EP0425804B1 - Granular additive containing nonionic surfactents for detergent and cleaning agents with improved rinsing properties - Google Patents
Granular additive containing nonionic surfactents for detergent and cleaning agents with improved rinsing properties Download PDFInfo
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- EP0425804B1 EP0425804B1 EP90117749A EP90117749A EP0425804B1 EP 0425804 B1 EP0425804 B1 EP 0425804B1 EP 90117749 A EP90117749 A EP 90117749A EP 90117749 A EP90117749 A EP 90117749A EP 0425804 B1 EP0425804 B1 EP 0425804B1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/128—Aluminium silicates, e.g. zeolites
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/12—Water-insoluble compounds
- C11D3/124—Silicon containing, e.g. silica, silex, quartz or glass beads
- C11D3/1246—Silicates, e.g. diatomaceous earth
- C11D3/1253—Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
- C11D3/126—Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite in solid compositions
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3761—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in solid compositions
Definitions
- the invention relates to a granular detergent additive consisting of an adsorbent with high adsorption capacity and liquid non-ionic surfactants adsorbed thereon or melting when heated.
- the additive is suitable for use in phosphate-free or low-phosphate detergents and cleaning agents which, after mixing with the additive, have a very good wash-in behavior, i.e. they do not form undissolved residues in the washing machines of washing machines.
- nonionic surfactants have a very high cleaning ability, which makes them particularly suitable for use in cold detergents or 60 ° C. detergents.
- their proportion cannot be increased significantly beyond 8 to 10 percent by weight in the generally customary production of detergents by spray drying, since this would otherwise result in excessive smoke formation in the exhaust air from the spray towers and inadequate pouring properties of the spray powder. Processes have therefore been developed in which the liquid or melted nonionic surfactant is mixed onto the previously spray-dried powder or sprayed onto a carrier substance.
- Loose in particular spray-dried phosphates, borates or Perborate, sodium aluminosilicate (zeolite), silicon dioxide (Aerosil) or salt mixtures previously prepared in a certain way, e.g. B. proposed from sodium carbonate and sodium bicarbonate, but all known agents have certain disadvantages. Phosphates are often undesirable because of their eutrophic properties. Borates or perborates have only a limited absorption capacity for liquid substances, which also applies to finely powdered zeolites, while special adsorbents, such as diatomaceous earth and aerosil, do not contribute to the washing action as inert components.
- Absorbent carrier grains which consist of several components and are usually produced by spray drying, are e.g. B. from US 3 849 327, US 3 886 098 and US 3 838 027 and US 4 269 722 (DE 27 42 683) known.
- these carrier grains developed especially for the adsorption of nonionic surfactants, contain considerable amounts of phosphates, which limits their possible uses.
- Phosphate-free carrier grains are known from DE 32 06 265. They consist of 25 to 52% sodium carbonate or hydrogen carbonate, 10 to 50% zeolite, 0 to 18% sodium silicate and 1 to 20% bentonite or 0.05 to 2% polyacrylate.
- the high proportion of carbonate favors the formation of calcium carbonate in hard water and thus the formation of incrustations on the textile fiber or the heating elements in the washing machine.
- the absorption capacity of the carrier grains cited above is limited. With proportions of more than 25% by weight of mixed liquid or sticky nonionic surfactants, the free-flowing properties of the products decrease considerably and are unsatisfactory above 30% by weight.
- DE 34 44 960-A1 discloses a granular adsorbent which is able to absorb high proportions of liquid to pasty detergent constituents, in particular nonionic surfactants, and (based on anhydrous substance) 60 to 80% by weight zeolite, 0.1 to 8% by weight.
- % Sodium silicate 3 to 15% by weight of homo- or copolymers of acrylic acid, methacrylic acid and / or maleic acid, 8 to 18% by weight of water and optionally up to 5% by weight of nonionic surfactants and obtainable by spray drying is.
- the adsorbent (I) has an average particle size of 0.2 to 1.2 mm, the portion with a particle size of less than 0.05 mm not more than 2 percent by weight and the portion with a particle size of more than 2 mm more than 5 wt .-% and the bulk density of the detergent additive is 500 to 750 g / l.
- Phosphate-free is understood to mean an agent which contains less than 0.1% of inorganic phosphorus.
- the layered silicates can contain hydrogen, alkali and alkaline earth ions, in particular Na + and Ca ++ .
- the amount of water of hydration is usually in the range from 8 to 20% by weight and depends on the state of swelling or the type of processing.
- the particle size is in the range from 0.05 to 25 ⁇ m, usually less than 10 ⁇ m.
- Useful sheet silicates are known, for example, from US 3,966,629, US 4,062,647 (DE 23 34 899-B2), EP 26 529 A1 and EP 28 432 A1.
- Layered silicates are preferably used which are largely free of calcium ions and strongly coloring iron ions due to an alkali treatment.
- the layered silicate content of the adsorbent (I) is 2 to 10% by weight, preferably 3 to 7% by weight.
- the component (c) consists of a homopolymeric and / or copolymeric carboxylic acid in the form of the sodium salt.
- Suitable homopolymers are polyacrylic acid and polymethacrylic acid.
- Suitable copolymers are those of acrylic acid or methacrylic acid with maleic acid. Copolymers of acrylic acid or methacrylic acid with maleic acid, as described, for example, in EP 25 551-B1, have proven particularly suitable. It is about copolymers containing 40 to 90% by weight of acrylic acid or methacrylic acid and 60 to 10% by weight of maleic acid. Copolymers in which 45 to 85% by weight of acrylic acid and 55 to 15% by weight of maleic acid are present are particularly preferred.
- the molecular weight of the homopolymers or copolymers is generally 1,000 to 150,000, preferably 1,500 to 100,000. Their proportion of the composition is 2.5 to 10% by weight and preferably 3 to 8% by weight.
- Optional component (d) is sodium sulfate, the proportion of which, calculated on anhydrous salt, is 0 to 10% by weight, preferably 0 to 8% by weight.
- sodium sulfate, calculated as an anhydrous salt can improve both the granule properties and the flushing behavior. It also increases the bulk density of the product, which is often desired.
- the adsorbent (I) can contain small amounts of surface-active compounds, which can be added during the production and processing of the synthetic zeolites in order to increase the stability of the aqueous zeolite dispersions (master batch) .
- Such additives which are introduced into the compositions with the zeolite, are described in DE 25 27 388-B2.
- These can be nonionic surfactants containing polyglycol ether groups, for example primary alcohols having 12 to 18 carbon atoms reacted with 2 to 7 mol of ethylene oxide.
- the proportion of stabilizers introduced into the composition via such zeolite dispersions can be, for example, 0.5 to 3% by weight. This proportion, insofar as it consists of nonionic surfactant, is added to component (II) in the overall balance.
- the water content of the adsorbent (I) depends on the drying conditions.
- the one at a drying temperature of 145 ° C Removable water content is about 8 to 18 wt .-%, usually 10 to 16 wt .-%.
- Other amounts of water bound by the zeolite or layered silicate that are released at higher temperatures are not included in this amount. If these are taken into account by calcining the zeolite or layered silicate at temperatures of 800 ° C., the total water content of the compositions is 12 to 25% by weight.
- the average grain size of the adsorbent (I) is usually 0.2 to 1.2 mm, the fraction of the grains being below 0.1 mm not more than 3% by weight and being above 1.8 mm to 2.4 mm no more than 20% by weight.
- At least 80% by weight, in particular at least 90% by weight, of the grains preferably have a size of 0.2 to 2.0 mm, the proportion of the grains between 0.1 and 0.05 mm not more than 2% by weight .-%, in particular less than 1 wt .-% and the proportion of grains between 1.6 to 2.4 mm is not more than 15 wt .-%, in particular not more than 10 wt .-%. Larger proportions of fine grain generally lead to a deterioration in the induction behavior and should therefore be avoided. Larger proportions of coarse grain cause a lower bulk density and make the product appear visually inconsistent, but are otherwise not disadvantageous.
- the bulk density of the adsorbent (I) is 400 to 700 g / l, usually 450 to 650 g / l in the presence of sodium sulfate and 400 to 650 g / l, usually 450 to 600 g / l in the absence of sodium sulfate.
- the agent consists essentially of rounded grains, which have a very good flow behavior. This very good flow behavior is still present even after the grains have been impregnated with large proportions of liquid, semi-liquid or solid nonionic surfactants (II).
- the amount these adsorbed components can be 5 to 35% by weight, preferably 10 to 30% by weight, based on the adsorbate.
- the adsorbent (I) is preferably produced by spray drying an aqueous, liquid to pasty batch (slurry) by means of heated gases (combustion gases) in conventional drying towers. Since the combustion air, which is widely used as a dry gas, contains comparatively high proportions of carbon dioxide, it may be advantageous to add small amounts of sodium hydroxide to the slurry before spraying, in order to counteract a pH reduction by a corresponding excess of alkali. The recommended proportions of NaOH are usually between 0.1 and 1% by weight.
- the minor constituents that can also be added to the agents during production include dyes or color pigments with which the intrinsic color of individual active ingredients, in particular of the layered silicate, can be covered.
- the liquid to pasty nonionic surfactants (II) bound to the adsorbent (I) from the class of the polyglycol ethers are preferably derived from alcohols having 10 to 22, in particular 12 to 18, carbon atoms. These alcohols can be saturated or olefinically unsaturated, linear or methyl-branched in the 2-position (oxo radical).
- Their reaction products with ethylene oxide (EO) or propylene oxide (PO) are water-soluble or water-dispersible mixtures of compounds with different degrees of alkoxylation.
- the number of EO or PO groups in technical alkoxylates corresponds to the statistical mean and is generally 2 to 25.
- ethoxylated fatty alcohols examples include C 12-18 coco alcohols with 3 to 12 EO, C 16-18 tallow alcohol with 4 to 16 EO, Oleyl alcohol with 4 to 12 EO and ethoxylation products of corresponding chain and EO distribution available from other native fatty alcohol mixtures.
- ethoxylated oxo alcohols are, for example, those of the composition C 13-15 oxo alcohol + 3 to 5 EO and C 12-14 oxo alcohol + 8 to 12 EO.
- Agents in which the adsorbed nonionic surfactants have both long hydrophobic residues and higher degrees of ethoxylation have particularly favorable flushing properties.
- nonionic surfactants that can be bound to the adsorbent are ethoxylated alkylamines, ethoxylated fatty acid ethanolamides and ethoxylated fatty acid ethanolamides and ethoxylated vicinal diols, which can contain the same number of carbon atoms and the same number of EO groups in the glycol ether residue as the aforementioned alcohol ethoxylates .
- Preferred compounds are ethoxylated C 12-18 fatty amines, ethoxylated C 12-18 -1,2-diols with 1 to 5 EO groups, which act as detergency boosters and can be bound to the adsorbent (I) alone or as a mixture with alcohol ethoxylates .
- detergent constituents can also be bound to the adsorbent.
- these include sensitive substances such as enzymes, biocides, fragrances, bleach activators, softeners, optical brighteners and anionic or cationic surfactants. They can be mixed with the adsorbents after they have been dissolved or dispersed in water or organic solvents or the liquid or molten nonionic surfactants. These substances penetrate into the porous grain together with the solvent or dispersant and are thus protected against interactions with other powder components.
- the adsorbent (I) can be impregnated with the nonionic surfactants or other constituents to be adsorbed in a manner known per se by spraying the granules kept in motion with the liquid or melted nonionic surfactants or mixtures containing surfactants. Conventional spray mixing devices and granulating drums are suitable for this.
- the adsorbents (I) run comparatively quickly and completely, so that free-flowing adsorbates (additives) are produced in one operation without aftertreatment or rest.
- the impregnation process also leads to an increase in the bulk density to values of 500 to 800 g / l, depending on the type and amount of the starting materials.
- the granular additives impregnated with the nonionic surfactants or with the mixtures of nonionic surfactant and additive are usually mixed in any ratio with further powdery to granular detergents or detergent components, such as are obtainable for example by spray drying or granulation.
- their good flowability and their high grain stability are of great advantage, since an undesirable formation of abrasion and dust is avoided.
- the powder mixtures are in turn stable in storage and do not tend to clump or exude the nonionic surfactant.
- they are very easy to flush in compared to known mixtures, which is particularly surprising since the additive according to the invention itself has only a moderately good to poor flushing behavior. It was therefore not to be expected that the additive according to the invention would not only not impair the induction behavior of conventional detergents and cleaning agents, but would in many cases even improve them and would make their use in washing machines possible in the first place.
- the proportion of additive in such washing and cleaning agents is usually 5 to 40% by weight, preferably 10 to 35% by weight and in particular 15 to 30% by weight, based on the finished mixture.
- These detergents and cleaning agents to be mixed with the additive can be produced in the customary manner, ie by spray drying or granulation, and can contain customary detergent components, such as surfactants, builder substances, sequestering agents, neutral salts, polymers, optical brighteners, etc., and further granular mixture components, such as bleaching agents , Bleach activators, enzymes, defoamers and fragrance carriers.
- the powder components can be mixed continuously or discontinuously in conventional mixing devices and, because of the favorable grain properties of the additives according to the invention, presents no problems.
- the zeolite used had a calcium binding capacity of 165 mg CaO / g and an average particle size of 3 ⁇ m, with no proportions above 20 ⁇ m. It was used as an aqueous dispersion containing 48% by weight of anhydrous zeolite, 1.5% by weight of component (s) and 50.5% by weight of water.
- the product Laundrosil (R) DG-A (treated with soda solution) was used as layered silicate.
- a copolymer of acrylic acid and maleic acid with a molecular weight of 70,000 (Sokalan (R) ) in the form of the sodium salt was used as the polycarboxylic acid.
- the sodium hydroxide was used as 50% sodium hydroxide solution.
- the slurry which had a temperature of 70 ° C. and a viscosity of 10,400 mPa ⁇ s, was sprayed at a pressure of 40 bar in a tower in which combustion gases at a temperature of 185 ° C. (measured in the ring channel) were directed towards the spray product.
- the outlet temperature of the dry gas was 58 ° C.
- the granular adsorbent leaving the spray tower contained f2) 19.55 GT water.
- the liter weight was 490 g / l.
- (V1) was a granular, spray-dried zeolite NaA and (V2) one made according to DE 34 44 960 Backing material (free of layered silicate) used and processed in the same way.
- the additive was very free-flowing and had a wash-in grade of B 1 before the impregnation process.
- 2 test series were carried out, namely with the additive after impregnation, but without the addition of a detergent and after mixing 25 parts of the impregnated additive with 50 parts of tower spray powder and 25 parts of perborate (term "with detergent").
- the atomization pressure in the nozzle area was 40 bar.
- the counter-current heating gas had a temperature of 223 ° C in the ring channel and 60 ° C in the area of the nozzle level.
- the flushability was determined with grade B 10.
- the liter weight was 530 g / l with the following particle size distribution: mm 2.4 to 1.6 to 0.8 to 0.4 up to 0.2 to 0.1 less than 0.1 % By weight 0 2nd 42 46 10th 0
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Abstract
Description
Die Erfindung betrifft ein körniges Waschmitteladditiv, bestehend aus einem Adsorptionsmittel mit hohem Adsorptionsvermögen und daran adsorbierten flüssigen bzw. bei Erwärmen schmelzenden nichtionischen Tensiden. Das Additiv eignet sich für den Einsatz in phosphatfreien bzw. phosphatarmen Wasch- und Reinigungsmitteln, die nach dem Vermischen mit dem Additiv ein sehr gutes Einspülverhalten besitzen, d.h. sie bilden keine ungelösten Rückstände in den Einspülvorrichtungen von Waschautomaten.The invention relates to a granular detergent additive consisting of an adsorbent with high adsorption capacity and liquid non-ionic surfactants adsorbed thereon or melting when heated. The additive is suitable for use in phosphate-free or low-phosphate detergents and cleaning agents which, after mixing with the additive, have a very good wash-in behavior, i.e. they do not form undissolved residues in the washing machines of washing machines.
Nichtionische Tenside besitzen bekanntlich ein sehr hohes Reinigungsvermögen, was sie insbesondere zur Verwendung in Kaltwaschmitteln bzw. 60 °C-Waschmitteln geeignet macht. Ihr Anteil läßt sich bei der allgemein üblichen Waschmittelherstellung mittels Sprühtrocknung jedoch nicht wesentlich über 8 bis 10 Gewichtsprozent hinaus steigern, da es sonst zu einer übermäßigen Rauchbildung in der Abluft der Sprühtürme sowie mangelhaften Rieseleigenschaften des Sprühpulvers kommt. Es wurden daher Verfahren entwickelt, bei denen das flüssige bzw. geschmolzene nichtionische Tensid auf das zuvor sprühgetrocknete Pulver aufgemischt bzw. auf eine Trägersubstanz aufgesprüht wird. Als Trägersubstanz wurden lockere, insbesondere sprühgetrocknete Phosphate, Borate bzw. Perborat, Natriumalumosilikat (Zeolith), Siliciumdioxid (Aerosil) oder in bestimmter Weise zuvor hergestellte Salzgemische, z. B. solche aus Natriumcarbonat und Natriumbicarbonat vorgeschlagen, jedoch weisen alle bekannten Mittel gewisse Nachteile auf. Phosphate sind wegen ihrer eutrophierenden Eigenschaften vielfach unerwünscht. Borate bzw. Perborate besitzen ein nur beschränktes Aufnahmevermögen für flüssige Stoffe, was auch für feinpulvrige Zeolithe gilt, während spezielle Adsorptionsmittel, wie Kieselgur und Aerosil als inerte Bestandteile keinen Beitrag zur Waschwirkung liefern.As is known, nonionic surfactants have a very high cleaning ability, which makes them particularly suitable for use in cold detergents or 60 ° C. detergents. However, their proportion cannot be increased significantly beyond 8 to 10 percent by weight in the generally customary production of detergents by spray drying, since this would otherwise result in excessive smoke formation in the exhaust air from the spray towers and inadequate pouring properties of the spray powder. Processes have therefore been developed in which the liquid or melted nonionic surfactant is mixed onto the previously spray-dried powder or sprayed onto a carrier substance. Loose, in particular spray-dried phosphates, borates or Perborate, sodium aluminosilicate (zeolite), silicon dioxide (Aerosil) or salt mixtures previously prepared in a certain way, e.g. B. proposed from sodium carbonate and sodium bicarbonate, but all known agents have certain disadvantages. Phosphates are often undesirable because of their eutrophic properties. Borates or perborates have only a limited absorption capacity for liquid substances, which also applies to finely powdered zeolites, while special adsorbents, such as diatomaceous earth and aerosil, do not contribute to the washing action as inert components.
Saugfähige Trägerkörner, die aus mehreren Bestandteilen bestehen und zumeist durch Sprühtrocknung hergestellt werden, sind z. B. aus US 3 849 327, US 3 886 098 und US 3 838 027 sowie US 4 269 722 (DE 27 42 683) bekannt. Diese insbesondere zur Adsorption von nichtionischen Tensiden entwickelten Trägerkörner enthalten jedoch erhebliche Mengen an Phosphaten, was ihre Einsatzmöglichkeiten einschränkt. Phosphatfreie Trägerkörner sind aus DE 32 06 265 bekannt. Sie bestehen aus 25 bis 52 % Natriumcarbonat bzw. -hydrogencarbonat, 10 bis 50 % Zeolith, 0 bis 18 % Natriumsilikat und 1 bis 20 % Bentonit bzw. 0,05 bis 2 % Polyacrylat. Der hohe Anteil an Carbonat begünstigt jedoch eine Ausbildung von Calciumcarbonat in hartem Wasser und damit die Bildung von Inkrustationen auf der Textilfaser bzw. den Heizelementen in der Waschmaschine. Außerdem ist das Aufnahmevermögen der vorstehend zitierten Trägerkörner begrenzt. Bei Anteilen von mehr als 25 Gew.-% an aufgemischten flüssigen bzw. klebrigen nichtionischen Tensiden nimmt die Rieselfähigkeit der Produkte erheblich ab und ist oberhalb 30 Gewichtsprozent unbefriedigend.Absorbent carrier grains, which consist of several components and are usually produced by spray drying, are e.g. B. from US 3 849 327, US 3 886 098 and US 3 838 027 and US 4 269 722 (DE 27 42 683) known. However, these carrier grains, developed especially for the adsorption of nonionic surfactants, contain considerable amounts of phosphates, which limits their possible uses. Phosphate-free carrier grains are known from DE 32 06 265. They consist of 25 to 52% sodium carbonate or hydrogen carbonate, 10 to 50% zeolite, 0 to 18% sodium silicate and 1 to 20% bentonite or 0.05 to 2% polyacrylate. However, the high proportion of carbonate favors the formation of calcium carbonate in hard water and thus the formation of incrustations on the textile fiber or the heating elements in the washing machine. In addition, the absorption capacity of the carrier grains cited above is limited. With proportions of more than 25% by weight of mixed liquid or sticky nonionic surfactants, the free-flowing properties of the products decrease considerably and are unsatisfactory above 30% by weight.
Aus DE 34 44 960-A1 ist ein körniges Adsorptionsmittel bekannt, das hohe Anteile an flüssigen bis pastösen Waschmittelbestandteilen, insbesondere nichtionischen Tensiden aufzunehmen vermag und (auf wasserfreie Substanz bezogen) 60 bis 80 Gew.-% Zeolith, 0,1 bis 8 Gew.-% Natriumsilikat, 3 bis 15 Gew.-% an Homo- oder Copolymeren der Acrylsäure, Methacrylsäure und/oder Maleinsäure, 8 bis 18 Gew.-% Wasser sowie gegebenenfalls bis zu 5 Gew.-% an nichtionischen Tensiden enthält und durch Sprühtrocknung erhältlich ist. In der Praxis hat sich gezeigt, daß in Waschmaschinen mit ungünstig konstruierten Einspülvorrichtungen sich die Produkte im Verlauf der Einspülphase nicht vollständig lösen und Rückstände hinterlassen. Dieses verschlechterte Einspülverhalten zeigen nicht nur die betreffenden Partikel selbst, vielmehr üben sie auch einen ungünstigen Einfluß auf das Einspülverhalten der übrigen pulverförmigen Waschmittelkomponenten aus. Das hat zur Folge, daß ein an sich gut einspülbares Pulvergemisch insgesamt schlecht einspülbar wird, wenn es zusätzlich eine derartige Pulverkomponente im Gemisch enthält.DE 34 44 960-A1 discloses a granular adsorbent which is able to absorb high proportions of liquid to pasty detergent constituents, in particular nonionic surfactants, and (based on anhydrous substance) 60 to 80% by weight zeolite, 0.1 to 8% by weight. % Sodium silicate, 3 to 15% by weight of homo- or copolymers of acrylic acid, methacrylic acid and / or maleic acid, 8 to 18% by weight of water and optionally up to 5% by weight of nonionic surfactants and obtainable by spray drying is. In practice, it has been shown that in washing machines with poorly designed washing-in devices, the products do not completely detach during the washing-in phase and leave residues. This worsened washing-in behavior is not only shown by the particles themselves, but also has an unfavorable influence on the washing-in behavior of the other powdered detergent components. The result of this is that a powder mixture which is intrinsically easy to flush in becomes difficult to flush in overall if it additionally contains such a powder component in the mixture.
Es bestand daher die Aufgabe, ein körniges, von Phosphaten und Carbonaten im wesentlichen freies Waschmitteladditiv zu entwikkeln, das die aufgeführten Nachteile vermeidet und Einspülverhalten von Pulvergemischen verbessert. Gegenstand der Erfindung ist demnach ein körniges, nichtionische Tenside enthaltendes Additiv für Wasch- und Reinigungsmittel mit verbessertem Einspülverhalten, bestehend aus einem granularen Adsorptionsmittel (I) und daran adsorbierten nichtionischen Tensiden (II), wobei (I) die folgende, auf wasserfreie Substanz bezogene Zusammensetzung aufweist:
- (a) 50 bis 75 Gew.-% feinkristalliner Zeolith,
- (b) 2 bis 10 Gew.-% eines Schichtsilikates,
- (c) 3 bis 15 Gew.-% des Natriumsalzes einer (co-)polymeren Carbonsäure,
- (d) 0 bis 10 Gew.-% Natriumsulfat,
- (e) 0 bis 3 Gew.-% eines organischen Tensides,
- (f) Rest Wasser und Minderbestandteile,
- (a) 50 to 75% by weight of finely crystalline zeolite,
- (b) 2 to 10% by weight of a layered silicate,
- (c) 3 to 15% by weight of the sodium salt of a (co) polymeric carboxylic acid,
- (d) 0 to 10% by weight sodium sulfate,
- (e) 0 to 3% by weight of an organic surfactant,
- (f) remainder water and minor components,
Das Adsorptionsmittel (I) weist eine mittlere Korngröße von 0,2 bis 1,2 mm auf, wobei der Anteil mit einer Korngröße von weniger als 0,05 mm nicht mehr als 2 Gewichtsprozent und der Anteil mit einer Korngröße von mehr als 2 mm nicht mehr als 5 Gew.-% und das Schüttgewicht des Waschmitteladditivs 500 bis 750 g/l beträgt.The adsorbent (I) has an average particle size of 0.2 to 1.2 mm, the portion with a particle size of less than 0.05 mm not more than 2 percent by weight and the portion with a particle size of more than 2 mm more than 5 wt .-% and the bulk density of the detergent additive is 500 to 750 g / l.
Als "phosphatfrei" wird ein Mittel verstanden, das weniger als 0,1 % anorganisch gebundenen Phosphor enthält.“Phosphate-free” is understood to mean an agent which contains less than 0.1% of inorganic phosphorus.
Der Bestandteil (a), der in Anteilen von 50 bis 75 Gew.-%, vorzugsweise 60 bis 72 Gew.-% anwesend ist, besteht aus synthetischem, gebundenes Wasser enthaltendem Natriumalumosilikat, vorzugsweise vom Zeolith A-Typ. Brauchbar ist ferner Zeolith NaX sowie dessen Gemische mit Zeolith NaA, wobei der Anteil des Zeoliths NaX in derartigen Gemischen zweckmäßigerweise unter 30 %, insbesondere unter 20 % liegt. Geeignete Zeolithe weisen keine Teilchen mit einer Größe über 30 µm auf und bestehen zu wenigstens 80 % aus Teilchen einer Größe von weniger als 10 µm. Ihr Calciumbindevermögen, das nach den Angaben der DE 24 12 837 bestimmt wird, liegt im Bereich von 100 bis 200 mg Ca0/g.The component (a), which is present in proportions of 50 to 75% by weight, preferably 60 to 72% by weight, consists of synthetic sodium aluminosilicate containing bound water, preferably of the zeolite A type. It is also possible to use zeolite NaX and its mixtures with zeolite NaA, the proportion of zeolite NaX in such mixtures advantageously being less than 30%, in particular less than 20%. Suitable zeolites have no particles larger than 30 µm and consist of at least 80% particles smaller than 10 µm. Their calcium binding capacity, which is determined according to the information in DE 24 12 837, is in the range from 100 to 200 mg Ca0 / g.
Geeignete Schichtsilicate (Bestandteil b), die zur Gruppe der mit Wasser quellfähigen Smectite zählen, sind z.B. solche der allgemeinen Formeln
(OH)4 Si8-y Aly (M8xAl4-x)O20
Montmorrilonit
(OH)4 Si8-y Aly (Mg6-zLiz)O20
Hectorit
(OH)4 Si8-y Aly (Mg6-zAlz)O20
Saponit mit x = 0 bis 4, y = 0 bis 2, z = 0 bis 6.Suitable layered silicates (component b), which belong to the group of water-swellable smectites, are, for example, those of the general formulas
(OH) 4 Si 8-y Al y (M 8x Al 4-x ) O 20
Montmorrilonite
(OH) 4 Si 8-y Al y (Mg 6-z Li z ) O 20
Hectorite
(OH) 4 Si 8-y Al y (Mg 6-z Al z ) O 20
Saponite with x = 0 to 4, y = 0 to 2, z = 0 to 6.
Zusätzlich kann in das Kristallgitter der Schichtsilikate gemäß vorstehenden Formeln geringe Mengen Eisen eingebaut sein. Ferner können die Schichtsilikate aufgrund ihrer ionenaustauschenden Eigenschaften Wasserstoff-, Alkali- und Erdalkali-Ionen, insbesondere Na+ und Ca++ enthalten. Die Hydratwassermenge liegt meist im Bereich von 8 bis 20 Gew.-% und ist vom Quellungszustand bzw. von der Art der Bearbeitung abhängig. Die Teilchengröße liegt im Bereich von 0,05 bis 25 µm, meist unter 10 µm. Brauchbare Schichtsilikate sind beispielsweise aus US 3,966,629, US 4,062,647 (DE 23 34 899-B2), EP 26 529 A1 und EP 28 432 A1 bekannt. Vorzugsweise werden Schichtsilikate verwendet, die aufgrund einer Alkalibehandlung weitgehend frei von Calciumionen und stark färbenden Eisenionen sind.In addition, small amounts of iron can be incorporated into the crystal lattice of the layered silicates according to the above formulas. Furthermore, due to their ion-exchanging properties, the layered silicates can contain hydrogen, alkali and alkaline earth ions, in particular Na + and Ca ++ . The amount of water of hydration is usually in the range from 8 to 20% by weight and depends on the state of swelling or the type of processing. The particle size is in the range from 0.05 to 25 µm, usually less than 10 µm. Useful sheet silicates are known, for example, from US 3,966,629, US 4,062,647 (DE 23 34 899-B2), EP 26 529 A1 and EP 28 432 A1. Layered silicates are preferably used which are largely free of calcium ions and strongly coloring iron ions due to an alkali treatment.
Der Gehalt des Adsorptionsmittels (I) an Schichtsilikaten beträgt 2 bis 10 Gew.-%, vorzugsweise 3 bis 7 Gew.-%.The layered silicate content of the adsorbent (I) is 2 to 10% by weight, preferably 3 to 7% by weight.
Der Bestandteil (c) besteht aus einer homopolymeren und/oder copolymeren Carbonsäure in Form des Natriumsalzes. Geeignete Homopolymere sind Polyacrylsäure und Polymethacrylsäure. Geeignete Copolymere sind solche der Acrylsäure bzw. der Methacrylsäure mit Maleinsäure. Als besonders geeignet haben sich Copolymere der Acrylsäure bzw. Methacrylsäure mit Maleinsäure erwiesen, wie sie beispielsweise in EP 25 551-B1 beschrieben sind. Es handelt sich dabei um Copolymerisate, die 40 bis 90 Gew.-% Acrylsäure bzw. Methacrylsäure und 60 bis 10 Gew.-% Maleinsäure enthalten. Besonders bevorzugt sind solche Copolymere, in denen 45 bis 85 Gew.-% Acrylsäure und 55 bis 15 Gew.-% Maleinsäure anwesend sind. Das Molekulargewicht der Homo- bzw. Copolymeren beträgt im allgemeinen 1 000 bis 150 000, vorzugsweise 1 500 bis 100 000. Ihr Anteil an dem Mittel beträgt 2,5 bis 10 Gew.-% und vorzugsweise 3 bis 8 Gew.-%.The component (c) consists of a homopolymeric and / or copolymeric carboxylic acid in the form of the sodium salt. Suitable homopolymers are polyacrylic acid and polymethacrylic acid. Suitable copolymers are those of acrylic acid or methacrylic acid with maleic acid. Copolymers of acrylic acid or methacrylic acid with maleic acid, as described, for example, in EP 25 551-B1, have proven particularly suitable. It is about copolymers containing 40 to 90% by weight of acrylic acid or methacrylic acid and 60 to 10% by weight of maleic acid. Copolymers in which 45 to 85% by weight of acrylic acid and 55 to 15% by weight of maleic acid are present are particularly preferred. The molecular weight of the homopolymers or copolymers is generally 1,000 to 150,000, preferably 1,500 to 100,000. Their proportion of the composition is 2.5 to 10% by weight and preferably 3 to 8% by weight.
Fakultativer Bestandteil (d) ist Natriumsulfat, dessen Anteil, berechnet auf wasserfreies Salz, 0 bis 10 Gew.-%, vorzugsweise 0 bis 8 Gew.-% beträgt. Das Natriumsulfat, berechnet als wasserfreies Salz, kann in einigen Fällen sowohl die Granulateigenschaften als auch das Einspülverhalten verbessern. Ferner erhöht es das Schüttgewicht des Produktes, was vielfach erwünscht ist.Optional component (d) is sodium sulfate, the proportion of which, calculated on anhydrous salt, is 0 to 10% by weight, preferably 0 to 8% by weight. In some cases, sodium sulfate, calculated as an anhydrous salt, can improve both the granule properties and the flushing behavior. It also increases the bulk density of the product, which is often desired.
Als fakultativen Bestandteil (e) kann das Adsorptionsmittel (I) von der Herstellung her in geringer Menge oberflächenaktive Verbindungen enthalten, welche bei der Herstellung und Verarbeitung der synthetischen Zeolithe zugesetzt werden können, um die Stabilität der wäßrigen Zeolith-Dispersionen (master batch) zu erhöhen. Derartige Zusätze, die mit dem Zeolith in die Mittel eingebracht werden, sind in DE 25 27 388-B2 beschrieben. Es kann sich dabei um nichtionische, Polyglykolethergruppen aufweisende Tenside, beispielsweise primäre, mit 2 bis 7 Mol Ethylenoxid umgesetzte Alkohole mit 12 bis 18 C-Atomen handeln. Der über derartige Zeolith-Dispersionen in das Mittel eingebrachte Anteil an Stabilisatoren kann beispielsweise 0,5 bis 3 Gew-% betragen. Dieser Anteil wird, soweit er aus nichtionischem Tensid besteht, in der Gesamtbilanz dem Bestandteil (II) zugerechnet.As an optional component (e), the adsorbent (I) can contain small amounts of surface-active compounds, which can be added during the production and processing of the synthetic zeolites in order to increase the stability of the aqueous zeolite dispersions (master batch) . Such additives, which are introduced into the compositions with the zeolite, are described in DE 25 27 388-B2. These can be nonionic surfactants containing polyglycol ether groups, for example primary alcohols having 12 to 18 carbon atoms reacted with 2 to 7 mol of ethylene oxide. The proportion of stabilizers introduced into the composition via such zeolite dispersions can be, for example, 0.5 to 3% by weight. This proportion, insofar as it consists of nonionic surfactant, is added to component (II) in the overall balance.
Der Wassergehalt des Adsorptionsmittels (I) hängt von den Trocknungsbedingungen ab. Der bei einer Trocknungstemperatur von 145 °C entfernbare Wassergehalt beträgt etwa 8 bis 18 Gew.-%, meist 10 bis 16 Gew.-%. Weitere vom Zeolith bzw. Schichtsilikat gebundene Anteile an Wasser, die bei höheren Temperaturen frei werden, sind in diesem Betrag nicht enthalten. Bezieht man diese durch Calcinieren des Zeoliths bzw. Schichtsilikats bei Temperaturen von 800 °C bestimmbaren Anteile ein, so beträgt der Wassergehalt der Mittel insgesamt 12 bis 25 Gew.-%.The water content of the adsorbent (I) depends on the drying conditions. The one at a drying temperature of 145 ° C Removable water content is about 8 to 18 wt .-%, usually 10 to 16 wt .-%. Other amounts of water bound by the zeolite or layered silicate that are released at higher temperatures are not included in this amount. If these are taken into account by calcining the zeolite or layered silicate at temperatures of 800 ° C., the total water content of the compositions is 12 to 25% by weight.
Die mittlere Korngröße des Adsorptionsmittels (I) beträgt üblicherweise 0,2 bis 1,2 mm, wobei der Anteil der Körner unterhalb 0,1 mm nicht mehr als 3 Gew.-% und oberhalb 1,8 mm bis 2,4 mm nicht mehr als 20 Gew.-% beträgt. Vorzugsweise weisen mindestens 80 Gew.-%, insbesondere mindestens 90 Gew.-% der Körner eine Größe von 0,2 bis 2,0 mm auf, wobei der Anteil der Körner zwischen 0,1 und 0,05 mm nicht mehr als 2 Gew.-%, insbesondere weniger als 1 Gew.-% und der Anteil der Körner zwischen 1,6 bis 2,4 mm nicht mehr als 15 Gew.-%, insbesondere nicht mehr als 10 Gew.-% beträgt. Größere Anteile an Feinkorn führen in der Regel zu einer Verschlechterung des Einspülverhaltens und sollten daher vermieden werden. Größere Anteile an Grobkorn bedingen ein geringeres Schüttgewicht und lassen das Produkt visuell uneinheitlich erscheinen, sind im übrigen aber nicht nachteilig.The average grain size of the adsorbent (I) is usually 0.2 to 1.2 mm, the fraction of the grains being below 0.1 mm not more than 3% by weight and being above 1.8 mm to 2.4 mm no more than 20% by weight. At least 80% by weight, in particular at least 90% by weight, of the grains preferably have a size of 0.2 to 2.0 mm, the proportion of the grains between 0.1 and 0.05 mm not more than 2% by weight .-%, in particular less than 1 wt .-% and the proportion of grains between 1.6 to 2.4 mm is not more than 15 wt .-%, in particular not more than 10 wt .-%. Larger proportions of fine grain generally lead to a deterioration in the induction behavior and should therefore be avoided. Larger proportions of coarse grain cause a lower bulk density and make the product appear visually inconsistent, but are otherwise not disadvantageous.
Das Schüttgewicht des Adsorptionsmittels (I) beträgt bei Anwesenheit von Natriumsulfat 400 bis 700 g/l, meist 450 bis 650 g/l und bei Abwesenheit von Natriumsulfat 400 bis 650 g/l, meist 450 bis 600 g/l. Das Mittel besteht im wesentlichen aus abgerundeten Körnern, die ein sehr gutes Rieselverhalten aufweisen. Dieses sehr gute Rieselverhalten ist auch dann noch vorhanden, nachdem die Körner mit großen Anteilen an flüssigen bzw. halbflüssigen oder festen nichtionischen Tensiden (II) imprägniert sind. Der Anteil dieser adsorbierten Bestandteile kann 5 bis 35 Gew.-%, bevorzugt 10 bis 30 Gew.-%, bezogen auf das Adsorbat, betragen.The bulk density of the adsorbent (I) is 400 to 700 g / l, usually 450 to 650 g / l in the presence of sodium sulfate and 400 to 650 g / l, usually 450 to 600 g / l in the absence of sodium sulfate. The agent consists essentially of rounded grains, which have a very good flow behavior. This very good flow behavior is still present even after the grains have been impregnated with large proportions of liquid, semi-liquid or solid nonionic surfactants (II). The amount these adsorbed components can be 5 to 35% by weight, preferably 10 to 30% by weight, based on the adsorbate.
Die Herstellung des Adsorptionsmittels (I) erfolgt vorzugsweise durch Sprühtrocknen eines wäßrigen, flüssigen bis pastenförmigen Ansatzes (Slurry) mittels erhitzter Gase (Verbrennungsgase) in üblichen Trockentürmen. Da die als Trockengas vielfach verwendete Verbrennungsluft vergleichweise hohe Anteile an Kohlendioxid enthält, kann es vorteilhaft sein, wenn man dem Slurry vor dem Versprühen geringe Mengen an Natriumhydroxid zusetzt, um einer pH-Erniedrigung durch einen entsprechenden Alkaliüberschuß zu begegnen. Die empfohlenen Anteile an NaOH liegen meist zwischen 0,1 bis 1 Gew.-%. Zu den Minderbestandteilen, die den Mitteln bei der Herstellung außerdem zugesetzt werden können, zählen Farbstoffe bzw. Farbpigmente, mit denen die Eigenfarbe einzelner Wirkstoffe, insbesondere des Schichtsilikates, überdeckt werden kann.The adsorbent (I) is preferably produced by spray drying an aqueous, liquid to pasty batch (slurry) by means of heated gases (combustion gases) in conventional drying towers. Since the combustion air, which is widely used as a dry gas, contains comparatively high proportions of carbon dioxide, it may be advantageous to add small amounts of sodium hydroxide to the slurry before spraying, in order to counteract a pH reduction by a corresponding excess of alkali. The recommended proportions of NaOH are usually between 0.1 and 1% by weight. The minor constituents that can also be added to the agents during production include dyes or color pigments with which the intrinsic color of individual active ingredients, in particular of the layered silicate, can be covered.
Die an dem Adsorptionsmittel (I) gebundenen flüssigen bis pastösen nichtionischen Tenside (II) aus der Klasse der Polyglykolether leiten sich vorzugsweise von Alkoholen mit 10 bis 22, insbesondere 12 bis 18 C-Atomen ab. Diese Alkohole können gesättigt oder olefinisch ungesättigt, linear oder in 2-Stellung methylverzweigt (Oxo-Rest) sein. Ihre Umsetzungsprodukte mit Ethylenoxid (EO) bzw. Propylenoxid (PO) sind wasserlöslich bzw. in Wasser dispergierbare Gemische von Verbindungen mit unterschiedlichem Alkoxylierungsgrad. Die Zahl der EO- bzw. PO-Gruppen entspricht bei technischen Alkoxylaten dem statistischen Mittelwert und liegt im allgemeinen bei 2 bis 25.The liquid to pasty nonionic surfactants (II) bound to the adsorbent (I) from the class of the polyglycol ethers are preferably derived from alcohols having 10 to 22, in particular 12 to 18, carbon atoms. These alcohols can be saturated or olefinically unsaturated, linear or methyl-branched in the 2-position (oxo radical). Their reaction products with ethylene oxide (EO) or propylene oxide (PO) are water-soluble or water-dispersible mixtures of compounds with different degrees of alkoxylation. The number of EO or PO groups in technical alkoxylates corresponds to the statistical mean and is generally 2 to 25.
Beispiele für geeignete ethoxylierte Fettalkohole sind C12-18-Cocosalkohole mit 3 bis 12 EO, C16-18-Talgalkohol mit 4 bis 16 EO, Oleylalkohol mit 4 bis 12 EO sowie aus anderen nativen Fettalkoholgemischen erhältliche Ethoxylierungsprodukte entsprechender Ketten- und EO-Verteilung. Aus der Reihe der ethoxylierten Oxoalkohole sind beispielsweise solche der Zusammensetzung C13-15-Oxoalkohol + 3 bis 5 EO und C12-14-Oxoalkohol + 8 bis 12 EO. Besonders günstige Einspüleigenschaften haben Mittel, in denen die adsorbierten nichtionischen Tenside sowohl lange hydrophobe Reste als auch höhere Ethoxylierungsgrade aufweisen.Examples of suitable ethoxylated fatty alcohols are C 12-18 coco alcohols with 3 to 12 EO, C 16-18 tallow alcohol with 4 to 16 EO, Oleyl alcohol with 4 to 12 EO and ethoxylation products of corresponding chain and EO distribution available from other native fatty alcohol mixtures. From the series of ethoxylated oxo alcohols are, for example, those of the composition C 13-15 oxo alcohol + 3 to 5 EO and C 12-14 oxo alcohol + 8 to 12 EO. Agents in which the adsorbed nonionic surfactants have both long hydrophobic residues and higher degrees of ethoxylation have particularly favorable flushing properties.
Weitere nichtionische Tenside, die an dem Adsorptionsmittel gebunden sein können, sind ethoxylierte Alkylamine, ethoxylierte Fettsäureethanolamide und ethoxylierte Fettsäureethanolamide und ethoxylierte vicinale Diole, welche die gleiche Anzahl an C-Atomen und die gleiche Anzahl an EO-Gruppen im Glykoletherrest enthalten können wie die vorgenannten Alkoholethoxylate. Bevorzugte Verbindungen sind ethoxylierte C12-18-Fettamine, ethoxylierte C12-18-1,2-Diole mit 1 bis 5 EO-Gruppen, die als Waschkraftverstärker wirken und allein oder im Gemisch mit Alkoholethoxylaten an dem Adsorptionsmittel (I) gebunden sein können.Further nonionic surfactants that can be bound to the adsorbent are ethoxylated alkylamines, ethoxylated fatty acid ethanolamides and ethoxylated fatty acid ethanolamides and ethoxylated vicinal diols, which can contain the same number of carbon atoms and the same number of EO groups in the glycol ether residue as the aforementioned alcohol ethoxylates . Preferred compounds are ethoxylated C 12-18 fatty amines, ethoxylated C 12-18 -1,2-diols with 1 to 5 EO groups, which act as detergency boosters and can be bound to the adsorbent (I) alone or as a mixture with alcohol ethoxylates .
Zusammen mit den nichtionischen Tensiden (II) können auch weitere Waschmittelbestandteile an dem Adsorptionsmittel gebunden sein. Hierzu zählen empfindliche Stoffe, wie Enzyme, Biocide, Duftstoffe, Bleichaktivatoren, Avivagemittel, optische Aufheller sowie anionische oder kationische Tenside. Sie können nach vorherigem Lösen bzw. Dispergieren in Wasser bzw. organischen Lösungsmitteln bzw. den flüssigen oder geschmolzenen nichtionischen Tensiden den Adsorptionsmitteln zugemischt werden. Diese Stoffe dringen zusammen mit dem Lösungs- bzw. Dispergiermittel in das poröse Korn ein und sind auf diese Weise gegen Wechselwirkungen mit anderen Pulverbestandteilen geschützt.Together with the nonionic surfactants (II), further detergent constituents can also be bound to the adsorbent. These include sensitive substances such as enzymes, biocides, fragrances, bleach activators, softeners, optical brighteners and anionic or cationic surfactants. They can be mixed with the adsorbents after they have been dissolved or dispersed in water or organic solvents or the liquid or molten nonionic surfactants. These substances penetrate into the porous grain together with the solvent or dispersant and are thus protected against interactions with other powder components.
Das Imprägnieren des Adsorptionsmittels (I) mit den nichtionischen Tensiden bzw. sonstigen zu adsorbierenden Bestandteilen kann in an sich bekannter Weise durch Besprühen der in Bewegung gehaltenen Körner mit den flüssigen bzw. geschmolzenen nichtionischen Tensiden oder tensidhaltigen Gemischen erfolgen. Hierzu eignen sich übliche Sprühmischvorrichtungen und Granuliertrommeln. Der Adsorptionsvorgang verläuft bei Verwendung der Adsorptionsmittel (I) vergleichsweise schnell und vollständig, so daß in einem Arbeitsgang ohne Nachbehandlung oder Ruhezeit rieselfähige Adsorbate (Additive) entstehen. Der Imprägnierungsprozeß führt gleichzeitig zu einer Erhöhung des Schüttgewichtes auf Werte um 500 bis 800 g/l in Abhängigkeit von der Art und Menge der Ausgangsstoffe.The adsorbent (I) can be impregnated with the nonionic surfactants or other constituents to be adsorbed in a manner known per se by spraying the granules kept in motion with the liquid or melted nonionic surfactants or mixtures containing surfactants. Conventional spray mixing devices and granulating drums are suitable for this. When using the adsorbents (I), the adsorption process runs comparatively quickly and completely, so that free-flowing adsorbates (additives) are produced in one operation without aftertreatment or rest. The impregnation process also leads to an increase in the bulk density to values of 500 to 800 g / l, depending on the type and amount of the starting materials.
Die mit den nichtionischen Tensiden bzw. mit den Gemischen aus nichtionischem Tensid und Zusatzstoff imprägnierten körnigen Additive werden üblicherweise mit weiteren pulverförmigen bis körnigen Waschmitteln bzw. Waschmittelkomponenten, wie sie beispielsweise durch Sprühtrocknung oder Granulation erhältlich sind, in jedem beliebigen Verhältnis vermischt. Hierbei ist ihre gute Rieselfähigkeit sowie ihre hohe Kornstabilität von großem Vorteil, da eine unerwünschte Bildung von Abrieb und Staub vermieden wird. Die Pulvergemische sind ihrerseits lagerbeständig und neigen nicht zum Verklumpen oder Ausschwitzen des nichtionischen Tensids. Bei der Anwendung sind sie im Vergleich zu bekannten Gemischen sehr gut einspülbar, was insbesondere deshalb überrascht, da das erfindungsgemäße Additiv selbst nur ein mäßig gutes bis mangelhaftes Einspülverhalten aufweist. Es war daher nicht zu erwarten, daß das erfindungsgemäße Addtiv das Einspülverhalten üblicher Wasch- und Reinigungsmittel nicht nur nicht beeinträchtigt, sondern in vielen Fällen sogar verbessert und deren Einsatz in Waschautomaten überhaupt erst möglich macht.The granular additives impregnated with the nonionic surfactants or with the mixtures of nonionic surfactant and additive are usually mixed in any ratio with further powdery to granular detergents or detergent components, such as are obtainable for example by spray drying or granulation. Here, their good flowability and their high grain stability are of great advantage, since an undesirable formation of abrasion and dust is avoided. The powder mixtures are in turn stable in storage and do not tend to clump or exude the nonionic surfactant. When used, they are very easy to flush in compared to known mixtures, which is particularly surprising since the additive according to the invention itself has only a moderately good to poor flushing behavior. It was therefore not to be expected that the additive according to the invention would not only not impair the induction behavior of conventional detergents and cleaning agents, but would in many cases even improve them and would make their use in washing machines possible in the first place.
Der Anteil an Additiv in derartigen Wasch- und Reinigungsmitteln beträgt üblicherweise 5 bis 40 Gew.-%, vorzugsweise 10 bis 35 Gew.-% und insbesondere 15 bis 30 Gew.-%, bezogen auf das fertige Gemisch. Diese mit dem Additiv zu vermischenden Wasch- und Reinigungsmittel können in üblicher Weise, d.h. durch Sprühtrocknung oder Granulation, hergestellt sein und übliche Waschmittelkomponenten, wie Tenside, Buildersubstanzen, Sequestrierungsmittel, Neutralsalze, Polymere, optische Aufheller usw. sowie weitere granulare Mischungskomponenten enthalten, wie Bleichmittel, Bleichaktivatoren, Enzyme, Entschäumer und Duftstoffträger. Das Vermischen der Pulverkomponenten kann in üblichen Mischvorrichtungen kontinuierlich oder diskontinuierlich erfolgen und bereitet wegen der günstigen Korneigenschaften der erfindungsgemäßen Additive keine Probleme.The proportion of additive in such washing and cleaning agents is usually 5 to 40% by weight, preferably 10 to 35% by weight and in particular 15 to 30% by weight, based on the finished mixture. These detergents and cleaning agents to be mixed with the additive can be produced in the customary manner, ie by spray drying or granulation, and can contain customary detergent components, such as surfactants, builder substances, sequestering agents, neutral salts, polymers, optical brighteners, etc., and further granular mixture components, such as bleaching agents , Bleach activators, enzymes, defoamers and fragrance carriers. The powder components can be mixed continuously or discontinuously in conventional mixing devices and, because of the favorable grain properties of the additives according to the invention, presents no problems.
1. In einem mit Rührvorrichtung ausgerüsteten Ansatzbehälter wurden die folgenden Bestandteile mit oder unter Zusatz von Wasser zu einem Slurry vermischt (GT = Gewichtsteile)
- a) 66,5 GT Zeolith NaA,
- b) 3,0 GT Schichtsilikat,
- c) 4,0 GT copolymeres Salz,
- d) 4,4 GT Natriumsulfat,
- e) 2,1 GT Talgfettalkohol, 5fach ethoxyliert,
- f1) 0,45 GT Natriumhydroxid.
- a) 66.5 pbw of zeolite NaA,
- b) 3.0 GT layered silicate,
- c) 4.0 pbw of copolymeric salt,
- d) 4.4 pbw of sodium sulfate,
- e) 2.1 pbw of tallow fatty alcohol, 5-fold ethoxylated,
- f1) 0.45 pbw of sodium hydroxide.
Der verwendete Zeolith hatte ein Calciumbindevermögen von 165 mg CaO/g und eine mittlere Partikelgröße von 3 µm, wobei keine Anteile über 20 µm vorlagen. Eingesetzt wurde er als wäßrige Dispersion, enthaltend 48 Gew.-% wasserfreien Zeolith, 1,5 Gew.-% der Komponente (e) und 50,5 Gew.-% Wasser. Als Schichtsilikat wurde das Produkt Laundrosil(R) DG-A (mit Sodalösung behandelt) verwendet. Als Polycarbonsäure wurde ein Copolymerisat aus Acrylsäure und Maleinsäure mit einem Molekulargewicht von 70 000 (Sokalan(R)) in Form des Natriumsalzes zum Einsatz gebracht. Das Natriumhydroxid kam als 50 %ige Natronlauge zum Einsatz.The zeolite used had a calcium binding capacity of 165 mg CaO / g and an average particle size of 3 μm, with no proportions above 20 μm. It was used as an aqueous dispersion containing 48% by weight of anhydrous zeolite, 1.5% by weight of component (s) and 50.5% by weight of water. The product Laundrosil (R) DG-A (treated with soda solution) was used as layered silicate. A copolymer of acrylic acid and maleic acid with a molecular weight of 70,000 (Sokalan (R) ) in the form of the sodium salt was used as the polycarboxylic acid. The sodium hydroxide was used as 50% sodium hydroxide solution.
Die eine Temperatur von 70 °C und eine Viskosität von 10 400 mPa·s aufweisende Aufschlämmung wurde mit einem Druck von 40 bar in einem Turm versprüht, in dem Verbrennungsgase mit einer Temperatur von 185 °C (gemessen im Ringkanal) dem Sprühprodukt entgegengeführt wurden. Die Austrittstemperatur des Trockengases betrug 58 °C. Das den Sprühturm verlassende körnige Adsorptionsmittel enthielt
f2) 19,55 GT Wasser.The slurry, which had a temperature of 70 ° C. and a viscosity of 10,400 mPa · s, was sprayed at a pressure of 40 bar in a tower in which combustion gases at a temperature of 185 ° C. (measured in the ring channel) were directed towards the spray product. The outlet temperature of the dry gas was 58 ° C. The granular adsorbent leaving the spray tower contained
f2) 19.55 GT water.
Das durch Siebanalyse ermittelte Kornspektrum ergab die folgende Gewichtsverteilung:
Das Litergewicht betrug 490 g/l.The liter weight was 490 g / l.
Die Körner wurden in einer Sprühmischapparatur, bestehend aus einem horizontal angeordneten, mit Misch- und Förderorganen und Sprühdüsen ausgerüsteten zylindrischen Trommel (LÖDIGE-Mischer) mit auf ca. 45 °C erwärmten nichtionischen Tensiden bzw. Tensidgemischen besprüht. Die Temperatur des Adsorptionsmittel betrug 20 °C, die der Tensidschmelze 50 °C. Die Tensidschmelze bestand aus (bezogen auf das Endgewicht des imprägnierten Granulats):
- G1) 18,0 Gew.-% Talgalkohol + 5 EO
- G2) 18,4 Gew.-% 1 : 4 - Gemisch aus Cocosalkohol + 3 EO und Talgalkohol + 5 EO
- G3) 15,2 Gew.-% Ethoxylat gemäß (II) und 0,3 Gew.-% eines 1:1 Gemisches aus Talgfettsäurepartialglycerid und Talgfettsäureamid des Hydroxylethyl-ethylendiamins (Textilweichmacher).
- G1) 18.0% by weight tallow alcohol + 5 EO
- G2) 18.4% by weight 1: 4 mixture of coconut alcohol + 3 EO and tallow alcohol + 5 EO
- G3) 15.2% by weight of ethoxylate according to (II) and 0.3% by weight of a 1: 1 mixture of tallow fatty acid partial glyceride and tallow fatty acid amide of hydroxylethyl ethylenediamine (fabric softener).
Zum Vergleich wurden (V1) ein körniger, sprühgetrockneter Zeolith NaA sowie (V2) ein gemäß DE 34 44 960 hergestelltes Trägermaterial (frei von Schichtsilikat) verwendet und in gleicher Weise verarbeitet.For comparison, (V1) was a granular, spray-dried zeolite NaA and (V2) one made according to DE 34 44 960 Backing material (free of layered silicate) used and processed in the same way.
In einer Versuchsreihe wurde das Einspülverhalten untersucht, wobei Bedingungen simuliert wurden, die einer unter kritischen Bedingungen betriebenen Einspülvorrichtung einer Haushaltswaschmaschine entsprechen. In die Versuchsvorrichtung (ZANUSSI-Einspülrinne) wurden jeweils 100 g Produkt eingegeben und nach einer Ruhezeit von 1 Minute wurden innerhalb von 90 sec. 10 Liter Leitungswasser eingespeist. Nach Einspülen von 10 Liter wurden die verbleibenden Rückstände im nassen Zustand zurückgewogen und 30 % des Gewichtes als Wasser rechnerisch abgezogen. Für das Einspülverhalten wurden folgende Bewertungen vergeben:
- A = vollständiges Einspülen (die Zahl gibt die benötigten Liter Wasser an),
- B = Rückstand weniger als 10 g (die Zahl gibt die Rückstandsmenge in g an),
- C = mehr als 10 g Rückstand (mit Angabe des Rückstandes in g). A- und B-Herte sind für die Praxis sehr gut bis befriedigend. C-Werte bezeichnen ein unzureichendes Einspülverhalten.
- A = complete flushing (the number indicates the liters of water required),
- B = residue less than 10 g (the number indicates the amount of residue in g),
- C = more than 10 g of residue (stating the residue in g). A and B crops are very good to satisfactory in practice. C values indicate inadequate induction behavior.
Das Additiv war sehr gut rieselfähig und wies vor dem Imprägniervorgang eine Einspülnote von B 1 auf. Zusätzlich wurden 2 Versuchsreihen durchgeführt und zwar mit dem Additiv nach der Imprägnierung, jedoch ohne Zusatz eines Waschmittels und nach Vermischen von 25 Teilen des imprägnierten Additivs mit 50 Teilen Turmsprühpulver und 25 Teilen Perborat (Bezeichnung "mit Waschmittel").The additive was very free-flowing and had a wash-in grade of B 1 before the impregnation process. In addition, 2 test series were carried out, namely with the additive after impregnation, but without the addition of a detergent and after mixing 25 parts of the impregnated additive with 50 parts of tower spray powder and 25 parts of perborate (term "with detergent").
Die Ergebnisse sind in der folgenden Tabelle zusammengefaßt:
2. In der in Beispiel 1 beschriebenen Weise wurde durch Ansetzen eines wäßrigen Slurries und Sprühtrocknen ein Adsorptionsmittel folgender Zusammensetzung hergestellt (Anteil in Gew.-%):
- a) 69,8 % Zeolith NaA,
- b) 3,0 % Schichtsilikat,
- c) 4,0 % copolymeres Salz
- e) 2,2 % Talgalkohol, 5fach ethoxyliert,
- f1) 0,45 % NaOH (im Ansatz)
- f2) 20,55 % Wasser.
- a) 69.8% zeolite NaA,
- b) 3.0% layered silicate,
- c) 4.0% copolymer salt
- e) 2.2% tallow alcohol, 5-fold ethoxylated,
- f1) 0.45% NaOH (in the batch)
- f2) 20.55% water.
Bei einer Slurry-Konzentration von 58 Gew.-% betrug der Zerstäubungsdruck im Düsenbereich 40 bar. Das im Gegenstrom geführte Heizgas wies eine Temperatur von 223 °C im Ringkanal und von 60 °C im Bereich der Düsenebene auf. Die Einspülbarkeit wurde mit Note B 10 ermittelt. Das Litergewicht betrug 530 g/l bei folgender Kornverteilung:
Wie in Beispiel 1 beschrieben, wurden 80,9 Gewichtsteile des Adsorptionsmittels mit 19,1 Gewichtsteilen des Tensidgemisches B2 behandelt. Das tensidhaltige, gut rieselfähige Granulat (Additiv) wies ein Schüttgewicht von 685 g/l und eine Einspülnote von C 39 auf. Eine trockene Aufmischung aus (in Gew.-%):
- 45,5 % Turmsprühpulver,
- 26,0 % Natriumperborat,
- 0,5 % Enzymgranulat,
- 2,1 % Bleichaktivator-Granulat,
- 2,1 % Schauminhibitor-Granulat,
- 0,2 % Parfümöl,
- 23,6 % Additiv gemäß Beispiel 2
- 45.5% tower spray powder,
- 26.0% sodium perborate,
- 0.5% enzyme granules,
- 2.1% bleach activator granules,
- 2.1% foam inhibitor granules,
- 0.2% perfume oil,
- 23.6% additive according to Example 2
Claims (10)
- A granular additive containing nonionic surfactants for granular detergents with improved dispensing behaviour, consisting of a granular adsorbent (I) and nonionic surfactants (II) adsorbed thereon, component (I) having the following composition, based on water-free substance:(a) 50 to 75% by weight of finely crystalline zeolite,(b) 2 to 10% by weight of a layer silicate,(c) 2.5 to 10% by weight of the sodium salt of a (co)polymeric carboxylic acid,(d) 0 to 10% by weight of sodium sulfate,(e) 0 to 3% by weight of an organic surfactant,(f) remainder water and minor constituents,with the proviso that the percentage content of nonionic surfactant (II) is from 5 to 35% by weight, based on the adsorbate.
- An additive as claimed in claim 1, in which component (I) has an average particle size of 0.2 to 1.2 mm, the percentage with a particle size of less than 0.05 mm being no more than 2% by weight and the percentage with a particle size of more than 2 mm being no more than 5% by weight and the apparent density of the detergent additive being from 500 to 750 g/l.
- An additive as claimed in claims 1 and 2, in which (a), based on component (I), consists of 60 to 72% by weight, expressed as water-free substance, of zeolite of the NaA type.
- An additive as claimed in one or more of claims 1 to 3, in which (b), based on component (I), is present in quantities of 3 to 7% by weight and consists of montmorillonite, hectorite or saponite.
- An additive as claimed in one or more of claims 1 to 4, in which (c), based on component (I), consists of 3 to 8% by weight of a sodium salt of a polyacrylic acid or an acrylic acid/maleic acid copolymer.
- An additive as claimed in one or more of claims 1 to 5, in which the percentage content of (d), based on component (I), is from 0 to 8% by weight.
- An additive as claimed in one or more of claims 1 to 6, in which the nonionic surfactant (II) is derived from fatty alcohols and oxo alcohols containing 12 to 18 C atoms and contains 2 to 25 glycol ether groups.
- A process for the production of the additive claimed in one or more of claims 1 to 7, characterized in that an aqueous suspension of the ingredients present in component (I) is spray-dried and the granules obtained are impregnated with nonionic surfactants (II).
- The use of the additive claimed in one or more of claims 1 to 7 as a mixture component in granular detergents.
- The use claimed in claim 9 in quantities of 5 to 40% by weight and preferably in quantities of 10 to 35% by weight, based on the final mixture, as a mixture component in granular detergents.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3936405 | 1989-11-02 | ||
DE3936405A DE3936405A1 (en) | 1989-11-02 | 1989-11-02 | GRINNY, NON-ionic surfactant-containing detergent for detergents and cleaning agents with improved induction behavior |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0425804A2 EP0425804A2 (en) | 1991-05-08 |
EP0425804A3 EP0425804A3 (en) | 1991-07-03 |
EP0425804B1 true EP0425804B1 (en) | 1996-08-07 |
Family
ID=6392681
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90117749A Expired - Lifetime EP0425804B1 (en) | 1989-11-02 | 1990-09-14 | Granular additive containing nonionic surfactents for detergent and cleaning agents with improved rinsing properties |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0425804B1 (en) |
AT (1) | ATE141100T1 (en) |
DE (2) | DE3936405A1 (en) |
ES (1) | ES2090070T3 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4009618A1 (en) * | 1990-03-26 | 1991-10-02 | Henkel Kgaa | SPRAY-DRIED, AVIVATING DETERGENT ADDITIVE |
DE69112970T2 (en) * | 1990-09-28 | 1996-03-21 | Kao Corp | Nonionic powder detergent composition. |
AU649504B2 (en) * | 1991-07-03 | 1994-05-26 | Kao Corporation | Nonionic powder detergent composition |
DE4209435A1 (en) * | 1992-03-24 | 1993-09-30 | Henkel Kgaa | Granular, non-ionic surfactants containing, phosphate-free additive for detergents and cleaners |
AU660101B2 (en) * | 1992-08-07 | 1995-06-08 | Colgate-Palmolive Company, The | Heavy duty laundry detergent compositions of reduced dye transfer properties |
TR27896A (en) * | 1993-08-05 | 1995-10-11 | Colgate Palmolive Co | Heavy duty laundry detergent compositions with reduced dye transfer properties. |
DE4329064A1 (en) * | 1993-08-28 | 1995-03-02 | Henkel Kgaa | Builders component for detergents or cleaning agents |
DE19500644B4 (en) * | 1995-01-12 | 2010-09-09 | Henkel Ag & Co. Kgaa | Spray-dried detergent or component thereof |
GB2315768A (en) * | 1996-08-01 | 1998-02-11 | Procter & Gamble | Detergent compositions |
DE19728588A1 (en) * | 1997-07-04 | 1999-01-07 | Henkel Kgaa | Heavy detergent granules with high solubility and improved fat washing capacity |
GB2339203A (en) * | 1998-07-08 | 2000-01-19 | Procter & Gamble | A method of dipensing |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU549122B2 (en) * | 1981-02-26 | 1986-01-16 | Colgate-Palmolive Pty. Ltd. | Spray dried base beads and detergent compositions |
DE3444960A1 (en) * | 1984-12-10 | 1986-06-12 | Henkel KGaA, 4000 Düsseldorf | GRAINY ADSORPTION |
DE3818829A1 (en) * | 1988-06-03 | 1989-12-14 | Henkel Kgaa | KOENIGES ADSORPTIONSMITTEL WITH IMPROVED SPOONING BEHAVIOR |
DE3822479A1 (en) * | 1988-07-02 | 1990-02-08 | Henkel Kgaa | DETERGENT ADDITIVES WITH IMPROVED SPILLING BEHAVIOR |
-
1989
- 1989-11-02 DE DE3936405A patent/DE3936405A1/en not_active Withdrawn
-
1990
- 1990-09-14 AT AT90117749T patent/ATE141100T1/en not_active IP Right Cessation
- 1990-09-14 EP EP90117749A patent/EP0425804B1/en not_active Expired - Lifetime
- 1990-09-14 ES ES90117749T patent/ES2090070T3/en not_active Expired - Lifetime
- 1990-09-14 DE DE59010440T patent/DE59010440D1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE3936405A1 (en) | 1991-05-08 |
EP0425804A2 (en) | 1991-05-08 |
ES2090070T3 (en) | 1996-10-16 |
ATE141100T1 (en) | 1996-08-15 |
EP0425804A3 (en) | 1991-07-03 |
DE59010440D1 (en) | 1996-09-12 |
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