of themain bearing 15 may coincide with the axis of thestator 17. - While the position of the
main bearing 15 is kept, a tool or the like is inserted into the workingholes 43 of themaster rotor 41. Thebolts 39 are fastened with sufficient force; thus, themain bearing 15 is secured to thefirst casing 42. - After the
master rotor 41 is pulled out from thefirst casing 32, thecylinder 7, rotatingbody 8, etc. are assembled with themain bearing 15. Thus, thecompression section 3 is constituted. - By virtue of the
gap 40 defined inside the inner peripheral surface of the through-hole 36, themain bearing 15 is engaged with themaster rotor 41 and simultaneously themain bearing 15 is automatically positioned in a plane vertical to the axis of themaster rotor 41. Themain bearing 15 supports thecylinder 7,rotor 18, etc. in the state wherein the axes thereof coincide with the axis of thestator 17. - According to the
above compressor 31 and the method of assembling thecompressor 31, the axis of thestator 17 can be made to coincide with the axis of the main bearing 15 (andcylinder 7,rotor 18, etc.) with high precision. Thus, themotor air gap 19 is not varied and can be kept at a constant value in the circumferential direction. - Since the position of the
main bearing 15 is adjusted with use of themaster rotor 41, it is easy to make the axis of themain bearing 15 coincide with the axis of thestator 17. - Since the
bolts 39 are arranged inside the inner peripheral surface 17a of thestator 17, it is possible to fix themain bearing 15 while adjusting the position of themain bearing 15 with use of themaster rotor 41. - Further, since the
motor air gap 19 can be kept constant, the input to the motor is stable, and the performance of thedrive motor 4 is enhanced. - Since the
motor air gap 19 does not become eccentric, non-uniform rotation of therotating body 8 does hardly occur, and the vibration of thecompressor 31 is low. - Fig. 6 shows a third embodiment of the invention. The structural elements, which have already been mentioned above, are denoted by like reference numerals, and the description thereof is omitted.
- In Fig. 6, numeral 51 denotes an axial flow fluid compressor (hereinafter, referred to as "compressor").
- The
compressor 51 comprises a sealedcasing 2, and acompression section 3 contained within the sealedcasing 2. Thecompression section 3 is constituted by acylinder 7 having both ends opened, and arotating rod 8 situated eccentrically within thecylinder 7. - A
main shaft 12 and asub shaft 13 are integrally formed at both end portions of therotating body 8 of thecompression section 3. Themain shaft 12 andsub shaft 13 are rotatably supported by a main bearing (suction-side bearing) 15 and a sub bearing (discharge-side bearing) 52 (described later) at eccentric positions of thebearings - The
main bearing 15 and sub bearing 52 are inserted into both open ends of thecylinder 7. The both open ends of thecylinder 7 are hermetically sealed. Themain bearing 15 is fixed on the inner wall of the sealedcasing 2, and thesub bearing 52 is left free. More specifically, thecylinder 7, along with therotating body 8, is supported at one side by themain bearing 15 within the sealedcasing 2. - A
spiral groove 11 is formed in the outer peripheral surface of therotating body 8. Ablade 9 is fitted in thegroove 11 such that theblade 9 can freely project from and sink in thegroove 11. The inside space of thecylinder 7 is divided by theblade 9 into a plurality of workingchambers 10. The workingchambers 10 have volumes decreasing gradually from the suction side towards the discharge side of thecylinder 7. - In the
compressor 51, adrive motor 4 rotates thecylinder 7 androtating body 8 relative to each other and synchronously, thereby compressing a refrigerant gas (working fluid) or the like sent from a refrigerating cycle while carrying the gas gradually from the suction side towards the discharge side of thecylinder 7. - As is shown in Figs. 7 to 9, the
sub bearing 52 has a cylindrical shape with a stepped portion. That portion of the sub bearing 52 which has a smaller diameter is inserted into thecylinder 7, and that portion having a larger diameter is projected from thecylinder 7. - The
sub bearing 52 has asupport hole 53. Thesupport hole 53 is formed so as to penetrate the sub bearing 52 eccentrically, and is eccentric with respect to the axis of thesub bearing 52. Thesub shaft 13 of therotating body 8 is supported in thesupport hole 53. - The
sub bearing 52 is supported by the sealedcasing 2 via a support mechanism 54 (described later). - Specifically, the
support mechanism 54 serves to support the discharge side of thecompression section 3 within the sealedcasing 2. - The
support mechanism 54 comprises anengagement cap 56 fixed to the sub bearing 52 by means of engagement screws 55; acolumnar slide pin 57 loosely inserted into theengagement cap 56; acolumnar support pin 58 crossing theslide pin 57 substantially at right angles; and asupport member 59 for fixing both end portions of thesupport pin 58 to the sealedcasing 2. - The structural parts of the
support mechanism 54 will now be described. - The
engagement cap 56 comprises aflange 56a fixed on the end face of the sub bearing 52 by means of the engagement screws 55; adisc portion 56b formed integrally with one end face of theflange 56a, engaged in thesupport hole 53 in thesub bearing 52, and designed to hermetically seal thesupport hole 53 with use of a seal member such as a O-ring 60; and apin stopper 56c integrally formed with the other end face of theflange 56a. - The
pin stopper 56c has a substantially cubic shape, and projects outside of the outer end face of thesub bearing 52. Thepin stopper 56c haspin stopper holes 61a and 61b extending in the horizontal and vertical directions and having different diameters. Thepin stopper holes 61a and 61b intersect at right angels with each other. - The point of intersection of the
pin stopper holes 61a and 61b coincides with the axis of thesupport hole 53 of thesub bearing 52, in the state wherein thesupport mechanism 54 is assembled and theengagement cap 56 supports thesub bearing 52. In other words, the axis of thesupport hole 53 of thesub bearing 52 coincides with the axis of therotating body 8 and is displaced from the axis of thecylinder 7. - The
slide pin 57 is loosely inserted into the horizontalpin stopper hole 61a. Theengagement cap 56 is rotatable about theslide pin 57. Both end portions of theslide pin 57 are supported by removal-preventing means so as not to be removed from thepin stopper 56c. - An insertion hole 57a is formed at central part of the
slide pin 57. The hole 57a extends along a line intersecting at right angles with the axis of theslide pin 57. The insertion hole 57a communicates with the stopper hole 61b. Thesupport pin 58 is loosely inserted through the vertical stopper hole 61b and insertion hole 57a. Theslide pin 57 and theengagement cap 56 are supported so as to be rotatable about thesupport pin 58. - In Figs. 7 to 9, the
support pin 58 is provided vertically. Thesupport member 59 is formed by bending a plate member, and comprises acentral base portion 59a and both endportions 59b located at both ends of thebase portion 59a and substantially perpendicular to thebase portion 59a. Thebase portion 59a of thesupport member 59 is fixed on the sealedcasing 2 by means of, e.g. welding. Theend portions 59b of thesupport member 59 are fixed to both end portions of thesupport pin 58. - The
support pin 58 and theslide pin 57 intersects at right angles in X-Y axis direction. The point of intersection of thesupport pin 58 and theslide pin 57 coincides with the axis of therotating body 8, i.e. the axis of thesupport hole 53, since the point of intersection of the axis of thepin stopper holes 61a and 61b coincides with the axis of thesupport hole 53 of thesub bearing 52. - The
compressor 51 compresses the refrigerant gas in the axial direction of thecylinder 7, as is indicated by arrows A in Fig. 10. A thrust force acting from the discharge side to the suction side (from the left to the right in Fig. 10) of thecylinder 4, as is indicated by an arrow B, is exerted on therotating body 8, owing to a pressure difference between the suction pressure and the discharge pressure. Therotating body 8 is pushed to the suction side by the thrust force B. - In the
compressor 51, a discharge pressure is applied to the end face of themain shaft 12 of therotating body 8, and a suction pressure is applied to the end face of thesub shaft 13. - Pressure-
application spaces main bearing 15 and thesub bearing 52. Compressed high-pressure refrigerant gas is introduced in thespace 62 within themain bearing 15, and pre-compression low-pressure refrigerant gas is introduced in thespace 63 within thesub bearing 52. - Thus, a discharge pressure is applied to the end face of the
main shaft 12 of therotating body 8, and a suction pressure is applied to the end face of thesub bearing 13. A force acting opposite to the thrust force B is produced, and the forces acting on therotating body 8 are substantially balanced. Thus, the entire thrust force is set low. - In the case where discharge-pressure refrigerant gas is introduced in the
main bearing 15 and suction-pressure refrigerant gas is introduced in thesub bearing 52, the forces acting on thesub bearing 9 in accordance with the pressure difference become unbalanced, and a force acting towards themain bearing 15 may be exerted on thesub bearing 52. - Since the compressed refrigerant gas is discharged from the discharge side into the sealed
casing 2, the pressure within the sealedcasing 2 becomes substantially equal to the pressure of the discharged refrigerant gas. Consequently, the outer end face of thesub bearing 52, which is exposed to the inside of the sealedcasing 2, is pushed. Since the inner end face of thesub bearing 52 is eccentric, the force acting on the eccentric end face varies in the circumferential direction. This is why the force acting towards themain bearing 15 is exerted on thesub bearing 52. - The above-described
compressor 51 is provided with thesupport mechanism 54. Thesub bearing 52, along with therotating body 8 andcylinder 7, is supported by theslide pin 57 and thesupport 58. Thesub bearing 52 is supported so as to be movable in the X-Y directions and rotatable. The point of intersection between theslide pin 57 and thesupport pin 58 coincides with the axis of therotating body 8. - While the thrust force B is exerted on the
rotating body 8 from the sub bearing (52) side to the main bearing (15) side owing to the compression of the refrigerant gas, the discharge pressure is applied to the end face of themain shaft 12 of therotating body 8, which end face is open to the pressure-application space 62, and the suction pressure is applied to the end face of thesub shaft 13, which end face is open to the pressure-application space 63. Thus, the force acting opposite to the thrust force B is exerted on therotating body 8. - The sealed
casing 2 is filled with the compressed high-pressure discharge gas, which acts on the outer end face of thesub bearing 52 and thesupport mechanism 54. Since theeccentric support hole 53 is formed in thesub bearing 52, the inner end face of thesub bearing 52 receives different pressures along the circumferential direction. Thus, the sub bearing 52 always receives irregular, unbalanced pressure. - However, the
support mechanism 54, which is interposed between thesub bearing 52 and the sealedcasing 2, prevents the sub bearing 52 from being displaced towards themain bearing 15. Thesub bearing 52 is not put in slidable contact with therotating body 8 and thecylinder 7, and frictional loss of thesub bearing 52 is prevented. - The
sub bearing 52 is supported by theslide pin 57 and thesupport pin 58, which cross each other at right angles and constitute thesupport mechanism 54, such that thesub bearing 52 is movable along lines of radial directions which intersect each other at right angles. Thus, thesub bearing 52 is suitably supported so as to cancel a displacement in all directions on a plane. - In addition, the
sub bearing 52 is rotatable in circumferential directions of theslide pin 57 and thesupport pin 58. The point of intersection of theslide pin 57 and thesupport pin 58 coincides with the axis of therotating body 8. Thus, when thesub bearing 52 receives an unbalanced force and is inclined, the sub bearing 52 freely rotates along the circumferences of thepins - Therefore, even if the squareness of the sub bearing 52 in relation to the
support mechanism 54 is not maintained owing to the precision of parts or the assembly of the compressor, thesub bearing 52 is inclined and thecylinder 7, etc. follow the movement of thesub bearing 52. Thus, no lateral pressure occurs between thesub bearing 52 and thecylinder 7, etc. - The displacement angle of the
sub bearing 52 is indicated byϑ 1 in Fig. 7. - Since the
sub bearing 5 is prevented by thesupport mechanism 54 from rotating about its own axis, the function of thesub bearing 52 is not lost. - In the third embodiment, the O-
ring 60 is used as a seal member situated between theengagement cap 56 of thesupport mechanism 54 and thesupport hole 53 in thesub bearing 52. This invention is not limited to this example. For example, as is shown in Fig. 11, a plate-like packing 65 may be interposed between the end face of anengagement cap 64 and the outer end face of thesub bearing 52. - In addition, in the third embodiment, the
slide pin 57 is supported by theengagement cap 56, thesupport pin 58 is supported by thesupport member 59, and theslide pin 57 and thesupport pin 58 are engaged so as to cross each other at right angles. This invention is not limited to this example. For example, theslide pin 57 may be provided directly on thesub bearing 53, and thesupport pin 58 may be provided directly on the sealedcasing 2. It is not necessary to directly engage thepins pins - Fig. 12 shows a fourth embodiment of the invention. The structural elements, which have already mentioned in the above embodiments, are denoted by like reference numerals, and the description thereof is omitted.
- In Fig. 12, numeral 71 denotes a sealed type fluid compressor (hereinafter referred to as "compressor"). Numeral 71a denotes a compression section provided in the
compressor 71 and housed in a sealedcasing 2. Thecompression section 71a comprises acylinder 7 and acolumnar cylinder 8 situated eccentrically within thecylinder 7. - A
spiral blade 9 is fitted in aspiral groove 11 formed in the outer peripheral surface of therotating body 8. Theblade 9 can freely project from and sink in thegroove 11, for example, in the radial direction of therotating body 8. Therotating body 8 has asub shaft 13 located on the discharge side of thecylinder 7. Thesub shaft 13 is inserted into asub bearing 16 which seals the suction-side end of thecylinder 7. - The sealed
casing 2 is filled with alubricant 72. Thelubricant 72 is supplied to thecompression section 71a through a lubricant suck-uppipe 73 serving as a lubricant path connected to amain bearing 15. Thelubricant 72 enters thecylinder 7 from the suction side to the discharge side, thereby lubricating slidable parts of thecompression section 71a. - In Figs. 12 to 14, numeral 74 denotes a blade stopper. For example, the
blade stopper 74 has a cylindrical shape. Theblade stopper 74 has aflange 75 at one axial end. Thestopper 74 is situated on the discharge side of thecylinder 7 and is hermetically inserted in thecylinder 7. Theflange 75 of theblade stopper 74 is engaged with the outer peripheral surface of thecylinder 7. Theblade stopper 74 extends radially of thecylinder 7 and projects into the inside of thecylinder 7. - The
flange 75 functions as a stopper and theblade stopper 74 is positioned by theflange 75. Thus, the length of that part of theblade stopper 74 which projects into thecylinder 7 is made constant. - An end portion of the
blade stopper 74 is put in arecess 76 formed in the outer peripheral surface of therotating body 8 on the discharge side. Theblade stopper 74 has adischarge port 77 extending along the axis of thestopper 74. The outside of thecylinder 7 communicates with adischarge chamber 78 in thecylinder 7 through thedischarge port 77. - The
discharge chamber 78 is one of workingchambers 10 formed along the axis of thecylinder 7. Thechamber 78 is closest to the discharge side. Thedischarge chamber 78 is filled with high-pressure refrigerant gas (working fluid) which is compressed while being carried gradually from the suction side towards the discharge side of thecylinder 7. - The
blade stopper 74 allows the high-pressure refrigerant gas compressed in the cylinder and carried to thedischarge chamber 78 to path through thedischarge port 77. Thus, the gas is discharged from thecylinder 7 into the inside space of the sealedcasing 2. - The length of that part of the
blade stopper 74, which projects into thecylinder 7, is greater than, for example, the thickness of lubricant 72a which is supplied into thedischarge chamber 78 and is pushed on the inner peripheral surface of thecylinder 7 owing to a centrifugal force produced by the rotation of thecylinder 7. - The
blade stopper 74 is located in the vicinity of the discharge-side end of theblade 9. That part of theblade stopper 74, which projects into thecylinder 7 and is opposed to the discharge-side end face of theblade 9, has anengagement surface 79. Theengagement surface 79 has a shape and a size corresponding substantially to the discharge-side end face of theblade 9. Theengagement surface 79 can be put in surface contact with the discharge-side end face of theblade 9, as shown in Fig. 14. - In the
compressor 71 having theblade stopper 74, when theblade 9 is urged towards the discharge side along thegroove 11 by the force due to relative movement between theblade 9 and therotating body 8, the discharge-side end face of theblade 9 abuts on theengagement surface 79 of theblade stopper 74. The force acting on theblade 9 is absorbed by theblade stopper 74, and the displacement of theblade 9 is prevented. - Thus, the movement of the
blade 9 towards the discharge side is prevented and also the contact between the end portion of theblade 9 and the end portion of thegroove 11 of therotating body 8 is prevented. Consequently, the abrasion of theblade 9 due to movement is prevented. - In addition, the
blade stopper 74 has thedischarge port 77 and is projected into thecylinder 2. Thus, all lubricant 72a supplied to thedischarge chamber 78 is not discharged through thedischarge port 77, and a suitable amount of lubricant is always kept in thecylinder 7. Theblade stopper 9 serves to discharge refrigerant gas and also to maintain lubricant, and the prevention of movement of the blade and the maintaining of lubricant can be effected by a single part. - Fig. 15 shows a fifth embodiment of the present invention. The structural elements, which have already been mentioned in the above embodiments, are denoted by like reference numerals and the description thereof is omitted.
- In Fig. 15, numeral 81 denotes a discharge muffler (hereinafter called "muffler") serving as a surrounding body. The
muffler 81 has a cylindrical shape and is coaxially mounted on the discharge-side part of acylinder 7. One axial end portion of themuffler 81 is put in hermetical contact with the outer peripheral surface of thecylinder 7. - The
muffler 81 has a taperedportion 82 flaring gradually towards the suction side of thecylinder 7. The other axial end portion of themuffler 81 reaches amotor rotor 83 mounted on thecylinder 7 and is hermetically connected to a taperedsurface 84 of therotor 83. A hermetically closedspace 85 is formed between the inner peripheral surface of themuffler 81 and the outer peripheral surface of thecylinder 7. - A
blade stopper 74 is situated within themuffler 81, and adischarge port 77 of thestopper 74 communicates with thespace 85. As is shown in Fig 16, themuffler 81 has a stepped portion at its intermediate portion in the axial direction. The stepped portion serves as a blade stopper fixing portion (hereinafter called "fixing portion") 86. - The fixing
portion 86 of themuffler 81 is partly overlapped with aflange 75 of theblade stopper 74. Theflange 75 is clamped between the fixingportion 86 and the outer peripheral surface of thecylinder 7. Thus, themuffler 86 presses and fixes theblade stopper 74 on thecylinder 7. - The
muffler 81 rotates along with thecylinder 7 and therotor 83 which constitutes adrive motor 4. The high-pressure refrigerant gas (or working fluid), which is carried and compressed in thecylinder 7, sent to thedischarge chamber 78 and passed through thedischarge port 77, is discharged into the closedspace 85 in themuffler 81. - The
muffler 81 attenuates the noise of refrigerant gas discharged to the closedspace 85 in a pulsating manner, by reflecting and re-reflecting the noise in the inside of themuffler 81. Then, the high-pressure refrigerant gas is passed through a hole (not shown) formed at a predetermined location on the wall of themuffler 81 and is discharged into the sealedcasing 2. - In Fig. 15, numeral 17 denotes a motor stator which, in combination with the
rotor 83, constitutes thedrive motor 4. - In the
compressor 87 having themuffler 81, themuffler 81 attenuates the noise (e.g. pulsating sound) of the refrigerant gas discharged from thecylinder 7. - As a method of fixing the
blade stopper 74 to thecylinder 7, forcible fitting or adhesion may be considered in addition to the above-mentioned method. If theblade stopper 74 is forcibly fitted in thecylinder 7 with too strong force, theblade stopper 74 may be deformed. On the other hand, if thestopper 74 is fitted in thecylinder 7 with too weak force, thestopper 74 may be removed from thecylinder 7 owing to centrifugal force. - If the
blade stopper 74 is adhered to thecylinder 7, the reliability of adhesion cannot be ensured for a long time. - In the above-described
compressor 87, theblade stopper 74 is pressed on thecylinder 7 by making use of part of themuffler 81. Thus, theblade stopper 74 can be surely fixed. Theblade stopper 74 can be fixed without forcible fitting or adhesion. The removal of theblade stopper 74 can be prevented and highly reliable fixation of thestopper 74 can be ensured for a long time. - Since the
blade stopper 74 can be fixed only by mounting themuffler 81 on thecylinder 7, the fixation of theblade stopper 74 is very easy. - A sixth embodiment of the invention will now be described with reference to Figs. 17 to 25. The structural elements, which have already been mentioned in the above embodiments, are denoted by like reference numerals.
- In Figs. 17 to 19, numeral 91 denotes a sealed type fluid compressor used, for example, in a refrigerating cycle. Numeral 3 denote a compression section provided in the
compressor 91 and stored in a sealed casing (not shown). - In Figs. 17 to 19, numeral 92 denotes an Oldham mechanism situated on the discharge side of a
cylinder 7. TheOldham mechanism 92 comprises a disc-shaped fixedOldham member 94 having a key 93 on he discharge-side side surface, and anOldham ring 95 situated along the discharge-side side surface of the fixedOldham member 94 and having arectangular ring hole 95a. - The fixed
Oldham member 94 is secured to thecylinder 7 by means of fixingscrews 96 inserted in the radial direction of thecylinder 7. In addition, the key 93 of the fixedOldham member 94 is engaged in akey groove 97 of theOldham ring 95. Asub shaft 13 of arotating body 8 is passed through the fixedOldham member 94 and theOldham ring 95. Anengagement portion 98 of thesub shaft 13, which has a rectangular cross section, is engaged in thering hole 95a in theOldham ring 95. - The
Oldham mechanism 92 is operated in the following manner. TheOldham ring 95 is slid over the fixedOldham member 94 in the direction of arrow C, and therotating body 8 is slid in the direction of arrow D relative to theOldham ring 95. Thereby, for example, the torque of thecylinder 7 is transmitted to therotating body 8, and thecylinder 7 androtating body 8 are synchronously rotated relative to each other. - The
Oldham mechanism 92 has a first blade stopper (hereinafter called "first stopper") 99. Thefirst stopper 99 has a prismal shape and projects from the suction-side surface of the fixedOldham member 94. Thefirst stopper 99 is located at the outer peripheral portion of the fixedOldham member 94 and on that side of the fixedOldham member 94 which is opposite to the side where the key 93 is provided. - The
first stopper 99 is put in a discharge-side recess 100 formed on the discharge side of therotating body 8 so as to open at the end face and peripheral face of therotating body 8. Thefirst stopper 99 faces a discharge-side end portion of ablade 9 projecting into therecess 100. As is shown in Fig. 19, one side face of thestopper 99 abuts on a discharge-side end face 101 of theblade 9. - In Fig. 17, numeral 102 denotes a second blade stopper (hereinafter, called "second stopper"). The
second stopper 102 is provided on the suction side of thecylinder 7 and projects radially from the inner peripheral surface of thecylinder 7. Thesecond stopper 102 is put in a suction-side recess 103 formed at the suction side of therotating body 8. Therecess 103 is open at the outer peripheral surface of therotating body 8. Thesecond stopper 102 faces a suction-side end portion of theblade 9, which reaches therecess 103, and abuts on the suction-side end portion of theblade 9. - Clearances large enough to prevent mutual contact of the
cylinder 7 androtating body 8 during relative rotation are provided between the outer peripheral surface of thefirst stopper 99 and the wall of the discharge-side recess 100 and between the outer peripheral surface of thesecond stopper 102 and the wall of the suction-side recess 103. - In this
compressor 91, when theblade 9 tends to move in thespiral groove 11, owing to the force occurring by relative movement of therotating body 8 andblade 9, the pressure difference between the suction pressure and discharge pressure of refrigerant gas, the temperature of thecylinder 8 and the friction between therotating body 8 andblade 9, one of the end portions of theblade 9 is brought into contact with thefirst stopper 99 orsecond stopper 102. Thus, thefirst stopper 99 orsecond stopper 102 absorbs the force acting on theblade 9. - When the
blade 9 tends to move towards the discharge side, the movement of theblade 9 is prevented by thefirst stopper 99. When theblade 9 tends to move towards the suction side, the movement of theblade 9 is prevented by thesecond stopper 102. - According to this
compressor 91, the movement of theblade 9 towards the discharge side and suction side can be prevented, and the contact between the end portions of theblade 9 and the end portions of thegroove 11 in therotating body 8 can be prevented. Accordingly, the abrasion of theblade 9 due to movement thereof can be prevented. In this embodiment, the movement of theblade 9 not only towards the discharge side but also towards the suction side can be prevented. Thus, higher durability and reliability can be ensured, compared to a compressor wherein the movement ofblade 9 only towards the discharge side is prevented. - The torque of the
cylinder 7 androtating body 8 is transmitted by means of theOldham mechanism 92, and the first andsecond stoppers stoppers compressor 91. - Furthermore, since the
first stopper 99 is formed integral with the fixedOldham member 94 of theOldham mechanism 92, the movement of theblade 9 towards the discharge side can be prevented without increasing the number of parts. - In the sixth embodiment, the
Oldham mechanism 92 is provided on the discharge side of thecylinder 7. This invention is not limited to this example. For instance, theOldham mechanism 92 may be provided on the suction side of thecylinder 7 and the movement of theblade 9 towards the suction side may be prevented by thefirst stopper 99. - In this embodiment, the movement of the
blade 9 is prevented by the projectingfirst stopper 99. For example, it is also possible that, as shown in Fig. 26, arecess 104 is formed in the side surface of theOldham mechanism 92 and an end portion of theblade 9 is engaged in therecess 104, thereby preventing movement ofblade 9. - The end faces of the
blade 9 and the side faces of thestoppers blade 9 and the side faces of thestoppers - The compressors of the present invention are applicable to various systems other than the refrigerating cycle.
- Various modifications may be made within the scope of the subject matter of the present invention.
Claims (18)
- An axial flow fluid compressor comprising:
a casing (2);
a cylinder (7) situated within the casing (2) and having axial end portions, one of the end portions serving as a suction-side end portion and the other serving as a discharge-side end portion;
a bearing member (15) engaged with one of the axial end portions of the cylinder (7);
a rotating body (8) having on its outer peripheral surface a spiral groove (11) formed with a gradually decreasing pitch, the rotating body (8) being situated eccentrically within the cylinder (7);
a spiral blade (9) fitted in said spiral groove (11) and wound around said rotating body (8), the spiral blade (9) having an outer peripheral surface put in contact with an inner peripheral surface of the cylinder (7), and the spiral blade (9) forming a plurality of working chambers (10) within the cylinder, which chambers (10) have volumes gradually decreasing from the suction side towards the discharge side; and
a drive motor (4) for rotating the cylinder (7) and the rotating body (8) relative to each other, the drive motor (4) including a cylindrical stator (17) fixed on the casing (2) and a rotor (18) mounted on the cylinder and situated inside the stator coaxially, with a motor air gap (19) provided therebetween; characterized by
a support member (20, 34) formed of a disc-like plate member and coupled to said bearing member (15), a plate surface of said support member (20, 34) being fixed on an axial end face of the casing (2, 32) along a line perpendicular to the axis of the casing (2, 32). - The compressor according to claim 1,
characterized in that said bearing member comprises a suction-side bearing member (15) and a discharge-side bearing member (16, 52) both inserted into open ends of the cylinder (7) to hermetically seal the cylinder (7) and to support the axial end portions of the rotating body (8), and
said compressor further comprises a support mechanism (54) including a columnar slide pin (57) loosely inserted through the discharge-side bearing member (52) in a radial direction of the discharge-side bearing member (52), and a columnar support pin (58) fixed on the sealed casing (2) and supporting the slide pin (57) and the discharge-side bearing member (52) rotatably and movably along an axis intersecting at right angles with the slide pin (57), said support mechanism (54) supporting the discharge-side bearing member (52) on the sealed casing (2) and making the point of intersection of the slide pin (57) and the support pin (58) coincide with the axis of the rotating body (8). - The compressor according to claim 2, characterized in that said slide pin (57) is directly coupled to said support pin (58).
- The compressor according to claim 2, characterized in that said support mechanism (54) comprises an engagement cap (56) coupled to the discharge-side bearing member (52), a support member fixed on the casing (2) and coupled to the engagement cap (56) via the slide pin (57) and the support pin (58), and a seal member (60) for effecting hermetical sealing between the discharge-side bearing member (52) and the engagement cap (56).
- The compressor according to claim 1, characterized by further comprising a blade stopper (74) situated on the discharge side of the cylinder (7), having a discharge port (77) through which compressed working fluid is discharged to the outside of the cylinder (7), projecting into the cylinder (7), abutting on an end portion of the blade (9) to position the blade (9), and serving both for the discharge of the working fluid and for the positioning of the blade (9).
- The compressor according to claim 5, characterized in that said casing (2) contains a lubricant, and said compressor further comprises a lubricant (72) path through which the lubricant (72) is sent into the cylinder (7), and
the length of that part of the blade stopper (74), which projects into the cylinder (7), is greater than the thickness of the lubricant (72a) introduced into the cylinder (7) and urged on the inner peripheral surface of the cylinder. - The compressor according to claim 5, characterized by further comprising a surrounding body (81) mounted on a discharge-side portion of the cylinder (7) and having a closed space (85) between the surrounding body (81) and the outer peripheral surface of the cylinder (7), said closed space communicating with the discharge port of the blade stopper (74), part of the surrounding body (81) being brought into contact with the blade stopper (74) to fix the blade stopper (74) to the cylinder (7).
- The compressor according to claim 7, characterized in that said surrounding body (81) is brought into hermetical contact with the outer peripheral surface of the cylinder (7) and the outer peripheral surface of the rotor (83) to form said closed space.
- The compressor according to claim 1,
characterized in that said compressor further comprises:
an Oldham mechanism (92) for transmitting torque between the rotating rod (8) and the cylinder (7), restricting the rotation of the rotating rod (8), and rotating the rotating rod (8) and the cylinder (7) synchronously and relative to each other; and
two blade stoppers (99, 102) arranged on the suction side and discharge side of the cylinder (7), respectively, and brought into contact with the suction-side end portion and the discharge-side end portion of the blade (9) to position the blade (9), at least one of the stoppers (99, 102) being formed integral with the Oldham mechanism, and
said bearing member comprises a suction-side bearing member (15) and a discharge-side bearing member (16) both inserted into open ends of the cylinder (7) to hermetically seal the cylinder (7) and to support the axial end portions of the rotating body (8). - The compressor according to claim 9, characterized in that said Oldham mechanism (92) comprises a fixed Oldham member (94) fixed on the cylinder (7), and an Oldham ring (95) engaged with said rotating rod (8) and said fixed Oldham member (94), said Oldham ring (95) being movable relative to the fixed Oldham member (94) in one direction and allowing the rotating rod (8) to move along an axis intersecting at right angels with the line of the direction in which the Oldham ring (95) moves relative to the fixed Oldham member (94).
- The compressor according to claim 9, characterized in that said fixed Oldham member (94) and said Oldham ring (95) are engaged with each other by means of a key (93) and a key groove (97), and said rotating rod (8) has an engagement portion (98) situated within the Oldham ring (95) and engaged with the Oldham ring (95).
- The compressor according to claim 9, characterized in that said Oldham mechanism (92) is situated on one of the suction side and discharge side of the cylinder (7).
- The compressor according to claim 1,
characterized in that said compressor further comprises:
an Oldham mechanism (92) for transmitting torque between the rotating rod (8) and the cylinder (7), restricting the rotation of the rotating rod (8), and rotating the rotating rod (8) and the cylinder (7) synchronously and relative to each other, said Oldham mechanism (92) having a recess (104) for engagement with the blade (9), which recess is engaged with an end portion of the blade (9) to position the blade (9). - The compressor according to claim 5, characterized in that those portions of the blade stopper and the blade (9), which are put in contact with each other, have curved surfaces.
- A method of assembling an axial flow fluid compressor, characterized by comprising:
a first step wherein a master rotor (41) having an outside diameter determined such that the outer peripheral surface of the master rotor (41) comes into contact with the inner peripheral surface of a stator (17), and having a recess (44) for engagement with a bearing member (15), the inner peripheral surface of the recess being designed to come into contact with the outer peripheral surface of the bearing member (15), is inserted into the inside of the stator (17), the master rotor (41) is engaged with the bearing member (15), and the position of the bearing member (15) is adjusted to make the axis of the bearing member coincide with the axis of the stator (17); and
a second step wherein the bearing member (15) is fixed on a casing (2), with the position of the bearing member (15) adjusted by the master rotor (41). - A method of assembling an axial flow fluid compressor according to claim 15, characterized in that said master rotor (41) has a working hole (43), and said bearing member (15) is fixed on the casing (2) by means of a fixing member (39) fastened through the working hole (43).
- The compressor according to one or more of claims 1 to 14, characterized in that said support member (34) is formed integral with the casing (32).
- The compressor according to claim 1 or 17, characterized in that said bearing member (15) is fixed on the inner surface (20b,35) of the support member (20,34) by means of a fixing member (22,39) situated radially more inward than said stator (17).
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33752489 | 1989-12-26 | ||
JP337524/89 | 1989-12-26 | ||
JP9843290A JP2928582B2 (en) | 1989-12-26 | 1990-04-13 | Fluid compressor |
JP9630490A JPH041488A (en) | 1990-04-13 | 1990-04-13 | Hydraulic compressor |
JP96304/90 | 1990-04-13 | ||
JP98432/90 | 1990-04-13 | ||
JP9843790A JPH041494A (en) | 1990-04-13 | 1990-04-13 | Hydraulic compressor and assembling method thereof |
JP98437/90 | 1990-04-13 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0435193A2 EP0435193A2 (en) | 1991-07-03 |
EP0435193A3 EP0435193A3 (en) | 1992-02-19 |
EP0435193B1 true EP0435193B1 (en) | 1995-03-01 |
Family
ID=27468421
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90125094A Expired - Lifetime EP0435193B1 (en) | 1989-12-26 | 1990-12-21 | An axial flow fluid compressor and a method of assembling the same |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0435193B1 (en) |
KR (1) | KR940006866B1 (en) |
DE (1) | DE69017403T2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5252048A (en) * | 1991-06-25 | 1993-10-12 | Kabushiki Kaisha Toshiba | Fluid compressor having improved Oldham mechanism |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0301273B1 (en) * | 1987-07-31 | 1993-02-03 | Kabushiki Kaisha Toshiba | Fluid compressor |
CN1012386B (en) * | 1987-09-10 | 1991-04-17 | 东芝株式会社 | Fluid compressor |
JPH02176189A (en) * | 1988-12-28 | 1990-07-09 | Toshiba Corp | Fluid compressor |
JPH02176185A (en) * | 1988-12-28 | 1990-07-09 | Toshiba Corp | Fluid compressor |
-
1990
- 1990-12-21 EP EP90125094A patent/EP0435193B1/en not_active Expired - Lifetime
- 1990-12-21 DE DE69017403T patent/DE69017403T2/en not_active Expired - Fee Related
- 1990-12-26 KR KR1019900021889A patent/KR940006866B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
EP0435193A3 (en) | 1992-02-19 |
DE69017403D1 (en) | 1995-04-06 |
KR910018675A (en) | 1991-11-30 |
DE69017403T2 (en) | 1995-08-10 |
KR940006866B1 (en) | 1994-07-28 |
EP0435193A2 (en) | 1991-07-03 |
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