EP0365543A1 - System for peripheral differential heat treatment to form dual-property workpieces. - Google Patents
System for peripheral differential heat treatment to form dual-property workpieces.Info
- Publication number
- EP0365543A1 EP0365543A1 EP19880904744 EP88904744A EP0365543A1 EP 0365543 A1 EP0365543 A1 EP 0365543A1 EP 19880904744 EP19880904744 EP 19880904744 EP 88904744 A EP88904744 A EP 88904744A EP 0365543 A1 EP0365543 A1 EP 0365543A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- peripheral portion
- recited
- central portion
- molten salt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/44—Methods of heating in heat-treatment baths
- C21D1/46—Salt baths
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
Definitions
- the present invention relates in general to the heat treatment of metals and, more particularly, to the heat treatment of superalloy workpieces in which there is a conflict between the desired properties of the center versus those of the periphery.
- a coarse grain structure possesses higher creep resistance than a fine grain structure.
- the problem of contradictory properties exists in the disc because, whereas the periphery should- have relatively coarse grain, the central portion should have relatively fine grain.
- the disc could be formed in two pieces; an inner ring and an outer ring. Each could be processed to have its own properties. Then the rings could be welded or diffusion bonded together. Both welding and diffusion bonding, however, can have serious predictability problems and can cause undesirable changes in the properties of the workpieces.
- Another object of this invention is the provision of a dual-property workpiece system which provides precisely predictable results.
- a further object of the present invention is the provision of a dual-property workpiece system in which the variables can be precisely controlled, monitored and recorded.
- a still further object of the invention is the provision of a dual-property workpiece system which is fully compatible with other operations on the workpiece.
- the present invention is a system for forming 25 dual-property metal alloy workpieces, specifically peripherally-uniform dual-property workpieces, and more specifically annularly-uniform dual-property workpiece.
- a dual-property workpiece is a workpiece having a first portion exhibiting a first set of properties and a second
- a dual-property workpiece is peripherally uniform when the second portion generally exists about the entire periphery of the workpiece.
- a dual-property workpiece is annularly-uniform when the interface between the first portion and the second portion is substantially a surface of revolution about an axis of revolution passing through the first portion.
- the system of this invention applies to metal alloys in which the microstructure and/or properties can be transformed by heat, hereinafter called heat-transformable alloys.
- the system is particularly useful when applied to metal alloys in which a fine grain size is increased by heat to an equilibrium grain size which is a function of the temperature, hereinafter called heat-coarsening alloys.
- the invention is preferably applied to superalloys, specifically, nickel-based superalloys and, more specifically a nickel-based superalloy known as AF2-1DA-6.
- the system also has specific application to titanium alloys and more specifically to properties affected by heat treatment above or below the beta-transus.
- the system involves the immersion of the rim of a workpiece in a bath of molten salt for a period of time sufficient to effect a transformation in the immersed portion of the workpiece, and, then, the rotation of the workpiece in a continuous or step-wise manner to effect the transformation around the periphery of the workpiece but not in the central portion of the workpiece.
- Parameters include the workpiece metallurgy and geometry, rotation speed and indexing, the height and angle of axis of rotation with respect to the salt surface (and thus the contact geometry) , and the temperature of the salt.
- FIGURE 1 is view of a dual property workpiece embodying the principles of the present invention.
- FIGURE 2 is a conceptual front elevation view, in partial section, of equipment embodying the principles of the present invention.
- Figure 1 shows a simplified view of a workpiece 10 embodying the principles of the present invention.
- the workpiece is a turbine disc preform which is symmetric about an axis 11 except for a dovetail mortise 12 which carries the dovetail tenon 13 of a turbine blade 14.
- the workpiece 10 has a central bore 15.
- This workpiece is optimized if the central portion 16 an( 3- the peripheral portion 17, which are separated by a conceptual interface 18 represented by the dashed line, have different grain size and thereby different properties.
- the interface would normally be substantially a surface of revolution about the axis 11. If the workpiece 10 were immersed in a fluid to the dotted-line 19, " a segment 20, the external surface of which would contact the fluid, would be de ined.
- Figure 2 shows a conceptual view of equipment adapted to carry out the present invention.
- the equipment consists of two main subsystems.
- the first subsystem is an agitated -salt bath 22.
- the second subsystem is the workpiece manipulator 23.
- the salt bath subsystem 22 consists of a tank 24, a body of molten salt 25 selected to be suitable for the particular temperature to which the workpiece is to be exposed, and a power-driven agitator 26.
- the agitator circulates the molten salt in such a way that the -body of salt retains a relatively uniform temperature. While the agitated salt bath is preferred, natural convection can be used where it gives satisfactory results.
- the tank 24 is surrounded by heating elements 27 which are controlled by a temperature controller 28.
- the controller 28 is responsive to temperature sensor 29 which is adapted to monitor the temperature of the salt bath 25.
- the workpiece manipulator 23 includes a workpiece holder 31 adapted to hold the workpiece.
- the workpiece manipulator 23 also includes a base 32 which supports the mechanical elements of the workpiece manipulator 23. Between the workpiece holder 31 and the base 32 are three drivers which control the ' orientation of the workpiece with respect to the salt bath.
- the first driver is the elevation driver 33 which controls the height of the workpiece with respect to the surface to the salt bath.
- the second driver is the rotation driver which rotates the workpiece.
- the third driver is the tilt driver 35 which is adapted to tilt the axis of rotation of the workpiece with respect to the surface of the salt bath. All three of the drivers are controlled by a programmable manipulator controller 36.
- the workpiece manipulator 23 also includes three sensors.
- the rotation sensor 37 senses the rotation of the workpiece.
- the elevation sensor 38 senses the elevation of the workpiece above the surface of the salt bath and the orientation of the rotation axis with respect to the surface of the salt bath.
- the temperature sensor 39 senses the temperature of the salt bath. All three sensors are- - -- monitored by the recorder 41 which creates a permanent record of the sensor readings. Both the manipulator controller 36 and the recorder 41 are supervised by the manager 42.
- the salt bath would be brought to the design temperature and the manager 32 would cause the controller 36 to cause elevation driver 33 to lower the workpiece into the salt bath to a predetermined level. If tilting of the axis was desired, the tilt driver 35 would adjust the axis of rotation with respect to the salt bath. At the designated cycle time, the rotation drive'r 34 would cause the workpiece to rotate. When the processing was complete, the elevation driver 33 would lift the workpiece out of the salt bath. During all times, the recorder 41 would be monitoring the sensors and creating a permanent record of the actual treatment ⁇ received by the processing. Because of the predictability of the processing, and because of the continuous monitoring of system parameters, quality assurance without destructive testing can be achieved. While the above description concerns a fully automated embodiment, a semi-automated system is within the scope of this invention.
- Atmospheric Pressure Atmospheric Pressure
- Three 1-inch thick disks were cut from the bar and numbered #13, #14, and #15.
- the disks were immersed in an agitated salt bath at 2225°F to a depth of one inch, without rotation, for 3 minutes, 10 minutes and 30 minutes respectively.
- Disks #15 showed surface coarsening corresponding to the surface in contact with the salt.
- a well-define interface between the fine and coarse grain existed as a curved surface having a thinnest coarse portion in the middle of the disc- (that • is, the interface is concave when viewed from the axis of the disc) , about one half inch from the outer edge of the disc.
- This test proved that the method could cause a coarsening in a specific portion of the disk bounded by a well-defined interface between .fine and.coarse grain.
- the method was then carried out with. rotation of the workpiece.
- the discs were processed to create a fine grain structure.
- the discs were then immersed in 2225°F salt to one inch for 20 minutes, rotated (indexed) 60°F and held another 20 minutes. This cycle was repeated until the entire periphery was treated.
- the result was a relatively uniform coarsening from the edge inward about 3/4 inch, so that the
- the workpiece would be immersed and initially held stationary for a residence time equal to the time required for the grain size within the workpiece to reach the desired equilibrium value for- the salt bath temperature (i.e., the equilibrium residence time).
- the workpiece would then be slowly rotated so that the residence time for each point in peripheral portion of the workpiece equals at least the equilibrium residence time.
- rotation schedule is effective, other rotation schedules are also contemplated. For example, one could rotate the workpiece immediately to begin heating the entire rim and then index and overlap rotation to bring the rim to equilibrium at the end of the cycle. Alternatively, one could immediately rapidly rotate several times to preheat the rim uniformly and then slowly rotate to reach equilibrium.
- the process is also useful in the processing of titanium-based alloys.
- the properties of a titanium alloy workpiece can sometimes be determined by carrying out a specific heat treatment step above or below the beta-transus of the alloy.
- a specific processing sequence rotating the rim through the salt bath to heat treat above the beta-transus
- This sub-beta-transus "treatment” may, in fact, be no “treatment” at all (insufficient temperature) if above-salt-bath cooling is maximized.
- the process can be an effective sub-beta-transus heat treatment of the central portion if the cooling environment above the salt bath is regulated (e.g., by convection) to control the temperature of the central portion of the workpiece at a point where sub-beta-transus heat treatment occurs .
- a workpiece of Ti 6A1-4V is finish forged in the alpha beta phase field, from a furnace temperature of about 1750°F (approximately beta transus minus 75°F). It is then solution annealed, again below the beta transus, at perhaps 1775°F, in order to set a primary alpha to beta ratio of aproximately 15%; water or oil quenching follows this solution anneal, forming a needle-like Widmanstatten structure in the continuous phase beta matrix.
- Such a structure, after stabilization annealing at 1300°F, provides an excellent combination of properties — notably tensile strength and fatigue.
- the disk would then be rotated through the molten salt, by a mechanism in accordance with the present invention.
- the temperature of the bath would be above the beta transus of the material, say 1850°F to 1950°F.
- the contact time would be sufficient to effect the desired transformed beta grain structure, but not so long as to result in excessive grain growth.
- This transformed beta structure has been found to be the best for maximizing creep resistance.
- the whole disk would be stabilization annealed at 1300°F, 2 hours air cooled.
- One of the advantages of the molten salt bath concept is that the heat transfer to the workpiece surface in contact with the salt is very fast and very predictable. As a result, the process can be very accurately modeled. Furthermore, the outcome determinative parameters can be easily set, monitored, controlled, and recorded, thus making process control, quality control, and quality assurance effective with non-destructive methods.
- the amount of heat flow, and the depth of heat penetration, and therefore, the shape and location of the interface between the altered and non-altered portion of the workpiece can be reliably controlled by setting the speed of rotation, the depth of immersion, the cooling condition above the salt bath, and the bath temperature.
- the number of exposure rotations can be set to greater than one in appropriate situations.
- the height of the axis of rotation of workpiece above the salt surface can be set, or, in f ct, programmably varied, or even angled, to control the location and shape of the interface between the heat altered and non-heat-altered portions of the workpiece.
- the system can be easily applied to a wide range of shapes of workpiece and can be used on workpieces of any prior history including cast, wrought or powder-formed parts.
- the system can be applied to both gamma prime and carbide strengthened alloys, and before or after finish forging or other uniform heat treatments, for precipitation or other control.
- the system can also be used for differential stabilization or differential aging of the central portion versus the peripheral portion to achieve dual-property workpieces.
- the workpiece first receives solution treatment in which the workpiece is heated to a temperature above the solvus of the secondary phase, so that the secondary phase, which is often concentrated at primary phase grain boundaries, is dissolved in the primary phase, resulting in a uniform phase.
- the workpiece is quenched to freeze the alloy as a metastable supersaturated solid solution.
- the workpiece is brought to an elevated temperature below the secondary phase solvus. Initial nucleation and growth of secondary phase results in the formation of a uniform dispersion of numerous fine secondary phase particles throughout the primary phase grains.
- the present invention has at least three applications to the precipitation hardening process discussed above.
- the invention could be used to solution treat only the rim of the workpiece. If processing is otherwise conventional as described above, the resulting workpiece could have a precipitation hardened periphery and a central portion with a very different microstructure. This is because, in some systems, the solution treatment is a necessary precursor to subsequent transformations. This approach is attractively simple because the solution treatment is a equilibrium process, i.e., the results are not time critical after a minimum time has expired. Thus, salt bath contact time is not critical.
- the invention could be applied to age treat the rim.
- While the simplest application of this invention 0 would involve holding the axis of the workpiece stationary as the workpiece is rotated, the invention contemplates variations.
- the system could be programmed so that the axis follows a motion cycle between each complete rotation.
- the system could be programmed so that the axis moves gradually 5 and continuously (linearly or non-linearly) toward or away from the salt as the workpiece rotates.
- the system could also be programmed so that the axis moves step-wise upon each complete rotation.
- Each mode of motion would cause different results.
- Another application of the present invention involves stabilizing carbides. In certain alloy systems, i.e. Waspalloy, it is important to avoid grain boundary films of M 23 C 6 car kicl es ' because they cause embrittlement .
- Thermal processing of the alloy to convert a continuous M Take_C 6 film to descrete globular carbides is called carbide stabilization. If a disc of Waspalloy were processed to form uniform fine gamma prime, the disc would be hard and not brittle. However, if the rim were merely coarsened by heating, the carbides might convert to film in subsequent processing or service and the rim would be embrittled. However if the system of the present invention is used to treat the rim at 1865°F or higher and then process at 1550°F, the spheroidal carbides in the rim are stabilized. Film-forming and embrittlement of the rim during subsequent overall aging and service is resisted.
- the axis of rotation of the workpiece would be held above the surface of the molten salt . It is within the contemplation of this invention to partially immerse the workpiece in the bath and rotate about an axis below the surface of the salt bath. By cooling the workpiece portion passing outside of the bath, it is possible to have a higher intensity of heat treatment on the center of the workpiece than would occur on the peripheral portion. This would, of course, have the inverse effect on heat-treatment-effected properties than would occur with the axis above the salt surface.
- Another application of the present invention involves composite workpieces. There are situations where, for example, it would be desireable to form a disc with a central portion of one alloy and a peripheral portion of another alloy.
- the two alloys would be diffusion bonded together. After the bonding is accomplished, however, it is often desireable to expose each alloy to a different heat treatment process to prepare the disc for service.
- the system of the present invention would provide a simple and effective way to treat each alloy in its own way. While this invention is particularly applicable to workpieces formed from powder metal alloys, the invention is also applicable to conventional cast and/or wrought alloys.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Système destiné à mettre au point une pièce métallique (21) dont le centre et la périphérie ont des propriétés différentes. La pièce (21) est traitée afin de lui conférer un premier état métallurgique. Ensuite, une partie de la périphérie est plongée dans un bain de sel en fusion (25) et la pièce (21) est tournée de sorte que la périphérie se voit conférer un second état métallurgique par la chaleur du bain de sel (25).System for developing a metal part (21) whose center and periphery have different properties. The part (21) is treated in order to give it a first metallurgical state. Then, part of the periphery is immersed in a bath of molten salt (25) and the part (21) is turned so that the periphery is given a second metallurgical state by the heat of the salt bath (25).
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88904744T ATE96472T1 (en) | 1987-03-24 | 1988-03-23 | DIFFERENT SURFACE HEAT TREATMENT PROCESSES FOR THE MANUFACTURE OF WORKPIECES WITH DUAL PROPERTIES. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US2961587A | 1987-03-24 | 1987-03-24 | |
US29615 | 1987-03-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0365543A1 true EP0365543A1 (en) | 1990-05-02 |
EP0365543B1 EP0365543B1 (en) | 1993-10-27 |
Family
ID=21849958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19880904744 Expired - Lifetime EP0365543B1 (en) | 1987-03-24 | 1988-03-23 | System for peripheral differential heat treatment to form dual-property workpieces |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0365543B1 (en) |
DE (1) | DE3885283T2 (en) |
IL (1) | IL85834A (en) |
WO (1) | WO1988007595A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3932383C2 (en) * | 1989-09-28 | 1995-01-05 | Rheinmetall Gmbh | Projectile body |
FR2707092B1 (en) * | 1993-06-28 | 1995-08-25 | Pechiney Rhenalu | Metallurgical product in Al alloy with structural hardening having a continuous variation in the properties of use in a given direction and a method and device for obtaining the same. |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3741821A (en) * | 1971-05-10 | 1973-06-26 | United Aircraft Corp | Processing for integral gas turbine disc/blade component |
FR2311853A2 (en) * | 1975-05-23 | 1976-12-17 | Creusot Loire | Salt bath heat treatment of metal parts - which are only partially immersed in salt to leave unhardened zones |
CH657151A5 (en) * | 1983-10-26 | 1986-08-15 | Bbc Brown Boveri & Cie | DEVICE FOR ZONE GLOWING OF A WORKPIECE CONSISTING OF A HIGH-TEMPERATURE MATERIAL AND METHOD FOR ZONE GLOWING. |
-
1988
- 1988-03-23 DE DE3885283T patent/DE3885283T2/en not_active Expired - Fee Related
- 1988-03-23 WO PCT/US1988/000925 patent/WO1988007595A1/en active IP Right Grant
- 1988-03-23 EP EP19880904744 patent/EP0365543B1/en not_active Expired - Lifetime
- 1988-03-23 IL IL8583488A patent/IL85834A/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO8807595A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU1786288A (en) | 1988-11-02 |
DE3885283T2 (en) | 1994-05-19 |
DE3885283D1 (en) | 1993-12-02 |
AU630332B2 (en) | 1992-10-29 |
WO1988007595A1 (en) | 1988-10-06 |
EP0365543B1 (en) | 1993-10-27 |
IL85834A (en) | 1993-05-13 |
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