EP0394835B1 - Procédé de fabrication de ski et ski fabriqué par ce procédé - Google Patents
Procédé de fabrication de ski et ski fabriqué par ce procédé Download PDFInfo
- Publication number
- EP0394835B1 EP0394835B1 EP90107422A EP90107422A EP0394835B1 EP 0394835 B1 EP0394835 B1 EP 0394835B1 EP 90107422 A EP90107422 A EP 90107422A EP 90107422 A EP90107422 A EP 90107422A EP 0394835 B1 EP0394835 B1 EP 0394835B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ski
- process according
- cover layer
- layer
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims 3
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 15
- 239000004698 Polyethylene Substances 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63C—SKATES; SKIS; ROLLER SKATES; DESIGN OR LAYOUT OF COURTS, RINKS OR THE LIKE
- A63C5/00—Skis or snowboards
- A63C5/12—Making thereof; Selection of particular materials
Definitions
- the invention relates to a ski manufacturing method according to the first part of claim 1 and a ski that is manufactured according to this method.
- skis were previously made from several layers of wood, today they consist of layers of very different materials, mostly plastic, metal and possibly also wood.
- a ski upper part is manufactured in a form specifically provided for it, which is then connected in a second process step to a ski lower part of the common type.
- the ski top manufactured in the molding process consists, for. B. from a cover layer, a core and laterally inserted side damper layers.
- the cover layer is shaped during the molding process in such a way that it forms flange-like edges which rest on the lower part of the ski during assembly, so that in the second process step, connecting the lower part of the ski to the upper part of the ski, an additional connection of the two parts via the flange-like edges is possible is.
- the flange-like edges are formed in a constant width and are only brought to their final shape after removal from the mold, the excess being able to be milled away, for example. This results in the solution according to the invention for the production process, which consists in the fact that for skis which have a different profile in plan view, i.
- This ski base can be of any type. For example, it consists of a polyethylene tread bordered by steel edges, over which a lower flange is arranged.
- the ski top can also be prefabricated without a core and side damper layers.
- the individually prefabricated upper part of the ski and lower part of the ski can be connected in an advantageous manner by foaming the core region of the upper part of the ski that is left free, for example with polyurethane or a similar material.
- the prefabricated upper part of the ski is connected to the prefabricated lower part of the ski and the enclosed empty space thus formed is foamed to form the core of the ski.
- a decorative layer is placed in the mold box of the mold below the cover layer which has a supporting function and which, of course, lies on the surface of the upper part after the upper part has been removed from the mold box.
- the decorative layer can either cover only the surface of the upper part of the ski or the surface as well as the side edges of the upper part of the ski.
- the process step of ski top shaping can be designed in an advantageous manner in that the cover layer consists of one or more layers which are flexible at ambient pressure and ambient temperature before the final molding process. With these flexible layers, the shape can be designed before the core and side damper layers are inserted. Covering layers made of an epoxy prepreg or a polyester prepreg of the usual commercial form are suitable for this procedure.
- the upper part of the ski is connected to a stable molded body at suitable temperature and pressure by polymerization.
- An alternative embodiment of the method according to the invention consists in the fact that the cover layer consists of a thermoplastic shell inserted into the mold.
- the decorative layer can also be designed as a thermoplastic layer or thermoplastic shell.
- a damper layer made of the most entropy-elastic material for example an elastomer
- a ski can be produced in a simple manner which has a upper part of the ski which is trapezoidal in cross-section, the side surfaces being inclined at a constant angle.
- Fig. 1 the molding step of the ski top 10 is shown in a form consisting of a mold box 18 and a mold cover 20.
- a decorative layer 24 is placed on the bottom of the molding box 18.
- This decorative layer 24 is flexible at ambient pressure and ambient temperature. It consists of an epoxy prepreg or alternatively, for example, of a polyester prepreg.
- a cover layer 12 is placed on this decorative layer, which is also flexible at ambient pressure and temperature.
- This cover layer is also laid along the side walls which are inclined at an angle ⁇ with respect to the vertical.
- the still flexible cover layer 12 is then bent in such a way that it forms a flange-shaped edge 22. Since the cover layer 12 is a load-bearing layer, it is reinforced. For this purpose, fiber-proven mats or carbon inserts are used.
- a core 14 is placed on this cover layer, which can consist of any ski building material customary for cores. For example, a foamed plastic. Between the core 14 and the laterally raised cover layer 12, triangular side damper layers 16 are inserted into the mold in cross section. These side damper layers 16 are, for example Made of an elastomer and serve to protect the core from the side.
- the mold is closed with the mold cover 20 and, under suitable pressure and at a suitable temperature, the individual layers are polymerized with one another, so that a dimensionally stable ski upper part 10 is produced.
- the molding box 18 is shaped according to the thickness distribution over the length of the upper part of the ski.
- the core 14 of the upper part 10 of the ski is made thicker from the longitudinal center of the ski, i.e. exactly in the area in which the ski binding will be arranged later. Towards the center of the ski and towards the ski shovel, the thickness of the core decreases, as shown in FIG. 2.
- the upper ski part prepared in this way is applied to a lower ski part of a conventional design (not shown) and glued to it in the usual way.
- the upper ski part 10 can be connected to the lower ski part, not shown, along the flange 22 using conventional fastening means.
- the lower ski part can consist, for example, of a polyethylene tread which is bordered by means of steel edges, a lower flange usually being arranged above the polyethylene tread.
- it can also be any other lower ski part with a ski upper part 10, which according to the previously described sequence of processes was connected.
- a ski upper part 10 is also shown in the mold 18, 20 during the molding process. According to this exemplary embodiment, however, a further substep is added to the method for producing the ski during the method step of assembling the upper ski part 10.
- the bond area i.e. in the area on which the bond is later applied, an entropy-elastic damper layer as possible. This advantageously consists of an elastomer.
- the length of the damping element 26 is designated by L in FIG. 4. L can typically vary in a range of 500-700 mm. The length of the area L depends on on the total length of the ski.
- this can also be formed by leaving a corresponding empty space in place of the inserted core 14 and optionally the side damper layers 16.
- the mold cover 20 can have a corresponding bulge (not shown in the figures).
- This modified upper part of the ski is then connected to a lower part of the ski, at the same time the empty core area is foamed, for example with polyurethane or a similar material.
Landscapes
- Laminated Bodies (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
- Electron Tubes For Measurement (AREA)
- Purses, Travelling Bags, Baskets, Or Suitcases (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Claims (16)
- Procédé pour la fabrication d'un ski, comprenant les étapes consistant à :- former une partie supérieure de ski (10) constituée au moins d'une couche de recouvrement (12) dans un moule de façon à former sur la couche de recouvrement (12) des rebords (22) en forme de bride;- placer une partie inférieure de ski sur la partie supérieure de ski 10, de telle sorte qu'elle coïncide dans la zone de bord avec les bords (24) en forme de bride et- assembler la partie supérieure de ski (10) avec la partie inférieure de ski,caractérisé en ce que les rebords en forme de bride (22) sont formés avec une largeur de bord constante, et en ce que les bords (22), après le retrait de la partie supérieure de ski (10) du châssis de moule (18) sont amenés dans leur forme définitive.
- Procédé selon la revendication 1, caractérisé en ce qu'on insère dans le châssis de moule (18) en dessous de la couche de recouvrement (12) une couche de décor (24).
- Procédé selon la revendication 1 ou 2, caractérisé en ce qu'on place la couche de recouvrement (12) dans le châssis de moule (18), celle-ci étant constituée de couches qui sont flexibles à la pression ambiante et à la température ambiante avant l'étape de moulage définitive.
- Procédé selon la revendication 3, caractérisé en ce que la couche de recouvrement (12) est constituée d'un pré-imprégné d'époxy, dans lequel on a inséré une matière de renforcement.
- Procédé selon la revendication 3, caractérisé en ce que la couche de recouvrement (12) est constituée d'un pré-imprégné de polyester, dans lequel on a inséré une matière de renforcement.
- Procédé selon l'une des revendications 4 ou 5, caractérisé en ce que la matière de renforcement est du carbone.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la couche de recouvrement (12) est insérée dans le moule sous forme de coque thermoplastique.
- Procédé selon l'une des revendications 2 à 7, caractérisé en ce que la couche de décor (24) est placée dans le châssis de moule (18) et qu'elle est constituée de couches flexibles à la pression et température ambiantes avant l'étape de formage définitive.
- Procédé selon la revendication 8, caractérisé en ce que la couche de décor est constituée d'un préimprégné d'époxy.
- Procédé selon la revendication 8, caractérisé en ce que la couche de décor est constituée d'un préimprégné d'époxy ou d'un préimprégné de polyester.
- Procédé selon l'une des revendications 1 à 8, caractérisé en ce que la couche de décor (24) est placée dans le moule sous forme de coque thermoplastique.
- Procédé selon l'une des revendications 1 à 11, caractérisé en ce que la partie supérieure de ski (10), dans l'étape de moulage séparée, est constituée en plus de la couche de recouvrement (12) d'un noyau (14) et de couches d'amortissement latérales (16).
- Procédé selon l'une des revendications 1 à 11, caractérisé en ce que le noyau (14) est constitué seulement lors de l'assemblage de la partie supérieure de ski avec la partie inférieure de ski par remplissage par de la mousse, par exemple en polyuréthane ou une matière similaire.
- Procédé selon l'une des revendications 1 à 13, caractérisé en ce que, avant l'étape de moulage dans le moule (18,20) entre la couche de recouvrement (12) et le noyau (14) ou la couche de recouvrement (12) et l'espace qui est rempli ultérieurement comme noyau, on place et on fixe dans la zone de fixation (L) une couche d'amortissement (26).
- Procédé selon la revendication 13, caractérisé en ce qu'on insère comme couche d'amortissement (26) une couche en une matière si possible entropique-élastique.
- Ski, fabriqué selon l'une des renvendications 1 à 15, caractérisé en ce que la partie supérieure de ski (10) est trapézoïdale en section transversale, les surfaces latérales étant inclinées suivant un angle constant.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT90107422T ATE93155T1 (de) | 1989-04-28 | 1990-04-19 | Skiherstellungsverfahren und ski, hergestellt nach diesem verfahren. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3914189 | 1989-04-28 | ||
DE3914189A DE3914189A1 (de) | 1989-04-28 | 1989-04-28 | Skiherstellungsverfahren und ski, hergestellt nach diesem verfahren |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0394835A2 EP0394835A2 (fr) | 1990-10-31 |
EP0394835A3 EP0394835A3 (fr) | 1991-12-18 |
EP0394835B1 true EP0394835B1 (fr) | 1993-08-18 |
Family
ID=6379748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90107422A Expired - Lifetime EP0394835B1 (fr) | 1989-04-28 | 1990-04-19 | Procédé de fabrication de ski et ski fabriqué par ce procédé |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0394835B1 (fr) |
JP (1) | JPH0321275A (fr) |
AT (1) | ATE93155T1 (fr) |
DE (2) | DE3914189A1 (fr) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0757251B2 (ja) * | 1991-08-15 | 1995-06-21 | 株式会社西沢 | スキーの製造方法 |
FR2683734B1 (fr) * | 1991-11-19 | 1994-01-07 | Rossignol Sa | Ski en forme, de section non rectangulaire. |
FR2683733B1 (fr) * | 1991-11-19 | 1994-03-18 | Rossignol Sa Skis | Ski en forme, de section non rectangulaire. |
DE4322300C2 (de) * | 1992-07-16 | 2002-12-19 | Atomic Austria Gmbh Altenmarkt | Ski mit einer Schale, einem Untergurt sowie einem vorzugsweise in die Schale integrierten Obergurt und Verfahren zum Herstellen eines Skis |
DE4233647C2 (de) * | 1992-10-06 | 1994-09-29 | Head Sport Ag | Verfahren zum Herstellen eines Ski |
USRE36453E (en) * | 1993-04-16 | 1999-12-21 | Skis Rossignol S.A. | Ski including sides and an upper shell |
AT399282B (de) * | 1993-06-09 | 1995-04-25 | Kaestle Ag | Verfahren zur herstellung eines skis und vorrichtung zur durchführung des verfahrens |
DE19609586C1 (de) * | 1996-03-12 | 1997-06-26 | Freudenberg Carl Fa | Tuftträger |
DE29921881U1 (de) | 1999-12-13 | 2000-02-03 | Blizzard Ges. m.b.H., Mittersil | Gleitbrett |
AT523223B1 (de) * | 2019-11-26 | 2022-05-15 | Kape Gmbh | Gleit- oder Rollbrett und Verfahren zu seiner Herstellung |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1207145A (fr) * | 1958-08-25 | 1960-02-15 | Perfectionnements aux skis | |
US3360277A (en) * | 1964-04-28 | 1967-12-26 | Salvo Mario | Structure for snow skis and the like, of pressed metal plate, preferably of steel |
CH417430A (de) * | 1965-02-02 | 1966-07-15 | Jacober Fritz | Ski mit Sohle aus rostfreiem Stahl |
DE2033845A1 (fr) * | 1970-07-01 | 1972-01-20 | ||
DE2424880C3 (de) * | 1974-05-22 | 1981-01-08 | Franz Voelkl Ohg, 8440 Straubing | Ski mit Dekor und Verfahren zu seiner Herstellung |
JPS54115931A (en) * | 1978-02-27 | 1979-09-08 | Nippon Gakki Seizo Kk | Molding of fiber reinforced plastic ski board |
FR2620628B2 (fr) * | 1987-02-27 | 1994-08-19 | Salomon Sa | Procede pour realiser un ski et ski fait selon ce procede |
FR2615405B1 (fr) * | 1987-05-22 | 1989-07-21 | Salomon Sa | Ski a amortissement reparti |
-
1989
- 1989-04-28 DE DE3914189A patent/DE3914189A1/de not_active Withdrawn
-
1990
- 1990-04-19 EP EP90107422A patent/EP0394835B1/fr not_active Expired - Lifetime
- 1990-04-19 AT AT90107422T patent/ATE93155T1/de not_active IP Right Cessation
- 1990-04-19 DE DE9090107422T patent/DE59002362D1/de not_active Expired - Fee Related
- 1990-04-27 JP JP2114961A patent/JPH0321275A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
DE59002362D1 (de) | 1993-09-23 |
DE3914189A1 (de) | 1990-10-31 |
JPH0321275A (ja) | 1991-01-30 |
ATE93155T1 (de) | 1993-09-15 |
EP0394835A3 (fr) | 1991-12-18 |
EP0394835A2 (fr) | 1990-10-31 |
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